AC Servo Motors - BSM Series

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Brochure

AC servo motors
BSM Series

With expertise, and a comprehensive


portfolio of products and life-cycle
services, we help value-minded industrial
customers improve their energy efficiency
and productivity.

2 ABB | Motors and Generators | AC Servo motors

AC servo motors
Table of contents

BSM N-series

BSM C-series

SSBSM-series

BSM25/33 series

Engineering information

5
6

ABB motion product

AC Servo motors | Motors and Generators | ABB 3

4 ABB | Motors and Generators | AC Servo motors

Advantages and solutions from ABB

Flexibility and qualitydurability and reliabilitythese have


become the keys to application solutions in todays world.
Automation is an investment. ABBs application experience combined with technical knowledge and experience, will aid you in
arriving at the right solution. We will help you maximize the return on your investment.
We have a broad spectrum of products available, many from stockmotors, drives, motion controllers, PLCsto ensure a high
quality, high reliability, low maintenance solution. Our products speed up your machine, while improving product quality
and reliability.
ABBs philosophy is to produce the best products and solutions We have worldwide engineering and application experience.
Experience that delivers the solution. Everything we do, is about meeting or exceeding your expectations.

ABB provides solutions for your motion control requirements


From speed and positioning, to operating the worlds fastest machines ABB products are hard at work they increase
productivity, improve quality and reduce cost. Our products are used in high performance industrial motion control applications
such as X-Y tables, cut-to-length, machine tool, robotics, routing, factory automation, moving webs, labeling equipment,
pick and place, textile, converting equipment, software clutch, packaging, flying shear, and many many more demanding
applications.
With our unparalleled quality, you also get one stop shopping, plus you get to choose from a wide selection of products
Choose from rotary or linear technology, including motors, controls, and positioning products. Get instant delivery from stock or
have a custom product designed to your exact requirements.
User friendly features Motor features, which easily fit, designed to your application needs from mounting to electrical
windings, from terminations to feedback devices.
Control features include quick and easy to use auto-commissioning and auto-tune wizards. These tools make the control a
breeze to use.
Our motion controllers incorporate key functions of motion, I/O handling, communication, networking, and operator interface
into a simple easy motion programming package. You get motion straight out of the box.
Easy set-up and operation and world-wide support It is this philosophy which has made ABB the most preferred. For your
complete motion control solution, contact ABB. ABB is there to support you. You get competent technical assistance in your
own neighborhood. This provides you the timely, efficient service you want with easy access they are ready to assist you.

AC Servo motors | Motors and Generators | ABB 5

AC servo motors

BSM N-Series brushless servo motors


Low inertia - high dynamics
The BSM N series provides the lowest inertia and a high torque designed for excellent
performance response. This series has a rugged, durable industrial design and is constructed
with Neodymium Iron Boron magnetics. It is capable of peak torques equal to four times
continuous, which can be used to provide high acceleration torques in applications. ABB BSM
motors are available with a wide variety of feedback devices to suit application needs. IEC and
NEMA configurations are available.

Variety of feedback options:


Resolver
Incremental/Absolute Encoders
Hall sensors

Precision wrapped rotor


High acceleration capability
- to move faster, to get the
job done faster. High torque
to inertia ratio - enables your
machine to produce more
parts per hour.

Moisture/Dust resistant
o-rings
Environmentally rugged - for
reliability and long life.

High temperature operation


Over temperature protection
thermal switch. Heavy duty
continuous operation - for
dependable performance.

Cooling kits available on some models - to obtain more performance and extend torque range.
Optional holding brakes available.
Typical BSM63/80 series shown
6 ABB | Motors and Generators | AC Servo motors

Motor family

Size

Torque range

mm

in

lb-in

Nm

BSM50

55

2.1

3.9-12

0.45-1.36

BSM63

67

2.6

6.8-18.5

0.7-2.8

BSM80

89

3.5

14.6-40

1.6-4.5

BSM90

120

4.7

53-117

6-13.3

BSM100

146

5.7

123-354

14-40

Rugged construction
Sealed to IP54
With shaft oil seal sealed to IP55
95% RH Non-Condensing
1000 m (3300 Feet) without derate
Popular shaft/mounting dimensions
Stock and custom
IEC and NEMA

Proven reliable bearings


4 times longer bearing life.

Optional shaft seal

Captured front bearing


eliminates axial
movement

High voltage insulation


Windings potted for additional voltage
protection - for improved reliability and
improved heat transfer.

AC Servo motors | Motors and Generators | ABB 7

AC servo motors
BSM N-series

The BSM N-series provides applications with low inertia to attain the highest acceleration
capability - to position faster - to obtain the highest machine throughput. Our motors are hard
at work, increasing productivity, improving part quality, providing precision and reducing cost
in many applications. This series provides continuous stall torques ranging from 3.9 lb-in (0.4
Nm) to 354 lb-in (40 Nm). Peak torques are four times continuous. This series has the lowest
inertia to provide the maximum torque per package size.

AC servo motors - N-series


Continuous stall torque

Motor inertia

Lb-In

Nm

Continuous stall
amps

Speed RPM
@ 320V 1

Motor
number

3.9

0.45

1.49

7500

BSM50N-133AX

0.79

4000

BSM50N-175AX

2.0

9000

BSM63N-133AX

1.8

6000

BSM63N-150AX

1.0

4000

BSM63N-175AX

2.8

7500

BSM50N-233AX

1.4

3750

BSM50N-275AX

4.5

7500

BSM50N-333AX

2.3

4000

BSM50N-375AX

3.9

9000

BSM63N-233AX

2.8

6000

BSM63N-250AX

1.9

4000

BSM63N-275AX

4.7

9000

BSM80N-133AX

3.0

6000

BSM80N-150AX

2.1

4000

BSM80N-175AX

6.0

9000

BSM63N-333AX

4.0

6000

BSM63N-350AX

2.8

4000

BSM63N-375AX

8.7

9000

BSM80N-233AX

5.6

6000

BSM80N-250AX

3.9

4000

BSM80N-275AX

12.9

9000

BSM80N-333AX

8.6

6000

BSM80N-350AX

5.5

4000

BSM80N-375AX

7.8

4000

BSM90N-175AX

4.0

2000

BSM90N-1150AX

2.6

1200

BSM90N-1250AX

11.6

4000

BSM90N-275AX

6.1

2000

BSM90N-2150AX

4.1

1200

BSM90N-2250AX

19

4000

BSM90N-375AX

8.6

2000

BSM90N-3150AX

5.5

1200

BSM90N-3250AX

9.4

2000

BSM100N-1150AX

5.9

1200

BSM100N-1250AX

15.5

2000

BSM100N-2150AX

9.9

1200

BSM100N-2250AX

21.0

2000

BSM100N-3150AX

14.7

1200

BSM100N-3250AX

26.9

2000

BSM100N-4150AX

16.8

1200

BSM100N-4250AX

6.8

7.9
12
13

14.6

18.5

28.3

40

53

88

117

123
203
300
354

0.77

0.9
1.36
1.47

1.65

2.0

3.2

4.52

10

13.3

14
23
34
40

Lb-In-S 2

Kg - cm 2

0.00006

0.0677

0.00018

0.2031

0.00011

0.125

0.00016

0.180

0.00034

0.384

0.00091

1.02

0.0005

0.564

0.00162

1.82

0.00223

2.519

0.0030

3.389

0.0056

6.327

0.0082

9.264

0.0120

13.558

0.0196

22.145

0.0273

30.844

0.0349

39.431

Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded.
2
For X callout, see motor ID matrix under engineering information.

8 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM N-series performance curves


1

BSM50N-133
5

BSM50N-133

1
TORQUE (Nm)

DC

TORQUE (lb-in.)
10

0V
BU
S

0V
DC
BU
S

0.5

32

16

CURRENT (Amps)

1.5

15

Model number

3
2
4
5
SPEED (rpm) x 1000

1
TORQUE (Nm)

BU
S

BSM50N-233

lb-in

3.9

3.9

7.9

Nm

0.45

0.45

0.9

Continuous current

amps

1.49

0.79

2.87

Peak torque

lb-in

15.9

15.9

32.3

Nm

1.8

1.8

3.65

Peak current

amps

2.52

9.91

Thermal resistance

C/watt

2.6

Thermal time constant

Min

11

Mechanical time constant

msec

0.6

0.6

0.38

Electrical time constant

msec

1.3

1.3

2.1

Rated speed @ 300 volts

rpm

7500

4000

7500

Rated speed @160 volts


Electrical
Torque constant

rpm

4000

1000

4000

lb-in/amp

3.14

6.31

3.25

Nm/amp

0.35

0.71

0.36

Vpk/krpm

30.37

60.94

32

Vrms/krpm

21.48

43.1

22.7

Resistance

ohms

11.95

47.5

Inductance
Mechanical
Inertia

mH

16.5

63.5

8.3

Continuous stall torque

lb-in-s

0.00006

0.00006

0.00011

Kg-cm

0.0677

0.0677

0.124

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

2.4/1.1

2.4/1.1

3.4/1.6

DC

0V

32

TORQUE (lb-in.)
10

DC

BU

5V

DC

56

0V

65

CURRENT (Amps)

1.5

15

BSM50N-175

BSM50N-175

Voltage constant

BSM50N-175

BSM50N-133

General

DC

0V

0.5

BU

16
BU

3
2
4
5
SPEED (rpm) x 1000

BSM50N-233
30

320

BSM50N-233

CB

VD

2
TORQUE (Nm)

TORQUE (lb-in.)
20

10

US

CB

VD

CURRENT (Amps)
4
5
6

US

160

3
2
4
5
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 9

AC servo motors

BSM N-series performance curves


1

BSM50N-275

BSM50N-275
650

30

Model number

C
VD

VD

S
BU

565
CB

2
TORQUE (Nm)

S
BU

US

10

TORQUE (lb-in.)
20

C
VD

CB

VD

CURRENT (Amps)
2
3

US

320

160

3
2
4
5
SPEED (rpm) x 1000

BSM50N-333

10

3
TORQUE (Nm)

TORQUE (lb-in.)
20
30

CURRENT (Amps)
6
8
10

BUS

BUS

40

14

VDC

VDC

12

320

160

3
2
4
5
SPEED (rpm) x 1000

BSM50N-375

BUS

7
40

VDC

BUS

3
TORQUE (Nm)

VDC

TORQUE (lb-in.)
20
30

320
BUS

160

10

BUS

VDC

CURRENT (Amps)
3
4
5

DC

565

V
650

BSM50N-375

3
2
4
5
SPEED (rpm) x 1000

BSM50N-333

BSM50N-375

lb-in

7.9

12

12

Nm

0.9

1.36

1.36

Continuous current

amps

1.42

4.56

2.38

Peak torque

lb-in

32

48.15

48.15

Nm

3.65

5.44

5.44

Peak current

amps

4.87

15

Thermal resistance

C/watt

2.6

1.8

1.8

Thermal time constant

Min

11

15

15

Mechanical time constant

msec

0.35

0.29

0.3

Electrical time constant

msec

2.1

1.9

1.8

Rated speed @ 300 volts

rpm

4000

7500

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

2000

4000

1500

lb-in/amp

6.66

3.2

6.4

Nm/amp

0.75

0.36

0.72

Vpk/krpm

64.3

30.9

61.9

Vrms/krpm

45.5

21.89

43.8

Resistance

ohms

16

2.1

8.5

Inductance
Mechanical
Inertia

mH

33.2

4.1

16

Continuous stall torque

Voltage constant

BSM50N-333

BSM50N-275

General

10 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00011

0.00016

0.00016

Kg-cm

0.124

0.18

0.18

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

3.4/1.6

4.4/2

4.4/2

AC servo motors

BSM N-series performance curves


1

BSM63N-133
25

BSM63N-133
Model number

BSM63N-133

BSM63N-150

BSM63N-175

lb-in

6.8

6.8

6.8

Nm

0.77

0.77

0.77

Continuous current

amps

2.01

1.83

1.01

Peak torque

lb-in

27.25

27.25

27.25

Nm

3.08

3.08

3.08

Peak current

amps

7.24

6.59

3.64

Thermal resistance

C/watt

2.2

2.2

2.2

Thermal time constant

Min

13

1.3

13

Mechanical time constant

msec

1.1

Electrical time constant

msec

1.5

2.1

Rated speed @ 300 volts

rpm

9000

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4000

3200

2130

lb-in/amp

3.75

4.12

7.46

Nm/amp

0.425

0.467

0.844

Vpk/krpm

36.3

39.9

72.1

Vrms/krpm

25.7

28.2

51

Resistance

ohms

9.4

12.1

37.4

Inductance
Mechanical
Inertia

mH

12.77

17.2

53.63

General

2
TORQUE (Nm)
0

S
BU

S
BU

TORQUE (lb-in.)
10
15

DC
0V

DC
0V

32

16

CURRENT (Amps)
3
4

20

Continuous stall torque

3
2
4
5
SPEED (rpm) x 1000

Voltage constant

BSM63N-150
25

TORQUE (Nm)

20

0.00018

0.00018

0.00018

Kg-cm

0.2031

0.2031

0.2031

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

3.7/1.68

3.7/1.68

3.7/1.68

0V

DC

DC

0V

BU

BU

lb-in-s

TORQUE (lb-in.)
10
15

32

16

CURRENT (Amps)
3
4

BSM63N-150

3
2
4
5
SPEED (rpm) x 1000

BSM63N-175

2
TORQUE (Nm)

VD
C

0
16

BU

VD

BU

0
32

TORQUE (lb-in.)
10
15

BU

VD

DC

5
56

0V
65

CURRENT (Amps)
2

20

25

BSM63N-175

BU

3
2
4
5
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 11

AC servo motors

BSM N-series performance curves


1

BSM63N-233

BSM63N-250

BSM63N-275

lb-in

13

13

13

Nm

1.47

1.47

1.47

Continuous current

amps

3.93

2.82

1.94

Peak torque

lb-in

52.04

52.04

52.04

Nm

5.88

5.88

5.88

Peak current

amps

14.1

10.1

6.96

Thermal resistance

C/watt

1.9

1.9

1.9

Thermal time constant

Min

19

19

19

Mechanical time constant

msec

0.69

0.64

0.62

Electrical time constant

msec

1.5

2.1

Rated speed @ 300 volts

rpm

9000

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4800

3200

2130

lb-in/amp

3.67

5.12

7.47

Nm/amp

0.415

0.579

0.844

Vpk/krpm

35.4

49.4

72.1

Vrms/krpm

25

34.9

51

50

Model number

Resistance

ohms

3.1

5.6

11.6

Inductance
Mechanical
Inertia

mH

4.75

11.57

24.77

12

50

BSM63N-233

40

14

BSM63N-233
General

3
TORQUE (Nm)

TORQUE (lb-in.)
20
30

320

160

C
VD

C
VD

10

S
BU

S
BU

CURRENT (Amps)
6
8

10

40

Continuous stall torque

3
2
4
5
SPEED (rpm) x 1000

Voltage constant

BSM63N-250

3
TORQUE (Nm)
1

10
0

2
0

US

US

CB

CB

VD

VD

TORQUE (lb-in.)
20
30

320

160

CURRENT (Amps)
4
6

10

BSM63N-250

3
2
4
5
SPEED (rpm) x 1000

BSM63N-275

40

50

BSM63N-275

US

CB

10

US

CB

TORQUE (lb-in.)
20
30

US

VD

VD

CURRENT (Amps)
3
4

BU

CB

VD

C
VD

565

3
TORQUE (Nm)

650

320

160

3
2
4
5
SPEED (rpm) x 1000

12 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00034

0.00034

0.00034

Kg-cm

0.384

0.384

0.384

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

5/2.3

5/2.3

5/2.3

AC servo motors

BSM N-series performance curves


1

BSM63N-333

8
4
5
TORQUE (Nm)
3
2
1
0

BSM63N-375

lb-in

18.5

18.5

18.5

Nm

2.09

2.09

2.09

Continuous current

amps

6.03

4.05

2.82

Peak torque

lb-in

73.99

73.99

73.99

Nm

8.36

8.36

8.36

Peak current

amps

21.7

14.5

10.1

Thermal resistance

C/watt

1.6

1.6

1.6

Thermal time constant

Min

25

25

25

Mechanical time constant

msec

0.57

0.57

0.5

Electrical time constant

msec

1.9

1.79

2.3

Rated speed @ 300 volts

rpm

9000

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4800

3200

2130

lb-in/amp

3.41

5.07

7.28

Nm/amp

0.385

0.573

0.823

Vpk/krpm

32.8

49

70.2

Vrms/krpm

23.25

34.6

49.7

Resistance

ohms

1.5

3.28

5.92

Inductance
Mechanical
Inertia

mH

2.85

5.87

13.67

General

8
7

70

60

4
5
TORQUE (Nm)

50

320

160

lb-in-s

0.0005

0.0005

0.0005

Kg-cm

0.564

0.564

0.564

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

6.3/2.9

6.3/2.9

6.3/2.9

VDC

VDC

10
0

2
0

20

BUS

BUS

TORQUE (lb-in.)
30
40

12

14

BSM63N-350

10

BSM63N-350

Voltage constant

BSM63N-350

CURRENT (Amps)
6
8

BSM63N-333

60
50
20
0

10

3
2
4
5
SPEED (rpm) x 1000

Model number
Continuous stall torque

TORQUE (lb-in.)
30
40

15

BUS

BUS

CURRENT (Amps)
10

VDC

VDC

70

320

160

20

BSM63N-333

3
2
4
5
SPEED (rpm) x 1000

BSM63N-375
70

10

BSM63N-375
7
6

VDC

4
5
TORQUE (Nm)

60
50
TORQUE (lb-in.)
30
40

BUS

VDC

BUS
VDC

565

CURRENT (Amps)
4
6

650

320

VDC

BUS

160

1
0

10

20

BUS

3
2
4
5
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 13

AC servo motors

BSM N-series performance curves


1

BSM80N-133

BSM80N-133

3
4
TORQUE (Nm)
2
1

10

4
0

2
0

BSM80N-150

BSM80N-175

lb-in

14.6

14.6

14.6

Nm

1.65

1.65

1.65

Continuous current

amps

4.74

3.05

2.14

Peak torque

lb-in

58.41

58.41

58.41

Nm

6.6

6.6

6.6

Peak current

amps

17.1

11

7.69

Thermal resistance

C/watt

1.84

1.84

1.84

Thermal time constant

Min

23

23

23

Mechanical time constant

msec

1.5

1.4

1.3

Electrical time constant

msec

2.4

2.7

2.9

Rated speed @ 300 volts

rpm

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4800

3200

2130

lb-in/amp

3.4

5.3

7.5

Nm/amp

0.386

0.6

0.85

Vpk/krpm

33.9

51.3

73.3

Vrms/krpm

24.2

36.3

51.8

Resistance

ohms

2.1

5.1

9.53

Inductance
Mechanical
Inertia

mH

5.2

13.97

28

6
5

50
20

12

40
TORQUE (lb-in.)
30

CURRENT (Amps)
8
10
6

US

US

3
2
4
5
SPEED (rpm) x 1000

BSM80N-133

General

B
DC

B
DC

V
320

V
160

14

16

Model number

Continuous stall torque

Voltage constant

BSM80N-150

20

3
4
TORQUE (Nm)
0

TORQUE (lb-in.)
30
10

BUS

BUS

VDC

VDC

320

160

CURRENT (Amps)
6

40

50

10

BSM80N-150

3
2
4
5
SPEED (rpm) x 1000

BSM80N-175

BSM80N-175

5
3
4
TORQUE (Nm)
0

10

US

20

TORQUE (lb-in.)
30

40

US

CB

50

VD

US

CB

VD

CB

VD

CURRENT (Amps)
3
4
5

565

320

160

3
2
SPEED (rpm) x 1000

14 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00091

0.00091

0.00091

Kg-cm

1.02

1.02

1.02

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

7/3.2

7/3.2

7/3.2

AC servo motors

BSM N-series performance curves


1

BSM80N-233

BSM80N-233

100

BU S

BU S

BSM80N-250

BSM80N-275

lb-in

28.3

28.3

28.3

Nm

3.2

3.2

3.2

Continuous current

amps

8.76

5.61

Peak torque

lb-in

113.28

113.28

113.28

Nm

12.8

12.8

12.8

Peak current

amps

31.5

20.2

14

Thermal resistance

C/watt

1.5

1.5

1.5

Thermal time constant

Min

28

28

28

Mechanical time constant

msec

0.95

0.84

0.72

Electrical time constant

msec

3.2

2.9

3.9

Rated speed @ 300 volts

rpm

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4800

3200

2130

lb-in/amp

3.59

5.6

Nm/amp

0.406

0.633

0.904

Vpk/krpm

34.7

54.1

77.3

Vrms/krpm

24.6

38.29

54.7

Resistance

ohms

0.832

1.81

3.2

Inductance
Mechanical
Inertia

mH

2.73

5.3

12.73

Continuous stall torque

6
8
TORQUE (Nm)
2

20

TORQUE (lb-in.)
60
40

10

CURRENT (Amps)
15
20

80

25

12

VDC

VDC

BSM80N-233

General
10

30

320

160

Model number

3
2
4
5
SPEED (rpm) x 1000

Voltage constant

BSM80N-250

15

10

100

12

20

BSM80N-250

6
8
TORQUE (Nm)

80
TORQUE (lb-in.)
60
40

0.00162

0.00162

0.00162

Kg-cm

1.82

1.82

1.82

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

10/4.6

10/4.6

10/4.6

2
0

20

CURRENT (Amps)
10

US

US

DC B

DC B

320 V

160 V

lb-in-s

3
2
4
5
SPEED (rpm) x 1000

BSM80N-275

20

6
8
TORQUE (Nm)

80
TORQUE (lb-in.)
60
40

US

BUS
VDC

B
VDC

CURRENT (Amps)
6
8

320

160

10

10

100

12

12

14

BSM80N-275

3
2
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 15

AC servo motors

BSM N-series performance curves


1

BSM80N-333

18
16
14

140

8
10
12
TORQUE (Nm)

TORQUE (lb-in.)
60
80
100

40

2
0

20

10

BU S

CURRENT (Amps)
20
30

DC
160 V

120

40

160

BSM80N-333

3
2
4
5
SPEED (rpm) x 1000

18
14

25

16

150

30

BSM80N-350

50

TORQUE (lb-in.)
100

CURRENT (Amps)
15
20

10

DC BU

8
10
12
TORQUE (Nm)

320 V

DC BU

160 V

3
2
4
5
SPEED (rpm) x 1000

140

16

18

160

BSM80N-375

TORQUE (lb-in.)
60
80
100

8
10
12
TORQUE (Nm)

