Alcon Phaco Machine Series 20000 Legacy - Service Manual PDF
Alcon Phaco Machine Series 20000 Legacy - Service Manual PDF
Alcon Phaco Machine Series 20000 Legacy - Service Manual PDF
*
SERIES 20000 LEGACY
SERVICE MANUAL
906-2000-501 F, ASSEMBLY 2002, 1999, 1998, 1997, 1994 Alcon Laboratories, Inc.
906-2000-001 F, TEXT ONLY
SERIES 20000* LEGACY
IMPORTANT NOTICE
Equipment improvement is an on-going process and, as such, changes may be made to the equipment after this
manual is printed. Accordingly, Alcon Surgical makes no warranties, expressed or implied, that the information
contained in this service manual is complete or accurate. It is understood that if this manual is used to perform service
on the equipment by other than trained personnel, the user assumes all risks in the use of this manual.
CAUTION
Pay close attention to warnings and cautions in this manual. Warnings are written to protect individuals from bodily
injury. Cautions are written to protect the instrument from damage.
UNIVERSAL PRECAUTIONS:
Universal precautions shall be observed by all people who come in contact with the instrument and/or accessories to
help prevent their exposure to blood-borne pathogens and/or other potentially infectious materials. In any circum-
stance, wherein the exact status of blood or body fluids/tissues encountered are unknown, it shall be uniformly
considered potentially infectious and handled accordingly. This is in accordance with OSHA guidelines.
Alcon Surgical
Technical Services Group
PO BOX 19587
Irvine, CA, USA 92623-9587
All rights reserved. No part of this manual may be reproduced, transmitted, or stored in a retrieval system, in any form
or by any means; photocopying, electronic, mechanical, recording, or otherwise; without prior written permission
from Alcon Surgical.
ii 906-2000-501
SERIES 20000* LEGACY
SERVICE MANUAL
SERIES 20000* LEGACY
906-2000-501
7/98 D ECN 34142- Removed Service Test Procedure from Section Four. All pages,
except engineering drawings in Sections Six & Seven, changed to update trade-
marks and area codes.
906-2000-501 iii
SERIES 20000* LEGACY
TABLE OF CONTENTS
TOPIC PAGE #
SECTION ONE - GENERAL INFORMATION
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Reference Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Unpacking and Setting Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Cautery, Diathermy, Coagulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Electronic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Cassette Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Connector Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Other Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Audible Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Modes and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Irrigation (Irr) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Hydrosonics* (Hydro) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
AdvanTec Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Ultrasound (U/S) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Irrigation/Aspiration (I/A) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Vitrectomy (Vit) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Coagulation (Coag) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Custom Mode (for software versions 3.01 and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Custom Mode (for software versions 3.12 and above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Test Mode (for software versions 3.01 and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
Test Mode (for software versions 3.12 and above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Handpiece and Tip Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Irrigation Handpiece and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Ultraflow* I/A Handpieces and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Reusable I/A Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Ultrasonic Handpiece In U/S Bimodal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Ultrasonic Handpieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Hydrosonics* Handpiece and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
ATIOP Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Coagulation Handpieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Steerable I/A Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
Steerable I/A Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
Consumable Pak Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
Error Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
iv 906-2000-501
SERIES 20000* LEGACY
TABLE OF CONTENTS
TOPIC PAGE #
Host System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Multifunction PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Footswitch Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
IV Pole PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Video PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Front Panel Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Front Panel Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Remote Control PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Fluidics Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Fluidics Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Transducer PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Cassette Type PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Fluidics Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Anterior Pneumatic Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Anterior Vit Drive PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Anterior Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Phaco Subsystem (software V3.01 and below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Phaco Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
U/S Driver PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Cautery PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Phaco Subsystem (software V3.12 and above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
NeoSonix* Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Cautery PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Steerable I/A System (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
906-2000-501 v
SERIES 20000* LEGACY
TABLE OF CONTENTS
TOPIC PAGE #
Power On Self-Test (Post) Error Codes for CPU PCB's PN 200-1592-001 and
200-1845-001 (Table 4-9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Power On Self-Test (Post) Error Codes for CPU PCB PN 200-2290-001 (Table 4-10) . . . . . . . . . . . . . 4-26
LIST OF ILLUSTRATIONS
TITLE PAGE #
vi 906-2000-501
SERIES 20000* LEGACY
LIST OF ILLUSTRATIONS
TITLE PAGE #
Figure 1-33 Custom: Footswitch (V3.12 and above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Figure 1-34 Custom: Footswitch:Procedure (V3.12 and above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Figure 1-35 Accurus/Legacy Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Figure 1-36 Footpedal Travel By Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41
Figure 1-37 Irrigation Handpiece and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Figure 1-38 Ultraflow* Handpiece and .3mm Tips (Handpiece Shown with Straight Tip) . . . . . . . 1-44
Figure 1-39 Ultraflow* O-Ring Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Figure 1-40 Ultraflow* SP Handpiece (Handpiece Shown with .3 mm 45 Tip) . . . . . . . . . . . . . . . 1-44
Figure 1-41 Reusable I/A Tips And Threaded Tip Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Figure 1-42 Ultrasonic Handpiece (375-40) with Infusion Sleeve and Bubble Suppression Insert . . . 1-45
Figure 1-43 Hydrosonics* Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
Figure 1-44 NeoSonix* Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
Figure 1-45 ATIOP Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Figure 1-46 4 Inch Nadler Coaptation, 0.4 mm Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Figure 1-47 Disposable Bipolar Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Figure 1-48 Coagulation Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Figure 1-49 Steerable I/A Handpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
Figure 1-50 Steerable I/A Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
Figure 1-54 Handpiece Tip Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
906-2000-501 vii
SERIES 20000* LEGACY
LIST OF ILLUSTRATIONS
TITLE PAGE #
Figure 4-1 24 mm Custom Wrench Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-2 Lithium Battery on CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Figure 4-3 Disk Insertion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
LIST OF TABLES
TITLE PAGE #
viii 906-2000-501
SERIES 20000* LEGACY
SECTION ONE
GENERAL INFORMATION
Alcon Surgicals SERIES 20000* LEGACY ABOUT THIS MANUAL...
(STTL) is a sophisticated ophthalmic surgical instrument This manual covers all configurations of the Legacy
manufactured to be durable, reliable, safe and easy to and is divided into eight sections as follows:
operate. This state-of-the-art instrument has been
developed to be user friendly; it combines hardware that Section One-General Information
is easy to install and maintain along with computer This section gives a general description of the STTL
software that increases the effectivity of the user. features and components. Also included is an unpacking
and installation procedure.
Section Five-Schematics
This section contains the system interconnect diagram,
PCB assembly drawings, and schematic diagrams.
906-2000-501 1-1
SERIES 20000* LEGACY
1-2 906-2000-501
SERIES 20000* LEGACY
906-2000-501 1-3
SERIES 20000* LEGACY
ELECTRICAL IV POLE
The system will auto-select between the following Bottle height at retraction ............................. .2 cm 1
voltage: Bottle height when fully raised (without IV
100 Vac nominal ( 88-110 Vac), 47-63 Hz, single pole extension) ............................................ 78 cm 1
120 Vac nominal (102-132 Vac), 47-63 Hz, single Bottle height at power-up (default) .............. 65 cm 1
220 Vac nominal (176-242 Vac), 47-63 Hz, single IV Pole Speed........................................ 10 2 cm/sec
240 Vac nominal (204-270 Vac), 47-63 Hz, single
VACUUM ACCURACY
Maximum power ........................................ 523 Watts
ACTUAL VACUUM DISPLAYED VACUUM
0 mmHg .................................................... 0 2 mmHg
LEAKAGE CURRENT 50 mmHg ............................................. 50 2.5 mmHg
< 100 A @120 VAC, per NFPA99 (includes power cord) 200 mmHg .......................................... 200 10 mmHg
< 500 A @264 VAC, per IEC-60601-1, 400 mmHg .......................................... 400 20 mmHg
Edition 2 (includes power cord) 500 mmHg .......................................... 500 25 mmHg
1-4 906-2000-501
SERIES 20000* LEGACY
Alternating current.
Irrigation
(Irr)
ON (POWER)
Vitrectomy
(Vit)
OFF (POWER)
Footswitch.
Figure 1-3 ICONS USED WITH THE STTL - Icons identifying modes, functions, etc., that are used with the
STTL are identified in this chart.
906-2000-501 1-5
SERIES 20000* LEGACY
In the past, some of Alcon Surgicals products have The STTL is a multi microprocessor-controlled system
referred to the feature Cautery. The STTL uses the with associated memory and input/output (I/O) circuitry.
word Coagulation in place of Cautery, based on the The system communicates via the Front Panel. An
following definitions: automatic self-test is initiated each time the system is
turned on. This test performs a variety of checks
Cautery - cutting and burning method associated with including the following:
two hot wires passing a current between them; cutting
away skin; halting bleeding. Tests the Central Processing Unit (CPU)
Diathermy - introducing an electric field into a body Tests the RAM and ROM memory, and the I/O
part to produce heat. circuits
Coagulation - an isolated bipolar current supplied to Initializes the system
conductors (e.g. forceps). Current passes between Defaults to:
these electrodes, halting bleeding. (Abbreviated IRR: Footswitch mode (V3.01 and below)
Coag in some of the text of this operators manual.) Advantec: Visco mode (V3.12 and above)
15
SYSTEM DESIGN
POWER
THROUGH
10
75 OHM
LOAD
Front Panel
(WATTS)
05
The front control panel (see Figure 2-1) has a flat,
non-glare surface located on the front of the main
00 chassis. It contains a graphics display, a touch screen, up
00 10 20 30 40 50 60 70 80 90 100
% DISPLAYED VOLTAGE
and down arrows, mode buttons, bottle height, U/S time
displays, and a Test button.
Figure 1-4 COAGULATION POWER THROUGH 75
OHM LOAD The buttons are located both on the sides and on the
bottom of the screen. There are two basic push-type
buttons on the front panel: (1) Those that control up and
NOTE: Unloaded output voltage is roughly 145V down arrows: press and hold until the adjustment is
peak to peak. complete and (2) Those that are momentary buttons: a
100% VOLTAGE single push-and-release activates the function. The
25
75% VOLTAGE momentary buttons and the up/down arrows emit an
50% VOLTAGE
audible signal to indicate key activation.
20
25% VOLTAGE
15
rocker-type switch used to turn secondary power
(part of equipment) ON and OFF. It is located to the
10 right of the speaker on the front of the machine. This
switch is used to turn the system ON/OFF
5 between surgeries.
10 100 1000
1-6 906-2000-501
SERIES 20000* LEGACY
9. GRAPHICS DISPLAY
AND TOUCH SCREEN
ADJUSTMENT ARROWS
3. PARAMETER Vac Level mmHg Pulse Rate
Memory
Phaco Pulse BiModal Burst
6. U/S TIME DISPLAY Irr AdvanTec U/S I/A Vit Coag Custom
AND RESET BUTTON
5. TEST BUTTON
2. PRIMARY MODE
SELECTION BUTTONS
4. SPEAKER
Cassette Status
Priming/Tuning/Charging and Cassette Type Footswitch Status
Status
Primary
Parameter #1
65 0 cc/min 20 Secondary
Parameter #1
Max Limit Actual Max Limit
Touch Keys/Icons
Figure 1-6 FRONT CONTROL PANEL (Display for software versions 3.12 and above shown)
906-2000-501 1-7
SERIES 20000* LEGACY
2. Primary Mode Selection Buttons - These seven 6. U/S Time Display and Reset Button - Records the
push-buttons allow selection of operating modes. cumulative amount of time U/S power is applied
They are single-condition (press to turn on) and also during surgery. Time is given in minutes, to one
allow the operator to scroll through the sub modes. decimal place, to a maximum of 30 minutes. U/S
(Access to modes is also available by pressing the power elapsed time is retained until the Reset button
associated symbol on the touch screen, or on the is pressed, a new U/S or NeoSonix* handpiece is
remote control, or by activating the heel switch on plugged in, or until the system is turned off. The U/S
the footswitch if programmed.) Time Reset Button resets U/S Time (displayed in the
IRR - Used to select one of three Irrigation U/S Time Display) and Average U/S Power
submodes (footswitch, free flow, and continuous (displayed in the Status window) to zero.
irrigation). Irrigation: Footswitch is the default
submode. 7. Bottle Height Display and Adjustment Arrows -
HYDRO (V3.01 and below) - Used to activate Display the height of the irrigation bottle in the
the HydroSonics* mode which allows the display window; bottle height is measured from the
surgeon to use the Auto HydroSonics* drip chamber to the level of the patient's eye.
handpiece. Below the display are up and down arrows which
AdvanTec (V3.12 and above) Used to activate raise and lower the irrigation bottle, allowing
the NeoSonix* or 375/40 handpiece to perform irrigation pressure to be adjusted. Adjustments can
a phacoemulsification procedure. There are four also be made from the left and right dual pivot
submodes within the mode: Visco, Phaco, Pulse, switches on the footswitch, as well as from the
and Burst. Phaco is the default submode. remote control. The irrigation pole is positioned at
U/S - Used to activate the 375/40 handpiece 65 cm1 at power up.
while performing phacoemulsification NOTE: Bottle height is measured from the center
procedures. There are four submodes of the U/S of drip chamber to the patient's eye level. The
mode: Phaco, Pulse, BiModal, and Burst. US: patient's eye level is normally set to be even with
Phaco is the default submode. the center of the cassette mechanism. In those
I/A - Used to activate the Irrigation/Aspiration cases where the patient's eye level is required to
system. There are three submodes of the I/A be different from that of the cassette mechanism,
mode: Min, Max, and CapVac. I/A Max is the a patient eye level adjustment must be registered
default submode. in the Custom mode.
VIT - Used to activate the Vitrectomy mode,
which operates the ATIOP handpiece. There are 8. Remote Control Sensor - Receives remote control
two sub modes: ATIOP and I/A Cutter. inputs. It is located at the top left of the unit above
VIT: ATIOP is the default submode. the bottle height display; no operator interface is
COAG - Used to activate the Coagulation mode required.
which uses bipolar coagulation to drive the
Alcon brush and forceps. 9. Graphics Display and Touch Screen - This display
CUSTOM - Used to program the following screen serves as the operator's control center. The
operational settings: program, sound, voice, system operating status is displayed here, and its
language, footswitch and remote. touch screen is used to input operator commands (see
Figure 2-2).
3. Parameter Adjustment Arrows - Used to adjust Mode Keys, Touch Keys/Icons, Submode Keys -
primary and secondary parameters. Displays the active mode and submode (if
applicable). When activated, continuous irrigation
flashes above the Irr key/icon. To select mode/
4. Speaker - Emits audible tones from below the submode, press the desired icon.
movable display screen.
Primary Parameters - Displays up to two primary
parameters for a selected mode (along with the
5. Test Button - Used to access various functions such graphical representation of the data), including
as Priming, Tuning, Charging, Fill, and Clean. The maximum limits. When primary parameters are not
TEST key is not available when in the Custom and displayed this area is used for user prompts, user
Coag modes.
1-8 906-2000-501
SERIES 20000* LEGACY
display, and user data input. Maximum limits can be Reflux - Appears in red when the footswitch
adjusted for each parameter by using the up/down reflux function is operational.
arrows. Occlusion - Appears in black when the aspiration
Secondary Parameters - Displays up to four line becomes occluded, the system has reached
additional parameters for a selected mode, along with the preset vacuum limit, and the pump stops.
the maximum limit value. Maximum limits can be Cassette Type - Indicates active cassette ("Std
adjusted for each parameter by using the up/down Cas, Max Vac, Attache") in white on black, as
arrows. long as a valid cassette is inserted.
Actual Display Bar and Actual Value - Linear values Bottle Height Offset Numerical value in
in selected modes, controlled with the footpedal, are centimeters which takes into account the offset
represented here with a sliding bar display and due to presence of I.V. pole extender and patient
numeric readout. eye level located above or below tray level.
Status Window - Alerts the operator to the system's Rmt Bat Lo - Appears in white on black when
normal operating status: remote control battery is low.
Modes and Submodes (if applicable) - Blue A.P. % - Average U/S Power is calculated from
background/white text displayed during normal the average U/S power that was applied over
operation unless other information needs to be time, based on instantaneous power levels. The
presented. average power accounts for varying levels of
General Messages - Text may be displayed to stroke as well as the off time between the power
signify that a normal operation, or step in a pulses for the Visco, Pulse, and Burst submodes.
sequence, is being carried out. For example, the Average U/S Power is reset simultaneously with
routine steps in the priming/tuning sequence the U/S Time display.
(e.g., Vacuum Check). Priming/Tuning/Charging - Not Primed is backlit
Faults - Displayed on a red background to signify in red when the system turns on. Upon successful
the most critical of conditions. The system shuts completion of priming, Primed is backlit in green.
down and remains inoperable until the fault is Not Tuned is backlit in red when the system is
corrected. turned on. Upon successful completion of tuning,
Errors - These are displayed on a yellow Tuned is backlit in green (in AdvanTec and U/S
background to signify a condition which must be modes). If the Steerable I/A option is installed and
given attention, such as Vacuum Reading Error selected, "Not Charged" is backlit in red when the
or other hardware failures. Errors must be system is turned on. Upon successful charging of the
acknowledged by the user by pressing a Continue Steerable I/A system, "Charged" is backlit in green.
key. Operation of the machine may continue in Cassette Status and Cassette Type - Icon appears
the presence of and/or after the acknowledgment when cassette insertion is not detected. Upon
of specific error conditions. insertion icon disappears and cassette type is
Advisories - These are displayed on a green displayed in the Status Window.
background to signify a specific condition which Doctor Name and Memory Selected - Current
requires operator intervention, such as Please doctors memory & memory number selected.
insert cassette. Selection made by pressing the Memory Key.
Handpiece Identification - These are displayed to Handpiece ID and Handpiece Icon - The handpiece
signify the type of U/S handpiece installed, such ID is displayed in the Status Window to identify the
as a "375-40." type of U/S handpiece installed. Its icon appears
Kelman Steerable I/A Identification - This will when a handpiece is not connected, not connected
display Steerable I/A if the Steerable I/A system properly, or there is a handpiece identification error
is installed and selected. (in AdvanTec and U/S modes).
Each word illuminates in the text window in a Footswitch Indicator - Displays the footpedal
specific color: position (backlit numbers from zero to three) in
different colors; also indicates when the reflux and
Vent - Appears in fuchsia when the venting
other footswitch functions are activated.
system opens and the footpedal goes from
position 2 to position 1.
906-2000-501 1-9
SERIES 20000* LEGACY
Control Keys - Indicates the type of control of One pneumatic male luer connector for the Steerable
Aspiration Flow Rate, Vacuum Limits, U/S Burst I/A system (if installed).
Width and Off Time, and U/S Power Level. The Two receptacles for bipolar coagulation handpieces
surgeon can toggle between linear control of to accommodate dual safety banana-type connectors
parameters via the footswitch (Surgeon, SrgAsp, (Coag)
SrgVac, Linear or Fixed) and the presets of the front
One female luer lock pneumatic connection for the
panel (Panel).
ATIOP (Vit) and the HydroSonics* (V3.01 and
Memory Key - Used to recall preprogrammed lower) handpieces.
settings. When the memory key (or heel switch of the
Additionally, there is one unlabeled connector for future
Accurus/Legacy footswitch, if installed and
expansion. Colors and symbols near the connectors
programmed to do so) is pressed, a memory menu
facilitate handpiece identification.
temporarily appears over the secondary parameters
window. Four programmed memory selections, plus
Rear Panel
a default setting selection, are available. The
The rear panel (see Figure 1-8) contains various
currently selected doctor name and memory number
connectors and outlets used for interconnections and
is displayed at the top of the screen.
power input. A floppy disk drive, located on the
connector panel, allows the system to be upgraded.
Cassette Housing
The cassette housing is located on the upper left side of 1. Power Supply Panel - located on the bottom right of
the system (see Figure 1-7). Two factors contribute to the instrument.
fast and easy installation of the cassette: the cassette
AC power input - connects to electrical outlet in
housing contains all the connections required for the
the wall.
disposable fluidics Cassette Pak set, and the cassette was
designed with an auto-load feature. Main power switch - connects AC power to
power supply. This switch is used for overnight
Connector Panel storage of the system.
The Connector Panel is located to the right of the cassette Fuse box - holds two fuses. Refer to label on
housing (see Figure 1-7). The following connections are back of system to identify size and type.
provided: 2. Rear Connector Panel - located near middle of the
Two self-locking smart electrical connections on instrument.
systems with software V3.01 and below. On V3.12
and above the lower connection is capped off. The Floppy Disk Slot.
connector is active and can be used as a trouble- Parallel - 25-pin D connector port.
shooting tool under service supervision. To gain Serial 1 and 2 - 9-pin D connector ports.
access to the connector pry the cap away using a
PH1 and 2.
small screwdriver.
CASSETTE
HOUSING
5. Cord Wrap - Used to store both the footswitch cord
Vit
and the power supply cord. Located on the far right
of the rear panel, directly above the power supply.
1-10 906-2000-501
SERIES 20000* LEGACY
AUTOCLAVABLE
INSTRUMENT TRAY TILTABLE,
(7B) ROTATABLE
FRONT PANEL
(6)
I/V POLE
(11)
REAR HANDLE
(8)
REAR
CONNECTOR
PANEL
(2)
TRAY ASSEMBLY
(7A) CORD WRAP
(5)
STORAGE DRAWER
(9)
POWER SUPPLY
PANEL
(1)
FOOTSWITCH BRACKET
(4)
LOCKING WHEEL
MECHANISM
(10)
906-2000-501 1-11
SERIES 20000* LEGACY
Audible Tones
REMOTE CONTROL On systems with software V3.01 and below: There are
three inactive keys for future expansion: one marked
The Series 20000* remote control (see Figure 1-9) is SCROLL, one marked ENTER, and one undesignated.
wireless and can, therefore, be used in one of three ways:
It can be laid into the articulated arm and tray assembly On systems with software V3.12 and above: The Forward
and operated through the sterile drape supplied in the and Reverse buttons functionality can be customized
disposable pak. This offers the Scrub Nurse or assistant using the Custom Footswitch screen.
access to the controls from the sterile field. A sterile,
sealed pouch (available in the remote control aseptic The remote control can be configured to operate on one
transfer packaging) can also be utilized to maintain the of four channels (A, B, C, or D). This feature allows four
sterile field if the remote is used in a hand-held manner. remote controls to independently control four systems
The circulator could also operate the remote in a non- operating in the same room or area. Remote controls are
sterile manner. Programmability and custom user factory preset to channel A. To change channels, access
setup features are functions which are not accessible the switch located in the battery compartment (see Figure
from the remote control. 1-10). For proper remote operation, the system must be
set to the same channel as the remote. Once the correct
The error message, RMT BAT LO is displayed in the channel is selected on the system, no other steps are
text window on the front panel when the remote batteries needed to save it into memory.
are low. (The battery compartment on the back holds four
AA batteries; to replace batteries, loosen the captive To ensure proper operation when two or more remote
screw on the compartment door with a standard controls are being used in the same room or area, adjust
screwdriver.) each system including remote control to separate
channels.
The controls on the remote control have been arranged to
approximate the respective controls on the consoles front NOTE: Label the remote controls and the units, if
panel. The Test button has a raised area around it; this necessary.
differentiates it from the other buttons in order to ensure
that the test function is not accidentally actuated. All
controls are backlit by heat actuation; i.e., illumination in CAUTION
low ambient light is activated when the sensor detects
heat from the hand. Do not sterilize the remote control as it will damage
the unit.
1-12 906-2000-501
SERIES 20000* LEGACY
LA
IC
RG
Photo Sensor
SU
Custom (Program / Exit / Stop)
Memory
T
H
IG
Y
E
R
H
O
LE
M
E
TT
M
O
B
L
O
TR
N
O
C
Forward
Primary Parameter Adjustment Keys
T
S
TE
Primary Mode Keys Heat Sensor
(hand proximity sensor)
Test
Control Mode
(Surgeon / Panel / SrgAsp / SrgVac)
Figure 1-9 REMOTE CONTROL (Remote Control for software versions 3.12 and above shown)
ON ON
Channel A Channel C
S1 S1
1 2 1 2
ON
S1
1 2
ON ON
Channel B Channel D
S1 S1
1 2 1 2
906-2000-501 1-13
SERIES 20000* LEGACY
MODES AND FUNCTIONS the front panel settings are controlling the system the
word Panel is illuminated; if the footswitch is controlling
The STTL has seven basic operational modes or the system the word Surgeon, Srg Asp, or Srg Vac is
functions, some with submodes (see Figure 1.11). Each illuminated.
allows for the appropriate adjustment of the power,
aspiration, and vacuum settings. These settings can be put Coagulation during test states, except for tuning, is
into one of 96 (V3.01 and below) or 384 (V3.12 and available in Panel control modality.
above) memory programs and, consequently, be available
for future use without having to re-program the When a mode button is pressed, the symbol becomes
instrument. animated and the selected sub mode is highlighted. The
titles of the selected mode and submode are displayed in
The operating modes are selectable from the units front the text window.
panel controls or from the remote control unit. The
functions within an operating mode are controlled by the The following sections provide an overview of each
operating position of the footpedal. Mode changes will mode and, where applicable, the differences between
result in voice confirmation. (The user has the ability to operating in the various control modes.
turn this feature off via the Custom menus.) An audible
beeper-tone is generated to indicate a change in the Irrigation (Irr) Mode
operating mode and to alert the operator of certain
conditions such as an occluded line. Additionally, a Irrigation operates on a gravity-feed principle from the
varied pitch tone is generated to audibly indicate vacuum IV bottle, through the cassette irrigation valve to
levels; the pitch increases as the vacuum level increases. handpiece. The irrigation valve is normally closed when
The volume of the audible variable-pitch tone is cassette is inserted. Bottle height is measured from the
adjustable via the Custom menus. patient's eye to mid-drip chamber.
The operating mode/function is displayed in the mode Irrigation pressure is increased or decreased by raising or
display window. The primary modes of operation are lowering the irrigation bottle. Default height is 65 cm
Irrigation (IRR), Advantec (V3.12 and above) above the tray; maximum bottle height of 78 cm (above
HydroSonics* (V3.01 and below), Ultrasonics (U/S), the tray) of BSS results in maximum irrigation pressure.
Irrigation/Aspiration (I/A), Vitrectomy (Vit), and When an IV Pole Extension is installed, the maximum
Coagulation (Coag). Preset (default) operating bottle height is 110 cm above the tray. In the event of
parameters for the selected mode are programmed into power loss, bottle position is maintained; however, if the
the system, or new operating parameters can be set by unit is turned off using the Standby switch, the IV Pole is
using the front panel or remote. automatically retracted to its storage position.
Depending on the operating mode, the system can be set The Irrigation mode is automatically entered when the
up to automatically operate at the preset limits displayed system is initially turned on, when self-test has been
on the front panel displays, or to provide linear control of successfully completed, or when the IRR mode button is
one of the operating parameters from the footswitch. The pressed (if the machine has been operating in another
controlling factor is determined by the control mode mode). At any time the Irrigation mode is re-entered the
switches (Panel/Surgeon/Srg Asp/Srg Vac). In general, if system will default to Irrigation: Footswitch.
Legacy
Modes and Submodes
1-14 906-2000-501
SERIES 20000* LEGACY
In the Irrigation mode, Panel and Surgeon functions are 2. When enabled, toggling the footswitch's right
not available; therefore, they are not illuminated. horizontal switch in footpedal position 0 opens and
Irrigation mode has three sub modes: closes the irrigation valve to provide continuous
Irrigation: Footswitch - entered when system is turned irrigation in a similar manner.
on (default) or by pressing the IRR mode button when
operating in another mode. The mode display window Continuous Irrigation is not available in Test,
reads Irrigation: FootSwitch. Irrigation is provided in HydroSonics*, or Coagulation modes.
footpedal positions 1, 2, and 3.
Irrigation: Free Flow - entered by pressing Free Flow Providing Access to the Continuous Irrigation Footswitch
icon or irrigation button. The mode display window Feature
reads Irrigation: FreeFlow. Free flow irrigation The Continuous Irrigation Footswitch feature is normally
continues until the IRR button is pressed twice to disabled. To access this feature, the user must enter the
change to Irrigation: Footswitch or until another mode Custom menu and select the Footswitch menu. The
is selected (except when continuous irrigation option Enable and Disable switches for Continuous Irrigation
is turned on). will be found on the left side of the screen. Continuous
Continuous Irrigation - Continuous Irrigation is Irrigation can be accessed in any of the Custom detent
available as a floating sub mode for U/S, I/A, and Vit modes. For convenience, this feature can be programmed
modes to allow for continuous irrigation of the eye into a doctors memory. This provides only the ability for
during surgery. It maintains irrigation of the anterior Continuous Irrigation Footswitch feature to be enabled.
chamber independent of footpedal position (i.e., even
in position 0). It is described as a floating mode as it Actual Use of Continuous Irrigation
can start from Irrigation and go to any allowable Continuous irrigation cannot turn on automatically even
mode. Exiting from U/S, I/A, or Vit modes shuts though the Custom Continuous Irrigation Footswitch
Continuous Irrigation off allowing leak-free exchange switch is enabled. It must be invoked by either depressing
of irrigation and aspiration lines to handpieces. the Continuous Irrigation sub mode from the front panel
or by the footswitch's right horizontal switch.
Continuous Irrigation is activated by one of two methods Entering and exiting the Custom mode or the Pop-up
for U/S, I/A, and Vit modes: memory menu will not affect the status of Continuous
Irrigation. The footswitch can toggle the irrigation switch
1. Transferring from Continuous Irrigation to another on and off in the Custom mode, though. Changing
mode. If the system is in Irrigation: Continuous, memories will not affect status of Continuous Irrigation.
irrigation will be carried over to the next mode If a particular memory setting is not footswitch
selected unless the new mode does not support it. programmed, switching the Continuous Irrigation on and
off can only be done via the front panel.
Not Primed DR. ALCON Def
StdCas A.P. 0%
An audio beep confirmation is heard each time the
0
Irrigation: FootSwitch Continuous Irrigation valve is opened, and two beeps
when the valve is closed. The front panel also displays
activation of Continuous Irrigation above the Irrigation
mode symbol.
906-2000-501 1-15
SERIES 20000* LEGACY
HydroSonics* (Hydro) Mode (software V3.01 and AdvanTec Mode (software V3.12 and above)
below)
AdvanTec Mode supports the NeoSonix*, the 375/40,
Because this mode has only one function, pressing the and the Mackool** 375/40 U/S handpieces. When the
Hydro button puts the unit into the HydroSonics* AdvanTec function is operational, irrigation, aspiration,
mode immediately. The mode display window reads U/S: and ultrasonics are provided by the handpiece. In
Hydro. The HydroSonics* mode allows use of the auto addition to these, the NeoSonix* handpiece provides
HydroSonics* handpiece, which allows the surgeon to mechanical oscillations. The user has the ability to adjust
perform hydrodissection and soften the cataract prior to the aspiration rate, vacuum levels, U/S power and
phaco-emulsification. No aspiration is provided in the NeoSonix* parameters, Amplitude and Threshold (if
HydroSonics* mode. applicable) above or below the preset levels at any time
during the surgical procedure via the respective
Injection Rate and U/S Power are the primary parameters adjustment buttons or the remote control. The
displayed in the HydroSonics* mode. Pulse Rate is the NeoSonix* parameters become active when the
secondary parameter. It is displayed in the window NeoSonix* handpiece is attached, otherwise they are
located in the lower right hand portion of the front panel grayed out.
and is controlled with the arrows to the right of this
Not Primed Not Tuned DR. ALCON
ALCON Def Panel
window. Following are the allowable injection rates
A.P.
