EN VEGAMET 391 4 20 Ma HART

Operating Instructions
Signal conditioning and display

instrument for level sensors
VEGAMET 391
4 20 mA/HART
Document ID: 36032

Contents
Contents
1 About this document
1.1 Function............................................................................................................................ 4
1.2 Target group...................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety
2.1 Authorised personnel........................................................................................................ 5
2.2 Appropriate use................................................................................................................. 5
2.3 Warning about incorrect use.............................................................................................. 5
2.4 General safety instructions................................................................................................ 5
2.5 Safety label on the instrument........................................................................................... 6
2.6 CE conformity.................................................................................................................... 6
2.7 Safety instructions for Ex areas......................................................................................... 6
2.8 Overfill protection according to WHG................................................................................ 6
2.9 Environmental instructions................................................................................................ 6
3 Product description
3.1 Configuration..................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 8
3.3 Operation.......................................................................................................................... 8
3.4 Packaging, transport and storage...................................................................................... 9
4 Mounting
4.1 General instructions........................................................................................................ 10
4.2 Mounting instructions...................................................................................................... 10
5 Connecting to power supply
5.1 Preparing the connection................................................................................................ 13
5.2 Input mode active/passive............................................................................................... 13
5.3 Connection procedure..................................................................................................... 14
5.4 Wiring plan...................................................................................................................... 15
6 Setup with the integrated display and adjustment unit
6.1 Adjustment system.......................................................................................................... 17
6.2 Setup steps..................................................................................................................... 18
6.3 Menu schematic.............................................................................................................. 29
7 Setup with PACTware
7.1 Connect the PC............................................................................................................... 37
7.2 Parameter adjustment with PACTware............................................................................. 39
7.3 Setup web server/e-mail, remote enquiry........................................................................ 40
8 Application examples
8.1 Level measurement in a horizontal cylindrical tank with overfill protection/dry run protec-
tion.................................................................................................................................. 41
8.2 Pump control 1/2 (run time controlled)............................................................................. 42
8.3 Pump control 3/4 (sequentially controlled)...................................................................... 46
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8.4 Tendency recognition...................................................................................................... 49

8.5 Flow measurement.......................................................................................................... 50
9 Maintenance and fault rectification
9.1 Maintenance................................................................................................................... 53
9.2 Rectify faults.................................................................................................................... 53
2 VEGAMET 391 4 20 mA/HART

Contents
9.3 How to proceed if a repair is necessary........................................................................... 55

10 Dismount
10.1 Dismounting steps.......................................................................................................... 56
10.2 Disposal.......................................................................................................................... 56
11 Supplement
11.1 Technical data................................................................................................................. 57
11.2 Overview applications/functionality................................................................................. 60
11.3 Dimensions..................................................................................................................... 62
11.4 Industrial property rights.................................................................................................. 63
11.5 Trademark....................................................................................................................... 63
Supplementary documentation
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Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product descrip-
tion".
Editing status: 2016-02-05
VEGAMET 391 4 20 mA/HART 3


1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instruc-
tions for maintenance and fault rectification. Please read this informa-
tion before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
1.2 Target group

This operating instructions manual is directed to trained specialist
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbols used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
SIL applications
This symbol indicates instructions for functional safety which must be
taken into account particularly for safety-relevant applications.
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.
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2 For your safety
2 For your safety

2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use

VEGAMET 391 is a universal signal conditioning instrument and
power supply unit for connection of a 420mA/HART sensor.
You can find detailed information about the area of application in
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specifications in the operating instructions
manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden.
2.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing
regulations and guidelines. The instrument must only be operated in a
technically flawless and reliable condition. The operator is responsible
for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
trary conversions or modifications are explicitly forbidden.
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The safety approval markings and safety tips on the device must also
be observed.

2 For your safety
2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must be
observed.
2.6 CE conformity
The device fulfils the legal requirements of the applicable EC guide-
lines. By affixing the CE marking, we confirm successful testing of the
product.
You can find the CE Certificate of Conformity in the download section
of our homepage.
Electromagnetic compatibility
The instrument is designed for use in an industrial environment.
Nevertheless, electromagnetic interference from electrical conductors
and radiated emissions must be taken into account, as is usual with a
class A instrument according to EN61326-1. If the instrument is used
in a different environment, its electromagnetic compatibility with other
devices must be ensured by suitable measures.
2.7 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation and op-
eration in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
2.8 Overfill protection according to WHG

In Germany the WHG (Water Resource Act) stipulates an overfill
protection for systems that deal with substances hazardous to water.
An appropriately certified sensor is the prerequisite for such protec-
tion. The VEGAMET 391 fulfils the construction and testing principles
for overfill protection systems. This is certified by the TV (Techni-
cal Control Board) statement "PP 5003/09". You can download this
document from our homepage under "Downloads - Approvals - Signal
conditioning instruments - Overfill protection".
2.9 Environmental instructions

Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection. The environment management system is certified according
to DINENISO14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
Chapter "Packaging, transport and storage"
Chapter "Disposal"
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3.1 Configuration
Scope of delivery The scope of delivery encompasses:
VEGAMET 391 signal conditioning instrument
Two clamping elements for panel mounting
Ex separating wall
Mini-USB cable
Carrier rail adapter (optional)
RS232 modem connection cable (optional)
Documentation
This operating instructions manual
Supplementary instruction 30325 "RS232/Ethernet connection"
(optional)
Supplementary instructions manual 30768 "Modbus-TCP, ASCII
protocol" (optional)
Ex-specific "Safety instructions" (with Ex-version)
If necessary, further certificates
Constituent parts
2 1
2
VEGAMET 391
3
1 2 3 4 5 6
ESC OK
on
5 4
Fig. 1: VEGAMET 391

1 Ex separating wall
2 Clamping element for panel mounting
3 Display and adjustment unit
4 RS232 or Ethernet interface (optional)
5 USB interface
Type label The type label contains the most important data for identification and
use of the instrument:
Instrument type
Product code
Approvals
Technical data
Serial number of the instrument
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Data-Matrix-Code for smartphone app

Serial number The type label contains the serial number of the instrument. With it
you can find the following data on our homepage:
Product code of the instrument (HTML)

Delivery date (HTML)

Order-specific instrument features (HTML)
Operating instructions at the time of shipment (PDF)
Go to www.vega.com, "VEGA Tools" and "Instrument search". Enter
the serial number.
Alternatively, you can access the data via your smartphone:
Download the smartphone app "VEGA Tools" from the "Apple App
Store" or the "Google Play Store"
Scan the Data Matrix code on the type label of the instrument or
Enter the serial number manually in the app
3.2 Principle of operation

Application area VEGAMET 391 is a universal signal conditioning instrument for a
variety of applications such as level, gauge and process pressure
measurement. At the same time, it can serve as power supply unit for
connected sensors. VEGAMET 391 is designed for connection of any
420mA/HART sensor.
On instruments with one of the optional interfaces (RS232/Ethernet),
the measured values can be retrieved via modem or network and
displayed by means of a web browser or VEGA Inventory System. It
is also possible to send measured values and messages via e-mail/
SMS. The use of VEGAMET 391 is particularly suitable for stocktak-
ing, VMI (Vendor Managed Inventory) and remote enquiry.
Functional principle The VEGAMET 391 signal conditioning instrument can power the
connected sensor and process its measurement signals. The re-
quested parameter is shown on the display and also outputted to the
integrated current output for further processing. The measurement
signal can thus be transferred to a remote display or a superordinate
control system. Operating relays for control of pumps or other devices
are also integrated.
Voltage supply Wide range power supply unit with 20253VAC/DC for worldwide
use.
Detailed information about the power supply can be found in chapter
"Technical data".
3.3 Operation
The instrument can be adjusted with the following adjustment media:
With integrated display and adjustment unit
an adjustment software according to FDT/DTM standard, e.g.
PACTware and a Windows PC
The entered parameters are generally saved in VEGAMET 391, when
used with PACTware and PC also optionally in the PC.
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Information:
When using PACTware and the respective DTM, additional settings
can be carried out which are not possible or only partly possible with
the integrated display and adjustment unit. Communication is carried

out via the integrated USB interface or one of the optional interfaces
(RS232/Ethernet).
Further instructions for setting up the web server and e-mail functions
can be found in the online help of PACTware or the VEGAMET 391
DTMs as well as the operating instructions manual "RS232/Ethernet
connection".
3.4 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
Not in the open
Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport Storage and transport temperature see chapter "Supplement -
temperature Technical data - Ambient conditions"
Relative humidity 2085%
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4 Mounting
4 Mounting
4.1 General instructions
Installation possibilities The instrument is designed for recessed installation in an instrument
panel, housing front plate or switching cabinet door. The required
cut-out is 92x92mm (3.63x3.63in) according to EN60529. When
installed correctly, protection rating IP65 is guaranteed. As an alter-
native, the instrument can be mounted in a switching cabinet or pro-
tective housing by means of four screws (attached with screws to rear
of housing). A mounting adapter for carrier rail mounting is available
as an option (top hat rail 35x7.5 according to DIN EN50022/60715).
Note:
If the instrument is mounted via screws or carrier rail, it must always
be inside a switching cabinet or protective case.
A VEGAMET 391 in Ex version is an auxiliary, intrinsically safe instru-
ment and may not be installed in explosion-endangered areas.
Before setup, the Ex separating wall must be attached to Ex versions.
Safe operation can only be ensured if the operating instructions
manual and the EC type approval certificate are observed. VEGAMET
391 must not be opened.
4.2 Mounting instructions

Front panel mounting 1. Make sure that the cut-out required for mounting has a size of
92x92mm (3.63x3.63in).
2. Check for the correct position of the seal directly behind the front
plate and insert the instrument from the front into the front panel
cut-out.
3. Press the two tensioning elements into the provided gaps.
4. Screw in the two screws of the tensioning elements evenly with a
screwdriver.
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4 Mounting
Fig. 2: Front panel mounting

