ZongShen W150 Parts Catalogue

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Title :PARTS-BREAKDOWN CATALOGUE FOR W150 ENGING


Doc.no(Model code):W150
Brand Name :ZONGSHEN

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Revision Number:
Date of Release:3.7.2009
Page :1 of 12
ENGLISH DESCRIPTION
CYLINDER ASSY
VALVE MECHANISM
CRANKCASE COVER
CLUTCH ASSY
OIL PUMP PARTS
CRANKCASE
CRANKSHAFT/PISTON/CONNECTING ROD COMP
TRANSMISSION MECHANISM
GEARSHIFT MECHANISM
MAGNETO COMP

CYLINDER ASSY

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

91201-I006-00000X

NUT M8

93301-80852218000

WASHER 8.52.218

81300-G011-0000

SPARK PLUG (A7TC)

90104-JE15-0000

LIFTER ASSY

11230-JE15-00000W

CYLINDER HEAD COMP

B166740A06001870X

BOLT M618

11

91138-MA21-00000X

STUD M845

1122B-JE15-00000W

CYLINDER HEAD ASSEMBLY

11227-JE15-00000W

L.COVER

10

90122-JE15-0000

GASKET
L.COVER

11

91107-PE03-00000X

BOLT M823

12

93301-80821014000

WASHER 8.2114

13

19305-JE15-0000

VITTA

14

9022B-JE15-0000

GASKET ASSEMBLY, CYLINDER HEAD

15

91521-10001400000

4
1

16

1110B-JE15-000182

PIN 1014
ASSEMBLY, CYLINDER BLOCK

17

B166740A06010570X

BOLT M6105

18

90205-JE15-0000

GASKET,CYLINDER BLOCK

19

90211-JE15-0000

INLET PIPE (JQ-9L)

20

1554B-JE15-0000

GASKET, INLET PIPE

21

11003-D002-00000X

CLIP, HIGH VOLTAGE WIRE

22

15810-I096-0000

GASKET, INLET PIPE

23

15800-JE15-0100

ASSEMBLY, INLET PIPE(JQ-9L)

24

B057830006002570X

BOLT M625

25

B057830006003070X

BOLT M630

26

90101-10290000240

O-RING 292.4

27

90214-I096-0000

GASKET, CARBURETOR

28

17100-0000-0078

CARBURETOR

29

B061700006000090X

NUT M6

VALVE MECHANISM

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

15100-JE15-0000

CAMSHAFT PARTS

15402-JE15-0000

SHAFT, VALVE ROCKER ARM

15403-D002-0000

ADJUSTING NUT, VALVE CLEARANCE

15404-D002-0000

ADJUSTING SCREW, VALVE CLEARANCE

1540A-D002-0000

ASSEMBLY, VALVE ROCKER ARM

15707-JE15-0000

VALVE COTTER

15705-JE15-0000

RETAINER, VALVE SPRING

15710-JE15-0000

VALVE INNER SPRING

1572B-I008-0000

VALVE STEM SEAL ASSEMBLY

10

15701-JE15-0000

INLET VALVE

11

15702-JE15-0000

EXHAUST VALVE

12

1553A-JE15-0000

GUIDE PLATE CHAIN

13

15301-JE15-0000

TIMING DRIVEN SPROCKET (32)

14

1532B-JE15-0000

ASSEMBLY, TIMING CHAIN (90)

15

B057830006001270X

BOLT M612

16

1552A-JE15-0000

WASHER 8.51.514 (ALUMINIUM)

17

91109-JE15-00000N

PIN SHAFT, GUIDE ROLLER(M827.5 )

