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773
C OPYRIGHT 2009
BY
T HE J OURNAL
OF
B ONE
AND J OINT
S URGERY, I NCORPORATED
Background: Highly cross-linked polyethylene was introduced for clinical use in total hip arthroplasty with the expectation
that it would exhibit less wear when compared with conventional polyethylene. The purpose of this study was to report the
clinical and radiographic results, after a minimum of five years of follow-up, of a randomized, blinded, controlled trial
comparing a conventional polyethylene with a first-generation highly cross-linked polyethylene.
Methods: One hundred patients were enrolled in a prospective, randomized controlled study comparing highly crosslinked and conventional polyethylene acetabular liners in total hip arthroplasty. Fifty patients were in each group. At the
time of follow-up, clinical outcomes were assessed and steady-state femoral head penetration rates (after bedding-in) for
each patient were calculated with use of a validated radiographic technique. In addition, a statistical comparison of
polyethylene wear between groups was performed with use of generalized estimating equations.
Results: At a mean of 6.8 years postoperatively, there were no differences between the two polyethylene groups with regard to
the Harris hip score, Western Ontario and McMaster Universities Osteoarthritis Index (WOMAC), or Short Form-12 (SF-12) score.
The mean femoral head penetration rate in the first through fifth years was found to be significantly lower in the group treated with
the highly cross-linked polyethylene (0.003 mm/yr [95% confidence interval, 0.027]) than it was in the group treated with
conventional polyethylene (0.051 mm/yr [95% confidence interval, 0.022]) (p = 0.006). Men treated with a conventional
polyethylene liner had a significantly higher (p 0.012) femoral head penetration rate (0.081 mm/yr [95% confidence interval,
0.065]) than both men and women with a highly cross-linked liner (20.013 mm/yr [95% confidence interval, 0.074] and
0.009 mm/yr [95% confidence interval, 0.028], respectively). The general estimating equations demonstrated that the group
with a highly cross-linked polyethylene liner had a significantly lower femoral head penetration rate than the group with a
conventional polyethylene liner (p = 0.025), and a significantly higher femoral head penetration rate was demonstrated in men
with a conventional polyethylene liner when compared with both men and women with a highly cross-linked liner (p = 0.003).
Conclusions: At a minimum of five years postoperatively, the steady-state femoral head penetration rate associated
with this first-generation highly cross-linked polyethylene liner was significantly lower than that associated with a conventional polyethylene liner. Long-term follow-up is required to demonstrate the clinical benefit of this new material.
Level of Evidence: Therapeutic Level I. See Instructions to Authors for a complete description of levels of evidence.
late polyethylene debris1-3. In response to the problem of polyethylene wear debris, efforts have been made to alter ultra-high
molecular weight polyethylene to improve its wear performance.
Disclosure: In support of their research for or preparation of this work, one or more of the authors received, in any one year, outside funding or grants in
excess of $10,000 from Zimmer, Inc., Warsaw, Indiana. In addition, one or more of the authors or a member of his or her immediate family received, in any
one year, payments or other benefits in excess of $10,000 or a commitment or agreement to provide such benefits from a commercial entity (Zimmer, Inc.).
Also, a commercial entity (Zimmer, Inc.) paid or directed in any one year, or agreed to pay or direct, benefits in excess of $10,000 to a research fund,
foundation, division, center, clinical practice, or other charitable or nonprofit organization with which one or more of the authors, or a member of his or her
immediate family, is affiliated or associated.
A commentary is available with the electronic versions of this article, on our web site (www.jbjs.org) and on our quarterly CD-ROM/DVD (call our
subscription department, at 781-449-9780, to order the CD-ROM or DVD).
doi:10.2106/JBJS.H.00244
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Fig. 1-A
Figs. 1-A and 1-B Individual patient regression lines from one through five years postoperatively as well as the average group regression lines
(thicker lines) for conventional polyethylene (CPE) and highly cross-linked polyethylene (XLP). The equation on each graph represents the average
regression line for the polyethylene group. The first variable (slope) represents the average head penetration rate in millimeters per year. Note the larger
variance of the regression lines on the graph for the conventional polyethylene and the clustering of the regression lines toward the horizontal on
the graph for the highly cross-linked polyethylene. Also of note is the greater prevalence of negative penetration rates on the graph for the highly
cross-linked polyethylene. The wear rates differed significantly between the polyethylene groups (p = 0.006).