14

20
0

40

CURRENT (Amps)
8
10
12

BUS

C BU

VDC

VD
320

160

120

14

16

18

19

BSM80N-375

3
2
SPEED (rpm) x 1000

BSM80N-333

BSM80N-350

BSM80N-375

lb-in

40

40

40

Nm

4.52

4.52

4.52

Continuous current

amps

12.98

8.61

5.54

Peak torque

lb-in

160

160

160

Nm

18.08

18.08

18.08

Peak current

amps

46.71

31.01

19.96

Thermal resistance

C/watt

1.22

1.22

1.22

Thermal time constant

Min

34

34

34

Mechanical time constant

msec

0.75

0.7

0.69

Electrical time constant

msec

3.9

4.3

4.2

Rated speed @ 300 volts

rpm

6000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

4800

3200

2130

lb-in/amp

3.42

5.15

8.01

Nm/amp

0.387

0.583

0.906

Vpk/krpm

33.2

49.7

77.4

Vrms/krpm

23.41

35.2

54.7

Resistance

ohms

0.433

0.935

2.22

Inductance
Mechanical
Inertia

mH

1.7

9.3

General
Continuous stall torque

Voltage constant

BSM80N-350

Model number

16 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00223

0.00223

0.00223

Kg-cm

2.519

2.519

2.519

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

13/6

13/6

13/6

AC servo motors

BSM N-series performance curves


1

BSM90N-175

lb-in

53

53

53

Nm

Continuous current

amps

7.8

4.03

2.6

Peak torque

lb-in

212.41

212.41

212.41

Nm

24

24

24

Peak current

amps

28.1

14.5

9.37

Thermal resistance

C/watt

1.16

1.16

1.16

Thermal time constant

Min

38

38

38

Mechanical time constant

msec

0.58

0.54

0.55

Electrical time constant

msec

3.3

4.1

Rated speed @ 300 volts

rpm

4000

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

2400

22

BSM90N-1250

20
18

20

40

7.31

14.16

21.93

Nm/amp

0.853

1.65

2.56

Vpk/krpm

72.8

141.3

218.9

Vrms/krpm

51.5

99.9

154.8

Resistance

ohms

1.24

4.33

10.66

Inductance
Mechanical
Inertia

mH

4.15

17.6

43.5

Voltage constant

200

20

180

18
10
12
14
16
TORQUE (Nm)

lb-in-s

0.003

0.003

0.003

Kg-cm

3.389

3.389

3.389

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

18/8.2

18/8.2

18/8.2

Maximum speed

2
0

20

40

60

US

US

DC B

DC B

650 V

565 V

US

US

DC B

DC B

320 V

160 V

TORQUE (lb-in.)
80
100 120 140

10

160

12

14

BSM90N-1150

CURRENT (Amps)
6
8

Continuous stall torque

lb-in/amp

BSM90N-1150

General

24

3
2
SPEED (rpm) x 1000

Model number

22

60

10
12
14
16
TORQUE (Nm)

180
160

20

25
TORQUE (lb-in.)
80
100 120 140

CURRENT (Amps)
15
10
5

BSM90N-1150

U
DC B
320 V

U
DC B
160 V

BSM90N-175

200

24

BSM90N-175

2
3
SPEED (rpm) x 1000

22

200

20
18
10
12
14
16
TORQUE (Nm)
8
6

60

2
0

20

40

2
0

160
TORQUE (lb-in.)
80
100 120 140

180

7
3

BUS

BUS

BUS

BUS

VDC

VDC

VDC
DC

V
160

650

565

320

CURRENT (Amps)
4
5
6

BSM90N-1250

24

BSM90N-1250

1
2
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 17

AC servo motors

BSM N-series performance curves


1

40
35

350

BSM90N-275

30
20
25
TORQUE (Nm)
15
10

100

50
0

2
3
SPEED (rpm) x 1000

40

350

BSM90N-2150

lb-in

88

88

88

Nm

10

10

10

Continuous current

amps

11.6

6.15

4.19

Peak torque

lb-in

354

354

354

Nm

40

40

40

Peak current

amps

41.8

22.1

15

Thermal resistance

C/watt

1.15

1.15

1.15

Thermal time constant

Min

49

49

49

Mechanical time constant

msec

0.36

0.38

0.36

Electrical time constant

msec

5.1

5.4

5.7

Rated speed @ 300 volts

rpm

4000

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

2400

Continuous stall torque

8.43

15.9

23.4

Nm/amp

0.954

1.8

2.65

Vpk/krpm

81.5

154.5

226.7

Vrms/krpm

57.6

109.3

160.3

Resistance

ohms

0.523

1.97

3.94

Inductance
Mechanical
Inertia

mH

2.66

10.5

22.5

20
25
TORQUE (Nm)

lb-in-s

0.0056

0.0056

0.0056

Kg-cm

6.327

6.327

6.327

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

28/12.7

28/12.7

28/12.7

10

100

50
0

2
3
SPEED (rpm) x 1000

350

20
25
TORQUE (Nm)
15
10
5
0

100
50

TORQUE (lb-in.)
150
200
0

CURRENT (Amps)
6
8
10
2
0

C BUS

DC BU

565 V

D
650 V

DC BU

320 V

DC BU

160 V

250

30

12

300

35

14

40

BSM90N-2250

BSM90N-2250

1
2
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 80%.

18 ABB | Motors and Generators | AC Servo motors

BSM90N-2250 1

lb-in/amp

15

TORQUE (lb-in.)
150
200

General

250

30

300

35

20

C BUS

C BUS

650 VD

565 VD

C BUS

C BUS

320 VD

160 VD

CURRENT (Amps)
10
15

BSM90N-275 1

Voltage constant

BSM90N-2150
BSM90N-2150

Model number

250
TORQUE (lb-in.)
150
200

BUS

BUS

10

320 VDC

160 VDC

CURRENT (Amps)
20

30

300

40

BSM90N-275

AC servo motors

BSM N-series performance curves


1

BSM90N-375

50

13.3

30
35
25
TORQUE (Nm)

Continuous current

amps

19.01

8.64

5.59

Peak torque

lb-in

471

471

471

Nm

53.2

53.2

53.2

Peak current

amps

68.47

31.1

20.1

20

45

117

13.3

Thermal resistance

C/watt

1.14

1.14

1.14

15

40

117

Thermal time constant

Min

59

59

59

Mechanical time constant

msec

0.32

0.33

0.32

Electrical time constant

msec

2.8

5.4

5.5

Rated speed @ 300 volts

rpm

4000

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

2400

Continuous stall torque

lb-in/amp

6.8

15.07

23.4

Nm/amp

0.77

1.7

2.64

Vpk/krpm

65.7

145.6

226.3

Vrms/krpm

46.5

103

160.1

Resistance

ohms

0.2075

1.02

2.39

Inductance
Mechanical
Inertia

mH

1.257

5.53

13.18

Voltage constant

450

lb-in-s

0.0082

0.0082

0.0082

Kg-cm

9.264

9.264

9.264

50
45
565 VDC

650 VDC

BUS

BUS

BUS

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

38/17.3

38/17.3

38/17.3

5
0

50

10

100

15

150

20

320 VDC

BUS

30
35
25
TORQUE (Nm)

40

350
160 VDC

TORQUE (lb-in.)
200
250
300

General
13.3

400

30
25

BSM90N-3250

117

BSM90N-3150

CURRENT (Amps)
15
20

Nm

BSM90N-3150

10

BSM90N-3150

10
4

50

2
3
SPEED (rpm) x 1000

BSM90N-375

400
350

50
0

Model number
lb-in

10

100

150

CURRENT (Amps)
30
40

320 VDC BU

20

160 VDC BU

TORQUE (lb-in.)
200
250
300

60

450

BSM90N-375

2
3
SPEED (rpm) x 1000

BSM90N-3250

50

450

45
20
15
10

150
100

50
0

30
35
25
TORQUE (Nm)

40

350
TORQUE (lb-in.)
200
250
300

5
0

C BUS
650 VD
C BUS

565 VD

C BU
320 VD

C BUS

160 VD

CURRENT (Amps)
10

15

400

20

BSM90N-3250

0
1

1
2
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 80%.

AC Servo motors | Motors and Generators | ABB 19

AC servo motors

BSM N-series performance curves


1
500

BSM100N-1150
BSM100N-1150
30

50

Model number

400

30
TORQUE (Nm)
20
10

100
0

5
0

lb-in

123.9

123.9

203.5

Nm

14

14

23

Continuous current

amps

9.4

5.9

15.5

Peak torque

lb-in

495.6

495.6

814.2

Nm

56

56

92

Peak current

amps

34

21.2

55.8

Thermal resistance

C/watt

1.05

1.05

Thermal time constant

Min

58

58

67

Mechanical time constant

msec

0.47

0.46

0.33

Electrical time constant

msec

7.2

7.4

8.3

Rated speed @ 300 volts

rpm

2000

1200

2000

Rated speed @160 volts


Electrical
Torque constant

rpm

1000

640

1000

lb-in/amp

14.5

23.3

14.5

Nm/amp

1.64

2.6

1.64

Vpk/krpm

140.4

225.3

140.8

Vrms/krpm

99.3

159.4

99.6

Resistance

ohms

0.91

2.25

0.4

Inductance
Mechanical
Inertia

mH

6.6

17.5

3.3

Voltage constant

30
TORQUE (Nm)

10

100

20

DC BU

650 V

DC BU

565 V

DC BU

320 V

DC BU

TORQUE (lb-in.)
200
300

40

15

400

50

20

500

BSM100N-1250

160 V

CURRENT (Amps)
10

BSM100N-2150

40

25
TORQUE (lb-in.)
200
300

10

CURRENT (Amps)
15
20

C BUS

C BUS

320 VD

160 VD

1
2
SPEED (rpm) x 1000

BSM100N-1250

BSM100N-1250

Continuous stall torque

1
2
SPEED (rpm) x 1000

BSM100N-2150

70
40
50
60
TORQUE (Nm)

10

10

20

200

30

600
TORQUE (lb-in.)
400

BUS

40

320 VDC

BUS

CURRENT (Amps)
20
30

80

50

90

800

BSM100N-2150

160 VDC

BSM100N-1150

General

1
2
SPEED (rpm) x 1000

20 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.012

0.012

0.0196

Kg-cm

13.558

13.558

22.145

Maximum speed

rpm

4,000

4,000

4,000

Number of motor poles

Weight lbs/Kg

35/16

35/16

49/22.3

AC servo motors

BSM N-series performance curves


1

34

Continuous current

amps

9.9

21

14.7

Peak torque

lb-in

814.2

1203.6

1203.6

Nm

92

136

136

Peak current

amps

35.8

75.8

53.1

Thermal resistance

C/watt

0.7

0.7

Thermal time constant

Min

67

76

76

Mechanical time constant

msec

0.3

0.24

0.29

Electrical time constant

msec

9.4

10.9

9.7

Rated speed @ 300 volts

rpm

1200

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

2400

lb-in/amp

22.6

15.8

22.6

Nm/amp

2.56

1.79

2.56

Vpk/krpm

219

153.1

218.8

Vrms/krpm

154.9

108.3

154.7

1200

Resistance

ohms

0.87

0.25

0.61

Inductance
Mechanical
Inertia

mH

8.25

2.7

5.8

1000

90

300

34

650 VDC

565 VDC

320 VDC

20

200

10

10

30

BUS

BUS

BUS

40
50
60
TORQUE (Nm)

600

70

300

BUS

1
2
SPEED (rpm) x 1000

120

400

CON

T WIT

60
80
TORQUE (Nm)

OWE

R CO

lb-in-s

0.0196

0.0273

0.0273

Kg-cm

22.145

30.844

30.844

Maximum speed

rpm

4,000

4,000

4,000

Number of motor poles

Weight lbs/Kg

49/22.3

63/28.6

63/28.6

OLIN
G

20

200

20

H BL

2400

40

TORQUE (lb-in.)
600
800

CURRENT (Amps)
30
40
50

100

60

70

Voltage constant

320 VDC BU

160 VDC BU

10

BSM100N-3250 1

203.5

BSM100N-3150
BSM100N-3150

23

Continuous stall torque

BSM100N-3150

lb-in

TORQUE (lb-in.)
400

25

General

BSM100N-2250

Nm

160 VDC

CURRENT (Amps)
15
20

Model number

80

800

BSM100N-2250

30

35

BSM100N-2250

1
2
SPEED (rpm) x 1000

BSM100N-3250

100
60
80
TORQUE (Nm)

R CO

OLIN
G

20

400
200
0

OWE

40

TORQUE (lb-in.)
600
800

10

BUS

H BL

BUS

565 VDC

T WIT

650 VDC

BUS

BUS

CON

320 VDC

160 VDC

CURRENT (Amps)
20
30

40

1000

120

50

1200

BSM100N-3250

1
2
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 60%.

AC Servo motors | Motors and Generators | ABB 21

AC servo motors

BSM N-series performance curves


1

BSM100N-4150

160
140
120

1200

H BL

80
100
TORQUE (Nm)
60

OWE

R CO

OLIN
G

20

200
0

10
0

40

T WIT

400

70
CURRENT (Amps)
40
50
60

1000

CON

20

30

320 VDC BU

160 VDC BU

TORQUE (lb-in.)
600
800

80

90

1400

BSM100N-4150

1
2
SPEED (rpm) x 1000

Model number

160
140
120

1400
1200

Continuous stall torque

354

354

Nm

40

40

Continuous current

amps

26.9

16.8

Peak torque

lb-in

1416

1416

Nm

160

160

Peak current

amps

97.1

60.7

Thermal resistance

C/watt

0.66

0.66

Thermal time constant

Min

85

85

Mechanical time constant

msec

0.26

0.26

Electrical time constant

msec

10.3

10.5

Rated speed @ 300 volts

rpm

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm
14.5

23.2

Nm/amp

1.64

2.63

Vpk/krpm

140.7

225.1

Vrms/krpm

99.5

159.2

Resistance

ohms

0.18

0.46

Inductance
Mechanical
Inertia

mH

1.867

4.86

lb-in-s

0.0349

0.0349

Kg-cm

39.431

39.431

Maximum speed

rpm

4,000

4,000

Number of motor poles

Weight lbs/Kg

77/35

77/35

20
0

1
2
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 60%.

22 ABB | Motors and Generators | AC Servo motors

2400

lb-in/amp

40

OLIN
G

BSM100N-4250

lb-in

60

R CO

200

400

OWE

80
100
TORQUE (Nm)

1000

60

TORQUE (lb-in.)
600
800

20
10
0

H BL

T WIT

650 VDC BU

565 VDC BU

S
CON

320 VDC BU

160 VDC BU

CURRENT (Amps)
30
40

50

BSM100N-4250

General

Voltage constant

BSM100N-4250

BSM100N-4150

AC servo motors

Brushless servo C-series


The BSM C series of servo motors provide higher inertia in an economical package. These
motors have a reliable magnetic design, and are used in applications needing higher inertial
matching. These rugged motors provide peak torques equal to three times continuous, thus
enabling rapid acceleration for the higher inertial demanding applications. Besides a wide
variety of feedback devices, other options such as brakes, cooling to extend performance,
mounting, shaft, and electrical windings are available for your application needs. We also have
stocked motors for immediate delivery for your application needs.

BSM80

Size
mm
89

in
3.5

Torque range
lb-in
10-38

Nm
1.2-4.3

BSM90

120

4.7

23-69

2.6-7.8

BSM100

146

5.7

44-265

5-30

BSM132

244

9.6

469-1185

53-134

Motor family

Variety of feedback options:


Resolver
Incremental/Absolute Encoders
Hall sensors

Stock and custom shafts and mountings.


Rugged industrial construction quality in the design
IEC and NEMA
Design interchangeable with N-Series versatility for machine designs

High continuous
rated operating
temperature
Over temperature
protective thermal
switch
Proven reliable bearings
4 times longer bearing life

O-rings for
moisture and
dust resistance
Rugged design
for rugged
environments
- quality in the
design.

Higher rotor inertia for matching heavier


machine inertial loads.

Rugged construction
Sealed to IP54
With shaft oil seal sealed to IP55
95% RH Non-Condensing
1000 m (3300 Feet) without derate

Optional holding
brakes

High voltage insulation


Windings potted for
additional voltage
protection - for improved
reliability and improved heat
transfer

Optional shaft seal

Optional forced air cooling on some models - to extend torque capability for additional motor performance.
Typical BSM 90/100 series shown

AC Servo motors | Motors and Generators | ABB 23

AC servo motors
BSM C-series

The BSM C-series has as standard, a higher inertia - thus providing an excellent match for
equipment requiring higher inertial matching for the machine. This series provides continuous
stall capability ranging from 10 lb-In (1.2 Nm) to 1185 lb-In (134 Nm). Peak torques are
typically three times continuous. The BSM C-series provides up to 50% more torque in a
smaller size (2 inches/50 mm shorter) compared to previous models. The C-series provides an
economical package best used in applications with higher load inertias.

AC servo motors - C-series


Continuous stall torque
Nm

Continuous stall
amps

Speed RPM
@ 320V 1

Motor
number 2

Motor inertia

Lb-In

Lb-in-S 2

Kg - cm 2

10.6

1.2

2.7

6000

BSM80C-150AX

0.0016

1.81

1.9

4000

BSM80C-175AX

5.2

6000

BSM80C-250AX

0.0033

3.73

3.2

4000

BSM80C-275AX

21.2

2.4

1.82

2000

BSM80C-2150AX

23.0

2.6

2.1

2000

BSM90C-1150AX

0.0039

4.4

31.8

3.6

7.8

6000

BSM80C-350AX

0.0049

5.61

6.3

4000

BSM80C-375AX

3.2

2000

BSM80C-3150AX

6.3

4000

BSM80C-475AX

0.0066

7.45

3.1

2000

BSM80C-4150AX

4.0

2400

BSM100C-1150AX

0.0149

16.82

2.3

1200

BSM100C-1250AX

9.0

4000

BSM90C-275AX

0.0078

8.81

4.7

2000

BSM90C-2150AX

2.5

1200

BSM90C-2250AX

12.0

4000

BSM90C-375AX

0.0117

13.2

6.0

2000

BSM90C-3150AX

3.4

1200

BSM90C-3250AX

8.0

2400

BSM100C-2150AX

0.0299

33.7

4.9

1200

BSM100C-2250AX

11.4

2400

BSM100C-3150AX

0.0448

50.6

6.9

1200

BSM100C-3250AX

16.8

2400

BSM100C-4150AX

0.0598

67.5

10.6

1200

BSM100C-4250AX

21.0

2400

BSM100C-5150AX

0.0747

84.4

13.0

1200

BSM100C-5250AX

24.0

2000

BSM100C-6150AX

0.0897

101.2

14.1

1200

BSM100C-6250AX

38.0
44.3
46.0

69.0

88.5
125.7
177.0
221.3
265.5

4.3
5.0
5.2

7.8

10.0
14.2
20.0
25.0
30.0

469

53

37

1800

BSM132C-3200AX

0.233

262

619

70

43

1800

BSM132C-4200AX

0.287

324

770

87

50

1800

BSM132C-5200AX

0.345

389

929

105

52

1800

BSM132C-6200AX

0.392

443

1008

114

72

1800

BSM132C-7200AX

0.448

506

1097

124

74

1800

BSM132C-8200AX

0.513

579

1185

134

79

1800

BSM132C-9200AX

0.57

644

Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded.
2
For X callouts, see motor ID matrix under engineering information.

24 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM C-series performance curves


BSM80C-150
7

BSM80C-150

30

Model number

BSM80C-150

BSM80C-175

BSM80C-250

lb-in

10.6

10.6

21.2

Nm

1.2

1.2

2.4

Continuous current

amps

2.75

1.93

5.2

Peak torque

lb-in

31.9

31.9

63.7

Nm

3.6

3.6

7.2

Peak current

amps

4.9

13.3

Thermal resistance

C/watt

1.33

1.33

1.15

Thermal time constant

Min

19

19

23

Mechanical time constant

msec

5.95

5.96

3.59

Electrical time constant

msec

1.63

1.65

2.79

Rated speed @ 300 volts

rpm

6000

4000

6000

Rated speed @160 volts


Electrical
Torque constant

rpm

3200

2130

3200

lb-in/amp

4.5

6.5

4.8

Nm/amp

0.51

0.73

0.54

Vpk/krpm

43.7

62.5

46.2

Vrms/krpm

30.9

44.2

32.7

Resistance

ohms

8.6

17.6

2.8

Inductance
Mechanical
Inertia

mH

14

29.1

7.8

lb-in-s 2

0.0016

0.0016

0.0033

Kg-cm 2

1.81

1.81

3.73

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

9/4.1

9/4.1

10/4.5

General

2
TORQUE (Nm)

TORQUE (lb-in.)
20

320

160

10

US

US

CB
VD

CB
VD

CURRENT (Amps)
3
4

Continuous stall torque

3
2
4
5
SPEED (rpm) x 1000

Voltage constant

BSM80C-175

2
TORQUE (Nm)

TORQUE (lb-in.)
20

3
2

BU

BU

10

DC

DC

0V

0V

32

16

CURRENT (Amps)

30

BSM80C-175

2
3
SPEED (rpm) x 1000

BSM80C-250

3
4
TORQUE (Nm)

TORQUE (lb-in.)
30
40

10
0

2
0

20

US

BUS

DC B

VDC

V
320

160

CURRENT (Amps)
6
8

50

10

60

12

BSM80C-250

3
2
4
5
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 25

AC servo motors

BSM C-series performance curves


BSM80C-275

BSM80C-2150

BSM80C-350

lb-in

21.2

21.2

31.9

Nm

2.4

2.4

3.6

Continuous current

amps

3.24

1.82

7.8

3
4
TORQUE (Nm)

Peak torque

lb-in

63.7

63.7

95.6

Nm

7.2

7.2

10.8

Peak current

amps

8.3

4.3

19.3

Thermal resistance

C/watt

1.15

1.15

Thermal time constant

Min

23

23

28

Mechanical time constant

msec

3.54

3.59

2.63

Electrical time constant

msec

2.63

2.81

3.02

Rated speed @ 300 volts

rpm

4000

2000

6000

Rated speed @ 600 volts


Electrical
Torque constant

rpm

8000

4000

lb-in/amp

7.7

14.5

4.8

Nm/amp

0.87

1.64

0.54

Vpk/krpm

74.5

140.4

46.2

Vrms/krpm

52.7

99.3

32.7

Resistance

ohms

7.2

26.6

1.39

mH

18.9

73.3

4.2

Inductance
Mechanical
Inertia

BSM80C-275

60

Model number
Continuous stall torque

TORQUE (lb-in.)
30
40

320

160

10

20

BUS
VDC

BUS
VDC

CURRENT (Amps)
4
5

50

General

2
3
SPEED (rpm) x 1000

Voltage constant

60

3
4
TORQUE (Nm)

