Rexroth A2VK Series PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12
At a glance
Powered by AI
The document discusses an axial piston pump that can pump and meter fluids for manufacturing polyurethane. It provides technical specifications and operating parameters for the pump.

The pump is designed to pump and meter fluids for manufacturing polyurethane (polyol and isocyanate components).

The recommended operating pressure range is maximum 250 bar nominal pressure and 315 bar maximum pressure.

Industrial

Hydraulics

Electric Drives
and Controls

Linear Motion and


Assembly Technologies

Pneumatics

Service
Automation

Mobile
Hydraulics

Axial Piston
Variable Displacement Pump A2VK

RE 94001/07.04

1/12

Version for pumping plastic components

Size
Series
Nominal pressure
Maximum pressure

12...107
1 and 4
250 bar
315 bar

Contents
Ordering Code/Standard Program
Technical Data

Features
2
3...4

Variable displacement axial piston pump for pumping and


metering polyurethane components
High metering accuracy and reproducibility of the variable
pumped volumes

Unit Dimensions, Size 12

Unit Dimensions, Size 28

Unit Dimensions, Size 55

Robust manual adjustment via handwheel with integral


precision measuring scale

Unit Dimensions, Size 107

Operating pressure up to 250 bar

Pressure Limiting Valve Attached, Safety Instructions

12

Low pulsation of the pumped medium


Pump components are compatible with the pumped media
(polyol, isocyanate) due to special pairings of materials and
sealing elements
Low-noise
Excellent volumetric efciency for high metering accuracy
Double shaft seals with buffer uid ports to guarantee safe
operation (and protect the environment)
With corrosion protection

2/12

Bosch Rexroth AG

A2VK

Industrial Hydraulics

RE 94001/07.04

Ordering Code/Standard Program


A2VK

MA

Axial piston unit


Variable displacement pump

A2VK

Size
Displacement volume Vg max in cm3

12

28

55

107

Control device
MA

manual adjustment
Operating mode
Open circuit

Closed circuit

Direction of rotation
Looking onto shaft end

clockwise

anti-clockwise

Series
Size 28-107

Size 12

Model
G

Enclosed pump
Valve attachment
Without valve attached

Pressure limiting valve attached

Shaft end
P

Cylindrical with key


Swivel angle

One-sided
Handwheel assembly version
Looking onto drive shaft

left side

right side

Corrosion-protected version
SO2

P E

SO2

RE 94001/07.04

A2VK

Industrial Hydraulics

Bosch Rexroth AG

3/12

Technical Data
Fluid

Leakage uid

The pump pumps and meters uids for manufacturing polyurethane (polyol and isocyanate components).

Max. leakage uid pressure pL max __________________10 bar

Operating viscosity range


The following limit conditions apply:
min ________________________________________ 1 mm2/s,
max _____________________________________ 2000 mm2/s
Please contact us if higher values are required.

In the closed circuit, pump ports A and B are separated from


the housing space. The leakage uid must be removed via port
T1 or T2 using a separate line.
In the open circuit, the suction port S is connected to the
housing space. There is no need for a line for the leakage uid.
Ports T1 and T2 are plugged. The lling pressure at port S acts
on the shaft sealing ring via the housing space.
The service life of the shaft sealing ring decreases as the
pressure of the leakage uid or the lling pressure at port S
increases.

Operating temperature range


Optimum operating temperature range t ___________10-50C
Maximum operating temperature tmax ________________ 80C
The permitted working temperature depends on the lubricity of
the uid. The maximum uid temperature must not be exceeded
even locally (e.g. no more than 5K over the leakage uid temperature).

Through put ow
Swivel
direction

Direction of rotation
anti-clockwise

open
circuit

open
circuit

closed
circuit

closed
circuit

clockwise

S to B
A to B
A plugged

S to A
B to A
B plugged

anticlockwise

S to A
B to A
B plugged

S to B
A to B
A plugged

Filtering the uid


The lter should be arranged so that only ltered uid enters
the pump. The ner the lter, the longer the service life of your
axial piston pump.

Direction of rotation
clockwise

We recommend a lter grade abs. _______________125 m

Installation position

Operating pressure range

Any. The pump must be completely lled with uid. If installed


with the shaft pointing upwards, the top leakage uid port must
be connected to the housing for both types of circuit to ensure
that the housing is vented in the vicinity of the bearing.