1 Front panel, front plate or switching cabinet door
2 Clamping elements
3 Slotted screw
Screw mounting Fasten the instrument by means of four screws (max. 4mm) to
the inner side of the housing or to the mounting plate according to
the following illustration.
1
86,5 mm
(3.41")
73 mm
(2.87")
Fig. 3: Screw mounting

1 Fixing screw
2 Rear of the housing or mounting plate
Carrier rail mounting 1. Fasten the mounting plate to the instrument with the four en-
closed hexagon socket screws.
2. Screw the carrier rail adapter to the mounting plate with the four
enclosed Phillips-head screws.
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4 Mounting
1 2 3 4
Fig. 4: Carrier rail mounting
1 Hexagon socket screws
2 Mounting plate
3 Carrier rail adapter
4 Phillips head screws
36032-EN-160401


5.1 Preparing the connection
Note safety instructions Always keep in mind the following safety instructions:
Connect only in the complete absence of line voltage
If overvoltage surges are expected, overvoltage arresters should
be installed
Take note of safety In hazardous areas you must take note of the respective regulations,
instructions for Ex conformity and type approval certificates of the sensors and power
applications supply units.
Select power supply The voltage supply can be 20253VAC/DC, 50/60Hz.
Select connection cable The voltage supply of VEGAMET 391 is connected with standard
cable according to the national installation standards.
Standard two-wire cable can be used for connecting the sensors. The
screening is absolutely necessary to ensure interference-free opera-
tion with HART sensors.
Cable screening and Connect the cable screen on both ends to ground potential. In the
grounding sensor, the screen must be connected directly to the internal ground
terminal. The ground terminal on the outside of the sensor housing
must be connected to the potential equalisation (low impedance).
If potential equalisation currents are expected, the screen connection
on the side of VEGAMET 391 must be made via a ceramic capacitor
(e.g. 1nF, 1500V). The low frequency potential equalisation currents
are thus suppressed, but the protective effect against high frequency
interference signals remains.
Select connection Take note of the corresponding installation regulations for Ex applica-
cable for Ex applications. In particular, make sure that no potential equalisation currents
tions flow over the cable screen. In case of grounding on both sides this
can be achieved by the use of a capacitor or a separate potential
equalisation.
5.2 Input mode active/passive

Through the selection of the terminals, you can choose between ac-
tive and passive operation of the measuring data intput.
In active mode, VEGAMET 391 provides the power for the
connected sensors. Power supply and measurement data are
transmitted over the same two-wire cable. This mode is provided
for connection of measuring transducers without separate voltage
supply (sensors in two-wire version).
In passive mode the sensors are not powered, only the measured
value is transmitted. This input is for connection of transmitters
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with their own separate voltage supply (sensors in four-wire ver-

sion). The VEGAMET 391 can also be looped into the existing
circuit like a normal ammeter.

Note:
With a VEGAMET 391 in Ex version, the passive input is not available
for approval technical reasons.
5.3 Connection procedure

Move on to electrical connection and proceed as follows:
1. Mount the instrument as described in the previous chapter
2. Remove terminal strip 1 on the upper side of the instrument
3. Connect sensor cable to terminal 1/2 (active input) or 5/6 (passive
input)
4. If necessary, connect digital inputs to 812
5. Plug terminal strip 1 to the upper side of the instrument
6. Remove terminal strip 2 on the lower side of the instrument
7. Connect power supply (switched off) to terminal 13/14
8. If necessary, connect relays or other outputs
9. Plug in terminal strip 2 on the lower side of the instrument
10. For connection of additional relais to terminal strip 3, you have to
proceed as described earlier
The electrical connection is finished.
Remember that with Ex applications, the Ex separating wall must be
plugged onto the upper side of the instrument before setup.
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5.4 Wiring plan

Wiring plan for two-wire
sensor
9 10 11 12 13
+ - + + + + -
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6
ESC OK
on
2 1 7 8 N-
- + L+
24 23 22 21 20 19 18 17 16 15 14 13
14 36 35 34 33 32 31 30 29 28 27 26 25
6 5 4 3
Fig. 5: Wiring plan with two-wire sensor

1 Internal relay 1
2 Internal relay 2
3 Internal relay 3
4 Internal relay 4
5 Internal relay 5
6 Internal relay 6
7 420mA current output
8 Voltage supply of the signal conditioning instrument
9 Measurement data input with sensor supply (active input)
10 Connection for HART modem for sensor parameter adjustment
11 Measurement data input (passive input), not with Ex-ia version
12 Digital input 14
13 Common ground for digital input 14
14 420mA/HART sensor (two-wire version)
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Wiring plan for four-wire

sensor
9 10 11 12 13
+ - + + + + -
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6
ESC OK
on
2 1 7 8 N-
- + L+
24 23 22 21 20 19 18 17 16 15 14 13
14
15 36 35 34 33 32 31 30 29 28 27 26 25
6 5 4 3
Fig. 6: Terminal assignment with four-wire sensor

1 Internal relay 1
2 Internal relay 2
3 Internal relay 3
4 Internal relay 4
5 Internal relay 5
6 Internal relay 6
7 420mA current output
8 Voltage supply of the signal conditioning instrument
9 Measurement data input with sensor supply (active input)
10 Connection for HART modem for sensor parameter adjustment
11 Measurement data input (passive input), not with Ex-ia version
12 Digital input 14
13 Common ground for digital input 14
14 420mA/HART sensor (four-wire version)
15 Power supply for four-wire sensor
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6 Setup with the integrated display and

adjustment unit
6.1 Adjustment system
Function The integrated display and adjustment unit is used for measured
value display, adjustment and diagnosis of VEGAMET 391. The
indication and adjustment are carried out via four keys and a clear,
graphic-capable display with background lighting. The adjustment
menu with selectable language is clearly structured and enables easy
setup.
Certain adjustment options are not available or only partially available
with the integrated display and adjustment unit, e.g. the settings for
flow measurement. For such applications, the use of PACTware with
appropriate DTMs is recommended.
Display and adjustment
elements
VEGAMET 391
5
1 2 3 4 5 6
2
4 on
ESC OK
Fig. 7: Display and adjustment elements

1 LC display
2 Adjustment keys
3 Status indication operation
4 Status indication fail safe relay
5 Status indication, operating relay 16
Key functions [OK] key:

Move to the menu overview
Confirm selected menu
Edit parameter
Save value
[->] key to select:

Menu change
Select list entry
Select editing position
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[+] key:
Change value of the parameter
[ESC] key:
Interrupt input

Jump to next higher menu
Note:
Approx. 10 minutes after the last pressing of a key, an automatic reset
to measured value indication is triggered. Any values not confirmed
with [OK] will not be saved.
6.2 Setup steps

Parameter adjustment Through parameter adjustment, the instrument is adapted to the indi-
vidual application conditions. A measurement loop calibration is the
most important step and should always be carried out. A scaling of
the measured value to the desired physical variable and unit, possibly
including a linearisation curve, is often useful. The adaptation of the
relay switching points or the setting of an integration time to smooth
the measured value are further standard adjustment options.
Instruments with Ethernet interface can be provided with a Host name
suitable for the measurement loop. As an alternative to the addressing
via DHCP, it is also possible to adjust an IP address and subnet mask
suitable for your network. If necessary, the e-mail/Web server can be
also configured with PACTware.
A setup assistant is available for easy, convenient setup. It guides the
user through the standard applications and settings step by step.
Information:
When using PACTware and the respective DTM, additional settings
can be carried out which are not possible or only partly possible with
the integrated display and adjustment unit. Communication is carried
out via the integrated USB interface or one of the optional interfaces
(RS232/Ethernet).
Further instructions for setting up the web server and e-mail functions
are stated in the online help of PACTware or the VEGAMET 391 DTMs
as well as the supplementary instructions manual "RS232/Ethernet
connection".
Switch-on phase After being switched on, VEGAMET 391 first of all carries out a short
self-check. The following steps are carried out:
Internal check of the electronics
indication of the instrument type, firmware version as well as the
instrument TAG (instrument name)
The output signals jump briefly to the set fault value
Then the current measured values will be displayed and outputted.
Measured value indica- The measured value indication shows the digitally indicated value, the
tion measurement loop name (measurement loop TAG) and the unit. An
analogue bar graph can also be displayed. If flow measurement with
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totalizer is activated, an additional indication window with totalizers

becomes available. If pump control is activated, an additional window
for indication of the assigned pumps is available. By pushing the [>]
key you can move between the different display options.

By pressing [OK], you move from measured value indication

to the main menu. Here you can choose between the setup as-
sistant for the most important settings and the complete classic
menu.
Main menu/Setup as- At the beginning of every setup or parameter adjustment, you have
sistant the choice of continuing with the setup assistant or the classic menu
guidance. We recommend using the setup assistant for the initial
setup. If individual settings need to be corrected or added later, the
most expedient way to do this is to use the classic menus.
Select the menu item "Setup assistant" with [->] and confirm with
[OK].
Setup assistant The setup assistant leads you step-by-step through the standard set-
tings. The following steps are carried out:
Device-TAG (individually adjustable instrument name)
Measurement loop TAG (individually adjustable measurement loop
designation)
Type of input (420mA or HART)
Measured variable (for example level or process pressure)
Adjustment unit (for example m or bar)
Min./Max. adjustment
Activation of the fail safe relay
Configuration of the relay outputs (e.g. setup of pump control or
overfill protection)
Setting Date/Time with option RS232/Ethernet interface
Network settings with option "Ethernet interface"
When changing the measurement, the assistant can be called up
any time. The subsequent steps can also be reached individually via
the traditional menu navigation. A description of the individual menu
items is available in the traditional menus. In chapter "Application
examples" you will find further information about setup.
Traditional menu naviga- The main menu is divided into six areas with the following functions:
tion/main menu
Device settings: Includes the device-TAG, settings for network
connection such as date/time setting,
Measurement loop: Includes settings for input selection, adjust-
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ment, damping, linearisation, scaling, outputs,

Display: Includes settings for the displayed measured value,
language and brightness of the background lighting
Diagnosis Includes information on device status, error messages,
input current, digital inputs

Further settings: Includes simulation, reset, PIN, sensor address,

Info: Shows serial number, software version, last change, instru-
ment features, MAC addr.,
Select the requested menu item via the respective keys and
confirm with [OK].
Device settings - Device- You can assign an unambiguous name to VEGAMET 391 via the
TAG Device-TAG. This function is recommended when several instruments
are implemented and a good documentation of larger systems is
required.
Carry out your settings via the appropriate keys and save with
[OK].
Device settings - Host For instruments with integrated Ethernet interface, the automatic
Name/IP addr. addressing via DHCP is preset, i.e. the IP address must be assigned
by a DHCP server. Generally the instrument is contacted via the Host
name. By default, the host name consists of the serial number plus
"VEGA-" in front. As an alternative, it is also possible to enter a static
IP addr. with Subnet mask and optional Gateway addr.
Note:
Keep in mind that your modification will be only effective after a restart
of VEGAMET 391. You can find further information of these network
parameters in the supplementary instructions "RS232/Ethernet con-
nection" and in the Online help of the respective DTM.
1. Carry out your settings via the appropriate keys and save with
[OK].
2. Carry out your settings via the appropriate keys and save with
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[OK]. Disconnect briefly the operating voltage so that the modi-

fied settings become effective.

