XXX

SOURCE SAMPLING TITLE PAGE
Source Information
Plant Name Ye Chiu Metal Smelting Sdn Bhd
Sampling Location Rotary Furnace Dust Collector
Fuel or Source Type
Fuel F-Factor
i)
Rotary Furnace Dust Collector

Test Information
Starting Test Date 05/10/2016
Project # AD1610(025)
Chimney Label. Chimney No.3
Default value used in
Operator
calculations is either 20 C or
o
Standard Temperature
Standard Pressure
Minimum required sample vol.
Run Duration
Base Run Number
# of Ports Available
# of Ports Used
Port Inside Diameter
Circular Stack?
Rectangular Stack?
20
760
1
2
2
100
Yes
Default
value
used
in value
68oF. Enter
the
desired
o
calculations
is either
760mm
C This
here if you wish
to change.
Hg
or
29.92in
Hg.
Enter
the
will affect standardization
mm
Hg
desired valuethroughout
here if
youthe
calculations
wish
to change. This scm
will
spreadsheet.
affect standardization
calculations throughout
the
Minutes
spreadsheet.
mm
Test Equipment Information

Meter Box Number
Err:502
Meter Calibration Factor
(Y)
0.9779
(DH@)
Orifice Meter Coefficient
46.606
Pitot Identification
Err:502
(Cp)
Pitot Tube Coefficient
0.84
Orsat Identification
Nozzle Number
Nozzle Diameter
Probe Number
Probe Length
(SS, Glass . ) Liner Material
Sample Case / Oven Number
Impinger Case Number
mm H2O
Err:502
(Dn)
Err:508
Err:502
1.83
SS
Err:502
mm
m
Acetone Lot Number
D2
Testing Company Information

Company Name Envilab Sdn Bhd
Address 38-A Jalan Pingai Taman Pelangi
City, State Country Zip 80400 Johor Bahru, Johor, Malaysia
Project Manager
Phone Number 07-3326277
Fax Number 07-3319357
Engineer Present: Chloe Cheah
Technicians Present: Mohd Dennial and Mohd Farhaan
Verified by Khaw Hern Shean
Khaw Hern Shean
Chloe Cheah
Mohd Iskandar and Mohd ShMohd Dennial and Mohd Farhaan
Chloe Cheah
Khaw Hern Shean
ed in
her 20oC or
ed
in value
esired
her
760mmThis
o
change.
.rdization
Enter the
re if youthe
ughout
This will
ation
ughout the
Form: AD/SAP-01
Effective Date: 01/10/06
Revision: 2
Page 1 of 10
Data in red
Data in blue
Data in black
=
=
=
Variable Data
Calculated Data
Fixed Data
Default value used in

calculations is either 20oC or
68oF. Enter
the
desired
Default
value
used
in value
here
if you wish
to change.
calculations
is either
760mmThis
will
affect
standardization
Hg or
29.92in
Hg. Enter the
calculations
desired
valuethroughout
here if youthe
spreadsheet.
wish to change. This will
affect standardization
calculations throughout the
spreadsheet.
d in
her 20oC or
esired value
o change. This
dization
ghout the
METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR CIRCULAR SOURCES

i)
Plant Name
Sampling Location
Operator
Stack Type
Stack Size
Ye Chiu Metal Smelting Sdn Bhd

Circular
Large
# of Ports Used
Circular Stack or Duct Diameter

(Lfw)
Distance to Far Wall of Stack
1.02
(Lnw)
Distance to Near Wall of Stack
0.1
(=Lfw - Lnw)
Diameter of Stack
(=3.14(D/2/Cunits)2)
(D)
(As)
Area of Stack
0.92
0.66
m2
Distance from Port to Disturbances

Distance Upstream
(B)
5.82
(BD)
(=B/D) Diameters Upstream
6.33
Distance Downstream
(A)
10.9
(AD)
(=A/D) Diameters Downstream
11.85
Distance from ground level to disturbance
m
diameters
m
diameters
m
Number of Traverse Points Required

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Traverse Pts Required
Number of Traverse P
Minimum Number of
Traverse Points
Particulate
Velocity
Points
Points
24
16
20
16
16
12
12
12
1
8 or 122
12
12
12
8 or 122
12
12
12
2
12
Traverse Point Loc

Traverse
Point
Number
1
2
Check Minimum Number of Points for the Upstream

and Downstream conditions, then use the largest.
3
4
8 for Circular Stacks 12 to 24 inches

12 for Circular Stacks over 24 inches
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
2
0.146
0.854
4
0.067
0.25
0.75
0.933
6
0.044
0.146
0.296
0.704
0.854
0.956
8
0.032
0.105
0.194
0.323
0.677
0.806
0.895
0.968
10
0.026
0.082
0.146
0.226
0.342
0.658
0.774
0.854
0.918
0.974
OR CIRCULAR SOURCES
Date
Project #
# of Ports Used
05/10/2016
AD1610(025)
2
2
100
Minimum Minimu
m
number of
sampling number
of
lines
Range of duct diameters
sampling
(diameters)
points
< 0.35
1
2
per
diameter
0.35 to 0.70
2
2
0.70 to 1.00
2
4
1.00 to 2.00
2
6
> 2.00
2
8
Number of Traverse Points Used

Ports by
Pts Used
6
12
Across
Required
Traverse Point Locations

Fraction Distance Distance
of
from
Including
Stack
Inside
Nipple
Diameter
0.044
0.146
Wall
m
0.040
0.134
Length
m
0.140
0.234
0.296
0.704
0.272
0.648
0.372
0.748
0.854
0.956
0.786
0.880
0.886
0.980
12
0.021
0.067
0.118
0.177
0.25
0.356
0.644
0.75
0.823
0.882
0.933
0.979
METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR RECTANGULAR SOURCES

Plant Name
Sampling Location
Operator
Stack Type
Stack Size
i)

Circular
Large
Rectangular Stacks or Ducts

(Lfw)
Length to Far Wall of Stack
(Lnw)
Length to Near Wall of Stack

(=Lfw - Lnw) Length of Stack
Width of Stack
(=2LW/(L+W)) Equivalent Stack Diam
(L)
(W)
(De)
(=LW/Cunits) Area of Stack
(As)
m2
(A)
(AD)
(=A/De) Diameters Downstream
m
m
m
m

Distance Upstream
(B)
(BD)
(=B/De) Diameters Upstream
Distance Downstream
Date
Project #
# of Ports Used
m
diameters
m
diameters

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Minimum Number of
Traverse Points
Particulate Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122
Number of Traverse Points U

Ports by
Pts Used
Particulate

Fraction
Traverse
of
Point
Stack
Number
1
2

3
4
9 for Rectangular Stacks 12 to 24 inches

12 for All Stacks over 24 inches
5
6
Dimension
7
8
9
10
11
12
ii)
Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
Circular
Large

(Lfw)
(Lnw)

Width of Stack
(L)
(W)
(De)
(As)

Distance Upstream
(B)
(BD)
Distance Downstream
(A)
(AD)
Date
Project #
# of Ports Used
m
m
m
m
m2
m
diameters
m
diameters

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Minimum Number of1

Traverse Points
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122

Ports by
Pts Used
Particulate
Fraction
Traverse
of
Point
Stack
Number
1
Dimension

1
iii)

3
4

5
6
7
8
9
10
11
12
Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
Circular
Large

(Lfw)
Width of Stack
(As)

Distance Upstream
(B)
(BD)
Distance Downstream
(A)
(AD)

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
(Lnw)
(L)
(W)
(De)
Minimum Number of1

Traverse Points
Points
Points
25
16
20
16
Date
Project #
# of Ports Used
m
m
m
m
m2
m
diameters
m
diameters

Ports by
Pts Used
Particulate
Fraction
6.00-6.99
7.00-7.99
1.50-1.74
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
iv)
16
12
12
12
Traverse
Point
of
Stack
9 or 122
9 or 122
Number
Dimension
1
2

3
4

5
6
7
8
9
10
11
12
Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
Circular
Large

(Lfw)
Width of Stack
(Lnw)
(L)
(W)
(De)
(As)
m2
(A)
(AD)
Minimum Number of
m
diameters
m
diameters

Diameters to
m
m
m
m

Distance Upstream
(B)
(BD)
Distance Downstream
Date
Project #
# of Ports Used

1
Ports by
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Traverse Points
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122
Pts Used
Particulate
Fraction
Traverse
of
Point
Stack
Number
1
2

3
4

5
6
7
8
9
10
11
12
Dimension
ANGULAR SOURCES
05/10/2016
AD1610(025)
2
2
100
Plant Name
Sampling Location
Operator
Stack Type
Stack Size
v)

0
0
#REF!
#REF!

