Asmt D 1050
Asmt D 1050
Asmt D 1050
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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5.1.5 Style A line hose shall be designed in the straight style 6. Ordering Information
with a constant cross section throughout the length of the line 6.1 Orders for line hose under this specification should
hose (Fig. 1). include the following information:
5.1.6 Style B line hose shall be designed in the connector- 6.1.1 Type,
end style, which is similar to the straight style except that it 6.1.2 Class,
shall have a molded connector permanently affixed to one end 6.1.3 Style,
of the line hose (Fig. 1). 6.1.4 Size, and
5.1.7 Style C line hose shall be designed in the extended-lip 6.1.5 Length.
style with major outward extending lips (Fig. 1).
6.2 The listing of types, classes, styles, sizes, and lengths is
5.1.8 Style D line hose shall be designed in the extended lip
not intended to mean that all shall necessarily be available from
style with major outward extending lips. It shall have a molded
manufacturers; it signifies only that, if made, they shall
connector permanently affixed to one end of the line hose (Fig.
conform to the details of this specification. In addition, lengths
1).
other than standard lengths may be obtained to meet field
NOTE 3Rubber insulating line hose should remain suitably flexible conditions.
for application and removal through normal working temperatures of 29 6.3 Factory-produced openings located on the top, sides, or
to 54.5C (20 to 130F). lips of the hose are permissible. These openings must be
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run continuously for 3 min. charge to the purchaser, unused line hose which at any time
9.2 Sample lengths of line hose, as specified in 14.3.2 and within a period of nine months, from date of receipt of
14.3.3, shall pass the minimum flashover test values of Table 2 shipment by the purchaser or his designee, fails to pass the tests
or 3 when tested in accordance with 18.2. in this specification. Acceptance tests made by the purchaser or
9.3 Sample lengths of Type II and Type III line hose, as his designee shall be performed within two months of receipt
specified in 14.3.4, shall show no visible effects from ozone by the purchaser or his designee unless otherwise specified.
when tested in accordance with 18.3. Any visible signs of Tests shall be performed as shown in Section 16.
ozone deterioration, such as checking, cracking, breaks, pit-
NOTE 5Proper storage means that the line hose are stored without
ting, etc., shall be considered as evidence of failure to meet the distortion, and not stored directly above or in proximity to steam pipes,
requirements of Type II and Type III line hose. radiators, or other sources of artificial heat, or exposed to direct sunlight
or other sources of ozone. It is desirable that the ambient storage
10. Dimensions and Permissible Variations temperature shall not exceed 35C (95F).
10.1 SizeThe inside diameter shall indicate the size of the
line hose. Standard sizes shall be: 6.3 mm (14 in.), 25 mm (1 13. Sampling
in.), 31.5 mm (114 in.), 40 mm (112 in.), 50 mm (2 in.), and 13.1 Each line hose in a lot or shipment shall be subject to
63.0 mm (212 in.). The permissible variation in size shall be inspection and test to meet the requirements of Sections 7, 9.1,
62.0 mm (6116 in.). 11, and 15.
10.2 LengthLength shall be measured from end to end. 13.2 An original sample on 1 % of the lot or shipment or not
Standard lengths for Styles A and C line hose shall measure less than two lengths of hose, whichever is greater, shall be
915 mm (3 ft), 1372 mm (4.5 ft) or 1820 mm (6 ft), with a selected at random for the test requirements of Section 9.2, 9.3,
permissible variation of 612.7 mm (6 0.5 in.). Standard and 10. If a failure occurs in the first sample, a second sample
overall lengths for Style B and D line hose shall be the same of the same quantity shall be selected and tested.
overall lengths as specified for straight type. The permissible 13.3 An original sample of 0.1 % of the lot or shipment or
variation in length for the connector-end shall be 612.7 mm not less than two lengths of line hose, whichever is greater,
(60.5 in.). In addition, lengths other than standard lengths may shall be selected at random from the lot or shipment for the test
be obtained to meet field conditions. requirements of 8.
10.3 ThicknessThe wall thickness shall not be less than
3.2 mm (0.12 in.) for Class 0, 5.1 mm (0.20 in.) for Class 1, 5.6 14. Rejection
mm (0.22 in.) for Class 2, 6.4 mm (0.25 in.) for Class 3, and 6.4 14.1 Individual line hose shall be rejected if they fail to
mm (0.25 in.) for Class 4. meet the manufacturing and marking requirements of Section
11. Workmanship, Finish, and Appearance 7, the electrical requirements of 9.1, the minimum thickness
requirements of 10.3, or the workmanship requirements of
11.1 The line hose shall be free from harmful physical Section 11.
irregularities, which can be detected by thorough test or 14.2 Individual line hose may be rejected at the option of
inspection. the purchaser if they fail to meet the requirements stipulated in
11.1.1 Non-Harmful IrregularitiesSurface irregularities 10.1, 10.2, or Section 15.
may be present on all rubber goods due to imperfections on 14.3 The entire lot or shipment of line hose shall be rejected
forms, molds, or extruding dies, and inherent difficulties in the under any of the following conditions:
14.3.1 If 5 % or more, but not less than two hose, of the
TABLE 4 Physical Requirements hose in a shipment fail to meet the requirements of 9.1.