Device settings - Commu- For instruments with integrated RS232 interface, you determine here
nication protocol which mode this serial interface should operate in. The following op-
tions are available:
VVO protocol: Direct standard connection between signal condi-
tioning instrument and PC for parameter adjustment and enquiry
(e.g. with PACTware and DTM)
PPP: Dial-up connection between signal conditioning instrument
and modem for independent transmission of e-mails (dial-out con-
nection) or enquiry via web browser (dial-in connection)
ASCII protocol: Direct standard connection between signal con-
ditioning instrument and PC for enquiry with terminal programs,
e.g. Hyperterminal
Carry out your settings via the respective keys and save with
[OK]. Further information is available in the supplementary
instructions manual "RS232/Ethernet connection" and the online
help of the respective DTM.
Device settings - Date/ With instruments with integrated RS232/Ethernet interface, the date
Time and time can be entered in this menu item. These time settings are
buffered in case of voltage loss via a capacitor as well as as battery
up to 10 years.
[OK].
Measurement loop - Input The VEGAMET 391 can process measured values from 420mA/
HART sensors via analogue communication as well as via digital
HART protocol.
Analogue 420mA transmission

In the standard setting of VEGAMET 391 the measured value trans-
mission is carried out via analogue 420 signal. An adjustment in
the sensor influences directly the input variable of VEGAMET 391.
Only carry out the adjustment on one instrument, either on VEGAMET
391 or on the sensor. The adjustment in VEGAMET 391 is always car-
ried out in mA (analogue transmission).
Digital HART transmission

For transmission via HART, VEGAMET 391 must be informed which
36032-EN-160401
sensor value should be used for further processing. Depending on

the sensor type, this can be distance, pressure or temperature. With
all HART sensors, the unchanged initial value of the sensor is always
transmitted to VEGAMET 391. Thus, adjustment must always be car-

ried out on VEGAMET 391, never on the sensor. Different parameters

and measuring units are available.
When HART sensors from other manufacturers are connected, the
options PV (Primary Value) and SV (Secondary Value) are available.
The prerequisite for this is the support of the HART commands 0, 1,
3, and 15. This information and which measured values are transmit-
ted can be found in the operating instructions manual of the respec-
tive sensor manufacturer.
Carry out your settings via the appropriate keys and save with [OK].
Meas. loop - Parameter The measured variable defines the applicaton of the measurement
loop, the following settings are available depending on the connected
sensor:
Level
Process pressure
Universal
Temperature
Interface
Flow (only after activating via PACTware or DTM)
Carry out your settings via the appropriate keys and save with [OK].
Meas. loop - Adjustment Through the adjustment the input value of the connected sensor is
converted into a percentage value. This conversion step allows any
input value range to be depicted in a relative range (0% up to 100%).
Before carrying out the adjustment, the requested adjustment unit can
be selected. With input selection "Analogue", the adjustment unit is al-
ways "mA". If the HART input is activated, the available unit depends
on the sensor type. With radar, ultrasonic and guided microwave this
is always the distance in metres or feet "m(d)" or "ft(d)", and with pres-
sure transmitters it is e.g. "bar" or "psi".
The following illustrations and examples relate to the min./max. ad-

justment of a radar sensor with HART communication.
36032-EN-160401

1. With [OK] you prepare the percentage value for editing, with [->]
you place the cursor to the requested position. Set the requested
percentage value with [+] and save with [OK].
2. After entering the percentage value for the min. adjustment, the
suitable distance value must be entered. If you want the use the
currently measured distance value, select the menu item "Accept"
(live adjustment or adjustment with medium). If the adjustment
should be carried out independent of the measured level, then
select the option "Edit". Enter now the distance value in m [m(d)]
for the empty vessel that is suitable for the percentage value, e.g.
distance from the sensor to the vessel bottom (dry adjustment or
adjustment without medium).
3. Save your settings with [OK] and move to "Max. adjustment" with
[->].
4. As described previously, enter now the percentage value for max.

adjustment and confirm with [OK].
5. After entering the percentage value for the max. adjustment, the
suitable distance value must be entered. If you want the use the
currently measured distance value, select the menu item "Accept"
(live adjustment or adjustment with medium). If the adjustment
should be carried out independent of the measured level, then
select the option "Edit". Enter now the distance value in m [m(d)]
for the full vessel that is suitable for the percentage value (dry
adjustment or adjustment without medium). Keep in mind that the
max. level must be below the radar antenna.
6. Finally save your settings with [OK], the adjustment is finished.
Meas. loop - Damping To suppress fluctuations in the measured value display, e.g. caused
by an agitated product surface, an integration time can be set. This
time can be between 0 and 999 seconds. Remember that the reaction
time of the entire measurement will then be longer and the sensor will
react to measured value changes with a delay. In general, a period of
a few seconds is sufficient to smooth the measured value display.
[OK].
Meas. loop - Linearization A linearisation is necessary for all vessels in which the vessel volume
curve does not increase linearly with the level, for example a horizontal
36032-EN-160401
cylindrical or spherical tank. Corresponding linearisation curves are

preprogrammed for these vessels. They represent the correlation
between the level percentage and vessel volume. By activating the
appropriate curve, the volume percentage of the vessel is displayed

correctly. If the volume should not be displayed in percent but e.g. in l

or kg, a scaling can be also set.
[OK].
Meas. loop - Scaling Scaling means converting the measured value into a certain param-
eter and unit. The linearized percentage value is the source signal
which is used as basis for the scaling. The indication can then show
the volume in litres e.g., instead of the percentage value. Indication
values from max. -99999 to +99999 are possible.
[OK].
Meas. loop - Meas. loop In this menu item you can enter an unambiguous designation for each
TAG measurement loop, e.g. the measurement loop name or the tank or
product designation. In digital systems and in the documentation
of larger plants, a singular designation should be entered for exact
identification of individual measuring points.
[OK].
Meas. loop - Outputs - Under "Outputs" you can find the relay and current outputs. Six relays
Relays outputs are available for use. Relay 1 is assigned to the measurement loop.
Relays 25 are available and not yet assigned to a function. The
relays must be activated before they can be used.
To configure the relay output, the requested mode ("Overfill protec-
tion/Dry run protection" or "Pump control") must first be selected.
Overfill protection: Relay is switched off when the max. level is
exceeded (safe currentless state), relay is switched on again when
the level falls below the min. level (switch-on point < switch-off
point)
Dry run protection: Relay is switched off when the level falls
below the min. level (safe currentless state), relay is switched on
36032-EN-160401
again when the max. level is exceeded (switch-on point > switch-
off point)
Pump control: With several pumps having the same function, the
pumps will be alternately switch on and off according to the adjust-
able criteria

Additional modes such as "Switching window", "Flow" and "Tenden-

cy" can be only adjusted via PACTware and DTM.
Relay 6 can be also configured as fail safe relay. The following exam-
ple shows the adjustment of an overfill protection. Further information
to pump control, tendency recognition or flow measurement are avail-
able in chapter "Application examples".
Select the requested mode and save with [OK]. By pushing [->], you
reach the next menu item.
1. Now enter the reference value to which the relay switching points
relate. By pushing [->], you reach the next menu item.
2. Now enter the switching points for switching the relay on and off.
In the following window the reaction of the relay in case of failure can
be determined. Here you can define whether, in case of failure, the
switching condition of the relay remains unchanged or the relay is
switched off.
Meas. loop - Outputs - The current output is used to transfer the measured value to a higher
Current output ranking system, for example to a PLC, a control system or a meas-
ured value indication. This is an active output, i.e. a current is provided
actively. The processing unit must hence have a passive current input.
The characteristics of the current output can be set to 020mA,
420mA or inverted. The reaction in case of failure can also be
adapted to the requirements. The measured variable you refer to can
36032-EN-160401
also be selected.
[OK].