A.P. 0% Surgeon
(pulses/min.) in the HydroSonics* mode: 60, 70, 80, 90 MaxVac
MaxVac
0
AdvanTec:
AdvanTec: Visco
Visco NeoSoniX Lin Flow
and 100.
NeoSoniX Asp Rate
U/S Power %
pedal provides pulsed injection only, with no U/S. Max Limit Actual Amplitude Max Limit
mmHg NeoSoniX
Vac Level
If Panel Control is selected, pulsed fixed ultrasonic 120 0 0%
power is delivered in footpedal position 2 at the preset Max Limit Actual Threshold
1-16 906-2000-501
SERIES 20000* LEGACY
Irrigation (position 1)
position 2 provides irrigation and fixed aspiration
according to the flow rate selected. When Lin Flow IRR / Aspiration (position 2)
button is highlighted, the console will announce "Linear IRR / ASP / Ultrasonics
(position 3; U/S power <NeoSoniX threshold)
Flow." When the button is pressed again (Lin Flow not IRR / ASP / Ultrasonics/NeoSoniX
highlighted), the console will announce "Fixed Flow." If (position 3; U/S power NeoSoniX threshold)
Irrigation (position 1)
If U/S Panel Control (including linear or fixed flow IRR / Aspiration (position 2)
in footpedal position 2) is selected, ultrasound power
will be constant throughout the footpedal position 3 IRR / ASP / NeoSoniX
(position 3; NeoSoniX threshold = 0,
and equal to the power setting as set on the screen. U/S power = 0)
906-2000-501 1-17
SERIES 20000* LEGACY
U/S Power Level and Vac Level are the primary AdvanTec Burst
parameters displayed; Aspiration Flow Rate is the Press the AdvanTec button, then select AdvanTec Burst
secondary parameter displayed. If NeoSonix* submode on the screen. AdvanTec Burst is displayed.
handpiece is connected, NeoSonix* parameters, The AdvanTec Burst function allows bursts of ultrasound
Amplitude, and Threshold are displayed as an additional and/or NeoSonix* oscillations, of preset or operator set
secondary parameters pair. duration, to occur either singly, or with a linearly-
controlled frequency.
AdvanTec Phaco
Press the AdvanTec button, then select Phaco submode. AdvanTec Burst differs from other AdvanTec submodes
AdvanTec: Phaco is displayed. This submode provides in that the U/S power is fixed at the preset or operator set
continuous ultrasound and NeoSonix* oscillations, if limit, throughout footpedal position 3. This is true for
applicable. both Panel and Surgeon control in AdvanTec Burst.
U/S Power Level and Vac Level are the primary AdvanTec Burst Panel Control provides a single
parameters displayed, Aspiration Flow Rate is the burst of ultrasonic power and/or NeoSonix*
secondary parameter displayed. If NeoSonix* oscillations upon entrance to footpedal position 3.
handpiece is connected, NeoSonix* parameters, NeoSonix* oscillations will be delivered if the
Amplitude, and Threshold are displayed as an additional NeoSonix* handpiece is used and the ultrasound
pair of secondary parameters. power setting is equal to or exceeds the threshold.
- The duration of this burst is determined by the
AdvanTec Pulse preset or operator set limit.
Press the AdvanTec button, then select Pulse submode.
- When a single burst is complete, the user must
AdvanTec: Pulse is displayed. When operating in this
lift the footpedal and re-enter position 3 to get
mode, U/S power and NeoSonix* oscillations are
each additional burst.
turned on and off in a 50% duty cycle (50% on time, 50%
off time) with a frequency determined by the pulse rate
setting. AdvanTec Burst Surgeon Control provides repeated
bursts of ultrasonic power and/or NeoSonix*
U/S Power Level and Vac Level are the primary oscillations in footpedal position 3.
parameters displayed, Aspiration Flow Rate and Pulse - The duration of each burst is determined by the
Rate are the secondary parameters displayed. If preset or operator set limit.
NeoSonix* handpiece is connected, NeoSonix* - The time between each burst, during which no U/S
parameters, Amplitude, and Threshold are displayed as power or NeoSonix* oscillations are applied,
an additional secondary parameters pair. varies linearly from the 2.5 second maximum at the
top of footpedal position 3, to the 0 second
(continuous) minimum at the bottom of position 3.
1-18 906-2000-501
SERIES 20000* LEGACY
Ultrasound (U/S) Mode or down arrow which will raise or lower the maximum
power available. The default maximum U/S power
There are four selectable sub-modes within U/S Mode: level setting is 60%.
Phaco, Pulse, BiModal, and Burst; each reached by
pressing the appropriate area on the display screen or U/S Phaco
remote control. This is the default function within the U/S Mode. When
the U/S button is pressed, U/S:Phaco is displayed and
NOTE: The NeoSonix* handpiece is for systems the 375/40 U/S handpiece is activated. When the U/S
with software V3.12 and above only. It will not be function is operational, irrigation, aspiration, and
recognized on systems with lower versions of ultrasonics are provided by the 375/40 U/S handpiece.
software. The user has the ability to adjust the aspiration rate,
vacuum levels, and U/S power above or below the preset
This mode is designed to use either the 375/40 ultrasonic levels at any time during the surgical procedure via the
or NeoSonix* handpieces. Only ultrasound vibrations respective adjustment buttons or the remote control.
will be produced by the NeoSonix* handpiece in this
mode, so operation of the NeoSonix* handpiece is U/S Phaco Panel Control provides irrigation
largely identical to that of the 375/40 ultrasonic (footpedal position 1), irrigation/aspiration (footpedal
handpiece. Therefore, all statements made regarding position 2), and irrigation/aspiration/fixed ultrasonics
operation of the 375/40 U/S handpiece in the U/S mode simultaneously (footpedal position 3).
are also applicable to the operation of the NeoSonix*
handpiece in the U/S mode. U/S Phaco Surgeon Control allows the user to linearly
control the ultrasonic power via the footpedal in
NOTE: If a 375/40 U/S, Mackool**, or NeoSonix* position 3 from 0% power up to whatever has been set
handpiece is not connected, or is not connected as the maximum ultrasonic power on the console.
properly, a U/S handpiece symbol blinks in the text
window. U/S Power Level and Vac Level are the primary
OFF (position 0) parameters displayed; Aspiration Flow Rate is the
IRRIGATION (position 1)
secondary parameter displayed.
U/S power is increased or decreased via the front panel in U/S Pulse Panel Control provides irrigation in
increments of 5% to a maximum of 100%. Ultrasonic footpedal position 1, irrigation and aspiration in
power is controlled by one of two methods: either Panel footpedal position 2, and simultaneous irrigation,
control or Surgeon control. aspiration, and fixed pulsed ultrasonics in footpedal
position 3. The aspiration rate, vacuum limit, U/S
If Panel Control is selected, the power setting is power, and pulse rate are all preset at default values,
displayed on the ultrasonic power display. To increase but can be increased or decreased before or during the
or decrease power, the arrow buttons are activated. procedure via the up and down arrows adjacent to
Ultrasonic power is initialized to 60% at power up. their respective windows on the front panel or remote
The selected power is fully activated in footpedal control.
position 3.
U/S Pulse Surgeon Control performs the same as
Panel control plus it provides pulsed U/S power
If Surgeon Control (including Srg Asp and Srg Vac) is linearly via the footswitch from 0% up to the
selected, the ultrasonic power display indicates the maximum preset or operator set limit.
maximum power available. To increase ultrasonic
power the surgeon must further depress the footpedal
U/S Power and Vac Level are the primary parameters
into position 3. Power starts at 0% and increases until
displayed; Aspiration Flow Rate and Pulse Rate are the
power reaches the displayed maximum setting. To
secondary parameters displayed.
change the maximum available power, activate the up
906-2000-501 1-19
SERIES 20000* LEGACY
Press the U/S button, then select U/S Burst mode on the IRRIGATION (position 1)
screen. U/S: Burst is displayed. The U/S Burst function
IRR/ASPIRATION (position 2)
allows bursts of U/S power, of preset or operator set
duration, to occur either singly, or with a linearly
IRR/ASPIRATION (position 3)
controlled frequency.
U/S Burst differs from other U/S submodes in that U/S Figure 1-17 FOOTSWITCH FUNCTIONS - I/A
power is fixed, at the preset or operator set limit,
throughout footpedal position 3. This is true for both I/A Max
Panel and Surgeon control in U/S Burst. Press the I/A button then select I/A Max on the screen or
the remote. I/A: Max is displayed. I/A Max provides
U/S Burst Panel Control provides irrigation (footpedal irrigation (footpedal position 1) and simultaneous
position 1), irrigation/aspiration (footpedal position 2), irrigation and aspiration (footpedal positions 2 and 3).
and a single burst of ultrasonic power upon entrance The preset vacuum level for I/A Max is 500+ mmHg
to footpedal position 3. (unlimited), and the adjustable range is 0 to 500+mmHg
(unlimited).
1-20 906-2000-501
SERIES 20000* LEGACY
I/A Max Panel Control - I/A Max Panel provides Cap Vac
irrigation in footpedal position 1 and simultaneous Press the I/A button, then select the CapVac mode on the
irrigation and aspiration in footpedal positions 2 and screen or the remote control. I/A CapVac is displayed.
3. CapVac provides irrigation and low aspiration rate and
I/A Max Surgeon Control vacuum limit, allowing the surgeon to polish the surface
of the posterior capsule following the emulsification and
- Surgeon (Surg) Asp - identical to Panel control removal of the cataractous tissue. The preset vacuum
except footpedal positions 2 and 3 allow linear limit is 5mmHg.
control of aspiration flow rate with fixed vacuum
limits. Asp Rate and Vac Level are the primary parameters.
- Surgeon (Surg) Vac - identical to Panel control Only Panel Control is enabled in the CapVac function.
except footpedal positions 2 and 3 allow linear
control of vacuum limits with fixed aspiration Kelman Steerable I/A System Option
flow rate. The Kelman Steerable I/A system consists of a flexible,
Asp Rate and Vac Level are the primary parameters steerable irrigation/aspiration tip with an accompanying
displayed. handpiece and drive mechanism. The Steerable I/A
system is used in I/A mode to remove cortical material
I/A Min via aspiration while maintaining chamber pressure with
Press the I/A button then select I/A Min on the screen or irrigation.
the remote. I/A: Min is displayed.
The system is used with the infusion sleeve provided in
I/A Min Panel Control - for a low preset vacuum limit the Legacy pak. This system provides aspiration and
of 66 mmHg, and an adjustable range of 0 to 500+ irrigation and the ability to easily, smoothly, and
mmHg. The levels manually set by the operator can be continually adjust the tip in the eye from a straight
easily increased or decreased before or during position to a fully bent position. The ability to steer the
operation. I/A Min provides irrigation in footpedal tip provides the Surgeon with greater access to all
position 1 and simultaneous irrigation and aspiration cortical material in the eye. The operator has the ability
in footpedal positions 2 and 3. to steer the tip via the footswitch, and the distal end of
the tip will remain in that position until changed by the
I/A Min Surgeon Control operator via the footswitch.
- Surgeon (Surg) Asp - identical to Panel Control
except footpedal positions 2 and 3 allow linear The Kelman Steerable I/A system is an option and must
control of aspiration flow rate with fixed be installed in the Legacy console. The Steerable
vacuum limits. I/A system is limited to altitudes up to 6,000 feet (1,828
meters). Once installed, the system must be selected in
- Surgeon (Surg) Vac - identical to Panel Control
the Custom mode (see Custom Mode). All functions of
except footpedal positions 2 and 3 allow linear
the Irrigation/Aspiration (I/A) mode are available when
control of vacuum limits with fixed aspiration
the Steerable I/A system is installed and selected.
flow rate.
The Kelman Steerable I/A tip is adjusted to any position
Asp Rate and Vac Level are the primary parameters between straight and fully bent by pressing the right and
displayed. left vertical switches on the footswitch. The left vertical
switch increases the bend of the tip, while the right
vertical switch reduces the bend.
906-2000-501 1-21
SERIES 20000* LEGACY
OFF (position 0)
OFF (position 0)
IRRIGATION (position 1)
IRRIGATION (position 1)
ATIOP I/A CUTTER
IRR/CUTTING (position 2)
IRR/ASPIRATION (position 2)
IRR/ASP/CUTTING (position 3)
IRR/ASP/CUTTING (position 3)
1-22 906-2000-501
SERIES 20000* LEGACY
30 %
COAG - Panel Control - provides bipolar coagulation CLEAN Max Limit
Coagulation disabled
COAG - Surgeon Control - The applied voltage is Prime FILL TUNE STOP during tuning
varied linearly from 10% to the preset limit. Voltage Phaco Pulse Bimodal Burst
variation begins at Footpedal position 2 and ends at
the completion of travel in footpedal position 3.
Irr AdvanTec U/S I/A Vit Coag Custom
WARNING!
Figure 1-20 PRIMING IS IN PROGRESS
Do not use the coagulation function on patients
(software V3.12 shown)
with pacemakers. If electrosurgery is used on
patients with implanted cardiac pacemakers or
pacemaker electrodes, be aware that irreparable
damage to the pacemaker and its function may
occur and lead to ventricular fibrillation.
CAUTION
The STTL is not protected against the effects of
defibrillator discharge.
OFF (position 0)
STANDBY (position 1)
POWER (position 2)
POWER (position 3)
906-2000-501 1-23
SERIES 20000* LEGACY
Erase a Doctor
Custom: Program
1. Press Custom.
FITZGERALD Def
Edit Doctor 2. Select Doctor to be erased from the right side of the
Add Erase screen.
ANDERSON
3. Press Exit.
Store Memory FITZGERALD
4. Enter Custom mode again.
1 2 3 4 FRANKLIN
5. Press Erase in Edit Doctor box.
MARTINEZ
Special Functions NGUYEN
6. Press Yes to confirm.
IV Pole Asp P.E.L. Disk SCHMIDT 7. Press Exit to return to Main menu.
1-24 906-2000-501
SERIES 20000* LEGACY
Exit
Exit
906-2000-501 1-25
SERIES 20000* LEGACY
0 to 1 5% 5% 5%
Custom: Sound
906-2000-501 1-27
SERIES 20000* LEGACY
Figure 1-25 CUSTOM: FOOTSWITCH The Custom Remote mode allows the selection of four
(V3.01 and below) remote receive codes: A, B, C, & D. This selection must
correspond to the channel selection on the remote
Footswitch control of certain functions, using the left and control. The channel is a toggle selection activated via
right vertical buttons, may be selected or disabled. If the touch screen. No additional steps are needed once the
"None" is selected, the vertical buttons have no effect. remote channel is set.
Selecting "IV Pole" allows the user to increase or
decrease the IV Pole height, using the right and left The remote control must be switched to the appropriate
vertical buttons, respectively. If the Steerable I/A channel. Switch is located near the battery compartment
hardware is present on the system, the "Steerable I/A" (see Figure 1-10). "A" channel is the default channel. If
button appears on the Custom Footswitch screen. If the proper channel is not programmed on the front panel,
selected, this allows the Steerable I/A handpiece tip to the remote control will not function and all changes will
increasingly bend, using the right vertical button, or have to be made via the front panel.
straighten, using the left.
1-28 906-2000-501
SERIES 20000* LEGACY
Legacy
Modes and Submodes
Custom Mode
906-2000-501 1-29
SERIES 20000* LEGACY
MARTINEZ NeoSoniX
Special Functions Average Amplitude 40.0%
NGUYEN NeoSoniX Time 4.3 min (4 min 19 sec)
IV Pole Asp Occl Equivalent U/S Power 0.1%
SCHMIDT Equivalent U/S Time 0.0 min (0 min 1 sec)
Disk Metrics P.E.L.
V
O
I
C
Figure 1-27 CUSTOM: PROGRAM (V3.12 and above) Figure 1-28 METRICS SCREEN (V3.12 and above)
1-30 906-2000-501
SERIES 20000* LEGACY
906-2000-501 1-31
SERIES 20000* LEGACY
Figure 1-29 SPECIAL IV POLE SETUP Figure 1-31 SPECIAL FUNCTIONS: OCCLUSION
(V3.12 and above) (V3.12 and above)
16. Press the Occlusion button in the Special Functions
11. Press Aspiration button in the Special Function box box to customize the power level during low flow
to customize Aspiration flow rate(s) in the U/S conditions (see Figure 1-31). There are two columns
modes (see Figure 1-28). This allows the surgeon to describing application of ultrasound power during
use two different aspiration flow rates for foot pre-occlusion (left column) and occlusion (right
positions 2 and 3. column). Pre-occlusion is defined as an event when
vacuum is approaching the vacuum limit and the
NOTE: Flow rate in position 3 will not be displayed pump has slowed down. This happens when the
on front panel until footpedal is in position 3. actual vacuum is approximately equal to 90% of the
set vacuum level. Occlusion is defined as an event
12. Select the sub mode to be set in the Aspiration sub when the pump has reached the vacuum limit and the
menu. pump has stopped.
13. Adjust the setting by pressing the + or - boxes on the
screen or any of the up and down arrows (except For either event, pre-occlusion or occlusion,
those for the IV bottle height) on the front panel. ultrasound power can be reduced to one-half or one-
14. Repeat steps 12 and 13 for each mode/sub mode quarter of the commanded power, or switched to
desired. pulsed application at the commanded power with
either 50% on-time pulse (50% duty cycle) or 25%
15. Press Exit to return to the Program screen.
on-time short pulse (25% duty cycle). It is also
possible to turn ultrasound off for either event.
Special Functions: Aspiration
Exit
Occlusion Power Management applies only to
Figure 1-30 SPECIAL FUNCTIONS: ASPIRATION AdvanTec Phaco, U/S Phaco, and U/S BiModal
(V3.12 and above) submodes.
1-32 906-2000-501
SERIES 20000* LEGACY
17. Press one of the four Store Memory buttons to store 4. Make the appropriate changes to the program and
all of the above settings. These settings will be used custom sub modes.
by the unit until the programming is changed. 5. Enter the Custom mode.
18. Press Yes or No to confirm memory storage. 6. Select the same Memory setting to store to.
NOTE: Each doctor has the option of four 7. Confirm by pressing Yes.
programmed memory settings available through
Store Memory.
Copy Memories
19. Press Exit to return to the Main Menu screen. Memories can be copied from one doctor to another. This
NOTE: A blank value for cc/min means procedure will assume the destination Doctors name
un-programmed; Asp in position 3 will be the same (copy to) has been stored in memory.
as in position 2. 1. Enter Custom screen and select the desired pre-
programmed doctors name to copy from.
Access Pre-Programmed Memory Settings (can be done 2. Exit to select the exact Memory Setting (1, 2, 3, or 4)
at any time) to copy from in the pop-up Memory screen.
1. Press Custom. 3. Re-enter Custom mode (copy from doctors name
2. Select the programmed doctors name. and memory number should be displayed at the top
3. Press Exit. of the screen in light blue).
4. Press Memory button on the right side of the Main 4. Select Doctor to copy to (the copy to doctors name
Menu screen. will now be highlighted in green, as well as the
memory settings and the exit key).
5. Select desired programmed memory setting (1, 2, 3,
or 4). If no memory settings are selected, the default 5. Select Memory Setting (1, 2, 3, or 4) to store to.
setting will appear. 6. Confirm by depressing Yes.
7. New Doctors Name and Memory Number should be
Reprogram Memories displayed in the upper right hand column with the
Memories should not be reprogrammed during a case. updated information. Exiting the Custom mode will
Program and Custom sub modes changes should be made bring up the newly stored program.
in each memory setting individually to prevent accidental
erasure. Copy Doctors
1. Enter Custom screen and select the desired pre- This function allows to copy all memories from one
programmed doctors name to copy from. doctor to all respective memories
2. Exit to select the exact Memory Setting (1, 2, 3, or 4) of another doctor in one step. This procedure will assume
to copy from in the pop-up Memory screen. the destination Doctors name (copy to) has been stored
3. Re-enter Custom mode (copy from doctors name in memory.
and memory number should be displayed at the top 1. Enter Custom screen and select the desired pre-
of the screen in light blue). programmed doctors name to copy from.
906-2000-501 1-33
SERIES 20000* LEGACY
The defaults for pre-occlusion sounds, both Asp and U/S, Right Heel Footswitch Continuous Detent Stiffness
& Remote Vertical Irrigation Range
are OFF. Occlusion sounds indicate the vacuum limit is Control
None
reached and that the pump is stopped. Aspiration I/V Pole Enable Normal Hard
SubMode
Custom: Sound
Procedure
Program Sound Voice Lang FootSw Remote Exit switch for less than 0.5 sec but longer than 0.1 sec will
advance the unit to the next setting. Pressing on the
Figure 1-32 CUSTOM: SOUND (V3.12 and above)
906-2000-501 1-35
SERIES 20000* LEGACY
MODE Allows advance sequentially through modes AdvanTec Pulse Memory 2 + AdvanTec Phaco 1
AdvanTec Burst 2
Irr-AdvanTec-U/S-I/A-Vit-Coag-Irr-. . . or reverse action U/S BiModal Memory 3
U/S BiModal 3
(e.g., switching from AdvanTec to Irr). I/A Burst Memory 4
Vit
Irr Cont 1
Defaults
I/A Max 1
SUBMODE Allows advance sequentially through
Coag
submodes within one mode, such as AdvanTec Visco I/A CapVac 1
Footpedal Travel
Between Detents Normal I/A Phaco
0 to 1 5% 5% 5%
1-36 906-2000-501
SERIES 20000* LEGACY
Continuous irrigation is available in all three custom TEST MODE for Software Versions 3.01 and Below
footswitch detent modes; it defaults to DISABLE. This
allows the right side pedal to toggle the irrigation valve The Test mode can be entered via IRR, Hydro, U/S, I/A,
ON and OFF. and Vit. The Test key can be activated via the front panel
or the remote. Test key is disabled in Coag and Custom
Footswitch control of certain functions, using the left and modes. Continuous irrigation is not accessible in this
right vertical buttons, may be selected or disabled. If mode.
"None" is selected, the vertical buttons have no effect.
Selecting "I/V Pole" allows the user to increase or When the Test key is pressed from any mode (other than
decrease the IV Pole height, using the right and left Coag and Custom), the Test base screen is displayed. The
vertical buttons, respectively. If the Kelman Steerable I/ next Test key depression initiates the priming sequence
A hardware is present on the system, the "Steerable I/A" (except in I/A mode), whereas another Test key
button appears on the Custom Footswitch screen. If depression in succession would bypass priming and take
selected, this allows the Steerable I/A handpiece tip to the system directly to vacuum check. A vent check is
increasingly bend, using the right vertical button, or performed after completion of vacuum check.
straighten, using the left.
Coagulation is available in the Test mode during priming
These footpedal adjustments may be stored once per and cleaning of the system. It is not accessible during any
doctor: Detent Position, Detent Stiffness, and Continuous active U/S or HydroSonics* handpiece tuning.
Irrigation. The three adjustments are only available once Coagulation control during Test mode is only available in
per doctors memory (i.e., Phaco, Soft, Continuous Panel control. Coagulation voltage will be displayed on
Irrigation-On could be saved in Dr. Alcon; and I/A the sidebar of the screen and may be increased or
Medium, Continuous Irrigation-Off saved in Dr. decreased by adjusting the corresponding arrow keys.
Johnson). More than one set of variables per doctor These new values will be retained in Panel control when
cannot be saved. The set of variables saved will be the Coagulation Panel mode is selected again.
same for all memories, modes, and submodes of the
particular doctor. Prime Key Processing - Initiates the priming sequence
where fluid is flushed through the system to remove
Custom - Remote Mode air. Priming is followed by vacuum and venting
In this mode, the Remote menu key is highlighted and checks. Upon successful completion of both vacuum
Custom: Remote is displayed in the title area. (400 mmHg) and vent (5 mmHg) checks the system
will display Priming Complete. Prime key is faded
The Custom Remote mode allows the selection of four out in I/A mode.
remote receive codes: A, B, C, & D. This selection must If either vacuum or vent checks are incomplete the
correspond to the channel selection on the remote system will display Check fittings-Reprime, with an
control. The channel is a toggle selection activated via appropriate code (i.e., 1., 2., 3.). In Irrigation mode, if
the touch screen. No additional steps are needed once the code 1 or 2 is encountered, the system will attempt to
remote channel is set. The remote channel is stored once reprime once.
for the unit.
Tune Key Processing - If system is already primed,
The remote control must be switched to the appropriate then tuning is performed in Hydro and U/S modes
channel. The switch is located near the battery only. Tune key will be faded out if this function is not
compartment. "A" channel is the default channel. If the available for the selected mode (i.e., Irr, I/A, and Vit
proper channel is not programmed on the front panel, the modes ), or if system is Not Primed in Hydro, U/S
remote control will not function and all changes will have modes, or if the handpiece is not inserted.
to be made via the front panel. Charge Key Processing (if Steerable I/A system is
installed, and it is selected) - If the system is already
primed, then charging of the Steerable I/A system is
performed automatically in U/S and I/A modes. The
system will test the Steerable I/A system and will
verify the presence of a Steerable I/A handpiece.
906-2000-501 1-37
SERIES 20000* LEGACY
Clean Key Processing - Will clear any remaining fluid TEST MODE for Software Versions 3.12 and Above
from system between cases and prior to turning off the
machine. The Test mode can be entered via IRR, AdvanTec, U/S,
Stop Key Processing - Stop key returns user to the sub I/A, and Vit. The Test key can be activated via the front
modes. The Stop key can be pressed at any time to panel or the remote. Test key is disabled in Coag and
stop priming or cleaning. If unit is already primed, the Custom modes. Continuous irrigation is not accessible in
system will remain primed when the Stop key is this mode.
depressed.
When the Test key is pressed from any mode (other than
Coag and Custom), the Test screen is displayed (See
Test Key Figure 1-20). The next Test key depression initiates the
Test Key in IRR Mode - Priming, Vacuum check, and priming sequence, whereas another Test key depression
Vent check sequence are performed during the IRR in succession would bypass priming and take the system
menu, as described in Test key processing on prior directly to vacuum check. A vent check is performed
page. after completion of vacuum check.
Test Key in Hydro Mode - Priming of the
HydroSonics* handpiece with a series of injection Coagulation is available in the Test mode during priming
pulses is performed, followed by tuning of the and cleaning of the system. It is not accessible during
handpiece. After successful completion of tuning, the U/S or NeoSonix* handpiece tuning/flow check
Tune status indicator on the front panel changes from sequence. Coagulation control during Test mode is only
red to green. available in Panel control. Coagulation voltage will be
displayed on the sidebar of the screen and may be
Test Key in U/S Mode - Priming, vacuum check, and
increased or decreased by adjusting the corresponding
vent check are performed in the U/S mode as
arrow keys. These new values will be retained in Panel
described in Test key processing on prior page. Upon
control when Coagulation Panel mode is selected again.
successful completion of vacuum and vent checks, the
system automatically proceeds to tuning of the U/S
Prime Key Processing - Initiates the priming
handpiece. If the tuning check is successful, Tuning
sequence - where fluid is flushed through the system
Complete appears and the Tune status indicator
to remove air. Priming is followed by vacuum and
changes from red to green.
venting checks. Upon successful completion of both
Upon successful completion of tuning, if the Steerable vacuum (400 mmHg) and vent (5 mmHg) checks
I/A option is installed and selected, the system will the system will display Priming Complete.
automatically proceed to charging the Steerable I/A
handpiece. If charging of the Steerable I/A handpiece
is successful, the Charging Complete message is If either vacuum or vent checks are incomplete the
displayed and the Charge status indicator changes system will display Check fittings-Reprime, with
from red to green. an appropriate code (i.e., 1., 2., 3.). If code 2 or 3 is
encountered, the system will attempt to reprime once.
A flow test is also performed after tuning to check for See Troubleshooting section for additional
handpiece flow. An advisory is given if there are any information.
occlusions.
Test Key in I/A Mode - If the Test key is pressed, the Pressing Test key again will activate Fill where both
system performs charging as described in Charge Key irrigation and reflux valves will be opened to achieve
Processing on the prior page. If the charge is the most efficient air removal from the tubing lines
successful, Charge Complete is displayed and the and handpiece. Streaming irrigation solution can also
Charge status indicator changes from red to green. be used to fill a test chamber or a beaker as needed.
Test Key in Vit Mode - Priming, Vacuum check, and Fill will automatically stop after 30 seconds and it
Vent check are performed in the Vit mode as can be terminated earlier by pressing the Fill button
described in Test key processing above. or the Test key. The latter action will also initiate
tuning/flow check sequence.
Test Key in Coag Mode - Test key is not allowed in
this mode.
Test Key in Custom Mode - Test key is not allowed in
this mode.
1-38 906-2000-501
SERIES 20000* LEGACY
WARNING!
Inadvertent actuation of TEST MODE while a
handpiece is in the eye can create a hazardous
condition that may result in patient injury.
906-2000-501 1-39
SERIES 20000* LEGACY
Footpedal
Heel Switch
(not present on Series 20000* footswitch)
1-40 906-2000-501
SERIES 20000* LEGACY
Right Vertical Button ( IV pole up or steerable I/A) -Use Software V3.12 and above:
of the right vertical button is dictated by the settings - If the heel switch is pressed for a duration shorter
indicated/made in the Custom: Footswitch front panel than 0.1 second, there is no action.
screen. If set to None, this button is ineffectual. If set to
- Between 0.1 and 0.5 second the system advances
IV Pole, the right vertical button moves the IV pole up.
to the next setting as programmed under the
If steerable I/A is available on the system, and Steer
Customer/Footswitch/Heel menu.
I/A is selected, pressing the button will straighten the
steerable I/A tip. - Longer than 0.5 second, the system goes back to
the previous setting.
Heel Switch - This feature is only available for the
Accurus/Legacy footswitch.
Software V2.42 through V3.01: The heel switch
performs the function of the front panel or remote
Memory key. The first press of the heel switch
activates the memory menu; subsequent, closely
spaced presses toggle between memories in an
upward (1-2-3-4-Default-1) direction.
