Laundry Design

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Laundry Design

The laundry is designed to cater to 240 rooms and other allied services
Shift- 2 Shift Basis
General Laundry Scope
Room Linen
F&B
Staff Uniforms
Guest Linen

TECHNICAL SPECIFICATION GENERAL AND SPECIFIC

Washer Extractors

The washer extractors shall be heavy duty industrial design for long life.
All parts in connection with water must be of minimum SS304 grade
stainless steel like cylinder shell, shell door, basket, shaft etc.
The basic design of machines shall be of SOFT MOUNT having either
suspended or shocker/ air float based drum design to eliminate maximum
vibration, the maximum permissible vibration to pass to the ground is not
more than 5%. The machine shall have HIGH G Force of 300 plus
The minimum number of wash/extract speed is 5 and machine should
have possibility of intermediate extract.
Machine shall minimum 3 or 5 ( depending upon capacity of machine)
flushing supply injection system combined with manual hoppers and
facility for minimum of 5 outer signal for liquid dosing
The machine shall have single motor AC drive only
The machine should have minimum 3 water level control, preferably 5
level
The machine should have self diagnostic and emergency stop button
The machine shall have pneumatic door interlock to prevent accidental
start of machine unless the door is closed and also facility of no door
opening unless inner drum has come to an complete halt
The machine shall have automatic temp control, water control through
pneumatic valves
The machine should have large inlet and drain for water for quick filling
and discharge, all automatically controlled
The machine should have possibly a security code system to prevent
unauthorised access to control panel
The loading door must be adequately sized as per BOQ for easy
unloading and loading
Specific Technical Details for washer extractor

225 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent


Model- CSl225 or equivalent

Front end loading and unloading Washer extractor with large door, open pocket,
option of one way tilting, PLC control ; single motor inverter drive with field
Programmable speeds; 380-4400/3/50 electrical; 5-compartment flushing supply
with 5 liquid signals; stainless steel panels and trim standard commercial
packaging

SPECS
Dry Weight Capacity: 225 lbs. / 103 kg.
Cylinder Dimensions: 49 in. x 33 in.
Cylinder Volume: 35.9 ft.3 / 1016 liters
Door Opening: 25 in. diameter
Water Inlets (H&C): 2 in. NPT
Steam Inlet: 1-1/2 in. NPT
Motor Rating 20 hp
Drain Pipe: 2 @ 5 in. Diameter
Circuit Breaker @ 480/3/60 50 amp
Frequency Drive: single motor
Speeds: 6
G-Force (at high extract): up to 300

110 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent

Model- CSl110 or equivalent

Front end loading and unloading Washer extractor with large door, open pocket,
option of one way tilting, PLC control ; single motor inverter drive with field
Programmable speeds; 380-4400/3/50 electrical; 5-compartment flushing supply
with 5 liquid signals; stainless steel panels and trim standard commercial
packaging

SPECS Frequency Drive:


Dry Weight Capacity:
Cylinder Dimensions: 110 lbs. / 50 kg.
Cylinder Volume: 39 in. x 26 in.
Door Opening: 17.9 ft.3 / 506 liters
Water Inlets (H&C): 20-1/4 in. diameter
Steam Inlet: 2 in. NPT
Drain Pipe: 1-1/2 in. NPT
Motor RATING 2 @ 5 in. diameter
Circuit Breaker @ 480/3/60 1O HP
50 amp G Force up to 300
single motor
Speed 6

60 WASHER EXTRACTOR- preferred make Edro Dyna Wash or equivalent

Model- CSL-60 or equivalent

Front end loading and unloading Washer extractor with large door, open pocket,
option of one way tilting, PLC control ; single motor inverter drive with field
Programmable speeds; 380-4400/3/50 electrical; 3-compartment flushing supply
with 5 liquid signals; stainless steel panels and trim standard commercial
packaging

SPECS
Dry Weight Capacity: 60 lbs. / 103 kg.
Cylinder Dimensions: 32 in. x 20 in.
Cylinder Volume: 9.3 ft.3 / 265 liters
Door Opening: 17 in. diameter
Water Inlets (H&C): . NPT
Steam Inlet: 1-1/2 in. NPT
Drain Pipe: 1 @ 4 in. diameter
Motor Rating 7.5 hp
Circuit Breaker @ 480/3/60 50 amp
Frequency Drive: single motor
Speeds: 6
G-Force (at high extract): up to 300