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Fig. 1-B
All patients received the identical hybrid total hip replacement consisting of a cemented collared femoral stem
(VerSys; Zimmer, Warsaw, Indiana) and cementless trispiked
acetabular component (Trilogy; Zimmer). At the time of surgery,
the patients were randomized to receive either a conventional
polyethylene liner (Trilogy; Zimmer) or a highly cross-linked
polyethylene liner (Longevity; Zimmer). We defined conventional polyethylene as a polyethylene for which no formal
cross-linking or free-radical-reduction process had been used,
although there may be some degree of cross-linking in the
material as a result of the sterilization process. The conventional
polyethylene liners used in this study were made of calciumstearate-free GUR 1050 resin machined from compressionmolded sheet polyethylene. The final implant was then sterilized
with gamma radiation (25 kGy) in an inert nitrogen environment. To manufacture the highly cross-linked polyethylene liners, calcium-stearate-free GUR 1050 resin was also utilized to
create compression-molded sheets, which were then machined
into the final implant geometry. Prior to machining, the
compression-molded sheet was subjected to a process consisting of e-beam irradiation of 10 Mrad (100 kGy) to achieve the
desired level of cross-linking with melt-annealing for free-radical
reduction. The final liners were then sterilized with use of a gasplasma technique. All liners had a 28-mm inner diameter and
a 10 lip. The acetabular components had an outer diameter
ranging from 48 to 58 mm. The surgery was performed, through
a modified lateral approach, at a teaching institution by five
50
14 (28%)
36 (72%)
6.64 (5.73-7.55)
Highly Cross-Linked
Polyethylene
50
17 (34%)
33 (66%)
7.04 (5.62-7.55)
72.58 (56-79)
72.31 (56-79)
Body mass
2
index (kg/m )
29.71 (18-48)
29.7 (22-39)
Deaths
2 (4%)
7 (14%)
1 at 3 yr
1 at 3 yr
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1 Year
5 Year
35.64 12.97
38.96 11.35
85.07 10.32
83.40 13.10
86.03 13.08
83.11 15.41
WOMAC
Highly cross-linked
Conventional
38.26 14.86
41.29 14.75
83.04 17.19
81.61 17.65
78.00 19.42
78.12 18.20
53.38 10.73
54.40 11.70
55.79 7.38
56.01 8.55
55.24 8.01
53.36 10.13
25.70 8.21
26.10 6.41
42.20 11.37
40.86 11.11
37.24 12.16
40.00 11.78
*All one-year and five-year outcome values, except for the SF-12 mental component scores, were significantly different from the preoperative
values (all p < 0.0001). The values are given, in points, as the mean and standard deviation.
TABLE III One-Year Through Five-Year and Two-Year Through Five-Year Penetration Rates in Polyethylene and Polyethylene/Sex Groups
Based on Individual Patients Penetration Rates
1-Yr to 5-Yr Penetration Rate (mm/yr)
Mean
Polyethylene group
Conventional*
Highly cross-linked*
Polyethylene/sex group
Conventional/male
Conventional/female
Highly cross-linked/male
Highly cross-linked/female
Mean
0.051
0.003
0.029-0.073
20.024-0.030
0.057
20.029
0.028-0.085
20.060-0.003
0.081
0.041
20.013
0.009
0.016-0.146
0.019-0.063
20.087-0.062
20.019-0.037
0.085
0.049
20.037
20.026
20.003-0.173
0.018-0.079
20.133-0.059
20.058-0.007
*The femoral head penetration rates differed significantly between the conventional and highly cross-linked polyethylene groups (p = 0.006).
The femoral head penetration rate in the men treated with conventional polyethylene was significantly higher than that in the men or
women treated with highly cross-linked polyethylene (p = 0.006 and 0.012, respectively). The femoral head penetration rate in the women
treated with conventional polyethylene was not significantly different from that in the women treated with highly cross-linked polyethylene
(p = 0.11).