OFF (position 0)
OFF (position 0)
IRRIGATION (position 1)
I/A PHACOEMULSIFICATION IRRIGATION (position 1)
IRR/ASPIRATION (position 2)
IRR/ASPIRATION (position 2)
IRR/ASPIRATION (position 3)
IRR/ASP/ULTRASONICS (position 3)
OFF (position 0)
ANTERIOR VITRECTOMY/
IRRIGATION (position 1)
ATIOP
IRR/CUTTING (position 2)
OFF (position 0)
IRR/ASPIRATION (position 2)
OFF (position 0)
Irrigation (position 1)
IRR/ASP/CUTTING (position 3) AdvanTec
(V3.12 and above) IRR / Aspiration (position 2)
OFF (position 0)
IRR / ASP / Ultrasonics (position 3;
STANDBY (position 1) NeoSoniX threshold >U/S power limit or NeoSonix amplitude = 0)
COAGULATION
POWER (position 2)
OFF (position 0)
IRRIGATION (position 1)
HYDROSONICS
(V3.01 and below) PULSED U/S (position 2)
PULSED U/S /
906-2000-501 1-41
SERIES 20000* LEGACY
Table 1-7 OPERATION BY MODE AND FOOTPEDAL POSITION FOR SOFTWARE VERSIONS 3.01 AND
BELOW
OPERATION AT FOOTPEDAL POSITION FTSW
MODE 0 1 2 3 REFLUX CONT IRR
1-42 906-2000-501
SERIES 20000* LEGACY
Table 1-8 OPERATION BY MODE AND FOOTPEDAL POSITION FOR SOFTWARE VERSIONS 3.12 AND
ABOVE
OPERATION AT FOOTPEDAL POSITION
MODE SUBMODE CONTROL FLOW 1 2 3 REFLUX CONT IRR
AdvanTec Visco Panel Linear Irr Irr/ Lin Asp Yes Yes
I/A/ Short Pulsed Fixed U/S and/or NeoSonix*
Fixed Irr Irr/ Fixed Asp Yes Yes
Surgeon Linear Irr Irr/ Lin Asp I/A/ Fixed U/S and/or NeoSonix* Bursts Yes Yes
Fixed Irr Irr/ Fixed Asp with Reducing Off-Time Yes Yes
U/S Phaco Panel Fixed Irr Irr/ Fixed Asp I/A/ Continuous Fixed U/S Yes Yes
Surgeon Fixed Irr Irr/ Fixed Asp I/A/ Continuous Linear U/S Yes Yes
Pulse Panel Fixed Irr Irr/ Fixed Asp I/A/ Pulsed Fixed U/S Yes Yes
Surgeon Fixed Irr Irr/ Fixed Asp Yes Yes
BiModal Panel Surg Asp Irr Irr/ Lin Asp I/A/ Continuous Fixed U/S Yes Yes
Surgeon Surg Asp Irr Irr/ Lin Asp I/A/ Continuous Linear U/S Yes Yes
Burst Panel Fixed Irr Irr/ Fixed Asp I/A/ Single U/S Burst Yes Yes
Surgeon Fixed Irr Irr/ Fixed Asp I/A/ Fixed U/S Bursts with Reducing Off-Time Yes Yes
I/A Min, Max Panel Irr Irr/ Fixed Aspiration Rate Yes Yes
SurgVac Irr Irr/ Fixed Aspiration Rate / Linear Vacuum Limit Yes Yes
Vit ATIOP Panel Irr Irr/ Cutting Irr/ Cutting/ Fixed Asp/ Fix Vac Yes Yes
SurgAsp Irr Irr/ Cutting Irr/ Cutting/ Lin Asp/ Fix Vac Yes Yes
SurgVac Irr Irr/ Cutting Irr/ Cutting/ Fixed Asp/ Lin Vac Yes Yes
I/A Cutter Panel Irr Irr/ Fixed Asp Irr/ Fix Asp/ Fixed Vac/ Cutting Yes Yes
SurgAsp Irr Irr/ Fixed Asp Irr/ Lin Asp/ Fixed Vac/ Cutting Yes Yes
SurgVac Irr Irr/ Fixed Asp Irr/ Fix Asp/ Lin Vac/ Cutting Yes Yes
Test -- Coagulation No No
906-2000-501 1-43
SERIES 20000* LEGACY
O RING EXTRACTOR
LARGE O RINGS
SMALL O RINGS
1-44 906-2000-501
SERIES 20000* LEGACY
The I/A tips below can be used with reusable I/A The Ultrasonic BiModal mode allows the operator to
handpieces and threaded tip adapters (Note the band control both U/S power and aspiration in Surgeon
markings on the tips that identify tip aperture): Aspiration Control, or both U/S power and vacuum limit
in Surgeon Vacuum Control. Only TurboSonics U/S
Ultraflow* I/A handpiece with threaded tip adapter tips are to be used in this mode.
attached onto handpiece.
Ultraflow* S/P I/A threaded handpiece.
WARNING!
I/A tips are not to be used in any STTL U/S mode.
0.2 mm Irrigation/Aspiration Tip
Figure 1-41 REUSABLE I/A TIPS AND THREADED Mackool** 375-40 Ultrasonic Handpiece
TIP ADAPTOR
This handpiece is colored gold and is used for ultrasonic
applications on the STTL with the Series 20000*
TurboSonics Mackool** tips.
WARNING!
Exceeding the recommended level of 100 mmHg The U/S handpieces require no disassembly other than
with a 0.5 mm or 0.7 mm I/A tip may cause the removal of the disposable tubing, the ultrasonic tip,
anterior chamber shallowing and/or
and the infusion sleeve with bubble suppression insert.
incarceration or tearing of the posterior capsule.
INFUSION SLEEVE BUBBLE SUPPRESSION INSERT
PORTHOLE
SLEEVE
906-2000-501 1-45
SERIES 20000* LEGACY
WARNINGS! WARNING!
Do not operate ultrasonic, ATIOP, The HydroSonics* tip is extremely delicate;
HydroSonics* , or NeoSonix* handpieces use care when handling.
unless the tip is immersed in BSS sterile
irrigating solution or distilled water or is in
AUTO INJECTOR
surgical use. Irreparable damage will result
immediately if run dry. Do not test the
handpiece unless the tip is immersed in sterile,
distilled water or unless there is a test chamber HANDPIECE
attached and filled with irrigating solution.
Use of the ultrasonic, NeoSonix* or
HydroSonics* handpiece in the absence of
irrigation flow and/or in the presence of
reduced or lost aspiration flow can cause
CAP
excessive heating and potential damage to
CONNECTOR
the cornea and other tissues.
Ensure that test chamber is filled with BSS
sterile irrigating solution before tuning Figure 1-43 HYDROSONICS* HANDPIECE
handpiece. Tuning handpiece dry will result
in premature tip failure and breakage.
NeoSonix* Handpiece
Use of an ultrasonic handpiece other than the
375-40, the Mackool** 375-40, or the NeoSonix* handpieces serve the same purpose as the
NeoSonix* is not permitted, and may result
U/S handpieces and integrate all functions of ultrasonic
in patient injury, including potential shock
hazard to patient and/or operator. handpieces and in addition provide mechanical
oscillations. This handpiece is colored silver and is used
The U/S tips supplied in the Series 20000* for ultrasonic applications on the STTL with the 1.1 mm
Turbosonics PEA pak are only to be used on Series 20000* TurboSonics tips or the TurboSonics
the 375-40 U/S or NeoSonix* handpiece. 0.9 mm MicroTip series tips, including Flared and/or
The U/S tips supplied in the Series 20000* ABS tips. The NeoSonix* handpieces require no
Mackool** Turbosonics PEA pak are only to be disassembly other than the removal of the disposable
used on the Mackool** 375-40 ultrasonic tubing, the ultrasonic tip, and the infusion sleeve with
handpiece. They cannot be used with a bubble suppression insert .
NeoSonix* handpiece.
1-46 906-2000-501
SERIES 20000* LEGACY
The ATIOP handpiece (Advanced Technology Irrigating Reusable Bipolar Coagulation Forceps are lightweight
Ocutome* Probe) is a sterile, disposable, vitreous and ergonomically designed to reduce hand fatigue as
cutter intended for single use only. The probe is designed well as to provide precise control and safety. The forceps
with a pre-attached irrigation sleeve to allow irrigation, are available in high-conductive non-stick alloy, titanium,
aspiration, and cutting. The variable port opening on the or disposable configurations. They are also available with
probe is close to the tip allowing it to cut a variety of a wide variety of tip styles.
different tissues as well as cut closer to the tissue. The
handpiece is completely preassembled and requires no
lubrication or cleaning prior to surgery.
CAUTION
The port always remains in an open position in
footpedal position 0 or 1.
Figure 1-47 DISPOSABLE BIPOLAR BRUSH
OCUTOME
PORT
ADJUSTMENT BLUE LUER
BARREL (ASPIRATION)
906-2000-501 1-47
SERIES 20000* LEGACY
Irrigation, aspiration, and pneumatic actuation tubing are The Legacy Steerable I/A tip is intended for a
connected to the Steerable I/A handpiece. The Steerable maximum of 10 reuses, and can be deflected continually
I/A handpiece is designed to steer the Steerable I/A tip from a straight position to a fully bent position. A 0.3
from a straight position to a fully bent position. The mm aspiration hole is located approximately 60 degrees
steering mechanism is controlled by the vertical switches from the axis of the tip. The Legacy Steerable I/A tip is
on the Legacy footswitch, and actuated through tubing packaged non-sterile in a tip holder. Follow the
connected to the Steerable I/A handpiece. sterilization procedure in the Operator's Manual for
sterilization of the tip prior to using the first time and
The Steerable I/A handpiece is reusable and can be prior to each use. In between each case the cleaning
autoclaved per the instructions in the sterilization section procedure must be followed, and the tip should be stored
of this manual. in the Steerable I/A tip holder.
WARNING! WARNING!
Use only blue or purple TurboSonics infusion Extreme care must be used when handling the
sleeves with the Steerable I/A handpiece and steerable I/A tip as the tip is fragile. Do not
tip. actuate the tip manually. Actuate only while on
the handpiece as a system.
Tip
Holder
1-48 906-2000-501
SERIES 20000* LEGACY
CONSUMABLE PAK CONFIGURATIONS technique preferred by the surgeon, various styles of tips
and tip bevels are available. Various tip styles are color
Consumable items used with the STTL during surgery coded. Refer to the pak DFU for details on color coding.
are designed to be used once and then discarded unless
labeled otherwise. The family of STTL paks are referred The infusion sleeves are attached to the handpiece and
to as Series 20000* TurboSonics and consist of provide irrigation to the anterior chamber during surgery.
various combinations of cassettes, Ultrasonic (U/S) tips, The infusion sleeves must be matched to the specific U/S
infusion sleeves and other components. All STTL paks tip type. Infusion sleeves used in the ultrasound portion
contain Directions for Use (DFU). It is important to read of the procedure contain a BSI (bubble suppression
and understand them prior to use. insert).
The U/S tips are hollow and made of medical grade A description of the U/S tips styles and cassettes is as
titanium alloy. They are attached to the 375/40 handpiece follows:
and deliver ultrasound energy to the cataract assisting in
its removal and aspiration. Depending on the needs and Standard Series U/S Tips
This is the original 1.1 mm tip.
bypass hole
Aspiration Bypass System (ABS )
906-2000-501 1-49
SERIES 20000* LEGACY
Infusion Sleeves
WARNING!
Infusion sleeves provide a fluid path for infusion of Use 0.9 Microtip style tips with purple Microtip
BSS or BSS Plus into the eye when used with the 375/ style infusion sleeves. Use 1.1 mm Standard
40 series U/S, NeoSonix*, or I/A handpieces Series tips with blue standard infusion sleeves.
(Ultraflow* and Steerable I/A). Each configuration of consumable components
requires adjustment of machine settings.
Mismatch of consumable components and use
1.1 mm Infusion Sleeves of settings not specially adjusted for a particular
The 1.1 mm infusion sleeves are designed to work with combination of consumable components may
1.1 mm phacoemulsification tips, for example with 1.1 create a patient hazard.
mm ABS and 1.1 mm Flared tips. The 1.1 mm infusion
sleeves are colored blue.
Series 20000* I/A Family of Paks
0.9 mm Infusion Sleeves When performing extracapsular extractions, one of the
The 0.9 mm infusion sleeves are designed to work with Series 20000* I/A family of paks is used. This pak
0.9 mm phacoemulsification tips, for example with 0.9 does not include an ultrasonic tip. It contains:
mm ABS and 0.9 mm Flared tips. The 0.9 mm infusion Infusion Sleeve: This single piece fits over the I/A tip
sleeves are colored purple. and provides irrigation into the eye and protection to
surrounding tissues. I/A tips are separate catalog items
High Infusion Sleeves and are not included in this pak.
High Infusion Sleeves have a larger shaft diameter than
Standard Tip Wrench: A wrench is required to
traditional infusion sleeves. The larger shaft diameter of
securely fasten the I/A tip to the handpiece assembly,
the high infusion sleeves is compatible with the larger
and also to remove the tip when the procedure is
incision (3.4 mm recommended), allowing for single
completed.
incision surgery for a wider variety of IOL implants.
Reduced resistance to the irrigation flow resulting from Test Chamber: The test chamber is a small
this larger shaft diameter creates a more stable anterior elastomeric cap that fits over the tip to facilitate a
chamber. High Infusion Sleeves are available in semi- functional check of the instrument prior to surgery.
transparent purple, to be used with 0.9 mm MicroTips, Cassette: This single assembly consists of irrigation
and semi-transparent blue, to be used with 1.1 mm (clear) and aspiration (striped) manifolds, and a
standard tips. drainage bag (maximum capacity of 500 cc). Inserting
the cassette into the console establishes fluidics
Standard Series Cassette system connections, allowing quick and easy surgical
This is the original Series 20000* cassette. The setup.
aspiration line has a blue stripe. The standard cassette is
packaged with various U/S tips. Tray Support Cover: The tray support cover is a
sterile bag that slips around the tray support and
MaxVac Series Cassette extender before the plastic instrument tray is clipped
The MaxVac cassette is designed to allow use of higher down into place. It forms a pouch with the tray arm to
vacuum settings than those with the standard cassette. provide storage of tubing during surgery.
The aspiration line has a red stripe. The MaxVac Directions for Use (DFU): Instructions for removal
cassette is packaged with various U/S tips. The Microtip and setup of pak contents.
U/S tip and MaxVac cassette pak combination is
referred to as Microtip MVS*.
Series 20000* TurboSonics PEA Family of Paks
NOTE ON PACKAGE LABELING: Be sure to read When performing a phacoemulsification procedure, one
all package label material printed on the consumable of the Series 20000* TurboSonics PEA family of
paks prior to their use. paks with ultrasonic tip is used. This pak contains all the
items listed in the I/A Pak above plus the following:
Ultrasonic Tip and Tip Wrench/Assembly: The
emulsifying tip attaches to the ultrasonic handpiece.
Securely tighten the tip with the all-in-one tip wrench/
assembly. Several tip designs are available (see Figure
1-38).
1-50 906-2000-501
SERIES 20000* LEGACY
906-2000-501 1-51
SERIES 20000* LEGACY
QUICK SYSTEM SETUP AND 9 Screw the phaco tip and irrigation sleeve onto the
PROGRAMMING FOR V3.01 AND BELOW phaco handpiece.
10 Fill the test chamber, then slide it over tip and sleeve
Standard Priming Sequence of handpiece.
1 Ensure system is in IRR-FTSW mode. 11 Place handpiece on instrument tray.
2 Insert cassette. 12 Select U/S mode.
3 Fluff out top part of draining bag. 13 Press the test button and then press the Prime icon on
4 Uncoil tubing. the screen. The system will take approximately 2
5 Spike and hang BSS bottle. minutes to prime the cassette, test vacuum and
6 Fill drip chamber 1/2 to 3/4 full. venting, tune the phaco handpiece, and then perform
7 Connect blue and white luer fittings together. a flow test to verify there is no obstruction in the
8 Press Test button two times (first time for test screen, phaco handpieces irrigation and aspiration lines. If no
second time to begin priming). System will take problems were encountered the system will display a
approximately 90 seconds to prime and test both green primed and green tune message on top left of
vacuum and venting. display screen.
9 Plug handpiece into system.
10 Screw the phaco tip and irrigation sleeve onto the
phaco handpiece. STTL Memory Programming/Changes
11 Connect the blue and white luer fittings to the phaco
handpiece. Most problems related to memory loss can be resolved by
12 Fill the test chamber, then slide it over tip and sleeve educating the operator about how to program the
of handpiece. memories, with an emphasis on making changes to an
13 Place handpiece on instrument tray. existing memory. By advising the operator to follow the
14 Select U/S mode. steps below many complaints can be avoided.
15 Press the Test button and then press the Tune icon on
the screen. The system will take approximately 25 1 Press the [Custom] icon.
seconds to tune the handpiece and then perform a 2 Select the Doctors name whose settings need
flow test to verify there is no obstruction in the phaco changing.
handpieces irrigation and aspiration lines. If no 3 Press the [Exit] icon.
problems were encountered the system will display a 4 Press the [Memory] icon and select the memory
green primed and green tune message on top left of number to be changed (this is where many operators
display screen. error).
5 To change the operating mode settings, select the
operating mode(s) then make the setting change(s).
Alternate Priming Sequence 6 Press the [Custom] icon.
1 Ensure system is in IRR-FTSW mode. 7 To change the custom modes, select the custom
2 Insert cassette. mode(s) then make the setting change(s).
3 Fluff out top part of draining bag. 8 After changing the settings, make certain that the
4 Uncoil tubing. system is in the Custom:Program mode screen.
5 Spike and hang BSS bottle. 9 Press the memory number [Store Memory] for the
6 Fill drip chamber 1/2 to 3/4 full. memory that was changed.
7 Connect blue and white luer to the phaco handpiece. 10 Verify that the doctor's name and memory number
8 Plug handpiece into system. whose settings were changed is displayed in the blue
box located in the upper right of the display.
11 Press the [Yes] icon to the question Confirm Store
Memory?
1-52 906-2000-501
SERIES 20000* LEGACY
SECTION TWO
THEORY OF OPERATION
The theory of operation includes a system overview and outside these subsystems include the Remote Control,
PCB (Printed Circuit Board) level theory. The PCB I/V Pole, Footswitch, and the Power Supply. Figure 2-1
theory is accompanied by detailed block diagrams illustrates the subsystem locations. Refer to System
located at the end of this chapter on foldout pages (11" x Interconnect drawing 200-0002-801, located in Section
17"). The figure number for these block diagrams is Six-Schematics, for subsystem/module
referenced as a foldout (example: Figure FO-1). interconnections.
In some cases, the theory goes into more detail than
shown on the block diagrams. When this occurs, refer to Figure 2-2 is an overall block diagram of the
the schematic diagrams located in Section Six. STTL. The Host System is the system master and is
Schematics supersede block diagrams in cases of an controlled by real-time, event driven, preemptive, and
inconsistency. finite state system software which is resident in program
memory located on the CPU PCB. Inter-module
SYSTEM OVERVIEW connections are made through the System Backplane
PCB which also distributes all Power Supply voltages to
The STTL uses a modular design where each major the system. The Multifunction PCB acts as the interface
function is divided into a separate subsystem which is between the subsystems and the Host. The Video PCB
controlled by the Host System. These subsystems consist provides display data direct to the Liquid Crystal
of the following: Front Panel, Fluidics (includes Display (LCD).
Anterior Pneumatics module), and Phaco. Assemblies
The Fluidics, Phaco, and Front Panel
subsystems contain their own
microcontrollers (80C196) and
system software that acquire
EL real-time data critcal to
PAN
T
ON EM
system operation. Each
FR SYST subsystem is a slave to
B
SU
the Host and
communicates to the
CPU via the Universal
Asynchronous Receiver/
FLU Transmitter (UART)
I
SUB DICS located on the
SYS -
TEM Multifunction PCB.
ANT
PH E
A PNE RIOR LE
SU CO UMA DU
B- ST TIC MO
SY HO TEM
STE S
M SY
PO I/V P
W PCB LE
O
SU ER &
PP MOT
LY OR
IE W RE
T V AR
O N VIE
FR W
Figure 2-1 Subsystem Locations
906-2000-501 2-1
SERIES 20000* LEGACY
(SYSTEM BACKPLANE)
TOUCH SCREEN
FRONT PANEL AND
PWR
CONTROL LED
VIDEO SWITCHES
LAYER
PCB PCB COLOR
CPU LCD
VIDEO PIXEL DATA
FLOPPY PCB
1
DRIVE INVERTER BACKLIGHTS
REMOTE
80C196
DISPLAY
PCB
FLUIDICS SUBSYSTEM
MULTI-
(FLUIDICS BACKPLANE) PLUNGER SWITCHES
FUNCTION
PCB
STANDBY FLUIDICS SOLENOIDS
SWITCH ASP
TX/RX CONTROL
MTR
PCB CASS. SWITCHES
POWER UART
PWR
SUPPLY 80C196
+5 V
+12 V
TX/RX ANTERIOR
+13.75 V XDCR PNEUMATIC ASSY
+15 V PCB
-15 V
+24 V
+85 V
HANDPIECE
CONNECTOR
PANEL
PHACO SUBSYSTEM
FAN VIT
(PHACO BACKPLANE)
TX/RX
U/S 1
PHACO
FOOTSWITCH U/S DRIVER PCB U/S 2
CONTROL
+85 V
SWITCHES: PCB U/S 3 (older systems)
SIDE,
TILT-SAFE,
FSUP/SPRING PWR 80C196
FAIL COAG
CAUTERY PCB
COAG
OPTICAL FAN
ENCODER STR I/A
I/V
DETENT
MOTOR POLE PWR
PCB TX/RX
STEERABLE I/A
CONTROL PCB
OPT
SWTCH
(Optional Feature)
MTR
2-2 906-2000-501
SERIES 20000* LEGACY
Figure 2-3 shows the common interface signals between RESET* - Forces the subsystem control processors into
the master CPU and the subsystems. Power is distributed reset.
from the Power Supply through the System Backplane to
the various subsystems with +85 V unique to the Phaco DISABLE - Disables the patient contact devices
Subsystem. RXD and TXD are the serial communication controlled by a subsystem.
lines from the Host to the subsystems. PEDALUP,
TEST*, RESET*, and DISABLE are hard system These signals and how they control each subsystem are
control signals which override normal subsystem discussed in further detail in each subsystem theory of
operation as follows: operation.
FRONT PANEL,
FLUIDICS, PHACO,
or STEERABLE I/A
HOST SYSTEM SUBSYSTEM
SYSTEM BACKPLANE PCB BACKPLANE PCB
+85 V
(PHACO ONLY)
CPU MULTI- CONTROL
PCB FUNCTION +24 V PCB
-15 V
PCB +15 V
+13.75 V
+12 V
+5 V
RXD
UART TXD 80C196
PEDALUP
TEST*
RESET*
DISABLE
906-2000-501 2-3
SERIES 20000* LEGACY
E000H - FFFFH
PROGRAMMABLE 8K x 8
80C196 4000H - BFFFH
SYSTEM STATIC RAM
CONTROL 32K x 8
READY DEVICE
PROCESSOR FLASH
PSD301
EEPROM
12 V
DATA BUS (0-7)
CONTROL
PROGRAM/ERASE
LP2951
STATUS STATUS
PCB REVISION SWITCH
AND
TYPE DETECT P1 (0-2)
CIRCUIT
2-4 906-2000-501
SERIES 20000* LEGACY
FLUIDICS
SUBSYSTEM
CPU VIDEO
UART
PCB* PCB
PHACO
FLAT
SUBSYSTEM
PANEL
128K
CNTLR MULTI- SPKR
SRAM FUNCTION
PCB IV
4MB POLE
FLASH ASSY
EPROM
FTSW
FLOPPY
DRIVE POWER STAND-BY
SUPPLY SWITCH
* The AdvanTec CPU (software V3.12 and higher) does not have a SRAM or Flash EPROM, it uses one 8 MB Compact Flash card.
906-2000-501 2-5
SERIES 20000* LEGACY
The CPU PCB is built around a microprocessor The Multifunction PCB is an IBM-AT compatible
operating on a DOS platform. The floppy drive is plug-in board that provides the interface between the
connected directly to the CPU PCB and is used to CPU PCB and the various subsystems. All intelligence
upgrade system software. System software is on the Multifunction PCB is controlled by the CPU PCB
downloaded to 1 MB of Flash EPROM which acts as a via the ISA bus. In a DOS environment there is a block
system hard drive. This EPROM is electrically of addresses reserved for certain I/O (Input/Output)
erasable which enables the system to install software operations. The Multifunction PCB is inserted in this
upgrades via the floppy drive instead of replacing the address space. These operations are accessed by system
EPROMs. The CPU PCB also contains 128K of I/O READ (IOR*) and I/O WRITE (IOW*) cycles.
battery-backed SRAM to store position saved set-ups Figure FO-1 located at the end of this section is a block
(doctors settings). diagram of the Multifunction PCB.
2-6 906-2000-501
SERIES 20000* LEGACY
SERIAL COMMUNICATIONS INTERFACE comes up, then the relay may be opened, keeping the
A Universal Asynchronous Receiver/Transmitter supply enabled. If the remote switch is sensed, then
(UART ) is a device which converts parallel information software can execute a power-down sequence prior to
to an asynchronous serial format, and serial information closing the relay and sending the supply into shutdown.
to a parallel format. The Octal UART has four groups of
two UARTs which control serial communications to the SYSTEM STATUS
various subsystems (8 maximum). The outputs (TX) are System Status Registers report the status of various
TTL level transmit/receive and are converted to system devices and control signals to the Host.
differential RS422 by Line Drivers. Incoming RS422
signals (RX) are converted to TTL level by Line VOICE CONTROL
Receivers. The RS422 lines are terminated by a resistor Voice Control and Voice Status registers control and
between + and -, and each is pulled up and down report on the Speech Synthesizer and Voice Memories.
respectively to prevent oscillations when there is no The Voice Memories are Flash EPROMs which enables
connection to those channels. Channels seven and eight the system to download different languages (when
may be switched away from the internal system and available).
directed to two optically isolated RS232 ports.
The Speech Synthesizer contains up to 111 voice packets
Each group of UARTs has a fully programmable of information, addressed by BD0-6. When a request for
interrupt designated to it. All four interrupts (INT0-4) a particular voice response is received, the Speech
are wire-ORed together to drive the systems IRQ10 line Synthesizer accesses the appropriate response from the
(interrupt request). Signal IRQINH enters logic circuitry Voice Memories and creates an analog VOICE signal.
that makes IRQ10 an edge trigger for multiple interrupts. The VOICE signal is then sent to a preamp, then out to
As the interrupts are processed, the IRQINH line is the speaker. The voice status register is monitored by the
toggled. If an interrupt occurs while the current one is CPU for completion of the packet.
processing, the rising edge of IRQ10 is regenerated
indicating there are more interrupts pending. VOLUME
Volume control is accomplished by a 2 channel, 8-bit
Support circuitry for the UART includes a 4-bit counter multiplying DAC. It controls external volume and voice
used as a divider for the system bus oscillator. The volume by way of attenuation. The control input to the
division of 14.31818 MHz by four yields a 3.58 MHz DAC is from the BD0-7 bus where 0xff is full scale
clock for driving the UART. This frequency results in Vout = Vref (Vref= audio input) and 0x00 is full
easily programmable baud rates for the device. attenuation of the input audio signal. The outputs are
buffered and then input into the inverting summer that
WATCHDOG TIMER combines all audio signals into a single channel for
The watchdog timer is a Dallas DS1286 real-time clock/ amplification by the audio amplifier. Full scale inputs to
calendar with an internal 10 year lithium cell. It the DAC are in the area of 400mV RMS.
provides timekeeping functions for the system, and a
shutdown safety interrupt should the CPU lock-up. TONE
The various tones created by the system are supplied by
SYSTEM CONTROL a Yamaha FM Music Synthesizer. The Synthesizer
The system control register is responsible for a number receives a request for a particular tone and sends the
of features including remotely disabling the power requested signal to a DAC. The DAC is a Serial D-A
supply. This is accomplished by RSHDN (remote Converter designed to handshake with the Synthesizer.
shutdown bit) closing the remote shutdown relay which The buffered output of the DAC is modulated on 1/2
is in series with the remote standby switch (front panel VCC or approximately 2.5 V. The AC component is
switch) creating a logical OR condition. If either is open, low-pass filtered at 21KHz, buffered and then
the supply is ON. Both have to close however to turn the capacitively coupled to the inverting summer of the
supply to standby. When power comes up for the first preamp section. Volume for tone is controlled by
time, the relay is held in the closed state, meaning that internal volume registers for each of its 9 channels.
the switch must be open. When the system software
906-2000-501 2-7
SERIES 20000* LEGACY
RESET REGISTER
The Reset Register is an eight bit register programmable FOOTSWITCH INTERFACE
for each subsystem channel. It powers up in the
tri-stated mode with all of its outputs tied to digital Figure FO-2 shows the interface between the
ground by 1K resistors. This holds all subsystems in STTL footswitch and the system.
RESET until the register is programmed and enabled by As shown on the block diagram, the footswitch interface
the UNLOCK command. is located on the Multifunction PCB.
2-8 906-2000-501
SERIES 20000* LEGACY
906-2000-501 2-9
SERIES 20000* LEGACY
ENABLE (EN*) A lower limit sensor is installed but not sensed by the
A low level signal from Multifunction PCB enables system at this time. In the event a calibration procedure
motor operation. is required, the sensor will provide a lower limit to
indicate pole travel below the allowed minimum of 2
DIRECTION (UP*/DN) cm.
A low level signal from Multifunction PCB indicates
upward pole travel. A high level signal indicates Two Sensors are located at fixed points on the stationary
downward pole travel. vertical structure. When the (moving) vertical structure
of the IV pole passes by an opto-interrupter, a flag on the
BRAKE RELEASE (BRKREL*) vertical structure interrupts the light beam between the
A low level signal from Multifunction PCB disengages interrupters LED and photo-transistor, causing the
the IV pole brake solenoid. To start motion of the IV photo-transistor to turn off. This signal is inverted and
pole, the system first disengages the brake then waits sensed by the system as an indicator of absolute pole
approximately 10 ms before providing the enable signal. position.
This is done to ensure that the motor never drives into a
braked IV pole. CURRENT LIMIT (I_LIM*)
This output indicates a motor over-current condition.
The mechanical brake, normally in the on position, is The motor current will be limited to 1 AMP peak.
used to prevent pole motion under load and while power
to system is off. A FET driver drives the solenoid brake BRUSHLESS DC MOTOR
release. The Brushless DC Motor has rare earth permanent
magnets in its rotor which are propelled by a rotating
As an additional braking mechanism, the brake release magnetic field. The rotating field is set up by
signal is connected to the BRK line on the Motor commutation of three stator windings (3 delta connected
Controller. Upon activation of this signal, the N-channel phases) that are energized sequentially as the permanent
FETs are all turned on. This effectively shorts the stator magnet passes into the region of its field. Correct timing
windings of the motor and provides a means of dynamic of stator energizing is achieved by means of Hall effect
braking. It also ensures that in the event of a single fault switches built into the motor that sense the rotor
failure of the motor enable logic, the motor will not be position. The output of the Hall devices
activated. (HSNSR1-HSNSR3) is used to turn on the FET Drivers
which energize the motor windings.
OPTO CHANNEL OUTPUTS (CH_A & CH_B)
These signals provide relative position measurement as
well as direction of travel. These two lines originate
from the commutation signals HSNSR1 & HSNSR3
from the Hall-Effect Sensors on the Brushless DC
Motor. Each of these lines will toggle once for each
revolution of motor travel. The ratio of pole movement
to motor rotation is .50 .005 in:1 revolution. The actual
counting of these pulses is done by a Decoder/Counter
on the Multifunction PCB.