TORQUE (lb-in.)
30
40

650

320

VD

1
0

10

20

US

BUS

CB

VDC

CURRENT (Amps)
2

50

BSM80C-2150
BSM80C-2150

2
3
SPEED (rpm) x 1000

BSM80C-350

10

90

9
8
5
6
7
TORQUE (Nm)
2
1
0

10
0

20

30

70

80

14

TORQUE (lb-in.)
40
50
60

DC BU

320 V

DC BU
160 V

CURRENT (Amps)
8
10
12

16

18

BSM80C-350

BSM80C-275

3
2
4
5
SPEED (rpm) x 1000

26 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.0033

0.0033

0.00497

Kg-cm

3.73

3.73

5.53

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

10/4.5

10/4.5

11/5.0

AC servo motors

BSM C-series performance curves


BSM80C-375

BSM80C-3150

BSM80C-475

lb-in

31.9

31.9

38.1

Nm

3.6

3.6

4.3

Continuous current

amps

6.29

3.2

6.3

Peak torque

lb-in

95.6

95.6

114.2

Nm

10.8

10.8

12.9

Peak current

amps

16

8.1

17

Thermal resistance

C/watt

Thermal time constant

Min

28

28

32

Mechanical time constant

msec

2.7

2.7

2.42

Electrical time constant

msec

3.73

3.69

3.16

Rated speed @ 300 volts

rpm

4000

2000

4000

Rated speed @ 600 volts


Electrical
Torque constant

rpm

8000

4000

8000

lb-in/amp

11.8

6.7

Nm/amp

0.67

1.33

0.76

Vpk/krpm

57.5

113.8

65.05

Vrms/krpm

40.7

80.5

46

Resistance

ohms

2.2

8.9

1.95

Inductance
Mechanical
Inertia

mH

8.2

32.8

10

BSM80C-375

90

16

BSM80C-375
9
8
320

10
0

20

30

BUS
VDC

BUS
VDC

5
6
7
TORQUE (Nm)

12

80
TORQUE (lb-in.)
40
50
60

Continuous stall torque

160

CURRENT (Amps)
8
10

70

14

General

2
3
SPEED (rpm) x 1000

Voltage constant

BSM80C-3150

8
6
TORQUE (Nm)

70

lb-in-s

0.00497

0.00497

0.0066

Kg-cm

5.53

5.53

7.45

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

11/5.0

11/5.0

16/7.2

Maximum speed

10
0

2
0

1
0

20

30

US

US

US

DC B

DC B

DC B

650 V

565 V

TORQUE (lb-in.)
40
50
60

80

10

90

BSM80C-3150

320 V

CURRENT (Amps)
4
5

Model number

3
2
4
5
SPEED (rpm) x 1000

12

110

11
10
9
6
7
8
TORQUE (Nm)
2
0

10
0

20

30

40

80
TORQUE (lb-in.)
50
60
70

90

12
6

US

DC B

320 V

C BU

D
160 V

CURRENT (Amps)
8
10

14

100

16

13

BSM80C-475
BSM80C-475

2
3
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 27

AC servo motors

BSM C-series performance curves


BSM80C-4150

BSM90C-275

lb-in

38.1

23

46

Nm

4.3

2.6

5.2

Continuous current

amps

3.17

2.15

Peak torque

lb-in

114.2

69

138.1

Nm

12.9

7.8

15.6

Peak current

amps

8.1

5.47

23

Thermal resistance

C/watt

1.6

0.9

Thermal time constant

Min

32

35

45

Mechanical time constant

msec

2.03

2.52

Electrical time constant

msec

3.93

2.4

3.56

13

BSM90C-1150

Rated speed @ 300 volts

rpm

2000

2000

4000

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

4000

8000

lb-in/amp

14.1

12.6

Nm/amp

1.59

1.42

0.68

Vpk/krpm

136.5

121.8

57.9

Vrms/krpm

96.5

86.1

41.0

Resistance

ohms

11.5

1.04

Inductance
Mechanical
Inertia

mH

27.5

27.6

3.7

11

General

10

12

BSM80C-4150

110

Model number
Continuous stall torque

9
6
7
8
TORQUE (Nm)

TORQUE (lb-in.)
40
50
60
70
0

10

20

30

3
2

C BUS
650 VD

C BUS
565 VD

C BUS
320 VD

CURRENT (Amps)
4
5

80

90

100

BSM80C-4150

2
3
SPEED (rpm) x 1000

Voltage constant

BSM90C-1150

4
5
TORQUE (Nm)

50

1
0

10

20

TORQUE (lb-in.)
30
40

US

US

DC B

DC B

650 V

565 V

US

DC B

320 V

CURRENT (Amps)
3

60

BSM90C-1150

2
3
4
SPEED (rpm) x 1000

BSM90C-275

120
TORQUE (lb-in.)
60
80

20

40

C BUS

C BUS

320 VD

160 VD

TORQUE (Nm)

10

100

20
CURRENT (Amps)
10
15

15

BSM90C-275

2
3
4
SPEED (rpm) x 1000

28 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.0066

0.0039

0.0078

Kg-cm

7.45

4.4

8.81

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

16/7.2

17/7.7

23/10.5

AC servo motors

BSM C-series performance curves


BSM90C-2150

BSM90C-2250

BSM90C-375

lb-in

46

46

69

Nm

5.2

5.2

7.8

Continuous current

amps

4.78

2.51

12

9
TORQUE (Nm)

Peak torque

lb-in

138.1

138.1

207.1

Nm

15.6

15.6

23.4

Peak current

amps

12.2

6.4

30.8

Thermal resistance

C/watt

0.9

0.9

0.87

Thermal time constant

Min

45

45

55

Mechanical time constant

msec

2.32

2.38

1.59

Electrical time constant

msec

2.96

3.29

3.84

Rated speed @ 300 volts

rpm

2000

1200

4000

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

2400

8000

lb-in/amp

12.2

21.6

6.7

Nm/amp

1.38

2.44

0.76

Vpk/krpm

118.8

208.6

64.9

Vrms/krpm

84

147.5

45.9

15

Resistance

ohms

16

0.69

Inductance
Mechanical
Inertia

mH

14.8

52.7

2.65

15

BSM90C-2150

12

12

BSM90C-2150
Model number
Continuous stall torque

BUS

BUS

20
0

40

TORQUE (lb-in.)
60
80

DC
650 V

DC
320 V

CURRENT (Amps)

100

12

10

120

General

2
3
4
SPEED (rpm) x 1000

Voltage constant

BSM90C-2250

0.0078

0.0078

0.0117

Kg-cm

8.81

8.81

13.21

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

23/10.5

23/10.5

30/13.6

20
0

1
0

40

BUS

BUS

BUS

9
TORQUE (Nm)

lb-in-s

VDC

VDC

VDC

TORQUE (lb-in.)
60
80

565

650

320

CURRENT (Amps)
3
4

100

120

BSM90C-2250

1
2
SPEED (rpm) x 1000

BSM90C-375
200

20
10
15
TORQUE (Nm)

160
TORQUE (lb-in.)
80
100 120 140

60

20

40

10

C BUS

320 VD

C BUS

160 VD

CURRENT (Amps)
15
20

25

180

30

BSM90C-375

2
3
4
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 29

AC servo motors

BSM C-series performance curves


BSM90C-3150
200

BSM90C-3250

BSM90C-4150

lb-in

69

69

92.0

Nm

7.8

7.8

10.4

Continuous current

amps

3.45

7.69

Peak torque

lb-in

207.1

207.1

276.1

Nm

23.4

23.4

31.2

Peak current

amps

15.4

8.8

20.8

Thermal resistance

C/watt

0.87

0.87

0.45

Thermal time constant

Min

55

55

57

Mechanical time constant

msec

1.55

1.84

2.00

Electrical time constant

msec

4.22

3.32

4.44

Rated speed @ 300 volts

rpm

2000

1200

2000

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4000

2400

4000

lb-in/amp

13.4

23.5

13.3

Nm/amp

1.52

2.65

1.50

Vpk/krpm

129.8

227.1

128

Vrms/krpm

91.8

160.6

90.8

Resistance

ohms

2.7

9.77

1.5

Inductance
Mechanical
Inertia

mH

11.4

32.4

6.6

20
10
15
TORQUE (Nm)

160
TORQUE (lb-in.)
80
100 120 140

20

C BUS
650 VD

C BUS
565 VD

Continuous stall torque

C BUS
320 VD

CURRENT (Amps)
6
8
10

12

14

BSM90C-3150

60

General

40

Model number

2
3
4
SPEED (rpm) x 1000

Voltage constant

BSM90C-3250

20
10
15
TORQUE (Nm)

160
TORQUE (lb-in.)
80
100 120 140

US

20
0

1
0

40

60

US

US

DC B

DC B

DC B

650 V

565 V

320 V

CURRENT (Amps)
4
5
6

180

200

BSM90C-3250

1
2
SPEED (rpm) x 1000

15
20
TORQUE (Nm)
10
0

50

200

BUS

TORQUE (lb-in)
100
150

VDC

BUS

15

650

C
320 VD

CURRENT (Amps)
10

25

250

30

20

BSM90C-4150

180

BSM90C-3150

3
2
SPEED (rpm) x 1000

30 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.0117

0.0117

0.0156

Kg-cm

13.21

13.21

17.67

Maximum speed

rpm

10,000

10,000

7000

Number of motor poles

Weight lbs/Kg

30/13.6

30/13.6

36/16.3

AC servo motors

BSM C-series performance curves


BSM100C-1150
10

15

BSM100C-1150
12

120

6
9
TORQUE (Nm)

TORQUE (lb-in.)
60
80

100

20

40

DC BU

CURRENT (Amps)
4
6

650 V

DC BU

2
3
4
SPEED (rpm) x 1000

BSM100C-1250

BSM100C-2150

Continuous

lb-in

44.3

44.3

88.5

stall torque

Nm

10

Continuous current

amps

4.01

2.3

8.02

Peak torque

lb-in

132.8

132.8

265.5

Nm

15

15

30

Peak current

amps

10.2

5.8

20.4

Thermal resistance

C/watt

1.04

1.04

0.84

Thermal time constant

Min

47

47

54

Mechanical time constant

msec

4.12

3.71

2.54

Electrical time constant

msec

3.69

4.12

5.13

Rated speed @ 300 volts

rpm

2400

1200

2400

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4800

2400

4800

lb-in/amp

12.9

22.7

12.9

Nm/amp

1.46

2.57

1.46

Vpk/krpm

125

219.9

125

Vrms/krpm

88.4

155.5

88.4

Resistance

ohms

5.2

14.5

1.6

Inductance
Mechanical
Inertia

mH

19.2

59.8

8.2

Voltage constant

VDC

VDC

VDC

BUS

lb-in-s

0.0149

0.0149

0.02991

Kg-cm

16.82

16.82

33.77

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

30/13.6

30/13.6

39/17.7

20
0

1
0

40

BUS

BUS

6
9
TORQUE (Nm)

650

565

320

TORQUE (lb-in.)
60
80

100

12

120

BSM100C-1250

15

BSM100C-1250

CURRENT (Amps)
3

BSM100C-1150

General

320 V

Model number

1
2
SPEED (rpm) x 1000

15
20
TORQUE (Nm)

200

5
0

50

10

BUS

BUS

BUS

TORQUE (lb-in.)
100
150

650 VDC

565 VDC

320 VDC

CURRENT (Amps)
10

15

25

250

20

BSM100C-2150

30

BSM100C-2150

2
3
4
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 31

AC servo motors

BSM C-series performance curves

25

12

15
20
TORQUE (Nm)
0

50

10

10

200
TORQUE (lb-in.)
100
150

BUS

BUS

BUS

CURRENT (Amps)
6
8

DC
565 V

DC
650 V

DC
320 V

1
2
SPEED (rpm) x 1000

2
3
4
SPEED (rpm) x 1000

BSM100C-3250

40
20
25
TORQUE (Nm)

30

35

350

15

300

5
0

50
0

10

100

BUS

BUS

BUS

14

565 VDC

650 VDC

320 VDC

TORQUE (lb-in.)
150
200
250

16

BSM100C-3250

CURRENT (Amps)
8
10
12

BSM100C-2250

BSM100C-3150

BSM100C-3250

lb-in

88.5

125.7

125.7

Nm

10

14.2

14.2

Continuous current

amps

4.97

11.4

6.9

Peak torque

lb-in

265.5

377

377

Nm

30

42.6

42.6

Peak current

amps

12.7

29

17.7

Thermal resistance

C/watt

0.84

0.8

0.8

Thermal time constant

Min

54

62

62

Mechanical time constant

msec

2.56

1.94

Electrical time constant

msec

7.62

7.86

Rated speed @ 300 volts

rpm

1200

2400

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

2400

4800

2400

lb-in/amp

20.9

12.9

21.2

Nm/amp

2.36

1.46

2.4

Vpk/krpm

201.9

125

205.3

Vrms/krpm

142.8

88.4

145.2

Resistance

ohms

4.2

0.84

2.2

Inductance
Mechanical
Inertia

mH

25.2

6.4

17.3

General
Continuous stall torque

30
20
25
TORQUE (Nm)
5
0

50

10

100

10

15

TORQUE (lb-in.)
150
200
250

650 VDC BU

565 VDC BU

320 VDC BU

CURRENT (Amps)
15
20

300

35

25

350

40

BSM100C-3150

Model number

Voltage constant

BSM100C-3150

250

BSM100C-2250

30

BSM100C-2250

1
2
SPEED (rpm) x 1000

32 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.02991

0.04487

0.04487

Kg-cm

33.77

50.66

50.66

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

39/17.7

50/22.7

50/22.7

AC servo motors

BSM C-series performance curves

BSM100C-4250

BSM100C-5150

lb-in

177

177

221.3

Nm

20

20

25

Continuous current

amps

16.8

10.6

21

Peak torque

lb-in

531

531

663.8

Nm

60

60

75

Peak current

amps

42.9

26.9

53.6

Thermal resistance

C/watt

0.53

0.53

0.48

Thermal time constant

Min

70

70

77

Mechanical time constant

msec

2.06

1.8

Electrical time constant

msec

7.54

7.47

8.54

Rated speed @ 300 volts

rpm

2400

1200

2400

Rated speed @ 600 volts


Electrical
Torque constant

rpm

4800

2400

4000

lb-in/amp

12.3

19.6

12.3

Nm/amp

1.39

2.22

1.39

Vpk/krpm

118.9

189.9

118.9

Vrms/krpm

84.1

134.3

84.1

60

Resistance

ohms

0.57

1.5

0.41

Inductance
Mechanical
Inertia

mH

4.3

11.2

3.5

50

30
40
TORQUE (Nm)

400

10
0

100

10

20

TORQUE (lb-in.)
200
300

BU
650 VDC

BU
565 VDC

BU
320 VDC

CURRENT (Amps)
20

30

50

40

BSM100C-4150

500

BSM100C-4150

60

BSM100C-4150

2
3
4
SPEED (rpm) x 1000

500

30
40
TORQUE (Nm)

400

Continuous stall torque

lb-in-s

0.05982

0.05982

0.07478

Kg-cm

67.54

67.54

84.43

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

59/26.8

59/26.8

70/31.8

10

20

Maximum speed

100
0

TORQUE (lb-in.)
200
300

25
20
CURRENT (Amps)
10
15

C BUS

C BUS

650 VD

565 VD

C BUS

320 VD

General

Voltage constant

BSM100C-4250

BSM100C-4250

Model number

1
2
SPEED (rpm) x 1000

BSM100C-5150

70
60

600

30
40
50
TORQUE (Nm)

500
TORQUE (lb-in.)
300
400

BLOWER CO

OLING

20
0

10

100
0

10

200

40

565 VDC BU

S
CONT WITH

650 VDC BU

320 VDC BU

CURRENT (Amps)
20
30

50

BSM100C-5150

0
1

2
3
4
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 60%.

AC Servo motors | Motors and Generators | ABB 33

AC servo motors

BSM C-series performance curves


BSM100C-5250
600

30
40
50
TORQUE (Nm)

500

20

200

WER COOLING

10

100

TORQUE (lb-in.)
300
400

25
CURRENT (Amps)
15
20

10
5

BUS

BUS

BUS

650 VDC

565 VDC

320 VDC
CONT WITH BLO

1
2
SPEED (rpm) x 1000

90
70

BLOWER CO

OLING

2
3
4
SPEED (rpm) x 1000

265.5

265.5

30

30

Continuous current

amps

13

24

14.1

Peak torque

lb-in

663.8

796.5

796.5

Nm

75

90

90

Peak current

amps

33.1

61.3

36

Thermal resistance

C/watt

0.48

0.34

0.34

Thermal time constant

Min

77

85

85

Mechanical time constant

msec

1.77

2.15

1.96

Electrical time constant

msec

8.6

5.78

Rated speed @ 300 volts

rpm

1200

2000

1200

Rated speed @ 600 volts


Electrical
Torque constant

rpm

2400

4000

2400

lb-in/amp

20

12.9

22.1

Nm/amp

2.26

1.46

2.5

Vpk/krpm

193.4

125

213.9

Vrms/krpm

136.8

88.4

151.3

Resistance

ohms

1.07

0.37

1.2

Inductance
Mechanical
Inertia

mH

9.2

2.6

lb-in-s

0.07478

0.0897

0.0897

Kg-cm

84.43

101.27

101.27

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

70/31.8

81/36.8

81/36.8

CONT WITH BLO

30

WER COOLING

10

20

200
100
0

90
80
40
50
60
TORQUE (Nm)

TORQUE (lb-in.)
300
400
500

70

700

25

600

30

35

BUS

BUS

BUS

CURRENT (Amps)
15
20

565 VDC

650 VDC

320 VDC

10

BSM100C-6250

25

10
1

BSM100C-6250

221.3

BSM100C-6250

BSM100C-6150

Nm

0
0

0
1

lb-in

20

200
100
0

10

BSM100C-5250

30

CONT WITH

40
50
60
TORQUE (Nm)

BUS

TORQUE (lb-in.)
300
400
500

650 VDC

BUS

CURRENT (Amps)
30
40

565 VDC

BUS

20

320 VDC

600

50

700

80

60

BSM100C-6150

Continuous stall torque

Voltage constant

BSM100C-6150

Model number
General

60

30

70

BSM100C-5250

1
2
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 60%.

34 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM C-series performance curves


BSM132C-3200AA

150

1200

LOW

CO

OLIN

200

400

ER

20
0

100
TORQUE (Nm)

HB

50

80

1000

WIT

40

NT

BUS

CO

650 VDC

BUS
325 VDC

CURRENT (Amps)
60

Continuous stall torque

2
3
SPEED (rpm) x 1000

BSM132C-4200AA

469.1

619.5

Nm

53

70

Continuous current

amps

37

43

Peak torque

lb-in

1407

1859

Nm

159

210

Peak current

amps

110

129

Thermal resistance

C/watt

0.25

0.22

Thermal time constant

Min

112

116

Mechanical time constant

msec

1.67

1.66

Electrical time constant

msec

15.31

17.38

Rated speed @ 600 volts

rpm

3500

3500

Rated speed @ 300 volts


Electrical
Torque constant

rpm

1800

1800

lb-in/amp

16

18

Nm/amp

1.8

2.03

Vpk/krpm

154.6

174

Vrms/krpm

109.4

123

Resistance

ohms

0.26

0.21

Inductance
Mechanical
Inertia

mH

3.98

3.65

200
150
100
TORQUE (Nm)

1800
1500

lb-in-s

0.185

0.287

Kg-cm

208.865

324.023

Maximum speed

rpm

5,000

5,000

Number of motor poles

Weight lbs/Kg

119/54.1

123/55.9

CO
OLIN
G

300
0

20
0

50

600

S
CO
NT
WIT
HB
LOW
ER

650 VDC BU

325 VDC BU

TORQUE (lb-in.)
900
1200

120
100

BSM132C-4200

CURRENT (Amps)
60
80

BSM132C-3200AA
lb-in

Voltage constant

BSM132C-4200AA

40

Model number
General

TORQUE (lb-in.)
600
800

100

1400

BSM132C-3200

2
3
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 45%.

AC Servo motors | Motors and Generators | ABB 35

AC servo motors

BSM C-series performance curves


BSM132C-5200AA

200

150

2000
TORQUE (lb-in.)
1000
1500

WIT

HB

LO

WE

RC

OO

LIN
G

50

500

50

NT

100
150
TORQUE (Nm)

S
650 VDC BU

CO

Continuous stall torque

2
3
SPEED (rpm) x 1000

770

929.3

1008.9

87

105

114

Continuous current

amps

58

71

75

Peak torque

lb-in

2310

2788

3027

Nm

261

315

342

Peak current

amps

174

212

225

Thermal resistance

C/watt

0.17

0.17

0.17

Thermal time constant

Min

120

124

128

msec

2.91

2.03

1.22

msec

15.31

25.25

30.46

rpm

1800

1800

1800

rpm

3500

3500

3500

lb-in/amp

16.5

16.5

16.8

Nm/amp

1.87

1.86

1.9

Vpk/krpm

160.3

159.4

162.8

Vrms/krpm

113.3

112.7

115.2

Resistance

ohms

0.26

0.16

0.087

Inductance
Mechanical
Inertia

mH

3.98

3.99

2.65

Mechanical time

Rated speed @ 300


volts
volts
Electrical
Torque constant

BSM132C-6200AA
200

300

BSM132C-6200

WIT

HB

LO

WE

RC

OO

LIN
G

lb-in-s

0.345

0.392

0.448

Kg-cm

389.505

442.568

505.792

Maximum speed

rpm

5,000

5,000

5,000

Number of motor poles

Weight lbs/Kg

148/67.3

172/78.2

191/86.8

400

50

800

NT

200
TORQUE (Nm)

CO

100

2000
TORQUE (lb-in.)
1200
1600

325 VDC BUS

650 VDC BUS

150

2400

Voltage constant

2
3
SPEED (rpm) x 1000

BSM132C-7200AA

2500

300

200

3000

BSM132C-7200

TH

200
TORQUE (Nm)

WI

BL

OW

ER

CO

OL

ING

500

50

1000

NT

100

CO

BUS

BUS

TORQUE (lb-in.)
1500
2000

650 VDC

325 VDC

CURRENT (Amps)
100
150

BSM132C-6200AA 1 BSM132C-7200AA

lb-in

Rated speed @ 600

0
1

Nm

Electrical time constant


1

CURRENT (Amps)
100

BSM132C-5200AA

General

S
325 VDC BU

CURRENT (Amps)
100

Model number

constant

250

BSM132C-5200

2
3
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 45%.