(Lfw)
(Lnw)

Width of Stack
(L)
(W)
(De)
(As)

Distance Upstream
(B)
(BD)
Distance Downstream
(A)
(AD)
er of Traverse Points Used
Across
Required
Velocity
Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
averse Point Locations

Distance Distance
from
Including
Inside
Nipple
Wall
m
Length
m
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
1
Minimum Number of1

Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122

#REF!
#REF!
#REF!
#REF!
#REF!
vi)
Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
#REF!
#REF!

(Lfw)
(Lnw)

Width of Stack
(L)
(W)
(De)
(As)

Distance Upstream
(B)
(BD)
Distance Downstream
(A)
(AD)

Across
Required
Velocity

Distance Distance
from
Including
Inside
Nipple
Wall
m
Length
m

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
Minimum Number of1

Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122

1
#REF!
#REF!
#REF!
#REF!
#REF!
vii)

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
#REF!
#REF!

(Lfw)
Width of Stack
(Lnw)
(L)
(W)
(De)
(As)

Distance Upstream
(B)
(BD)
Distance Downstream

Across
Required
Velocity

Distance Distance
(A)
(AD)

Diameters to
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
Minimum Number of1

Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
from
Inside
Including
Nipple
Wall
m
Length
m
6.00-6.99
7.00-7.99
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
1
#REF!
#REF!
#REF!
#REF!
#REF!
1.50-1.74
1.75-1.99
viii)
16
12
12
12
9 or 122
9 or 122

Plant Name
Sampling Location
Operator
Stack Type
Stack Size

#REF!
#REF!
#REF!
#REF!

(Lfw)
Width of Stack
(Lnw)
(L)
(W)
(De)
(As)

Distance Upstream
(B)
(BD)
Distance Downstream

Across
(A)
(AD)

Diameters to
Minimum Number of1
Required
Velocity
Flow Disturbance
Up
Down
Stream
Stream
2.00-4.99
0.50-1.24
5.00-5.99
1.25-1.49
6.00-6.99
1.50-1.74
7.00-7.99
1.75-1.99

Distance Distance
from
Including
Inside
Nipple
Wall
m
Length
m
>= 8.00
>=2.00
Upstream Spec
Downstream Spec
1
Traverse Points
Particulate
Velocity
Points
Points
25
16
20
16
16
12
12
12
9 or 122
9 or 122

melting Sdn Bhd
Date
Project #
# of Ports Used
###
0
0
0
0
s or Ducts
m
m
m
m
m
m2
Disturbances
m
diameters
m
diameters
Ports by
Pts Used
Particulate
Across
Required
Velocity

Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1
2
3
4
5
6
Dimension
Wall
m
Length
m
7
8
9
10
11
12
melting Sdn Bhd
Date
Project #
# of Ports Used
#REF!
#REF!
#REF!
#REF!
#REF!
s or Ducts
m
m
m
m
m
m2
Disturbances
m
diameters
m
diameters
Ports by
Pts Used
Particulate
Across
Required
Velocity

Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1
Dimension
Wall
m
Length
m
2
3
4
5
6
7
8
9
10
11
12
melting Sdn Bhd
Date
Project #
# of Ports Used
#REF!
#REF!
#REF!
#REF!
#REF!
s or Ducts
m
m
m
m
m
m2
Disturbances
m
diameters
m
diameters
Ports by
Pts Used
Particulate
Across
Required
Velocity

Traverse
Point
of
Stack
from
Inside
Including
Nipple
Number
Dimension
Wall
m
Length
m
1
2
3
4
5
6
7
8
9
10
11
12
melting Sdn Bhd
Date
Project #
# of Ports Used
#REF!
#REF!
#REF!
#REF!
#REF!
s or Ducts
m
m
m
m
m
m2
Disturbances
m
diameters
m
diameters
Ports by
Across
Pts Used
Particulate
Required
Velocity

Traverse
of
from Including
Point
Stack
Inside
Nipple
Number
1
2
3
4
5
6
7
8
9
10
11
12
Dimension
Wall
m
Length
m
METHOD 2 - DETERMINATION OF STACK GAS VELOCITY AND VOLUMETRIC FL

i)
Plant Name
Sampling Location
Operator
Stack Type

Circular
Stack Dimensions
Diameter or Length of Stack
(D)
Width of Stack (W)
Area of Stack (As)
# of Ports Used
Pitot Coefficient (C
Velocity Travers
0.92
-
m
m
0.66
m2
Pressures
Barometric Pressure
Static Pressure
Absolute Stack Pressure
Traverse
Point
A1
(Pb)
757
(Pstatic)
(Ps)
Stack Gas Composition

Composition Data:
Carbon Dioxide Concentration (%CO2)
A2
mm Hg
mm H2O
757.1
mm Hg
A4
A5
A6
A7
A8
%
%
A9
A10
A11
A12
Oxygen Concentration (%O2) 19.36667

Carbon Monoxide Concentration (%CO)
0
Nitrogen Concentration (%N2) 80.63333
Stack Moisture Content (Bws)
1.6
A3
Stack Dry Molecular Weight
(Md)
28.77
g/g-mole
Stack Wet Molecular Weight
(Ms)
28.60
g/g-mole
B1
B2
B3
(vs)
4.49
m/sec
B4
B5
B6
B7
B8
B9
B10
B11
B12
Results
Avg Stack Gas Velocity
Average
1
As = DW/Ku for Rectangular Stacks
Average of the square roots of

where (p)1/2avg = 1/nS(p1/2)
Formulas Used
Ts(avg) = 1/nSts + Tu
As = (p(D/2)2)/Ku for Circular Stacks
where Tu = 273 oK for metric units
where Ku = 1 for metric units
where Tu = 460 oR for English units
where Ku = 144 (in2/ft2) for English units
vs = KpCp(Dp)1/2avg (Ts(avg)/(PsMs))1/2
Ps = Pbar + Pstatic/13.6
where Kp = 34.97 for metric units
%N2 = 100 - %CO2 - %O2 - %CO
where Kp = 85.49 for English units
Md = .44(%CO2) + .32(%O2 ) + .28(%N2 + %CO)
Qsd = 3600(1 - Bws)vsAs(T
Ms = Md(1 - Bws) + 18Bws
where Tstd = 293 oK, Pstd = 760 mm Hg,
(Dp)1/2avg = 1/nS(Dp1/2)
where Tstd = 528 oR, Pstd = 29.92 in Hg,
TY AND VOLUMETRIC FLOW RATE

Date
Project #
# of Ports Used
Pitot Coefficient (Cp)
05/10/2016
AD1610(025)
2
Err:502
0.84
Velocity Traverse Data

Velocity Square Root
Head
Velocity
Stack
Temp
(ts)
(p)
mm H2O
(p)1/2
(mm H2O)1/2
1.4
1.183
C
50
1.4
1.183
50
1.4
1.183
51
1.5
1.6
1.6
1.225
1.265
1.265
51
51
51
1.6
1.6
1.6
1.265
1.265
1.265
50
51
51
1.7
1.7
1.7
1.304
1.304
1.304
52
52
51
1.57
1.25
50.9
Average of the square roots of p

where (p)1/2avg = 1/nS(p1/2)
= 273 oK for metric units

= 460 oR for English units
)1/2avg (Ts(avg)/(PsMs))1/2
= 34.97 for metric units
= 85.49 for English units
- Bws)vsAs(Tstd/Ts(avg))(Ps/Pstd)
td
= 293 oK, Pstd = 760 mm Hg, for metric units
td
= 528 oR, Pstd = 29.92 in Hg, for English units
METHOD 3 - GAS ANALYSIS FOR THE DETERMINATION OF DRY MOLECULAR

i)
Plant Name
Sampling Location
Operator
Meter Cal Factor (Y)
Averages

0.9779
Carbon
Dioxide
Conc.
(%CO2)
Gas Analysis Data

Carbon
Oxygen Monoxide
Conc.
Conc.
(%O2)
(%CO)
percent
0.0
percent
19.4
percent
0.0
Meter Box Number
Nitrogen
Conc.
(%N2)
Dry
Molecular
Weight
(Md)
percent
80.6333333
g/g-mole
28.77
METHOD 4 - DETERMINATION OF MOISTURE CONTENT IN STACK GASES