Display - Displayed value In the menu item "Display - Indication value", you can set the re-
quested indication value. The following options are available:
Percent: adjusted measured value without taking a saved lineari-
sation into account
Lin. percent: adjusted measured value taking a saved linearisa-
tion into account
Scaled: adjusted measured value taking a saved linearisation into
account as well as the values entered under "Scaling"
Sensor value: input value delivered by the sensor. Displayed in
the selected adjustment unit
[OK].
Display - Language In the menu item "Display - Language", the requested display lan-
guage can be adjusted. The following languages are available:
German
English
French
Spanish
Russian
Italian
Dutch
[OK].
Display - Brightness In the menu item "Display - Brightness", the brightness of the back-
ground lighting can be continuously adjusted.
36032-EN-160401

[OK].
Diagnostics When the instrument displays a fault, further information about the
fault can be called up via the menu item "Diagnosis - Device status".
Furthermore, the input current, the sensor status and the input status
of the digital inputs can be displayed. The status of the relay, its
switched-on period and the number of switch-on events can also be
displayed. The counters can also be reset.
Additional adjustments - The simulation of a measured value is used to check the outputs and
Simulation connected components. The simulation can be applied to the percent-
age value, the lin. percentage value and the sensor value.
Note:
Please note that connected system components (valves, pumps,
motors, control systems) are influenced by the simulation, thus
unintentional plant operating conditions can occur. The simulation is
terminated automatically after approxminately 10 minutes.
[OK].
Additional adjustments Several reset options are available. A reset to basic settings resets
- Reset all settings (with a view exceptions) to default. Exceptions are: host
name, IP address, subnet mask, time, language. Further possibilities
are reset of the totalizer as well as the power-on time and relay failure.
The instrument can also be restarted if desired.
Additional adjustments - The signal conditioning instrument can be locked and the data trans-
Access protection mission encrypted as a protection against unauthorized changes of
the set parameters. The following options are possible:
Access protection of the on-site adjustment via keyboard by
means of a PIN
Access protection of the DTM adjustment via the USB/Ethernet/
36032-EN-160401
RS232 interface by means of a password (can be only activated

via DTM)
Encryption of the DTM data transmission with connection via
Ethernet/RS232 interface

Access protection of the integrated web server by means of a

password (can be only activated via DTM)
Additional adjustments - Modification of parameters through the instrument keyboard can be

Access protection - PIN avoided by activating a PIN. The measured value display and display
of all parameters is still possible.
Note:
By activating the PIN, only parameter changes via the front side
instrument keyboard are locked. Via the interfaces and the respective
DTM, the complete access to the instrument is still possible. If you
want to stop this access, then the DTM adjustment can be completely
locked by activating a password. The activation of this locking only
possible via the DTM and not via the keyboard.
Additional adjustments - Instruments with RS232/Ethernet option can be protected against

Access protection - DTM wiretapping and manipulation of the data transmission from remote.
remote access For this, activate under "DTM remote access" the encryption of the
data transmission. With active encryption, it is necessary to enter
once the instrument key (PSK) during connection for DTM access via
the Ethernet/RS232 interface. The instrument key is stored on the PC
and must not be entered again when connecting with this PC. Each
instrument is is provided iwth an individual instrument key consistong
of 20 capital letters. This key can be read out directly on the instru-
ment display in the menu "Info".
Additional adjustments - With every 420mA/HART sensor, the measured value can be
Sensor address transmitted via analog current signal or digital HART signal. This is
regulated via the HART mode or the address. If a HART sensor is set
to address 0, the sensor is in the standard mode. Here the measured
value is transmitted digitally on the 420mA cable.
In mode HART Multidrop, an address from 115 is assigned to the
sensor. By doing so, the current is fix limited to 4mA and the meas-
ured value transmission is only made digitally.
36032-EN-160401
Via the menu item "Sensor address", the address of the connected
sensor can be modified. For this purpose, you have to enter the
address of the connected sensor (default setting 0) and in the next
window the new address.

Additional adjustments - With instrument versions with integrated RS232/Ethernet interface,

Data transmission a manual data transmission to a VEGA Inventory System can be
triggered, e.g. for test purposes. The one requirement is that such an
event has been configured in advance via PACTware/DTM.
Info In the menu item "Info" the following information is available:

Sensor type and serial number
Software and hardware version
Date of manufacture and date of the last change using PC
Features of VEGAMET 391
MAC address (with interface option Ethernet)
Instrument key (PSK) for DTM remote access (with interface
option Ethernet/RS232)
Optional settings Additional adjustment and diagnostics options are available via the
Windows software PACTware and the suitable DTM. Connection can
be made optionally via the built-in standard interface or one of the
optionally offered interfaces (RS232/Ethernet). Further information
is available in chapter "Parameter adjustment with PACTware", in
the online help of PACTware or the DTM as well as in the operating
instructions manual "RS232/Ethernet connection". An overview of
the standard functions and their adjustment options can be found in
chapter "Functional overview" in the "Supplement".
6.3 Menu schematic

Information:
Depending on the instrument version and application, the highlighted
menu windows are not always available.
Measured value indication

36032-EN-160401

Setup assistant
Device settings
36032-EN-160401

Measurement loop - Input
Meas. loop - Parameter
Meas. loop - Adjustment

36032-EN-160401

Meas. loop - Damping
Meas. loop - Linearization curve
Meas. loop - Scaling
Meas. loop - Meas. loop TAG

36032-EN-160401

Meas. loop - Outputs - Relay
Meas. loop - Outputs - Current output
Display
36032-EN-160401

Diagnostics
Additional adjustments - Simulation
Additional adjustments - Reset
36032-EN-160401

Additional adjustments - Access protection - PIN
Additional adjustments - Change sensor address
Additional settings - Data transmission (only with option RS232/Ethernet interface)

36032-EN-160401

Info
36032-EN-160401


7.1 Connect the PC
Connection of the PC via For a brief connection to the PC, for example for parameter adjust-
USB ment, you should use the USB interface. The required connection
socket is on the lower side of all instrument versions. Keep in mind
that correct functioning of the USB interface is only guaranteed in the
(limited) temperature range of 060C.
Note:
The connection via USB requires a driver. First install the driver before
connecting VEGAMET 391 to the PC.
The required USB driver is included on the CD "DTM Collection". You
should always use the latest version to ensure support of all instru-
ment functions. The system requirements for operation correspond to
those of the "DTM Collection" or of PACTware.
During installation of the driver package "DTM for Communica-
tion", the suitable instrument driver is installed automatically. When
VEGAMET 391 is connected, the driver installation is completed
autonomously and is ready for operation without a restart.
2 1
3
Fig. 8: Connection of the PC via USB

1 USB interface of the PC
2 Mini-USB connection cable (in the scope of delivery)
3 USB interface of VEGAMET 391
Connection of the PC via With the Ethernet interface, the instrument can be connected directly
Ethernet to an existing PC network. Any standard patch cable can be used.
A cross-over cable must be used when connecting the instrument
directly to the PC. To reduce EMC interferences, the supplied split fer-
rite should be connected to the Ethernet cable. Each instrument can
then be accessed from anywhere in the network by an unique Host
name or its own IP address. The parameter adjustment of the instru-
ment via PACTware and DTM can be carried out from any PC. The
measured values can be made available to individual users within the
company network as HTML chart. As an alternative, the independent,
time or event-controlled transmission of measured values via e-mail
is also possible. The measured values can also be called up via a
visualisation software.
36032-EN-160401
Note:
To contact the instrument, the IP address or the Host name must be
known. You can find this information under the menu item "Device set-
tings". If you modify these entries, the instrument has to be restarted
afterwards. Then the instrument can be reached from everywhere

in the network via its IP address or Host name. These specifications

must also be entered in the DTM (see chapter "Parameter adjustment
with PACTware"). If the encrypted DTM remote access is activated in
the signal conditioning instrument, the instrument key (PSK) must be
entered during the first connection. This key can be read out via the
on-site adjustment in the info menu of the signal conditioning instru-
ment.
3 2 1
Fig. 9: Connection of the PC via Ethernet

1 Ethernet interface of the PC
2 Ethernet connection cable (Cross-Over cable)
3 Ethernet interface
Connection of the modem The RS232 interface is particularly suitable for simple modem con-
via RS232 nection. External analog, ISDN and GSM modems with standard
interface can be used. The necessary RS232 modem connection
cable is included with the delivery. To reduce EMC interference, you
should mount the supplied ferrite bead on the RS232 modem con-
nection cable. Via a visualisation software, measured values can be
retrieved remotely and further processed. Alternatively, autonomous
time or event controlled transmission of measured values via e-mail
is also possible. Remote parameter adjustment of the instrument and
the connected sensors is also possible with PACTware.
2
1
Fig. 10: Connection of the modem via RS232

1 Analogue, ISDN or GSM modem with RS232 interface
2 RS232 modem connection cable (in the scope of delivery)
3 RS232 interface (RJ45 plug connection)
Connection of the PC via Via the RS232 interface, direct parameter adjustment and measured
36032-EN-160401
RS232 value retrieval from the instrument can be carried out with PACTware.
Use the RS232 modem connection cable supplied with the instru-
ment and an additionally connected null modem cable (e.g. article no.
LOG571.17347). To reduce EMC interference, you should mount the
supplied ferrite bead on the RS232 modem connection cable.

If there is no RS232 interface available on the PC or if it is already

occupied, you can also use a USB-RS232 adapter (e.g. article no.
2.26900).
4 3 2 1
Fig. 11: Connection of the PC via RS232

1 RS232 interface of the PC
2 RS232 interlink cable (article no. LOG571.17347)
3 RS232 modem connection cable (in the scope of delivery)
4 RS232 interface (RJ45 plug connection)
Assignment RS232 mo- 1 8

dem connection cable
1 2 3
5 4 3 2 1
9 8 7 6
RXD 4 2
TXD 3 3
RTS 6 7
CTS 2 8
GND 5 5
DTR 1 4
Fig. 12: Connection assignment of the RS232 modem connection cable

1 Name of the interface cable
2 Assignment of the RJ45 plug (view of contact side)
3 Assignment of the RS232 plug (view of soldering side)
7.2 Parameter adjustment with PACTware

Prerequisites As an alternative to the integrated display and adjustment unit, the
adjustment can be also carried out via a Windows PC. For this, the
configuration software PACTware and a suitable instrument driver
(DTM) according to the FDT standard are required. The current PACT-
ware version as well as all available DTMs are compiled in a DTM
36032-EN-160401
Collection. Furthermore, the DTMs can be integrated into other frame

applications compliant with the FDT standard.