36 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM C-series performance curves


BSM132C-8200AA

2500

300

Model number

TH

BL

OW

CO

OL

ING

500

50

ER

200
TORQUE (Nm)

WI

1000

NT

100

TORQUE (lb-in.)
1500
2000

650 VDC BUS

CO

2
3
SPEED (rpm) x 1000

400

3500

300

3000

BLO

WE

RC

1097.4

1185.9

Nm

124

134

Continuous current

amps

80

88

Peak torque

lb-in

3292

3558

Nm

372

402

Peak current

amps

240

264

Thermal resistance

C/watt

0.17

0.17

Thermal time constant

Min

132

136

Mechanical time constant

msec

1.08

1.18

Electrical time constant

msec

32.86

26.21

Rated speed @ 300 volts

rpm

1800

1800

Rated speed @ 600 volts


Electrical
Torque constant

rpm

3500

3500

lb-in/amp

17.2

16.8

Nm/amp

1.94

1.9

Vpk/krpm

166.3

162.8

Vrms/krpm

117.6

115.2

Resistance

ohms

0.07

0.066

Inductance
Mechanical
Inertia

mH

2.3

1.73

lb-in-s

0.513

0.57

Kg-cm

579.177

643.53

Maximum speed

rpm

5,000

5,000

Number of motor poles

Weight lbs/Kg

210/95.5

229/104.1

OO

LIN
G

500

50

1000

ITH

200
TORQUE (Nm)

TW

BSM132C-9200AA

100

TORQUE (lb-in.)
1500
2000
2500

CON

650 VDC BUS

325 VDC BUS

CURRENT (Amps)
100
150

200

250

BSM132C-9200

lb-in

Voltage constant

BSM132C-9200AA

BSM132C-8200AA

General
Continuous stall torque

325 VDC BUS

CURRENT (Amps)
100
150

200

3000

BSM132C-8200

2
3
SPEED (rpm) x 1000

A blower option is available which will increase the motors continuous stall torque by another 45%.

AC Servo motors | Motors and Generators | ABB 37

AC servo motors

BSM series dimensions - IEC mountings


2.36
[59.9]

BSM50 series

AB

2
CSA

AK

LAJ

U
BB
P

AH

BSM63/80 series

Rotatable
connector

L
Metric style connector

BSM90/100 series
Liquid
Liquid tight
tight strain
strain
1
relief
relief (M25)
(M25)1

AB

AK
U

BB
Rotatable connector

AH

L
Terminal box &
metric style connector

BSM132 series

AH
AJ
AK
U
L
Terminal box &
metric style connector

Note:

BB

AH

M25 Strain Relief is used on all BSM90/100 Series rated for 20 amps.
Motors rated for greater than 20 amps should use M40 strain relief (P/N MCS-M40) and M40/M25 adaptor (P/N MCS-M40A). Shipped with cable assembly.
Rotatable connector not available on BSM50.

38 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM series dimensions - IEC mountings


Dimensions in mm (inch)
Motor code
BSM50N

P
55 (2.17)

AB
67 (2.64)

U
9j6 (0.35)

AH
20 (0.78)

Key
None

AJ
4.5mm thru hole 63mm B.C.

AK
40j6 (1.5)

BB
2.5 (0.098)

BSM63N

67 (2.6)

65 (2.6)

11j6 (0.43)

23 (0.9)

4x4x12

5.8mm thru hole 75mm B.C.

60j6 (2.3)

2.5 (0.098)

BSM80N/C

89 (3.5)

76 (3.0)

19j6 (0.74)

40 (1.5)

6x6x25

7.0mm thru hole 100mm B.C.

80j6 (3.1)

3.0 (0.118)

BSM90N/C

120 (4.7)

109 (4.3)

24j6 (0.94)

50 (2.0)

8x7x36

10mm thru hole 130mm B.C.

110j6 (4.3)

3.5 (0.138)

BSM100N/C

146 (5.7)

122 (4.8)

28j6 (1.1)

60 (2.3)

8x7x50

12mm thru hole 165mm B.C.

130j6 (5.1)

3.5 (0.138)

BSM132C

244 (9.6)

212 (8.35)

38 (1.49)

80 (3.1)

10x8x70

14.5mm thru hole 265mm B.C.

230 (9)

3.5 (0.138)

Motor code
BSM50N-1

Length - L
Resolver
101.7 (4.0)

Encoder
128.7 (5.07)

Motor code
BSM80C-1

Length - L
Resolver
144.0 (5.67)

Encoder
144.0 (5.67)

BSM50N-2

127.1 (5.0)

154.1 (6.07)

BSM80C-2

169.4 (6.67)

169.4 (6.67)

BSM50N-3

152.5 (6.0)

179.5 (7.07)

BSM80C-3

194.8 (7.67)

194.8 (7.67)

BSM63N-1

115.8 (4.56)

125.9 (4.96)

BSM80C-4

220.2 (8.67)

220.2 (8.67)

BSM63N-2

141.2 (5.56)

151.3 (5.96)

BSM90C-1

164.7 (6.49)

164.7 (6.49)

BSM63N-3

166.6 (6.56)

176.7 (6.96)

BSM90C-2

202.8 (7.99)

202.8 (7.99)

BSM80N-1

150.7 (5.93)

150.7 (5.93)

BSM90C-3

240.9 (9.49)

240.9 (9.49)

BSM80N-2

182.5 (7.18)

182.5 (7.18)

BSM90C-4

279.1 (10.99)

279.1 (10.99)

BSM80N-3

214.2 (8.43)

214.2 (8.43)

BSM100C-1

164.7 (6.49)

164.7 (6.49)

BSM90N-1

177.4 (6.99)

177.4 (6.99)

BSM100C-2

202.8 (7.99)

202.8 (7.99)

BSM90N-2

228.2 (8.99)

228.2 (8.99)

BSM100C-3

240.9 (9.49)

240.9 (9.49)

BSM90N-3

279.0 (10.99)

279.0 (10.99)

BSM100C-4

279.0 (10.99)

279.0 (10.99)

BSM100N-1

203.1 (8.02)

203.1 (8.02)

BSM100C-5

317.1 (12.49)

317.1 (12.49)

BSM100N-2

253.9 (10.0)

253.9 (10.0)

BSM100C-6

355.2 (13.99)

355.2 (13.99)

BSM100N-3

304.7 (12.0)

304.7 (12.0)

BSM132C-3

384 (15.12)

384 (15.12)

BSM100N-4

355.5 (14.0)

355.5 (14.0)

BSM132C-4

409.4 (16.12)

409.4 (16.12)

BSM132C-5

434.8 (17.12)

434.8 (17.12)

BSM132C-6

460.2 (18.12)

460.2 (18.12)

BSM132C-7

485.6 (19.12)

485.6 (19.12)

BSM132C-8

511 (20.12)

511 (20.12)

BSM132C-9

536.4 (21.12)

536.4 (21.12)

Motor code
BSM50N

Brake motor length - adder


Resolver
36.1 (1.42)

Encoder
36.1 (1.42)

Brake motor
weight - adder
0.84 lbs

BSM63N

29.0 (1.14)

43.18 (1.70)

1.02 lbs

BSM80N/C

27.2 (1.07)

41.66 (1.64)

2.18 lbs

BSM90N/C

60.71 (2.39)

60.71 (2.39)

5.74 lbs

BSM100N/C

40.64 (1.60)

67.06 (2.64)

8.77 lbs

BSM132C

96.01 (3.78)

96.01 (3.78)

35.6 lbs

Note: Standard configuration: All motors supplied with feedback device. Square mounting flange. The motors have a threaded hole on the shaft end. The BSM63 series is
M4 x 0.7 threads (11mm deep). The BSM80 series is M6 x 1.0 threads (17 mm deep). The BSM90 series is M6 x 1.0 threads (17 mm deep). The BSM100 series is
M10 x 1.5 threads (23 mm deep).
The BSM132 series is M12x1.5 threads (27 mm deep). Dimensions are for reference only and may change for other selected option. Detailed engineering drawings are
available upon request.Contact ABB for dimensions with other feedback devices.

AC Servo motors | Motors and Generators | ABB 39

22

AC servo motors

BSM series dimensions - NEMA mountings

BSM50 series NEMA 23

Optional NEMA 23 mounting

2.36
[59.9]

.850 [21.6]
.780 [19.8]

.107 [2.71]
.075 [1.90]

AD
CSA

T
LB

Dia.
3.21 (81.5)

D
BD

E+R

.250 [6.350]
.2495 [6.336]

Note
breakout

.215[5.46]
Thru
.195[4.95]
(on a 2.625 [66.67] Dia. B.C.)
4X Dia.

1.502 [38.15]
1.498 [38.05]

BSM63/80 series NEMA 34/42


BD

POWER FEEDBACK
CONN. CONN.

E+R

AD
CAT
SPEC

MFG
TORQ CONT. STALL
CURR CONT. STALL

A RMS

POWER
RATED SPEED

VOLTS
A RMS

CLASS
MFD BY
BALDOR ELECTRIC CO.

RPM

RATED BUS VOLTAGE


PEAK CURRENT
MAX SPEED

RPM
C AMB

NPD766
FT SMITH, AR U.S.A.

M
LB

BSM90/100 series NEMA 56

NEMA key configuration


Liquid tight
strain relief

1.5 (38)
L

Nominal
length

AD

0.1875 (4.7)

N
F
D

GD
T

LB

0.1875 (4.7)

E+R

BD

Note: Dimensions shown for BSM5NN, BSM6NN, BSM8NN, BSM8NC, BSM9NN, BSM9NC, 10NN, and 10NC (NEMA 23, 34,42, & 56). BSM5NN has no keyway as standard.

40 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM Series dimensions - NEMA mountings

Dimensions in inch (mm)


23

Motor
code
BSM5NN

34
42

NEMA code

BD

AD

E+R

S thru

2.2 (55)

2.64 (67)

0.25 (6.3)

0.812 (20)

2.625

0.2 Hole

1.5 (38)

0.10 (2.5)

BSM6NN

3.14 (80)

2.88 (73)

0.375 (9.5)

0.9 (22)

3.875

0.22 Hole

2.875 (73)

0.10 (2.5)

BSM8NN

4.0 (101)

3.0 (76)

0.625 (15)

2.0 (52)

4.95

0.28 Hole

2.187 (55)

0.10 (2.5)

42

BSM8NC

4.0 (101)

3.0 (76)

0.625 (15)

2.0 (52)

4.95

0.28 Hole

2.187 (55)

0.10 (2.5)

56

BSM9NN

5.17 (131)

4.3 (108)

0.625 (15)

2.0 (52)

5.875

0.375-16 THD

4.5 (114)

0.10 (2.5)

56

BSM9NC

5.17 (131)

4.3 (108)

0.625 (15)

2.0 (52)

5.875

0.375-16 THD

4.5 (114)

0.13 (3.3)

56

BSM10NN

5.75 (146)

4.8 (122)

0.625 (15)

2.0 (52)

5.875

0.375-16 THD

4.5 (114)

0.13 (3.3)

56

BSM10NC

5.75 (146)

4.8 (122)

0.625 (15)

2.0 (52)

5.875

0.375-16 THD

4.5 (114)

0.13 (3.3)

NEMA code
23

34

42

56

Motor code
BSM5NN-1

Length - LB
Resolver
4.0 (101.7)

Encoder
5.07 (128.7)

Motor Code

Length - LB
Resolver

Encoder

BSM5NN-2

5.0 (127.1)

6.07 (154.1)

BSM5NN-3

6.0 (152.5)

7.07 (179.5

BSM6NN-1

4.56 (115.8)

5.33 (135.5)

BSM6NN-2

5.56 (141.2)

5.96 (151.3)

BSM6NN-3

6.56 (166.6)

6.96 (176.7)

BSM8NN-1

5.96 (151.3)

5.96 (151.3)

BSM8NC-1

5.67 (144.0)

5.69 (144.6)

BSM8NN-2

7.21(183.0)

7.21 (183.0)

BSM8NC-2

6.67 (169.0)

6.69 (170.0)

BSM8NN-3

8.46 (214.8)

8.46 (214.8)

BSM8NC-3

7.67 (194.8)

7.69 (195.4)

BSM8NC-4

8.67 (220.2)

8.69 (220.8)

BSM9NN-1

6.99 (177.4)

6.99 (177.4)

BSM9NC-1

6.49 (164.7)

6.49 (164.7)

BSM9NN-2

8.99 (228.2)

8.99 (228.2)

BSM9NC-2

7.99 (202.8)

7.99 (202.8)

BSM9NN-3

10.99 (279.0)

10.99 (279.0)

BSM9NC-3

9.49 (240.9)

9.49 (240.9)

BSM10NN-1

8.02 (203)

8.02 (203)

BSM10NC-1

6.49 (164.7)

6.49 (164.7)

BSM10NN-2

10.0 (253.9)

10.0 (253.9)

BSM10NC-2

7.99 (202.8)

7.99 (202.8)

BSM10NN-3

12.0 (304.7)

12.0 (304.7)

BSM10NC-3

9.49 (240.9)

9.49 (240.9)

BSM10NN-4

14.0 (355.5)

14.0 (355.5)

BSM10NC-4

10.99 (279.0)

10.99 (279.0)

BSM10NC-5

12.49 (317.1)

12.49 (317.1)

BSM10NC-6

13.99 (355.2)

13.99 (355.2)

Note: Standard configuration: All motors are supplied with feedback device, NEMA mounting.

BSM 50/63/80 has two (2) threaded connectors for resolver and motor terminations.

BSM90/100 has one (1) threaded connector for resolver, termination of motor lead wires on terminal block.

Order mating cable assemblies/connectors as separate items.

Dimensions are for reference only. Detailed engineering drawings are available upon request.

Contact ABB for dimension with other feedback devices and configurations.

Motor identification/optional specifying information MUST include the code of N" designating NEMA dimensions, i.e. BSM8NN-XXX".

Contact ABB for other shaft dimensions.

AC Servo motors | Motors and Generators | ABB 41

AC servo motors

BSM90/100 series

2
L

BSM132 series
L

Blower Volt/Amp
Motor
BSM90/100

BSM132

Voltage
115 vac 1 50/60 Hz

Amps
0.60

CFM
430

230 vac 1 50/60 Hz

0.30

430

24 vdc

2.10

470

230 vac 3 60 Hz

0.80

460 vac 3 60 Hz

0.40

Note: Dimensions are for reference only.



Detailed engineering drawings available upon request. Order blower separately

BSM132 Blower can not be installed on motor in the field. It must be specified when motor order is placed.

42 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM series - blower cooling option

Blower Kits for use with BSM90/100 motors

Motor

Blower kit number


115 vac 1
BSM90N-2FN-1

230 vac 1
BSM90N-2FN-8

24 vdc
BSM90N-2FN-D

P dimension
mm
inch
175.5
6.91

L dimension
mm
381.8

inch
15.03

Motor-brake

BSM90N-2FNB-1

BSM90N-2FNB-8

BSM90N-2FNB-D

175.5

6.91

442.5

17.42

Motor

BSM90N-3FN-1

BSM90N-3FN-8

BSM90N-3FN-D

175.5

6.91

432.6

17.03

Motor-brake

BSM90N-3FNB-1

BSM90N-3FNB-8

BSM90N-3FNB-D

175.5

6.91

493.3

19.42

Motor

BSM100N-3FN-1

BSM100N-3FN-8

BSM100N-3FN-D

175.5

6.91

453.5

17.85

Motor-brake

BSM100N-3FNB-1

BSM100N-3FNB-8

BSM100N-3FNB-D

175.5

6.91

475.3

18.71

Motor

BSM100N-4FN-1

BSM100N-4FN-8

BSM100N-4FN-D

175.5

6.91

504.3

19.85

Motor-brake

BSM100N-4FNB-1

BSM100N-4FNB-8

BSM100N-4FNB-D

175.5

6.91

526.1

20.71

Motor

BSM90C-2FN-1

BSM90C-2FN-8

BSM90C-2FN-D

175.5

6.91

356.4

14.03

Motor-brake

BSM90C-2FNB-1

BSM90C-2FNB-8

BSM90C-2FNB-D

175.5

6.91

417.1

16.42

Motor

BSM90C-3FN-1

BSM90C-3FN-8

BSM90C-3FN-D

175.5

6.91

394.5

15.53

Motor-brake

BSM90C-3FNB-1

BSM90C-3FNB-8

BSM90C-3FNB-D

175.5

6.91

455.2

17.92

Motor

BSM100C-3FN-1

BSM100C-3FN-8

BSM100C-3FN-D

175.5

6.91

391.1

15.4

Motor-brake

BSM100C-3FNB-1

BSM100C-3FNB-8

BSM100C-3FNB-D

175.5

6.91

437.8

17.24

Motor

BSM100C-4FN-1

BSM100C-4FN-8

BSM100C-4FN-D

175.5

6.91

429.2

16.9

Motor-brake

BSM100C-4FNB-1

BSM100C-4FNB-8

BSM100C-4FNB-D

175.5

6.91

475.9

18.74

Motor

BSM100C-5FN-1

BSM100C-5FN-8

BSM100C-5FN-D

175.5

6.91

467.3

18.4

Motor-brake

BSM100C-5FNB-1

BSM100C-5FNB-8

BSM100C-5FNB-D

175.5

6.91

514

20.24

Motor

BSM100C-6FN-1

BSM100C-6FN-8

BSM100C-6FN-D

175.5

6.91

505.4

19.9

Motor-brake

BSM100C-6FNB-1

BSM100C-6FNB-8

BSM100C-6FNB-D

175.5

6.91

590.2

23.24

Motor

P dimension
mm
inch
260.1
10.24

L dimension
mm
587.0

inch
23.11

Motor-brake

260.1

10.24

683.0

26.89

Motor

260.1

10.24

612.4

24.11

Motor-brake

260.1

10.24

708.4

27.89

Motor

260.1

10.24

637.8

25.11

Motor-brake

260.1

10.24

733.8

28.89

Motor

260.1

10.24

663.2

26.11

Motor-brake

260.1

10.24

759.2

29.89

Motor

260.1

10.24

688.6

27.11

Motor-brake

260.1

10.24

784.6

30.89

Motor

260.1

10.24

714.0

28.11

Motor-brake

260.1

10.24

810.0

31.89

Motor

260.1

10.24

739.4

29.11

Motor-brake

260.1

10.24

835.4

32.89

Motor code
BSM90N-2
BSM90N-3
BSM100N-3
BSM100N-4
BSM90C-2
BSM90C-3
BSM100C-3
BSM100C-4
BSM100C-5
BSM100C-6

Blower Kits for use with BSM132C motors


Kit must be ordered with motor
230/460 VAC 3

Motor code
BSM132C-3
BSM132C-4
BSM132C-5
BSM132C-6
BSM132C-7
BSM132C-8
BSM132C-9

AC Servo motors | Motors and Generators | ABB 43

AC servo motors

Stainless steel brushless servo

Our totally stainless steel SSBSM series of motors are designed for food, liquid, washdown,
hygiene and harsh, corrosive environments. These motors are designed to handle IP67 and
withstand 1500 psi (103 bar) washdown conditions. Offered in standard and low inertia
designs for best machine inertial matching. Included in this quality design are Teflon stainless
steel double-sealed bearings with Viton O-rings, environmental protected stator with premium
moisture resistant wire, and internal thermal over temperature protection. The SSBSM products
are designed to be durable - they are BISSC, UL, cUL and CE approved.

Torque range low inertia models


SSBSM50 3.9-12 lb-in (0.45-1.3 Nm)
SSBSM63 13-18.5 lb-in (1.4-2 Nm)
SSBSM80 23-32 lb-in (2.5-3.6 Nm)
Torque range standard inertia models
SSBSM80 8-30 lb-in (0.9-3.4 Nm)

Construction - All stainless


steel provides protection
in harsh environments and
washdown conditions 304 housing, 416 shaft

Stator - Reliable
potted design provides
environmental
protection, high current
spike protection and
high voltage protection.

Insulation - UL rated for


130C rise, and potted - to
provide you with extra high
insulation/safety

BISSC/UL/CSA/CE Agency approvals proven design, proven


quality, proven reliability.

Grease - Exxon Polyrex EX


Polyurea - proven to provide 4
times greater life - H1 bearing
grease for incidental food
contact.

Internal Thermal
protection - to supply you
with safeguards against
overheating and overload
conditions.

FDA approved shaft seal

Laser etched nameplate


- easy to clean
- protects against contamination
Motor housing - Durable design to handle IP67 and harsh
1500 psi (103 bar) washdown
conditions.
Feedback - Variety available: resolver,
encoder, absolute encoder - choices for
your application.

Wire - Premium 200C


moisture resistant, multicoated copper wire - to
improve your reliability

Bearings - Quality grade ball bearings - to


provide you with dependability and long
trouble free life.
Armature - proven quality
design - to supply superior
performance for your
application.

Magnets - High energy provides very high resistance


to demagnetization, so the
motor always performs.

Stock and custom designs available. Optional holding brakes available. Typical BSM63/80 Series shown.
44 ABB | Motors and Generators | AC Servo motors

AC servo motors
SSBSM-series

Our totally stainless steel SSBSM series of motors are designed for food, liquid, hygiene or
corrosive environments. These motors are designed to handle IP67 applications and withstand
1500 psi washdown conditions. Included in this quality design are double sealed bearings
and O-rings, environmentally protected stator design with premium moisture resistant wire,
and internal thermal over temperature protection. The SSBSM products are designed to be
durable - they are BISSC, UL, cUL and CE approved.

3
Stainless steel brushless servo motors
Continuous stall torque

Motor catalog
number

Motor inertia
Lb-In-S 2

Kg-cm 2

Standard inertia stainless steel brushless servo motors - SSBSM C-series


8
0.9
1.5
4000

SSBSM80C-175CX

0.0016

1.81

17

1.9

2.6

4000

SSBSM80C-275CX

0.0033

3.73

25

2.8

4000

SSBSM80C-375CX

0.0049

5.54

30
3.4
5.3
4000
Low inertia stainless steel brushless servo motors - SSBSM N-series
3.9
0.45
0.8
4000

SSBSM80C-475CX

0.0066

7.45

SSBSM50N-175CX

0.00006

0.0677

7.9

0.9

1.4

4000

SSBSM50N-275CX

0.00011

0.124

12

1.3

2.4

4000

SSBSM50N-375CX

0.00016

0.18

13

1.4

1.9

4000

SSBSM63N-275CX

0.00034

0.384

18.5

2.0

2.8

4000

SSBSM63N-375CX

0.00050

0.564

23

2.5

3.1

4000

SSBSM80N-275CX

0.00162

1.82

32

3.6

4.28

4000

SSBSM80N-375CX

0.00223

2.51

Lb-In

Nm

Continuous stall
amps

Speed RPM
@ 320V

Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded.
2
Stainless steel connectors rated for 20 amps. 3 For X callout, see motor ID matrix.