Moisture Content Data
Total Meter Volume
(Vm)
0.731
Avg Meter Temp
(tm)avg
34
Avg Stack Temp
(ts)avg
50.9
Barometric Press.
(Pb)
757
Stack Static Press.
(Pstatic)
Avg Orifice Press. (H)avg
Contents
dcm
C
C
mm Hg
mm H2O
mm H2O
30
Impinger 1 Impinger 2
g
g
DI
DI
Impinger 3
g
Final Value (Vf),(Wf)

Initial Value (Vi),(Wi)
717.8
710.1
674.6
715.5
708.3
672.6
Net Value (Vn),(Wn)

Results
(Wt)
Total Weight
2.3
1.8
8.5
0.6820
dscm
0.0113
scm
1.6
Std Meter Volume (Vm(std))

Water Vol Condensed (Vwc(std))
Final Moisture Content
(Bws)
Fuel Factor Fo
Formulas Used
Fuel Type
Coal, Anthracite
Minimum Maximum %CO2 = VCO2

%O2 = VO2 - VCO2
1.016
1.13
Coal, Lignite
1.016
1.13
%CO = VCO - VO2
Coal, Bituminous
1.083
1.23
%N2 = 100 - %CO2 - %O2 - %CO
Oil, Distillate
1.26
1.413
Md = .44(%CO2)+ .32(%O2 )+ .28(%N
Oil, Residual
1.21
1.37
DMd = Md - Mdavg
Gas, Natural
1.6
1.836
Fo = (20.9 - %O2 - .5%CO)/(%CO
Gas, Propane
Gas, Butane
Wood
Wood Bark
1.434
1.405
1
1.003
1.586
1.553
1.12
1.13
%EA=(%O2-.5%CO)/(.264%NO
NATION OF DRY MOLECULAR WEIGHT

Date
Project #
# of Ports Used
Meter Box Number
05/10/2016
AD1610(025)
2
Err:502
NT IN STACK GASES
Impinger 4
g
Sil Gel
Impinger 5 Impinger 6
g
g
863.1
0.0
0.0
860.7
0.0
0.0
2.4
0.0
0.0
Formulas Used
O2 - %O2 - %CO
+ .32(%O2 )+ .28(%N2 + %CO)
- .5%CO)/(%CO2 + %CO)
CO)/(.264%NO2-(%O2-.5%CO))
ISOKINETIC SAMPLING DATA

Plant Name
Sampling Location
Operator
# of Points Across

6
Date
Project #
Run #
# of Ports Used
Ideal Nozzle Diameter and IsoKinetic Factor Setup

(Cp)
0.84
05/10/2016
AD1610(025)
1
2
Sampling Equipment
(Y)
(Dna)
0.9779
Actual Nozzle Diameter
Meterbox Cal. Factor
11.04
mm
Req. Nozzle Diameter
(Dni)
10.49
mm
Avg Stack Temp
(ts)
50.9
Avg Gas Meter Temp
(tm)
34
(H@)
(pavg)
46.606
C
mm H2O
1.57
mm H2O
Stack Moisture Content
(Bws)
1.6
7.96
7.56
Stack Dry Molecular Weight

Stack Wet Molecular Weight
DP to DH Isokinetic Factor
Nozzle Area
(Mds)
9.58
11.04
12.74
9.39
10.78
12.59
DH @ 0.75 SCFM
Avg Pitot Tube Diff. Pressure
(Ms)
(K)
An
28.774667 g/g-mole
28.60
g/g-mole
36.25
0.00010 m2
Pressures
Traverse
Point #
(Pb)
757
(Pstatic)
mm Hg
mm H2O
(Ps)
757.1
mm Hg
Absolute Meter Pressure
(Pm)
757
mm Hg
Dry Gas
Meter
Reading
(Vm)
Sample
Volume
Velocity
Head
Velocity
Head
(Dp)
Sampling
Time
(Q)
(Q)
min
0.0
3.0
6.0
9.0
12.0
15.0
18.0
second
A1
A2
A3
A4
A5
A6
B1
B2
B3
B4
B5
B6
21.0
24.0
27.0
30.0
33.0
36.0
180.0
180.0
180.0
180.0
180.0
180.0
Last Pt
36.0
Average Values
180.0
180.0
180.0
180.0
180.0
180.0
Clock
Time
3.14
3.06
4.6
4.48
6.32
6.06
Leak Checks
Barometric Pressure
Stack Static Pressure
Sampling
Time
Nozzle Diameter (mm)
Desired
Orifice
DH
Actual
Orifice
DH
0.0008
m3/min
15
mm Hg
m3/min
mm Hg
Post
DVm <
0.0009
m3/min
15
mm Hg
0.001
m /min
Leak Check OK?

Pitot OK?
Stack
Temp
(ts)
Stack
Temp
(ts)
Barometric Stack
Pressure Pressure
Turbine
Load
Meter
Outlet
Temp
(tmo)
Genset
Load
Steam
Pressure
Wet
Actual
Pump
Meter
Meter
Stack Sample Flowrate Flowrate
Wet
Nozzle
Vacuum Pressure Pressure Velocity Flowrate at Nozzle at Nozzle Flowrate Velocity
Static
Actual Standard
qn
at Nozzle
Square
Root
DP
hh:mm:ss
11.45.00 AM
11.48.00 AM
11.51.00 AM
11.54.00 AM
11.57.00 AM
12.00.00 PM
12.03.00 PM
12.04.00 AM
12.07.00 AM
12.10.00 AM
12.13.00 AM
12.16.00 AM
12.19.00 AM
12.22.00 AM
m3
0.0000
0.0572
0.1144
0.1717
0.2336
0.3004
0.3672
mm Hg
kPa
kW
kW
Bar
mm Hg
mm Hg
kPa
m/s
l/s
l/s
l/s
57.2
57.2
57.2
62.0
66.8
66.8
1.2
1.2
1.2
1.3
1.4
1.4
11.8
11.8
11.8
12.7
13.7
13.7
43.5
43.5
43.5
47.1
50.7
50.7
43
43
43
47
51
51
48
48
49
49
49
49
321
321
322
322
322
322
757.1
757.1
757.1
757.1
757.1
757.1
101.0
101.0
101.0
101.0
101.0
101.0
29
30
31
32
33
34
302
303
304
305
306
307
760.2
760.2
760.2
760.5
760.7
760.7
101.3512
101.3512
101.3512
101.3867
101.4222
101.4222
3.92
3.92
3.93
4.09
4.24
4.24
0.318
0.318
0.318
0.344
0.371
0.371
0.287
0.286
0.286
0.308
0.331
0.330
0.301
0.300
0.299
0.323
0.347
0.346
0.355
0.354
0.354
0.382
0.411
0.409
3.712
3.700
3.699
3.995
4.290
4.276
0.947
0.943
0.942
0.977
1.011
1.008
0.4339
0.5007
0.5674
0.6390
0.7105
0.7820
66.8
66.8
66.8
71.5
71.5
71.5
1.4
1.4
1.4
1.5
1.5
1.5
13.7
13.7
13.7
14.7
14.7
14.7
50.7
50.7
50.7
54.4
54.4
54.4
51
51
51
54
54
54
48
49
49
50
50
49
321
322
322
323
323
322
757.1
757.1
757.1
757.1
757.1
757.1
101.0
101.0
101.0
101.0
101.0
101.0
35
36
37
38
39
39
308
309
310
311
312
312
760.7
760.7
760.7
761.0
761.0
761.0
101.4222
101.4222
101.4222
101.4578
101.4578
101.4578
4.24
4.24
4.24
4.40
4.40
4.39
0.371
0.371
0.371
0.397
0.397
0.397
0.329
0.328
0.327
0.349
0.348
0.348
0.345
0.344
0.343
0.366
0.365
0.365
0.407
0.407
0.405
0.434
0.433
0.432
4.249
4.249
4.235
4.538
4.524
4.510
1.003
1.002
0.998
1.032
1.029
1.027
0.059
0.059
0.059
0.063
0.063
0.063
12:22:00 AM
0.7820
1.37
1.2
13.40
49.54
49.54
49.5
48.92
48.9
321.92
757.15
100.96
34.42
34.4
307.42
0.0
4.2
0.4
0.3
0.3
0.4
4.2
1.0
0.6946
Static
Ratio Isovolume
(Dp1/2)
1/2
Nm3 (mm H2O)
0
0.052
1.10
0.052
1.10
0.051
1.10
0.056
1.14
0.060
1.18
0.059
1.18
Stack
Meter
Outlet
Temp
(tmo)
(Dp)
mm H2O
Pa
(DH)
(DH)
mm H2O mm H2O
Pre
Mid
m/s
Local
Stack
Velocity
(vs)l
Cumulative
Meter
Volume
(Vm)std
Cumulative
Percent
IsoKinetic
CO2
Oxygen
Carbon
Monoxide
Sulphur
Dioxide
Nitrogen
Oxide
(I)
m/sec
scm
3.92
3.92
3.92
4.08
4.24
4.24
0.0543
0.0542
0.0540
0.0583
0.0626
0.0624
89.92
89.63
89.29
92.71
95.96
95.66
0
0
0
0
0
0
19.2
19.2
19.2
19.2
19.5
19.5
0
0
0
0
0
0
ppm(v/v)
0
0
0
0
0
0
0
0
0
0
0
0
1.18
1.18
1.18
1.22
1.22
1.22
4.23
4.24
4.24
4.39
4.39
4.39
0.0622
0.0620
0.0618
0.0660
0.0658
0.0658
95.47
95.03
94.74
97.67
97.39
97.55
0
0
0
0
0
0
19.3
19.4
19.4
19.5
19.5
19.5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1.2
4.2
0.7
94.3
0.0
19.4
0.0
0.0
0.0
METHOD 5 - SAMPLE RECOVERY AND INTEGRITY DATA SHEET