Dryer

The dryer should be of industrial design


The inner drum must be of stainless steel of 304 grade
The inner drum should have a loading ratio of minimum 1:20
The heat exchanger must have robust and strong construction
The machine should have PLC control with facility for flexible
programming for cycle time, temp and residual moisture
The machine should have pneumatic flap for cool down cycle to allow only
ambient air to flow in dryer drum
The drive system of dryer must be of robust construction and heavy duty ,
shall have minimum 5 year warranty of frame and drum, drum shaft
The dryer should have option of heat recovery system for the exhaust hot
air
The motors of dryer must have thermal over load protection as standard

120 Lbs Dryer


Model- CRT-120 or equivalent

Capacity- 120 lbs

Width - in (mm)- 1181 mm

Depth - in (mm)- 1651 mm

Height - in (mm)- 2172mm

Cylinder Depth 1041 mm

Cylinder Diameter 1118 mm

Cylinder Volume 1041 liters

Door Opening 683 mm

Dry Capacity Filling- 1:20- 50 Kg

Airflow cfm/liters- 1600

Water Inlet Size in-CARE/SAFE-

Electrical Specs- 380-440/50/3

Plumbing connections- NPT

75 Lbs Dryer

Model- CRT 75 or equivalent

Capacity- 75 lbs
Width - in (mm)- 981 mm

Depth - in (mm)- 1346 mm

Height - in (mm)- 1946 mm

Cylinder Depth 914 mm

Cylinder Diameter 939 mm

Cylinder Volume 690 liters

Door Opening 683 mm

Dry Capacity Filling- 1:20- 35 Kg

Airflow cfm/liters- 920

Water Inlet Size in-CARE/SAFE-

Electrical Specs- 380-440/50/3

Plumbing connections- NPT

Flat work Ironer- preferred make- Kannegiesser


Model- SHM8-33-2 or equivalent

The flat work ironer shall be of industrial design use

The flat work Ironer shall following general features


The roller is of 800 mm diameter and roller length is 3300 mm and number of
roller -2 Nos
The chest of the ironer must be designed to provide continuous stable
support to the rollers
The chest should have reinforced ribs
The chest must be highly polished with roughness value up to 2 um for
high quality linen finish and better heat transfer ratio
The rollers must be almost completely perforated
The roller must raise and lower vertically exactly in the chest to get
perfect and uniform pressure all over the pressing area
The drive should be variable drive with three phase supply
The steam and condensate pipes must be properly insulated
There should be a central exhaust pump
The ironer must have over head canopy which must be heat proof to avoid
heat loss
The ironer must have temperature regulation system
The Ironer should have heat recovery system in the exhaust
The ironer should have a display of all working conditions to the operator
The ironer should have manual over ride in case of emergency
The ironer must have a safety lock switch for maintenance job and also
rollers must be locked physically while in raised position while doing ay
repair job on ironer and it should have finger safety guard for feeding side
The ironer should have 4 emergency stops at four corners of the ironer

2 Roller Ironer Specs


working width: 3300 mm
no. of rolls: 2
diameter of rolls: 800 mm
Standard:
- Chest roll unit with direct control of rolls
- Two lever support of rolls for even ironing
pressure on the complete chest surface for
high evaporation capacity
- Automatic torque compensation for consistent
roll pressure independent from drive torque
- Steam heated bridge
- Service Lifting device each roll for maintenance
- outlet plate
- ironer tape guidance
- emergency stop buttons (2 on feeding and
2 on outlet side)
- railing over walk way and bridge

roll padding:
galvanized round spring with polyester needle felt
- Steam heated
drive:
AC motor with frequency converte
Dry Cleaning Machine

Dry Cleaning Machine shall be PERC basedThe machine shall have a three self

cleaning solvent tank system with 2 Nylon filters

The machine shall have inbuilt high speed extraction

The machine shall be PLC operated

The machine shall have inbuilt refrigeration unit with water

The machine shall have a solvent safety trough

Button trap

All important parts made of SS 304

TECHNICAL INFORMATION
WORKING MACHINE WITH SOLVENT: PERCHLORETHYLENE
MACHINE CAPACITY (RATIO 1:20)
Model- RS15 or equivalent
=> BASKET
Diameter 800
Depth 400
Wash speed rpm 40
Extract speed rpm 385
Door opening mm 500
=> SOLVENT TANKS
Useful volume tank 1 Lt 275
Useful volume tank 2 Lt 145
Useful volume tank 3 Volume Lt 200
=> FLOOR SAFETY TANK CAPACITY
=> DESTILLATOR
Useful volume at half inspection Lt 145
Total volume Lt 180
Boiler water capacity 5.5 Lt
=> ELECTRIC POWER (400 V - 50 Hz)
Wash motor- .3 Kw
Extract motor- 1.3 Kw
Solvent pump motor-.5 kw
Fan motor-.75 kw
Refrigerator motor- 2.5 kw
Nylon filter motor- .55 kw
Exsaust fan motor- .14 kw
Air motor compressor- .37 kw