AC Servo motors | Motors and Generators | ABB 45

AC servo motors

SSBSM stainless series performance curves


SSBSM80C-175

SSBSM80C-175
Model number

SSBSM80C-175

SSBSM80C-275

SSBSM80C-375

lb-in

16.8

24.8

Nm

0.9

1.9

2.8

Continuous current

amps

1.5

2.6

Peak torque

lb-in

23.9

50.4

74.3

Nm

2.7

5.7

8.4

Peak current

amps

3.9

6.6

13.9

Thermal resistance

C/watt

2.08

1.78

1.58

Thermal time constant

Min

19

23

28

Mechanical time constant

msec

5.96

3.54

2.7

Electrical time constant

msec

1.65

2.63

3.73

Rated speed @ 300 volts

rpm

4000

4000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

2130

2130

2130

lb-in/amp

6.5

7.7

Nm/amp

0.73

0.87

0.67

Vpk/krpm

62.5

74.5

57.5

Vrms/krpm

44.2

52.7

40.7

Resistance

ohms

17.6

7.2

2.2

Inductance
Mechanical
Inertia

mH

29.1

18.9

8.2

20

General

BUS

TORQUE (Nm)

VDC

US
DC B
160 V

TORQUE (lb-in.)
10
15

320

SPEED (rpm) x 1000

Voltage constant

SSBSM80C-275

10

3
TORQUE (Nm)

C BUS

BUS

TORQUE (lb-in.)
20
30

320 VD

160 VDC

CURRENT (Amps)
3
4

40

50

SSBSM80C-275

2
3
SPEED (rpm) x 1000

SSBSM80C-375

4
5
TORQUE (Nm)

BUS

TORQUE (lb-in.)
30
40

VDC

160 VDC

10
0

20

BUS

CURRENT (Amps)
6
8

320

50

10

60

12

70

SSBSM80C-375

CURRENT (Amps)
2

Continuous stall torque

2
3
SPEED (rpm) x 1000

46 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.0016

0.0033

0.0049

Kg-cm

1.81

3.73

5.53

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

12/5.5

15/6.8

18/8.2

AC servo motors

SSBSM stainless series performance curves

80

Model number

SSBSM80C-475

SSBSM50N-175

lb-in

30.1

3.9

Nm

3.4

0.45

Continuous current

amps

5.3

0.79

Peak torque

lb-in

90.3

15.9

General
Continuous stall torque

6
TORQUE (Nm)

BUS

10

20

30

TORQUE (lb-in.)
40
50
60

320 VDC

160 VDC BUS

CURRENT (Amps)
6
8

10

70

12

90

10

SSBSM80C-475
BSM80C-475

2
3
SPEED (rpm) x 1000

Nm

10.2

1.8

Peak current

amps

13.6

2.5

Thermal resistance

C/watt

1.82

2.85

Thermal time constant

Min

32

Mechanical time constant

msec

2.42

0.6

Electrical time constant

msec

3.16

1.3

Rated speed @ 300 volts

rpm

4000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

2130

2130

lb-in/amp

6.7

6.31

Nm/amp

0.76

0.71

Vpk/krpm

65.2

60.94

Vrms/krpm

46

43.1

Resistance

ohms

1.9

47.5

Inductance
Mechanical
Inertia

mH

6.2

63.5

Voltage constant

SSBSM50N-175

14

SSBSM50N-175

DC

12

0V

65
S

BU

1
TORQUE (Nm)

TORQUE (lb-in.)
8
10

0.0066

0.00006

Kg-cm

7.45

0.0677

Maximum speed

rpm

10,000

10,000

Number of motor poles

Weight lbs/Kg

21/9.5

5/2.3

DC

6
0

BU

CURRENT (Amps)
1

DC

5V

56

0V

32

lb-in-s

BU

0V

16
DC

BU

SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 47

AC servo motors

SSBSM stainless series performance curves


SSBSM50N-275

SSBSM50N-275

30

Model number

SSBSM50N-275

SSBSM50N-375

SSBSM63N-275

lb-in

7.9

12

13

Nm

0.9

1.3

1.4

Continuous current

amps

1.4

2.4

1.9

Peak torque

lb-in

32

48

52

Nm

3.6

5.4

5.9

Peak current

amps

4.8

6.9

Thermal resistance

C/watt

2.76

1.77

2.08

Thermal time constant

Min

11

19

19

Mechanical time constant

msec

0.35

0.29

0.62

Electrical time constant

msec

2.1

1.8

2.1

Rated speed @ 300 volts

rpm

4000

4000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

2130

2130

2130

lb-in/amp

6.6

6.4

7.47

Nm/amp

0.75

0.72

0.84

Vpk/krpm

64.34

61.9

72.1

Vrms/krpm

45.5

43.8

51

Resistance

ohms

16

8.5

11.6

Inductance
Mechanical
Inertia

mH

33.2

16

24.7

General

CB

2
TORQUE (Nm)

VD

TORQUE (lb-in.)
15
20

565
US

320
VD

10

CB

VD

US

CB

160

US

3
2
4
5
SPEED (rpm) x 1000

Voltage constant

SSBSM50N-375

VDC

40

565

SSBSM50N-375

BUS

3
TORQUE (Nm)

BUS

TORQUE (lb-in.)
20
30

VDC

2
0

10

BUS

VDC

CURRENT (Amps)
4
5

320

160

3
2
4
5
SPEED (rpm) x 1000

SSBSM63N-275

40

50

SSBSM63N-275

4
3
TORQUE (Nm)

US

CB

US

VD

TORQUE (lb-in.)
20
30

VD

CB

VD

CB

CURRENT (Amps)
3
4

565

320

160

10

US

CURRENT (Amps)
2
3

25

Continuous stall torque

3
2
4
5
SPEED (rpm) x 1000

48 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00011

0.00016

0.00034

Kg-cm

0.124

0.18

0.384

Maximum speed

rpm

10,000

10,000

10,000

Number of motor poles

Weight lbs/Kg

5.75/2.6

6.5/2.9

8/3.6

AC servo motors

SSBSM stainless series performance curves


SSBSM63N-375

50

7
1
0

10

20

3
2
4
5
SPEED (rpm) x 1000

SSBSM80N-375

lb-in

18.5

23

32

Nm

2.5

3.6

Continuous current

amps

2.8

3.1

4.3

Peak torque

lb-in

74

92

128

General

Nm

8.4

10.4

14.5

Peak current

amps

10

11.2

15.4

Thermal resistance

C/watt

1.87

2.82

2.02

Thermal time constant

Min

23

28

34

Mechanical time constant

msec

0.5

0.72

0.69

Electrical time constant

msec

2.3

3.9

4.2

Rated speed @ 300 volts

rpm

4000

4000

4000

Rated speed @160 volts


Electrical
Torque constant

rpm

2130

2130

2130

lb-in/amp

7.2

Nm/amp

0.82

0.9

0.9

Vpk/krpm

70.2

77.3

77.4

Vrms/krpm

49.7

54.7

54.7

Resistance

ohms

5.92

3.2

2.22

Inductance
Mechanical
Inertia

mH

13.65

12.73

9.3

lb-in-s

0.0005

0.00162

0.00223

Kg-cm

0.564

1.82

2.51

Maximum speed

rpm

10,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

9/4.0

15.5/7

18.5/8.4

10

20

30

6
TORQUE (Nm)

TORQUE (lb-in.)
40
50
60

C BUS

US

DC B

C BUS

320 VD

160 V

565 VD

70

80

10

90

10

SSBSM80N-275

SSBSM80N-275

Voltage constant

SSBSM80N-275

CURRENT (Amps)
6

SSBSM63N-375

6
4
5
TORQUE (Nm)

TORQUE (lb-in.)
30
40

BU
VDC

BU
VDC

CURRENT (Amps)
4
6

320

160

Model number
Continuous stall torque

BU
VDC

60

565

70

10

SSBSM63N-375

3
2
4
5
SPEED (rpm) x 1000

SSBSM80N-375

14
10

12

120

6
8
TORQUE (Nm)

100

20

40

TORQUE (lb-in.)
60
80

BUS

12

C
565 VD

C BUS
320 VD

C BUS

160 VD

CURRENT (Amps)
6
8
10

14

BSM80N-375

3
2
4
5
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 49

AC servo motors

Stainless steel brushless servo motors


SSBSM series dimensions - IEC mountings
SSBSM50/63/80 series

33
(1.3)

AH

BB

AK

AJ

Dimensions in mm (inch)
Motor code
SSBSM50N

P
57 (2.25)

U
9 (0.35)

AH
20 (0.78)

Key
NONE

AJ
4.5 mm thru hole 63 mm B.C.

AK
40 (1.5)

BB
2.5 (0.098)

SSBSM63N

69 (2.72)

11 (0.43)

23 (0.9)

4x4x12

5.8 mm thru hole 75 mm B.C.

60 (2.3)

2.5 (0.098)

SSBSM80C/N

91.3 (3.59)

19 (0.74)

40 (1.5)

6x6x25

7.0 mm thru hole 100 mm B.C.

80 (3.1)

3.0 (0.118)

Motor code
SSBSM50N-1

Length - L
Resolver
147.4 (5.80)

Encoder
147.4 (5.80)

Motor code
SSBSM80C-1

Length - L
Resolver
156.2 (6.15)

Encoder
156.2 (6.15)

SSBSM50N-2

172.8 (6.80)

172.8 (6.80)

SSBSM80C-2

181.6 (7.15)

181.6 (7.15)

SSBSM50N-3

198.2 (7.80)

198.2 (7.80)

SSBSM80C-3

207.0 (8.15)

207.0 (8.15)

SSBSM63N-2

180.9 (7.12)

180.9 (7.12)

SSBSM80C-4

232.4 (9.15)

232.4 (9.15)

SSBSM63N-3

206.3 (8.12)

206.3 (8.12)

SSBSM80N-2

194.3 (7.65)

194.3 (7.65)

SSBSM80N-3

226.1 (8.90)

226.1 (8.90)

Motor code
SSBSM50N

Brake motor length - adder


Resolver
37.3 (1.47)

Encoder
37.3 (1.47)

Brake motor
weight - adder
0.84 lbs

SSBSM63N

46.2 (1.82)

46.2 (1.82)

1.02 lbs

SSBSM80N/C

44.7 (1.76)

44.7 (1.76)

2.18 lbs

Note: Standard configuration: All motors supplied with feedback device. Square mounting flange.

SSBSM 50/63/80 has two (2) threaded connectors for feedback and motor terminations.

Order mating cable assemblies/connectors as separate items.

The motors have a threaded hole on the shaft end. The SSBSM63 series is M4 x 0.7 threads (11mm deep). The SSBSM80 series is

M6 x 1.0 threads (17 mm deep).

Contact ABB for dimensions with other feedback devices.

50 ABB | Motors and Generators | AC Servo motors

AC servo motors

Brushless motors BSM 25 & 33 series


The BSM 25 and 33 series provide a durable round housing design that has the capability of
a foot mounting. Using our standard reliable Neodymium magnet design, many applications,
especially adjustable speed applications, can now make use of brushless technology benefits
less maintenance, quieter operation, faster acceleration, higher torque and power output.
Although introduced with Hall sensor feedback for adjustable speed applications, the BSM25
and BSM33 series are available with a wide variety of feedback devices to suit demanding
servo application needs.

Torque range
BSM25 1/4 - 1/2 HP 18-23 lb-in (2-2.6 Nm)
BSM33 1/2 - 3 HP 27 - 138 lb-in (3-15.6 Nm)

More power output more


torque in a smaller package

Precise speed/torque
control over wide range

Rugged industrial TENV


construction with standard
NEMA foot/face available

Premium 200C
moisture resistant wire
Up to 40% smaller
diameter compared to
traditional AC Hp motors

Quality ABEC servo


rated class 3 bearings

Sealed to NEMA4
(IP54)

95% RH non-condensing
Altitude 3300 feet w/o
derate

With adjustable speed


control, regulation
better than 0.5%

High voltage insulation


protection for reliability
and a quality design

Up to 58% less weight


compared to traditional AC
Hp motors

Hall sensor feedback. Optional


resolver, encoder feedback.

Highest output for


portable equipment

Performance improvements
providing equipment with more
competitive advantages

Typical BSM33 series shown

AC Servo motors | Motors and Generators | ABB 51

AC servo motors
BSM 25 & 33 series

The BSM 25/33 series allows many applications to make use of the advantages of brushless
technology, including higher torque in smaller packages, quieter operation, and less
maintenance. They have a continous stall torque range from 18.6 lb-in (2Nm) to 138 lbin (15.6 Nm) with available peak torques of 3 times continuous. This series will increase
productivity while providing reliability and durability. It provides equipment with more
competitive advantages in your market.

Brushless motors BSM 25 & 33 series

Continuous stall torque


Nm

Continuous stall
amps

Speed RPM
@ 320V 1

HP @
1800 RPM

Motor
number 2

Motor inertia

Lb-In

Lb-In-S 2

Kg - cm 2

18.6

2.1

1.5

1800

1/4 HP

BSM25C-1177MHC

0.00241

2.72

23.0

2.6

1.90

1800

1/2 HP

BSM25C-2177MHC

0.0028

3.16

27.4

3.1

2.55

1800

1/2 HP

BSM33C-2177MHQ

0.00374

4.22

35.4

3.16

1800

1 HP

BSM33C-3177MHQ

0.00536

6.05

79.7

6.47

1800

1.5

BSM33C-4177MHQ

0.01033

11.66

99.1

11.2

9.15

1800

2 HP

BSM33C-5177MHQ

0.01212

13.68

138.1

15.6

14.23

1800

3 HP

BSM33C-6177MHQ

0.01859

20.99

Note: 1 Nominal rpm shown at 320 VDC bus for convenience. For 640 VDC double the speed. Reference motor table to verify that max speed is not exceeded.
2
Moters shown with these options for convenience: H = Hall Sensor, C = Round face only, Q = Foot & Round Face.
For other options see BSM25/33 ID matrix under engineering information.

52 ABB | Motors and Generators | AC Servo motors

AC servo motors

BSM 25 & 33 series performance curves


BSM25C-1177MHC
50

Model number

BSM25C-1177MHC

BSM25C-2177MHC

lb-in

18.6

23

Nm

2.1

2.6

Continuous current

amps

1.5

1.9

Peak torque

lb-in

55.8

69

Nm

6.3

7.8

Peak current

amps

4.5

5.7

Thermal resistance

C/watt

1.44

1.24

Thermal time constant

Min

24

26.2

Mechanical time constant

msec

2.38

2.1

Electrical time constant

msec

3.98

3.73

Rated speed @ 300 volts

rpm

1800

1800

Rated speed @160 volts


Electrical
Torque constant

rpm

900

900

lb-in/amp

15.5

15.1

Nm/amp

1.75

1.71

Vpk/krpm

150

146.5

Vrms/krpm

106.1

103.6

Resistance

ohms

26.7

19.4

Inductance
Mechanical
Inertia

mH

106.3

72.3

lb-in-s 2

0.00241

0.0028

Kg-cm 2

2.72

3.16

Maximum speed

rpm

7,000

7,000

Number of motor poles

Weight lbs/Kg

11.1/5.0

14.4/6.5

General
Continuous stall torque

3
4
TORQUE (Nm)
1
0

10

BUS
VDC

TORQUE (lb-in.)
20
30

320

CURRENT (Amps)
3
2

40

BSM25C-1177

1
2
SPEED (rpm) x 1000

Voltage constant

BSM25C-2177MHC

60

4
5
TORQUE (Nm)

TORQUE (lb-in.)
30
40

320
VDC

1
0

10

20

BUS

CURRENT (Amps)
3

50

BSM25C-2177

1
2
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 53

AC servo motors

BSM 25 & 33 series performance curves


BSM33C-2177MHQ

BSM33C-2177

lb-in

27.4

35.4

79.7

Nm

3.1

Continuous current

amps

2.55

3.16

6.47

Peak torque

lb-in

82.3

106.2

239

Nm

9.3

12

27

Peak current

amps

7.6

9.5

19.4

Thermal resistance

C/watt

1.17

1.1

0.69

Thermal time constant

Min

27.8

29.5

33.9

Mechanical time constant

msec

2.09

1.92

1.16

Electrical time constant

msec

3.81

4.37

5.75

Rated speed @ 300 volts

rpm

1800

1800

1800

Rated speed @160 volts


Electrical
Torque constant

rpm

900

900

900

lb-in/amp

13.5

14

15.4

Nm/amp

1.52

1.58

1.74

Vpk/krpm

131.5

136.3

151.3

Vrms/krpm

93

96.4

107

Resistance

ohms

11.4

7.88

3.37

Inductance
Mechanical
Inertia

mH

45.7

34.4

17.2

Continuous stall torque

60

6
TORQUE (lb-in.)
30
40
50

2
0

10
0

20

BUS
VDC

CURRENT (Amps)
3
4
5

320

1
2
SPEED (rpm) x 1000

Voltage constant

BSM33C-3177MHQ

10

100

6
TORQUE (Nm)

TORQUE (lb-in.)
40
60

320
VDC

20

BUS

CURRENT (Amps)
4
5
6

80

BSM33C-3177

1
2
SPEED (rpm) x 1000

BSM33C-4177MHQ

25
20

200

15
TORQUE (Nm)

TORQUE (lb-in.)
100
150

320
VDC

50

10

BUS

CURRENT (Amps)
8
10
12

14

16

18

BSM33C-4177

1
2
SPEED (rpm) x 1000

BSM33C-2177MHQ BSM33C-3177MHQ BSM33C-4177MHQ

General

4
5
TORQUE (Nm)

70

80

Model number

54 ABB | Motors and Generators | AC Servo motors

lb-in-s

0.00374

0.00536

0.01033

Kg-cm

4.22

6.05

11.66

Maximum speed

rpm

7,000

7,000

7,000

Number of motor poles

Weight lbs/Kg

14.9/6.8

17.3/7.9

25.3/11.5

AC servo motors

BSM 25 & 33 series performance curves


BSM33C-5177MHQ

BSM33C-5177

250

30

25

Model number

BSM33C-5177MHQ

BSM33C-6177MHQ

lb-in

99.1

138.1

Nm

11.2

15.6

Continuous current

amps

9.15

14.23

Peak torque

lb-in

297.4

414.2

Nm

33.6

46.8

Peak current

amps

27.5

42.7

Thermal resistance

C/watt

0.52

0.52

Thermal time constant

Min

39.8

59.5

Mechanical time constant

msec

1.2

0.9

Electrical time constant

msec

5.83

6.8

Rated speed @ 300 volts

rpm

1800

1800

Rated speed @160 volts


Electrical
Torque constant

rpm

900

900

lb-in/amp

13.5

12.1

Nm/amp

1.53

1.37

Vpk/krpm

131.1

117.4

Vrms/krpm

92.7

83

Resistance

ohms

2.04

1.0

Inductance
Mechanical
Inertia

mH

11.9

5.2

General

15
20
TORQUE (Nm)

TORQUE (lb-in.)
100
150
200

320

50
0

10

BUS
VDC

CURRENT (Amps)
10
15

20

25

Continuous stall torque

1
2
SPEED (rpm) x 1000

Voltage constant

BSM33C-6177MHQ

20
30
TORQUE (Nm)

300

lb-in-s

0.01212

0.01859

Kg-cm

13.68

20.99

rpm

7,000

7,000

Number of motor poles

Weight lbs/Kg

30.4/13.8

40.2/18.3

10

Maximum speed

100
0

TORQUE (lb-in.)
200

BUS

10

VDC

320

CURRENT (Amps)
20

30

40

400

40

BSM33C-6177

1
2
SPEED (rpm) x 1000

AC Servo motors | Motors and Generators | ABB 55

AC servo motors

BSM25 & 33 motors dimensions - NEMA mountings


BSM25 series
L
AH
BB
DIA

4
AK
U

18 AWG Motor leads


1, 2, 3, GRN/YELGND
12.0 Long

AJ

Hall sensor leads


17.0 Long

BSM33 series

Motor leads
12 +0/-2

AH

6.50

BB
45

DIA

45

AK

3.50
3.44
Feedback leads
12 +0/-2
4 Slots
.34 Wide

U
.75
3.00

2.44

2.75

2.44
3.25

4.50
AJ

56 ABB | Motors and Generators | AC Servo motors

6.50

AC servo motors

BSM25/33 series dimensions - NEMA dimensions


Dimensions in mm (inch)
Motor code
BSM25C

Configuration
42C face

Body dia
3.88 (98.5)

U
0.375 (9.5)

AH
1.31 (33.2)

Key
0.75

AJ
4x 1/4-20 UNC-2B on a 3.75 B.C.

AK
3 (76.2)

BB
0.14 (3.5)

BSM33C

56C face

4.66 (118)

0.625 (15.8)

2.05 (52.07)

0.19 x 1.38

4x 0.38-16 tap on 5.875 B.C.

4.5 (114)

0.13 (3.3)

BSM25C1

Length - L
Resolver
6.64 (169)

Encoder

Resolver

BSM25C2

7.1 (180)

BSM33C2

7.8 (198)

8.56 (217)

7.8 (198)

BSM33C3

7.8 (198)

8.56 (217)

7.8 (198)

BSM33C4

10.1 (257)

10.81 (275)

10.1 (257)

BSM33C5

13.1 (333)

13.81 (351)

13.1 (333)

BSM33C6

13.1 (333)

13.81 (351)

13.1 (333)

Motor code

Note:


Standard configuration: All motors supplied with Hall sensors and flying leads..
BSM25 has NEMA 42C face; power leads 12" (304mm); Hall sensor leads 17" (431mm)
BSM33 has NEMA 56C face/foot; power leads 12" (304mm); Hall sensor leads 12" (304)
Dimensions are for reference only and may change for other selected options. Detailed engineering drawings available upon request

AC Servo motors | Motors and Generators | ABB 57

AC servo motors
Engineering information

Brushless motor ID matrix for BSM N and C series


Brushless motor ID matrix for BSM25 and 33 series
Speed torque curves
How to interpret motor Information
Thrust and radial load
5

Motor connection diagrams


BSM mating connectors
Resolver specifications
Encoder specifications
Brake data for BSM and SSBSM
Servo motor selection
Servo motor requirement sheet
Conversion tables

58 ABB | Motors and Generators | AC Servo motors

AC servo motors

Brushless servo motor identification matrix N and C series


B

Frame
Blank = Std
SS = Stainless steel
Note: Not all options are
available on all motors.
Contact your local
District Office.

IEC
50
63
80
90
100
132

Series
NEMA
5N
6N
8N
9N
10 N

Motor size

Winding code

1
2
3
4

50
75
etc.

N
C

Motor options
Connections
Description

Standard (metric)
threaded style

Cables 6

Optional (inch)
quick connect

Flying
leads 6

Rotate-able
(metric)
threaded 9

Motor (no shaft seal)

Motor and brake

Motor with shaft oil seal

Motor with brake & shaft oil seal

Feedback options

A = Resolver
B = Absolute encoder single-turn (BiSS)
B2 = Absolute encoder multi-turn (BiSS)
D = Absolute encoder multi-turn (EnDat)
D2 = Absolute encoder single-turn (EnDat)
D3 = Absolute encoder single-turn (Hiperface)
D4 = Absolute encoder multi-turn (Hiperface)
S1 = Absolute encoder single-turn (SSI)
S2 = Absolute encoder multi-turn (SSI)
E = Incremental encoder w/ commutation (1000 ppr)
F = Incremental encoder w/ commutation (2500 ppr)
H = Halls only
V = Encoder mounting only
Y = Resolver mounting only

Accessory options

Blank = No option
M = No keyway
N = DIN 42955-R
O = DIN 42955-R & no keyway
P = Optional motor connector on BSM 90
(Note: This option available only if current less than 20 amps)

X = Special option (order by spec no. only)


Z1 = Blower (115 VAC) (not available on all motors)
Z2 = Blower (230 VAC) (not available on all motors)
Z3 = Blower (24 VDC)
Z4 = Blower (230/460 VAC) for BSM132 only.