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Fig. 2
Box plots of penetration rates by polyethylene group. The top and bottom of each box represent the 25th and 75th percentiles (lower and upper quartiles),
and the solid line in the box represents the median value (50th percentile). The dashed line represents the mean value. The upper and lower whiskers
represent the maximum and minimum values of the data set that are not outliers or extreme values. The circles represent outliers (values between 1.5 and
three times the interquartile range), and the asterisks represent extreme values (values more than three times the interquartile range). The penetration rates
differed significantly between the polyethylene groups (p = 0.006). CPE = conventional polyethylene, and XLPE = highly cross-linked polyethylene.
diographs from the final analysis, so that 78% (385) of the 494
analyzed radiographs were included in the final analysis. Every
patient included in the analysis had a minimum of three postoperative radiographs available. The average completeness of the
radiographic collection (including the postoperative radiograph
and those made at each of the five years of follow-up) per patient
included in the final analysis was 81% (range, 67% to 100%).
A linear regression analysis was performed with use of
the linear penetration measurements in each hip over time to
yield a specific steady-state penetration rate for each hip18-20.
The steady-state penetration rate for each polyethylene group
(highly cross-linked and conventional polyethylene) was calculated as the average of the individual patients penetration
rates within that group. Analysis was performed by using the
six-week postoperative radiograph as the baseline and fitting
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Fig. 3
Box plots of penetration rates by polyethylene/sex group. The top and bottom of each box represent the 25th and 75th percentiles (lower and upper
quartiles), and the solid line in the box represents the median value (50th percentile). The dashed line represents the mean value. The upper and lower
whiskers represent the maximum and minimum values of the data set that are not outliers or extreme values. The circles represent outliers (values
between 1.5 and three times the interquartile range), and the asterisk represents an extreme value (value more than three times the interquartile
range). The penetration rate was significantly higher in the men treated with conventional polyethylene (M-CPE) than it was in either the men treated
with highly cross-linked polyethylene (M-XLPE) (p = 0.006) or the women treated with highly cross-linked polyethylene (F-XLPE) (p = 0.012). Interestingly, the penetration rate in the women treated with highly cross-linked polyethylene was not significantly different from that in the women treated
with conventional polyethylene (F-CPE) (p = 0.11). The penetration rates were not found to differ significantly between the men and women treated with
conventional polyethylene (p = 0.154).
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cohorts had average wear rates that were well below the socalled osteolysis threshold of 0.1 mm/yr as proposed by
Dumbleton et al.30. Interestingly, Leung et al.31 recently demonstrated that patients treated with a highly cross-linked
polyethylene acetabular liner had a decreased incidence and
volume of pelvic osteolysis, as shown by computed tomography, compared with patients treated with a conventional liner.
In our clinical trial, steady-state femoral head penetration rates were significantly lower in the group treated with the
highly cross-linked polyethylene than they were in the group
treated with the conventional polyethylene. The steady-state
head penetration rate in the highly cross-linked polyethylene
group was 0.003 mm/yr (95% confidence interval, 20.024 to
0.030), representing a reduction in head penetration of >95%
as compared with the conventional polyethylene group. This
very low wear rate is likely a result of the substantial number of
negative wear rates seen in the highly cross-linked polyethylene
group, as indicated by the negative lower bound of the 95%
confidence interval. The low wear rate and the prevalence of
negative wear rates compare well with the findings in a number
of recent series in which the steady-state wear of highly crosslinked polyethylene was examined13,14,18,24,32-34. It is important to
note that while the present study showed a trend suggesting
decreased wear of highly cross-linked polyethylene at two to
three years postoperatively, it was only after five years of followup, when steady-state rates could be calculated, that we were
able to detect a difference between the cohorts at a significance
level below 0.05. This finding is consistent with the fact that a
number of earlier investigators who reported on total head
penetration, and therefore did not take into account the bedding-in process, generally observed little improvement with
highly cross-linked polyethylene as compared with conventional polyethylene25-28,35-38. Our study supports the concept
that more than five years in vivo is required to show the true
difference between the mean wear rates of these materials39.