Type I Hose Type II Hose Type III Hose 14.3.2 If two pieces of line hose, from a sample of five
Tensile strength, min, Die C, 11 (1600) 4.8 (700) 4.8 (700) pieces, fail to meet the minimum flashover values specified in
MPa(psi) Table 2 or 3 when tested to meet the requirements of 9.2.
Elongation, min, % 350 500 350
Tension set (150 %), max, 6.4 (0.25) 6.4 (0.25) 2.5 (0.10) 14.3.3 If one piece of line hose, from the original sample of
mm(in.) five pieces, and one piece of line hose, from a second sample
Tear resistance, min, kN/m 17.5 (100) 13.1 (75) 13.1 (75) of five additional pieces, fail to meet the minimum flashover
(lbf/in.)
Moisture absorption, max, % 1.5 3.0 1.0 values specified in Table 2 or 3 when tested to meet the
requirements of 9.2.
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defaced by rubber stamp or other permanent marking. How- remove ozone from the test machine. Consistent ozone cutting
ever, those hose punctured when tested in accordance with the and checking during the test procedure should be cause to
requirements of 9.1 or 9.2 shall be stamped, punched, or cut ascertain the adequacy of the exhaust system.
prior to being returned to the supplier to indicate that they are 18.1.3 The equipment shall be inspected at least annually to
unfit for electrical use. ensure that the general condition of the equipment is acceptable
and to verify the characteristics and accuracy of the test
15. Packaging voltages. To ensure the continued accuracy of the test voltage,
as indicated by the test equipment voltmeter, the test equipment
15.1 The line hose shall be packed for shipment in a straight
shall be calibrated at least annually in accordance with the
or extended position and shall not be distorted mechanically
latest revision of Practice D 2865.
while in transit.
18.1.4 Electrodes:
NOTE 6When specified in government contracts or purchase orders, 18.1.4.1 Test the entire area of each line hose, as nearly as
material should be unit packaged in weather-resistant fiberboard boxes practicable, between electrodes that apply the electric stress
conforming to PPP-B-636, class weather resistant. uniformly over the test area without producing corona at any
TEST METHODS point or mechanical strain in the material. The electrodes shall
be of such dimensions and so placed as to avoid flashover at the
edges. The inside electrode shall be a metal mandrel of the size
16. Sequence of Testing
specified in Table 2 and Table 3. The outer electrode may be a
16.1 Testing Rubber Insulating HoseThe following order wet woolen blanket, metal foil, or a metal form with smoothly
of procedure is suggested: rounded edges and corners, shaped to fit the contour of the line
16.1.1 Inspect the inside and outside surface in accordance hose without squeezing, pressing into, or distorting the rubber,
with Section 11. extending to within 12.7 mm (12 in.) of the edge of the lip of
16.1.2 Measure dimensions in accordance with Section 17. the hose, and extending to approximately 152 mm (6 in.) of the
16.1.3 Electrical proof test in accordance with 18.1. end of the hose. If the hose has a connector end, the form
16.1.4 Electrical flashover test in accordance with 18.2. should extend to within 12.7 mm (12 in.) of the connector end.
16.1.5 Ozone resistance tests in accordance with 18.3.
16.1.6 Chemical and physical property tests in accordance NOTE 7These end clearances are intended to serve as a guide and
under some conditions may have to be increased to prevent flashover.
with Section 19.
18.1.4.2 When Style C and D line hose is tested, the outer
17. Thickness Mesurements electrode shall fit around the outside diameter of the hose but
17.1 ApparatusUse a standard tube-measuring microme- not on the extended lip. A152-mm (6-in.) uncovered area shall
ter graduated to within 0.025 mm (0.001 in.), having a ratchet exist at each end of the hose. Before applying the metal
friction or spring attachment. Adjust the tension on the fraction electrodes, the inner and outer surfaces of the hose should be
attachment so that when the spindle has come to a stop, the moistened slightly for ac testing. (See Fig. 2.)
specimen can be moved between the spindle and anvil without
causing any appreciable stretching of the rubber. 5
Data available in ASTM Research Report. Request RR F18-1000.
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FIG. 2 Proof-Test Electrodes
18.1.5 AC Voltage Supply and Regulation: across the high-voltage circuit, a standard sphere gap may be
18.1.5.1 Use test equipment in both the proof test and sparked over and the corresponding voltage compared with the
flashover tests capable of supplying an essentially stepless and reading of the rms voltmeter.
continuously variable voltage to the test specimen. Motor- 18.1.6 DC Voltage Supply and Regulation:
driven regulating equipment is convenient and tends to provide 18.1.6.1 Obtain the dc proof-test voltage from a dc source
uniform rate-of-rise to the test voltage. Protect the test appa- capable of supplying the required voltage. The peak-to-peak ac
ratus by an automatic circuit-breaking device designed to open ripple component of the dc proof-test voltage shall not exceed
promptly on the current produced by breakdown of a specimen 2 % of the average voltage value under no-load conditions.