i)

Operator Run History Data
Run Number
1
Run Start Time 11:45:00 AM
Run Stop Time 12:22:00 AM
Train Prepared By
AD
Train Recovered By
AD
Recovery Date 05/10/2016
Relinquished By
AD
Received By
AD
Relinquished Date 05/10/2016
Relinquished Time 5:30:00 PM
Date 05/10/2016
Acetone Lot Number D2
(hh:mm)
(hh:mm)
(mm/dd/yy)
(mm/dd/yy)
(hh:mm)
Equipment Identification Numbers

Filter
IFP5484
Acetone Wash AD1610(025)
Silica Gel
Impinger Case
Err:502
Sample Box
Oven
-
Final Weight

Impingers 1, 2, and 3 - Water Volume
(Wf)
720.5
714.1
Initial Weight
(Wi)
Net Weight
(Wn)
Final Weight
718.2
712.2
2.3
1.9
Impinger 4 - Silica Gel Weight
(Wf)
865.6
Initial Weight
(Wi)
Net Weight
(Wn)
Total Weight
(Wlc)
862.5
3.1
Total Water Collected
9.5
677.9
675.7
2.2
g
g
g
g
g
Vn = Vf - Vi
Formulas Used
Wn = Wf - Wi
Vlc = Vn + Wn/rw where rw = .9982 g/ml
Vn = Vf - Vi
Formulas Used
Wn = Wf - Wi
Vlc = Vn + Wn/rw where rw = .9982 g/ml
METHOD 5 - SAMPLE ANALYTICAL DATA SHEET
i)

Operator Analytical Data
Placed in Desiccator
Number
Date
Filter
IFP5484
05/10/2016
Acetone Wash Beaker AD1610(025) 05/10/2016
Filter
Acetone
Filter Paper End Mass (mff),(mfa')
Filter Paper Begin Mass (mtf),(mta')
Reference Begin Mass
Reference End Mass
Filter Paper Begin Mass Adjusted
Weight Gain (mf),(ma')
(Wa)
Blank Adjustment
Total Particulates
(mn)
0.3741
103.5266
0.3711
0.5263
0.5265
0.3711
103.5251
0.0030
0.0015
0.0
0.0045
NALYTICAL DATA SHEET
Date 05/10/2016
Acetone Lot Number D2
Time
5:30
5:30
g
g
g
g
g
METHOD 5 - DETERMINATION OF PARTICULATE EMISSIONS

Sampling Location Operator -
Sampling Point
Equipment Type
Run Start Time
Run Stop Time
Meter Calibration Factor
(Y)
(Cp)
Actual Nozzle Diameter
(Dna)
Historical Data
2
11:45:00 AM
12:22:00 AM
0.9779
0.84
#NAME?
Stack Test Data
Initial Meter Volume
(Vm)i
Final Meter Volume
(Vm)f
0.7820
Total Meter Volume

Total Sampling Time
(Vm)
0.7820
36
Average Meter Temperature
()
(tm)avg
34.4
Average Stack Temperature

Average Stack Temperature
(ts)avg
48.9
321.9
Barometric Pressure
(Pb)
757.0
Stack Static Pressure
(Pstatic)
(Ps)
#NAME?
101.0

Average Stack Pressure
Average Orifice Pressure Drop (H)avg

(Pm)
Absolute Meter Pressure
#NAME?
1/2
Avg Square Root Pitot Pressure (p )avg
Cross Sectional Area of Stack
As
1.17
0.66
49.5

Impingers 1-3 Water Volume Gain
(Vn)
6.4
Impinger 4 Silica Gel Weight Gain
(Wn)
3.1
Total Water Volume Collected
(Vlc)
9.5
Standard Water Vapor Volume
(Vw)std
0.0127
Standard Meter Volume
(Vm)std
0.7300
Calculated Stack Moisture (Bws(calc))

Saturated Stack Moisture (Bws(svp))
Reported Stack Moisture Content
(Bws)
1.7
100.00
1.7
Gas Analysis Data
Carbon Dioxide Percentage (%CO2)

Oxygen Percentage (%O2)
Carbon Monoxide Percentage (%CO)
Nitrogen Percentage (%N2)
0.0
19.3666666667
0
80.6
Dry Gas Molecular Weight
(Md)
Wet Stack Gas Molecular Weight
(Ms)
Average Stack Gas Velocity
(vs)
Nozzle Cross-Sectional Area

Percent of Isokinetic Rate
(An)
Mass of Particulate on Filter
(mf)
0.0030
Mass of Particulate in Acetone
(ma')
0.0015
Mass due to Acetone Blank
(Wa)
Total Mass of Particulates
(mn)
0.0045
Stack Particulate Concentration
(cs)
#DIV/0!
Volume in Nm3
(VN)
0.6829
Stack Cross-Sectional Area

Average Volume Flowrate
Average Normal Volume Flowrate
Total Dust Emitted Rate
As
0.66
2.78
2.31
0.02
Dry Normal Stack Flow Rate
QN
#NAME?
Stack Particulate Concentration

Particulate Emission Rate
Final Dust Emission Result
(I)
(E)
(Cn)
28.7746666667
28.591
Volumetric Flow Rate Data
4.19
#NAME?
#NAME?
Emission Rate Data
0.0066
#NAME?
0.0066
Parameters Results
Sulphuric Acid Mist/Sulphur Trioxide (H2SO4/SO3)

Chlorine Gas (Cl2)
Hydrogen Chloride (HCl)
Fluorine, Hydrogen Fluoride Acid, or Inorganic Fluorine Compound
Sulphur Dioxide (SO2)

Nitrogen Oxides (NOX)
Carbon Monoxide (CO)
Hydrogen Sulphide (H2S)
Rotary Furnance Dust Collector
Mercury (Hg)
Cadmium (Cd)
Lead (Pb)
Arsenic (As)
F PARTICULATE EMISSIONS - RESULTS

Date 05/10/2016
Stack Type Circular
Historical Data
Type 1: need to correct to 12% CO

hh:mm
hh:mm
mm
Stack Test Data
m3
m3
m3
min
C
C
K
mm Hg
mm H2O
mm Hg
kPa
mm H2O
mm Hg
(mm H2O)1/2
m2
oisture Content Data

g
g
g
scm
dscm
%
%
Gas Analysis Data
%
%
%
%
g/g-mole
g/g-mole
umetric Flow Rate Data

m/sec
m2
%
Emission Rate Data

g
g
g
g
g/Nm3
Nm3
m2
g/s
Nm3/min
g/Nm3
kg/hr
eters Results
g/Nm3
Lab result
0.001
0.000071816
0
0
0
0
0
MW (g/mol)
MV(L/mol)
ppm(L/L)
haven't fill in result
g/Nm3
0
ppm(mg/L)
64.064
30.005
28.01
MW (g/mol)
34.0818
ry Furnance Dust Collector

g
g/Nm3
0
0
0
0
22.414
22.414
22.414
MV(L/mol)
22.414
0
0
0
0
0
0
0
test volume (L) ppm(L/L)
0
need to correct to 12% CO2, Type 2: dont need to correct
RINGELMANN-CHART READING
Location: YE CHIU METAL SMELTING SDN BHD (PLO
472)
Hour:
11:45am - 12:22pm
Date:
5/10/2016
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1/4 1/2 3/4
0
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Observe
r:
Checked
1/4 1/2 3/4 Point of observation: 1
Distance to stack:
Direction of stack:
Direction of wind:
Velocity of wind:
Equiv. No. 1 Units
Units No.5
Units No.4
Units No.3
Units No.2
Units No.1
Units No.0
Units
0
0
x 20pct=
#DIV/0! Smoke density
i)
POST TEST 3-POINTS CONSOLE CALIBRATION USING CALIBRATED CR