We believe that the use of generalized estimating equations is the most appropriate method of analysis for this type of
study 23. We contend that it may be inappropriate to represent
the wear rate by creating a regression line for the entire polyethylene group (containing all data points at various time intervals for all patients), as was done in previous studies13,14,16,17,40,
because all data points within the group are not independent of
one another23,41-44. Similarly, although the method of averaging
individual patient regressions (i.e., the regression lines representing the wear rates for each patient)18,24 is a reasonable way
to provide a visual comparison between groups, the method
may be problematic statistically as it does not account for each
patients five data points (i.e., one for each year of follow-up)
but instead applies statistical testing of the interpolated line of
best fit41,43. In comparison, statistical analysis with generalized
estimating equations accounts for the potential dependence
between the related observations23,42,44. This issue is applicable to our data since repeated measurements were performed
for each patient at various time intervals. A major strength
of generalized estimating equations as compared with other
repeated-measures approaches, such as analysis of variance, is
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that the generalized estimating equation model allows inclusion of several covariates (in our case, sex, polyethylene group,
and time) whereas analysis of variance analysis allows only one
explanatory variable. Therefore, the generalized estimating
equation approach was used to determine if there were statistical differences between polyethylene groups and between
polyethylene/sex groups.
To our knowledge, we are the first to examine the effect of
the sex of the patient on the steady-state rate of femoral head
penetration into highly cross-linked polyethylene. All analysis
methods demonstrated significantly higher wear rates in male
patients who had conventional polyethylene than in either male
or female patients treated with highly cross-linked polyethylene.
These findings are in agreement with the previous observations
by Schmalzried et al.45, who demonstrated that polyethylene
wear was related to use and was higher in male patients. While
our data support this concept, with the relatively small numbers and the limitations of the edge-detection technique,
one might still question the validity of this finding. A larger
study with utilization of more precise tools, such as radiostereometric analysis, is probably required to confirm the
effect of the patients sex on wear of these new highly crosslinked polymers.
While this prospective, randomized, controlled trial provides Level-I evidence to support the concept that first-generation
highly cross-linked polyethylene is associated with decreased
femoral head penetration at the time of midterm follow-up, the
study had several potential limitations. First, the numbers of
patients were not large, and, although they were sufficient to
demonstrate a clear difference in head penetration rates, the
study was likely underpowered to show more subtle differences
in clinical performance or the prevalence of osteolysis. Also, the
addition of more sophisticated tools, such as computed tomography, is probably required to accurately assess osteolysis.
Of note, the decision to use a cemented stem for the femoral
reconstruction led to a tendency for older patients (those with
Dorr type-B or C femoral bone46) to be enrolled in the study,
which limited our follow-up (nine deaths occurred prior to the
five-year follow-up point). In addition, we had no detailed
activity scores with which to demonstrate the potential lower
activity of these elderly patients, which may in turn have influenced their wear rates45.
Our decision to use edge-detection techniques as our
primary wear-measurement tool is potentially problematic.
There remains little doubt that the steady-state wear rate of
highly cross-linked polyethylene is below the limit of detection
of this technique. This is evidenced by the substantial number
of patients who demonstrated negative wear values. This phenomenon of negative wear has been noted by several authors
and there is no clear consensus on how to deal with it13,14,18,39.
Lastly, because of image-quality issues, only approximately
78% of all available radiographs could be used for the analysis.
While this is potentially worrisome, it is typical of the inclusion
and exclusion rates in other investigations involving use of this
technique12-15. Future work involving the prospective evaluation of these low-wear materials probably requires the use of
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NOTE: The authors thank Dr. John Martell for his help and guidance in the analysis of the head
penetration data and Dr. Jan Brandt for his guidance regarding the interpretation of the individual
patient regression analyses and correlated statistics. They also acknowledge the Biostatistics
Consulting Unit at the University of Western Ontario for conducting the advanced statistical
analyses utilized in this study.
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