under test. This circuit breaking device should be designed to 18.1.6.2 Measure the dc proof-test voltage by a method that
protect the test equipment under any conditions of short circuit. provides the average value of the voltage applied to the line
18.1.5.2 The desired test voltage may be most readily hose. It is recommended that this voltage be measured by the
obtained from a step-up transformer energized from a variable use of a dc meter connected in series with appropriate
low-voltage source. The transformer and its control equipment high-voltage type resistors across the high-voltage circuit. An
shall be of such size and design that, with the test specimen in electrostatic voltmeter of proper range may be used in place of
the circuit, the crest factor (ratio of maximum to mean the dc meter-resistor combination. The accuracy of the voltage
effective) of the test voltage shall differ by not more than 5 % measuring circuit shall be within 62 % of full scale.
from that of a sinusoidal wave over the upper half of the range 18.1.7 ProcedureApply the voltage at a rate-of-rise of
of test voltage. approximately 1000 V/s ac or 3000 V/s dc until proof-test
18.1.5.3 Measure the correct rms value of the actual sinu- voltage is reached or failure occurs. The proof-test values shall
soidal voltage wave-form applied to the line hose by one of the be in accordance with Table 2 or Table 3.
following methods: (1) a voltmeter used in conjunction with a 18.2 Electrical Flashover Test:
calibrated instrument transformer connected directly across the 18.2.1 ElectrodesThe inside electrodes shall be of the size
high-voltage circuit, (2) a calibrated electrostatic voltmeter specified in Table 2 and Table 3. The flashover ground point
connected directly across the high-voltage circuit, (3) a volt- shall be a 9.5-mm (38-in.) rod 304 mm (12 in.) shorter than the
meter connected to a tertiary coil in the test transformer, length of hose being tested. The inside mandrel shall be
provided it has been demonstrated that the assigned ratio of energized and the rod placed in the hose lips shall be grounded.
transformation does not change appreciably with load, and (4) (See Fig. 3.)
an ac meter connected in series with appropriate high-voltage 18.2.2 ProcedureApply the voltage at a rate-of-rise of
circuit. The accuracy of the voltage-measuring circuit shall be approximately 1000 V/s ac or 3000 V/s dc until flashover
within 6 2 % of full scale. occurs. The flashover values shall be in accordance with Table
NOTE 8A voltmeter connected to the low-voltage side of the testing 2 or Table 3.
transformer may be used only if the ratio of transformation has been 18.3 Ozone Resistance Tests:
properly determined and is known not to change appreciably with load. A 18.3.1 ElectrodesThe inside mandrel shall be of the size
calibrated sphere gap may be used to check the accuracy of the voltage as specified in Table 2. Bend the mandrel to a 90-deg angle from
indicated by the voltmeter. the base with a radius of 178 mm (7 in.). The mandrel shall be
18.1.5.4 Check the crest factor by the reading of a peakread- electrically grounded. After the hose is in test position, place a
ing voltmeter connected directly across the high-voltage cir- metal electrode around the curved portion of the hose on the
cuit; or, if an electrostatic voltmeter or a voltmeter in conjunc- mandrel. An energizing lead from the bus may be attached to
tion with an instrument potential transformer is connected the electrode by means of a test clip.
18.3.2 Voltage SourceEnergize the outer electrode at 15 19.2.2 Tensile strength and elongation and tension set tests
kV ac (rms) from a stable 60-Hz source in accordance with shall be performed in accordance with Test Methods D 412.
18.1.5. The test specimen shall conform in dimensions to Die C. The
18.3.3 ProcedureDetermine the ozone resistance of the elongation in the tension set shall be 150 %.
specimen qualitatively by inspection, after a 1-h exposure 19.2.3 The tear resistance test shall be performed in accor-
period in the test apparatus at the 15-kV potential. Select and dance with Test Method D 624. The test specimen shall
test at least two specimens of hose. conform in dimensions to Die C of Test Method D 624.
NOTE 9The rate of ozone degradation is inversely proportional to the 19.2.4 Accelerated aging tests shall be performed in accor-
relative humidity of the surrounding air. Empirical data indicate that
dance with Test Method D 573. After being subjected to a
visible ozone effects will be evident over a broad range of ambient
humidities under these test conditions. temperature of 70 6 1C (158 6 2F) in circulating air for 7
days, the tensile strength of the specimen shall not be less than
19. Chemical and Physical Tests 75 % of the original.
19.1 Chemical Tests: 19.2.5 The moisture absorption test shall be performed in
19.1.1 Determine the composition of the rubber hydrocar- accordance with Test Method D 570, using the 24-h immersion
bon portion of Type I line hose in accordance with the test procedure.
methods in Test Methods D 297.
19.2 Physical Tests: 20. Keywords
19.2.1 Physical tests shall be performed to determine the
physical requirements specified in 7.1. The hose samples 20.1 electrical insulating line hose; lineman; lineman pro-
should be conditioned by storing in a relaxed position for 24 h tective equipment
at room temperature.
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