Meter Console Information
Console Model Number
MC-572
Console Serial Number
Err:502
Calibration Conditions
Date
05/10/2016 Time
Barometic Pressure
Theoretical Critical Vacuum
Calibration Personnel
For valid test results, the Actual Vacuum should be 25 to 50 mm Hg greater than the Theoretical Critical
The Critical Orifice Coefficient, K' must be entered in Metric units(m2 K1/2/mmHg min)
Calibration Data
Run Time
Metering Console
Run No. Elapsed

()
1
2
3
min
6.43
6.45
6.43
DGM
Orifice
H
(Pm)
mm H2O
52
52
52
Volume
Initial
Volume
Final
(Vmi)
(Vmf)
Outlet
Temp
Initial
(toi)
m3
0.0000
0.1531
0.3059
m3
0.1531
0.3059
0.4582
C
35
35
35
Dry Gas Meter Calibrated Critical Orifice

Run No.
Vm(std)
Qm(std)
Vcr(std)
Qcr(std)
1
2
3
m3
0.1459
0.1456
0.1451
m3/min
0.0227
0.0226
0.0226
m3
0.1375
0.1379
0.1375
m3/min
0.0214
0.0214
0.0214
Outlet Temp
Final
Serial
No.
(tof)
C
35
35
35
o
RS 63
RS 63
RS 63
Calibration Factor
Value
Variation
Y
(Y)
0.9427
0.9470
0.9476
0.9457
-0.003083
0.001215
0.001868
Y Average
Note: If Y Variation differs from Y Average by +- 0.02 or if Y value changed by 5%, do 5-point check
SING CALIBRATED CRITICAL ORIFICES
bration Conditions
12:22:00 AM
757
378.5
Chloe Cheah
mm Hg
mm Hg
an the Theoretical Critical Vacuum shown above
Hg min)
Data
Critical Orifice
Coefficient
K'
see above 2
0.0004916
0.0004916
0.0004916
Verified By :
5%, do 5-point check
Ambient Ambient
Temp
Temp
Initial
Final
(tai)
(taf)
C
30
30
30
o
C
30
30
30
o
Khaw Hern Shean
Actual Vacuum
see above 1
in Hg
mmHg
16
16
16
406.4
406.4
406.4
Basic Information Needed For Chimney Air Monitoring Report:

Reminders
DONT OVERWRITE THIS FILE! SAVE NEW!

REVIEW EVERYTHING WHEN ADAPTING THIS REPORT FOR DIFFERENT CLIENTS!
KEEP FORMAT AS MUCH AS POSSIBLE BUT CUSTOMIZE TO CLIENTS REQUIREMENTS
Report Reference
AD1610(025)/YCMSB(MPPG-ROT)
Client's Name
YE CHIU METAL SMELTING SDN BHD (PLO 472)

Purpose of job
To verify compliance with Clean Air Regulations 1978
Sources of Pollution (Cover)
ROTARY FURNACE DUST COLLECTOR

Chimney No. (Cover)
CHIMNEY 2
Note of Parameter Types
MAJLIS PERBANDARAN PASIR GUDANG
Sampling Date
05 OCTOBER 2016
05 October 2016
Reporting Date
25 OCTOBER 2016
25 October 2016
Person In charge
Mr Chew
Reminders
CHECK COVER PAGE
Client's Address
PLO 37, 472, 474 Jalan Keluli, Kawasan Perindustrian Pasir Gudang, 81700 Pasir Gudang Johor, Malaysia
Type of Industry
Manufacturing of secondary aluminium alloy
Reminders
CUSTOMIZE INTRODUCTION PAGE "SOURCES OF POLLUTION SAMPLED"

CUSTOMIZE INTRODUCTION PAGE "TESTED PARAMETERS"
CUSTOMIZE DATA PAGE 1, 2, 3: NUMBER OF COLUMNS IN TABLES AND LINK CELLS TO BASIC INFO PAGE
Sample Source Rotary Furnace Dust Collector
Chimney Label. Chimney No.3
Project Number AD1610(025)
Sampling Date (dd/mm/yy) 05/10/2016
Sampling Time(s) 11:45am - 12:22pm
Weather Condition Clear
Fuel Type Brand & Model Weelix Eng.(WE-12-12-26)
Description of Equipment Dust Collector
Equipment Control System -
Fuel Feed Dust Collector System Equipment Design Capacity Equipment Operating Capacity Plant Capacity Turbine Capacity Ambient Temperature DOE KB No.Daftar E 10/04/05
Shape of Stack/Chimney Circular
Sampling Port(s) Available 2
Port(s) Inside Diameter (mm) 100
mney from Sampling Port(s) (m) 1.02
ney from Sampling Port(s) (m) 0.10
Stack/Chimney Diameter (m) 0.92
Disturbance (Distance B) (m) 5.82
Disturbance (Distance A) (m) 10.90
Barometric Pressure (mmHg) 757.0
Static Pressure (mmH2O) 2.00
te Stack Gas Pressure (mmHg) #NAME?
on Dioxide Gas Concentration 0.0
% Oxygen Gas Concentration 19.4
% Other Gas Concentration 80.6
y Molecular Weight (g/g-mole) 28.77
t Molecular Weight (g/g-mole) 28.59
Density (g/L) 1.275572

% Moisture Content 1.7
Average Gas Velocity (m/sec) 4.19
olumetric Flow Rate (dscm/hr) #NAME?
Final Isokinetic Sampling Rate #NAME?
ack/Chimney Temperature (C) 48.9
erage Meter Temperature (C) 34.4
Normal Cubic Meter (Nm3) 0.6829
Filter Paper Diameter (mm) 82
Filter Paper Type/Material Glass fiber filters, without organic binders, exhibiting at least 99.95% efficiency (< 0.05 % penetration) on 0.3 micron dioc
Cross Sectional Area of Stack (m2) 0.664763
Dry Normal Stack Flow Rate (Nm3/min) #NAME?
rticulate Emission Rate (kg/hr) #NAME?
Nozzle diameter (m) 0.01104
S TO BASIC INFO PAGE
Reminder FILL UP DATA PAGE 2 AND CHECK DATA PAGES

CUSTOMIZE, FILL UP AND CHECK RESULTS PAGE
PUT IN LOCATION PLAN
PUT IN GRAPH(S)
CORRECT CONTENT PAGE: PAGE NUMBERS
FINAL CHECK: PRINT PREVIEW, PAGE BREAKS, BASIC INFO
tration) on 0.3 micron dioctyl phthalate smoke particles
FINAL CHECK: PRINT PREVIEW, PAGE BREAKS, BASIC INFO
ENVILAB SDN BHD
REPORT REF:
MONITORING DATE: 05 OCTOBER 2016

REPORT DATE:
25 OCTOBER 2016
CHIMNEY GAS EMISSION

MONITORING REPORT
YE CHIU METAL SMELTING SDN BHD
(PLO 472)
ROTARY FURNACE DUST COLLECTOR
MAJLIS PERBANDARAN PASIR GUDANG
ENVILAB SDN BHD
ENVILAB SDN BHD
REPORT REF:
YE CHIU METAL SMELTING SDN BHD (PLO 472)

CHIMNEY GAS EMISSION MONITORING REPORT CONTENTS
A INTRODUCTION
1.0 SAMPLING INFORMATION

2.0 PURPOSE OF THIS REPORT
3.0 TESTED PARAMETERS
4.0 METHODOLOGY
4.1 REFERENCE STANDARD
4.2 EQUIPMENT DESCRIPTION
B DATA AND CALCULATIONS
1.0 FIXED PARAMETERS