Note: 1 The standard BSM50/63/80 Series includes feedback, two threaded connectors for feedback and motor terminations, square mounting flange.

2 The standard BSM90/100 Series includes feedback, one threaded connector for feedback termination, termination of motor lead wires on terminal block, square mounting flange.

3 BSM Motors do not have shaft seal as standard. BSM motors are IP54. Motors will meet IP55 with shaft oil seal.
4

SSBSM motors available with IEC mounting and include as standard a shaft seal. SSBSM motors are IP67.
5

The standard BSM50 Series has as standard no keyway.
6

Shielded cables and flying leads are one meter long as standard. Flying leads option is composed of individual wires with no armored protection.
7

Order motor power and feedback cable assemblies as separate items.
8

Motors may be used with 115/230/400/460 volt controls. Verify that maximum speed is not exceeded.
9

Rotatable connectors not available on BSM50-series.
10

Pricing for NEMA versions 5N, 6N, 8N, 9N, and 10N is the same as IEC versions 50, 63, 80, 90, and 100.
11

Contact your local ABB district office for special options.

AC Servo motors | Motors and Generators | ABB 59

AC servo motors

Brushless servo motor Identification matrix for 25 and 33 series


B

Frame

Series

25
33

Motor size

Winding code

1
2
3
4
5
6

177
etc.

Motor options
Description

Connections
Flying leads 5

Rotate-able (metric) threaded 9

Motor (no shaft seal)

Motor and brake

Motor with shaft oil seal

Motor with brake & shaft oil seal

Feedback options

A = Resolver
E = Incremental encoder w/ commutation (1000 ppr)
F = Incremental encoder w/ commutation (2500 ppr)
H = Halls

60 ABB | Motors and Generators | AC Servo motors

Accessory options

Q = Foot & round face


C = Round face only
F = Foot mount
C1 = 33 Frame only IEC flange MTG
C2 = 33 Frame only IEC face MTG

AC servo motors

Speed torque curves how to read motor performance curves


We have provided the following curves in order to simplify the process of selecting both a motor and control for a specific
application. The following paragraphs explain how the information in these curves should be interpreted.
In constant speed applications, motors are defined in terms of horsepower or kilowatts (which is torque at a base speed).
Servo motors normally operate over a wide speed range. The curves show continuous torque (defined as torque which will not
overheat the motor), and peak torque (defined as intermittent acceleration torque).
It is also necessary to know the current and voltage required for the motor to operate. The curves have a scale that shows
current required for any torque, and voltage required for any speed.
As an example, an application requires a continuous torque of 25 lb-in (2.8 Nm) at a speed of 1000 RPM. The peak torque
required for acceleration is 80 lb-in (9 Nm).
This curve shows that the motor will work in this application. The bus voltage required is 160VDC. The continuous and peak
currents required is 3.5 and 12 amps.

40
0

8
0

3
2
SPEED (rpm) x 1000

5
Maximum motor speed

Intermittent operation area

Continuous operation area

Continuous torque for the


application

20

Continuous current
required for the
application

Peak torque for the


application

5
0

80
60

10
12
14
16
TORQUE (Nm)

18

160
TORQUE (lb-in.)
100 120 140

20
CURRENT (Amps)
15

US
DC B
320 V

U
DC B

160 V

10

Peak current required


for the application

20

180

25

22

200

24

BSM90N-175

Peak motor
current

Required speed for the


application

AC Servo motors | Motors and Generators | ABB 61

AC servo motors

How to interpret motor information


Rated voltage/speed
Rated conditions refer to measurement points, and are selected as an easy and convenient reference or measurement
point. Manufacturers select a rated voltage, operate with a rated torque, to verify that rated speed is reached.
Note that any voltage may be applied to the BSM series of brushless servo motors so either 160 VDC, 300 VDC, or 650 VDC
may be applied. However the design limits must be observed. And those are: 1) maximum speed (rpm) limit, 2) demagnetization
(max torque/current) limit, and 3) 650 VDC maximum.
Motor data
All BSM motors are 3-phase WYE connected. Connection is important because the motor/feedback is phase sensitive. All
motor parameters are expressed as phase to phase (line-to-line) figures. This includes voltage constant, resistance and
inductance.

The phase to phase voltage constant (back-emf) is a sinusoidal wave, which is measured while driving the motor (as a
generator) at 1000 rpm, and measuring the output voltage. The peak of this measured output voltage is shown in the literature
as Vpk/krpm; the RMS of the output voltage is Vrms/krpm.
Some data in the motor tables are expressed as cold figures (25C), while others are hot (155C) values. The cold figures
are: voltage constant, torque constant, resistance, inductance, peak torque and peak current. The hot figures are: continuous
stall torque continuous stall current.
The temperature coefficient between cold and hot voltage constant (and torque constant) is 0.90 for N-series, 0.80 for C-series
and 0.85 for BSM132 series. Motor resistance changes by a factor of 1.5 from 25C to 155C.
Motor temperature
The BSM series of servo motors are rated for a maximum continuous winding temperature of 155C. These conditions are
ploted in a 25C ambient on the motor speed-torque curves. For operation at 40C ambient derate by 6%.
The temperature rise of the motor windings depends upon the amount of torque which is being delivered to the load. In this
brochure, the thermal limit line (line dividing dark and light shaded areas on the speed-torque curves) indicates the 155C limit.
Temperature range - normal operating range of bearing grease is - 29C to 155C.
Altitude - the motors are rated for operation at 1000m or lower; derate 10% per 1000m.
The BSM motors include an internal thermal switch (bi-metallic) which is normally closed. It opens at 155C 5. This switch
may be connected to the input of a motion controller, programmable logic device, or other type of machine control via an
isolating relay. Any of these devices could then sense this switch and shut power down when the thermal switch opens.

62 ABB | Motors and Generators | AC Servo motors

AC servo motors
Brushless servo motors
BRUSHLESS
SERVO
MOTORS
Thrust load
capacities

Thrust load capacity

BSM

132

BSM

200

100

BSM

90

100

600 800 1000

BSM

80
BSM
63

40
30

BSM

20

50

10

40

80 120 150 200

50

400

THRUSTLOADLBS.

THRUSTLOADN

300

400

1500 2000

500

4000

1000

THRUST LOAD CAPACITIES

1.5

6 7 8 9 10

Radial load capacity


BSM50
BSM50

BSM80

100
FORCE(N)
80
60

2,0

00

SH

AF

RP

TS

TR

EN

6,0

GT
HL
IM
PM
IT

00R

10,000
RPM

5
4
2
3
DISTANCE"X"(INCHES)
60 80 100 120 140
DISTANCE"X"(mm)

40

0
0

1
20

40

100 120 140

20

DISTANCE"X"(mm)

5
4
2
3
DISTANCE"X"(INCHES)
40

60 80 100 120 140


DISTANCE"X"(mm)

560

BSM132
BSM132

480
400

280
240

00R
PM

80

PM

8,0

5
4
2
3
DISTANCE"X"(INCHES)
60

RP

00R

200

800

0RP

40

8,00

PM

00R

FORCE(N)
320 480 640

FORCE(LBS.)
120
80
160

RP

4,0

00

4,0

160

2,0
00

2,0

FORCE(LBS.)
120
80
160

960

1120

RP

200

00

800
FORCE(N)
160 320 480 640

1,0

BSM100
BSM100

M
RP
00
50

SHAFT STRENGTH LIMIT

28

960

240

BSM90
BSM90

00

FORCE(LBS.)
160 240
320

40

80

20

FORCE(N)
640 960 1280 1600 1920 2240

320

20

40

FORCE(LBS.)
10
20

120

30

BSM63

20

RP
M

5
4
2
3
DISTANCE"X"(INCHES)
40

60 80 100 120 140


DISTANCE"X"(mm)

"X"
Notes :

1) Solid lines are based on L10 = 20,000 hours.


2) Dashed line is based on 104 load peaks @ 110% of rated torque.
3) L10 is a failure rate measure given in time period before 10% failure.

FORCE
Force
(RADIAL)
(radial)
AC Servo motors | Motors and Generators | ABB 63

AC servo motors

Motor connection diagrams

Motor-resolver

Motor-encoder

BSMxxx-xxxxA

BSMxxx-xxxxF or E

Terminal block
Ground
boss
1

Standard motor
connector

C
4

3
2

Standard resolver
connector

Power connections
BSM 90/100
Post

Function

Thermal switch

Thermal switch

Terminal block
Ground
boss

Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Brake (optional)

Brake (optional)

U1

Motor lead U

U1

Motor lead U

V2

Motor lead V

V2

Motor lead V

W3

Motor lead W

W3

Motor lead W

Screw

Ground

Screw

Ground

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

10
3
4

Note:

Standard motor
connector

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

Ground

Ground

Motor lead W

Motor lead W

Motor lead V

Motor lead V

Resolver connections
BSM and SSBSM

C
4

D
3

Standard encoder
connector

Encoder connections
BSM and SSBSM

16 pin

Post

Function

REF HI R1

REF LO R2

COS+ S1

COS- S3

SINE- S4

SINE+ S2

7-12

No connection

8
12

11

12 Pin
1

Power connections
BSM 90/100

For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps.
BSM brakes are not polarity sensitive.

64 ABB | Motors and Generators | AC Servo motors

11

10

16

1
12

13

14

15
8

4
5

Post

Function

DC + 5V

Ground

Channel A

Channel A

Channel B

Channel B

Channel Z

Channel Z

Open

10

Channel U

11

Channel U

12

Channel V

13

Channel V

14

Channel W

15

Channel W

16

No connection

AC servo motors

Motor connection diagrams

Motor-BiSS

Motor-EnDat

BSMxxx-xxxxB or B2

BSMxxx-xxxxD2 or D

Terminal block
Ground
boss
1

Standard motor
connector

C
4

3
2

Standard BiSS
connector
12 Pin
1
2

10
3
4

Post

Function

Thermal switch

Thermal switch

Ground
boss

Power connections
BSM 90/100
Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Brake (optional)

Brake (optional)

U1

Motor lead U

U1

Motor lead U

V2

Motor lead V

V2

Motor lead V

W3

Motor lead W

W3

Motor lead W

Screw

Ground

Screw

Ground

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

Standard motor
connector

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

Ground

Ground

Motor lead W

Motor lead W

Motor lead V

Motor lead V

BiSS connections
BSM and SSBSM
Function

DATA-

A+ (SIN+)

OV sensor

B+ (COS+)

Terminal block

Post

Post

12
11

Power connections
BSM 90/100

C
4

D
3

Standard EnDat
connector
12 Pin
1

EnDat connections
BSM and SSBSM
Post

Function

DATA-

SIN A+

OV sensor

COS B+

Clock-

Clock

5V sensor

Clock+

Clock +

B- (COS-)

COS B-

5V & up sense

+5V

10

OV DGND

10

DGND

11

A- (SIN-)

11

SIN A-

12

DATA+

12

DATA+

10
3
4

12
11

Note: For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps.
BSM brakes are not polarity sensitive.

AC Servo motors | Motors and Generators | ABB 65

AC servo motors

Motor connection diagrams

Motor-SSI

Motor-Hyperface

BSMxxx-xxxxS1 or S2

BSMxxx-xxxxD3 or D4

Terminal block
Ground
boss
1

5
U

Standard motor
connector
B

C
4

3
2

Standard SSI
connector

Power connections
BSM 90/100
Post

Function

Thermal switch

Thermal switch

Terminal block
Ground
boss

Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Brake (optional)

Brake (optional)

U1

Motor lead U

U1

Motor lead U

V2

Motor lead V

V2

Motor lead V

W3

Motor lead W

W3

Motor lead W

Screw

Ground

Screw

Ground

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

10
3
4

Standard motor
connector

Power connections
BSM 50/63/80 and SSBSM
Post

Function

Thermal switch

Thermal switch

Brake (optional)

Brake (optional)

Motor lead U

Ground

Ground

Motor lead W

Motor lead W

Motor lead V

Motor lead V

SSI connections
BSM and SSBSM

C
4

D
3

Standard hyperface
connector

Hyperface connections
BSM and SSBSM

12 Pin
8

12
11

12 Pin
1

Power connections
BSM 90/100

7
6
5

Post

Function

+Vs (5VDC)

OV

SSI clock

SSI clock

SSI DATA

Post

Function

DATA-

+SIN

Open

+COS

OPEN

SSI DATA

OPEN

OPEN

REF COS

Connected to

US 7-12V

pin 1

10

GND

10

11

REF SIN

11

12

DATA+

12

Note: For BSM 50/63/80 (and option on BSM90), the power connector is rated at 25 amps.
BSM brakes are not polarity sensitive.

66 ABB | Motors and Generators | AC Servo motors

1
2

10
3
4

8
12

11

7
6
5

AC servo motors

Motor connection diagrams

Motor Halls

Motor Halls

BSM25CxxxxMHx

BSM33CxxxxMHx

Flying leads
Power connections BSM25C

Flying leads
Power connections BSM33C

Wire color
1 (T1)

Function
U

Wire color
Yellow or blue

Function
Thermal switch*

2 (T2)

Yellow or blue

Thermal switch*

3 (T3)

Black

Green/yellow

Ground

Red

Blue

Green/yellow

Ground

*When required

Flying leads
Hall connections BSM25C

Flying leads
Hall connections BSM33C

Wire color
White

Function
S1 hall switch

Wire color
Blue

Function
S1 hall switch (U+)

Yellow

S2 hall switch

Brown

S2 hall switch (V+)

Orange

S3 hall switch

Blue/white

S3 hall switch (W+)

Red

VCC+

Red

VCC+

Black

Ground

Black

Ground

Note:

BSM/SSBSM 50/63/80 series require both power and feedback cables. Refer to BR1202-H for cable assemblies.

AC Servo motors | Motors and Generators | ABB 67

AC servo motors

Feedback specifications
Resolver specifications
+0

R1
Red/Wht

S1
Red
S3
Blk

R2
Yel/Wht

S2
Yel

(Primary)

S4
Blu
(Secondary)

Power source
Primary element

AC 10Vrms / 4.5 kHz


Rotor

Electrical error

Resolver speed

Transformation ratio

0.510%

Phase shift

+ 8 Nominal

Accuracy spread
ZRO

90 + 180 Nominal

Output impedance

ZSO

220 + 350 Nominal at 0 (S1-S3)

ZSS

210 + 300 Nominal at 0 (S1-S3)

ROTOR

46 Ref

STATOR

120 Ref

D.C. resistance

5
90e typ. (45e min.)
90e typ. (45e min.)
90e typ. (45e min.)
90e typ. (45e min.)

12 Arc Minutes

Input impedance

Dielectric strength

AC500 Volts 1 Minute 60 (50) Hz

Insulation resistance

100 M Min DC 500 Volts

Weight

0.18 kg Max

Max operating speed

10,000 Min

Operating temperature range

-55 C to +150 C

Output equation

ES1 - S3 KE R1-R2 COS

CH. A
CH. B
CH. Z
CH. U

ES2 - S4 KE R1-R2 SIN

(90)e

Encoder specifications
1m

Power in
Output

Incremental 2 channel

180e
CH. U
CH. V
CH. W

120e

5V
Line driver
Index
Hall output (4 or 8 pole)

PPR

STD 2500 ppr


Contact ABB for other options

120e

Hall output

BSM/SSBSM 50/63/80 series use 4


pole Hall output. 90/100 series use
8 pole Hall output.

Operating temperature

-20 C to +120 C

range

Hall sensor specifications


Power In
Output

=U
=V
=W

68 ABB | Motors and Generators | AC Servo motors

3.830 VDC
Hall output (4 or 8 pole)

AC servo motors

Motor mating connectors

Termination
Motor power

Strain relief

Motor type
BSM50/63/80/90/100

Description
Mate assy power CE threaded connector (25 amp) (8 pin)

Number
MCSPOW-08

BSM132

Mate assy rotatable power (70 amp)

C/F

SSBSM

Mate assy power stainless steel threaded conn (25 amp)

MCSPOW-08S

BSM90/100

PG21 strain relief

MCS-PG21

PG29 strain relief

ASR24661

Adaptor (PG29 to PG21)

ASR24662

M40 strain relief

MCS-M40

Adaptor (M40 to M25)

MCS-M40A

Resolver, BiSS,

BSM50/63/80/90/100/132

Mate assy feedback CE threaded connector (12 pin)

MCSRES-12

SSI, hyperface,

SSBSM

Mate assy feedback threaded conn stainless steel

MCSRES-12S

EnDat

BSM - F-series

F-series resolver mate assy (14 pin)

MSCN

Encoder

BSM50/63/80/90/100/132

Mate assy encoder CE threaded connector (16 pin)

MCSENC-16

SSBSM

Mate assy encoder threaded conn stainless steel

MCSENC-16S

Exception - BSM100N-4150xx and BSM100C-6150xx which require 70 amp connectors.

Note: BSM/SSBSM 50/63/80 series require both power and feedback cables. Refer to BR1202-H for cable assemblies.

Flange adaptor kits


Order number
2R-BSM63

Description
Kit for BSM63 to convert to old equivalent 2R mounting [thickness = 0.416 inch (10.5mm)]

3R-BSM80

Kit for BSM80 to convert to old equivalent 3R mounting [thickness = 0.561 inch (14.2mm)]

4R-BSM90

Kit for BSM90 to convert to old equivalent 4R mounting [thickness = 0.804 inch (20.4mm)]

56-BSM90

Kit for BSM90 to convert to 56 mounting [thickness = 0.952 inch (24mm)]

6R-BSM100

Kit for BSM100 to convert to old equivalent 6R mounting [thickness = 0.647 inch (16.4mm)]

Note: The standard shaft extension will be reduced by the thickness of the above kit adapter flange. If desired, a custom motor may be ordered with shaft length
appropriate for mounting. Dimensions are nominal.

Brake data for BSM and SSBSM


Motor code

Brake holding
torque Nm
(lb-in)

Watts

Brake voltage

Brake current
(amps)

Brake times (msec)

Brake inertia

Set

Release

(lb-in-s 2)

(Kg-cm 2)

BSM50N

1.1 (10)

10.1

24

0.5

20

0.000017

0.019

BSM63N

2 (18)

11.9

24

0.6

43

0.000016

0.018

BSM80

4.5 (40)

19.7

24

0.7

48

0.000111

0.125

BSM90

15.8 (140)

22.5

24

0.9

14

110

0.00016

0.181

BSM100

39.5 (350)

33.7

24

1.4

22

195

0.00064

0.723

BSM25C

1.7 (15)

10

24

0.4

16

27

0.00003

0.034

BSM33C

15.8 (140)

22

24

0.9

14

110

0.00016

0.181

BSM132C

101.7 (900)

76

24

3.16

129

163

0.01529

17.277

Note: All standard brakes used on BSM motors are 24VDC. The application needs to provide this voltage to release the brake. The brake is a safety brake only and not intended
to be used to decelerate loads. Contact ABB for details. Detailed engineering drawings are available upon request.

AC Servo motors | Motors and Generators | ABB 69

AC servo motors

Servo motor selection

Calculating servo motor requirements

In selecting a motion control package, one of the areas


requiring identification is the mechanics of the load which will
be moved. Once this physical data is obtained, the proper
matching of motor and control can easily begin.

If no one has told you what the inertia is, then to


answer this question, you will have to do a calculation.
However, once sufficient information is obtained, the
task is relatively simple.

The mechanics of the load involve both friction (which is easy


to understand) and inertia (which is an unknown, since we
have difficulty in recalling the physics we had in school).

To determine the inertia, the mechanical linkage


system which will be moved will be analyzed. These
mechanical systems can be divided into four basic
categories: direct drive, gear drive, tangential drive,
and ballscrew drive.

The first part of the equation, determining friction of the load,


can be accomplished by either estimating, or measuring by
simply using a torque wrench.

In the following, each of these mechanical linkage


categories and relevant formulas for calculating the
load parameters will be presented. In all instances,
the formulas reflect the load parameters as seen by
the motor. Reflecting all these parameters back to the
motor shaft make the calculation easier for selecting the
motor and control for your motion control application.

The second part is determining the inertia. Inertia is the


resistance of an object to be accelerated, or decelerated.
In motion control, inertia is an important parameter since it
defines the torque required to accelerate the load and get it
into position.

Direct drive
where Sm

Direct drive

S1
Tm
T1
Jt
J1
Jm

Motor

Load

motor speed (rpm)


load speed (rpm)
motor torque
load torque
total inertia
load inertia
motor inertia


speed (motor) = speed (load)
Sm = S1

Figure 1

=
=
=
=
=
=
=

torque at motor = torque at load


Tm = T1


total inertia = inertia (load) + inertia (motor)
Jt = J1 + Jm

The simplest of packages is the first basic category, the direct drive. This would not require the load parameters to be reflected
back, since there are no mechanical linkages involved.
The equations for the direct drive are presented in Figure 1. The speed of the load is the same as the motor, the friction of the
load is the friction which the motor must overcome, and the load inertia is directly what the motor would see.

