Turnouts

A turnout is an arrangement of a switch, a frog and

closure rails, which diverts rolling stock from one
track to another.

Because industrial trackwork often handles lighter

loads at slower speeds than mainline railroads,
industrial turnouts are constructed with lighter
materials and components.

The diagram below illustrates the major components

of a turnout.

FROG SWITCH STAND SWITCH

Frog Assembly Plates Switch Stand Assembly Switch Points with
Connecting Rod Clips and Stops
Target Assembly Switch Rods
GUARD RAILS (when required) Braces and Brace Plates
Guard Rails Plates Gauge Plates
(when required) Slide Plates
TURNOUT Heel Plates
ACCESSORIES Hook-Twin Tie Plates
Standard Tie Plates Heel Block Assemblies
Rail Anchors
Joints Note:
Stock, Closure and
Above furnished Turnout Rails can be
upon request supplied upon request

Unitrac Railroad Materials Inc.

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 Turnout Installation

STRAIGHT GAUGE LINE METHOD NOMINAL 56 1/2

1. Place turnout material in its approximate location.

2. Establish a string line over the straight switch point through the
frog - Point A to Point B. This establishes the gauge line of the
straight side of the turnout.

3. Place material under the gauge line (string line A-B).

4. Select or locate the Point of Switch, C.

5. Set the straight switch point and the curved stock rail in place.

6. Measure the lead distance and set the 1/2 point frog, D.

7. Square up the other switch point and stock rail assembly as

shown in diagram (Points C, E & F). Note: dimensions will vary
with change in gauge.

8. Fill in closure, turnout, and guard rails as required.

9. Assemble joints, but do not tighten.

10. Recheck alignment and square for visual appearance.

Are straight lines straight?
Are curves smooth?

11. Spike every 4th and 5th tie to decrease movement prior to
tightening the joints.

12. Now you are ready for final assembly. Tighten the joints and
spike the balance of the turnout.

Unitrac Railroad Materials Inc.

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11-0 Straight Split Switch

16-6 Straight Split Switch

Unitrac Railroad Materials Inc.

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 Split Switch with Uniform Risers

The switch rails have a uniform elevation for the entire length of the switch
(up 1/4). Turnout plates have decreasing risers to slope the closure rails
back down to the same elevation as the stock rails.

PLAN VIEW OF SWITCH AND PLATE

LAYOUT WITH UNIFORM RISERS

Unitrac produces switches

to the following AREA plans:

111 16-6 Straight Split Switch

with Uniform Risers.

113 11-0 Straight Split Switch

with Uniform Risers.

Unitrac Railroad Materials Inc.

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 Split Switch with Graduated Risers

The switch rails are elevated to the required height above the stock rail
(up 1/4), then gradually slope down to 0 at the heel of the switch.
Hook twin turnout plates are used.

PLAN VIEW OF SWITCH AND PLATE

LAYOUT WITH GRADUATED RISERS

Unitrac produces switches

to the following AREA plans:

112 16-6 Straight Split Switch

with Graduated Risers.

114 11-0 Straight Split Switch

with Graduated Risers.

Unitrac Railroad Materials Inc.

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 Frogs
Frogs permit wheel flanges to cross opposing rails in turnouts
and crossings, while providing support for the wheels. The end
of the frog nearest the switch is the toe of the frog, the other end
is the heel.

Frogs are referenced by angle which is converted to a number.

For example, a number 8 frog creates an angle of 7 degrees 9
minutes and 10 seconds or an angle of 1-8. To put it more simply,
for every increase of 8 on the gauge line, the spread or distance
between gauge lines increases 1

HOW TO DETERMINE FROG

NUMBER FOR STRAIGHT FROGS ONLY

METHOD 1 METHOD 2
The frog number is the ratio of its length to its width. The frog number is the ratio of its
length to spread in the heel section of
Formula (all dimensions in inches) the frog.

Total frog length Step1. Measure the spread at any point

= Frog Number on the heel. Mark the gauge line, A.
Gauge line Gauge line
toe spread heel spread Step.2. Mark a second gauge line, B,
where the spread is one inch greater
Example: For an AREA 623, No. 10: than at A.

16ft. 6 in. 198 in. Step 3. Measure the distance, C, from

= = 10 A to B to get the frog number.
7 3/16 12 5/8 19 13/16 in.
Example
Spread A = 5 in.
Spread B = 6 in.
Distance C =10 in.
Therefore, the frog is a No. 10

Unitrac Railroad Materials Inc.

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 A.R.E.A Frogs
BOLTED RIGID FROG
A low relative cost frog recommended for yard and other
medium speed applications where heavy duty performance
is not required.

RAILBOUND MANGANESE FROG

Railbound manganese frogs are recommended for main line
turnouts and crossovers subject to high speed and heavy traffic.
By using manganese steel in the critical areas this design pro-
vides high resistance to wear and impact.
These frogs can be furnished explosion and/or high integrity
hardened upon request.