18

15706-D002-0000

RETAINER, VALVE SPRING

19

15108-JE15-0000

BAFFLE

20

B008190106001220B

BLOT M612

CRANKCASE COVER

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

14301-G011-0000

DIPSTICK

90101-10180000300

O-RING 183

B166740A06008070X

BOLT M680

B166740A06006570X

BOLT M665

90304-D002-0000

OIL SEAL 13.7245

B166740A06004070X

BOLT M640

22422-JA16-00000X

STEEL BRACKET, CLUTCH

12421-JE15-000089

ASSEMBLY, RIGHT CRANKCASE COVER

22427-I016-0000

SPRING, CONTROLLING ARM, CLUTCH

10

90306-I016-0000

OIL SEAL 12185

11

2242A-JA16-00000X

CONTROLLING ARM ASSEMBLY, CLUTCH

12

90206-JE15-0000

GASKET, RIGHT CRAMKCASE COVER

13

91521-08001200063

DOWEL PIN 8126.3

14

12306-G007-000089

SIDE COVER, LEFT CRANKCASE

15

B166740A06003570X

BOLT M635

16

B166740A06002870X

BOLT M628

17

B166740A06004570X

BOLT M645

18

B166740A06008570X

BOLT M685

CLUTCH ASSY

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

14200-JA16-0100

ASSEMBLY, OIL FILTER

23101-IZ27-0000

DRIVE GEAR

14203-JA16-0100

ROTOR ASSEMBLY, OIL FILTER

22403-G007-0000

PUSH ROD, CLUCTH

91208-G011-0000

NUT

90337-G007-0000

OIL SEAL 6256

90209-G007-0000

GASKET, OIL FILTER END COVER

14207-G007-0000

COVER PLATE, OIL FILTER

B008190005001220B

SCREW M512

10

22000-JE15-0000

CLUTCH ASSEMBLY

11

22150-IZ02-0000

OUT CASE ASSEMBLY, CLUTCH

12

22002-G011-0000

SPRINE WASHER, CLUTCH 282.6

13

22103-G011-0000

FIXING RING, CLUTCH

14

22122-JA16-0000

PRESSURE PLATE, CLUTCH

15

22214-I006-0000

FRICTION PLATE, DRIVE, CLUTCH

16

22215-JA16-0000

FRICTION PLATE, DRIVEN, CLUTCH

17

22105-JA16-0000

CENTER SLEEVE, CLUTCH

18

22142-JE15-0000

SPRING, CLUTCH

19

22004-G011-0000

THRUST WASHER

20

91202-G011-0000

NUT M141

21

22121-G011-0000

END COVER, CLUTCH

22

B166740A06002270B

BOLT M622

23

92102-00000006000

BEARING (6000)

OIL PUMP PARTS

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

14100-JE15-0000

OIL PUMP

B008230006003520B

SCREW M635

B008230006004020B

SCREW M640

B057820005001270B

BOLT M512

B0009300060000000

WASHER 6

14108-JE15-0000

COVER, OIL PUMP

14111-JE15-0000

INNER ROTOR, OIL PUMP

14112-JE15-0000

OUTER ROTOR, OIL PUMP

14110-JE15-0000

CASE, OIL PUMP

10

1410B-JE15-0000

GEAR, OIL PUMP

11

B0089600060000000

WASHER 5

12

B0011902025100000

PIN 2.510

13

91522-03001600000

PIN3.016

14

14107-JE15-0000

SHAFT, OIL PUMP

15

91521-08001200063

DOWEL PIN 8126.3

16

1431B-D002-0000

ASSEMBLY, OIL FILTER SCREEN

17

90210-HZ31-0000

GASKET, OIL PUMP

CRANKCASE

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

91102-JE15-0000

CYLINDER STUD BOLT B

91101-JE15-0000

CYLINDER STUD BOLT A

93301-71242020000

WASHER 12.51.520 (ALUMINIUM)

91103-I008-00000X

OIL DRAIN PLUG

91521-10001400000

DOWEL PIN 1014

1222B-JE15-000089

ASSEMBLY, RIGHT CRANKCASE

90208-JE15-0000

GASKET, CRANKCASE

91405-D002-00000C

CLIP, BREATHER TUBE 10

12130-G011-0102

BREATHER PIPE (1#)

10

1212B-JE15-000089

ASSEMBLY, LEFT CRANKCASE

11

B166740A06006070X

BOLT M660

12

11003-D002-00000X

CLIP, HIGH VOLTAGE WIRE

13

B166740A06005070X

BOLT M650

14

B166740A06006570X

BOLT M665

15

12108-D002-00000X

CLIP, OVERFLOW PIPE

16

19300-I038-0000

OIL COOLER COMP

17

93301-81251419000

WASHER 12.51.419

18

91107-I038-00010X

BLOT M121.25

19

91107-PE03-00000X

BLOT M823

20

93301-80821014000

WASHER 10114

21

19303-JE15-0100

RETURN OF VITTA

22

19303-JE15-0200

ENTER OF VITTA

23

B166740A06008070X

BOLT M680

CRANKSHAFT/PISTON/CONNECTING ROD COMP

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

91401-D002-0000

CIRCLIP, PISTON PIN

13102-JE15-0000

PIN, PISTON

13101-JE15-0000

PISTON

1310A-JE15-0000

ASSEMBLY, PISTON RING

13103-JE15-0000

PISTON RING (1ST)

13104-JE15-0000

PISTON RING (2ND)

13120-JE15-0000

ASSEMBLY, OIL RING

14101-IZ02-0000

DRIVE GEAR, OIL PUMP

1320B-JE15-0000

ASSEMBLY, CRANK SHAFT CONNECTING ROD

10

92102-00000562215

BEARING (TM-SC04A86/P5CS12 562215)

11

91601-D002-0000

SEMICIRCULAR KEY 412.5

12

13222-JE15-0000

TIMING DRIVE SPROCKETT

13

13220-JE15-0000

CRANK SHAFT CONNECTING ROD

TRANSMISSION MECHANISM

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

23220-JA16-0000

MAINSHAFT ASSEMBLY

92102-00000006001

BEARING (6001)