2-10 906-2000-501
SERIES 20000* LEGACY
MOTOR CONTROL
Commutation, speed and current limiting functions are VIDEO PCB
provided by the Motor Controller. The Motor Controller
has three inputs from three Hall effect commutation The Video PCB provides a 640 x 480 pixel resolution
switches, and six outputs that drive the FET Drivers. The and 256 colors to the active matrix color Liquid Crystal
two device control lines (EN and F/R) are pulled high to Display (LCD). It is controlled by the CPU PCB through
prevent motion of the IV pole during power up the ISA bus and provides visual feedback for Host
(assuming that the driving enable line is in tri-state System voltages for +24V, +15 V, -15 V, +5 V, and +12
during power up). All control interface to and from this V. Figure FO-4 is a block diagram of the Video PCB.
device is optically isolated to prevent the introduction of
ground loops. The opto isolators have a turn on and turn FLAT PANEL CONTROLLER
off time of approximately 3 microseconds which will not The Video PCB is designed around the 82C457 Flat
introduce any significant system delays. Panel Controller. The 82C457 is compatible with IBMs
VGA (Video Graphic Array) with additional capabilities
OVER-CURRENT PROTECTION to drive flat panel displays. It directly interfaces to the
The over-current protection is implemented internally to ISA bus through Data and Address Buffers.
the Motor Controller. The Motor Controller performs
current limiting on a cycle by cycle basis. That is, each The Flat Panel Controller employs an extension register
over-current situation is treated as a separate event. Each set to control its additional capabilities. These registers
event disables the outputs until the next internal clock are initialized by the on-board BIOS and provide control
cycle (set to 44 kHz). This mode of current limiting of the flat-panel interface, timing, and vertical
protects the output transistors from continual cycling and compensation.
thus extreme heating.
VIDEO BIOS
FET DRIVERS The Video BIOS EPROM supports the extended features
Power MOSFET transistors are used to drive the motor of the Flat Panel Controller. During power up, the CPU
windings. Due to the FETs low on resistance and the accesses the BIOS EPROM and uses this information to
cycle by cycle current limiting, no heat sinking is enable the flat panel mode and disable the CRT mode.
required. Since the motor drive voltage (24 V) is greater
than the gate-source voltage rating of the FETs (20 V), VIDEO MEMORY
a voltage divider network is provided to limit the Two Dynamic RAM (DRAM) ICs provide 256K bytes
gate-source voltage to approximately 12 V. of video memory. The video memory is arranged as four
planes of 64K bytes each and is controlled by the Flat
REVISION RESISTOR Panel Controller. The Controller retrieves data from the
A revision resistor (REV) whose value is readable by the memory then sends it to the Flat Panel Color Palette via
Multifunction PCB is provided to indicate to the system the VID0-7 bus.
the IV Pole PCB revision level.
FLAT PANEL COLOR PALETTE
The 82C411 Flat Panel Color Palette receives video
pixel data from the Flat Panel Controller via the VID0-7
bus. The Color Palette reduces this data to the 256 colors
required by the color LCD. The reduced color data
(AR0-5, AG0-5, and AB0-5) is sent back to the
Controller upon request.
906-2000-501 2-11
SERIES 20000* LEGACY
2
1 When LCD PN 088-031 is used, the Inverter INVERTER PCB
is located on the Front Panel Control PCB.
TOUCH SCREEN
2 When LCD PN 200-1836-001 or 200-1721-001 is
FRONT PANEL AND
used, the Inverter is located on a separate PCB.
CONTROL LED
LAYER SWITCHES
PCB COLOR
VIDEO PIXEL DATA LCD
1
TX/RX INVERTER BACKLIGHT
REMOTE
DISPLAY
PCB
2-12 906-2000-501
SERIES 20000* LEGACY
HARD KEY BACKLIGHTING I/V POLE AND U/S TIME LED DISPLAY
Backlighting of the hard keys on the Front Panel is The U/S and IV pole data are transmitted in ASCII
accomplished with an illumination panel containing one format by the Host. Upon receiving a display command,
LED per hard key. These LEDs are located on the the FPSS verifies the data packet, performs the ASCII to
illumination panel and are Pulse Width Modulated seven segment conversion and then displays the data.
(PWM) in order to obtain maximum brightness.
All 8-Segment LEDs on the Display PCB are time
+12 V CONTROL TO LCD multiplexed on common data lines. The segment data is
The +12V_EN* signal from the Video PCB controls +12 sent through PORT-A of the 82C55 I/O on the Front
V delivered to the LCD. When +12V_EN* is high, the Panel Controller PCB. This data is then fed into a
+12V Control is off and +12 V is not enabled. When High-Current Driver and sent to the Display PCB via
+12V_EN* is low, the +12V Control is on and +12 V is cable W-131. The segment data is then presented to the
delivered to the LCD. LEDs through current limiting resistors. Each LED
display has 8 data line inputs and one common terminal
+5 V CONTROL TO LCD which allows the display to be enabled or blanked.
The +5V_EN* signal from the Video PCB controls +5 V
delivered to the LCD. When +5V_EN* is low, +5 V is Since the LEDs share common data lines, only one LED
delivered to the LCD. can be enabled at a given time. This is accomplished by
scrolling a logic 1 through a Shift Register by DCLK
and DDATA lines. The Shift Register outputs are then
fed into a High-Current Driver in order to enable or
disable any given LED.
906-2000-501 2-13
SERIES 20000* LEGACY
PHOTOCELL
To extend battery life, the backlight LEDs are turned on
only when needed. Since the remote control may be used
in an extremely dark operating room, a photocell is
utilized to detect the presence or absence of light. Each
time the CPU is powered up, it reads the output from the
Photocell. If absence of light is detected (DARK* signal
low) the backlight LEDs are turned on by the CPU.
2-14 906-2000-501
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PYROELECTRIC SENSOR
The pyroelectric sensor is a device that responds to the
change in temperature (infrared light) caused by the
human body. The object of the pyroelectric sensor is to
detect the hand motion near the remote control and turn
the power on to the CPU.
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SERIES 20000* LEGACY
FLUIDICS SUBSYSTEM
(FLUIDICS BACKPLANE)
PLUNGER SWITCHES
FLUIDICS
CONTROL SOLENOIDS
PCB ASP
MTR
CASS. SWITCHES
HANDPIECE
CONNECTOR
PANEL
ANTERIOR
TX/RX VIT
XDCR PNEUMATIC ASSY LUER
PCB
The Fluidics subsystem controls and monitors the The fluidics subsystem is comprised of 7 major
irrigation and aspiration modes used in the assemblies; the Fluidics Controller PCB, Cassette Type
STTL. Figure 2-6 illustrates the fluidics flow from the PCB, Transducer PCB, Backplane PCB, Anterior
IV bottle, through the cassette and handpiece, to the Pneumatics module, Solenoids, and the Peristaltic Pump
drainage bag. Stepper Motor. Figure FO-6 at the end of this section is a
detailed block diagram of the Fluidics Subsystem.
BSS
CASSETTE
COMPLIANCE
CHAMBER
IRR
CV
HANDPIECE
LIQ
VENT
ASP PUMP (Reflux)
FILTER
MT1
XDCR
(Flow Thru)
AIR
BAG VENT
(Prime only)
2-16 906-2000-501
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RESET LOGIC
PHASE D
The Reset Logic is comprised of a series of open
collector buffers and a power up delay circuit. The Reset
Logic inverts the reset signal required for the peripheral
Figure 2-7 Stepper Motor Control Waveform
I/O device. The RESET3* low signal from the Host is
received by the Reset Logic then buffered and inverted
to create RST* and RST. These two signals are then
distributed to other devices on the PCB.
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SERIES 20000* LEGACY
SOLENOID CONTROL LOGIC AND FET VIT_A, B, & C signals are controlled by the Control
DRIVERS Processor high speed output and the VIT_E signal is
The Solenoid Control Logic uses logic gates and control controlled by the 82C55A I/O IC. These signals are sent
signals (DISABLE & CPU_RDY) to determine when to the Anterior Vit Drive PCB when the ENABLE1
the Solenoid FET Drivers receive driving signals signal is high.
REFLUX, IRRIG, and AIR_VENT.
VIT DRIVER FEEDBACK
The solenoid drivers control the voltage lines to the The excitation current from the HEXFET Drivers on the
Irrigation, Reflux, and Air Vent solenoids. Low on Anterior Vit Drive PCB is monitored by the 82C55A I/O
resistance FETs are used as the solenoid drivers to IC on the Fluidics Controller PCB. A low feedback
provide fast switching times and very low losses. The signal (VLV_A_FB, VLV_B_FB, or VLV_C_FB)
Irrigation and Reflux solenoids are driven with a pulse equates to valve closed and a high output equates to
width modulation signal during the on-to-off and valve open.
off-to-on transition. This allows a smooth, controlled
operation of the solenoids. The Air Vent solenoid is SYSTEM CONTROL SIGNALS
driven with a pulse width modulation signal 500 The Host system maintains ultimate control over the
milliseconds after being fully energized. This technique Fluidics subsystem through the following system control
utilizes the high holding force of the solenoid while signals; DISABLE3, PEDAL_UP, TEST*, and
dissipating much less energy. RESET3*.
DISABLE3 signal high disables the Stepper Motor
SOLENOID FEEDBACK FETS Drivers, Vit Driver Buffers, and Solenoid FETS
The Irrigation Valve and the Reflux Valve have an Drivers.
optical switch on the mechanism to indicate physical PEDAL_UP signal high disables the Stepper Motor
information on the state of the valve where LOW FETS Drivers and Vit Driver Buffers.
equates to closed and HIGH equates to open. Power to TEST* signal low overrides the PEDAL_UP signal .
the Irrigation (IRR_SW_P) and Reflux (RFX_SW_P) RESET3* low forces the Control Processor into reset,
optical switches is provided from the Fluidics Controller which in-turn forces all controlled devices to become
PCB. This power is used to illuminate the LED within disabled.
the switch. The switch return signals, IRRIG_SW &
RFX_SW, are monitored at the 82C55A I/O IC. VOLTAGE FEEDBACK
The Fluidics Controller PCB supplies two types of
The Air Vent Valve driver current is monitored to voltage feedback. The first type is voltage feedback
indicate excitation of a feedback device where LOW signals to the controller for subsystem status information
equates to closed and HIGH equates to open. An Optical and master CPU reporting. The second is visual
Switch is tied to the output of the Air Vent FET Driver indication LEDs for all used voltages indicated as
and provides feedback which is monitored at the follows: +5 V, CPU OK (blinks on/off), +15 V, -15 V,
82C55A I/O IC. and +24 V.
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The Transducer PCB provides the Fluidics Controller The Cassette Type PCB is used to determine if a cassette
PCB with real time pressure/vacuum information. The is inserted in the instrument and the type of cassette
pressure/vacuum transducers, MT1A and MT1B, are inserted. The Fluidics Controller PCB uses this
located just before the air vent valve as shown in Figure information to control the peristaltic pump.
2-6. The outputs from MT1A and MT1A, which are
redundant to ensure reliability of the system, represent Two optical switches are provided to detect up to three
the chamber pressure/vacuum. different types of cassettes. Power to the optical switches
is provided from the Fluidics Controller PCB, and is
Since the full-scale output from the transducers is in the used to illuminate the LED within the switch. The switch
millivolt range, and the full-scale signal required by the return signals, CST_S1 and CST_S2, are monitored by
Fluidics Controller PCB is 0 to 5 V, each transducer by the Fluidics Controller PCB.
output is amplified by a gain of 100. The amplified
signals, VAC_X_A and VAC_X_B, contain vacuum
information proportional to the voltage of the signal
where the voltage scale is 0.0048 volts/mmHg. This FLUIDICS BACKPLANE PCB
information is sent to the Fluidics Controller PCB where
they must track each other within 12% in order for the The Fluidics Backplane PCB provides a common point
Fluidics Subsystem software to accept the vacuum for the module interconnects. The Fluidics Controller
readings. On the Fluidics Controller PCB, the vacuum PCB and the Transducer PCB are mounted directly to
signals are voltage clamped and low pass filtered to the Backplane PCB via PCB connectors. The Cassette
protect the Control Processor A/D inputs from ESD or Type PCB and the Anterior Vit Driver PCB are satellite
miswiring of the connector. assemblies connected to the backplane through cables.
All pneumatic components are connected to this
Test points are provided for checking the following backplane.
signals:
TP1 = 15VRTN
TP2 = VAC_X_B
TP3 = VAC_X_A
906-2000-501 2-19
SERIES 20000* LEGACY
TO
HANDPIECE
K2 K1
TO AIR
VACUUM
COMPRESSOR
PRESSURE
2-20 906-2000-501
SERIES 20000* LEGACY
HANDPIECE
CONNECTOR
(PHACO BACKPLANE) PANEL
U/S 1
PHACO
TX/RX U/S DRIVER PCB U/S 2
CONTROL
PCB U/S 3
+85 V
COAG
CAUTERY PCB
COAG
The Phaco subsystem consists of 6 assemblies: Phaco voltage and frequency with analog feedback to the Phaco
Controller PCB, U/S Driver PCB, Backplane PCB, Controller to close the loop. The Phaco Controller
Cautery PCB, Cable Connector panel, and Cable W-107. digitizes and processes this feedback to provide a
See Figure FO-7 at the end of this section for a detailed continuous tracking digital control loop. The U/S Driver
block diagram of the Phaco Subsystem. PCB also contains various circuitry to detect fault
conditions, disable power output and communicate the
The Phaco Controller PCB assembly contains the fault to the Phaco Controller. The Phaco Controller then
circuitry which controls the U/S Driver PCB as well as communicates this fault to the Host.
the Cautery PCB. It is the central point of all
communication within the Phaco Module. Two way The Cautery PCB generates sinusoidal electrical signals
communication with the Host is achieved by an RS422 at varying power levels necessary to drive a variety of
serial communication link. This is accomplished with an electrosurgical cautery probes. Also, the Cautery PCB
RS422 converter I.C. through the TRANSMIT (TX+, contains the safety circuitry to detect a fault condition
TX-), and the RECEIVE (RX+, RX-) signals. All system within the PCB and communicate this fault to the Phaco
level commands and data are transferred through this Controller which in turn disables the Cautery PCB and
interface. The only other communication to the Host is communicates the fault condition to the host. All power
done with the following system control signals; FPUP adjustments and control functions are communicated to
(PEDAL_UP), TEST*, DISABLE, and RESET. the Cautery PCB by the Phaco Controller.
The Backplane PCB provides the intra-module
Once a command is received from the Host, the Phaco communication link as well as channeling all d.c. power
Controller performs the appropriate action by to the subsystem. It has a single ground plane which is
communication to either the U/S Driver PCB or the common to all supplies. The backplane is completely
Cautery PCB. passive, i.e. no semiconductors reside on the backplane.
However, there is a provision for a choke (currently not
The U/S Driver PCB performs all electrical processes used). This choke may ultimately be used to smooth
necessary to drive a variety of ultrasonic handpieces. current transients on the 85V supply. The Backplane also
Two interdependent control loops, voltage and makes power available to the cooling fan for the U/S
frequency, are used to control the stroke of the ultrasonic Driver PCB.
handpiece. The voltage control loop monitors and
maintains the appropriate handpiece drive voltage. The All electrical power and communication signals to and
frequency control loop maintains continuous tuning of from the Host pass through cable W-107. This cable
the handpiece to compensate for handpiece loading and contains shielded twisted pairs of wires for the power
drift. These control loops are only partially realized supply lines to minimize noise generation and increase
within the U/S Driver PCB. The U/S Driver PCB noise immunity. The signal lines are also shielded within
contains the circuitry to create the sinusoidal drive a secondary layer. The 85V supply is routed along side
906-2000-501 2-21
SERIES 20000* LEGACY
2-22 906-2000-501
SERIES 20000* LEGACY
The ability of the Phaco Controller to measure the Each ultrasonic handpiece has low level logic and analog
handpiece signal frequency allows for automatic signals embedded in the handpiece connector for the
calibration of the voltage control oscillator on the U/S purpose of handpiece recognition and calibration.
Driver PCB. Recognition of the handpiece is determined by the value
of a resistor inside the handpiece connector. The resistor
RESET GENERATOR is connected between the Buffered 10 V Reference
Reset generation is performed by the Reset Generator (B10VREF) and the Calibration Resistance (CALR)
which is used as both a watchdog timer and a buffer for lines. The Phaco Controller has within its memory
an external reset. The device will generate a reset if the certain predetermined handpiece parameters such as
processor gets locked up resulting in the loss of the nominal handpiece voltage and tuning frequency range.
Address Latch Enable signal. The External Reset These parameters are handpiece type dependent.
(XRST*) signal is generated from the host during power
up for synchronization of Host/Subsystem In addition, each handpiece has a certain calibration
communication. necessary for proper stroke at full power. This
calibration is accomplished by a three bit code present
PCB REVISION READING within the handpiece connector. This three bit code is
The Phaco Controller has the ability to read the revision made available by the PROG0, PROG1, PROG2 and
of each of the PCBs within the Phaco subsystem. It does PGND signals. These signals provide the percentage
this by reading the value of a resistance that resides on variation of nominal handpiece voltage as necessary for
each of the PCBs. The value of this resistance is related calibrated stroke.
to the assembly revision.
The low level handpiece input signals are isolated
POWER SUPPLY MONITORING through a relay for protection from the high handpiece
The Phaco Controller has the ability to confirm the voltage. These handpiece signals are isolated at any time
presence or absence of +15V, -15V and +12V power the footpedal is depressed. This means that a handpiece
supplies. This is done through the opto-isolators that disconnected from the console when the footpedal is
detect the presence of each supply and provide a status down will not be detected until the footpedal is returned
signal (+15VOK, -15VOK, +12VOK) which is read by to the up position.
Control Processor. Status of these supplies are sent back
to the Host upon request. The reading of the handpiece resistance is done by
measuring the voltage across the resistance. The signals
are buffered, then one of the three signals is selected
through an analog multiplexer and finally scaled by a
scale amplifier. The scaled resistor voltage is measured
by the Phaco Controller on ANALOG CHANNEL 3
(ACH3). The digital signals (PROG0- 2) are read
through an Octal Buffer.
906-2000-501 2-23
SERIES 20000* LEGACY
DUAL DIGITAL TO ANALOG CONVERTER Also at this point, the square wave is buffered to create
The tuning process determines the correct operational the FREQUENCY (FRQ) signal used in frequency
frequency and control set point for operation of the measurements done by the Phaco Controller.
handpiece. The frequency is set by two analog control
lines, COARSE and FINE. These analog signals are ULTRASOUND ENABLE LOGIC, RELAY
generated by a Dual DAC , that receives information to SELECT AND RELAY DRIVERS
create these signals from the Phaco Controller. The ultrasound enable logic is created by U16 and U18.
The ultrasound enable signal present at TP5 is a logical
The frequency is initially set by the COARSE signal. function of the following signals: TEST*, FPUP, USEN,
During realtime operation, all frequency adjustments for and DISABLE. Table 2-2 summarizes the logic of
load or heating compensation are done by the FINE ultrasound enabling.
signal. The FINE signal, available at testpoint TP6, is
where control loop servoing takes place. Although the In addition to the enable logic, ultrasound power is
signal is dynamic in nature, it should be a d.c. level from enabled only in a no ground fault condition.
2 to 5 volts.
The USEN and RELAY ENABLES signals are created
VOLTAGE CONTROLLED OSCILLATOR AND by an 8 bit latch. These signals are generated by the
SCALE AMP Phaco subsystem software to select the U/S port and
The FINE and COARSE signals are applied to a Voltage enable U/S power. The relay signals are buffered prior to
Controller Oscillator that is configured as a voltage-to- activating each of the relays.
frequency converter where the frequency of the
generated sinusoidal signal is proportional to each of Table 2-2 U/S Enable Logic (low=0, high=1)
these signals. The function generator creates a sinusoidal
OUTPUT
voltage with an amplitude of approximately 1.5 Vrms at DISABLE USEN FPUP TEST*
(TP5)
a frequency with a minimum span of 25 to 65 kHz. This 0 0 0 0 0
2-24 906-2000-501
SERIES 20000* LEGACY
In addition to the above, the FAULT RESET (FRST) The feedback voltage is measured at the primary of the
signal is generated for resetting either a ground fault or a transformer and is related to the actual handpiece voltage
compliance fault. by the turns ratio of the transformer. This primary
voltage is scaled to appropriate levels by a scaling
POWER AMPLIFIER amplifier. The scaled ac handpiece voltage is then passed
The power amplifier can provide approximately 45 watts to an rms/dc converter, which converts the rms value of
of power over a frequency range of 25 to 65 kHz (23 the ac voltage to an equivalent dc level. Thus, a 1 volt
Vrms into 12 ohms). The amplifier consists of a voltage rms ac voltage produces a 1 volt dc output. The output of
gain stage which are two transistors operated in a class A the rms/dc converter is available at TP2.
darlington configuration. The second stage is the power
gain stage where two transistors are operated in a class B Handpiece current is detected by a .75 ohm resistor at
emitter follower configuration. Feedback is provided for the primary of the transformer. This primary transformer
the overall power amplifier which sets both the dc bias current is related to the actual handpiece current by the
(VBIAS) and ac voltage gain. In addition, there is transformer turns ratio. The voltage across the R6 is
feedback primarily for temperature compensation of the scaled by U27 operated in a differential mode to provide
class A stage introduced by a resistor. The dc bias ranges the input to the rms/dc converter U28. The output of the
from 42 to 46 Vdc and the voltage gain ranges from 13.3 to rms/dc converter is available at TP4.
16.6 V/V.
ANALOG SYSTEM FEEDBACK
An R/C network of provides an output delay which The Phaco module has the ability to read various analog
holds the first transistor off during power supply turn on. signals to provide the means of auto-calibration as well
This delay protects the transistor from high current as real time diagnostics. These signals are present at
transients which can occur during this transient period. multiplexer MUX2, which is selected by the MUX2*
signal. These signals include: Ten Volt Reference
VOLTAGE SELECT RELAY, STEP UP (10VREF), COARSE, FINE, Power Amp Voltage Bias
TRANSFORMER & OUTPUT SELECT RELAY (VBIAS), and Scaled 85V Supply (+85V). These
The step-up transformer has a two tap primary (17:1 and voltages are scaled from a maximum of 10 V down to a
12:1 turns ratio) to raise the ac power amplifier output maximum of 4.8 V by a Scale Amplifier.
voltage from 23 Vrms to a maximum of approximately
340 to 390 Vrms applied to the handpiece from the high At system power up, the Phaco module software
voltage tap. The transformer is designed to provide a performs a power up test of the module. At this point it
high degree of electrical isolation with a minimum of measures the 10VREF, VBIAS and +85V signals for
stray capacitance. This minimizes handpiece leakage appropriate levels. It also checks the functionality of the
current in the event of a ground fault condition. The Dual DAC by measuring the COARSE and FINE
primary tap is selected by a relay. Presently only the voltages.
375/60 handpiece uses the low voltage tap.
HANDPIECE RESISTANCE
Following the transformer are two relays which steer the Multiplexer MUX1 is selected by the MUX1 signal, and
high voltage (USA, USB) signals to the appropriate U/S is used for selection of the handpiece resistance to be
port (one of three). These relays are selected and driven measured. The value of handpiece resistance is
by the Relay Enables. determined by the voltage divider created by the
handpiece resistance with resistors on the U/S Driver
HANDPIECE VOLTAGE AND CURRENT PCB. This voltage is then scaled by 48% by a Scale
FEEDBACK Amplifier.
As previously stated, the Phaco subsystem utilizes two
interdependent control loops for maintaining real time
tuning of the handpiece. The information necessary for
these control loops is contained within the handpiece
voltage and current.
906-2000-501 2-25
SERIES 20000* LEGACY
2-26 906-2000-501
SERIES 20000* LEGACY
906-2000-501 2-27
SERIES 20000* LEGACY
HANDPIECE
CONNECTOR
(PHACO BACKPLANE) PANEL
U/S 1
NeoSoniX
U/S 2
TX/RX CONTROLLER
PCB
ST10F168
Central Processor CAUTERY PCB COAG
The Phaco Subsystem for systems upgraded to run circuitry to create the sinusoidal drive voltage and
software version 3.12 and above consists of 5 frequency with analog feedback to close the loop. The
assemblies: NeoSonix* Controller PCB, Backplane NeoSonix* Controller digitizes and processes this
PCB, Cautery PCB, Cable Connector panel, and Cable feedback to provide a continuous tracking digital control
W-107. See Figure FO-8 at the end of this section for a loop. It also contains various circuitry to detect fault
detailed block diagram of the Phaco Subsystem. conditions, disable power output, and communicate the
fault to the Host.
The NeoSonix* Controller PCB assembly contains the
circuitry which controls the Phaco Subsystem. It is the The Cautery PCB generates sinusoidal electrical signals
central point of all communication within the Phaco at varying power levels necessary to drive a variety of
Module. Two way communication with the Host is electrosurgical cautery probes. Also, the Cautery PCB
achieved by an RS422 serial communication link. This is contains the safety circuitry to detect a fault condition
accomplished with an RS422 converter I.C. through the within the PCB and communicate this fault to the
TRANSMIT (TX+, TX-), and the RECEIVE (RX+, RX) NeoSonix* Controller which in turn disables the
signals. All system level commands and data are Cautery PCB and communicates the fault condition to
transferred through this interface. The only other the host. All power adjustments and control functions
communication to the Host is done with the following are communicated to the Cautery PCB by the
system control signals: FPUP (PEDAL_UP), TEST*, NeoSonix* Controller. The Backplane PCB provides
DISABLE, and RESET. the intra-module communication link as well as
channeling all dc power to the subsystem. It has a single
Once a command is received from the Host, the ground plane that is common to all supplies. The
NeoSonix* Controller performs the appropriate action backplane is completely passive, i.e. no semiconductors
by communication to the appropriate part of the reside on the backplane. The Backplane also makes
subsystem. power available to the cooling fan for the NeoSonix*
Controller PCB.
The NeoSonix* Controller PCB performs all electrical
processes necessary to drive a variety of ultrasonic All electrical power and communication signals to and
handpieces. Two interdependent control loops, power from the Host pass through cable W-107. This cable
and frequency, are used to control the stroke of the contains shielded twisted pairs of wires for the power
ultrasonic handpiece. The power control loop monitors supply lines to minimize noise generation and increase
and maintains the appropriate handpiece drive power. noise immunity. The signal lines are also shielded within
The frequency control loop maintains continuous tuning a secondary layer.
of the handpiece to compensate for handpiece loading
and drift. These control loops are completely contained
on the NeoSonix* Controller PCB which contains the
2-28 906-2000-501
SERIES 20000* LEGACY
All electrical output for U/S and cautery handpieces is RESET GENERATOR
conducted through cable assembly W-105. Functionally, Reset generation is performed by the Reset Generator
the NeoSonix* Controller has only one ultrasound which is used as a buffer for an external reset. The
output port. The second output port is wired directly to External Reset (XRST*) signal is generated from the
the first port and it is provided as a backup. The cable host during power up for synchronization of Host/
supports both the low and high voltage signals necessary Subsystem communication.
for the ultrasonic smart connector. The high voltage
signals are physically separated from the low voltage POWER SUPPLY MONITORING
signals with their own jacketed and shielded cable. Due The NeoSonix* Controller has the ability to measure
to the sensitivity of the cable capacitance to handpiece/ the +15V, -15V and +12V, +24V, +85V power supplies.
driver performance, the shield is not grounded. This is done through mapping the desired voltage to
However, redundant chassis grounding is maintained to 0.4V. The 10-bit ADC inside the processor then
the panel connector through the connector case as well digitizes the desired voltage. The status of these
as an internal pin connection to a chassis grounding lug. supplies is sent back to the Host upon request.
For the purpose of maintaining necessary creapage
distance (IEC601 requirement) of the high and low U/S DRIVER CIRCUIT
voltage signals, the three ports are separately connected The U/S Driver Circuit is contained on the NeoSonix*
on the NeoSonix* Controller PCB (see Table 2-3 for Controller PCB and is composed of the circuit
connections). descriptions that follow.
906-2000-501 2-29
SERIES 20000* LEGACY
The handpiece resistance is read by measuring the Table 2-4 U/S Enabling Logic
voltage across the resistance. The signals are buffered DISABLED GFAULT FPUP TEST* LSWITCH RSWITCH
and scaled by a scale amplifier. The scaled resistor 0 X X X 0 0
voltage is measured by the NeoSonix* Controller on 0 X X X 0 0
ANALOG CHANNEL 4 (ACH4). The digital signals
0 X X X 0 0
(PROG0- 2) are read through port P2 bits 0,1 and 2.
0 X X X 0 0
0 X X X 0 0
Each NeoSonix* handpiece has an EEPROM device
0 X X X 0 0
installed in its connector. All data such as ID,
0 X X X 0 0
ultrasound calibration, and motor calibration are digitally
0 X X X 0 0
stored in the device.
1 1 X X 0 0
1 X 1 X 0 0
NCO (NUMERICALLY CONTROLLED
1 X X 0 0 0
OSCILATOR)
The tuning process determines the correct operational 1 0 0 1 ENABLED ENABLED
2-30 906-2000-501
SERIES 20000* LEGACY
CAUTERY PCB
906-2000-501 2-31
SERIES 20000* LEGACY
2-32 906-2000-501
SERIES 20000* LEGACY
TEST*
RESET5*
RS 232/242 TO MOTOR
MICRO-
SOLENOID TO SOLENOID
CONTROLLER
DRIVERS MANIFOLD
FROM BACKPLANE
906-2000-501 2-33
SERIES 20000* LEGACY
2-34 906-2000-501
SERIES 20000* LEGACY
P1
SD0
MULTIFUNCTION PCB P3
SERIAL COMMUNICATIONS INTERFACE
SD0-7 TX2+
BD0-7 LATCH LD0-7 TX2-
SD0-7 BUFFER BD0-7 LD0-7 OCTAL RX2+
UART TX1-8 LINE
DRIVERS RX2-
TX3+
SD7 TX1-8 TX3- SERIAL
WATCH- RX3+ COMMUNICATION
RX1-8 RX3- TO SUBSYSTEMS
LD0-5 DOG
TIMER RX1-8 LINE TX4+
3.58MHz RECEIVERS TX4-
OSC COUNTER INT0-3
ISA RX4+
BUS RX4-
IOW* RSTAT1*
IOR* S1*
SYSTEM STATUS SYSTEM CONTROL
BUFFER SYSTEM INT0-3
RESET LOCK* P2
DECODERS STATUS INTERRUPT
ILIMIT* IRQ10 ISA
BFAULT* BUFFER SYSTEM IRQINH LOGIC
SA0 CONTROL REG. BD0-7 BUS
INTB* BD0-7 CONTROL BLANK
BA0-23 SIGNALS P3
FANFAIL* REG. RSHDN
SA16 SRST1* Relay SHUTDOWN TO POWER
LA17 R_SHTDN* SUPPLY
SYSTEM
DISABLE & SYSTEM
TEST POINTS ULOCK* LOCK RESET CONTROL SIGNALS
TP1 TP2
POST CODE DISPLAY UNLOCK
DECODERS FLIP-FLOP TO SUBSYSTEMS
DECODER BLANK DISABLE2*
DISABLE
15 LD0-7 CHIP SELECTS REG. DISABLE3*
BD0-7
DISABLE4*
LOCK
906-2000-501 2-35
SERIES 20000* LEGACY
REAR
* PANEL SYSTEM
SERIES 20000 FOOTSWITCH BACKPLANE MULTIFUNCTION PCB
J1 P1 P12 P15 J15 J9 P3
LV LV
SIDE RV RV
SWITCHES LH LH
RH RH
L_HEEL L_HEEL
R_HEEL R_HEEL
TILT-SAFE
(Hg) SWITCH FS_UP FS_UP
FSUP/
SPRING FAIL
SWITCHES W-111
- OPTICAL DECODER/
FS_CHB FS_CHB ISOLATOR CHB COUNTER
+
BUFFER
FS_CHA FS_CHA +
CHA
-
ADC
FTSW BD0-7
FS_UP CONTROL UP* STATUS P3
- OPTICAL
LOGIC REG.