SOLID MANGANESE SELF-GUARDED FROG

This one piece manganese self-guarded frog is recommended for
locations subject to heavy traffic and slow speeds.

Standard rail lengths and hook twin tie plate quantities are in
accordance with latest A.R.E.A. recommended practices or as specified
by purchaser.

Unitrac Railroad Materials Inc.

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 Hook Twin Tie Plates for Frogs

TYPICAL APPLICATIONS OF HOOK-TWIN TIE TYPE I Rail - Rails having base up to

PLATES. Refer to AREA frog plans for required 5 3/16 and head 2 9/16 inclusive

quantities of plates. TYPE II Rail - Rails having base up to

5 1/2 and head 2 3/4 inclusive
Frog design, frog size and type of connecting
TYPE III Rail - Rails having base up to
rails will determine the quantity of hook-twin tie 6 and head 3 inclusive
plates required. Connecting rail types are listed
at right.

Unitrac Railroad Materials Inc.

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 Hook Twin Tie Plates

Unitrac hook twin tie plates are

made in accordance with AREA
Plan. 241 for use under frogs,
and beyond the heel where stan-
dard tie plates cannot be placed
without cutting. Quantities to be
furnished are listed in this cata-
log for various units illustrated.
Dimensions of several types of
rails are stated below.

TYPE I Rail - Rails having base up

to 5 3/16 and head 2 9/16
inclusive

TYPE II Rail - Rails having base up to

5 1/2 and head 2 3/4 inclusive

TYPE III Rail - Rails having base up

to 6 and head 3 inclusive

Unitrac Railroad Materials Inc.

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 Switch Clips and Switch Rods

SIDE JAW CLIP ADJUSTABLE SIDE TRANSIT CLIP

JAW CLIP
This design is non- Design provides for adjustment in
adjustable.Jaw opening and This design can be adjusted order to maintain desired spacing
drilling per AREA or in order to maintain desired between switch points. Drilling per
customer specifications. spacing between switch AREA or customer specifications.
points. Jaw opening and
drilling per AREA or
customer specifications.

A switch rod is a steel bar that connects

left-hand and right-hand switch points so
that both points move in unison. Thus
when one switch point is open, the other
is closed.

Switch rods are sized according to rail

section.

A switch usually has one rod that is con-

nected to the throwing mechanism or
switch-stand assembly. This rod is called
the Head Switch Rod or Operation Rod.
The other rod is the Back Switch Rod.

Unitrac Railroad Materials Inc.

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 Switch Points

END VIEW OF COMMON END VIEW OF SWITCH POINT

STANDARD KNIFE-BLADE
SWITCH POINT CLOSED OPEN

Knife blade points may be used for Unitrac Samson switch points and stock rails are
normal track use. used for heavy duty applications where knife-blade
points may break down.

CHAMFERED DESIGN SAMSON DESIGN STANDARD DESIGN

Unitrac Railroad Materials Inc.

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 Heel Blocks

HEEL BLOCK ASSEMBLIES

A heel block is a spacer that maintains the posi-

tion of the switch point to the stock rail and clo-
sure rail. It is also the pivoting point of the
switch point.

Unitrac can supply heel blocks in various designs

including welded, cast and floating as shown.
Unitrac provides heel blocks with bent and
beveled bars and new bolts with nuts and heavy
FLOATING HEEL BLOCK
duty lockwashers. Specify type, rail section,
drilling and length of switch when ordering.
Primary used in high speed, long length
switch operations.

CAST IRON HEEL BLOCK ASSEMBLY WELDED HEEL BLOCK ASSEMBLY

Unitrac Railroad Materials Inc.

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 Switch Plates and Braces
Braces are designed to restrain movement of the
stock rail when a switch is opened or closed.
Unitrac can furnish forged steel rigid braces similar
to AREA Plan 223. We can furnish a number of
adjustable brace designs that will fill your most
common or unusual requirements. (Available in the
811 design or the AREA Plan 224 Type A design
as shown below.) Also available is Bethleham
SureFit Boltless Adjustable Brace. Available in both
new and relay, all braces are checked with rail
prior to shipping to insure a correct fit.

Bethleham SureFit
Boltless Adjustable Brace

Area Design 224

Type A Adjustable Brace

Design 8-11 Forged Rigid Brace

Adjustable Brace Per Area 223

Unitrac Railroad Materials Inc.

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 Switch Plates and Rigid Rail Braces

Unitrac manufactures a comprehensive range of switch plates

and braces for applications, manufactured from steel by fabrication
methods to suit the individual customer requirements.

DETAIL 4103

GAGE PLATE INSULATION

DETAIL 3103

RAIL BRACEDETAIL 6023

Unitrac Railroad Materials Inc.