Presses- preferred make- Unipress or equivalent

The presses are an important aspect of high quality guest garment and uniform
finishing

Dry-cleaning Utility Press- the DC press should have


Durable construction
Made for automatic/Manual operation
Two button control
PLC and timer control
Single Action cylinders
Finger tip pressure
High quality Mesh and padding
Buck size of 46 inches length

46 inch DC Utility Legger- Preferred make Unipress or equivalent


Model- 46X or equivalent

19 inch DC Mushroom Utility Press- Preferred make Unipress or equivalent


Model- 19MX or equivalent

Form Finisher- Preferred make Unipress or equivalent


Model- ASF or equivalent

Spotting Machine- Preferred make- Unipress or equivalent


Model- SST

Specifications

Drycleaning Press Specifications


Model Steam Steam Steam Vacuum Air Air Air BHP Electrical Ship Heat Heat
Supply Inlet Outlet Outlet Inlet Supply Volume Wt. BTU Rad.
Per
Cycle
(2) 1/2 cu. 825
46X 85 psi 1/2" 1 1/4" 3/8" 85 psi 1 115/1/60 5000 1.5
1/2" ft. lbs.
(2) 1/2 cu. 675
19MX 85 psi 1/2" 1 1/4" 3/8" 85 PSI 1 115/1/60 2850 0.8
1/2" ft. lbs.
280
ASF 85 psi 1/2" 1/2" N/A N/A N/A N/A 2 115/1/60 lbs.
3500 1.0

280
SST 85 psi 1/2" 1/2" 1 1/4" 1/2" 80 PSI N/A 1 N/A 2500 0.7
lbs.

Cotton Hot Head presses- Preferred make Unipress or equivalent

Highly Polished Plated Head.

Smooth Operation.

Microprocessor Controls with Self Diagnostics.

High Pressure Squeeze Cylinder.

Rugged construction.

Two Hand Safety Control.

51 inch Cotton Hot Head press- Preferred make Unipress or equivalent


Model- SLZ or equivalent

19 inch Cotton Hot Head Press- Preferred make Unipress or equivalent


Model- FMT or equivalent

Collar and Cuff press- Preferred make Unipress or equivalent


Model F3T or equivalent

Laundry Press Specifications


Air
Steam Steam Steam Air Air Volume Ship Heat Heat
Model BHP Electrical
Supply Inlet Outlet Inlet Supply Per Wt. BTU Rad.
Cycle
1.75 cu. 1100
SLZ 125 psi 3/8" 3/8" 3/8" 85 psi .75 115/1/60 8535 2.5
ft. lbs.
WAZ 125 psi 3/8" 3/8" 3/8" 85 psi 1.75 cu. .75 115/1/60 1050 7875 2.3
ft lbs.
580
FMT 125 psi 3/8" 3/8" 3/8" 85 psi 1cu. ft .25 115/1/60 1700 0.5
lbs.

F3T 125 psi 3/8" (2) 3/8" 3/8" 85 psi 1 cu. ft. .75 115/1/60 800 lbs. 4750 1.3

Laundry Shelves:

Mobile linen shelves shall be 550 wide with 4 nos fixed shelves at 30 mm. The
stand shall be fabricated from tubular stainless steel with 125-150 dia swivelling
wheels. Each shelf shall be capable of carrying a load of 250 kg.. Shelves shall
be of stainless steel to SS 304 Quality.

Storage shelves shall be 500mm wide made of stainless steel tubular with 4 nos

shelves at about 330 mm centre to centre. Shelves shall be capable of carrying

400 kg every 1250 mm length. All storage shelves and stand shall be of

stainless steel to SS 304 Quality.

Laundry Trolleys:

Dry linen trolleys shall be of fibre reinforced plastic with side and bottom
openings for breathing. The trolleys shall be approximately 850 x 600 x 550 with
four swivelling wheels
Wet linen trolleys shall be approximately 800 x 600 x 750 with four swivelling
wheels on a stainless steel frame with fibre reinforced plastic container.

Hand Irons:

Hand irons shall be hand operated electric irons. . The ironing boards shall be

portable and complete with 1100 x 550 x 850 table with 2 nos 250 x 400 x 250

shelves with hinged shutter.

Installation
Installation of piping shall be carried out in a professional manner, all
installation ,material must be quoted by vendor giving complete BOQ with make
of material and rate on prorate basis with warranty for workmanship and for
material both, we will provide only services required to the point of consumption.
The work must be done in a tidy manner with no loose end sand vendor is
responsible for safety of their workman

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