ISOLATOR ATFSUP*
+24V
+24V DAC +
BD0-7 PEDALUP
OPTICAL DETENT FSRST*
ENCODER FTSW
MOTOR SYSTEM
CONTROL TGS/ATF*
CONTROL
REG. REFLUX SIGNALS
SOL- SOL- TEST*
+
-
RP1
24
906-2000-501 2-36
SERIES 20000* LEGACY
SYSTEM
MULTIFUNCTION PCB BACK IV POLE PCB
BD0-7 J11 P11 P1 J1 FET J2 P2
P3 J9 PLANE MOTOR BRUSHLESS
DRIVER PHA
CONTROLLER DC MOTOR
DECODER/ IV POLE EN* PCB EN* OPTICAL
COUNTER CONTROL EN
BUFFER UP*/DN UP*/DN ISOLATORS
REG F/R
FET
PHB
CNTRST* CNTRST* DRIVER
FET PHC
IV POLE DRIVER
STATUS I_LIM* I_LIM* OPTICAL HSNSR1
REG ISOLATOR HSNSR2 HALL-EFFECT
BRK
HSNSR3 SENSORS
DS2
FAULT
+24V
LED
J3 P3 J7 P7
24 DS1 DS3
+24V +5V
906-2000-501 2-37
SERIES 20000* LEGACY
VIDEO PCB
VIDEO
BIOS BUFFER
EPROM
FLAT
P6 PANEL
VID0-7
FLAT COLOR
SD7 DATA AR0-5 PALETTE
PANEL
BUFFER AD0-15 CONTROLLER AG0-5
SD0-7
AB0-5
SD0
SYSTEM
VIDEO
ADDRESS MEMORY
P7 J7 BACKPLANE J10 P10 P5 J5 FRONT
SA19
ADDRESS
DRAM
R0 PCB PANEL
ISA SA0-15 DATA
BUS
BUFFER R1 SUBSYSTEM
SA0 R2 (SEE FPSS
SA16-19 G0 THEORY FOR
G1 DETAILS)
FRONT
14 PANEL G2 W-129
CLK0 DRIVERS
CLOCK PCLK
OSC CLK1
GENERATOR B0
CLK2 DATA_EN*
B1
B2
HSYNC
VSYNC
VOLTAGE OK LEDs
TEST POINTS
DS1 DS2 DS3
TP1 TP2
+24V +15V -15V
+5VRTN CLK0 MULTI-
DS4 DS5 VID_REV
+5V +12V FUNCTION
PCB
REV
906-2000-501 2-38
SERIES 20000* LEGACY
P6 J6 J2 P2
DISABLE2 ROW1
PEDALUP ROW2 ELASTOMER
TEST ROW3
ROW4
KEYS
RESET SUBSYSTEM 82C55 COL1
SYSTEM CONTROL RESET2* GENERATOR KERNAL I/O COL2
AND COMMUNICATIONS
COL3
LED
FROM MULTIFUNTION PCB
TX+ COL4 ILLUMINATION
TX- DVR/RCVR COL5 LAYER
RX+
RX- J1 P1
TCH SCRN Y+
INTERFACE Y- TOUCH
X+
SCREEN
X-
J7 P7
DRIVER PWM
+12V
REMOTE CONTROL
J3 P3 J1 P1 DISPLAY PCB
SA
SB LEDs A/B
SC SEL
INFRARED
+12V_EN* SD LEDs
LCD POWER ENABLE
FROM VIDEO PCB +5V_EN* DRIVER SE
SF DRIVER PHOTOCELL
W-131
SG
CPU AMP
DP
LED CMPR
87C751
DDATA SHIFT DVR (W/EPROM)
DCLK REGISTER
RST* IR
IR DETECTOR PWR
LEDREV Vcc CONTROL
MUX REV SWITCH ON/OFF
ON/OFF PYROELECTRIC
BACK-
J4 P4 4 SENSOR
LIGHT
+12V +12V CNTRL LCD12V AMP
P5 J5 LEDs
MEMBRANE CMPR
LCD5V
KEYS
R0 R0
+5V VB
R1 +5V CNTRL R1
CN1
R2 R2 BATTERY
G0 G0
COLOR
G1 G1 LCD
G2 G2 W-126
VIDEO DATA FROM
VIDEO PCB PCLK PCLK
B0 B0
When LCD PN 200-1836-001 or 200-1721-001 is used,
B1 B1
B2 B2
the Inverter is located on a separate PCB. LCD
HSYNC HSYNC
VSYNC VSYNC J8 CN8 BACK-
TOP LIGHT
CN2
CN1 INVERTER
W-720 PCB
J8 P8 +12V CN3
906-2000-501 2-39
SERIES 20000* LEGACY
906-2000-501 2-40
SERIES 20000* LEGACY
PHACO
PHACO CONTROLLER PCB BACK- U/S DRIVER PCB
P1 P1 J1 J2 P2 +85V (V3.01 and below)
-15V OPTICAL -15VOK
(V3.01 and below) PLANE +85V VBIAS J2
MUX2 SCALE ACH4
+15V ISOLATORS +15VOK
10VREF AMP
+12V +12VOK TP2
TP3 MUX2*
SCALE
RMS- ACH2
BWR* ENABLE AMP DC
DECODE MUX1*
RESET SUBSYSTEM BUFFER BRD* CSREG* TP4
XRST* LOGIC
GENERATOR KERNAL BALE FRST
SCALE
RMS- ACH1
BA0 AMP DC
CPU ADDR BA1
BWRITE*/MDAC* TO PHACO
TX+ LAD0-7 DAC0A*
SUB- TX- BUFFER BA2 DAC0B*
+85V CONTROLLER
SYSTEM RX+ DVR/RCVR BA3 (THRU PHACO
RX- EMULATOR ANALOG BACKPLANE)
TEST ROM DUAL SCALE VOLTAGE
AD8-12 FINE VCO MULT. POWER
SOCKET DAC AMP SELECT
DAC AMP
ACH1 COARSE SWITCH RELAY
ACH2 BD0
0-3 0-7 DC 0-3 0-7
ACH3 AD0-7 BD1 OFFSET ZEN
P1 J1 BUFFER J6 P6
AD0-7 1PROG2 RELAY ENABLES
CAUTERY STATUS BUFFER US3B
STATUS 1PGND INPUT US3A
1PROG0 RELAY
1PROG1
REV1 BDEN1 CALR1 J2
MUX INPUT MUX1*
TO PHACO
PCB REV2 AD8-10 BDEN2 B10VREF SCALE ACH3
DECODER BDEN3 RELAY BUFFER MUX1 CONTROLLER
REV. REV3 AMP
REV2
BDEN4 P2 J2 (THRU PHACO
VOLTAGE INDICATOR LEDs 2PROG2 REV
BACKPLANE)
TEST POINTS 2PGND INPUT
CPU OK +24V -15V +15V
(BLINKING) TP1 TP2 2PROG0 RELAY
BUFFER DATA0-3
2PROG1
+5V +12V +5VRTN +15VRTN CALR2
B10VREF
J4 P3 J3
P19 3PROG2
W-107 3PGND INPUT
3PROG0
HOST 3PROG1
RELAY
J1 J3
UP/
8
DAC
CAUTERY PCB
PU NAND DOWN
INPUT
GATES CNTR
BUFFER
PD DIGITAL MV
EN 340 KHz
CAUTEN*
EN
J2 P2
PWR CAUT_A
TO
FET XFMR
CAUTERY
CAUT_B CONNECTOR
+85V
REL1
J1 J3
DC
AMP/ PWM PWR STATUS
FILTER COMPLIANCE LED
FILTER REG TO PHACO
COMPARATOR
REV3 CONTROLLER
REV (THRU PHACO
BACKPLANE)
CAUT_PWR (ACH5)
PHACO
BACK-
J4
PLANE
J1 P1
FPUP NEOSONIX CONTROLLER PCB
TEST* (V3.12 and above)
DISABLE
PWMA-B MOTOR J3
DRIVER
XRST* RESET FUSE0-2 U/S
Conn1
TX+
TX- J14
VPHACO_FB
VRMS_FB RMS
TO
DC
24VDC RMS
+15V IRMS_FB
TO
-15V A17..A1
DC
12V
HOST 5V
RAM RAM
P19
SYSTEM W-107 LO HI
GROUND
85V GROUND_FAULT
FAULT
DETECT
D17..D1
P29 J5 J1 J3
W-107 UP/
DOWN
8
DAC
CAUTERY PCB
PU NAND
INPUT
GATES CNTR
BUFFER
PD DIGITAL MV
EN 340 KHz
CAUTEN*
EN
J2 P2
PWR CAUT_A
TO
FET XFMR
CAUTERY
CAUT_B CONNECTOR
+85V
REL1
J1 J3
DC
AMP/ PWM PWR STATUS
FILTER COMPLIANCE LED
FILTER REG TO NeoSonix
COMPARATOR
REV3 CONTROLLER
REV (THRU PHACO
BACKPLANE)
CAUT_PWR (ACH5)
SECTION THREE
PARTS LOCATION AND DISASSEMBLY
906-2000-501 3-1
SERIES 20000* LEGACY
TABLE 3-1. Skins Removal Instructions (see Figures 3-1 and 3-2)
FIRST
SKIN # DESCRIPTION INSTRUCTIONS
REMOVE
1 LEFT SIDE PANEL 4, 16, 17, 1. Remove (or loosen) ten 3 mm hex screws securing Left Side
PN 200-1204-001, 11&12, 13 Panel to front and rear of chassis.
-002, or -004 2. Remove one 2.5 mm hex screw securing top of panel to
chassis, and one 2.5 mm hex screw on inside-center of panel.
Remove Left Side Panel.
2 TOP CURVE 16, 17, Remove two 3 mm hex screws securing Top Curve Panel to
PANEL 11 & 12 Chassis. Remove Top Curve Panel.
PN 200-1427-001
3 FRONT BEZEL 5, 7, 8 Remove four 3 mm hex screws securing Front Bezel to front
PN 200-1143-001 or 002 panel chassis. Remove Front Bezel.
5 DISPLAY BOTTOM Remove three 2.5 mm hex screws securing Display Bottom
PANEL CAP Panel Cap to Front Panel. Pull Display Bottom Panel Cap down
PN 200-1193-001 to remove.
6 CAP ENDS 16, 17, Remove 2 mm hex screw from inside of Cap End. Remove Cap
PN 200-1264-001 11 & 12, 9 End.
7 DISPLAY TOP Remove three 3 mm hex screws on top back of Front Panel. Pull
PANEL CAP Display Top Panel Cap up to remove. NOTE: When replacing
PN 200-1192-001 Display Top Panel Cap, make sure to align center tab with
center hole in Front Panel.
Align tab and hole
9 TOP ARM 16, 17, 11 Remove four 3 mm hex screws (underside of arm, outside row)
PN 200-1209-001 & 12 securing Top Arm to arm chassis. Remove Top Arm.
10 BOTTOM ARM 16, 17, Remove six 3 mm wide flange hex screws (underside of arm,
PN 200-1210-001 11 & 12, 2 inside row) securing Bottom Arm to chassis. Remove Bottom
Arm.
3-2 906-2000-501
SERIES 20000* LEGACY
13 REAR PANEL 1. Unplug power cord from outlet and rear of system.
PN 200-1165-001 2. Remove 21 2.5 mm hex screws (includes power cable clamp
screw) securing Rear Panel to chassis. Remove Rear Panel.
15 FRONT TOP LID 1, 4, 16,17, Remove four 4 mm hex screws securing Front Top Lid to
PN 200-1206-001 11&12, 13, chassis. Remove Front Top Lid.
14, 18
17 IV POLE 16 Pull IV Pole Shroud back toward rear of system until metal
SHROUD securing tab releases.
PN 200-1432-001
18 TRAY ARM Loosen one 2 mm hex screw located in side of arm near Front
PN 200-1083-501 Top Lid. Pull up on Tray Arm to remove.
906-2000-501 3-3
SERIES 20000* LEGACY
FRONT
3
TOP BEZEL
2 CURVE
PANEL
FRONT
CURVED 4
LEFT PANEL
1 SIDE
PANEL
3-4 906-2000-501
SERIES 20000* LEGACY
7 DISPLAY TOP
PANEL CAP
BACK BEZEL 8
DISPLAY BOTTOM
5 PANEL CAP BOTTOM ARM 10
BACK PANEL 11
TOP CURVE
12
BACK COVER
TRAY
18 ARM
17 IV POLE
SHROUD
16 IV POLE
CAP REAR 13
PANEL
15 FRONT
TOP LID
RIGHT
14 SIDE
PANEL
906-2000-501 3-5
SERIES 20000* LEGACY
Keypad
Touch Screen
LED
Layer
Front Panel
Controller PCB
Inverter PCB
3-6 906-2000-501
SERIES 20000* LEGACY
Backlight Cover
Tabs securing
backlight covers
(two on each side).
Bulb
1.5.3 Remove bulb connectors from retainer. Disconnect 1.7 Removal of Backlights from LCD PN 200-1721-
connector from bulb that is being replaced. 001 (refer to Figure 3-6).
1.5.4 Remove rubber retainer that secures bulb. 1.7.1 Remove two screws securing backlight to LCD.
1.5.5 Carefully remove bulb (with connectors) from 1.7.2 Carefully remove Backlight (with connectors) from
assembly. LCD.
Replacement: Insert tabbed side of backlight into
1.6 Removal of Backlights from LCD PN 200-1836- LCD first.
001. Screw (2) Backlight
906-2000-501 3-7
SERIES 20000* LEGACY
2 REMOVAL OF DISPLAY PCB. 5.5 Loosen four captive screws securing Anterior
Pneumatic module to chassis. Remove module
2.1 Remove skins 3, 5, 7, and 8 per Table 3-1. from system.
2.3 Remove four 2.5 mm hex screws securing Display 6.1 Remove skin 13 per Table 3-1.
PCB to Front Panel. Remove Display PCB from
system. 6.2 Remove two 2.5 mm hex screws securing floppy
drive panel to chassis.
3 REMOVAL FRONT PANEL CONTROLLER
PCB 6.3 Disconnect power cable and ribbon cable from
floppy drive.
3.1 Remove skins 5, 6, 7, 8, and 9 per Table 3-1.
6.4 Remove four 2.5 mm hex screws securing floppy
3.2 Disconnect connectors P1 through P8 from Front drive to panel. Remove floppy drive from system.
Panel Controller PCB.
7 REMOVAL OF IV POLE ASSEMBLY
3.3 Using a standard screwdriver, carefully pry Front
Panel Controller PCB from each standoff. Remove 7.1 If possible, lower IV Pole to lowest position.
Front Panel Controller PCB from system.
7.2 Remove skins 11 & 12, and 13 per Table 3-1.
CAUTION
7.3 Disconnect connector P1 from IV Pole PCB (top
Place screwdriver next to standoff when prying connector) and ground wire from chassis.
PCB from standoff to avoid damaging PCB.
7.4 Loosen three captive screw securing IV Pole
4 REMOVAL OF FRONT PANEL SUB- assembly to chassis.
SYSTEM (COMPLETE ASSEMBLY)
7.5 Lift IV Pole assembly up and out of system.
4.1 Remove skins 3, 5, 6, 7, 8, and 9 per Table 3-1.
8 REMOVAL OF IV POLE PCB
4.2 Disconnect connectors P5 and P6 from Front Panel
Controller PCB. 8.1 Remove skin 13 per Table 3-1.
4.3 Remove four 7 mm nuts securing Front Panel 8.2 Disconnect connectors P1, P2 and P3 from IV Pole
Subsystem to chassis. PCB.
NOTE: Before removing connectors, ensure that
4.4 Remove Front Panel Subsystem from chassis. all connectors are clearly labelled as they can be
mistakenly interchanged when reconnected.
5 REMOVAL OF ANTERIOR PNEUMATIC
MODULE 8.3 Using a standard screwdriver, carefully pry IV Pole
PCB from each standoff. Remove PCB.
5.1 Remove skin 13 per Table 3-1.
CAUTION
5.2 Remove two 2.5 mm hex screws securing floppy
drive panel to chassis. This allows access and To avoid damaging PCB, Place screwdriver next
removal of Anterior Pneumatic module. to standoff when prying PCB from standoff.
5.3 Disconnect connector P2 from Anterior VIT Drive 9 REMOVAL OF POWER SUPPLY
PCB.
9.1 Unplug AC power cord.
5.4 Disconnect clear pneumatic line at white
connector. 9.2 Remove skin 4 per Table 3-1.
3-8 906-2000-501
SERIES 20000* LEGACY
9.3 Remove 3 mm hex screw securing ground wire. 12 REMOVAL OF PHACO SYSTEM
MOTHERBOARD
9.4 Disconnect power supply connectors from power
supply. 12.1 Remove skin 4 per Table 3-1.
9.5 Loosen two captive screws securing power supply 12.2 Disconnect connectors from Phaco Controller, U/S
to chassis. Driver, and Cautery PCBs (see Figure 3-11 for
PCB locations).
9.6 Slide power supply straight out of system.
12.3 Remove Phaco Controller, U/S Driver, and Cautery
10 REMOVAL OF SYSTEM FANS PCBs from card cage.
10.1 Remove skin 4 per Table 3-1. 12.4 Disconnect all cables from Phaco motherboard and
route back through card cage as necessary to enable
10.2 Remove Power Supply per procedure 9. card cage to be removed from system. Note
orientation and position of each connector as it is
10.3 Remove two 3 mm hex screws securing front panel disconnected.
latch to chassis. Remove latch from system.
12.5 Loosen four captive screws securing card cage to
10.4 Disconnect fan power wire. chassis. Remove card cage/motherboard assembly
from system.
10.5 Loosen four captive screws securing CPU card
cage to chassis. This is done to provide space for 12.6 Remove six 2.5 mm hex screws securing
removal of system fans. motherboard to card cage. Remove Phaco
motherboard.
10.6 Simultaneously lift CPU card cage and pull system
fans out of system. 13 REMOVAL OF FLUIDICS MODULE
11 REMOVAL OF HOST SYSTEM 13.1 Remove skins 11 & 12, 16, and 17 per Table 3-1.
MOTHERBOARD
13.2 Disconnect connector P1 from Fluidics Backplane
11.1 Remove skin 4 per Table 3-1. PCB.
11.2 Disconnect connectors from CPU, Multifunction, 13.3 Loosen four captive screws securing Fluidics
and Video PCBs. module to chassis. See Table 5-1 for special
screwdriver specifications.
11.3 Remove CPU, Multifunction, and Video PCBs
from card cage. 13.4 Slide Fluidics module toward IV Pole and lift out
of system when module clears chassis.
11.4 Disconnect all cables from Host motherboard and
route back through card cage as necessary to enable 14 REMOVAL OF FLUIDICS HUB ROLLER
card cage to be removed from system. Note ASSEMBLY
orientation and position of each connector as it is
disconnected. 14.1 Remove skins 11 & 12, 16, and 17 per Table 3-1.
11.5 Loosen four captive screws securing card cage to 14.2 Remove Fluidics Module per procedure 13.
chassis. Remove card cage/motherboard assembly
from system. 14.3 Loosen Hub Roller Assembly by turning the 2 mm
hex set screw counter-clockwise approximately one
11.6 Remove nine 2.5 mm hex screws securing full turn.
motherboard to card cage. Remove Host NOTE: It is best not to use a ball-end hex
motherboard. wrench for tightening or loosening the set screw.
The screw can be easily stripped using this type
of wrench.
906-2000-501 3-9
SERIES 20000* LEGACY
14.4 Pull Hub Roller Assembly straight out to remove. Top Coag connector - loosen slotted screw
located in center of connector. Slide connector
Replacement: out of bracket.
14.5 Align the flat part of the D-bore hole with the flat
side of the motor drive shaft and then slide hub Bottom Coag connector - loosen connector
roller into place. using small and large counter spanner tools on
each side of the connector. Slide connector out of
14.6 Position the Hub Roller Assembly so there is bracket.
approximately a 1.5 mm gap between it and the
Fluidic Housing by sliding a 1.5 mm hex wrench IEC 601 Connector Panel:
between the two parts, then tightening the set Two U/S and Attach connectors - loosen 24
screw. mm nut using modified wrench. Slide connector
out of bracket.
15.2 Remove two 3 mm hex screws securing connector Steerable I/A and Vit connectors - remove nut
bracket to chassis. NOTE: Do not move set securing connector to bracket. Slide connector
screws. out of bracket.
15.3 Remove selected connector as follows (see Figure 15.4 Cut tie wraps from cable assembly.
3-7):
15.5 Remove selected connector and cable assembly.
Non-IEC 601 Connector Panel:
Three U/S connectors - loosen 24 mm nut using NOTE: For Coag connectors, replace connector only.
modified wrench. Slide connector out of bracket.
U/S Port
U/S Port
U/S Port
U/S Port (capped off in V3.12
and above)
Steerable I/A
Port Set
U/S Port Set
Coag Port screws
screws (do not
(do not move)
Coag Port Coag Port
move)
Attach Port
Coag Port
VIT Port
3-10 906-2000-501
SERIES 20000* LEGACY
Connector P1
24 mm Nut
Ground
Connection
16 REMOVAL OF FOOTSWITCH CABLE 16.4 Carefully cut tie wrap shown in Figure 3-8.
NOTE: This procedure applies to the 200-3500-
XXX and 202-1311-XXX footswitches only. 16.5 Disconnect connector P1 from footswitch PCB.
16.1 Disconnect footswitch from rear of system. 16.6 Using modified 24 mm wrench, loosen nut
securing cable to footswitch assembly.
16.2 Remove eight 2.5 mm hex screws securing bottom
cover to footswitch assembly. Remove bottom 16.7 Slide connector P1 through 24 mm nut and hole in
cover. footswitch assembly.
906-2000-501 3-11
SERIES 20000* LEGACY
Display PCB
Touch Screen
Ground Connection
for Wriststrap
Host System
(CPU PCB on V3.12 and
above is a half-height PCB.)
Phaco Subsystem
(V3.01 system shown;
V3.12 and above contain
only the NeoSonix and
Cautery PCB's)
Power Supply
3-12 906-2000-501
SERIES 20000* LEGACY
Front Panel
Controller PCB
Fluidics
Controller PCB
Stepper Motor
Transducer PCB
Ground Connection
for Wrist strap Anterior
Compressor
Anterior VIT
Ground Connection
Drive PCB
for Wriststrap
Floppy Drive
IV Pole
Motor Footswitch
Connection
906-2000-501 3-13
SERIES 20000* LEGACY
J25
J28
J6
J11
J21
J22
J29 J12
J23
J13
P1
J24
P3
P2
FAN/FILTER
3-14 906-2000-501
SERIES 20000* LEGACY
SECTION FOUR
MAINTENANCE AND TROUBLESHOOTING
GENERAL INFORMATION The STTL performs "Self Check" diagnostics during
boot-up and continuously monitors all subsystems during
This section of the manual contains the following
operation. If a problem occurs, the Front Panel displays a
information to assist the Field Engineer in maintenance
message indicating the type of problem. These messages
and troubleshooting of the
are listed in Tables 4-5 through 4-7.
STTL:
Troubleshooting information contained in Table 4-8 lists
Table 4-1. Recommended Supplies common problems found in the system and actions
Table 4-2. Recommended Tools necessary to correct the problem. For problems that
Table 4-3. Recommended Spares require further instruction than Table 4-8 provides, refer
Table 4-4. System Configurations to the maintenance procedures immediately following the
Table 4-5. Legacy System Fault Messages table.
Table 4-6. Legacy System Warning Messages
Table 4-7. Legacy System Advisory Messages Tables 4-9 and 4-10 contain Power-On-Self-Test (POST)
Maintenance Procedures codes used by various CPU's used on the system. If there
Table 4-8. Troubleshooting is an error during the boot cycle (indicates a faulty CPU
Tables 4-9 and 4-10. CPU POST Codes PCB) one of these codes will be displayed on DS1 and
DS2 located on the Multifunction PCB. These codes are
Tables 4-1 through 4-3 list supplies, tools, and spares included for reference only. When returning a faulty CPU
used when servicing the STTL. PCB, please note the error code displayed when the fault
occurred.
TABLE 4-1
RECOMMENDED SUPPLIES
Standard Phaco Tip w/Tip Wrench, From phaco cassette pak PEA Cassette Pak
Sleeve w/BSI, & Test Chamber Cat. No. 20115
906-2000-501 4-1
SERIES 20000* LEGACY
TABLE 4-2
RECOMMENDED TOOLS
Long Metric Screwdriver 1.2mm thick x 1.8mm wide x 175mm long Ref. P/N 51080
Carlton-Bates Co. (501)562-9100
Calibrated Volt & Frequency Meter Must be capable of measuring: Fluke Scopemeter
RMS voltages from 0 to 45 Volts RMS
Frequency between 300 and 400 kHz
Syringe 50 cc
4-2 906-2000-501
SERIES 20000* LEGACY
906-2000-501 4-3
SERIES 20000* LEGACY
Table 4-3
RECOMMENDED SPARES
QUANTITY
PART NUMBER DESCRIPTION NOTES (per 10 units)
063-022 JACK,BANANA,4MM GOLD PLATED Small Coag connector only, no wiring 2
143-096 LAMP,TFT-LCD,FLOUR BACKLIGHT Used in LCD 200-1836-001. For system s/n I203002835 2
and above.
200-1014-509 ASSY,PCB,MULTIFUNCTION Compatible with ALL software versions. Will only provide 1
English voice responses with ALL systems.
200-1017-505 ASSY,PCB,CONTROLLER PHACO System must have software v2.5X thru v3.00. 1
200-1032-501 ASSY,PCB,CASSETTE TYPE This part is mounted inside the Fluidics Module and has the 2
two mini-optical switches for detection of cassette and type
of cassette inserted.
200-1452-001 LABEL,CHART,SERVICE HISTORY History label located inside the front curved panel. 3
200-1741-001 BACKLIGHT,TUBE,HOT CATHODE Used in LCD 088-031. For systems below s/n I203001400 3
200-1742-001 BACKLIGHT,TUBE,COLD CATHODE Used in LCD 200-1721-001. For system s/n I203002000 to 3
I203002834.
200-1845-001 PCB,CPU,486 STTL For systems with software version v2.23 thru v3.00. Is 1
interchangeable with CPU 200-1592-001.
4-4 906-2000-501
SERIES 20000* LEGACY
TABLE 4-4
SYSTEM CONFIGURATIONS
906-2000-501 4-5
SERIES 20000* LEGACY
Tables 4-5, 4-6, and 4-7 list the FAULTS, WARNINGS, TABLE 4-5
and ADVISORIES displayed by the Legacy system. Many of
LEGACY
these messages will only appear on software SYSTEM
versions FAULT
2.42 and MESSAGES
above.
TABLE 4-5
FAULT MESSAGE CONDITION
LEGACY
SYSTEM FAULT POSSIBLE
MESSAGES CAUSE & CORRECTIVE ACTION
Fluidics RAM Test The Fluidic subsystems RAM test Poor connection reseat Fluidics Controller PCB.
Failure failed. Faulty PCB replace Fluidics Controller PCB.
Fluidics Transducer The Fluidic subsystem reports an Faulty PCB replace Transducer PCB.
Failure error with the vacuum transducer for
the 4 time.
Fluidics Liquid Vent The Fluidics subsystem reports a Dried BSS clean fluidics module basin and replace
Error malfunctioning of the Liquid Vent irrigation and liquid vent plunger assemblies.
valve. Faulty switch replace Fluidics Cable Assy W-110 or
Fluidics Module.
Fluidics Irrigation Valve The Fluidics subsystem reports a Faulty PCB replace Fluidics Controller PCB.
Error malfunctioning of the Irrigation valve.
The Fluidics subsystem reports a Poor connection reseat the connector for cable W-110.
Fluidics Air Vent Error malfunctioning of the Air Vent valve. Faulty solenoid replace the Air Vent Solenoid.
Faulty PCB replace Fluidics Controller PCB.
The Fluidics subsystem reports Poor connection reseat Fluidics Controller PCB.
Fluidics 24V Failure problem with the 24 volts power Poor connection - reseat fluidics interconnection cable
supply. (W-108) at both ends.
Faulty PCB replace Fluidics Controller PCB.
The Fluidic subsystem reports a Faulty cable - replace fluidics interconnection cable (W-
Fluidics -15V Failure problem with the 15 volts power 108).
supply.
Attach Transducer The LFA subsystem reports an error Faulty transducer replace Attach Controller PCB.
Failure with the vacuum transducer for the 4th
time.
Attach Liquid Vent The LFA subsystem reports a Poor connection reseat liquid vent or irrigation valve
Failure malfunctioning of the Liquid Vent connector.
valve. Alignment problem adjust alignment of the valve
positioning tab to the sensor on the Attach Controller
Attach Irrigation Valve The LFA subsystem reports a Faulty PCB replace Attach Controller PCB.
Failure malfunctioning of the Irrigation valve. Faulty solenoid replace either the liquid vent or
irrigation solenoid assembly.
Attach Purge Vent The LFA subsystem reports a Poor connection reseat purge valve connector.
Failure malfunctioning of the Purge Vent Faulty solenoid replace purge valve solenoid assembly.
valve. Faulty PCB replace Attach Controller PCB.
4-6 906-2000-501
SERIES 20000* LEGACY
TABLE 4-5
LEGACY SYSTEM FAULT MESSAGES
Attach 24V Failure The LFA subsystem reports problem Poor connection reseat Attach Module connector to
with the 24 volts power supply. the side of the console.
Poor connection reseat Attach internal connector.
The LFA subsystem reports a Faulty cable replace the Attach Module cable that
Attach -15V Failure problem with the 15 volts power connects to the side of the console.
supply. Faulty cable replace Attach internal connector.
Faulty PCB replace Attach Controller PCB.
The LFA subsystem reports a
Attach +15V Failure problem with the +15 volts power
supply.
Communication Error A serial communication error is Poor connection reseat interconnection cable at both
Sub-error: 1NACK detected on one of the subsystem/ ends for the subsystem reported in the error message.
2Checksum host communication channels Poor connection reseat Controller PCB for the
3Transmit Buffer Full (excluding Steerable I/A). subsystem reported in the error message.
4Receive Buffer Full Poor connection reseat Multifunction PCB.
Faulty PCB replace Controller PCB for the subsystem
Comm Buffer Error - Invalid serial communication detected reported in the error message.
SubSytem ... between one of the subsystem/host Faulty PCB replace Multifunction PCB.
communication channels. Faulty cable replace interconnection cable.