Note:
To ensure that all instrument functions are supported, you should
always use the latest DTM Collection. Furthermore, not all described
functions are included in older firmware versions. You can download
the latest instrument software from our homepage. A description of
the update procedure is also available in the Internet.
Further setup steps are described in the operating instructions
manual "DTM Collection/PACTware" attached to each DTM Collec-
tion and which can also be downloaded from the Internet. A detailed
description is available in the online help of PACTware and the DTMs
as well as in the supplementary instructions manual "RS232/Ethernet
connection".
Connection via Ethernet To contact the instrument, the IP address or the Host name must be
known. You can find this information under the menu item "Device
settings". If the project setup is carried out without assistant (offline
mode), IP address and subnet mask or the Host name must be
entered in the DTM. Click in the project window with the right mouse
key on the Ethernet DTM and choose "Add. functions - Modify DTM
addresses". If the encrypted DTM remote access is activated in the
signal conditioning instrument, the instrument key (PSK) must be en-
tered during the first connection. This key can be read out via the on-
site adjustment in the info menu of the signal conditioning instrument.
Standard/Full version All device DTMs are available as a free-of-charge standard version
and as a full version that must be purchased. In the standard version,
all functions for complete setup are already included. An assistant for
simple project configuration simplifies the adjustment considerably.
Saving/printing the project as well as import/export functions are also
part of the standard version.
In the full version there is also an extended print function for complete
project documentation as well as a save function for measured value
and echo curves. In addition, there is a tank calculation program as
well as a multiviewer for display and analysis of the saved measured
value and echo curves.
7.3 Setup web server/e-mail, remote enquiry

Setup and application examples of the web server, the e-mail func-
tions and the visualisation VEGA Inventory System are provided in the
supplementary instructions "RS232/Ethernet connection".
The connection via Modbus-TCP or ASCII protocol is described in the
supplementary instruction manual "Modbus-TCP, ASCII protocol".
Both supplementary instruction manuals are included with every
instrument with RS232 or Ethernet interface.
36032-EN-160401

8.1 Level measurement in a horizontal cylindrical
tank with overfill protection/dry run
protection
Functional principle The level is detected by a sensor and transmitted to the signal
conditioning instrument by means of a 420mA signal. Here, an
adjustment is carried out, converting the input value delivered by the
sensor into a percentage value.
Due to the geometrical form of the horizontal cylindrical tank, the
vessel volume does not increase linearly with the level. This can be
compensated by selecting the linearisation curve integrated in the in-
strument. This curve states the relationship between percentage level
and vessel volume. If the level is to be displayed in litres, a scaling
must also be carried out. For this purpose, the linearised percentage
value is converted into a volume, for example with the unit litre.
Filling and emptying are controlled via relay 1 and 2, which are
integrated in the signal conditioning instrument. During filling, relay
mode "Overfill protection" is set. The relay is thus switched off (safe
currentless state) when the max. level is exceeded, and switched on
again when the min. level is underrun (switch-on point < switch-off
point). During emptying, mode "Dry run protection" is used. This relay
is thus switched off when the min. level is underrun (safe currentless
condition), and switched on again when the max. level is exceeded
(switch-on point > switch-off point).
Rel. 1 Rel. 2
100%
Rel. 1: 90%
Rel. 2: 5%
0%
Fig. 13: Example of level measurement, horizontal cylindrical tank
Example A horizontal cylindrical tank has a capacity of 10000 litres. The meas-
36032-EN-160401
urement is carried out with a level sensor operating according to the

guided microwave principle. The filling by a tank car is controlled via
relay 1 and a valve (overfill protection). The discharge is carried out
via a pump and is controlled by relay 2 (dry run protection). The max.
volume should be at 90% level, this means 9538 litres with a stand-

ard vessel (according to sounding table). The min. level should be set
to 5%, this corresponds to 181 litres. The volume is to be displayed
in litres.
Adjustment Carry out the adjustment in the signal conditioning instrument as

described in chapter "Setup steps". No further adjustment may be
carried out in the sensor itself. For the max. adjustment, fill the vessel
up to the requested max. level and accept the actually measured
value. If this is not possible, the corresponding current value can also
be entered. For the min. adjustment, empty the vessel down to the
min. level or enter the corresponding current value.
Linearization To display the percentage level correctly, select under "Measurement

loop - Linearization curve" the entry "Horiz. cylindrical tank".
Scaling To display the volume in litres, you have to enter "Volume" as the unit
in litres under "Measurement loop - Scaling". The allocation is then
carried out, in this example 100% 10000 litres and 0% 0 litres.
Relay Percent is selected as reference value for the relays. The mode of
relay 1 is set to overfill protection, relay 2 must be activated and gets
mode dry run protection. To ensure that the pump switches off in case
of failure, the reaction in case of failure should be set to switching
status OFF. The switching points are set as follows:
Relay 1: Switch-off point 90%, switch-on point 85%
Relay 2: Switch-off point 5%, switch-on point 10%
Information:
The switch-on and switch-off point of the relays must not be set to the
same switching point because this would cause a continuous switch-
ing on and off when this threshold is reached. To avoid this effect also
with fluctuating product surfaces, it is a good idea to set a difference
(hysteresis) of 5% between the switching points.
8.2 Pump control 1/2 (run time controlled)

Functional principle Pump control 1/2 is used to control several pumps with the same
function, in dependence on their respective elapsed running times.
The pump with the shortest elapsed running time is switched on
and the pump with the longest running time switched off. In case of
increased pumping requirement, all pumps can also run at the same
time, in dependence on the entered switching points. This measure
achieves an even utilization of the pumps and increases operational
reliability.
All relays with activated pump control are not assigned to a certain
switching point but are switched on or off depending on the accumu-
lated operating time. The signal conditioning instrument selects the
36032-EN-160401
relay with the shortest elapsed operating time when the switch-on
point is reached and the relay with the longest elapsed operating time
when the switch-off point is reached.
Pump fault messages can also be processed via the digital inputs.

This pump control system offers two different options:

Pump control 1: The upper switching point determines the
switch-off point for the relay, whereas the lower switching point
determines the switch-on point
Pump control 2: The upper switching point determines the
switch-on point for the relay, whereas the lower switching point
determines the switch-off point
Example Two pumps should empty the vessel when a certain level is reached.
At 80% filling, the pump with the shortest elapsed running time
should switch on. If the level nevertheless increases, a second pump
should switch on at 90%. Both pumps should switch off again at 10%
filling.
Setup Select in the DTM navigation section the menu items "Meas. loop -
Outputs - Relay".
Set mode "Pump control 2" for relay 1 and 2 with the option
"Sequenced operation".
Enter the switching points for the affected relays as follows:
Relay 1 upper switching point = 80.0%
Relay 1 lower switching point = 10.0%
The function of pump control 2 is shown in detail in the following dia-
gram. The previously described example is used as a basis.
Rel. 2: 90% On
Rel. 1: 80% On
Rel. 1, 2: 10% Off
On
Rel. 1
Off
On
Rel. 2
Off
10 30 20 20 5 15 t [h]
Fig. 14: Example of pump control 2
Display indication When pump control is activated, the assigned relays and possible
pump malfunctions are also displayed in the measured value indica-
tion.
36032-EN-160401

1 2 3 4 5
Fig. 15: Display indication of a pump control
1 Symbol, activated pump control
2 Relay 1 is assigned to the pump control
3 Relay 2 is assigned to the pump control and signals failure
5 Relay 4 is free i.e. not assigned to the pump control
Option "Dry weather Pump control 2/4 with dry weather pump is used to protect e.g.
pump" rain retention basins with different sized pumps against overfilling.
Normally (in fair weather), a pump with low capacity (dry weather
pump) is sufficient to maintain the level in the retention basin at a
safe level (Hi-Level). If heavy rainfall causes an increased inflow, the
fair weather pump can no longer maintain the level. In such cases, a
larger pump is switched on when the HiHi level is exceeded and the
dry weather pump is switched off. The large pump then remains in
operation until the switch-off point is reached. If the level rises again,
the dry weather pump switches back on first.
There is also the possibility of using multiple large pumps in alternat-
ing mode. The algorithm for the switching function is then determined
by the pump control mode.
36032-EN-160401
Fig. 16: Example of a pump control with option "Dry weather pump"

Note:
If the option "Dry weather pump" is activated, only the mode "Alternat-
ing pump operation" will be available, i.e. only one pump at a time is
in operation.
Pump control mode The pump control system offers the possibility to choose between
sequenced and alternating pump operation:
Sequenced operation: Depending on the switching points, all
pumps are switched on one after the other, i.e. the max. number
of pumps that can be switched on corresponds to the number of
assigned relays
Alternating pump operation: Independent of the switching point,
only one pump at a time is switched on
Option, forced switchover If the level has not changed over a longer period, the same pump
would always remain switched on. Via the parameter "Switchover
time", a time can be preset which, after it is elapsed, forces a switcho-
ver of the pump. Which pump is switched on depends on the selected
pump mode. If all pumps are already switched on, the pump remains
switched on. This function can only be set with a PC and DTM.
Note:
If the pump is already switched on when the forced switchover is
activated, the timer is not started. Only after the pump is switched off
and on again will the timer start. If a switch-off delay is set, it will not
be taken into account, i.e. the switchover is carried out exactly after
the preset time for the forced switchover expires. A preset switch-on
delay, however, is taken into account, i.e. the forced switchover to
another pump is carried out after the preset time expires. Before the
newly selected pump switches on, the preset switch-on delay for this
pump must have expired.
Pump monitoring With a pump control, there is also the possibility of switching on pump
monitoring. For this purpose, a feedback signal is required on the re-
spective digital input. The digital inputs are assigned 1:1 to the relays.
Digital input 1 acts on relay 1, etc.
If the pump monitoring for a relay was switched on, a timer is started
when the relay is switched on (time allowance with parameter
"Report time"). If the checkback signal comes from the pump on the
respective digital input within the defined report time, the pump relay
remains energized, otherwise the relay is immediately switched off
and a fault signal outputted. A fault signal and a switching off of the
relay is carried out even if the relay is already switched on and the
pump checkback signal changes during the running time of the pump.
In addition, a switched-off relay of the pump control is looked for and
switched on instead of the faulted relay. A Low signal on the digital
input is evaluated as a pump error signal.
36032-EN-160401
The fault message is cancelled when the signal on the digital input
changes to "Good" or when it is reset via the "OK" key and selection
of the menu item "Acknowledge failure". If the fault message is reset
via the menu and the pump still signals failure, a fault message is

triggered after the enquiry period. The enquiry period is started as

described above when the relay is switched on.
Switch-on behaviour of pump control 2

