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    G1-080-00-EN Vacio PDF

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    herrerafarid
    Generation 5 positive displacement blowers from Aerzener Maschinenfabrik have intake volume flows from 30 m3/h to 3,600 m3/h. The new generation offers several advantages over previous models, including lower sound levels of 6-8 dB(A), simple operation and maintenance through external oil level checks and front access, and a more compact design that saves space. It uses a mechanical fan for ventilation that does not require additional electrical installation or energy costs. The units are also ATEX certified for use in hazardous areas.

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    G1-080-00-EN Vacio PDF

    Uploaded by

    herrerafarid
    198 views8 pages
    Generation 5 positive displacement blowers from Aerzener Maschinenfabrik have intake volume flows from 30 m3/h to 3,600 m3/h. The new generation offers several advantages over previous models, including lower sound levels of 6-8 dB(A), simple operation and maintenance through external oil level checks and front access, and a more compact design that saves space. It uses a mechanical fan for ventilation that does not require additional electrical installation or energy costs. The units are also ATEX certified for use in hazardous areas.

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    Generation 5 positive displacement blowers from Aerzener Maschinenfabrik have intake volume flows from 30 m3/h to 3,600 m3/h. The new generation offers several advantages over previous models, including lower sound levels of 6-8 dB(A), simple operation and maintenance through external oil level checks and front access, and a more compact design that saves space. It uses a mechanical fan for ventilation that does not require additional electrical installation or energy costs. The units are also ATEX certified for use in hazardous areas.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    198 views8 pages

    G1-080-00-EN Vacio PDF

    Uploaded by

    herrerafarid
    Generation 5 positive displacement blowers from Aerzener Maschinenfabrik have intake volume flows from 30 m3/h to 3,600 m3/h. The new generation offers several advantages over previous models, including lower sound levels of 6-8 dB(A), simple operation and maintenance through external oil level checks and front access, and a more compact design that saves space. It uses a mechanical fan for ventilation that does not require additional electrical installation or energy costs. The units are also ATEX certified for use in hazardous areas.

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    © All Rights Reserved
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    of 8

    AERZEN

    P O S I T I V E DISPLACEMENT BLOWERS
    New Aerzen Positive Displacement Blower Units
    Delta Blower Generation 5 as vacuum design
    Intake volume flows from 30 m/h to 3.600 m/h

    Vacuum

    AERZENER

    MASCHINENFABRIK
    GMBH

    G1-080 00 EN
    3000

    4.2007

    Now also available


    as vacuum design

    Generation

    - the name of the new


    blower units of Aerzener
    Maschinenfabrik

    Aerzener Maschinenfabrik started


    manufacturing positive displacement
    blowers in 1868 and is proud to be
    one of the oldest and largest manufacturers worldwide, with a market
    leading position in Europe. Technical
    competence, experienced staff and
    constant dialogue with our customers
    maintains the basis for the successful developments that originate from
    Aerzen.
    Our priority is that the customer benets and because of these innovative
    products Aerzener Maschinenfabrik
    can guarantee that plant manufacturers and end users alike can secure their market success in the short and long term.

    Customers benet from technical progress


    The Delta Blower Generation 5 is the synthesis of the successful characteristics developed in previous
    generations combined with new technical innovations that already meet the market requirements of the
    future.
    Why Generation 5?
    Aerzener Maschinenfabrik was the rst blower manufacturer to design a compact unit in 1960 and has developed this machine type continuously ever since.
    Delta Blower Generation 5 is therefore the fth generation of Aerzen blower units and represents the successful combination of tradition and innovation. However compared to other blower models this new series
    offers 5 main advantages for the customers. 5 main advantages which led to the name Generation 5.
    For the special requirements in the suction pneumatic the new series has now been adjusted and further
    developed.

    Lower sound levels


    In comparison with the previous generation the sound levels
    of the new series Delta Blower Generation 5 could be considerably decreased, in average by approx. 6 db(A), in single cases even more. Special focus has been placed on the
    disturbing blow-off noise, therefore, for the nominal
    widths DN 80 to DN 125 (60 m/h to 1550 m/h) an integrated silencer had been designed. Within this range of
    nominal widths it can freely be blown off the acoustic hood
    resp. via piping. Upon request for the other sizes additional
    blow-off silencers are available.
    Thanks to the considerable sound reductions costly special
    measures (e.g. special acoustic hoods) can be avoided from
    the start.
    2

    Generation 5 is quieter! On average the sound pressure levels


    of the machine noise has been reduced by 6 8 dB(A) compared
    to the previous models.