MF System ADC Error The host could not read the System Poor connection reseat CPU and Multifunction PCBs.
ADC (Analog to Digital Converter). Faulty P/S replace power supply.
Faulty PCB replace CPU PCB.
PS AC Shutdown AC shutdown due to imminent power Faulty PCB replace Multifunction PCB for the
fail. subsystem reported in the error message.
Faulty P/S - replace power supply.
MF Watch Dog Timeout Time out of the watch dog timer on Faulty PCB - replace Host Backplane PCB.
the host.
906-2000-501 4-7
SERIES 20000* LEGACY
TABLE 4-5
LEGACY SYSTEM FAULT MESSAGES
4-8 906-2000-501
SERIES 20000* LEGACY
TABLE 4-5
LEGACY SYSTEM FAULT MESSAGES
System Fault 24 volt Upon power-up the yellow "IV Pole Faulty cable, PCB, or power supply. Troubleshoot as follows:
error error" is displayed, then a red
"System Fault -24 volt error" is 1. Connect multimeter to 24 V line on system backplane. It
displayed, and the system locks up. usually reads approximately 0 V when this error is
present.
CAUTION
Turn off system using main power switch on
backside of system next to power cord before
unplugging a PCB or cable connector.
906-2000-501 4-9
SERIES 20000* LEGACY
TABLE 4-6
LEGACY SYSTEM WARNING MESSAGES
Fluidics Vacuum The Fluidics subsystem reports an Faulty PCB replace Transducer PCB.
Reading Error error with the vacuum transducer.
Attach Vacuum The LFA subsystem reports an error Faulty transducer replace Attach Fluidics Controller
Reading Error with the vacuum transducer. PCB.
U/S Cautery Level Error The U/S subsystem received an Poor connection reseat phaco interconnection cable (W-
invalid cautery level from the host. 107) at both ends.
Poor connection reseat Multifunction PCB.
The U/S subsystem received an Poor connection reseat Phaco Controller PCB.
U/S Range Error invalid pulse rate, mode, or burst Faulty PCB replace Multifunction PCB.
width from the host. Faulty PCB replace Phaco Controller PCB.
Faulty cable replace phaco interconnection cable (W-
U/S Power Level Error The U/S subsystem received an 107).
invalid power level from the host.
4-10 906-2000-501
SERIES 20000* LEGACY
TABLE 4-6
LEGACY SYSTEM WARNING MESSAGES
U/S Module Down The U/S subsystem reports that it Faulty HP - replace phaco HP and record S/N.
(Interrupt) encounter an unexpected or unused Poor connection reseat U/S and Cautery PCB(s).
interrupt. Faulty PCB replace Phaco Controller PCB.
Faulty PCB replace U/S Driver PCB.
Faulty PCB replace Cautery PCB.
906-2000-501 4-11
SERIES 20000* LEGACY
TABLE 4-6
LEGACY SYSTEM WARNING MESSAGES
Steer I/A Module Down The Steerable I/A subsystem reports Poor connection reseat Steerable I/A interconnection
(Pump Motor) a problem with pump motor. cable at both ends.
Faulty pump replace Steerable I/A diaphragm pump.
Faulty PCB replace Steerable I/A Controller PCB.
Steer I/A Accumulator The Steerable I/A subsystem reports Tubing leak replace tubing inside Steerable I/A module.
Leak an accumulator leak due to a drop in Accumulator leak replace accumulator.
pressure in the accumulator. Faulty PCB replace Steerable I/A Controller PCB.
Steer I/A Module Down The Steerable I/A subsystem reports Poor connection reseat Steerable I/A interconnection
(HPVentValve) a problem with the HP vent valve. cable at both ends.
Faulty PCB replace Steerable I/A Controller PCB.
Faulty cable replace Steerable I/A interconnection cable
Steer I/A Module Down The Steerable I/A subsystem reports Poor connection reseat Steerable I/A interconnection
(HPChargeValve) a problem with the HP charge valve. cable at both ends.
Faulty PCB replace Steerable I/A Controller PCB.
Faulty cable replace Steerable I/A interconnection cable
Steer I/A Module Down The Steerable I/A subsystem reports Poor connection reseat Steerable I/A interconnection
(Accum Valve) a problem with the accumulator cable at both ends.
charge valve. Faulty PCB replace Steerable I/A Controller PCB.
Faulty cable replace Steerable I/A interconnection cable
Steer I/A Module Down The Steerable I/A subsystem reports Poor connection reseat Steerable I/A interconnection
(TransducerRef) a problem with the transducer cable at both ends.
reference. Faulty PCB replace Steerable I/A Controller PCB.
Faulty cable replace Steerable I/A interconnection cable
4-12 906-2000-501
SERIES 20000* LEGACY
TABLE 4-6
LEGACY SYSTEM WARNING MESSAGES
Steer I/A Module Down The host software detected that the
(Transmit Full) Steerable I/A communication transmit Poor connection reseat Steerable I/A interconnection
buffer is full. cable at both ends.
Poor connection reseat Multifunction PCB.
Steer I/A Module Down The host software received a Faulty PCB replace Steerable I/A Controller PCB.
(Checksum) message from the Steerable I/A Faulty PCB replace Multifunction PCB.
subsystem with an incorrect Faulty cable replace Steerable I/A interconnection cable
checksum.
906-2000-501 4-13
SERIES 20000* LEGACY
TABLE 4-7
LEGACY SYSTEM ADVISORY MESSAGES
Please Insert Cassette The cassette is not inserted. Cassette not installed Insert a cassette.
Faulty PCB replace Cassette Type PCB.
Faulty PCB replace Fluidics Controller PCB.
Faulty module - replace Fluidics Module.
Invalid Cassette Type An invalid type of cassette is inserted Faulty PCB replace Cassette Type PCB.
into the active fluidic module. Faulty PCB replace Fluidics Controller PCB.
Faulty module - replace Fluidics Module.
Please Remove One Both the STTL and Attach fluidics Both modules have a cassette inserted remove the
Cassette module have a cassette inserted cassette from either the Attach or the Legacy console.
when in the Test (priming) screen. Switch stuck in module without a cassette refer to
troubleshooting for Invalid Cassette Type advisory.
Please Insert Footswitch The footswitch is not inserted. Poor connection disconnect footswitch and reseat the
connector making certain it is completely seated.
Faulty footswitch replace footswitch.
Invalid Footswitch Type An invalid type of footswitch is Poor connection reseat Multifunction PCB.
inserted into the system. Faulty cable replace internal footswitch cable (W-111).
Faulty PCB replace Multifunction PCB.
4-14 906-2000-501
SERIES 20000* LEGACY
TABLE 4-7
LEGACY SYSTEM ADVISORY MESSAGES
Tune Failed: 10 (3.01 & below) U/S power was on while tuning
Tune Failed: 4 (3.12 & above) command was issued from host to
sub-system.
Tune Failed: 11 (3.01 & below) U/S module was not placed in test
Tune Failed: 5 (3.12 & above) mode by host when tune command
was issued.
Software issue record all information (such as: setting,
Tune Failed: 13 (3.01 & below) Request for tuning an invalid HP port mode in use, HP s/n) and report problem to ITC.
was received
Tune Failed: 16 (3.01 & below) Slope of coarse VCO is zero Poor connection reseat Phaco Controller PCB.
Poor connection reseat U/S Driver PCB.
Faulty PCB replace Phaco Controller PCB.
Tune Failed: 17 (3.01 & below) Slope of fine VCO is zero Faulty PCB replace U/S Driver PCB.
Tune Failed: 18 (3.01 & below) Current less than minimum allowable Poor connection disconnect and reconnect phaco HP.
Tune Failed: 8 (3.12 & above) during tuning Faulty HP replace HP.
Poor connection reseat Phaco Controller PCB.
Poor connection reseat U/S Driver PCB.
Tune Failed: 9 (3.12 & above) Handpiece voltage less than Faulty PCB replace Phaco Controller PCB.
minimum allowable Faulty PCB replace U/S Driver PCB.
906-2000-501 4-15
SERIES 20000* LEGACY
TABLE 4-7
LEGACY SYSTEM ADVISORY MESSAGES
Tune Failed: Tuning In Air Tuning attempted while tip is 1. Flush handpiece with fluid and fill test chamber.
(3.12 & above) exposed to air. 2. Replace handpiece.
Tune Failed: 19 (3.12 & above) Parallel resonant frequency too close 1. Reseat handpiece and retighten phaco tip.
to 41 KHz. 2. Replace handpiece.
3. Replace NeoSonix* Controller PCB.
Tune Failed: 20 (3.12 & above) Series resonant frequency too close 4. Replace handpiece cable assembly.
to 36 KHz.
High Resistance Flow - Following a successful tune the Using of MicroTip (purple sleeve and tip) and standard
verify HP Flow system check for proper flow cassette (blue striped tubing) press STOP and continue
capability and detected a buildup of to use for surgery.
vacuum of 150 mmHg or more. Using a standard phaco tip (blue sleeve and shiny metal
System detected a standard (blue tip) and standard cassette First check cassette tubings
stripe) cassette. for kinks, and then replace HP.
Using a MaxVac cassette (red striped tubing) press
Software versions 2.21 or higher. STOP and continue to use for surgery, then replace
Cassette Type PCB.
4-16 906-2000-501
SERIES 20000* LEGACY
TABLE 4-7
LEGACY SYSTEM ADVISORY MESSAGES
Flow Obstruction - Chk Following a successful tune the Tubing kinked message kink from cassette tubing.
HP system check for proper flow HP aspiration or irrigation line blocked replaced phaco
capability and detected a buildup of HP.
vacuum of 250 mmHg or more.
System could be using a MaxVac
(red stripe) or standard (blue stripe)
cassette.
Check HP Flow Following a successful tune the If using MicroTip (purple sleeve and tip) and/or MaxVac
system check for proper flow cassette (aspiration line has red stripe), system is okay to
capability and detected a buildup of use if it passes the test below. Otherwise replace HP, if
vacuum of 150 mmHg or more. problem persists replace cassette:
Software versions 2.12 or lower. 1. Leave HP on tray and press STOP to exit test screen.
2. Select I/A MAX mode, set aspiration to 30 cc/min. then
depress footswitch pedal all the way. Observe that test
chamber maintain its shape.
3. With pedal still depressed fold over and pinch off the
irrigation line. Hold pinched for 5 seconds, test chamber
should start collapsing release pinch observe test
chamber re-inflates.
Invalid Media Type Database of Doctors memory is Corrupted file select and delete doctor from system
Reading C Drive corrupted. then reprogram.
Corrupted database - reinitialize SRAM (U14) on CPU
by removing and plugging back in.
ALL PROGRAMMED DOCTOR MEMORIES WILL BE
DELETED!!!
Faulty PCB - Replace CPU PCB.
906-2000-501 4-17
SERIES 20000* LEGACY
TABLE 4-8
TROUBLESHOOTING
1 Remote Control not 1. Remote channel not the same as the 1. Change remote control or system channel
functioning. system or programmed memory. (see Operators manual for instructions).
3. Florescent light interference. (Turn off 3. Call Technical Support for corrective action.
lights and try remote again. If it works
with room lights off, problem is
florescent light interference.)
7. Front Panel Controller PCB bad. 7. Replace Front Panel Controller PCB.
2 Cassette difficult to 1. Faulty Cassette. 1. Replace cassette and arrange to have old
remove. cassette sent to consumer affairs in Houston
@ (800) 445-2389, note cassette pak lot
number and catalog number for evaluation.
3. Old style cassette latch (old style is 3. Replace with new style which is black
stainless steel). anodized.
6. Internal leak in Fluidics Module. 6. Look for leak in internal tubings and
transducer block; replace parts as needed.
4-18 906-2000-501
SERIES 20000* LEGACY
TABLE 4-8
TROUBLESHOOTING
5 Front Panel Buttons 1. Stuck contact on the button layer. 1. Replace Touch Screen layer per Section 3.
dont function but
Remote and Touch 2. Faulty Front Panel Controller PCB. 2. Replace Front Panel Controller PCB.
Screen work.
6 Front Panel buttons, 1. An advisory message being displayed 1. Inservice user(s) in troubleshooting system.
touch screen and such as "Invalid Cassette" or "1. If displaying Invalid Cassette or HP Flow
remote not Check Fitting - Reprime" or "Flow advisory, the Cassette Type PCB may be
responding. obstruction - Check handpiece." faulty.
2. Faulty Front Panel Controller PCB. 2. Replace Front Panel Controller PCB.
7 Memory - partial loss 1. User programming error. 1. Train staff on memory programming. Refer
of settings or doctors to Operators manual for detailed
names. instructions.
8 Memory - lose of all 1. CPU battery dead. 1. Replace battery per maintenance
settings and doctors procedure 1.
names. Reprogram doctors settings.
906-2000-501 4-19
SERIES 20000* LEGACY
TABLE 4-8
TROUBLESHOOTING
12 Fluid on the floor 1. Cassette drainage bag stuck together 1. When inserting cassette pull out on drainage
during or after or pinched between cassette and bag to prevent it from being pinched
surgery. fluidics module basin. between the cassette and fluidics basin or
sticking together,
13 System not 1. Poor or no footswitch connection. 1. Unplug the footswitch from back of system
responding to then reconnect it, making certain it seats
footswitch depression. completely into the receptacle.
4-20 906-2000-501
SERIES 20000* LEGACY
MAINTENANCE PROCEDURES
The CPU PCB contains electrostatic discharge (ESD) 2.2 Insert floppy disk containing system software
sensitive devices. Always wear a wriststrap when into disk drive on rear panel. The disk label must
working with this device. face up, and end with metal sleeve must be
inserted first (see Figure 4-3).
1.1 Remove Front Curved Panel per Section 3.
2.3 Turn system power ON. The front panel display
1.2 Remove brackets securing PCBs in Host System illuminates during complete downloading
card cage. process. This takes approximately 3 minutes.
1.3 Disconnect connectors from CPU PCB. 2.4 When green light on the floppy disk drive
remains off for more than 30 seconds, turn
1.4 Gently pull up on battery to remove from PCB system power OFF.
(see Figure 4-2 for battery location).
NOTE: Once the battery is removed, you have 2.5 Remove floppy disk by pressing ejection button
less than 15 minutes to install new battery on lower right side of floppy disk drive.
before doctors settings (if any remain) are
lost. 2.6 Turn system power ON.
1.5 Install new battery and replace CPU PCB. 2.7 On power up, verify installed software version
that is displayed in lower right corner of blue
1.6 Perform Service Test Procedure located in ALCON screen.
Section 4.
2.8 Perform Service Test Procedure located in
Section 4.
Lithium Battery
Figure 4-2 Lithium Battery on CPU PCB Figure 4-3 Disk Insertion
906-2000-501 4-21
SERIES 20000* LEGACY
3 CLEANING THE TOUCH SCREEN 4.6 Coarse adjust TP1 on Cautery PCB for DVM
reading of approximately 39 VAC.
The touch screen uses a UV cure acrylate coating on the
front polyester (PET) surface. This coating is 4.7 Adjust TP2 to maximize reading on DVM. After
substantially harder and more abrasion and chemical adjusting TP2, check oscilloscope waveform.
resistant than uncoated PET. Verify period of 2.5 to 3.3 microseconds
(300-400 KHz).
The surface of the touch screen should be kept free of
dirt, dust, fingerprints or other materials that could NOTE: Adjustment of TP2 tunes cautery
degrade optical properties. Long term contact with frequency to maximize delivered power; TP1
abrasive materials will scratch the front surface and adjustment sets cautery output power to 20
image quality will be detrimentally affected. watts.
3.1 Apply any commercially available NON- 4.8 With footswitch in position 3, readjust TP1 for
AMMONIA window cleaner to a NON- 109-111 Vpp on oscilloscope.
ABRASIVE cloth towel.
4.9 Set COAG POWER to 0% (footswitch in
CAUTION position 3).
Verify output on oscilloscope 1.0 Vpp (audible
Do not apply cleaner directly to touch screen as it is tone heard from unit).
not designed with a water tight bezel and some ingress
may occur from behind the panel. 4.9 Set COAG POWER to 10% (footswitch in
position 3) and observe Peak-to-Peak voltage on
3.2 Wipe cloth across touch screen until clean. oscilloscope.
4.4 Select COAG mode and set COAG POWER to 4.12 Replace Front Curved Panel.
100%.
4-22 906-2000-501
SERIES 20000* LEGACY
TABLE 4-9
POWER ON SELF-TEST (POST) ERROR CODES
FOR CPU PCBs PN 200-1592-001 and 200-1845-001
03 ...... Power on delay complete. Any initialization before 1A ...... Memory Refresh line is toggling. Going to check 15 micro
keyboard BAT is in progress. second ON/OFF time.
04 ...... Any initialization before keyboard BAT is complete. 1B ...... Memory Refresh period 30 micro second test complete.
Reading Keyboard SYS bit, to check soft reset/power-on. Base 64k memory test about to start.
05 ...... Soft reset / power-on determined. Going to enable ROM. 20 ...... Base 64k memory test started. Address line test to be
i.e. disable shadow RAM/Cache is any. done next
06 ...... ROM is enabled. Calculating ROM BIOS checksum, and 21 ...... Address line test passed. Going to do toggle parity.
waiting for KB controller input buffer to be free.
22 ...... Toggle parity over. Going for sequential data R/W test.
07 ...... ROM BIOS checksum passed, KB controller I/B free.
Going to issue the BAT command to keyboard controller 23 ...... Base 64k sequential data vector initialization complete.
ANy setup before Interrupt vector init about to start.
08 ...... BAT command to keyboard controller is issued. Going to
verify the BAT command. 24 ...... Setup required before vector initialization complete.
Interrupt vector initialization about to begin.
09 ...... Keyboard controller BAT result verified. Keyboard
command byte to be written next. 25 ...... Interrupt vector initialization done. Going to read I/O port
of 8042 for turbo switch (if any)
0A ...... Keyboard command byte code is issued. Going to write
command byte data. 26 ...... I/O port 8042 is read. Going to initialize global data for
turbo switch.
0B ...... Keyboard controller command byte is written. Going to
issue Pin-23, 24 blocking/unblocking command. 27 ...... Global data initialization is over. Any initialization after
interrupt vector to be done next.
0C ..... Pin-23,24 of keyboard controller is blocked/unblocked.
NOP command of keyboard controller to be issued next. 28 ...... Initialization after interrupt vector is complete. Going for
monochrome mode setting.
0D ..... NOP command processing is done. CMOS shutdown
register test to be done next. 2A ...... Monochrome mode setting is done. About to go for toggle
parity before optional rom test.
0E ...... CMOS shutdown register R/W test passed. Going to
calculate CMOS checksum, and update DIAG byte. 2B ...... Toggle parity over. About to give control for any setup
required before optional video ROM check.
0F ...... CMOS checksum calculation is done, DIAG byte written.
CMOS init, to begin (if INIT CMOS IN EVERY BOOT IS 2C ..... Processing before video ROM control is done. About to
SET) look for optional video ROM and give control
10 ...... CMOS initialization done (if any). CMOS status register 2D ..... Optional video ROM control is done. About to give control
about to init for Date and Time. to do any processing after video ROM returns control.
11 ...... CMOS Status register initialized. Going to disable DMA 2E ...... Return from processing after the video ROM control. If
and Interrupt controllers. EGA/VGA not found then do display memory R/W test.
12 ...... DMA controller #1,#2, interrupt controller #1,#2 disabled. 2F ...... EGA/VGA not found. Display memory R/W test about to
About to disable Video display and init port-B. begin.
13 ...... Video display is disabled and port-B is initialized. Chipset 30 ...... Display memory R/W test passed. About to look for the
init / auto memory detection about to begin. retrace checking.
14 ...... Chipset initialization / auto memory detection over. 8254 31 ...... Display memory R/W test or retrace checking failed.
timer test about to start. About to do alternate Display memory R/W test.
15 ...... CH-2 timer test halfway. 8254 CH-2 timer test to be 32 ...... Alternate Display memory R/W test passed. About to look
complete. for the alternate display retrace checking.
16 ...... CH-2 timer test over. 8254 CH-1 timer test to be complete. 33 ...... Video display checking over. Verification of display type
with switch setting and actual card to begin.
17 ...... CH-1 timer test over. 8254 CH-0 timer test to be complete.
906-2000-501 4-23
SERIES 20000* LEGACY
TABLE 4-9
POWER ON SELF-TEST (POST) ERROR CODES
FOR CPU PCBs PN 200-1592-001 and 200-1845-001
CODE DEFINITION CODE DEFINITION
34 ...... Verification of display adapter done. Display mode to be 4E ...... Memory test started. (NOT SOFT RESET) About to display
set next. the first 64k memory test.
35 ...... Display mode set complete. BIOS ROM data are about to 50 ...... Memory test below 1M complete. Going to adjust memory
be checked. size for relocation/shadow
36 ...... BIOS ROM data area check over. Going to set cursor for 51 ...... Memory size adjusted due to relocation/shadow. Memory
power on message. test above 1M to follow.
37 ...... Cursor setting for power on message id complete. Going to 52 ...... Memory test above 1M complete. Going to prepare to go
display the power on message. back to real mode.
38 ...... Power on message display complete. Going to read new 53 ...... CPU registers are saved including memory size. Going to
cursor position. enter in real mode.
39 ...... New cursor position read and saved. Going to display the 54 ...... Shutdown successful, CPU in real mode. Going to restore
reference string. registers saved during preparation for shutdown.
3A ...... Reference string display is over. Going to display the Hit 55 ...... Registers restored. Going to disable gate A20 address line.
<ESC> message.
56 ...... A20 address line disabled successfully. BIOS ROM data
3B ...... Hit <ESC> message displayed. Virtual mode memory test area about to be checked.
about to start.
57 ...... BIOS ROM data area check halfway. BIOS ROM data area
40 ...... Preparation for virtual mode test started. Going to verify check to be complete.
from video memory.
58 ...... BIOS ROM data area check over. Going to clear Hit <ESC>
41 ...... Returned after verifying from display memory. Going to message.
prepare the descriptor tables.
59 ...... Hit <ESC> message cleared. <WAIT...> message dis-
42 ...... Descriptor tables prepared. Going to enter in virtual mode played. About to start DMA and interrupt controller test.
for memory test.
60 ...... DMA page register test passed. About to verify from display
43 ...... Entered in the virtual mode. Going to enable interrupts for memory.
diagnostics mode.
61 ...... Display memory verification over. About to go for DMA #1
44 ...... Interrupts enabled (if diagnostics switch is on). Going to base register test.
initialize data to check memory wrap around at 0:0.
62 ...... DMA #1 base register test passed. About to go for DMA #2
45 ...... Data initialized. Going to check for memory wrap around base register test.
at 0:0 and finding the total system memory size.
63 ...... DMA #2 base register test passed. About to go for BIOS
46 ...... Memory wrap around test done. Memory size calculation ROM data area check.
over. About to for writing patterns to test memory.
64 ...... BIOS ROM data area check halfway. BIOS ROM data area
47 ...... Pattern to be tested written in extended memory. Going to check to be complete.
write patterns in base 640k memory.
65 ...... BIOS ROM data area check over. About to program DMA
48 ...... Patterns written in base memory. Going to find out amount unit 1 and 2.
of memory below 1M memory.
66 ...... DMA unit 1 and 2 programming over. About to initialize 8259
49 ...... Amount of memory below 1M found and verified. Going to interrupt controller.
find out amount of memory above 1M memory.
67 ...... 8259 initialization over. About to start keyboard test.
4A ...... Amount of memory above 1M found and verified. Going for
BIOS ROM data area check. 80 ...... Keyboard test started, clearing output buffer, checking for
stuck key, about to issue keyboard reset command.
4B ...... BIOS ROM data area check over. Going to check <ESC>
and to clear memory below 1M for soft retest. 81 ...... Keyboard reset error/stuck key found. About to issue
keyboard controller interface test command.
4C ..... Memory below 1M cleared. (SOFT RESET) Going to clear
memory above 1M. 82 ...... Keyboard controller interface test over. About to write
command byte and init circular buffer.
4D ..... Memory above 1M cleared. (SOFT RESET) Going to save
the memory size. 83 ...... Command byte written. Global data init done. About to check
for lock-key
4-24 906-2000-501
SERIES 20000* LEGACY
TABLE 4-9
POWER ON SELF-TEST (POST) ERROR CODES
FOR CPU PCBs PN 200-1592-001 and 200-1845-001
8E ...... Mouse check and initialization complete. Going for hard A2 ...... Cache memory test over. Going to display andy soft errors.
disk, floppy reset.
A3 ...... Soft error display complete. Going to set the keyboard
8F ...... Floppy check returns that floppy is to be initialized. Floppy typematic rate.
setup to follow
A4 ...... Keyboard typematic rate set. Going to program memory wait
90 ...... Floppy setup is over. Test for hard disk presence to be states.
done.
A5 ...... Memory wait states programming over. Screen be cleared
91 ...... Hard disk presence test over. Hard disk setup to follow. next.
92 ...... Hard disk setup complete. About to go for BIOS ROM data A6 ...... Screen cleared. Going to enable parity and NMI.
area check.
A7 ...... NMI and parity enabled. Going to do any initialization
93 ...... BIOS ROM data area check halfway. BIOS ROM data area required before giving control to optional ROM at E000.
check to be complete.
A8 ...... Initialization before E000 ROM control over. E000 ROM to
94 ...... BIOS ROM data area check over. Going to set base and get control next.
extended memory size.
A9 ...... Returned from E000 control. Going to do any initialization
95 ...... Memory size adjusted due to mouse support, disk type-47. required after E000 optional ROM control.
Going to verify from display memory.
AA ..... Initialization after E000 optional ROM control is over. Going
96 ...... Returned after verifying form display memory. Going to do to display the system configuration.
any init before C800 optional ROM control.
00 ...... System configuration is displayed. Going to give control to
97 ...... Any init before C800 optional ROM control is over. Optional INT 19h boot loader.
906-2000-501 4-25
SERIES 20000* LEGACY
TABLE 4-10
POWER ON SELF-TEST (POST) ERROR CODES
FOR CPU PCB PN 200-2290-001
CODE DESCRIPTION CODE DESCRIPTION
01 .................... BOOT BLOCK 46 .................... Reserved
03 .................... Initialize Chips 47 .................... Set Speed for Boot
04 .................... Test Memory Refresh Toggle 48 .................... Reserved 49 Reserved
05 .................... Blank Video, Initialize Keyboard 4A thru 4C ...... Reserved
06 .................... EPROM Checksum 4D ................... Init. PC-Speaker to LINE OUT
07 .................... Test CMOS Interface and Battery Status 4E ................... Manufacturing POST Loop or display
08 .................... Program Chipset default Messages
09 .................... Early Cache Initialization 0A Setup Interrupt 4F ................... Security Check
Vector Table 50 .................... Write CMOS
0B ................... Test CMOS RAM Checksum 51 .................... Pre-Boot Enable
0C ................... Initialize Keyboard 52 .................... Initialize Option (ROM scan)
0D ................... Initialize Video Interface & Chipset 53 .................... Initialize Time Value
0E ................... Test Video Memory 54 .................... Reserved
0F ................... Test DMA Controller 0 55 .................... Reserved
10 .................... Test DMA Controller 1 56 .................... Reserved
11 .................... Test DMA Page Registers 57 thru 5F ....... Reserved
12 &13 ............ Reserved 60 .................... Store boot partion of head and cylinder
14 .................... Test Timer Counter 2 61 .................... Final Init
15 .................... PIC Test 8259-1 mask bits 62 .................... Num Lock ON
16 .................... PIC Test 8259-2 mask bits 63 .................... Boot Attempt
17 .................... Test Struck 8259s Interrupt Bits 64 thru 7F ....... Reserved
18 .................... Test 8259 Interrupt functionality 80 .................... Teknor Segment Move 1
19 .................... Test Struck NMI Bits (Parity/IO check) 81 .................... Teknor Segment Move 2
1A thru 1E ...... Reserved 82 .................... Teknor Segment Move 3
1F ................... Set EISA Mode 83 .................... Check & Program CPLD
20 .................... Enable Slot 0 84 .................... Teknor CRC Check
21 .................... Enable Slot 1 85 thru AF ....... Reserved
22 .................... Enable Slot 2 B0 ................... Spurious
23 .................... Enable Slot 3 B1 ................... Unclaimed NMI
24 .................... Enable Slot 4 B2 thru BD ...... Reserved
25 .................... Enable Slot 5 BE ................... Early Prog Chipset Def.