When the signal conditioning instrument is switched on, the relays are
at first in a switched-off status. Depending on the actual input signal
and the switched-on period of the individual relays, the following relay
switching conditions can occur after the start procedure:
Input signal is higher than the upper switching point -> Relay with
the shortest switched-on period is switched on
Input signal is between lower and upper switching point -> Relay
remains switched off
Input signal is smaller than the lower switching point -> Relay
remains switched off
8.3 Pump control 3/4 (sequentially controlled)

Functional principle Pump control 3/4 is used to control several pumps with the same
function alternately and in a fixed sequence. In case of increased
pumping requirement, all pumps can also run at the same time, in
dependence on the entered switching points. This measure achieves
an even utilization of the pumps and increases operational reliability.
All relays with activated pump control are not assigned to a certain
switching point but are switched on and off alternately. When a switch-
on point is reached, the signal conditioning instrument selects the
relay that is next in the sequence. When a switch-off point is reached,
the relays are switched off in the sequence they were switched on.
Via the digital inputs, possible fault signals of the pumps can also be
evaluated. You can find the description of this in the application exam-
ple "Pump control 1/2" under "Pump monitoring".
This pump control system offers two different options:
Pump control 3: The upper switching point determines the switch-
off point for the relay, whereas the lower switching point deter-
mines the switch-on point
Pump control 4: The upper switching point determines the switch-
on point for the relay, whereas the lower switching point deter-
mines the switch-off point
The sequence cannot be changed, the relay with the lowest index is
switched on first, then the relay with the next higher index. After the
relay with the highest index, the relay with the lowest index follows,
for example Rel. 1 -> Rel. 2 -> Rel. 3 -> Rel. 4 -> Rel. 1 -> Rel. 2 The
sequence applies only to those relays assigned to the pump control.
Example In a waste water disposal system, a sump should be pumped empty

when a certain level is reached. Three pumps are available for this. At
36032-EN-160401
60% level, pump 1 should run until the level has fallen below 10%.
If the 60% point is exceeded again, the same task is transferred to
pump 2. In the third cycle, pump 3 is activated; after that, pump 1
again. If the level continues to rise despite operation of a pump, an
additional pump switched on when the level exceeds the 75% switch-

ing point. And if the level still rises further due to extreme inflow and
exceeds the 90% limit, pump 3 is also switched on.
Outputs - Relay".
Set mode "Pump control 4" for relays 13 with option
"Sequenced operation".
Enter the switching points for the affected relays as follows:
The function of pump control 4 is shown in detail in the following dia-
gram. The previously described example is used as a basis.
Rel. 3: 90% On
Rel. 2: 75% On
Rel. 1: 60% On
Rel. 1..3: 10% Off
Rel. 1
Rel. 2
Rel. 3
t(h)
Rel. no. 12 3 1 2 3 1 2 3 1 2
Fig. 17: Example of pump control 4
Display indication When pump control is activated, the assigned relays and possible
pump malfunctions are also displayed in the measured value indica-
tion.
1 2 3 4 5
Fig. 18: Display indication of a pump control
1 Symbol, activated pump control
3 Relay 2 is assigned to the pump control and signals failure
36032-EN-160401

5 Relay 4 is free i.e. not assigned to the pump control
Option "Dry weather Pump control 2/4 with dry weather pump is used to protect e.g.
pump" rain retention basins with different sized pumps against overfilling.

Normally (in fair weather), a pump with low capacity (dry weather
pump) is sufficient to maintain the level in the retention basin at a
safe level (Hi-Level). If heavy rainfall causes an increased inflow, the
fair weather pump can no longer maintain the level. In such cases, a
larger pump is switched on when the HiHi level is exceeded and the
dry weather pump is switched off. The large pump then remains in
operation until the switch-off point is reached. If the level rises again,
the dry weather pump switches back on first.
There is also the possibility of using multiple large pumps in alternat-
ing mode. The algorithm for the switching function is then determined
by the pump control mode.
Fig. 19: Example of a pump control with option "Dry weather pump"
Note:
If the option "Dry weather pump" is activated, only the mode "Alternat-
ing pump operation" will be available, i.e. only one pump at a time is
in operation.
Pump control mode The pump control system offers the possibility to choose between
sequenced and alternating pump operation:
Sequenced operation: Depending on the switching points, all
pumps are switched on one after the other, i.e. the max. number
of pumps that can be switched on corresponds to the number of
assigned relays
Alternating pump operation: Independent of the switching point,
only one pump at a time is switched on
Option, forced switchover If the level does not change over a longer period of time, the same
36032-EN-160401
pump would remain switched on. Via the parameter "Changeover

time", a time period can be preset, after which a forced changeover of
the pump is carried out. This function is described under pump control
1/2.

Pump monitoring When pump control is activated, pump monitoring can also be
switched on. A return signal to the respective digital input is required
for this. The function is described under pump control 1/2.
Diagnosis via running If all pumps have the same capacity and are used for the same task
time alternately, the running time should always be roughly the same. The
respective operating hours are summed up individually in the signal
conditioning instrument and can be read out in the menu " Diagnosis
Switched-on time ". If a large difference between the pumps is de-
termined, the capacity of one of the pumps must have fallen consider-
ably. This information can be consulted for diagnosis and service, e.g.
to recognize plugged-up filters or worn out bearings.
Since in this case all pumps operate alternately in the same area,
their switch-on and switch-off points must be the same. In addition,
the mode "Alternating pump operation" must be active.
Note:
The index of the last switched-on relay is not saved in case of volt-
age loss, this means that after the signal conditioning instrument is
switched back on again, the relay with the lowest index always starts
first.
8.4 Tendency recognition

Functional principle The function of the tendency recognition is to recognize a defined
change within a certain time period and transfer this information to a
relay output.
Principle of operation The information for tendency recognition is generated from the meas-
ured value change per time unit. The output variable is always the
measured value in percent. This function can be configured for rising
and falling tendency. The actual measured value is determined and
summed with a sampling rate of one second. After the max. reaction
time has elapsed, the average value is generated from this sum. The
real measured value change results from the newly calculated aver-
age value minus the previously calculated average value. If this differ-
ence exceeds the defined percentage value, the tendency recognition
function responds and the relay deenergises.
Note:
Activation and configuration of tendency recognition requires PACT-
ware with the suitable DTM. The respective parameters cannot be set
via the integrated display and adjustment unit.
Parameter Measured value change higher: Measured value change per
time unit, at which the tendency recognition should respond
Max. reaction time: Time after which a new average value is
calculated and the measured value change is recalculated
36032-EN-160401
Hysteresis: is automatically always 10% of the value of "Meas-

ured value change larger than"
Reaction in case of failure: In case of a failure, the relay goes
into the defined condition

Note:
After a switching on or a fault occurs, two complete cycles must
elapse before a measured value difference can be calculated and a
tendency outputted.
Example The level in a basin is to be monitored for rising tendency. If the rise is
higher than 25% per minute, an additional emptying pump should be
switched on. The max. reaction time should be one minute. In case of
a fault, the pump should be switched off.
Outputs - Relay".
E.g. set for relay 1 the mode "Rising tendency"
Select under "Reaction in case of failure" the option "Switching
condition off"
Enter the following values into the parameter fields:
Measured value more than 25%/min.
Max. reaction time 1min.
The function of the tendency recognition is shown in detail in the fol-
lowing diagram. The previously described example is used as a basis.
% tm tm tm tm 5
100
75
50
25
0 ... 60 ... 120 ... 180 ... 240 ... t [sec]

ON
OFF
1 2 3 4
Fig. 20: Example of tendency recognition
1 Old average value = 25%, new average value = 25%
Difference <25% -> Relay ON
2 Old average value = 25%, new average value = 37.5%
3 Old average value = 37.5%, new average value = 62.5%
Difference = 25% -> Relay OFF
4 Old average value = 62.5%, new average value = 75%
5 tm -> max. reaction time
8.5 Flow measurement

Functional principle For flow measurement in open flumes, a constriction or standard
flume must be used. Depending on the flow volume, this constriction
36032-EN-160401
generates a certain level of backwater. The flow rate can be deter-

mined from the height of this backwater. The flow volume is outputted
via an appropriate number of pulses on the relay or current output and
can thus be further processed by connected downstream instruments.

There is also the option of summing up the flow volume by means of

totalizers, the result is available on the display and as PC/DCS value.
Flume Every flume generates a different level of backwater depending on its

type and version. The specifications of the following flumes are avail-
able in the instrument:
Palmer-Bowlus flume
Venturi flume, trapezoidal weir, rectangular overfall
Triangular overfall, V-notch
Setup
The configuration of the flow measurement loop requires PACTware
with the suitable DTMs. The example refers to a flow measurement
with a radar sensor. The following setup steps must be carried out:
Selection of the parameter "Flow"
Carry out adjustment
Select flume (linearization)
Set scaling
Set parameters of pulse outputs
Parameter adjustment of the totalizer
Parameter - Flow Select in the DTM window "Parameter" the option "Flow" with the
requested unit of measurement.
Adjustment Min. adjustment: Enter the suitable value for 0%, i.e. the distance
from the sensor to the medium when there is no flow. In the following
example this is 1.40m.
Max. adjustment: Enter the suitable value for 100%, i.e. the distance
from the sensor to the medium when there is maximum flow rate. This
is 0.80m in the following example.
100% = 0,80m (d) = 400m3/h
0% = 1,40m (d) = 0m3/h
Fig. 21: Adjustment of flow measurement with V-notch
Linearisation curve Select in the DTM window "Linearization" the option "Flow" and then
the flume type used (V-notch in the above example).
36032-EN-160401
Scaling Select in the DTM window "Scaling" under "Parameter" the option
"Flow". Then the allocation of values must be carried out, i.e. a flow
volume is assigned to the 0 and 100% values respectively. In the last