2.0 RESULTS
2.1 PROCESS CONDITIONS
2.2 SAMPLING GAS CONDITIONS
2.3 DUST SAMPLE
2.4 SUMMARY
3.0 FULL ISOKINETIC DATA PRINTOUT
C SUMMARY OF RESULTS AND LIMITS
12
D APPENDIX
13
1.0 SAMPLE CALCULATION

2.0 MAP OF SAMPLING LOCATIONS
Page 64 of 88
ENVILAB SDN BHD
Page 65 of 88
ENVILAB SDN BHD
REPORT REF:
CHIMNEY GAS EMISSION MONITORING REPORT

EXECUTIVE SUMMARY
Dust emission measurement were carried out on Rotary Furnace Dust Collector Exhaust
(Chimney no.3) at Ye Chiu Metal Smelting Sdn Bhd, according to the Malaysian Standard MS
1596:2003 on 5th of October 2016. The plant operating conditions were logged during the test.
A INTRODUCTION
1.0 SAMPLING INFORMATION
An air emission/quality monitoring job was conducted by Envilab Sdn Bhd as follows:
Client's Name
Client's Address

PLO 37, 472, 474 Jalan Keluli, Kawasan Perindustrian Pasir
Gudang, 81700 Pasir Gudang Johor, Malaysia
Type of Industry
Manufacturing of secondary aluminium alloy
Sampling Date(s)
05 October 2016
Report Date
25 October 2016
Personnel Involved
Ms Chloe Cheah
(Environmental Engineer)
Mr Mohd Dennial
Mr Mohd Farhaan
Person In Charge
Mr Chew
(Site)
2.0 PURPOSE OF THIS REPORT
This report shows the results from Isokinetic Dust Emission Measurements to
determine the prevailing dust emissions in Rotary Furnace Dust Collector Exhaust
during normal plant operation and to verify the compliance with Environmental
Quality (Clean Air) Regulations 1978.
3.0 TESTED PARAMETERS
The following parameters were tested in this monitoring:
i.
ii.
Particulate Matter (Dust, Soot, Ash, Grit and any Solid Particles)
Nitrogen Oxides (NOx)
iii.
Page 66 of 88
ENVILAB SDN BHD
REPORT REF:
4.0 METHODOLOGY
The test is performed by taking a gas sample from the chimney isokinetically (at
prevailing velocities) whilst collecting the dust in the sample with a media filter.
During this time all relevant plant parameters are logged and the flue gas conditions
continuously monitored.
4.1 REFERENCE STANDARD

The Malaysian Standard MS 1596:2003, " Determination of Concentration and
Mass Flow of Particulate Matter in Flue Gas For Stationary Source Emissions" is
referred to and has been followed without exceptions.
-
Malaysian Standard MS 1596:2003

Determination of concentration and mass flow of particulate matter in flue
gas for stationary source emissions
The Malaysian Standard specifies a manual gravimetric method for the
measurement of the concentration and mass flow rate of particulate matter in
a moving gas stream in confined spaces such as ducts, chimneys and flues.
This method can be used to determine concentrations ranging from 0.005
g/m3 to 10 g/m3. For concentrations under 0.050 g/m3, the inaccuracy of this
method will be greater than 10%. It is primarily a reference method for the
determination of particulate matter emitted from stationary sources, it can
also be used for calibrating automatic continuous particulate. The method
should be applied as much as possible under steady state conditions of the
gas flow in the duct. It is not suitable for use on ventilation or air condition
systems, indoor atmospheres, or gases carrying droplets. The Malaysian
Standard also sets out requirements for the design features of apparatus
which can be used for the determinations if correctly used and indicates
basic requirements for the positioning of sampling facilities. If any of the
requirements of this MS are not fulfilled, the method can still be applied in
special cases but the uncertainty on particulate concentration or flow rate
may be larger.
USEPA Method 5 (Dust)

Particulate matter is withdrawn isokinetically [Sampled at the same velocity
as the stack/chimney gas velocity] from the source [Actual Orifice (HA)
must be within 10% of Desired Orifice (HD) for all traverse points] and
of 88
collected on a glass fiber Page
filter67
maintained
at a temperature of 120 14C
(248 25 F) or such other temperature as specified by an applicable subpart
of the standards or approved by the Adminstrator for a particular application.
The PM mass, which includes any material that condenses at or above the
filtration temperature, is determined gravimetrically after the removal of
ENVILAB SDN BHD
Particulate matter is withdrawn isokinetically [Sampled at the same velocity

as the stack/chimney gas velocity] from the source [Actual Orifice (HA)
must be within 10% of Desired Orifice (HD) for all traverse points] and
collected on a glass fiber filter maintained at a temperature of 120 14C
(248 25 F) or such other temperature as specified by an applicable subpart
of the standards or approved by the Adminstrator for a particular application.
The PM mass, which includes any material that condenses at or above the
filtration temperature, is determined gravimetrically after the removal of
uncombined water.
REPORT REF:
USEPA Method 7E (Nitrogen Oxides)

A sample is continuously extracted from the effluent stream; a portion of the
sample stream is conveyed to an instrumental chemiluminescent analyzer for
determination of NOx concentration. Performance specifications and test
procedures are provided to ensure reliable data.
USEPA Method 6C (Sulphur Dioxide)

A gas sample is continuously extracted from a stack, and a portion of the
sample is conveyed to an instrumental analyzer for determination of SO gas
concentration using an ultraviolet (UV), nondispersive infrared 2 (NDIR), or
fluorescence analyzer. Performance specifications and test procedures are
provided to ensure reliable data.
4.2 EQUIPMENT DESCRIPTION

The Apex Instruments isokinetic source sampling system was used to carry out the
measurements. The system consists of six (6) main components:
1. Source Sampler Console, includes a dual column manometer, sample
flow control valves with orifice flow meter, dry gas meter, and
electrical controls.
2. External Vacuum Pump Unit, includes pump, hoses with quick-connect
fittings and lubricator.
3. Probe Assembly, includes a removable probe liner, removable tube
heater encapsulated in a protective probe shealth with pitot tubes/stack
temperature/orsat line quad assembly.
4. Modular Sample Case, includes hot box for filter assembly, cold box
for impinger glassware, and electrical connections.
5. Umbilical Cable, includes all electrical and pneumatic lines to connect
the Modelar Sample Case with the Source Sampler Console.
6. The Advantec GC-90 82mm glass fiber filter paper (with organic
binders, exhibiting at least 99.99% efficiency on 0.3 micron dioctyl
phthalate smoke particles) was used in the measurement.
Page 68 of 88
ENVILAB SDN BHD
USEPA: CPR Promulgated Test Methods (TM). Washington D.C.: United States of
America Environmental Protection Agency 1990-2000.
http://www.epa.gov/ttn/emc/promgate.html.
Methods listed here does not represent the scope of Envilab Sdn Bhd's SAMM
(ISO/IEC 17025) Accredition.
Page 69 of 88
ENVILAB SDN BHD
REPORT REF:
B DATA AND CALCULATIONS

1.0 FIXED PARAMETERS
Table 2 shows the fixed parameters of the plant:
Table 2: Fixed Parameters
Parameters
Units
Value (as given / measured)
NA
Chimney No.3
Chimney Diameter
0.92
Source of Emission
NA
Manufacturer of
Equipment/Model
NA
Weelix Eng.(WE-12-12-26)
Description of Equipment
NA
Dust Collector
Ton/hr
Equipment Design Capacity
Ton/hr, 100% MCR
Equipment Operating Capacity
Ton/hr, 100% MCR
Turbine Capacity
kW
Dust Collector Description
NA
Fuel
Equipment Control System
NA
NA
Fuel Feed System
NA
Chimney Label
Plant Capacity
Figure 2 and Table 3 shows the chimney dimension and traverse point location
10.90
Shape of Sampling Plane
Circular
Inside diameter of Chimney