    Generation

    Sound pressure level of the machine noise, differential pressure -500 mbar
    GM 15L Delta Blower Generation 5

    machine noise Lp(A) [dB(A)]

    95

    90

    without acoustic hood, with connected blow-off piping


    85

    80

    75

    with acoustic hood, free blowing-off


    70

    with acoustic hood, with connected blow-off piping

    65
    8

    10

    intake volume ow Q1 [m3/min]

    11

    12

    13

    14

    15

    16

    17

    Based on DIN EN ISO 2152 / free eld measurement acc. to enveloping


    surface method (sound values without piping radiating noises)

    Easy operation and


    maintenance:
    Transport with fork lifters
    and lifting trucks, the
    main maintenance work is
    carried out from the front.
    The oil level control
    can be viewed from the
    outside when blower is
    running.

    Simple operation and easy maintenance


    During development, special consideration was given to the ease of handling of the new
    units. The rst consideration was easy positioning and installation: The units can be
    transported at site, by means of a suitable fork or pallet truck. They are delivered with a
    service pack that includes a lifting jack, oil funnel and an initial ll of oil, which also makes
    commissioning very easy. All service tasks and components that require maintenance
    are accessible from the front of the unit.
    However, the important advantage is the new oil system. The oil level can be viewed and
    checked from the outside with the blower fully operational, this is possible without any
    problems. Therefore, blower shutdowns, process and production interruptions belong to
    the past. The most important advantage is however the new oil system. This makes a
    check of the oil level possible from the outside with the machine running. Necessary
    shutdowns of the machines and consequently interruptions of the process or the production thus belong to the past. Size DN 50 is the only exception. Due to the small dimensions the oil service can easily be carried out via the detachable acoustic hood roof.

    Generation

    Generation 5 - simply operate!


    During development special attention was given to the easy
    application of these units.

    Mechanical fan
    A mechanical fan mounted on the blower drive shaft
    is used to ventilate the acoustic hood. Without the
    need for an electric fan additional electrical installation and energy costs are saved.
    An additional advantage for this system is that it
    fully complies with all ATEX requirements. Expensive
    ex-proof fan motors are not required - a considerable
    cost saving.

    ATEX-certication
    Aerzen blower units for intake- and discharge operation are designed acc. to the European machine
    guideline 94/9/EG especially for the requirements in
    categories 2 and 3 for dust- and gas zones. In addition the Aerzen units consider a protection against
    explosion for units acc. to ATEX-guideline 137
    (1999/9/29EG).
    Schematic description in case of suction
    conveyance
    Separation lter

    Emergency
    lter

    Bulk material
    entrance

    Regarding intake operation it is to be ensured that in


    case of separation lter damage, no combustible
    dust-air-mixture is sucked into the blower. For this
    reason, usually an additional lter element (emergency lter) must be provided by the unit design. This
    also means additional expenditures for the project
    work, assembly and installation.
    Therefore Aerzener Maschinenfabrik has developed
    a puncture-proof lter element which can be integrated in the suction silencer. The lter is monitored by
    a differential pressure measurement. Consequently
    the Aerzen special lter element replaces the previous additionally necessary emergency lter.
    Luftumlenkung

    Filter

    Separation lter

    Integrated emergency lter


    (option)

    Bulk material
    entrance

    Further advantages of the new series Delta Blower


    Generation 5 in vaccum design are the following:
    Blower stage with patented procedure for pulsation
    reduction
    Standard application for energy-saving motors of class
    EFF1
    Compliant as per the PED guidelines (discharge silencer and pressure valve)
    Automatic belt retention due to hinged motor mounting
    plate

    Filter

    zone 20
    4

    Space saving design


    Especially with the smaller size units the dimensions
    have been reduced, linked with the facility to install
    the units side by side, the required oor space has
    also been considerably reduced. Providing further
    cost savings in designing the size of the blower
    room.
    Due to the changed dimensions and type of design
    there is a better possibility of replacement regarding
    the previous Aerzen generations KI, KII and KIII.

    zone 21

    zone 22

    Generation

    Generation 5 uses a mechanical fan!


    This is mounted on the blower shaft and, therefore, does not need
    any additional absorbed power or electrical installation costs.