step, select the requested meas. unit. For the above example: 0% = 0
and 100% = 400, meas. unit m/h.
Outputs First of all decide if you want to use a relay and/or a current output. In
the DTM window "Outputs" you can use any of the three outputs as
long as these are not yet used for other tasks.
Then select under "Mode" (relay) or "Output characteristics" (current
output) the option "Flow volume pulse" or "Sampling pulse". Enter
under "Pulse output all" the flow volume after which a pulse should be
outputted (e.g. 400m corresponds to one pulse per hour with a flow
volume of 400m/h).
In mode "Sampling pulse" an additional pulse is outputted after a
defined time. This means that a timer is started after each pulse, after
which another pulse is outputted. This only applies if a pulse was not
already outputted after the flow volume was exceeded.
Due to sludge at the bottom of the flume, it can happen that the min.
level value originally set can no longer be reached. The result is that
small flow quantities will be continuously detected despite the "emp-
ty" flume. The option "Min. flow volume suppression" offers the option
of suppressing measured flow volumes below a certain percentage
value for flow volume detection.
Totalizer If flow measurement has been set up, the flow value can also be
summed up and displayed as flow volume. The flow volume can be
displayed in its own measured value window in the highest menu
level. The following parameters must be adjusted for the totalizers:
Measuring unit: Selection of the unit the totalizer uses for adding.
Display format: Selection of the display format (number of decimal
positions of the counter)
Information:
The totalizers can be reset in the menu "Additional adjustments" -
"Reset". As an alternative, the counter can also be reset in the meas-
ured value window by pressing "OK" and "Reset".
36032-EN-160401


9.1 Maintenance
If the instrument is used properly, no special maintenance is required
in normal operation.
9.2 Rectify faults

Reaction when malfunc- The operator of the system is responsible for taking suitable meas-
tion occurs ures to rectify faults.
Causes of malfunction Maximum reliability is ensured. Nevertheless, faults can occur during
operation. These may be caused by the following, e.g.:
Measured value from sensor not correct
Voltage supply
Interference in the cables
Fault rectification The first measures to be taken are to check the input and output
signal as well as to evaluate the error messages via the display. The
procedure is described below. Further comprehensive diagnostics
can be carried out on a PC with PACTware and the suitable DTM. In
many cases, the causes can be determined in this way and faults
rectified.
24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +491805858550.
The hotline is manned 7 days a week round-the-clock. Since we offer
this service worldwide, the support is only available in the English
language. The service is free, only standard call charges are incurred.
Status messages When the connected sensor is provided with a self-monitoring

according to NE107, the probably occurring status messages are
passed on and outputted on the VEGAMET indication. Requirement
is that the HART input of the VEGAMET is activated. You can find
further information in the operating instructions manual of the sensor.
1 2 3 4
Fig. 22: Pictographs of the status messages
1 Failure
2 Function check
3 Out of specification
4 Maintenance requirement
36032-EN-160401
Fault message The signal conditioning instrument and the connected sensors are
permanently monitored during operation and the values entered dur-
ing parameter adjustment are checked for plausibility. If irregularities
occur or in case of incorrect parameter adjustment, a fault signal is

triggered. In case of an instrument defect or line break/shortcircuit, a

fault signal is also triggered.
The fault indication lights up in case of failure and the current output
as well as the relays react according to the configured fault mode. If
the fail safe relay was configured, it will deenergize. In addition, one of
the following error messages is outputted on the display.
Error code Cause Rectification
E003 CRC error (error with Carry out a reset
self-check) Send instrument for repair
E007 Sensor type not com- Search for sensor again and allocate
patible under "Meas. loop - Input"
E008 Sensor not found Check connection of the sensor
Check HART address of the sensor
E013 Sensor signals error, Check sensor parameter adjustment
no valid measured Send sensor for repair
value
E014 Sensor current Check sensor, e.g. on failure
>21mA or short- Remove short-circuit
circuit
E015 Sensor in boot phase Check sensor, e.g. on failure
Sensor current Remove line break
<3.6mA or line Check connection of the sensor
break
E016 Empty/full adjustment Carry out a fresh adjustment
reversed
E017 Adjustment span too Carry out a fresh adjustment and
small increase the distance between min.
and max. adjustment
E021 Scaling span too Carry out a fresh scaling, increase
small the distance between min. and max.
scaling.
E030 Sensor in boot phase Check sensor parameter adjustment
Measured value not
valid
E034 EEPROM CRC error Switch the instrument off and on
Carry out a reset
Send instrument for repair
E035 ROM CRC error Switch the instrument off and on
Carry out a reset
Send instrument for repair
E036 Instrument software Wait until software update is finished
not executable (dur- Carry out another software update
ing software update
and after failed up-
date)
36032-EN-160401
E053 Sensor measuring Communication error: Check sensor

range is not read cor- cable and screening
rectly

Error code Cause Rectification

E062 Pulse priority too Increase under "Output" the entry
small "Pulse output all" so that max. one
pulse per second is outputted.
E110 Relay switching Increase the difference between the
points too close to- two relay switching points
gether
E111 Relay switching Change relay switching points for
points interchanged "On/Off"
E115 Several relays are as- All relays which are assigned to the
signef to the pump pump control must be set to the
control which are not same failure mode
set to the same fail-
ure mode
E116 Several relays that All relays which are assigned to the
are not configured pump control must be set to the
with the same mode same mode
are assigned to the
pump control
E117 A monitored pump Check the faulty pump. For ac-
signals failure knowledgement, carry out the reset
"Failure relay 14" or switch the
instrument OFF and ON again
Reaction after fault recti- Depending on the reason for the fault and the measures taken, the
fication steps described in chapter "Set up" may have to be carried out again.
9.3 How to proceed if a repair is necessary

You can find an instrument return form as well as detailed infor-
mation of the procedure in the download area on our homepage:
www.vega.com.
By doing this you help us carry out the repair quickly and without hav-
ing to call back for needed information.
If a repair is necessary, please proceed as follows:
Print and fill out one form per instrument
Clean the instrument and pack it damage-proof
Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
Please contact the agency serving you to get the address for
the return shipment. You can find the agency on our home page
www.vega.com.
36032-EN-160401

10 Dismount
10 Dismount
10.1 Dismounting steps
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
10.2 Disposal
The instrument consists of materials which can be recycled by spe-
cialised recycling companies. We use recyclable materials and have
designed the parts to be easily separable.
WEEE directive 2002/96/EG

This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a spe-
cialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects on humans and the environ-
ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
36032-EN-160401

11 Supplement
11 Supplement
11.1 Technical data
General data
Series Instrument for mounting into front panel, switching cabi-
net or housing
Weight 620g (1.367lbs)
Housing materials Valox 357 XU
Connection terminals
Type of terminal Pluggable spring-loaded terminal with coding
Max. wire cross-section 2.5mm (AWG14)
Voltage supply
Operating voltage 20253VAC, 50/60Hz, 20253VDC
Max. power consumption 7VA; 3W
Sensor input
Number of sensors 1x 420mA (HART)
Type of input (selectable)
Active input Sensor supply through VEGAMET 391
Passive input Sensor has an own power supply
Measured value transmission (switchable with RS232/Ethernet interface option)
420mA analogue for 420mA sensors
HART protocol digital for HART sensors
Deviation
Accuracy 20A (0.1% of 20mA)
Terminal voltage
Non-Ex version 28.522V at 420mA
Ex version 1914.5V at 420mA
Current limitation approx. 26mA
Detection line break 3.6mA
Detection shortcircuit 21mA
Adjustment range 420mA sensor
Empty adjustment 2.421.6mA
Full adjustment 2.421.6mA
min. adjustment delta 16A
Adjustment range HART sensor
Adjustment range 10% of sensor measuring range
36032-EN-160401
min. adjustment delta 0.1% of sensor measuring range

Connection cable to the sensor two-wire screened standard cable

11 Supplement
Digital input
Quantity 4x digital input
Input type Passive
Switching threshold
Low -35VDC
High 1130VDC
Max. input voltage 30VDC
Max. input current 30mA
Max. sampling rate 10Hz
Relay outputs
Quantity 6x operating relay
Function Switching relay for level, fault signal or pulse relay for
flow/sampling pulse
Contact Floating spdt
Contact material AgSnO2, hard gold-plated
Switching voltage min. 10mVDC, max. 250VAC/60DC
Switching current min. 10ADC, max. 3AAC, 1ADC
Breaking capacity1) min. 50mW, max. 500VA, max. 54WDC
Min. programmable switching hysteresis 0.1%
Mode pulse output
Pulse length 350ms
Current output
Quantity 1x output
Function Current output for level or flow/sampling pulse
Range 0/420mA, 200/4mA
Resolution 1A
Max. load 500
Fault signal (switch over) 0; <3.6; 4; 20; 20.5; 22mA
Accuracy
Standard 20A (0.1% of 20mA)
with EMC interferences 80A (0.4% of 20mA)
Temperature error relating to 20mA 0.005%/K
Mode pulse output
Voltage pulse 12VDC at 20mA with load 600
Pulse length 200ms
USB interface2)
36032-EN-160401
Quantity 1x
1)
If inductive loads or stronger currents are switched through, the gold plating on the relay contact surface will be
permanently damaged. The contact is then no longer suitable for switching low-level signal circuits.
2)
Limited temperature range, see ambient conditions

11 Supplement
Plug connection Mini-B (4-pole)

USB specification 2.0 (Fullspeed)
Max. cable length 5m (196in)
Ethernet interface (optional)

Quantity 1x, cannot be combined with RS232
Data transmission 10/100MBit
Plug connection RJ45
RS232 interface (optional)

Quantity 1x, cannot be combined with Ethernet
Plug connection RJ45 (modem connection cable on 9-pole D-SUB in the
scope of delivery)
Clock (only with interface option)