23221-JA16-0000

PIVOT, MAINSHAFT

23222-JA16-0002

MAINSHAFT 2ND SPEED GEAR

23223-D002-0000

SPLINE WASHER 15.5(17.2)1.221

23226-D002-0000

CIRCLIP, MAINSHAFT GEAR

23222-JA16-0003

MAINSHAFT 3RD SPEED GEAR

23222-JA16-0004

MAINSHAFT 4TH SPEED GEAR

93301-61710526000

WASHER 17.10.526

10

92102-00000006203

BEARING (6203)

11

23233-IZ02-0000

STARTING GEAR

12

23240-JA16-0000

ASSEMBLY, COUNTERSHAFT

13

B057830006001070B

BOLT M610

14

23402-D002-0000

LOCATING PLATE

15

23401-G011-0008

DRIVE SPROCKET (428.15)

16

90303-D002-0000

OIL SEAL 17295

17

23241-JA16-0000

PIVOT, COUNTERSHAFT

18

23242-D002-0001

COUNTERSHAFT 1ST SPEED GEAR

19

23247-D002-0000

SLEEVE, COUNTERSHAFT GEAR 2019

20

23223-D002-0002

SPLINE WASHER15.5(17.2)1.223

21

23242-D002-0002

COUNTERSHAFT 2ND SPEED GEAR

22

23242-JA16-0003

COUNTERSHAFT 3RD SPEED GEAR

23

93301-51721026000

CIRCLIP 17.21.026

24

23242-JA16-0004

COUNTERSHAFT 4TH SPEED GEAR

25

93301-5152052300C

WASHER 15.20.523

26

92102-00000006002

BEARING (6002)(SKF)

27

93301-5152152500N

WASHER 15.21.525

28

23248-IZ02-0000

IDLE GEAR, COUNTERSHAFT STARTING

29

93301-61521025000

WASHER 15.2125

30

B0089401150000000

CIRCLIP 15

31

21107-IZ02-0000

PIVOT, KICK STARTING SHAFT

32

93301-61410522000

WASHER 14.10.522

33

91402-D002-0000

CHECK RING 15.51.219

34

93301-61721024000

WASHER 17.2124

35

21104-IZ02-0000

SEAT, SPRING, KICK STARTING SHAFT

36

21106-IZ02-0000

RETURN SPRING, KICK STARTING SHAFT

37

21104-D002-0000

ASSEMBLY, COUNTERSHAFT

38

91402-D002-0100

CIRCLIP 18.51.222.1

39

21122-D002-0000

SEAT, RATCHET WHEEL

40

21119-D002-0000

SPRING, KICK STARTING RATCHET WHEEL

41

21118-IZ02-0000

RATCHET WHEEL, KICK STARTER

42

93301-62011027000

WASHER 20.1127

43

21117-IZ02-0000

GEAR, KICK STARTER

44

93301-61411022000

WASHER 14.1122

45

B057830006001870B

BOLT M618

46

21123-IZ02-0000

GUIDE PLATE, RATCHET WHEEL

47

21100-IZ02-0000

KICK STARTING SHAFT ASSEMBLY

48

21200-F004-0001

KICK STARTING SHAFT

GEARSHIFT MECHANISM

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

2434A-H032-0000

LOCATING PLATE UNIT

24304-G011-0000

SPRING, LOCATING PLATE

24200-JE15-0000

ASSEMBLY, GEARSHIFT DRUM

B008200006002020B

BOLT M620

24212-D002-0000

STOPPING PLATE

91522-04001300000

PIN, GEARSHIFT DRUM 413

24102-D002-0000

GUIDE PIN

24103-D002-0000

CLIP, SPRING

24101-D002-0000

GEARSHIFT FORK

10

24213-JE15-0000

GEARSHIFT DRUM

11

88004-G011-0000

CONTACT, GEAR INDICATION

12

91149-G011-00000C

SCREW

13

88002-G011-0001

GEARSHIFT SWITCH PRESSING PLATE

14

B008230006001220B

SCREW M612

15

24318-D002-0000

SPRING, GEARSHIFT LEVER TENSION

16

24400-F004-0004

ASSEMBLY, GEARSHIFT PEDAL (BT-4)

17

24301-D002-0100

GEARSHIFT SHAFT

18

24320-D002-0000

BUSH

19

24302-D002-0000

RETURN SPRING, GEARSHIFT LEVER

20

24300-D002-0100

ASSEMBLY, GEARSHIFT LEVER

21

91117-D002-0000

BOLT M811

22

90301-D002-0000

OIL SEAL 11.62410

MAGNETO COMP

NO.

PART CODE

ENGLISH DESCRIPTION

QTY

90101-10065000180

O-RING 6.51.8

90101-21068000200

O-RING 106.82

82120-IZ27-000145

STATOR ASSEMBLY, MAGNETO

B008190106001620B

SCREW M616

82130-IZ27-0100

91213-D002-00000X

ROTOR ASSEMBLY, MAGNETO


NUT

1
1

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