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 Switch Plates

A Plate is a section of rolled steel that supports a rail or other track structure.
Plates are sized to conform to AREA designs, unless specified otherwise.

Gage Plate
Maintains gage at the point of switch.
Available either insulated or non-insulated.

Shoulder Slide Plate Slide Plate with Milled

Holds the stock rail in Pocket for Shoulder
position and allows the
switch point to slide as
required.

Slide Plate with Milled

Pocket and Rolled Shoulder

Shoulder Heel Plate Standard Plates for

Fits under the heel block. single-tie installation

Hook-Twin Tie Plate

Used in graduated-
riser applications
beyond the heel of a
switch.Fits all switch
lengths, rail
sections, and
turnouts.
Most economical
plate to use beyond Turnout Pocket Plate
the heel of a switch. Used in uniform-riser applications
Available for quick beyond the heel of a switch.
delivery. Assists in maintaining rail gage.
Must be manufactured for specific
switch length, rail section and
turnout alignment.

Unitrac Railroad Materials Inc.

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 Guard Rails

A Guard Rail is a rail laid parallel with

the running rails to hold the wheels in
correct alignment. Guard rails prevent
derailments and protects the points of
turnout frogs, crossing frogs and switch
points. Unitrac furnishes guard rails in
three basic designs:

Tee-Rail (AREA 504)

Hook- Flange
Design 750
Design 751
Design 752

Switch-Guards
Model 755
Model 755-G
Model FM

A panel switch with a 4-9 Switch Point Guard

Rail, Model 755, that will prolong the service life
of the switch point.

In this panelized turnout , two Hook Flange

Guard Rails, Design 751, will protect the point
of the frog from traffic on either side.

Unitrac Railroad Materials Inc.

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 A.R.E.A. Guard Rails

This guard rail conforms to A.R.E.A. plans and specifications and is fur-
nished complete with separator and end blocks, bolts and shoulder tie
plates as illustrated.

SETTING OF TEE RAIL GUARD RAILS

Guard rail flare to be opposite the frog wing rail flare for all angles.
Bolted Rigid & Rail Bound Frogs.The parallel portion of the guard rail
is to extend 15 minimum beyond the the throat.

MINIMUM LENGTH OF GUARD RAILS

CONFORMING WITH THE ABOVE SETTINGS

Bolted rigid & Rail Bound Frogs

Length of Guard Rail Frog Nos
13-0 8.9 & 10
16-6 11,12,14 &15
20-0 16 & 20

AREA 504

Guard Rail Section Thru Section Thru

Tie Plate End Block Separator Block

Unitrac Railroad Materials Inc.

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 Hook Flange Guard Rails

Hook-Flange Guard Rails are constructed from custom-rolled rail sections. One flange is
lowered to fit under the base of the running rail. Compare any of the three Hook-Flange
designs to conventional T-rail and youll see several advantages:

Selection. Choose from 9-0, 11-0, 13-0 and 16-6 standard length.

Convenience. All guard rails, tie plates and foot guards are shop assembled.
Each units ships in one piece, ready to install.

Lower Installation Cost. No need to drill holes in the running rail, no need to adze
the ties for the tie plates, and no need for special tools at the job site.

Stability. Each tie plate spans two or more ties. A shoulder on the guard-rail side of
the tie plate provides locking against lateral movement.

Reduced Maintenance. No checks or separator blocks to vibrate loose.

Design 750 Design 751 Design 752

Unitrac Railroad Materials Inc.

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 Switch-Point Guard Rails
Switch-Point Guard Rails protect the switch point, prolong the life of
stock rails, reduce flange cutting, prevent wheel climbing, and help to
prevent derailments at the switch.

The guard rail is heat treated for extra long life.

Guard rail, plates, braces and filler blocks are shipped assembled,
ready for installation.

No special tools are required at the job site.

Switch-Point Guard Rails are practically free of maintenance expense.

Model 755 Model 755-G

Switch-Point Guard Rail Furnished with gage plate

Model FM

Unitrac Railroad Materials Inc.

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 Switch Point Derail
A switch point derail will derail rolling stock in an
emergency. Some useful locations may be a siding
leading into a chemical loading area, or if an
uncontrolled car can get from a side track onto a
main track. Available in 11 single (as shown below)
or in 166. Both are available as a double switch
point derail. Unitrac can provide these in new, or fully
reconditioned, complete per your bill of materials.

HOW TO ORDER
Please specify (in addition to the usual switch information):
1. Whether switch point is left-hand or right-hand.
2. If stock rail is required, include:
a. Length. b. Stagger. c. Joint drilling.

TYPICAL LAYOUT
110 SWITCH FOR RIGHT-HAND TURNOUT FOR ILLUSTRATION ONLY.
CAN BE FURNISHED TO CUSTOMERS DESIRED LENGTH, ALIGNMENT AND ACCESSORIES.

Unitrac Railroad Materials Inc.

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