Number of Traverse Point per
Sampling Line
0.92
Table 3 Traverse point location

5.82
Traverse
Point
Number
Fraction of
Inside
Diameter
Distance from
inside wall
(m)
0.044
0.040
0.146
0.134
0.296
0.272
Page 70 of 88
ENVILAB SDN BHD
Figure 2 Chimney Dimension
0.704
0.648
0.854
0.786
0.956
0.880
Page 71 of 88
ENVILAB SDN BHD
REPORT REF:
2.0 RESULTS
2.1 PROCESS CONDITIONS
Table 4 shows the plant conditions as logged during the test. Note that one reading was
taken during every point.
Table 4: Process conditions as logged during each point.
Traverse Sampling
Turbine
Point
Time
[second]
A1
180
A2
180
A3
180
A4
180
A5
180
A6
180
B1
180
B2
180
B3
180
B4
180
B5
180
B6
180
Average
[kW]
-
Genset
Steam
Pressure
CO2
Stack
Temperature
Stack
Pressure
Stack
Velocity
[kW]
-
[Bar]
-
%
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
[deg K]
321
321
322
322
322
322
321
322
322
323
323
322
322
[kPa]
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
101.0
[m/s]
3.92
3.92
3.93
4.09
4.24
4.24
4.24
4.24
4.24
4.40
4.40
4.39
4.19
Ratio
Isovolum
e
2.2 SAMPLING GAS CONDITIONS

Table 5 shows the conditions and flowrate of the sampling gas.
Table 5: Conditions and Flowrate of the sampling gas
Static
Sample Velocity
Sample
Temperature
Traverse Sampling
Pressure
Flowrate
at
Flowrate
at Gas
Point
Time
at Gas
(Standar Sampling
(Actual)
Meter
Meter
d)
Nozzle
A1
A2
A3
A4
A5
A6
B1
B2
B3
[second]
180
180
180
180
180
180
180
180
180
[l/s]
0.318
0.318
0.318
0.344
0.371
0.371
0.371
0.371
0.371
[kPa]
101.4
101.4
101.4
101.4
101.4
101.4
101.4
101.4
101.4
[deg K]
302
303
304
305
306
307
308
309
310
Page 72 of 88
[l/s]
0.287
0.286
0.286
0.308
0.331
0.330
0.329
0.328
0.327
[m/s]
3.71
3.70
3.70
4.00
4.29
4.28
4.25
4.25
4.23
0.95
0.94
0.94
0.98
1.01
1.01
1.00
1.00
1.00
[Nm3]
0.0517
0.0516
0.0514
0.0555
0.0596
0.0594
0.0592
0.0590
0.0588
ENVILAB SDN BHD
B4
180
B5
180
B6
180
Average
REPORT REF:
0.397
0.397
0.397
0.362
101.5
101.5
101.5
101.4
311
312
312
307
0.349
0.348
0.348
0.322
4.54
4.52
4.51
4.16
1.03
1.03
1.03
0.99
0.0629
0.0627
0.0627
0.6946
2.3 DUST SAMPLE
The filter paper was weighted prior to the test by baking them in an oven at 120oC for half
an hour and cooled in a desiccator for two hours. The filter paper was then weighed within
5 minutes of each other. After the test the process was repeated but the drying time extended
to one hour and the cooling time to 3 hours. A reference thimble was subjected to the same
procedure and the weights were adjusted accordingly.
Table 6 shows the results
Table 6: Filter paper before and after weights, total dust collected
Parameter
Unit
IFP5484
Filter Paper Begin Mass
[gram]
0.3711
Reference Begin Mass
[gram]
0.5263
Reference End Mass
[gram]
0.5265
Filter Paper End Mass
[gram]
0.3741
Mass of Dust Collected from Filter Paper
[gram]
0.0030
Mass of Dust Collected from Acetone Rinse
[gram]
0.0015
Total Mass of Dust Collected
[gram]
0.0045
Page 73 of 88
ENVILAB SDN BHD
REPORT REF:
2.4 SUMMARY
Table 7 shows the summary of the results
Table 7: Summary of results
Client
Job Reference
System
AD1610(025)
Equipment Control System
Description
Unit
Value
Filter Paper No.
IFP5484
Starting Time
11:45:00 AM
Ending Time
12:22:00 AM
Average Turbine Reading
kW
Average Genset Reading
kW
E 10/04/05
Nm3, dry
0.6946
kPa
101.0
49
gram
0.0045
g/Nm3,dry
0.007
0.0
Dust Load (Corrected)
% vol/vol
g/Nm3,dry, 12% CO2
Average Stack Velocity
m/s
4.19
Cross Sectional Area of Stack
0.66
Average Volume Flow
m3/s
2.78
Average Normal Volume Flow, dry
m /s
2.31
Total Dust Emitted Rate
g/s
0.02
DOE KB No.Daftar
Iso Volume
Average Gas Pressure
Average Gas Temperature
Total Mass
Dust Load (Actual)
Average CO2 Content
Page 74 of 88
ENVILAB SDN BHD
Page 75 of 88
ENVILAB SDN BHD
REPORT REF:
3.0 FULL ISOKINETIC DATA PRINTOUT

Chimney Label.
Chimney No.3 Gas Composition

05/10/2016 (Dry) [% volume]
CO2
0.92
0.0
Date
Stack diameter (m)
Gas Composition
(Wet) [% volume]
Mi
Wet Density
[kg/m3]
Dry Density
[kg/m3]
CO2
0.00
44
0.000
0.000
0.01104
O2
19.4
O2
19.04
32
0.272
0.277
Starting Time
11:45:00 AM
N2
80.6
N2
79.26
28
0.991
1.008
Ending Time
12:22:00 AM
NOX
0.00
NOX
0.00
Thimble no.
IFP5484
SOX
0.00
SOX
0.00
Rotary
Furnace Dust
Collector
CO
0.0
CO
H2 O
0.00
28
0.000
0.000
1.7
18
0.014
Total
100.0
1.276
Sampling Nozzle (m)
System
Measured Water Content
Total
100.0
1.7
Leak Test
Starting Pressre
[kPa]
49.8
Ending Pressure
[kPa]
51.3
Total Volume
[m3]
0.0069
Time
[s]
35
Mass Difference
[g]
0.119
[g/s]
0.0034
Mass Flow
Page 76 of 88
Mwet
Mdry
0.000
[g/mol]
[g/mol]
1.285
28.59
28.77
ENVILAB SDN BHD
Sampling Nominal Flow Rate
[l/s]
0.6
Leak Flow Rate
[l/s]
0.0058
Ratio
[%]
0.97
Page 77 of 88
ENVILAB SDN BHD
REPORT REF:
Point
Sampling
Time
Sampling
Flow Rate
[second] [l/s, actual]
Static
Temperature
Pressure at
at gas meter
Gas Meter
[kPa]
Sample
Flowrate
Stack
Temperature
[deg K] [l/s, standard] [deg K]
Stack
Pressure
Pitot P
Stack
Velocity
Velocity at
Sampling
Nozzle
[kPa]
[Pa]
[m/s]
[m/s]
Ratio
CO2
Isovolume Turbine
Genset
Steam
Pressure
[V/V]
[Nm3]
[kW]
[kW]
[Bar]
A1
180
0.318
101.4
302
0.287
321
101.0
11.8
3.9
3.7
0.95
0.0517
A2
180
0.318
101.4
303
0.286
321
101.0
11.8
3.9
3.7
0.94
0.0516
A3
180
0.318
101.4
304
0.286
322
101.0
11.8
3.9
3.7
0.94
0.0514
A4
180
0.344
101.4
305
0.308
322
101.0
12.7
4.1
4.0
0.98
0.0555
A5
180
0.371
101.4
306
0.331
322
101.0
13.7
4.2
4.3
1.01
0.0596
A6
180
0.371
101.4
307
0.330
322
101.0
13.7
4.2
4.3
1.01
0.0594
B1
180
0.371
101.4
308
0.329
321
101.0
13.7
4.2
4.2
1.00
0.0592
B2
180
0.371
101.4
309
0.328
322
101.0
13.7
4.2
4.2
1.00
0.0590
B3
180
0.371
101.4
310
0.327
322
101.0
13.7
4.2
4.2
1.00
0.0588
B4
180
0.397
101.5
311
0.349
323
101.0
14.7
4.4
4.5
1.03
0.0629
B5
180
0.397
101.5
312
0.348
323
101.0
14.7
4.4
4.5
1.03
0.0627
B6
180
0.397
101.5
312
0.348
322
101.0
14.7
4.4
4.5
1.03
0.0627
Page 78 of 88
ENVILAB SDN BHD
Page 79 of 88
ENVILAB SDN BHD
REPORT REF:
C SUMMARY OF RESULTS AND LIMITS

Results
Sampled and Tested
Parameters
Rotary Furnace Dust

Collector
Sampling and/or
Analyzing
Method Used
EQA/DOE
Limits
AD1610(025)
Particulate Matter (Dust,
Soot, Ash, Grit and any
Solid Particles)
0.007
MS 1596:2003
0.4 g/Nm3
Nitrogen Oxides (NOX)
Err:502
USEPA Method
7E
Equivalent of
2.0 g of
SO3/Nm3
Err:502
USEPA Method
6C
Equivalent of
0.2 g SO3/Nm3
Note: Report conforms to Malaysian Standard MS 1596:2003.