26 .................... Enable Slot 6 BF ................... Program Chip Set
27 .................... Enable Slot 7 C0 ................... Turn ON/OFF Cache
28 .................... Enable Slot 8 C1 ................... Memory presence
29 .................... Enable Slot 9 C2 ................... Early Memory Initialization
2A ................... Enable Slot 10 C3 ................... Extended Memory Initialization
2B ................... Enable Slot 11 C4 ................... Special Display Switch Handling
2C ................... Enable Slot 12 C5 ................... Early Shadow
2D ................... Enable Slot 13 C6 ................... Cache Programming
2E ................... Enable Slot 14 C7 ................... Reserved
2F ................... Enable Slot 15 C8 ................... Special Speed Switching
30 .................... Size Base & Extended Memory C9 ................... Special Shadow Handling
31 .................... Test Base & Extended Memory CA ................... Very Early Initialization
32 .................... Test EISA Extended Memory CB thru CF ...... Reserved
33 thru #B ....... Reserved D0 ................... Power Management Full speed
3C ................... Setup Enable D1 ................... Power Management Doze mode
3D ................... Initialize & Install PS/2 Mouse D2 ................... Power Management Sleep mode
3E ................... Setup Cache Controller D3 ................... Power Management Suspend mode
3F ................... Reserved D4 thru DF ...... Debug
40 .................... Reserved E0 ................... Reserved
41 .................... Initialize Floppy Drive & Controller E1 thru EE ...... Setup Page
42 .................... Initialize Hard Drive & Controller EF ................... Shadow Error
43 .................... Detect & Initialize Serial/Parallel/Joystick ports F0 thru FE ....... Reserved
44 .................... Reserved FF ................... Boot
45 .................... Detect & Initialize Math Coprocessor
4-26 906-2000-501
SERIES 20000* LEGACY
SECTION FIVE
SCHEMATICS
CONTENTS
DESCRIPTION PART NUMBER (Rev) PAGE #
DIAGRAM, INTERCONNECT, 20K SYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-0002-801 (T) . . . . . . . . . . . . . . . 5-3
DIAGRAM, INTERCONNECT, 20K SYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203-0000-801 (K) . . . . . . . . . . . . . . . 5-4
ASSY, PCB, BACKPLANE, SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1010 (K) . . . . . . . . . . . . . . . . . . . 5-6
ASSY, PCB, BACKPLANE, SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203-1013-001 (K) . . . . . . . . . . . . . . . 5-11
ASSY, PCB, MULTIFUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1014-XXX (BB) . . . . . . . . . . . . . 5-16
schematic 940-2000-001 (L) 5-17
ASSY, PCB, VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1011-501 (R) . . . . . . . . . . . . . . . 5-25
schematic 940-2000-010 (D) 5-26
ASSY, PCB, VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1545-XXX (Y) . . . . . . . . . . . . . . 5-29
schematic 940-2000-041 (F) 5-30
ASSY, PCB, FRONT PANEL CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 200-1028-503 (X) . . . . . . . . . . . . . . . 5-33
schematic 940-2000-022 (G) 5-34
ASSY, PCB, FRONT PANEL CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 200-1577-501 (AA) . . . . . . . . . . . . . . 5-37
schematic 940-2000-044 (E) 5-38
ASSY, PCB, FRONT PANEL CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . 200-1722-501 (L) . . . . . . . . . . . . . . . 5-42
schematic 940-2000-046 (B) 5-43
ASSY, PCB, DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1026-501 (K) . . . . . . . . . . . . . . . 5-47
schematic 940-2000-019 (D) 5-48
ASSY, PCB, BACKPLANE, PHACO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1016-XXX (V) . . . . . . . . . . . . . . 5-49
schematic 940-2000-014 (D) 5-50
ASSY, PCB, PHACO CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1017-XXX (AU) . . . . . . . . . . . . . 5-51
schematic 940-2000-015 (H) 5-52
ASSY, PCB, U/S DRIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1019-XXX (Y) . . . . . . . . . . . . . . 5-56
schematic 940-2000-017 (G) 5-62
ASSY, PCB, U/S DRIVER, SOA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1546-XXX (AC) . . . . . . . . . . . . . 5-68
schematic 940-2000-042 (B) 5-70
ASSY, PCB, CAUTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1018 (D) . . . . . . . . . . . . . . . . . . 5-76
ASSY, PCB, FLUIDICS TRANSDUCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1510-502 (R) . . . . . . . . . . . . . . . 5-79
schematic 940-2000-038 (B) 5-80
ASSY, PCB, FLUIDICS CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1021-501 (AC) . . . . . . . . . . . . . . 5-81
schematic 940-2000-003 (D) 5-82
ASSY, PCB, BACKPLANE, FLUIDICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1020-501 (H) . . . . . . . . . . . . . . . 5-88
schematic 940-2000-004 (A) 5-89
ASSY, PCB, ANT VIT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1030-501 (L) . . . . . . . . . . . . . . . 5-90
schematic 940-2000-027 (B) 5-92
ASSY, PCB, ANT VIT DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1556-501 (H) . . . . . . . . . . . . . . . 5-93
schematic 940-2000-043 (A) 5-95
ASSY, PCB, CASSETTE TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1032-501 (G) . . . . . . . . . . . . . . . 5-96
schematic 940-2000-031 (A) 5-97
ASSY, PCB, IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3094-501 (V) . . . . . . . . . . . . . . . 5-98
schematic 940-2000-021 (D) 5-99
ASSY, PCB, FOOTSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1034-502 (C) . . . . . . . . . . . . . . 5-100
schematic 940-2000-035 (B) 5-101
ASSY, PCB, REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1029-502 (AJ) . . . . . . . . . . . . . 5-102
schematic 940-2000-023 (F) 5-104
ASSY, PCB, STEERABLE I/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-1937-501 (H) . . . . . . . . . . . . . . 5-106
schematic 940-2000-048 (A) 5-107
ASSY, PCB, NeoSonix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-2268-501 (R) . . . . . . . . . . . . . . 5-111
schematic 940-2000-052 (G) 5-113
906-2000-501 5-1
SERIES 20000* LEGACY
5-2 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-3
SERIES 20000* LEGACY
5-4 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-5
SERIES 20000* LEGACY
5-6 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-7
SERIES 20000* LEGACY
5-8 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-9
SERIES 20000* LEGACY
5-10 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-11
SERIES 20000* LEGACY
5-12 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-13
SERIES 20000* LEGACY
5-14 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-15
SERIES 20000* LEGACY
5-16 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-17
SERIES 20000* LEGACY
5-18 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-19
SERIES 20000* LEGACY
5-20 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-21
SERIES 20000* LEGACY
5-22 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-23
SERIES 20000* LEGACY
5-24 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-25
SERIES 20000* LEGACY
5-26 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-27
SERIES 20000* LEGACY
5-28 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-29
SERIES 20000* LEGACY
5-30 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-31
SERIES 20000* LEGACY
5-32 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-33
SERIES 20000* LEGACY
5-34 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-35
SERIES 20000* LEGACY
5-36 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-37
SERIES 20000* LEGACY
5-38 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-39
SERIES 20000* LEGACY
5-40 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-41
SERIES 20000* LEGACY
5-42 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-43
SERIES 20000* LEGACY
5-44 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-45
SERIES 20000* LEGACY
5-46 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-47
SERIES 20000* LEGACY
5-48 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-49
SERIES 20000* LEGACY
5-50 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-51
SERIES 20000* LEGACY
5-52 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-53
SERIES 20000* LEGACY
5-54 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-55
SERIES 20000* LEGACY
5-56 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-57
SERIES 20000* LEGACY
5-58 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-59
SERIES 20000* LEGACY
5-60 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-61
SERIES 20000* LEGACY
5-62 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-63
SERIES 20000* LEGACY
5-64 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-65
SERIES 20000* LEGACY
5-66 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-67
SERIES 20000* LEGACY
5-68 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-69
SERIES 20000* LEGACY
5-70 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-71
SERIES 20000* LEGACY
5-72 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-73
SERIES 20000* LEGACY
5-74 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-75
SERIES 20000* LEGACY
5-76 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-77
SERIES 20000* LEGACY
5-78 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-79
SERIES 20000* LEGACY
5-80 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-81
SERIES 20000* LEGACY
5-82 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-83
SERIES 20000* LEGACY
5-84 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-85
SERIES 20000* LEGACY
5-86 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-87
SERIES 20000* LEGACY
5-88 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-89
SERIES 20000* LEGACY
5-90 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-91
SERIES 20000* LEGACY
5-92 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-93
SERIES 20000* LEGACY
5-94 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-95
SERIES 20000* LEGACY
5-96 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-97
SERIES 20000* LEGACY
5-98 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-99
SERIES 20000* LEGACY
5-100 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-101
SERIES 20000* LEGACY
5-102 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-103
SERIES 20000* LEGACY
5-104 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-105
SERIES 20000* LEGACY
5-106 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-107
SERIES 20000* LEGACY
5-108 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-109
SERIES 20000* LEGACY
5-110 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-111
SERIES 20000* LEGACY
5-112 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-113
SERIES 20000* LEGACY
5-114 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-115
SERIES 20000* LEGACY
5-116 906-2000-501
SERIES 20000* LEGACY
906-2000-501 5-117
SERIES 20000* LEGACY
5-118 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
SECTION SIX
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER PARTS LISTS AND DRAWINGS U/M
CONTENTS
DESCRIPTION PART NUMBER (Rev) P/L PAGE # ASSY PAGE #
NOTE: Some drawings may not contain all pages of the original document. These pages were not included because
they contain information that is not useful to the Field Engineer.
906-2000-501 6-1
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-2 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
906-2000-501 6-3
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY, MONOLITH, STTL
200-0000-501 (continued)
187 . . . . . 200-1448-001 . . . GASKET, CAP, IV POLE . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
188 . . . . . 604-012 . . . . . . . . BEARING, THRUST, .56X1X.08 WSHR . . . . . . . . . . 1.0 . . . . EA
189 . . . . . 490-1521 . . . . . . . LABEL, SERVICE, HISTORY CHART . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 86
190 . . . . . 797-063 . . . . . . . . WASHER, EXT LOCK.17X.38X.02 SST . . . . . . . . . . 4.0 . . . . EA
191 . . . . . 200-1134-501 . . . ASSY, CABLE, W134 SYS GROUND . . . . . . . . . . . 1.0 . . . . EA
192 . . . . . 200-1050-504 . . . ASSY, FLOPPY, 3.5 PROGRAM 1.40 . . . . . . . . . . . .0 . . . . . EA . . . . INSTALL IN FLOPPY DRIVE
SOFTWARE VERS 1.40
193 . . . . . 892-271 . . . . . . . . ADHESIVE, SUPERBONDER, 454 CLEAR . . . . . . . .0 . . . . . EA
194 . . . . . 200-1264-002 . . . CAP, END, LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
195 . . . . . 807-016 . . . . . . . . SCREW, CAP HD SKT, M4X16 SST . . . . . . . . . . . . 1.0 . . . . EA
196 . . . . . 200-1011-501 . . . ASSY, PCB, VIDEO . . . . . . . . . . . . . . . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 2
197 . . . . . 200-1771-501 . . . ASSY, IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
198 . . . . . 200-1738-001 . . . HANDLE, FRONT, DIE-CAST . . . . . . . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 78
199 . . . . . 200-1739-001 . . . HANDLE, REAR, DIE-CAST . . . . . . . . . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 79
200 . . . . . 200-1105-501 . . . ASSY, CABLE, CONNECTOR PANEL . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 14
201 . . . . . 144-012 . . . . . . . . SPEAKER, 3.5 POLY DUAL CONE, 25W . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 101
6-4 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
906-2000-501 6-5
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-6 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
906-2000-501 6-7
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-8 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
906-2000-501 6-9
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY, IV POLE
200-1771-501
001 . . . . . 200-3127-001 . . . SCREW,LEAD,IV POLE . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-3088-001 . . . SLEEVE,LEADSCREW,END . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 200-1745-001 . . . PLATE,BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 200-1744-001 . . . GUIDE,FLANGE,BOTTOM . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 200-1743-001 . . . GUIDE,FLANGE,IV POLE . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 202-1726-001 . . . GUIDE,NUT CARRIER,IV POLE . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 200-1433-001 . . . POLE,IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
008 . . . . . 891-023 . . . . . . . . LUBRICANT,FLUOROCARBN GEL,855D . . . . . . . . .0 . . . . . OZ
009 . . . . . 202-1670-001 . . . TARGET,SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 200-1115-501 . . . ASSY,CABLE,I/V POLE SENSORS . . . . . . . . . . . . . 1.0 . . . . EA
011 . . . . . 200-3126-001 . . . BRACKET,PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 200-3094-501 . . . ASSY,PCB,IV POLE . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
013 . . . . . 100-0079-501 . . . ASSY,WIRE,GND MOTOR 6.75 . . . . . . . . . . . . . . . . 1.0 . . . . EA
014 . . . . . 807-153 . . . . . . . . SCREW,CAP HD SKT,M3X4 SST . . . . . . . . . . . . . . 3.0 . . . . EA
015 . . . . . 200-3089-001 . . . HANGER,BOTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
016 . . . . . 811-009 . . . . . . . . SCREW,FLAT HD SKT,M4X8 SST . . . . . . . . . . . . . 6.0 . . . . EA
017 . . . . . 807-013 . . . . . . . . SCREW,CAP HD SKT,M4X8 SST . . . . . . . . . . . . . . 2.0 . . . . EA
6-10 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
018 . . . . . 807-027 . . . . . . . . SCREW,CAP HD SKT,M5X12 SST . . . . . . . . . . . . . 3.0 . . . . EA
019 . . . . . 810-001 . . . . . . . . SCREW,BTN HD SKT,M3X6 BLK . . . . . . . . . . . . . . 6.0 . . . . EA
021 . . . . . 773-034 . . . . . . . . RING,RETAINING,.303 SHAFT . . . . . . . . . . . . . . . . 1.0 . . . . EA
022 . . . . . 805-052 . . . . . . . . SETSCREW,SKT HD,FLT M5X10 SST . . . . . . . . . . 1.0 . . . . EA
023 . . . . . 805-038 . . . . . . . . SETSCREW,SKT HD,FLT M4X3 SST . . . . . . . . . . . 1.0 . . . . EA
024 . . . . . 811-020 . . . . . . . . SCREW,FLAT HD SKT,M5X12 SST . . . . . . . . . . . . 4.0 . . . . EA
025 . . . . . 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYLON . . . . . . . . . . . . . . . . 5.0 . . . . EA
026 . . . . . 202-1754-001 . . . MOTOR,W/BRAKE,IV POLE ACCURUS . . . . . . . . . 1.0 . . . . EA
. . . . . . . . 200-1346-001 . . . MOTOR,W/BRAKE,IV POLE . . . . . . . . . . . . . . . . . . 1.0 . . . . EA . . . . * SUBSTITUTE PART *
. . . . . . . . 200-1853-001 . . . MOTOR,W/BRAKE,I/V POLE . . . . . . . . . . . . . . . . . . 1.0 . . . . EA . . . . * SUBSTITUTE PART *
027 . . . . . 200-1746-001 . . . PLATE,MOUNTING,I/V POLE . . . . . . . . . . . . . . . . . 1.0 . . . . EA
028 . . . . . 716-024 . . . . . . . . PULLEY,TIMING,12 GROOVE .744OD . . . . . . . . . . 1.0 . . . . EA
029 . . . . . 701-019 . . . . . . . . BELT,TIMING,.20 PITCH X9 CRCMF . . . . . . . . . . . 1.0 . . . . EA
030 . . . . . 800-003 . . . . . . . . WASHER,SPLITLOCK,M3 SST . . . . . . . . . . . . . . . . 4.0 . . . . EA
031 . . . . . 716-023 . . . . . . . . PULLEY,TIMING,36GROOVE 2.272OD . . . . . . . . . . 1.0 . . . . EA
033 . . . . . 026-091 . . . . . . . . CABLE,MOUNT,.75X.75 ABS WHT . . . . . . . . . . . . . 5.0 . . . . EA
034 . . . . . 593-069 . . . . . . . . TAPE,VINYL,PRES-BOND .60 WIDE . . . . . . . . . . . . .0 . . . . . FT
035 . . . . . 891-021 . . . . . . . . LUBRICANT,FLUOROCARBON GEL . . . . . . . . . . . .0 . . . . . EA
036 . . . . . 202-1760-001 . . . PLATE,SLIDE CARRIER . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
037 . . . . . 691-250 . . . . . . . . SPRING,CPRSN,.31X.120 OD SST . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 35
906-2000-501 6-11
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-12 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY,DISPLAY,LEGACY
203-1033-501
001 . . . . . 200-1143-001 . . . BEZEL,FRONT,LEGACY . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-1077-001 . . . KEYPAD,ELASTOMER . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 200-1455-001 . . . TOUCH SCREEN,SWITCH LAYER . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 200-1079-001 . . . LAYER,ILLUM,LED FRONT PANEL . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 203-1020-501 . . . ASSY,DISPLAY,FRONT PANEL -601 . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 807-159 . . . . . . . . SCREW,CAP HD SKT,M3X10 SST . . . . . . . . . . . . . 4.0 . . . . EA
007 . . . . . 801-003 . . . . . . . . WASHER,FLAT,M3 SST . . . . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
008 . . . . . 798-324 . . . . . . . . WASHER,FLAT,.125X.250X.015 TFL . . . . . . . . . . . 4.0 . . . . EA
009 . . . . . 807-012 . . . . . . . . SCREW,CAP HD SKT,M4X6 SST . . . . . . . . . . . . . . 4.0 . . . . EA
010 . . . . . 203-1023-001 . . . BRACKET,PIVOT,ARM MACHINED . . . . . . . . . . . . 1.0 . . . . EA
011 . . . . . 782-153 . . . . . . . . SCREW,SHLDR,SKT.25-20X1.50 SST . . . . . . . . . . 2.0 . . . . EA
012 . . . . . 604-011 . . . . . . . . BEARING,THRUST,.31X.75X.08 THK . . . . . . . . . . . 2.0 . . . . EA
013 . . . . . 200-1406-001 . . . BRACKET,RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
014 . . . . . 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . .0 . . . . . FT
015 . . . . . 200-1407-001 . . . BRACKET,LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
016 . . . . . 200-1148-001 . . . WASHER,PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
017 . . . . . 691-197 . . . . . . . . SPRING,.76X4.0X.06,TORSION SST . . . . . . . . . . . 1.0 . . . . EA
018 . . . . . 691-196 . . . . . . . . SPRING,.76X4.0X.06,TORSION SST . . . . . . . . . . . 1.0 . . . . EA
019 . . . . . 200-1147-001 . . . SPACER,PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
020 . . . . . 815-001 . . . . . . . . WASHER,SPRING,.50X.25X.025 SST . . . . . . . . . . . 2.0 . . . . EA
021 . . . . . 798-048 . . . . . . . . WASHER,THRUST,.62X.26X.062 BRZ . . . . . . . . . . 2.0 . . . . EA
022 . . . . . 769-015 . . . . . . . . NUT,HEX,LKG .25-20 UNC-3B SST . . . . . . . . . . . . . 2.0 . . . . EA
023 . . . . . 809-006 . . . . . . . . SCREW,BTN HD SKT,M4X8 SST . . . . . . . . . . . . . . 6.0 . . . . EA
024 . . . . . 200-1131-501 . . . ASSY,CABLE,FR PNL/LCD DISPLAY . . . . . . . . . . . 1.0 . . . . EA
025 . . . . . 200-2020-001 . . . TUBING,PVC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
TOTAL COMPONENTS: . . . . 25
906-2000-501 6-13
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-14 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
026 . . . . . 801-004 . . . . . . . . WASHER,FLAT,M4 SST . . . . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
027 . . . . . 800-002 . . . . . . . . WASHER,SPLITLOCK,M2.0 SST . . . . . . . . . . . . . . . 4.0 . . . . EA
029 . . . . . 807-013 . . . . . . . . SCREW,CAP HD SKT,M4X8 SST . . . . . . . . . . . . . . 14.0 . . . EA
030 . . . . . 807-145 . . . . . . . . SCREW,CAP HD SKT,M2.0X12 SST . . . . . . . . . . . . 4.0 . . . . EA
031 . . . . . 811-009 . . . . . . . . SCREW,FLAT HD SKT,M4X8 SST . . . . . . . . . . . . . 2.0 . . . . EA
033 . . . . . 200-1032-501 . . . ASSY,PCB,CASSETTE TYPE . . . . . . . . . . . . . . . . . 1.0 . . . . EA
034 . . . . . 691-205 . . . . . . . . SPRING,COMPRESSION,0.5 SST . . . . . . . . . . . . . 2.0 . . . . EA
035 . . . . . 773-021 . . . . . . . . RING,RETAINING,.145 DIA SST . . . . . . . . . . . . . . . 2.0 . . . . EA
036 . . . . . 200-1535-001 . . . PAD,DAMPENER,9.1X.7 . . . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
038 . . . . . 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYLON . . . . . . . . . . . . . . . . 4.0 . . . . EA
039 . . . . . 200-1504-001 . . . LATCH,CASSETTE HOUSING,ALUM . . . . . . . . . . . 1.0 . . . . EA
040 . . . . . 800-004 . . . . . . . . WASHER,SPLITLOCK,M4 SST . . . . . . . . . . . . . . . . 4.0 . . . . EA
042 . . . . . 200-1536-001 . . . PAD,DAMPENER,3.41X.22 . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
045 . . . . . 891-019 . . . . . . . . LUBRICANT,SEALANT,VALVE . . . . . . . . . . . . . . . . .0 . . . . . EA
046 . . . . . 200-1635-001 . . . TUBING,POLY,.06X.12X6.1 . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
047 . . . . . 797-014 . . . . . . . . WASHER,SPLT LK,.11X.21X.03 SST . . . . . . . . . . . 2.0 . . . . EA
048 . . . . . 799-015 . . . . . . . . WASHER,FLAT,RDC DIA NO.4 SST . . . . . . . . . . . . 2.0 . . . . EA
049 . . . . . 892-097 . . . . . . . . ADHESIVE,THD SEALANT,PST WHITE . . . . . . . . . .0 . . . . . EA
050 . . . . . 663-041 . . . . . . . . GROMMET,.18X.44X.18,SILICONE . . . . . . . . . . . . . 1.0 . . . . EA
051 . . . . . 200-1543-001 . . . GASKET,BASEPLATE,SIDE . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
052 . . . . . 200-1544-001 . . . GASKET,BASEPLATE,REAR . . . . . . . . . . . . . . . . . 1.0 . . . . EA
053 . . . . . 200-1537-001 . . . PAD,DAMPENER,MOTOR 2.25 SQ . . . . . . . . . . . . . 1.0 . . . . EA
056 . . . . . 200-1559-001 . . . SHEET,DAMPENING,5.00X5.75X.10 . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 48
906-2000-501 6-15
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-16 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
010 . . . . . 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . .1667 . . FT
012 . . . . . 050-450 . . . . . . . . CONNECTOR,CABLE,2S STR LKG . . . . . . . . . . . . 1.0 . . . . EA
013 . . . . . 060-055 . . . . . . . . CONTACT,SOCKET,CRIMP 22-30 AWG . . . . . . . . . 2.0 . . . . EA
014 . . . . . 807-019 . . . . . . . . SCREW,CAP HD SKT,M4X30 SST . . . . . . . . . . . . . 4.0 . . . . EA
015 . . . . . 892-271 . . . . . . . . ADHESIVE,SUPERBONDER,454 CLEAR . . . . . . . . .0 . . . . . EA
018 . . . . . 277-036 . . . . . . . . FAN,12VDC,.9W 13.8CFM 23DBA . . . . . . . . . . . . . . 1.0 . . . . EA
. . . . . . . . 277-030 . . . . . . . . FAN,12VDC,13CFM . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA . . . . * SUBSTITUTE PART *
. . . . . . . . 277-038 . . . . . . . . FAN,12VDC,17CFM 29DBA 1.2W . . . . . . . . . . . . . . 1.0 . . . . EA . . . . * SUBSTITUTE PART *
TOTAL COMPONENTS: . . . . 14
906-2000-501 6-17
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY,HOUSING,FAN
200-1290-501
001 . . . . . 050-127 . . . . . . . . CONNECTOR,CABLE,9T CAP . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 059-050 . . . . . . . . CONTACT,PIN,24-18 AWG . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
003 . . . . . 200-1268-001 . . . WELDMENT,FILTER HOUSING . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 200-1687-001 . . . GUIDE,FILTER,MOLDED . . . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
006 . . . . . 200-1270-001 . . . FOAM,ADHESIVE BACKED . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
008 . . . . . 200-1280-001 . . . PANEL,FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
009 . . . . . 200-1291-001 . . . WELDMENT,FAN HOUSING . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 277-031 . . . . . . . . FAN,12V,50CFM 25DB 4.7X4.7X1.0 . . . . . . . . . . . . 2.0 . . . . EA
011 . . . . . 807-020 . . . . . . . . SCREW,CAP HD SKT,M4X35 SST . . . . . . . . . . . . . 8.0 . . . . EA
012 . . . . . 809-001 . . . . . . . . SCREW,BTN HD SKT,M3X6 SST . . . . . . . . . . . . . . 6.0 . . . . EA
013 . . . . . 809-006 . . . . . . . . SCREW,BTN HD SKT,M4X8 SST . . . . . . . . . . . . . . 8.0 . . . . EA
015 . . . . . 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . 1.50 . . . FT
017 . . . . . 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYLON . . . . . . . . . . . . . . . . 3.0 . . . . EA
018 . . . . . 278-009 . . . . . . . . FAN ACC,GUARD,4X4 WIRE . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
019 . . . . . 813-002 . . . . . . . . NUT,HEX,M4X0.7 W/LOCK WASHER . . . . . . . . . . . 8.0 . . . . EA
020 . . . . . 801-004 . . . . . . . . WASHER,FLAT,M4 SST . . . . . . . . . . . . . . . . . . . . . . 8.0 . . . . EA
021 . . . . . 200-1269-001 . . . GUIDE,FILTER,LEFT . . . . . . . . . . . . . . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 4,LEFT
SIDE ONLY
022 200-1269-002 . . . . . . . . . GUIDE,FILTER,RIGHT . . . . . . . . . . . . . . . . . . . . . . . .0 . . . . . EA . . . . ALTERNATE FOR ITEM 4,RIGHT
SIDE ONLY
TOTAL COMPONENTS: . . . . 18
ASSY, BASE
200-1447-501
001 . . . . . 200-1185-001 . . . MOUNT,LATCH,BASE . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 200-1727-001 . . . BASE/BUMPERS,DIE CAST,MACHINED . . . . . . . . 1.0 . . . . EA
. . . . . . . . 200-1490-001 . . . BASE,W/BUMPERS,MACHINED . . . . . . . . . . . . . . . 1.0 . . . . EA . . . . * SUBSTITUTE PART *
008 . . . . . 070-000 . . . . . . . . POST,BINDING,M6X15 BRS/NKL PLT . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 685-031 . . . . . . . . CASTER,4.00IN,SWIVEL M12 . . . . . . . . . . . . . . . . . 2.0 . . . . EA
. . . . . . . . 685-023 . . . . . . . . CASTER,4X2,SWVL M12 BLK CON . . . . . . . . . . . . 2.0 . . . . EA . . . . * SUBSTITUTE PART *
013 . . . . . 685-032 . . . . . . . . CASTER,4.00IN,SWVL M12 LOCKING . . . . . . . . . . 2.0 . . . . EA
. . . . . . . . 685-024 . . . . . . . . CASTER,4X2,SWVL BRK M12 BLKCON . . . . . . . . . 2.0 . . . . EA . . . . * SUBSTITUTE PART *
016 . . . . . 702-006 . . . . . . . . CHAIN,BEAD,.187IN BEAD DIA . . . . . . . . . . . . . . . . 1.0 . . . . FT
017 . . . . . 702-007 . . . . . . . . COUPLING,END,10-32 .187 BEAD . . . . . . . . . . . . . 2.0 . . . . EA
020 . . . . . 764-018 . . . . . . . . CATCH,HIDDEN,TOOL OPERATED . . . . . . . . . . . . 1.0 . . . . EA
022 . . . . . 797-094 . . . . . . . . WASHER,INT LOCK.51X.90X.05 SST . . . . . . . . . . . 4.0 . . . . EA
024 . . . . . 801-004 . . . . . . . . WASHER,FLAT,M4 SST . . . . . . . . . . . . . . . . . . . . . . 6.0 . . . . EA
026 . . . . . 801-039 . . . . . . . . WASHER,GRN/YEL,.241ID X.655 OD . . . . . . . . . . . 1.0 . . . . EA
028 . . . . . 807-012 . . . . . . . . SCREW,CAP HD SKT,M4X6 SST . . . . . . . . . . . . . . 2.0 . . . . EA
029 . . . . . 807-014 . . . . . . . . SCREW,CAP HD SKT,M4X10 SST . . . . . . . . . . . . . 2.0 . . . . EA
030 . . . . . 807-017 . . . . . . . . SCREW,CAP HD SKT,M4X20 SST . . . . . . . . . . . . . 2.0 . . . . EA
033 . . . . . 893-392 . . . . . . . . FITTING,BARB.25-28X.19 NYL WHT . . . . . . . . . . . . 1.0 . . . . EA
035 . . . . . 892-042 . . . . . . . . ADHESIVE,THREADLOCKER,242 BLUE . . . . . . . . .0 . . . . . ML
TOTAL COMPONENTS: . . . . 16
6-18 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
014 . . . . . 200-1393-001 . . . GEAR,MOTOR/TREADLE,MODIFIED . . . . . . . . . . . 1.0 . . . . EA
015 . . . . . 200-3060-001 . . . HANDLE,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
017 . . . . . 200-3168-001 . . . SUPPORT,WIRE,FOOTPEDAL . . . . . . . . . . . . . . . . 1.0 . . . . EA
018 . . . . . 200-3029-001 . . . ARM,LEVER,SWITCH ACTUATOR . . . . . . . . . . . . . 2.0 . . . . EA
019 . . . . . 200-1735-001 . . . COVER,SWITCH,L DIE CAST MACH . . . . . . . . . . . 1.0 . . . . EA
020 . . . . . 200-1733-001 . . . COVER,SWITCH,R DIE CAST MACH . . . . . . . . . . . 1.0 . . . . EA
021 . . . . . 200-1664-001 . . . TREADLE,CASTING,FOOTSWITCH . . . . . . . . . . . . 1.0 . . . . EA
022 . . . . . 202-1767-001 . . . PAD,HEEL,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
023 . . . . . 200-2274-001 . . . BASEPLATE ASSY,HOUSING . . . . . . . . . . . . . . . . . 1.0 . . . . EA
026 . . . . . 200-1662-001 . . . COVER,SIDE,RIGHT FOOTSWITCH . . . . . . . . . . . . 1.0 . . . . EA
027 . . . . . 200-1663-001 . . . COVER,SIDE,LEFT FOOTSWITCH . . . . . . . . . . . . . 1.0 . . . . EA
028 . . . . . 200-1920-002 . . . LABEL,ID,FOOTSWITCH STTL . . . . . . . . . . . . . . . . 2.0 . . . . EA
029 . . . . . 280-003 . . . . . . . . ENCODER,OPTICAL,PNL 500 CPR . . . . . . . . . . . . 1.0 . . . . EA
030 . . . . . 263-122 . . . . . . . . SWITCH,PUSHBUTTON,SPST WTRPRF . . . . . . . . 4.0 . . . . EA . . . . LOCATOR: S3, S4, S5, S6
031 . . . . . 711-025 . . . . . . . . GEAR,SPUR,32T 64 PITCH SST . . . . . . . . . . . . . . . 1.0 . . . . EA
032 . . . . . 774-032 . . . . . . . . O-RING,.239X.070,NITRILE . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