70 ABB | Motors and Generators | AC Servo motors

AC servo motors

Inertia

Solid cylinder:


where




J = inertia
W = weight
R = radius
g = gravitational constant (386 in/s2)(980 cm/s2)
L = length
p = density

For a known weight and radius:


J = 1 W R 2
2 g
For a known density, radius, and length:
J = 1 LpR 4
2 g
Hollow Cylinder:
where





J = inertia
W = weight
Ro = outer radius
Ri = inner radius
g = gravitational constant (386 in/s2)(980 cm/s2)
L = length
p = density

For a known weight and radius


J = 1 W
(Ro 2 + Ri 2)

2
g

For a known density, radius, and length:
J = 1 Lp (Ro 4 - Ri 4)

2
g
Material
Aluminum

Density (lb/in 3)
.098

gm/cm 3
2.72

Copper

.322

8.91

Plastic

.040

1.11

Steel

.280

7.78

Wood

.029

0.8

Figure 2

Inertia can be calculated if either the weight and radius are known; or the density, radius, and length are known. Figure 2 presents the equations.
As an example, if the cylinder were a lead screw with a radius of .312 inches (0.79 cm) and a length of 22 inches (55.8 cm), then the
inertia would be:

J = 1
L p R 4 = 1 (22) (.28) (.312) 4
2
g 2
386

0.000237 lb-in-s 2


Metric = 1 (55.8) (7.75) (0.79) 4 = 0.26 gm-cm-s 2
2
980
These equations are important since the inertia of mechanical components (i.e. shafts, gears, drive rollers, leadscrews, etc.) can be
calculated by using them. Once the inertia is determined, it becomes just a task of reflecting that load inertia and friction through the
mechanical linkages to what the motor will see.
AC Servo motors | Motors and Generators | ABB 71

AC servo motors
Gear drive

drive:
Gear

where Sm = motor speed (rpm)


S1 = load speed (rpm)

N = gear ratio
N1 = number of load gear teeth
Nm = number of motor gear teeth
Tm = motor torque
T1 = load torque
Motor

e = efficiency
Jt = total inertia
J1 = load inertia
Jm = motor inertia
Load


speed (motor) = speed (load) x gear ratio
Sm = S1 x N

or Sm = S1 x N1 Nm

torque at motor = torque at load gear ratio

Tm = T1
Ne
Figure
3

total inertia = inertia (load) (gear ratio 2) + inertia (motor)


Jt = J1 + Jm

N2

In a gear application, since there are mechanical linkages between the load and motor, the load parameters must be reflected
back to the motor shaft. Figure 3 presents the equations.
As an example, if a solid cylinder with a diameter of 4 inches (10.16 cm) and weighing 6 pounds (2718 gm) is connected thru a
3:1 gear, the reflected inertia would be determined by the following:
First, calculating inertia for a solid cylinder:
2

6 (2) 2
J load = 1 W R = 1
= .031 lb-in-s 2
2 g 2
386

Metric = 1 2718 (5.08) 2 = 35.7 gm-cm-s 2
2
980

reflecting this inertia thru the gear ratio:


= .031 = .0034 lb-in-s 2
J ref = J load
2
N
(3) 2
Metric = 35.7 = 3.96 gm-cm-s 2
(3) 2
The total reflected load inertia which the motor would see would be .0034 lb-in-s 2 (or metric: 3.96 gm-cm-s 2).
The inertia of the gears should be included in the determination of total load inertia to be really accurate (this can be obtained
from literature or calculated using the formulas for the inertia of a cylinder). Efficiencies of the gearing should also be considered
when calculating torques.
72 ABB | Motors and Generators | AC Servo motors

AC servo motors

Tangential drive
Tangential
drive:

where
Sm =
V1 =

R =
T1 =
Load
F
=
1
Tf =
Ff =
Jt =

W =
Jp =
Jm =

g =

motor speed (rpm)


load speed (in/min) (cm/min)
radius
torque reflected to motor
load force
friction torque
friction force
total inertia
load weight + belt weight
pulley inertia
motor inertia
gravitational constant (386 in/s2)
(980 cm/s2)


speed (motor) = 1 x speed (load)
Motor

2
radius


Sm = 1 x
V1
2
R

load torque = load force x radius


Figure 4

T1 = F1R

friction torque = frictional force x radius

Tf = FfR

total inertia = (weight x radius 2) (gravity)
+ inertia (pulley #1) + inertia (pulley #2)
+ inertia (motor)

Jt = W R 2 + Jp1 + Jp2 + Jm

g

For this type of drive, the load parameters have to be reflected back to the motor shaft. A tangential drive can be a timing belt
and pulley, chain and sprocket, or rack and pinion. See Figure 4 for formulas.
As an example, a belt and pulley arrangement will be moving a weight of 10 lbs (4530 gm). The pulleys are hollow cylinders of 5
pounds (2265 gm) each with an outer radius of 2.5 inches (6.35 cm) and an inner radius of 2.3 inches (5.8 cm). The total inertia
would be determined by:
calculating inertia for a hollow cylinder pulley:
Jp = 1 W (R02 + Ri 2) = 1
5 (2.5 2 + 2.3 2) = 0.0747 lb-in-s 2
2 g 2 386
Metric = 1 2265 (6.35 2 + 5.8 2) = 85.39 gm-cm-s 2
2 980
calculating load inertia:

J1 =
W R 2 = 10 (2.5) 2
=
0.1619 lb-in-s 2

g
386

Metric
= 4530(6.35) 2 =

980
the total inertia reflected to the motor shaft would be the sum of the above:

186.3 gm-cm-s 2

J = J1 + JP1 + JP2
=
0.1619 + 0.0747 + 0.0747 = 0.3113 lb-in-s 2


Metric
= 357 gm-cm-s 2
Dont forget to include the inertia of the pulleys, sprockets, or pinion gears in the determination of total inertia.
AC Servo motors | Motors and Generators | ABB 73

AC servo motors

Ballscrew drive

The load parameters have to be reflected back to the motor shaft for this type of drive as well. The inertias which have to be considered
include the ballscrew as well as the load. If the ballscrew inertia is not readily available, the formula for a cylinder may be used. Figure 5
presents the formulas for determining reflected inertias.
As an example, a 200 lb (90.6 Kg) load will be positioned via a ballscrew which is 0.5 inch (1.27 cm) in radius and 44 inches (111.7 cm)
long. The pitch is 5 rev/inch (1.96 rev/cm). The total load and ballscrew inertia would be:
calculating reflected load inertia:

calculating ballscrew inertia:

The total inertia which would be connected onto the motor shaft would be the sum of these:
J = J1 + J1s = 0.00052 + 0.00313 = 0.00365 lb-in-s 2 (Metric = 4.21 gm-cm-s 2)
For precision positioning applications, the ballscrew is sometimes preloaded to eliminate or reduce backlash. If preloading is used, the
preload torque must be included since it can be significant. The ballscrews efficiency must also be considered when finally determining
torques.
74 ABB | Motors and Generators | AC Servo motors

AC servo motors
The move profile

A move profile defines the desired acceleration rate, run time, speed and
acceleration rate of the load. For example, suppose with a system at rest
(time = 0 in Figure 6), the positioning controller issues a command to the
motor to start motion. At t = 0, with full power applied, the motor has not
yet started to move. At this instant, there is no feedback signal, but the error
signal is large.
As friction and inertia torques are overcome, the motor and load begin to
accelerate. As the motor reaches the commanded speed, the error signal is
reduced, and in turn the voltage applied onto the motor is reduced. As the
system stabilizes at running speed only nominal power (voltage and current)
are required (to overcome friction). At time t = 1, the load approaches the
desired position and begins to decelerate.

Figure 6

Applications with these move profiles result in most of the input energy
dissipated as heat. Such packages are therefore limited by the maximum
power dissipation capacity of the motor. In order to guarantee that maximum
power handling capability of the motor is not exceeded, each application
must be investigated individually. Basic motor dynamic equations must be
solved and power calculated for each motor in order to determine whether
the application will be handled successfully.
The first step in the process is identifying the acceleration rate. For an
example, lets assume that our application has a move profile as identified in
Figure 7. The acceleration rate can be determined from the speed and the
acceleration time, as follows:

Example

accel rate

speed accel time

accel rate (rad/sec2) = Wm (rad/sec)


tacc(sec)
To convert from RPM to rad/sec divide by 9.55.
For our example the acceleration rate is:
accel rate (rad/sec 2) = 209 (rad/sec) = 1741.6 rad/sec 2

.12 (sec)

Figure 7

Motor parameters

Inertia = .0037 lb-in-s 2 (4.26 gm-cm-s 2)

Continuous stall torque = 14.4 lb-in (1.6 Nm)

Torque constant = 4.8 lb-in/amp (0.54 Nm/amp)

Resistance = 4.5 ohms

Thermal resistance = 1.56 C/watt

Example parameters

Motor

Load

Load conditions

Load = 200 lbs (90.6 Kg)

Ball screw inertia = .00313 lb-in-s 2 (0.61 gm-cm-s 2)

Friction torque = .95 lb-in (1094 gm-cm)

Figure 8

AC Servo motors | Motors and Generators | ABB 75

AC servo motors
Acceleration torque

The torque required to start the load moving, termed acceleration torque (Tacc), is that torque which is needed to overcome the
mechanical friction and inertia. Expressed mathematically, the equation is:
Tacc = (Jt) (accel rate) + Tf
where


Tacc is acceleration torque (lb-in)


Jt is the total inertia (load and motor lb-in-s2)
accel is rotary acceleration of the motor shaft (rad/sec2)
Tf is the total friction torque of the package (lb-in)

As an example, the application calls for moving a 200 lb (90.6 Kg)load thru a ballscrew (having an inertia of .00313 lb-in-s2), (3.6 gmcm-s2) at an acceleration rate of 1741.6 rad/sec2. Typical motor parameters which will be used in this analysis are indicated in Figure 8.
Tacc = (Jt) (accel rate) + Tf
Tacc = (Jl + Jls + Jm) (accel rate) + Tf
Tacc = (0.00052 + 0.00313 + 0.0037) (1741.6) + 0.95 Metric = (0.61 + 3.6 + 4.26) 1741.6 + 1094
= 12.8 + 0.95
Metric = 14751 + 1094
= 13.75 lb-in
Metric = 15845 gm-cm (=1.55 Nm)
The motor must be capable of providing torque to accelerate the entire mechanics of the load (friction plus inertia), as well as torque to
move itself. In this example, the motor must be capable of supplying a total acceleration torque of 13.75 lb-in (15.8 kg-cm).

Torque over the duty cycle


The motor must also be capable of providing a certain amount of torque continuously over the duty cycle, or move profile as was
defined earlier. In order to determine this, we must look at the rest of the move profile and determine the torques associated with them.
During run time, the torque required is:
Trun = Tf
Trun
=
0.95 lb-in Metric = (1094 gm-cm)
During the stopping cycle, or deceleration, the torque required is:
Tdec = - (Jt) (accel rate) + Tf
Tdec = - (.00052 + .00313 + .0037) (1741.6) + .95
Tdec = - 12.8 + .95
Tdec = - 11.85 lb-in

Metric = - (0.61 + 3.6 + 4.26)(1741.6) + 1094


Metric = - 14751 + 1094
Metric = - 13657 gm-cm

Now that these torques are identified, the amount of torque required over the move profile can be calculated. This is termed
determining the RMS torque. It is calculated by simply inserting the figures from the previous page in to the following equation:
T2RMS = (T 2acc x tacc) + (T 2run x trun) + (T 2dec x tdec)
tacc + trun + tdec + tidle

T2RMS = (13.75) 2 x 0.12 + (0.95) 2 x 0.12 + (11.85) 2 x 0.12
Metric = (15.8) 2 x 0.12 +(1 )2 x 0.12 + (13.6) 2 x 0.12
0.12 + 0.12 + 0.12 + 0.3
0.12 + 0.12 + 0.12 + 0.3

T2RMS = 22.6 + 0.108 + 16.8 = 59.86
Metric = 29.9 + 0.12 + 22.1 = 78.9 kg-cm

0.66
0.66

TRMS = 7.73 lb-in
Metric = 8.8 Kg-cm (= 0.86 Nm)
Thus, this application requires 7.73 lb-in (0.86 Nm) of torque. The motor for this example has the capability of providing a continuous
torque of 14 lb-in (1.6 Nm).

76 ABB | Motors and Generators | AC Servo motors

AC servo motors

Control section

The next step is to determine requirements for a suitable control or drive (amplifier). The control must be able to supply sufficient
acceleration current (for the applications acceleration requirements), as well as continuous current (or RMS current for the applications
duty cycle requirements).
Acceleration current which must be supplied to the motor is calculated from:
current (amps), acceleration =
acceleration torque (lb-in)

motor torque constant (lb-in/amp)
Iacc =
Tacc

KtHOT
Where KtHOT = KtCOLD x 0.9 (Typical derate for Neodymium magnets).
=

13.75 (lb-in)
= 3.18 amps
Metric = 1.55 Nm
= 3.18 amp
4.8 (lb-in/amp) x 0.9
0.54 Nm/a x 0.9

RMS current over the duty cycle, which the control must be capable of supplying to the motor, is calculated from:

current, RMS =
(amps)

RMS torque (lb-in)


motor torque constant (lb-in/amp)

IRMS =


=

TRMS
Kt
7.73 (lb-in)
= 1.78 amps
Metric = 0.86 Nm = 1.78 amp
4.8 (lb-in/amp) x 0.9
0.54 Nm/a x 0.9

Thus the servo control which would be selected must have the capability of supplying currents of 3.18 amps for acceleration and 1.78
amps continuously (RMS over the duty cycle).

Temperature approximation
The temperature of the internal motor winding, or how hot a motor gets, depends upon the power dissipated inside the motor, and the
motors ability to eliminate itself of that heat. A measure of the motors capability to eliminate heat is expressed as the thermal resistance.
The first step in determining the motors winding temperature is to calculate power dissipation (watts dissipated). Using the previous
determination of the applications current over the duty cycle, or IRMS, of 1.78 amps, and the motors resistance:
PDISS = I 2 x RHOT
Where RHOT = RCOLD x 1.5
PDISS = (1.78) 2 x 4.5 x 1.5 = 21.3 watts.
Then multiply times the motors thermal resistance (deg C/watt) to obtain the winding temperature rise:

Temperature Rise = PDISS x Rth = 21.3 x 1.56 = 33.3 deg C rise
Thus total temperature rise in a 25 deg C ambient would be:

Total temperature = ambient temp + temp rise = 25 + 33.3 = 58.3 deg C
Total temperature in a 40 deg C ambient would be:

Total temperature = 40 + 33.3= 73.3 deg C
Since the motor is designed to handle a total temperature of 155 deg C, both would be within the capability of the motor design. This
easy calculation works well for speeds below 4000 rpm. At high speeds other dissipation issues such as friction and damping must be
considered. If the 155 deg C temperature is exceeded, a larger motor should be investigated for the application.

AC Servo motors | Motors and Generators | ABB 77

AC servo motors
Temperature rise

The basic equation that determines temperature rise is:


T = TAMB + (PDiss x Rth)(1 - e-t/tTH)

Where t = the motors on or operating time, an tTH = motors thermal time constant - which is a measure of how long it takes to reach
63.2% of the final or steady state temperature.
The exponential rise of temperature versus time can easily be plotted by using the following points:
1/2 tTH = 48%, tTH = 63%, 3x tTH = 95%, 5x tTH = 98%, 7x tth = 99.99%
This final point (7x tth) is the steady state temperature as calculated in the previous section. These points are shown on the curve in
figure 9.

5
Temperature

Final temperature
98%

100%

99%

95%

90%

63.2%
60%
50%

Thermal time constant - time required to reach 63.2% of final temperature.

48%

t=0

t TH

3tTH

5tTH

7tTH

Time

Figure 9 Temperature Rise vs. Time

As an example, take the motor that has PDISS x Rth = 92C with ambient of 40C, then temperature rise is shown below, and to determine
total temperature, the ambient of 40C must be added to these figures.
Thus:

Time
1/2 tTH

Temp rise
48% x 92 = 44.1

+ Ambient
+ 40

= Total temp.
= 84.1

tTH

63.2% x 92 = 58.1

+ 40

= 98.1

3 tTH

95% x 92 = 87.4

+ 40

= 127.4

5 tTH

98% x 92 = 90.1

+ 40

= 130.1

7 tTH

99.9% x 92 = 92.9

+ 40

= 132.9

With power applied, the motor winding heats up, attaining 63.2% of final temperature in one thermal time constant, and essentially
reaches final temperature in 7 time constants.

78 ABB | Motors and Generators | AC Servo motors

AC servo motors

Servo motor requirement sheet


Company ________________________________________________________________ Date ____________________________
Contact _________________________________________________________________ E-Mail____________________________
Title ____________________________________________________________________ Phone___________________________
Address _________________________________________________________________ Fax _____________________________
Address _________________________________________________________________ Industry__________________________
City_____________________________________________________________________

State, Zip ________________________

Describe the application and what you are trying to accomplish:


_____________________________________________________________________________________________________________
_____________________________________________________________________________________________________________

Velocity profile
Speed

Accel
Time

Run
Time

Decel Idle
Time Time

Time
Distance

Load conditions

Specify

Speed =
_________ RPM or in/sec or cm/sec

Accel time = _________ sec

Run time = _________ sec

Decel time = _________ sec

idle time = _________ sec
or:

Distance =
_________ radians; or _____inch or cm

Time (total) = _________ sec

Idle time = _________ sec
Direct drive (Circle units)

Load inertia = ________________ lb-in-s 2 (kg-cm 2)(kg-cm-s 2)

Load friction = ________________ lb-in (g-cm)
Reduction belt or gearing

Load inertia = ________________

or diameter = ________________

and length = ________________

Load friction = ________________

Belt/gear ratio = ________________

Efficiency = ________________
Linear belt pulley or rack & pinion

Load weight = ________________

Belt/rack weight = ________________

Pulley radius = ________________

Pulley inertias = ________________

Total friction = ________________

Gear ratio = ________________

Efficiency = ________________
Linear ball screw

(Circle units)
lb-in-s 2 (kg-cm 2)(kg-cm-s 2)
inch (mm)
inch (mm)
lb-in (g-cm)
:1
%
(Circle units)
lbs (kg)
lbs (kg)
inch (mm)
lb-in-s 2 (kg-cm 2)(kg-cm-s 2)
lb-in (g-cm)
:1
%
(Circle units)

lbs (kg)
lb-in (g-cm)
rev/inch (mm/rev)
lb-in-s 2 (kg-cm 2)(kg-cm-s 2)
inch (mm)
inch (mm)
%

Load weight = _______________


load friction = _______________
Screw pitch = _______________
Screw inertia = _______________
or Diameter = _______________
and Length = _______________
Efficiency = _______________

AC Servo motors | Motors and Generators | ABB 79

AC servo motors
Conversion tables

Rotary Inertia (to convert from A to B, multiply by value in table)

5.46 x 10-3

1.01 x 10-3

10-3

3.417 x 10-4

1.41 x 10-5

2.37 x 10-6

1.01 x 10-6

8.85 x 10-7

lb-ft-s 2 or
slug-ft 2
7.37 x 10-8

oz-in 2

182.9

0.186

0.182

0.0625

2.59 x 10-3

4.34 x 10-4

1.86 x 10-4

1.61 x 10-4

1.34 x 10-5

gm-cm-s 2

980.6

5.36

0.9806

0.335

1.38 x 10-2

2.32 x 10-3

10-3

8.67 x 10-4

7.23 x 10-5

kg-cm 2

1000

5.46

1.019

0.3417

1.41 x 10-2

2.37 x 10-3

1.019 x 10-3

8.85 x 10-4

7.37 x 10-5

lb-in 2

2.92 x 103

16

2.984

2.926

4.14 x 10-2

6.94 x 10-3

2.98 x 10-3

2.59 x 10-3

2.15 x 10-4

oz-in-s 2

7.06 x 104

386.08

72

70.615

24.13

0.1675

7.20 x 10-2

6.25 x 10-2

5.20 x 10-3

lb-ft 2

4.21 x 105

2304

429.71

421.40

144

5.967

0.4297

0.3729

3.10 x 10-2

kg-cm-s 2

9.8 x 105

5.36 x 103

1000

980.66

335.1

13.887

2.327

0.8679

7.23 x 10-2

lb-in-s 2

1.129 x 106

6.177 x 103

1.152 x 103

1.129 x 103

386.08

16

2.681

1.152

8.33 x 10-2

lb-ft-s 2 or

1.355 x

slug-ft 2

107

7.41 x 104

1.38 x 104

1.35 x 104

4.63 x 103

192

32.17

13.825

12

A
gm-cm 2

gm-cm 2

oz-in

gm-cm-s 2

kg-cm

lb-in 2

oz-in-s

lb-ft

kg-cm-s

lb-in-s

Torque (to convert from A to B, multiply by value in table)


B

dyne-cm

gm-cm

oz-in

kg-cm

lb-in

NewtoNm

lb-ft

kg-cm

1.019 x 10-3

1.416 x 10-5

1.0197 x 10-6

8.850 x 10-7

10-7

7.375 x 10-8

1.019 x 10-8

gm-cm

980.65

1.388 x 10-2

10-3

8.679 x 10-4

9.806 x 10-5

7.233 x 10-5

10-5

oz-in

7.061 x 104

72.007

7.200 x 10-2

6.25 x 10-2

7.061 x 10-3

5.208 x 10-3

7.200 x 10-4

kg-cm

9.806 x 105

1000

13.877

0.8679

9.806 x 10-2

7.233 x 10-2

10-2

lb-in

1.129 x 106

1.152 x 103

16

1.152

0.112

8.333 x 10-2

1.152 x 10-2

NewtoNm

107

1.019 x 104

141.612

10.197

8.850

0.737

0.101

lb-ft

1.355 x 107

1.382 x 104

192

13.825

12

1.355

0.138

kg-m

9.806 x 107

105

1.388 x 103

100

86.796

9.806

7.233

A
dyne-cm

Material densities

Friction coefficients

Aluminum

Oz/in 2
1.57

lb/in 3
0.098

gm/cm
2.72

(Sliding)
Steel on steel

m
0.58

Brass

4.96

0.31

Bronze

4.72

0.295

8.6

Steel on steel (greased)

0.15

8.17

Aluminum on steel

Copper

5.15

0.45

0.322

8.91

Copper on steel

Plastic

0.36

0.64

0.04

1.11

Brass on steel

Steel

0.40

4.48

0.28

7.75

Plastic on steel

0.20

Linear bearings

0.001

Mechanism efficiencies
Temperature

Acme screw (bronze nut)

0.4

Acme screw (plastic nut)

0.5

F = (1.8 x C) + 32

Ball screw

0.9

C = .555 (F - 32)

Helical gear

0.7

Spur gear

0.6

Timing belt/pulley

0.9

Gravity
(Acceleration constant)
g = 386 in/s 2 = 32.2 ft/s 2 = 9.8 m/s

80 ABB | Motors and Generators | AC Servo motors

AC servo motors

Conversion tables

Length (to convert from A to B, multiply by value in table)


B

Inch

Feet

Micro inch

Micron

Millimeter

Centimeter

Meter

Inch

8.33 x 10-2

1.0 x 106

2.51 x 104

25.4

2.54

2.54 x 10-2

Feet

12

1.2 x 107

3.05 x 105

305

30.5

0.305

Micro-Inch

1.0 x 10-6

1.2 x 104

2.54 x 10-2

2.54 x 10-5

2.54 x 10-6

2.54 x 10-8

Micron

3.937 x 10-5

3.28 x 10-6

39.37

0.001

1.0 x 10-4

1.0 x 10-6

Millimeter

3.937 x 10-2

3.28 x 10-3

3.937 x 104

1000

0.1

0.001

Centimeter

0.3937

3.28 x 10-2

3.937 x 105

1 x 104

10

0.01

Meter

39.37

3.28

3.937 x 107

1 x 106

1000

100

Power (to convert from A to B, multiply by value in table)


B

A
Watts

Watts

Kilowatts

ft-lb/sec

in-lb/sec

Hp (imperial)

Hp (Sl)

1 x 10-3

0.74

8.85

1.34 x 10-3

1.33 x 10-3

Kilowatts

1000

738

8850

1.34

1.33

ft-lb/sec

1.35

1.36 x 10-3

12

1.82 x 10-3

1.81 x 10-3

in-lb/sec

0.113

1.13 x 10-4

8.3 x 10-2

1.52 x 10-4

1.53 x 10-4

Hp (Imperial)

746

0.746

550

6600

0.995

Hp (Sl)

750

0.750

553

6636

1.005

Mass (to convert from A to B, multiply by value in table)


B

A
oz-m

oz-m

lb-m

slug

gm

kg

6.25 x 10-2

1.94 x 10-3

28.35

2.835 x 10-2

lb-m

16

3.11 x 10-2

453.6

0.453

slug

514.72

32.2

14590

14.59

gm

3.53 x 10-2

2.205 x 10-3

6.85 x 10-5

0.001

kg

35.274

2.205

6.85 x 10-2

1000

Force (to convert from A to B, multiply by value in table)


B

A
oz-f

oz-f

lb-f

Newtons

dyne

gm-f

kg-f

6.25 x 10-2

0.278

2.78 x 104

28.35

2.835 x 10-2

lb-f

16

4.448

4.448 x 105

453.6

0.4535

Newtons

3.596

0.225

1 x 105

101.9

0.1019

dyne

3.59 x 10-5

2.248 x 10-6

1.0 x 10-5

1.02 x 10-3

1.02 x 10-6

gm-f

3.53 x 10-2

2.205 x 10-3

9.81 x 10-3

981

0.001

kg-f

35.3

2.205

9.81

9.81 x 105

1000

Linear velocity (to convert from A to B, multiply by value in table)


B

in/sec

feet/sec

mm/sec cm/sec

meter/sec

inch/min feet/min

meter/min

km/hour

miles/hour

0.083

25.4

2.54

2.54 x 10-2

60

1.524

0.091

5.7 x 10-2

feet/sec

12

304.8

30.48

0.3048

720

60

18.29

1.09

0.682

mm/sec

3.937 x 10-2

3.3 x 10-3

0.1

0.001

2.36

0.197

0.059

3.6 x 10-3

2.24 x 10-3

cm/sec

0.3937

3.28 x 10-2

10

0.01

23.62

1.97

0.59

3.6 x 10-2

2.24 x 10-2

meter/sec

39.37

3.281

1000

100

2362.2

197

60

3.6

2.24

inch/min

0.0167

1.39 x 10-3

0.42

0.042

4.2 x 10-4

8.33 x 10-2

2.54 x 10-2

1.52 x 10-3

9.5 x 10-4

feet/min

0.2

0.0167

5.08

0.508

5.08 x 10-3

12

0.3048

1.8 x 10-2

1.14 x 10-2

meter/min

0.656

5.46 x 10-2

16.667

1.67

1.67 x 10-2

39.4

3.28

5.9 x 10-2

0.37

km/hour

10.936

0.911

277.8

27.78

0.2778

656

54.67

16.67

0.62

miles/hour

17.59

1.47

447

44.7

0.447

1056

88

26.8

1.609

A
in/sec

AC Servo motors | Motors and Generators | ABB 81

MINT motion control


Capability without complexity

ABB offers solutions to a variety of machine control applications in


many industries. Our capability includes intelligent programmable
drives, plug-in controller options for drives, real-time Ethernet
controllers, PLC systems and standard analogue and stepper-based
control products.