Input
Open circuit:
Max. lling pressure at the port S pmax abs. ___________10 bar
Min. lling pressure at the port S pmin abs. ____________ 1 bar
The pump must always be lled completely.
Closed circuit:
Leakage uid pressure pmax abs. ____________________10 bar
Max. intermittent cumulative pressure A + B pmax ___ 250 bar
Output
Maximum pressure at port A or B
(pressure data according to DIN 24312)
Nominal pressure pN ___________________________ 250 bar
Maximum pressure pmax ________________________ 315 bar

Preferred installation position: drive shaft horizontal


The adjustment display in the handwheel can only be
guaranteed to work if the adjusting spindle is installed
-30 to +30 from the horizontal.

4/12

Bosch Rexroth AG

A2VK

Industrial Hydraulics

RE 94001/07.04

Technical Data
Table of values
Size
Displacement

Vg max

Flow1)

qv max

at speed n

Pmax

Power
at p = 250 bar
and speed n

1)

12

28

55

107

cm3

11.6

28.1

54.8

107

n = 735 rpm

l/min

8.3

20

39.1

76.3

n = 970 rpm

l/min

10.9

26.4

51.6

100.7

n = 1450 rpm

l/min

16.3

39.5

77.1

150.5

n = 1800 rpm

l/min

20.3

49.1

95.7

186.8

n = 735 rpm

kW

3.4

8.3

16.3

31.8

n = 970 rpm

kW

4.5

11

21.5

41.9

n = 1450 rpm

kW

6.8

16.5

32.1

62.7

n = 1800 rpm

kW

8.4

20.4

39.9

77.8

Includes 3% loss of displacement


Characteristic

Control unit MA
Turning the handwheel turns a self-locking threaded spindle
which steplessly adjusts the pumps swivel section, and thus
the volumetric ow in the range from Vg 0 to Vg max.

Control unit MA

12

28

55

107

Handwheel turns from Vg 0 to Vg max

Us

10.6

12.7

16

13.4

Max. handwheel adjustment force Fmax

70

70

80

120

Mass, approx. (pump with control unit)

kg

19

36

64

117

Circuit diagram
closed circuit

open circuit

RE 94001/07.04

A2VK

Industrial Hydraulics

Unit Dimensions, Size 12

5/12

Bosch Rexroth AG

Please request a certified installation drawing before


finalizing your design. Dimensions in mm.

M8x1.25; 12 deep
(DIN 13)

View X
closed
circuit

View X
open
circuit

M6x1; 10 deep
(DIN 13)

( ... )1)

= open circuit

, 2 = handwheel assembly versions

Shaft ends

2)

Service line ports


Suction port 2)
Leakage port 3)
Air bleed 3)
Ports for buffer uid

plugged in the closed circuit


plugged
4) DIN 3852
5) DIN ISO 228
6) centering hole to DIN 332
3)

M22x1.5 4)
G1 1/4 5)
M12x1.5 4)
M12x1.5 4)
M10x1; 8 deep 4)

210 Nm
720 Nm
50 Nm
50 Nm
30 Nm

A, B
S
T1, T2
R
U1-U4

P Cylinder shaft with key


DIN 6885 A6x6x25.5

Tightening
torque, max.

Ports

6/12

Bosch Rexroth AG

A2VK

Industrial Hydraulics

Unit Dimensions, Size 28

RE 94001/07.04

Please request a certified installation drawing before


finalizing your design. Dimensions in mm.

M10x1.5; 15 deep
(DIN 13)

View X
closed
circuit

View X
open
circuit

M8x1.25; 11 deep
(DIN 13)

( ... )1)

, 2 = handwheel assembly versions

Ports

Shaft ends

2)

Service line ports


Suction port 2)
Leakage port 3)
Air bleed 3)
Ports for buffer uid

plugged in the closed circuit


plugged
4) DIN 3852
5) DIN ISO 228
6) centering hole to DIN 332
3)

M27x2 4)
G1 1/2 5)
M16x1.5 4)
M12x1.5 4)
M10x1; 8 deep 4)

330 Nm
960 Nm
100 Nm
50 Nm
30 Nm

A, B
S
T1, T2
R
U1-U4

P Cylinder shaft with key


DIN 6885 AS8x7x40

Tightening
torque, max.

= open circuit

A2VK

Unit Dimensions, Size 55

Please request a certified installation drawing before


finalizing your design. Dimensions in mm.