033 . . . . . 774-122 . . . . . . . . O-RING,.176X.31X.070,NITRILE . . . . . . . . . . . . . . . 2.0 . . . . EA
034 . . . . . 691-191 . . . . . . . . SPRING,.58X.75X2.75,EXT MW . . . . . . . . . . . . . . . 1.0 . . . . EA
035 . . . . . 691-137 . . . . . . . . SPRING,CPRSN,.75X.360 DIA SST . . . . . . . . . . . . 1.0 . . . . EA
036 . . . . . 691-207 . . . . . . . . SPRING,COMP,.59X.72X.75 MW . . . . . . . . . . . . . . 2.0 . . . . EA
037 . . . . . 691-193 . . . . . . . . SPRING,M5X.56X1.25,HELIX MACH . . . . . . . . . . . . 2.0 . . . . EA
038 . . . . . 807-013 . . . . . . . . SCREW,CAP HD SKT,M4X8 SST . . . . . . . . . . . . . . 4.0 . . . . EA
040 . . . . . 773-034 . . . . . . . . RING,RETAINING,.303 SHAFT . . . . . . . . . . . . . . . . 1.0 . . . . EA
041 . . . . . 807-143 . . . . . . . . SCREW,CAP HD SKT,M2.0X8 SST . . . . . . . . . . . . . 2.0 . . . . EA
042 . . . . . 807-003 . . . . . . . . SCREW,CAP HD SKT,M3X8 SST . . . . . . . . . . . . . . 7.0 . . . . EA
043 . . . . . 811-009 . . . . . . . . SCREW,FLAT HD SKT,M4X8 SST . . . . . . . . . . . . . 4.0 . . . . EA
044 . . . . . 807-012 . . . . . . . . SCREW,CAP HD SKT,M4X6 SST . . . . . . . . . . . . . . 4.0 . . . . EA
045 . . . . . 809-006 . . . . . . . . SCREW,BTN HD SKT,M4X8 SST . . . . . . . . . . . . . . 8.0 . . . . EA
046 . . . . . 805-041 . . . . . . . . SETSCREW,SKT HD,FLT M4X6 SST . . . . . . . . . . . 2.0 . . . . EA
047 . . . . . 814-019 . . . . . . . . SCREW,SHLDR,SKT HD M5X6.013 SS . . . . . . . . . 5.0 . . . . EA
048 . . . . . 027-002 . . . . . . . . CABLE TIE,1.25X5.50L,NYL . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
049 . . . . . 807-028 . . . . . . . . SCREW,CAP HD SKT,M5X16 SST . . . . . . . . . . . . . 2.0 . . . . EA
050 . . . . . 801-003 . . . . . . . . WASHER,FLAT,M3 SST . . . . . . . . . . . . . . . . . . . . . . 2.0 . . . . EA
051 . . . . . 775-012 . . . . . . . . GASKET,M5,.20X.39X.12 NYLON . . . . . . . . . . . . . . 2.0 . . . . EA
052 . . . . . 672-024 . . . . . . . . MOUNT,CABLE,FLAT NO.8 NYLON . . . . . . . . . . . . 1.0 . . . . EA
053 . . . . . 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYLON . . . . . . . . . . . . . . . . 4.0 . . . . EA
054 . . . . . 800-004 . . . . . . . . WASHER,SPLITLOCK,M4 SST . . . . . . . . . . . . . . . . 5.0 . . . . EA
055 . . . . . 200-1368-001 . . . PLATE,BACKUP,COVER FOOTSWITCH . . . . . . . . 2.0 . . . . EA
056 . . . . . 202-1492-001 . . . GASKET,COVER,FOOTSWITCH . . . . . . . . . . . . . . . 2.0 . . . . EA
057 . . . . . 801-004 . . . . . . . . WASHER,FLAT,M4 SST . . . . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
058 . . . . . 803-004 . . . . . . . . NUT,HEX,M4X0.7 SST . . . . . . . . . . . . . . . . . . . . . . . 4.0 . . . . EA
059 . . . . . 202-1766-001 . . . PAD,SOLE,FOOTPEDAL . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
060 . . . . . 200-1380-001 . . . SUPPORT,ENCODER,FOOTSWITCH . . . . . . . . . . . 1.0 . . . . EA
061 . . . . . 798-014 . . . . . . . . WASHER,FLAT,NO.10 .062 THK NYL . . . . . . . . . . . 3.0 . . . . EA
063 . . . . . 797-085 . . . . . . . . WASHER,INT LOCK.17X.34X.02 SST . . . . . . . . . . . 1.0 . . . . EA
064 . . . . . 807-002 . . . . . . . . SCREW,CAP HD SKT,M3X6 SST . . . . . . . . . . . . . . 5.0 . . . . EA
065 . . . . . 200-1337-001 . . . GEAR,SPUR,GEARMOTOR MODIFIED . . . . . . . . . 1.0 . . . . EA
066 . . . . . 200-1401-001 . . . PLATE,SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
067 . . . . . 200-1402-001 . . . BEARING,SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
071 . . . . . 200-1419-001 . . . BRACKET,INSULATION . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
072 . . . . . 200-1494-001 . . . PLATE,CONTACT . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
073 . . . . . 200-1495-001 . . . PLATE,STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
075 . . . . . 262-069 . . . . . . . . SWITCH,PROBE & RECEPTACLE . . . . . . . . . . . . . 2.0 . . . . EA
076 . . . . . 891-013 . . . . . . . . LUBRICANT,GREASE,MULTI-PURPOSE . . . . . . . . .0 . . . . . ML
077 . . . . . 040-049 . . . . . . . . TUBING,HEAT SHRINK,.063 ID BLK . . . . . . . . . . . . .0 . . . . . FT
078 . . . . . 797-083 . . . . . . . . WASHER,INT LOCK.12X.27X.02 SST . . . . . . . . . . . 1.0 . . . . EA
079 . . . . . 809-002 . . . . . . . . SCREW,BTN HD SKT,M3X8 SST . . . . . . . . . . . . . . 2.0 . . . . EA
083 . . . . . 891-019 . . . . . . . . LUBRICANT,SEALANT,VALVE . . . . . . . . . . . . . . . . .0 . . . . . EA
085 . . . . . 805-045 . . . . . . . . SETSCREW,SKT HD,FLT M4X16 SST . . . . . . . . . . 2.0 . . . . EA
086 . . . . . 812-1644-001 . . . LABEL,MADE IN USA . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 71
906-2000-501 6-19
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-20 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
071 . . . . . 200-1419-001 . . . BRACKET,INSULATION . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
072 . . . . . 200-1494-001 . . . PLATE,CONTACT . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
073 . . . . . 200-1495-001 . . . PLATE,STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
075 . . . . . 262-069 . . . . . . . . SWITCH,PROBE & RECEPTACLE . . . . . . . . . . . . . 2.0 . . . . EA
076 . . . . . 891-013 . . . . . . . . LUBRICANT,GREASE,MULTI-PURPOSE . . . . . . . . .0 . . . . . ML
077 . . . . . 040-049 . . . . . . . . TUBING,HEAT SHRINK,.063 ID BLK . . . . . . . . . . . . .0 . . . . . FT
078 . . . . . 797-083 . . . . . . . . WASHER,INT LOCK.12X.27X.02 SST . . . . . . . . . . . 1.0 . . . . EA
079 . . . . . 809-002 . . . . . . . . SCREW,BTN HD SKT,M3X8 SST . . . . . . . . . . . . . . 2.0 . . . . EA
080 . . . . . 200-1588-001 . . . TAPE,PAD,HEEL LIFT . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
081 . . . . . 200-1561-001 . . . BASE,HEEL LIFT,1 INCH . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
082 . . . . . 200-1562-001 . . . PAD,HEEL LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
083 . . . . . 891-019 . . . . . . . . LUBRICANT,SEALANT,VALVE . . . . . . . . . . . . . . . . .0 . . . . . EA
085 . . . . . 805-045 . . . . . . . . SETSCREW,SKT HD,FLT M4X16 SST . . . . . . . . . . 2.0 . . . . EA
086 . . . . . 812-1644-001 . . . LABEL,MADE IN USA . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 73
906-2000-501 6-21
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-22 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
017 . . . . . 774-118 . . . . . . . . O-RING,1.75X1.88X.07,BUNA BLK . . . . . . . . . . . . . 1.0 . . . . EA
018 . . . . . 689-003 . . . . . . . . BAG,ZIP LOCK,PLSTC 2.5X3X.004 . . . . . . . . . . . . . 1.0 . . . . EA
019 . . . . . 200-1471-001 . . . GASKET,REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
020 . . . . . 200-1355-002 . . . ICON,REMOTE CONTROL,S20K . . . . . . . . . . . . . . 1.0 . . . . EA
021 . . . . . 812-1644-001 . . . LABEL,MADE IN USA . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 20
906-2000-501 6-23
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-24 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
023 . . . . . 593-055 . . . . . . . . TAPE,TEFLON,.25X.0035 WHITE . . . . . . . . . . . . . . .0 . . . . . FT
024 . . . . . 043-011 . . . . . . . . TUBING,POLYUR,.125X.063 CLEAR . . . . . . . . . . . 2.0 . . . . FT
025 . . . . . 316-1683-007 . . . TUBING,SILICONE,.078X.185X2.00 . . . . . . . . . . . . 2.0 . . . . EA
026 . . . . . 043-005 . . . . . . . . TUBING,POLYUR,.125X.250 RED . . . . . . . . . . . . . . 2.0 . . . . FT
027 . . . . . 895-332 . . . . . . . . ORIFICE,OD.07MM,.0028 ID . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
028 . . . . . 895-328 . . . . . . . . FILTER,PNEUMATIC,IN-LINE . . . . . . . . . . . . . . . . . 1.0 . . . . EA
029 . . . . . 893-540 . . . . . . . . FITTING,TEE,.062/.093 UN-EQ . . . . . . . . . . . . . . . . 2.0 . . . . EA
030 . . . . . 893-450 . . . . . . . . FITTING,T,.06 TUBE BARB BRASS . . . . . . . . . . . . 1.0 . . . . EA
031 . . . . . 662-005 . . . . . . . . GROMMET,.160X.150X.042 . . . . . . . . . . . . . . . . . . .50 . . . . FT
032 . . . . . 593-071 . . . . . . . . TAPE,FOAM,.12X.75 ADH BLACK . . . . . . . . . . . . . . .20 . . . . FT
033 . . . . . 200-1965-001 . . . SHEET,DAMPENING . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
034 . . . . . 200-1964-001 . . . FOAM,SOUND,DAMPING . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
035 . . . . . 027-003 . . . . . . . . CABLE TIE,.625X3.50L,NYLON . . . . . . . . . . . . . . . . 6.0 . . . . EA
036 . . . . . 892-110 . . . . . . . . ADHESIVE,THREADLOCKER,262 RED . . . . . . . . . .0 . . . . . EA
037 . . . . . 892-271 . . . . . . . . ADHESIVE,SUPERBONDER,454 CLEAR . . . . . . . . .0 . . . . . EA
038 . . . . . 040-073 . . . . . . . . TUBING,SILICONE,.125X.250 . . . . . . . . . . . . . . . . . .10 . . . . FT
039 . . . . . 805-1112 . . . . . . . FITTING,MUFFLER/FILTER,.35 OD . . . . . . . . . . . . 1.0 . . . . EA
040 . . . . . 893-545 . . . . . . . . FITTING,BARB,DUAL .062 BRASS . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . 40
906-2000-501 6-25
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
6-26 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-27
SERIES 20000* LEGACY
6-28 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-29
SERIES 20000* LEGACY
6-30 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-31
SERIES 20000* LEGACY
6-32 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-33
SERIES 20000* LEGACY
6-34 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-35
SERIES 20000* LEGACY
6-36 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-37
SERIES 20000* LEGACY
6-38 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-39
SERIES 20000* LEGACY
6-40 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-41
SERIES 20000* LEGACY
6-42 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-43
SERIES 20000* LEGACY
6-44 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-45
SERIES 20000* LEGACY
6-46 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-47
SERIES 20000* LEGACY
6-48 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-49
SERIES 20000* LEGACY
6-50 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-51
SERIES 20000* LEGACY
6-52 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-53
SERIES 20000* LEGACY
6-54 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-55
SERIES 20000* LEGACY
6-56 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-57
SERIES 20000* LEGACY
6-58 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-59
SERIES 20000* LEGACY
6-60 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-61
SERIES 20000* LEGACY
6-62 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-63
SERIES 20000* LEGACY
6-64 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-65
SERIES 20000* LEGACY
6-66 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-67
SERIES 20000* LEGACY
6-68 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-69
SERIES 20000* LEGACY
6-70 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-71
SERIES 20000* LEGACY
6-72 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-73
SERIES 20000* LEGACY
6-74 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-75
SERIES 20000* LEGACY
6-76 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-77
SERIES 20000* LEGACY
6-78 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-79
SERIES 20000* LEGACY
6-80 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-81
SERIES 20000* LEGACY
6-82 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-83
SERIES 20000* LEGACY
6-84 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-85
SERIES 20000* LEGACY
6-86 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-87
SERIES 20000* LEGACY
6-88 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-89
SERIES 20000* LEGACY
6-90 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-91
SERIES 20000* LEGACY
6-92 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-93
SERIES 20000* LEGACY
6-94 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-95
SERIES 20000* LEGACY
6-96 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-97
SERIES 20000* LEGACY
6-98 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-99
SERIES 20000* LEGACY
6-100 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-101
SERIES 20000* LEGACY
6-102 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-103
SERIES 20000* LEGACY
6-104 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-105
SERIES 20000* LEGACY
6-106 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-107
SERIES 20000* LEGACY
6-108 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-109
SERIES 20000* LEGACY
6-110 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-111
SERIES 20000* LEGACY
6-112 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-113
SERIES 20000* LEGACY
6-114 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-115
SERIES 20000* LEGACY
6-116 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-117
SERIES 20000* LEGACY
6-118 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-119
SERIES 20000* LEGACY
6-120 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-121
SERIES 20000* LEGACY
6-122 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-123
SERIES 20000* LEGACY
6-124 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-125
SERIES 20000* LEGACY
6-126 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-127
SERIES 20000* LEGACY
6-128 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-129
SERIES 20000* LEGACY
6-130 906-2000-501
SERIES 20000* LEGACY
906-2000-501 6-131
SERIES 20000* LEGACY
6-132 906-2000-501
SERIES 20000* LEGACY
SECTION SEVEN
ADDITIONAL INFORMATION
There are two possibilities for setup:
VideOverlay Parameters System Standard setup
Super VHS setup.
The VideOverlay Parameters System (VOPS) accepts
operating parameters from the STTL and overlays that STANDARD SETUP
information onto the video from the microscope camera. (for USA/Japan [NTSC] and Europe [PAL])
The system then outputs a video signal to the monitor
and/or VCR. 1 Ensure power to all systems is off.
The main VideOverlay chassis, PCB, and power 4 Insure the red voltage select switch (i.e. 115 VAC
supply were not designed or built by Alcon. vs. 230 VAC) located under the AC power
Therefore, Alcon has limited control of the basic connector is set to the proper line voltage.
system capabilities and interface. NOTE: Japan should set the switch to 115 VAC.
The system will operate properly to as low as 90
VAC.
SERIAL 2
COMPOSITE/SVHS INTERCONNECT
SWITCH (DB-9 CONNECTOR)
(set to "Composite")
VIDEO IN
CONNECTOR
NOT ACCESSIBLE
VIDEO OUT
CONNECTOR
NOT ACCESSIBLE
AC POWER
CONNECTOR
115
VOLTAGE
SELECT SWITCH
NOT USED
906-2000-501 7-1
SERIES 20000* LEGACY
7 Connect the video cable (with standard RCA jacks) 1 Ensure power to all systems is off.
from the microscope camera to the "Video In" RCA
to SVHS adaptor cable (see Figure 7-3). NOTE: 2 Attach the AC power cord firmly to the AC power
Older cameras may require an additional connector located on the rear panel of the
adaptor. VideOverlay (see Figure 7-1).
8 Connect the "Video Out" RCA to SVHS adaptor 3 Plug the other end of the AC power cord into an
cable to one end of the RCA cable (supplied with all appropriate wall outlet.
units); the other end of the RCA cable connects to the
VCR's "Video In" connector. 4 Insure the red voltage select switch (i.e. 115 VAC vs.
230 VAC) located under the AC power connector is
9 Ensure the output from the VCR is connected to the set to the proper line voltage.
video input on the Monitor. NOTE: Japan should set the switch to 115 VAC.
The system will operate properly to as low as 90
10 Connect the Alcon Data Cable from the connector VAC.
marked Serial 2on the VideOverlay to the
Serial 2port on the back of the STTL. Tighten 5 Set the Composite/SVHS switch on the rear of the
connector screws securely. VideOverlay to the (down) "SVHS" (high resolution)
position.
11 Ensure that the monitor and VCR are both on the
"video" setting.
F
VIDEO M
IN
7-2 906-2000-501
SERIES 20000* LEGACY
SERIAL 2
COMPOSITE/SVHS INTERCONNECT
SWITCH (DB-9 CONNECTOR)
(set to "Composite")
VIDEO IN
CONNECTOR
NOT ACCESSIBLE
VIDEO OUT
CONNECTOR
NOT ACCESSIBLE
F M
CAMERA
VIDEO
CABLE
M
EYE
ALCON CAUTION: USE ONLY ALCON SUPPLIED
VIDEO DATA CABLES CABLE TO CONNECT THE VIDEOVERLAY
F IN TO THE SERIES 20000 LEGACY.
VIDEO
RCA TO SVHS OUT SERIES 20000 LEGACY
ADAPTOR CABLES
F
115
M
VIDEOVERLAY
(rear view)
RCA CABLE
SERIAL 2
PORT
RCA
CONNECTOR
VIDEO IN
VCR
MONITOR
906-2000-501 7-3
SERIES 20000* LEGACY
6 Plug the video cable (with SVHS jacks) from the OPERATION
microscope camera into the (top) Video In
connector on the rear of the VideOverlay (see Figure After the system is connected, the system automatically
7-4). NOTE: Do not use RCA cable. displays the appropriate information onto the video
screen. Table 7-1 describes the displayed information:
7 Plug the video cable (with SVHS jacks) from the
(bottom) Video Out connector on the rear of the
VideOverlay into the SVHS Video In connector Table 7-1 VideOverlay Display Information
on the VCR.
FEATURE DISPLAYED
8 Ensure the output from the VCR is connected to the
video input on the Monitor. Footswitch
Always
Position
9 Connect the Alcon Data Cable from the connector Mode Always
marked Serial 2on the VideOverlay to the
U/S Power Level Level at FTSW 0, 1, 2, 3
Serial 2port on the back of the STTL. Tighten
connector screws securely. Any mode with vacuum
Vacuum Level (U/S, I/A, Vit) Level at
FTSW 0, 1, 2, 3
10 Ensure that the monitor and VCR are both on the
"video" setting. Any mode with vacuum
Aspiration Flow (U/S, I/A, Vit)
11 Power on the VideOverlay: set the power switch on Rate Commanded actual at
FTSW 0, 1, 2, 3
the front of the VideOverlay to the ON position.
Vent Anytime active
12 Power on the STTL system with software version Reflux Anytime active
1.40 or higher. U/S Time Always
13. If an overlay video picture does not appear on the Average Power Always
monitor check the video connections. If there seems Cut Rate Vit Mode
to be no communications to the STTL unit, check the Pulse Rate U/S Pulse Mode
Alcon Data Cable connections to the STTL.
Occlusion Anytime it occurs
Handpiece Type Always
Injection Rate HydroSonics Mode
7-4 906-2000-501
SERIES 20000* LEGACY
SERIAL 2
COMPOSITE/SVHS INTERCONNECT
SWITCH (DB-9 CONNECTOR)
(set to "SVHS")
VIDEO IN
CONNECTOR
NOT ACCESSIBLE
VIDEO OUT
CONNECTOR
NOT ACCESSIBLE
F M
CAMERA
CUSTOMER-SUPPLIED
SVHS VIDEO CABLE
EYE
VIDEO
M ALCON WARNING: USE ONLY ALCON SUPPLIED
IN
DATA CABLES CABLE TO CONNECT THE VIDEOVERLAY
TO THE SERIES 20000 LEGACY.
M
VIDEO
OUT
115
VIDEOVERLAY
(rear view)
CUSTOMER-SUPPLIED
SVHS VIDEO CABLE
SERIAL 2
PORT
M
SVHS
VIDEO IN
VCR
MONITOR
Figure 7-4 Super VHS High-Resolution Setup (using customer-supplied SVHS video cables)
906-2000-501 7-5
SERIES 20000* LEGACY
NOTES: Certifications:
If the Legacy is powered down or disconnected IEC-950, UL1950, CSA C22.2 No. 950, EN60950,
from the VideOverlay Parameters System in the EN55022 Class B, EN50082-1, FCC Class B.
middle of use, the data displayed on the
VideOverlay screen will remain frozen. If the I/O:
VideOverlay is then powered off and then Video In: NTSC or PAL depending on system
powered on, the VideOverlay Parameters System purchased.
will simply display the camera video with no Video Out: NTSC or PAL depending on system
overlay information. purchased.
Data In: RS232C data cable from the STTL.
Due to the nature of the interface between the
Legacy and the VideOverlay Parameters System, ENGINEERING DOCUMENTATION
information transfer delays up to 100 ms may Parts lists and the assembly drawings listed below are
occur. contained on the following pages for reference.
ASSY, SHIP, VIDEOVERLAY SYSTEM
CABLE, INTERFACE, V/O, DB9, M-F
ASSY, CABLE, DATA RECEIVE
SEPARATOR
VSYNC HSYNC
VIDEO GRAPHICS
ANALOG VIDEO OUT
CAMERA VIDEO
SWITCH
VIDEO CONTROL
7-6 906-2000-501
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY,SHIP,VIDEOVERLAY NTSC
240-0001-501
001 . . . . . 905-2030-101 . . . . . . ADDENDUM,MANUAL,OP VIDEOVERLAY . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 240-1003-001 . . . . . . CABLE,INTERFACE,V/O DB9 M-F . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-0000-501 . . . . . . ASSY,VIDEOVERLAY,NTSC . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1000-001 . . . . . . CARTON,SHIP,VIDEOVERLAY SYSTEM . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 023-051 . . . . . . . . . . . CABLE ASSY,RCA TO RCA,MALE 72" . . . . . . . . . . . . . . . . 2.0 . . . . EA
006 . . . . . 240-1005-001 . . . . . . CABLE,ADAPTOR,VIDEO DIN TO RCA . . . . . . . . . . . . . . . 2.0 . . . . EA
007 . . . . . 050-813 . . . . . . . . . . . CONNECTOR,RCA TO PHONO,75 OHM . . . . . . . . . . . . . . 2.0 . . . . EA
008 . . . . . 240-1012-001 . . . . . . SHEET,CONNECTION WARNING . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
009 . . . . . 689-021 . . . . . . . . . . . BAG,ZIP LOCK,POLY 8X10X4 MIL . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . . . . . 9
ASSY,SHIP,VIDEOVERLAY PAL
240-0001-502
001 . . . . . 905-2030-101 . . . . . . ADDENDUM,MANUAL,OP VIDEOVERLAY . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 240-1003-001 . . . . . . CABLE,INTERFACE,V/O DB9 M-F . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-0000-502 . . . . . . ASSY,VIDEOVERLAY,PAL . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1000-001 . . . . . . CARTON,SHIP,VIDEOVERLAY SYSTEM . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 023-051 . . . . . . . . . . . CABLE ASSY,RCA TO RCA,MALE 72" . . . . . . . . . . . . . . . . 2.0 . . . . EA
006 . . . . . 240-1005-001 . . . . . . CABLE,ADAPTOR,VIDEO DIN TO RCA . . . . . . . . . . . . . . . 2.0 . . . . EA
007 . . . . . 050-813 . . . . . . . . . . . CONNECTOR,RCA TO PHONO,75 OHM . . . . . . . . . . . . . . 2.0 . . . . EA
008 . . . . . 240-1012-001 . . . . . . SHEET,CONNECTION WARNING . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
009 . . . . . 689-021 . . . . . . . . . . . BAG,ZIP LOCK,POLY 8X10X4 MIL . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . . . . . 9
ASSY,SHIP,VIDEOVERLAY NTSC
240-0001-503
001 . . . . . 905-2030-101 . . . . . . ADDENDUM,MANUAL,OP VIDEOVERLAY . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 240-1003-001 . . . . . . CABLE,INTERFACE,V/O DB9 M-F . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-0000-503 . . . . . . ASSY,VIDEOVERLAY,NTSC . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1005-001 . . . . . . CABLE,ADAPTOR,VIDEO DIN TO RCA . . . . . . . . . . . . . . . 2.0 . . . . EA
004 . . . . . 240-1000-001 . . . . . . CARTON,SHIP,VIDEOVERLAY SYSTEM . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 023-051 . . . . . . . . . . . CABLE ASSY,RCA TO RCA,MALE 72" . . . . . . . . . . . . . . . . 2.0 . . . . EA
005 . . . . . 050-813 . . . . . . . . . . . CONNECTOR,RCA TO PHONO,75 OHM . . . . . . . . . . . . . . 2.0 . . . . EA
008 . . . . . 240-1012-001 . . . . . . SHEET,CONNECTION WARNING . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
009 . . . . . 689-021 . . . . . . . . . . . BAG,ZIP LOCK,POLY 8X10X4 MIL . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . . . . . 9
ASSY,SHIP,VIDEOVERLAY PAL
240-0001-504
001 . . . . . 905-2030-101 . . . . . . ADDENDUM,MANUAL,OP VIDEOVERLAY . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 240-1003-001 . . . . . . CABLE,INTERFACE,V/O DB9 M-F . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-0000-504 . . . . . . ASSY,VIDEOVERLAY,PAL . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1000-001 . . . . . . CARTON,SHIP,VIDEOVERLAY SYSTEM . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 023-051 . . . . . . . . . . . CABLE ASSY,RCA TO RCA,MALE 72" . . . . . . . . . . . . . . . . 2.0 . . . . EA
006 . . . . . 240-1005-001 . . . . . . CABLE,ADAPTOR,VIDEO DIN TO RCA . . . . . . . . . . . . . . . 2.0 . . . . EA
007 . . . . . 050-813 . . . . . . . . . . . CONNECTOR,RCA TO PHONO,75 OHM . . . . . . . . . . . . . . 2.0 . . . . EA
008 . . . . . 240-1012-001 . . . . . . SHEET,CONNECTION WARNING . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
009 . . . . . 689-021 . . . . . . . . . . . BAG,ZIP LOCK,POLY 8X10X4 MIL . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
TOTAL COMPONENTS: . . . . . . . . 9
906-2000-501 7-7
SERIES 20000* LEGACY
PARTS LIST
DWG PART DESCRIPTION QTY STK REMARKS
ITEM NUMBER U/M
ASSY,VIDEOVERLAY,NTSC
240-0000-501
001 . . . . . 240-1002-001 . . . . . . CHASSIS,VIDEO OVERLAY,OEM . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-1592-001 . . . . . . PCB,CPU,486,25MHZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-1004-001 . . . . . . PCBA,OVERLAY,VIDEO NTSC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1006-501 . . . . . . ASSY,CABLE,DATA RECEIVE . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 240-1009-001 . . . . . . BRACKET,CHASSIS STABILIZER . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 769-051 . . . . . . . . . . . NUT,LOCK,4-40 SST ELASTIC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 781-065 . . . . . . . . . . . SCREW,BTN HD HEX,4-40X.250 SST . . . . . . . . . . . . . . . . 1.0 . . . . EA
008 . . . . . 203-1003-001 . . . . . . COVER,CONNECTOR,1.220X.45X.09 . . . . . . . . . . . . . . . . 2.0 . . . . EA
009 . . . . . 203-1003-002 . . . . . . COVER,CONNECTOR,2.088X.45X.09 . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 786-311 . . . . . . . . . . . SCREW,CAP HD SKT,4-40X.250 SST . . . . . . . . . . . . . . . . 6.0 . . . . EA
011 . . . . . 240-1001-001 . . . . . . LABEL,NAMEPLATE,VIDEOVERLAY . . . . . . . . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 240-1007-502 . . . . . . ASSY,FLOPPY,VIDEOVERLAY 1.02 . . . . . . . . . . . . . . . . . .0 . . . . . EA
TOTAL COMPONENTS: . . . . . . . . 12
ASSY,VIDEOVERLAY,PAL
240-0000-502
001 . . . . . 240-1002-001 . . . . . . CHASSIS,VIDEO OVERLAY,OEM . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-1592-001 . . . . . . PCB,CPU,486,25MHZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-1004-002 . . . . . . PCBA,OVERLAY,VIDEO PAL . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1006-501 . . . . . . ASSY,CABLE,DATA RECEIVE . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 240-1009-001 . . . . . . BRACKET,CHASSIS STABILIZER . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 769-051 . . . . . . . . . . . NUT,LOCK,4-40 SST ELASTIC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 781-065 . . . . . . . . . . . SCREW,BTN HD HEX,4-40X.250 SST . . . . . . . . . . . . . . . . 1.0 . . . . EA
008 . . . . . 203-1003-001 . . . . . . COVER,CONNECTOR,1.220X.45X.09 . . . . . . . . . . . . . . . . 2.0 . . . . EA
009 . . . . . 203-1003-002 . . . . . . COVER,CONNECTOR,2.088X.45X.09 . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 786-311 . . . . . . . . . . . SCREW,CAP HD SKT,4-40X.250 SST . . . . . . . . . . . . . . . . 6.0 . . . . EA
011 . . . . . 240-1001-001 . . . . . . LABEL,NAMEPLATE,VIDEOVERLAY . . . . . . . . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 240-1007-502 . . . . . . ASSY,FLOPPY,VIDEOVERLAY 1.02 . . . . . . . . . . . . . . . . . .0 . . . . . EA
TOTAL COMPONENTS: . . . . . . . . 12
ASSY,VIDEOVERLAY,NTSC
240-0000-503
001 . . . . . 240-1002-001 . . . . . . CHASSIS,VIDEO OVERLAY,OEM . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-1845-001 . . . . . . PCB,CPU,486 STTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-1004-001 . . . . . . PCBA,OVERLAY,VIDEO NTSC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1006-501 . . . . . . ASSY,CABLE,DATA RECEIVE . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 240-1009-001 . . . . . . BRACKET,CHASSIS STABILIZER . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 769-051 . . . . . . . . . . . NUT,LOCK,4-40 SST ELASTIC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 781-065 . . . . . . . . . . . SCREW,BTN HD HEX,4-40X.250 SST . . . . . . . . . . . . . . . . 1.0 . . . . EA
008 . . . . . 203-1003-001 . . . . . . COVER,CONNECTOR,1.220X.45X.09 . . . . . . . . . . . . . . . . 2.0 . . . . EA
009 . . . . . 203-1003-002 . . . . . . COVER,CONNECTOR,2.088X.45X.09 . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 786-311 . . . . . . . . . . . SCREW,CAP HD SKT,4-40X.250 SST . . . . . . . . . . . . . . . . 6.0 . . . . EA
011 . . . . . 240-1001-001 . . . . . . LABEL,NAMEPLATE,VIDEOVERLAY . . . . . . . . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 240-1007-503 . . . . . . ASSY,FLOPPY,VIDEOVERLAY 1.03 . . . . . . . . . . . . . . . . . .0 . . . . . EA
TOTAL COMPONENTS: . . . . . . . . 12
ASSY,VIDEOVERLAY,PAL
240-0000-504
001 . . . . . 240-1002-001 . . . . . . CHASSIS,VIDEO OVERLAY,OEM . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
002 . . . . . 200-1845-001 . . . . . . PCB,CPU,486 STTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
003 . . . . . 240-1004-002 . . . . . . PCBA,OVERLAY,VIDEO PAL . . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
004 . . . . . 240-1006-501 . . . . . . ASSY,CABLE,DATA RECEIVE . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
005 . . . . . 240-1009-001 . . . . . . BRACKET,CHASSIS STABILIZER . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
006 . . . . . 769-051 . . . . . . . . . . . NUT,LOCK,4-40 SST ELASTIC . . . . . . . . . . . . . . . . . . . . . . 1.0 . . . . EA
007 . . . . . 781-065 . . . . . . . . . . . SCREW,BTN HD HEX,4-40X.250 SST . . . . . . . . . . . . . . . . 1.0 . . . . EA
008 . . . . . 203-1003-001 . . . . . . COVER,CONNECTOR,1.220X.45X.09 . . . . . . . . . . . . . . . . 2.0 . . . . EA
009 . . . . . 203-1003-002 . . . . . . COVER,CONNECTOR,2.088X.45X.09 . . . . . . . . . . . . . . . . 1.0 . . . . EA
010 . . . . . 786-311 . . . . . . . . . . . SCREW,CAP HD SKT,4-40X.250 SST . . . . . . . . . . . . . . . . 6.0 . . . . EA
011 . . . . . 240-1001-001 . . . . . . LABEL,NAMEPLATE,VIDEOVERLAY . . . . . . . . . . . . . . . . . 1.0 . . . . EA
012 . . . . . 240-1007-503 . . . . . . ASSY,FLOPPY,VIDEOVERLAY 1.03 . . . . . . . . . . . . . . . . . .0 . . . . . EA
TOTAL COMPONENTS: . . . . . . . . 12
7-8 906-2000-501