    Scope of supply:
    Blower stage
    Base support with integrated discharge silencer
    Intake system with safety relief valve
    (vacuum breaking element)
    Drive (hinged motor mounting plate and belt drive)
    Connecting housing with pressure valve and non-return ap
    Flexible piping connection
    Accessories:
    Acoustic hood for internal or external installation
    Driving motor EFF1
    Vacuum meter for indication of intake pressure
    Differential pressure monitoring (option)
    Aerzen blower control ASG 200 (option)
    Puncture-proof lter element (option)

    Optional accessories:
    puncture-proof lter element

    Low-maintenance:
    Automatic belt
    re-tension by hinged
    motor support

    Generation

    Generation 5 is ATEX-certied!
    The base support of the new unit is authorized as spark extinguisher
    acc. to European guideline 1999/92/EG.

    Application ranges and use


    Pneumatic conveying devices are very common in
    the bulk industry: They are easy to install, do not have
    many movable parts and require, therefore, only
    little maintenance and are very adaptable. Even in
    case of longer distances solid particles are blown by
    air or inert gas through corresponding pipings.
    There is a difference between pressure- and suction
    conveyance. Regarding the pneumatic conveyance
    the load of solid particles inuences considerably the
    operation behaviour of the unit.
    The smaller the load the less tendency for the pipings
    to get clogged. However, a smaller load (air conveyance / pressure conveyance) requires high ow
    speeds and a lot of energy leading to wear. In general hard and bulk materials sensitive to abrasion
    should be transported by means of suction conveyance, i.e. with smaller gas speeds. In the medium
    pressure range positive displacement blowers are
    proven for the pressure conveyance as well as for
    the intake operation.
    At present, Delta Blower Generation 5 is available for
    vacuum applications with nominal widths of DN 50
    to DN 200.
    Further sizes are available in series Delta Blower.

    Using a exible modular construction and a belt


    driven system makes it possible for all blowers and
    motor sizes to be installed, within a nominal range.
    Therefore, achieving an optimum adjustment to
    match the blower output and power consumption.
    Further modications are also possible.
    For the new series Generation 5 10 vacuum series
    are available for intake volume ows from approx.
    30 m/h to 3.600 m/h
    Examples of the various pneumatic application ranges
    are e.g.:
    Cement technology
    Foodstuff technology
    Synthetic granulating pneumatics
    Pharmaceutical industry
    and many more

    Generation

    Generation 5 saves space! Especially with the smaller sizes


    the dimensions have been reduced and an installation variant
    side-by-side is also possible.

    Dimensions DELTA BLOWER GM 3 S to GM 25 S


    100
    610
    611
    612
    613
    620
    1810
    2110
    2410
    2710
    2730
    3410
    3450
    4430
    6520
    7110
    7210
    type

    positive displacement blower


    base frame
    connection housing DS
    integrated non-return ap
    anti-vibration mountings
    hinged motor plate
    electric motor
    belt drive
    belt guard (only in case of installation without acoustic hood
    exible pipe connection DS
    blow-off silencer (accessories)
    intake silencer
    exible pipe connection SS
    intake valve
    vacuum meter
    acoustic hood
    fan
    A

    A1

    B1

    DN / D

    F1

    M1

    3 S 886 991 123 228 590 50 / 60.3 606 90 192 245 163 249 416 615 495 247,5 20 650 24 96 1055 800 761 800

    Dimensions expressed (in mm), not binding

    100
    610
    611
    612
    613
    614
    620
    1810
    2110
    2410
    2710
    3410
    3450
    4430
    6520
    7110
    7210
    type

    Weight

    Weight

    without
    acoustic hood

    with
    acoustic hood

    170 kg

    234 kg

    weight without motor and belt drive

    positive displacement blower


    base frame
    connection housing DS
    integrated non-return ap
    anti-vibration mountings
    blow-off silencer
    hinged motor plate
    electric motor
    belt drive
    belt guard (only in case of installation without acoustic hood
    exible pipe connection DS
    (accessories)
    intake silencer
    exible pipe connection SS
    intake valve
    vacuum meter
    acoustic hood
    fan
    A