82 ABB | Motors and Generators | AC Servo motors

MINT motion control


Capability without complexity

For more than 25 years, MINT motion controls have been solving simple and complex motion tasks in the fields of
packaging, electronics assembly and test, simple CNC systems and many more. MINT is a high level programming
language for simple multi-axis machine control. It combines multitasking efficiency, with event driven responsiveness
and a simple plain english language to simplify machine and motion applications. MINT is supported by different
platforms, such as intelligent drives, panel-mount analog / stepper, real-time Ethernet motion controllers, and plug-in
controllers for drives, providing versaility in tackling a wide variety of applications.

6
Simple
positioning

CAMs, Flying Shear,


registration

Scalable solutions

8 axes
Stepper / Analog

1 to 5 axes
integrated drive
controller

>16 axes
Ethernet POWERLINK

Multiple hardware
1- 5 axes
Unified software
intelligent
drives
platforms

MINT programmable motion systems


NextMove motion controllers offer high-level machine
programming, multiaxis coordinated motion and a choice of
technologies from stepper control, analog control and
real-time Ethernet. Our intelligent drives are also
programmable in the same easy to use MINT language.

Multi-axis intelligent drives


A plug-in MINT motion controller option for MotiFlex e100
provides up to five axes of coordinated motion, eliminating the
need for an external controller. This high performance solution
utilizes Ethernet POWERLINK and reduces cabling and panel
space significantly, offering a cost advantage.

Flexible intelligent drives


MicroFlex e100 and MotiFlex e100 are programmable in MINT
Lite and provide solutions to simple motion tasks such as
indexing. MINT lite also allows flexible solutions to distributed
control from PLCs where the behaviour of each axis can be
tailored to simplify control schemes.

Advanced multi-axis machine controller


Machine control systems, requiring up to 16 axes of
interpolation, can be implemented using the NextMove
e100 family of motion controllers. NextMove e100 can
coordinate 16 axes of interpolated motion in a single or
multiple coordinate groups and command additional DSP 402
positioning drives via Powerlink, up to 30 axes in total.
On-board communications include, RS232/485 (selectable),
USB, CANopen, and Ethernet Powerlink or TCP/IP.

Advanced intelligent drives


MicroFlex e150 supports multi-tasking MINT programming
`with additional support for software CAMs and flying shears.
It offers a single device solution to applications such as
cut-to-length and labeling. ACSM1 high power motion drives
feature SPC function block programming and a drive to drive
(D2D) link for synchronisation of multiple axes.

Mixed technology motion control


In addition to Powerlink axes, NextMove e100 supports 3
axes of analog control with incremental encoder feedback
and 4 stepper axes, providing a mixed technology platform.
Analog axes can be servo, vector, inverter or servo - hydraulic
valves for example. Encoder inputs can be used as line-shaft
inputs and all analog outputs can be used for general purpose
functions.

AC Servo motors | Motors and Generators | ABB 83

Motion controllers

MINT programmable, analog, PTO, CANopen and POWERLINK


NextMove ESB-2

NextMove e100

Compact panel mount motion controller

Compact panel mount motion controller

Up to 8 axes of coordinated motion

Ethernet PowerLink technology for real-time motion control

Stepper and analog axis control

Stepper and analog axis control

CANopen manager for system expansion

CANopen manager for system expansion

MINT programming for multitasking control of


communications, logic, motion and HMI interaction in
simple motion applications

MINT programming for multitasking control of


communications, logic, motion and HMI interaction in
simple motion applications

Compact motion
controller for
analog and
stepper control

Compact motion
controller with
real time Ethernet
POWERLINK
technology

Series NextMove ESB-2

Series NextMove e100

Up to 8 axes of coordinated motion


4 x PTO (Stepper) axes
3 or 4 x analog controlled axes with encoder feedback
Maximum of 8 axes of control
Digital and analog I/O including 4 x high speed registation latches
Options
RS232 or RS422 serial option
Differential / single-ended stepper interfaces
7 axis or 8 axis variants

1 to 16 axes interpolated axes via POWERLINK


Additional CN profiled POWERLINK axes
4 x PTO (stepper) axes
3 x analog controlled axes with encoder feedback
Maximum of 30 axes of control
Digital and analog I/O including 4 x high speed registation latches
Options
Differential / single-ended stepper interfaces
8, 12 or 16 axes of interpolated motion

84 ABB | Motors and Generators | AC Servo motors

MINT motion solutions

Technical example real-time ethernet systems

PLC

2
HMI

Fieldbus

R-T Hub

Ethernet Powerlink

CANopen

4
Line shaft
encoder

CANopen

CANopen

3
CANopen I/O

CANopen I/O

Encoder/resolver
dual feedback or
line shaft

CANopen I/O
Intelligent
Drive systemMINT Lite
programming
or MINT plug-in

5
CANopen I/O

CANopen I/O

controller

AC servo, AC
vector or linear
motor

1. NextMove e100, 16 axes coordinated motion.


2. HMI via CANopen or Modbus RTU.

5. MicroFlex e100 compact single phase drives and MotiFlex 3-phase


drives with DC bus connection.

3. Distributed CAN I/O at any drive.

6. Class II repeating hubs for tree structures.

4. Line shaft or dual loop encoders.

7. MINT lite or plug-in controller creates distributed intelligent axes or


sub systems.

Advanced multi-axis machine controller


Machine control systems, requiring up to 16 axes of
interpolation, can be implemented using the NextMove
e100 family of motion controllers. NextMove e100 can
coordinate 16 axes of interpolated motion in a single or
multiple coordinate groups and command additional DSP 402
positioning drives via Powerlink, up to 30 axes in total.
On-board communications include, RS232/422 (selectable),
USB, CANopen and Ethernet Powerlink or TCP/IP.

Mixed technology motion control


In addition to Powerlink axes, NextMove e100 supports 3
axes of analog control with incremental encoder feedback
and 4 stepper axes, providing a mixed technology platform.
Analog axes can be servo, vector, inverter or servo - hydraulic
valves for example. Encoder inputs can be used as line-shaft
inputs and all analog outputs can be used for general purpose
functions.

AC Servo motors | Motors and Generators | ABB 85

Servo drives

Analog, PTO, POWERLINK and EtherCAT options


MicroFlex analog

MicroFlex e100

Compact motion control drive for single and three-phase


operation

Compact motion control drive for single and three-phase


operation

+/ 10 V analog speed / torque demand


or Pulse + Direction inputs

Ethernet PowerLink technology for real-time motion control

Choice of resolver feedback or incremental encoder

MINT Lite programming for multitasking control of


communications, logic, motion and HMI interaction
in simple motion applications

Compact motion
control drive for
simple analog or
PTO control

Compact motion
control drive with
real time Ethernet
POWERLINK
technology

Series MicroFlex analog

Series MicroFlex e100

1 or 3-phase operation from 105 to 250 V AC


3, 6 and 9 A rms
IP20 enclosure for cabinet installation (UL open)
Auto-tuning and anti-resonance digital filters
Suitable for single drive and multi-axis systems
Controls rotary and linear AC servo motors
Options
Space saving footprint EMC filter
Brake units

1 or 3-phase operation from 105 to 250 V AC


3, 6 and 9 A rms
IP20 enclosure for cabinet installation (UL open)
Real-time Ethernet operation with PowerLink
Suitable for single drive and multi-axis systems
Controls rotary and linear AC servo motors
Options
Space saving footprint EMC filter
Brake units

For further information, see flyer ABB motion control drives,

For further information, see flyer ABB motion control products, MicroFlex e100 servo

MicroFlex brushless AC servo drives, code: 3AUA0000123110 EN.

drives, code: 3AUA0000116018 EN.

86 ABB | Motors and Generators | AC Servo motors

MicroFlex e150

MotiFlex e100

Compact motion control drive with embedded safety for


single and three-phase operation

Wide voltage range, DC bus capability and three-phase


operation for a broad range of applications

Ethernet technology including EtherCAT for real-time


motion control

Ethernet PowerLink technology for real-time motion control

Advanced MINT programming for multitasking control of


communications, logic, motion and HMI interaction in high
performance motion applications

MINT programming for multitasking control of


communications, logic, motion and HMI interaction, plus a
multi-axis plug-in motion option

Intelligent motion
control drive with
embedded safety
and EtherCAT
technology

Versatile motion
control drive with
integrated realtime Ethernet
POWERLINK
technology

Series MicroFlex e150

Series MotiFlex e100

1 or 3-phase operation from 105 to 250 V AC


3, 6 and 9 A rms
IP20 enclosure for cabinet installation (UL open)
Embedded real-time Ethernet including EtherCAT,
Modbus TCP and Ethernet/IPTM
Suitable for single drive and multi-axis systems
Controls rotary and linear AC servo motors
Safe torque-off feature as standard
Options
MINT Motion programming
Space-saving footprint EMC filter
Resolver adapter
Dual encoder splitter
Brake units

Three-phase operation from 180 to 528 V AC


1.5 to 65 A rms in three frame sizes
IP20 enclosure for cabinet installation (UL open)
Real time Ethernet operation with PowerLink
Suitable for single drive and multi-axis systems
Controls rotary and linear AC servo motors
Integrated DC bus for energy sharing capability
Options
Plug-in motion controller for up to five axes
Fieldbus options
Plug-in IO options (digital or analog)
Secondary feedback options, resolver or encoder
Filters, brake resistors, chokes and DC bus bars

For further information, see flyer ABB motion control products, MicroFlex e150 servo

MotiFlex e100 servo drives, code: 3AUA0000116019 EN.

For further information, see flyer ABB motion control products,

drives, code: 3AUA0000097609 EN.

AC Servo motors | Motors and Generators | ABB 87

AC motion control drives


MicroFlex series

MicroFlex e150 (EtherCAT, Ethernet/IP, Modbus TCP/IP, MINT programming)

MicroFlex e150

Compact EtherCAT motion control drive


Simple to advanced motion technology fully integrated
Powerful PC tool for commissioning and auto-tuning
Precise control of rotary and linear motors
Embedded EtherCAT, Ethernet/IP, Modbus TCP/IP

Input voltage
1/3 phase 105-250 V AC
Bus voltage
160-320 V DC
Output current amps (rms)
Continuous rms
Peak (3 seconds)
3
6
6
12
9
18

Standard I/O: (10) inputs + (7) outputs


Universal and Dual Encoder function
Safe Torque Off (STO) SIL3 PLe
USB, RS422 and RS485 serial
7 - segment display communications

Order code
E152A03EIOA
E152A06EIOA
E152A09EIOA

Note: Will accept either incremental or absolute encoder feedback (BiSS, EnDat, SSI, SmartAbs).
Dual encoder mode and resolver supported via option.

EtherCAT slave device drive (standard TCP/IP, non-programmable)

Input voltage
1/3 phase 105-250 V AC
Bus voltage
160-320 V DC
Output current amps (rms)
Continuous rms
3
6
9

Catalog number

Peak (3 seconds)
6
12
18

E152A03EINA
E152A06EINA
E152A09EINA

MicroFlex e100 (Ethernet POWERLINK)


Compact Ethernet Powerlink motion control drive
Simple motion programming with MINT Lite software and auto-tuning
Ethernet - Powerlink, Modbus TCP and TCP/IP
Input voltage
1/3 phase 105-250 V AC
Bus voltage
160-320 V DC
Output current amps (rms)
MicroFlex e100

Continuous rms
3
6
9

Peak (3 seconds)
6
12
18

Universal encoder
CANopen port for simple expansion
USB and RS485 serial communications
LEDs: Drive status, CANopen, Ethernet Powerlink

Oder code
MFE230A003BW
MFE230A006BW
MFE230A009BW

Note: Will accept either incremental or absolute encoder feedback (BiSS, EnDat, SSI, SmartAbs)

MicroFlex analog
Compact analog motion control drive
Encoder/resolver feedback and simulated
encoder output
Input voltage
1/3 phase 105-250 V AC
Bus voltage
160-320 V DC
Output current amps (rms)
MicroFlex analog

Continuous rms Peak (3 seconds)


Encoder/SSI feedback
3

6
12
9
18
Resolver feedback
3
6
6
12
9
18

88 ABB | Motors and Generators | AC Servo motors

RS232/422 serial communications for PC tools


Analog or pulse and direction control

Order code
(RS232 versions)

Order code
(RS485 versions)

FMH2A03TR-EN23W

FMH2A03TR-EN43W

FMH2A06TR-EN23W
FMH2A09TR-EN23W

FMH2A06TR-EN43W
FMH2A09TR-EN43W

FMH2A03TR-RN23W
FMH2A06TR-RN23W
FMH2A09TR-RN23W

FMH2A03TR-RN43W
FMH2A06TR-RN43W
FMH2A09TR-RN43W

AC motion control drives


MotiFlex e100

MotiFlex e100
Advanced servo drive/motion controller
Simple motion programming with Mint Lite
software, auto-tuning and plug-in motion
controller option
Universal and dual encoder function including
optional resolver interface

MotiFlex e100 Size A


(1.5 A - 16 A)

Size A

Size B

Size C

Ethernet Powerlink interface (real time) and


CANopen DSP 401 network manager for
expansion
DC bus operation with simple link system
2 x expansion card slots for secondary
feedback, Mint programmable options,
fieldbus and 1/0 expansion

Input voltage
3 phase 180-560 V AC
Bus voltage
325-650 V DC
Output current amps (rms) rated operation 200%
3 seconds
Continuous
Peak
1.5
3
3
6
6
12
10.5
21
16
32
21
40
26
54
33.5
68
48
96
65
130

Order code
MFE460A001BW
MFE460A003BW
MFE460A006BW
MFE460A010BW
MFE460A016BW
MFE460A021BW
MFE460A026BW
MFE460A033BW
MFE460A048BW
MFE460A065BW

Accessories for MotiFlex e100

MotiFlex e100 Size B


(21 A - 33.5 A)

Description

Order code

AC power and motor power brackets

OPT-CM-001

Signal and feedback cable bracket size A

OPT-CM-002

Signal and feedback cable bracket size B / C

OPT-CM-003

DC bus bars for A size drive x 2

OPT-MF-DC-A

DC bus bars for B size drive x 2

OPT-MF-DC-B

DC bus bars for C size drive - 160mm x 2

OPT-MF-DC-C

DC bus bars for C size drive - 212mm x 2

OPT-MF-DC-D

Spare connector kit for 1 - 16A

OPT-MF-CN-A

Spare connector kit for 21 - 33.5A

OPT-MF-CN-B

Spare connector kit for 48 - 65A

OPT-MF-CN-C

USB signal isolator

OPT-CNV-003

AC line reactors for use with MotiFlex e100


Control current rating
1-6
Size A
10 - 16
Size A
21 - 33.5 Size B
48 - 65
Size C

Order code
LRAC02502
LRAC03502
LRAC05502
LRAC130ACB2

Plug in option cards for use with MotiFlex e100

MotiFlex e100 Size C


(48 A - 65 A)

Description
Single axis MINT motion option (plug-in)
Multi-axis MINT motion option (plug-in)
Analog I/O 16 bit 4 off inputs and 4 off outputs differential +/-10 V DC
Digital I/O card 6 off digital inputs (AC optos), 4 off digital output
Incremental encoder + halls with simulated encoder out option
Resolver with simulated encoder out option card

Order code
OPT-MF-100
OPT-MF-101
OPT-MF-001
OPT-MF-005
OPT-MF-011
OPT-MF-013

Feildbus options
Fieldbus carrier option (required for ALL fieldbus cards)
DeviceNet fieldbus option
Profibus fieldbus option
Ethernet/IP fieldbus option
Modbus TCP fieldbus option
Profinet I/O fieldbus option

OPT-MF-030
OPT-FB-001
OPT-FB-002
OPT-FB-004
OPT-FB-005
OPT-FB-006
AC Servo motors | Motors and Generators | ABB 89

Motion controllers
NextMove

NextMove e100 (Ethernet Powerlink, Modbus TCP and Modbus RTU)

NextMove e100

Compact, high performance motion controller


Real-time Ethernet Powerlink and Modbus TCP/IP
8, 12 or 16 axes of interpolated motion
(16 MN + 14 CN) profiled axes = max. 30 Powerlink axes
(4) stepper axes/(3) analog axes

Number of axes

Order code
(Differential stepper)

Order code
(Single ended stepper)

NXE100-1608DBW

NXE100-1608SBW *

12

NXE100-1612DBW

NXE100-1612SBW *

16

NXE100-1616DBW

NXE100-1616SBW *

CANopen network manager


RS232/422 and USB communications
Advanced multitasking MINT programming
ActiveX controls
Integrated digital/analog I/O including high
speed registration inputs

Note: * For use with DSMS stepper/driver

NextMove ESB-2

NextMove ESB-2

Compact, panel mount motion controller


Economical and simple to install
Powerful multitasking MINT programming
(4) axes of closed loop control
(4) axes of open loop control (step/direction outputs)
Max. (8) axes

USB, serial and CANopen provide flexible


communications to PLC, distributed I/O
and other devices
Integrated digital/analog I/O including high
speed registration inputs
Firmware variant allows the controller to
operate as a CANopen DS402 master and
control up to 64 axes

Number of axes

Serial port

Order code
(Differential stepper)

Order code
(Single ended stepper)

RS232 / USB

NSB202-501W

NSB203-501W

RS422 / USB

NSB202-502W

NSB203-502W

RS232 / USB

NSB204-501W

NSB205-501W

RS422 / USB

NSB204-502W

NSB205-502W

NextMove PCI-2

Compact, high performance PCI-bus motion controller

High speed PCI bus interface

(4) stepper axes + (4) analog axes = max. (8) axes

Advanced multitasking MINT or ActiveX

Onboard digital and analog I/O

programming

CANopen for distributed control

Firmware variant allows the controller to


operate as a CANopen DS402 master and

NextMove PCI-2

Number of axes

Catalog number
(PNPoutputs)

Order code
(NPNoutputs)

1*

PCI201-501

PCI201-511

2*

PCI201-502

PCI201-512

3*

PCI201-503

PCI201-513

4*

PCI201-504

PCI201-514

8 **

PCI201-508

PCI201-518

control up to 64 axes

Note: * User configurable for servo or stepper.



** 4-axis servo control and 4-axis stepper.

Plug in option cards for use with MotiFlex e100


Plug-in motion controller

CANopen manager for I/O expansion (via host drive)

(4) POWERLINK axes + (1) analog axes = max. (5)

Add CP600 HMI via RS485 Modbus RTU or Modbus

axes

TCP

Onboard digital and analog I/O

Fully utilise drive I/O and interfaces including addtional

Encoder input for electonic gearing functions

Description
Single axis MINT motion option (plug-in)
Multi-axis MINT motion option (plug-in)

90 ABB | Motors and Generators | AC Servo motors

Order code
OPT-MF-100
OPT-MF-101

option cards

For your notes

AC Servo motors | Motors and Generators | ABB 91

For your notes

92 ABB | Motors and Generators | AC Servo motors

For your notes

AC Servo motors | Motors and Generators | ABB 93

For your notes

94 ABB | Motors and Generators | AC Servo motors

You can find the address of your local sales organization


on the ABB homepage:
www.abb.com/motion

Note: We reserve the right to make technical changes or


modify the contents of this document without prior notice.
With regard to purchase orders, the agreed particulars shall
prevail. ABB Ltd does not accept any responsibility whatsoever
for potential errors or possible lack of information in this document.
We reserve all rights in this document and in the subject matter
and illustrations contained therein. Any reproduction, disclosure
to third parties or utilization of its contents in whole or in part
is forbidden without prior written consent of ABB Ltd.
Copyright 2014 ABB
All rights reserved

9AKK106417 EN 2014-11

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