7/12

Bosch Rexroth AG

Industrial Hydraulics

RE 94001/07.04

M16x2;
24 deep
(DIN 13)

View X
closed
circuit

View X
open
circuit

M10x1.5; 12.5 deep


(DIN 13)

, 2 = handwheel assembly versions

Shaft ends
Tightening
torque, max.

1)

Service line ports


Suction port 1)
Leakage port 2)
Air bleed 2)
Ports for buffer uid

plugged in the closed circuit


plugged
3) DIN 3852
4) DIN ISO 228
5) centering hole to DIN 332
2)

M33x2 3)
G2 4)
M18x1.5 3)
M12x1.5 3)
M10x1; 8 deep 3)

540 Nm
1200 Nm
140 Nm
50 Nm
30 Nm

A, B
S
T1, T2
R
U1-U4

P Cylinder shaft with key


DIN 6885 AS8x7x43

Ports

A2VK

Industrial Hydraulics

Unit Dimensions, Size 107

Please request a certified installation drawing before


finalizing your design. Dimensions in mm.

M16x2; 24 deep
(DIN 13)
View X
closed
circuit

RE 94001/07.04

Bosch Rexroth AG

8/12

View X
open
circuit

M12x1.75; 15 deep

(DIN 13)

View Y
Scale 02:01

, 2 = handwheel assembly versions

Shaft ends
Tightening
torque, max.

A, B
S
T1, T2
R
U1-U4
1)

Service line ports


Suction port 1)
Leakage port 2)
Air bleed 2)
Ports for buffer uid

plugged in the closed circuit


plugged
3) DIN 3852
4) DIN ISO 228
5) centering hole to DIN 332
2)

M42x2 3)
G2 1/2 4)
M18x1.5 3)
M12x1.5 3)
M10x1; 8 deep 3)

720 Nm
2000 Nm
140 Nm
50 Nm
30 Nm

P Cylinder shaft with key


DIN 6885 AS12x8x63

Ports

RE 94001/07.04

A2VK

Industrial Hydraulics

Pressure Limiting Valve Attached

Bosch Rexroth AG

9/12

Please request a certified installation drawing before


finalizing your design. Dimensions in mm.

Size

Service line
port B1 1)

Tightening
torque, max.

Return
port T3 1)

Tightening
torque, max.

12

25

109

32

108

131

M22x1.5; 14 deep

210 Nm

M18x1.5; 12 deep

140 Nm

28

26.5

121

40

131

156

M27x1.5; 16 deep

330 Nm

M22x1.5; 14 deep

210 Nm

55

31.5

133.5 46

160.5 188.5

M33x2; 18 deep

540 Nm

M27x2; 16 deep

330 Nm

107

38.5

174

192.5 225

M42x2; 20 deep

720 Nm

M33x2; 20 deep

540 Nm

1)

DIN 3852

58

10/12

Notes

Bosch Rexroth AG

Industrial Hydraulics

A2VK

RE 94001/07.04

RE 94001/07.04

Notes

A2VK

Industrial Hydraulics

Bosch Rexroth AG

11/12

12/12

Bosch Rexroth AG

A2VK

Industrial Hydraulics

RE 94001/07.04

Safety Instructions
The pump A2VK is designed for use in an open or closed circuit.
Conguration, assembly, commissioning of the pump must be performed by trained and qualied personnel.
The operating and function ports are designed exclusively for connecting uid lines.
Tightening torques:

The tightening torques specied in this data sheet are maximum values and may not be
exceeded (maximum value for screw thread). Manufacturer specications for the max.
permissible tightening torques of the used ttings must be observed!
For DIN 13 fastening screws we recommend checking the tightening torque individually
according to VDI 2230 Edition 2003.

The housing temperature rises during and shortly after operation. Take suitable safety precautions (e.g. wear protective clothing).
Observe the specied data and instructions.
During maintenance and disposal, please note that the uids used are potentially harmful to the health. The instructions issued
by the uid manufacturer must be followed.

Bosch Rexroth AG
Mobile Hydraulics
Product Unit Axial Piston Units
Elchingen Plant
Glockeraustrasse 2
89275 Elchingen, Germany
Telephone +49 (0) 73 08 82-0
Facsimile +49 (0) 73 08 72 74
[email protected]
www.boschrexroth.com/axial-piston-pumps

This document, as well as the data, specications and other informations set
forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
it may not be reproduced or given to third parties.
The data specied above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from
the obligation of own judgment and verication. It must be remembered that our
products are subject to a natural process of wear and aging.
Subject to change.

You might also like