    A1

    B1

    F1

    M1 N

    Weight Weight

    DN1 / D1

    DN2 / D2

    4 S 1101 1206 160 265 600

    DN 80 / 88.9

    DN 80 / 88.9

    639 142 268 258 160 329 400 1005 558

    50 793 177 530 1280 1135 370 925 268 kg 382 kg

    7 L 1101 1206 160 265 600

    DN 80 / 88.9

    DN 80 / 88.9

    639 142 268 258 160 329 400 1040 558

    50 793 177 530 1280 1135 370 925 282 kg 395 kg

    10 S 1101 1206 160 265 600

    DN 80 / 88.9

    DN 80 / 88.9

    639 142 268 258 160 329 400 1040 558

    50 793 177 530 1280 1135 370 925 307 kg 420 kg

    without
    with
    acoustic hood acoustic hood

    10 S 1311 1416 228 333 700 DN 100 / 114.3 DN 100 / 114.3 830 160 268 375 185 349 500 1235 610 110 50 920 298 565 1500 1350 401 1250 375 kg 540 kg
    15 L 1311 1416 228 333 700 DN 100 / 114.3 DN 100 / 114.3 830 160 268 375 185 349 500 1275 610 110 50 920 298 565 1500 1350 401 1250 390 kg 555 kg
    25 S 1311 1416 228 333 700 DN 125 / 139.7 DN 125 / 139.7 830 160 268 375 185 349 500 1281 610 110 70 920 298 615 1500 1350 401 1250 463 kg 628 kg

    Dimensions expressed (in mm), not binding

    weight without motor and belt drive

    Dimensions DELTA BLOWER GM 30 L to GM 60 S

    100 positive displacement


    blower
    610 base frame
    611 connection housing DS
    612 integrated non-return ap
    613 anti-vibration mountings
    620 hinged motor plate
    1810 electric motor
    2110 belt drive
    2410 belt guard (only in case
    of installation without
    acoustic hood
    type

    A1

    B1

    2710 exible pipe connection DS


    2730 blow-off silencer
    (accessories)
    3410 intake silencer
    3450 exible pipe connection SS
    4430 intake valve
    6520 vacuum meter
    7110 acoustic hood
    7210 fan

    DN1 / D1

    F1

    Weight

    without
    acoustic hood

    Weight

    with
    acoustic hood

    30 L 1628 1768 216 356 1373 DN 150 / 168.3 1016 180 390 435 549 229 615 1616 800 70 1204 404 772 1978 1800 1936 1500 807 kg 1335 kg
    35 S 1668 1808 216 356 1373 DN 150 / 168.3 1016 180 390 435 549 229 615 1616 800 70 1244 404 772 1978 1800 1936 1500 865 kg 1395 kg
    50 L 1716 1808 216 356 1373 DN 150 / 168.3 1016 180 390 435 549 229 615 1633 800 70 1241 364 772 1978 1800 1936 1500 945 kg 1475 kg
    50 L 1730 1860 320 450 1575 DN 200 / 219.1 1106 210 435 525 547 261,5 688 1942 820 70 1150 565 962 2109 2055 2196 1700 1060 kg 1630 kg
    60 S 1830 1960 320 450 1575 DN 200 / 219.1 1106 210 435 525 547 261,5 688 1922 820 70 1250 565 962 2109 2055 2196 1700 1180 kg 1750 kg

    Dimensions expressed (in mm), not binding

    weight without motor and belt drive

    Performance data DELTA BLOWER vacuum operation


    blower size

    GM 3 S-G5
    GM 4 S-G5
    GM 7 L-G5
    GM 10 S-G5
    GM 10 S-G5
    GM 15 L-G5
    GM 25 S-G5
    GM 30 L-G5
    GM 35 S-G5
    GM 50 L-G5
    GM 50 L-G5
    GM 60 S-G5

    vacuum pressure

    volume ow

    motor rating

    sound pressure level*

    mbar
    -500
    -500
    -500
    -500
    -500
    -500
    -500
    -500
    -500
    -500
    -500
    -500

    m3/h

    kW
    7,5
    7,5
    11
    15
    15
    22
    30
    45
    55
    75
    75
    75

    dB(A)
    68
    70
    70
    70
    70
    73
    73
    75
    75
    75
    78
    78

    210
    300
    450
    600
    660
    975
    1410
    1980
    2280
    2700
    3250
    3340

    * without blow-off noise

    Aerzener Maschinenfabrik GmbH


    Reherweg 28 . 31855 Aerzen / Germany P.O. Box 1163 . 31849 Aerzen / Germany
    Phone + 49 51 54 / 8 10 . Fax + 49 51 54 / 8 11 91 . http://www.aerzener.com . E-mail: [email protected]

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