Accuracy/Deviation
typical 20ppm (correspond to 10.5min./year)
Max. 63ppm (correspond to 33min./year)
Power reserve of the lithium battery (Li/MnO2)
typical 10 years at 20C
Min. 4 years
Indicators
Measured value indication
Graphic-capable LC display, with 65x32mm, digital and quasianalogue display
lighting
Max. indicating range -9999999999
LED displays
Status, operating voltage 1x LED green
Status, fault signal 1x LED red
Status operating relay 16 6x LED yellow
Operation
Adjustment elements 4x keys for menu adjustment
PC adjustment PACTware with respective DTM
Ambient conditions
Ambient temperature
36032-EN-160401
Instrument in general -20+60C (-4+140F)

USB interface 0+60C (32+140F)
Storage and transport temperature -40+80C (-40+176F)

11 Supplement
Electrical protective measures

Protection rating
Front IP65
Instrument IP20
Overvoltage category (IEC61010-1)
up to 2000m (6562ft) above sea level II
up to 5000m (16404ft) above sea II - Only with connected overvoltage protection
level
up to 5000m (16404ft) above sea I
level
Protection class II
Measures for electrical separation

Reliable separation according to VDE0106 (part 1) between power supply, input and digital com-
ponent
Reference voltage 250V
Voltage resistance of the insulation 3.75kV
Galvanic separation between relay output and digital part
Voltage resistance of the insulation 4kV
Potential separation between Ethernet interface and digital part
Voltage resistance of the insulation 1kV
Potential separation between RS232 interface and digital part
Voltage resistance of the insulation 50V
Approvals
Instruments with approvals can have different technical specifications depending on the version.
For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools"
and "Instrument search" as well as in the general download area.
11.2 Overview applications/functionality

The following charts provide an overview of the standard applications and functions of signal condi-
tioning instruments VEGAMET 391/624/625 and VEGASCAN 693. They also give information about
whether the respective function can be activated and adjusted via the integrated indicating and
adjustment unit (OP) or via PACTware/DTM.3)
Application/Function 391 624 625 693 OP DTM
36032-EN-160401
Level measurement
Process pressure measurement
Differential measurement - - -
3)
Operating Panel (integrated display and adjustment unit)

11 Supplement

Interface measurement - - -
Pressurized vessel - - - -
Pump control - 4)
Totalizer - - - -
Tendency recognition - -
Flow measurement - -
Simulation sensor value/%-value/lin-%-value
Simulation scaled values -
Live adjustment -
Measured value limitation (suppression of negative measured -
values)
Selection linearisation curve (cylindrical tank, spherical tank)
Creation of individual linearisation curves -
Allocate fail safe relay -
Modify allocation of outputs -
Switch on/Switch off delay relay - -
Passive input with Ex version - - - - - -
Modify HART address of the connected sensors
Activate/deactivate measurement loop - - -
Instrument version with interface option

Set the time
Assign/modify IP-addr./Subnet mask/Gateway addr.
Assign/modify DNS server addr. -
Parameter adjustment of PC/DCS output -
VEGA Inventory System settings -
Device trend -
Configure transmission of measured values via e-mail -
Configure transmission of measured values via SMS -
36032-EN-160401
4)
only with VEGAMET 391

11 Supplement
11.3 Dimensions
119,5 mm (4.71")
86,5 mm (3.41")
92 mm x 92 mm
100 mm (3.94")
96 mm (3.78")
(3.62" x 3.62)
73 mm 135 mm (5.32") 96 mm (3.78")
(2.87") 140 mm (5.51") 111 mm (4.37")
Fig. 23: Dimensions VEGAMET 391
14,5 mm
(0.57")
108 mm (4.25")
99,5 mm (3.92")
89 mm (3.5") 5 mm
(0.2")
8 mm
(0.32")
Fig. 24: Dimensions of optional carrier rail adapter

36032-EN-160401

11 Supplement
11.4 Industrial property rights

VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
VEGA Produktfamilien sind weltweit geschtzt durch gewerbliche Schutzrechte.
Nhere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protges par des droits de proprit intellec-
tuelle. Pour plus d'informations, on pourra se rfrer au site www.vega.com.
VEGA lineas de productos estn protegidas por los derechos en el campo de la propiedad indus-
trial. Para mayor informacin revise la pagina web www.vega.com.

. www.vega.com.
VEGA
<www.vega.com
11.5 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
36032-EN-160401

INDEX
INDEX
A Flow measurement 17, 22, 25, 50
Access protection 27, 28 Fluctuating product surface 23
Adjustment 22, 54 Flume 51
Max. adjustment 23 Front panel mounting 10
Min. adjustment 23 Functional principle 8
Application area 8
ASCII protocol 40 G
Assistant 19 Gateway 20
C H
Cable HART 28
Grounding 13 Horizontal cylindrical tank 23, 41
Potential equalisation 13 Host name 20
Shielding 13 HTML 37
Carrier rail mounting 11 Hysteresis 42
Causes of malfunction 53
Current output 25 I
Input
D 420mA 21
Damping 23 active 13
Data-Matrix-Code 7 HART 21
Date of manufacture 29 Passive 13
Date setting 21 Installation possibilities 10
Default setting 27 Instrument return form 55
Device info 29 Integration time 23
Device-TAG 20 Interface measurement 22
DHCP 18, 37 IP address 20, 37, 40
Diagnostics 27
Display L
Background lighting 26 Language adjustment 26
Brightness 26 Level measurement 41
Language adjustment 26 Linearisation curve 23, 41
Displayed value 26 Linearization 23
Documentation 7 Line break 54
Driver 37 Lin. percent 26
Dry run protection 24, 41
DTM 8, 18, 25, 37, 40 M
DTM Collection 39 MAC address 29
Full version 40 Main menu 19
Meas. loop TAG 24
E Measured value indication 18
E-mail 37, 40 Measured variable 22
Ethernet 37, 40 Modbus-TCP 40
Ethernet interface 29 Modem 38
Multidrop 28
F Multiviewer 40
36032-EN-160401
Fault 25
Fail safe relay 25 N
Fault message 27, 53 Network 18
Rectification 53

INDEX
O Tendency 25
Online help 29, 40 Tendency recognition 49
Operating instructions 7 Time setting 21
Operation 39 Trapezoidal weir 51
Overfill protection 6, 24, 41 Triangular overfall 51
TV 6
P Type label 7
PACTware 8, 18, 25, 37
Palmer-Bowlus flume 51 U
Parameter adjustment 18 USB 37
PIN 27, 28 USB-RS232 adapter 38
Potential equalisation 13
Primary Value 22 V
Pump control 24, 42, 46 VEGA Inventory System 8, 29
Venturi flume 51
R Visualization 37
Rectangular overfall 51 VMI 8
Recycling 56 V-Notch 51
Relay 55
Relay output 24 W
Fail safe relay 25, 53 Web server 40
Remote access 28 WEEE directive 56
Repair 55 WHG 6
Reset 27
RS232 38
Communication protocol 21
Connection assignment RS232 modem
connection cable 39
USB-RS232 adapter 38
RS232 interface 29
S
Scaling 24, 26, 41, 54
Screw mounting 11
Secondary Value 22
Sensor address 28
Sensor input
active 13
Passive 13
Serial number 7, 29
Service hotline 53
Setup assistant 19
Short-circuit 54
Simulation 27
Smartphone-App 7
Software update 40
Spherical tank 23
Stocktaking 8
36032-EN-160401
Subnet mask 20
Switching window 25
T
Tank calculation 40

Notes
36032-EN-160401

Notes
36032-EN-160401

Printing date:
36032-EN-160401
All statements concerning scope of delivery, application, practical use and operat-
ing conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice
VEGA Grieshaber KG, Schiltach/Germany 2016
VEGA Grieshaber KG Phone +49 7836 50-0

Am Hohenstein 113 Fax +49 7836 50-201
77761 Schiltach E-mail: [email protected]
Germany www.vega.com

EN VEGAMET 391 4 20 Ma HART

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Operating Instructions

Signal conditioning and display

Document ID: 36032

8.4 Tendency recognition...................................................................................................... 49

2 VEGAMET 391 4 20 mA/HART

9.3 How to proceed if a repair is necessary........................................................................... 55

VEGAMET 391 4 20 mA/HART 3

1 About this document

1.2 Target group

1.3 Symbols used

4 VEGAMET 391 4 20 mA/HART

2 For your safety

2.2 Appropriate use

2.3 Warning about incorrect use

2.4 General safety instructions

VEGAMET 391 4 20 mA/HART 5

2.5 Safety label on the instrument

2.7 Safety instructions for Ex areas

2.8 Overfill protection according to WHG

2.9 Environmental instructions

6 VEGAMET 391 4 20 mA/HART

Fig. 1: VEGAMET 391

Data-Matrix-Code for smartphone app

VEGAMET 391 4 20 mA/HART 7

Delivery date (HTML)

3.2 Principle of operation

8 VEGAMET 391 4 20 mA/HART

3.4 Packaging, transport and storage

VEGAMET 391 4 20 mA/HART 9

4.2 Mounting instructions

10 VEGAMET 391 4 20 mA/HART

Fig. 2: Front panel mounting

Fig. 3: Screw mounting

VEGAMET 391 4 20 mA/HART 11

12 VEGAMET 391 4 20 mA/HART

5 Connecting to power supply

Select power supply The voltage supply can be 20253VAC/DC, 50/60Hz.

5.2 Input mode active/passive

with their own separate voltage supply (sensors in four-wire ver-

VEGAMET 391 4 20 mA/HART 13

5.3 Connection procedure

14 VEGAMET 391 4 20 mA/HART

5.4 Wiring plan

Fig. 5: Wiring plan with two-wire sensor

VEGAMET 391 4 20 mA/HART 15

Wiring plan for four-wire

Fig. 6: Terminal assignment with four-wire sensor

16 VEGAMET 391 4 20 mA/HART

6 Setup with the integrated display and

Fig. 7: Display and adjustment elements

Key functions [OK] key:

[->] key to select:

VEGAMET 391 4 20 mA/HART 17

Jump to next higher menu

6.2 Setup steps

totalizer is activated, an additional indication window with totalizers

18 VEGAMET 391 4 20 mA/HART

By pressing [OK], you move from measured value indication

ment, damping, linearisation, scaling, outputs,