This report shall not be reproduced except in full, without written approval of the laboratory.
All concentration(s) expressed in g/Nm3 unless otherwise mentioned.
EQA: Environmental Quality (Clean Air) Regulations 1978;
or Environmental Quality (Dioxin and Furan) Regulations 2004.
DOE: Department of Environment, Malaysia.
Where relevant or applicable:
Result(s) is corrected to 12% by volume of CO2 as required for boilers and incinerators only.
Not Detected: Concentration is less than detection limit. Clarification upon request.
Chart: Ringelmann Chart as defined in US Bureau of Mines, IC8333, 1967
*
Not SAMM Accredited
' Tests marked "Not SAMM Accredited" in this Report/Certificate are not included in the SAMM Accreditation
Schedule of our laboratory'
Certified by,
LIM SWEE CHOON

B Sc (Hons); LMIC
Conclusion:
The air emission as measured in Rotary Furnace Dust Collector Exhaust (Chimney 3) at Ye
Chiu Metal Smelting Sdn Bhd on 5th October 2016, from 11:45am to 12:22pm complied
with the EQA Limits during testing period.
Page 80 of 88
ENVILAB SDN BHD
The air emission as measured in Rotary Furnace Dust Collector Exhaust (Chimney 3) at Ye
Chiu Metal Smelting Sdn Bhd on 5th October 2016, from 11:45am to 12:22pm complied
with the EQA Limits during testing period.
' Opinions and interpretations expressed herein are outside in the scope of SAMM Accreditation'
Page 81 of 88
ENVILAB SDN BHD
REPORT REF:
D APPENDIX
1.0 SAMPLE CALCULATION
Herewith the sample calculation in chronological sequence:
(All symbols follows that used in the Malaysian Standard 1596:2003)
DETERMINING THE MOLECULAR WEIGHT OF THE GAS AND DENSITY FROM
THE MEASURED COMPOSITION
Gas Composition
Gas Composition (Wet)
by volume%
CO2
0.0
Mi
44
Wet Density
Dry Density
0.000
0.000
O2
19.0
32
0.272
0.277
N2
79.3
28
0.991
1.008
CO
H2 O
0.0
28
0.000
0.000
1.7
100.0
18
0.014
1.276
0.000
1.285
Total
With the density given, the molar mass is calculated using equation
Ma
Vm
=
=
=
22.4
28.6
1.276
[ g / mol ]
MEASURING THE STACK VELOCITY

The Stack Velocity is given by the equation:
v'a
(pPt/'a)
101.0
28.59
8.314
321
KPt
=
where
KPt
'a
=
=
v'a
1.189
p a Ma
RuT
1.082
1.189
3.9
[ kg / m3 ]
12
1.082
[m/s]
DETERMINING THE EXTRACTION VELOCITY (AT THE NOZZLE)

From the measured sample flow rate, the flow rate at standard conditions is calculated by
using the ideal gas law:
qn
qg
pg
Page 82 of 88
Tn
ENVILAB SDN BHD
qn
qg
0.318
0.287
REPORT REF:
pn
101.4
101.3
Tg
273
302
[l/s]
This flow rate is dry (after the condenser and silica gel), and therefore to calculate the
velocity at the sampling nozzle, we have to add the amount of moisture, then relate it to actual
conditions in the stack:
q'n
qn
100
(100 - fvolume)
0.287
100
100
-
0.292
qa,N
q'n
0.292
0.345
AN
Ta
Tn
321
273
pn
pa
101.3
100.96
[l/s]
0.345
=
1000
=
1.7077 )
qa,N
vN
vN
[l/s]
3.6
4
[m/s]
0.01104
CALCULATING THE RATIO BETWEEN STACK AND EXTRACTION VELOCITY

Ratio
=
=
=
vN
v'a
3.6
3.9
0.92
DUST CONCENTRATION
Cn
=
=
=
m
Vg,n
0.0045
0.6829
0.007
[ g / Nm3 ]
TOTAL VOLUME AND DUST FLOW RATE

The volume flow is calculated by multiplying the average velocity with the cross sectional
area of the chimney at the sampling plane.
Page 83 of 88
ENVILAB SDN BHD
The volume flow is calculated by multiplying the average velocity with the cross sectional
area of the chimney at the sampling plane.
qv
2.8
v'
0.920
[ m3 / s ]
Page 84 of 88
4.19
ENVILAB SDN BHD
REPORT REF:
Normal conditions are used to express the dust load, therefore we conveniently calculate the
volume flow rate at standard conditions, dry:
pa
Tn
qv,n,dry
qv
( 1 - fvolume)
=
pn
Ta
=
2.8
2.31
101.0
101.3
[ Nm3 / s, dry ]
273
322
(1
1.7
)
100
The total dust emitted is then simply the product of the dust load and Normal volume flow:
qm
qv,n,dry
= c
=
=
0.007
0.02
2.31
[g/s]
THIMBLE MASS
The thimble initial mass is adjusted using the reference thimble's initial and final weights.
reference weight (final)
thimble weight (final)
thimble weight (initial)
=
reference weight (initial)

0.5265
0.5263
0.371
=
=
0.3711
[g]
LEAK RATE
Consider the internal volume of the equipment as fixed. The leak rate is given by the equation:
dmg
qm,leak
=
[g/s]
dt
where
mg, mass of gas in sampling apparatus
from the ideal gas law:
mg
PV
RT
where
R, specific gas constant
if the time period is small enough
mg
qm,leak
t
P 1 V1
RT1
P 2 V2
V
RT
0.00340
RT2
( P1 P2 )
1
t
1
t
[g/s]
This mass flow rate is converted to a volume flow rate by again using the ideal gas law:
RT
qv,leak
qm,leak
=
Page 85 of 88
ENVILAB SDN BHD
qv,leak
=
=
or
=
qm,leak
0.0058
0.97
[l/s]
%
Page 86 of 88
ENVILAB SDN BHD
REPORT REF:
2.0 MAP OF SAMPLING LOCATIONS
20 MT Dust
Collector
Rotary Dust
Collector
40 MT Dust
Collector
Page 87 of 88
ENVILAB SDN BHD
Page 88 of 88

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SOURCE SAMPLING TITLE PAGE

Rotary Furnace Dust Collector

Test Equipment Information

Acetone Lot Number

Testing Company Information

Default value used in

METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR CIRCULAR SOURCES

Ye Chiu Metal Smelting Sdn Bhd

Circular Stack or Duct Diameter

Distance from Port to Disturbances

Number of Traverse Points Required

Traverse Point Loc

Check Minimum Number of Points for the Upstream

8 for Circular Stacks 12 to 24 inches

Number of Traverse Points Used

Traverse Point Locations

METHOD 1 - SAMPLE AND VELOCITY TRAVERSES FOR RECTANGULAR SOURCES

Ye Chiu Metal Smelting Sdn Bhd

Rectangular Stacks or Ducts

Length to Near Wall of Stack

(=LW/Cunits) Area of Stack

(=A/De) Diameters Downstream

Distance from Port to Disturbances

Number of Traverse Points Required

Number of Traverse Points U

Traverse Point Locations

Check Minimum Number of Points for the Upstream

9 for Rectangular Stacks 12 to 24 inches

Ye Chiu Metal Smelting Sdn Bhd

Rectangular Stacks or Ducts

Length to Near Wall of Stack

(=LW/Cunits) Area of Stack

Distance from Port to Disturbances

(=A/De) Diameters Downstream

Number of Traverse Points Required

Minimum Number of1

Number of Traverse Points U

Traverse Pts Required

Check Minimum Number of Points for the Upstream

9 for Rectangular Stacks 12 to 24 inches

Ye Chiu Metal Smelting Sdn Bhd

Rectangular Stacks or Ducts

Distance from Port to Disturbances

Number of Traverse Points Required

Minimum Number of1

Number of Traverse Points U

Check Minimum Number of Points for the Upstream

9 for Rectangular Stacks 12 to 24 inches

Ye Chiu Metal Smelting Sdn Bhd

Rectangular Stacks or Ducts

(=2LW/(L+W)) Equivalent Stack Diam

(=LW/Cunits) Area of Stack

(=A/De) Diameters Downstream

Number of Traverse Points Required