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    SIMATIC - IntelliSense With S7-1200 Modbus RTU

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    Jorge_Andril_5370
    SIMATIC - S7-1200 Modbus RTU

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    SIMATIC - IntelliSense With S7-1200 Modbus RTU

    Uploaded by

    Jorge_Andril_5370
    205 views8 pages
    SIMATIC - S7-1200 Modbus RTU

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    SIMATIC - S7-1200 Modbus RTU

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    205 views8 pages

    SIMATIC - IntelliSense With S7-1200 Modbus RTU

    Uploaded by

    Jorge_Andril_5370
    SIMATIC - S7-1200 Modbus RTU

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Application Note

    Application Note

    IntelliSense Application Note 3


    Messaging between Bimba IntelliSense SIM Module and Siemens S7-1200 PLC

    Table of Contents
    INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . 3
    HARDWARE SETUP. . . . . . . . . . . . . . . . . . . . . 3
    MODBUS RTU CONFIGURATION . . . . . . . . . . . 4
    MODBUS DATA LAYOUT . . . . . . . . . . . . . . . . . 5

    02/24/15

    rev1.0 2

    Application Note
    Introduction

    This application note is intended to be used in conjunction with sample code file App_Note_S7_1200_
    CM_1200 and serves as an example for basic Modbus RTU communication. The main hardware used
    for this example was a Siemens S7-1200 PLC, Bimba IntelliSense Starter Kit (ISK-SMA_), with a Bimba
    IntelliSense Junction Block (ISH-R04). The Siemens sample code MODBUS_RTU_V11 SP2 Upd5 was
    used as a programing template, and the Siemens manual s71200_system_manual_en-US_en-US.pdf was
    used for reference.

    Hardware Setup

    For this example, a 2-wire RS-485 Modbus network was implemented using the IntelliSense Junction
    Block. SIM DIP switches 5 and 6 were set high to tie the RX/TX terminals together. DIP switch 7 was also
    set high to enable the internal 150 ohm terminating resistor. Power for the SIM unit was supplied using
    pins 7 and 8 of the junction block.

    (Wire colors are not representative of actual cable.)

    02/24/15

    rev1.0 3

    Application Note
    Modbus RTU Configuration

    Modbus RTU is a serial Master-Slave protocol. This means the Master device (PLC in this case) controls
    when each Slave device on the network acts upon the Masters commands. Only one Slave device can
    transmit back to the Master at a time. There can be a maximum of 32 devices on a RS485 Modbus RTU
    network.
    The IntelliSense SIM unit is capable of utilizing a variety of 8 bit serial communication configurations.
    A baud rate of 9,600 bps, no-parity, 8 bit, and 1 stop bit configuration was set in the SIM. The CM1241 module was set for half-duplex (2-wire) mode in the properties section of the module. All other
    communication settings are set when the program runs. See Network 1 for Communications Initialize
    block. You may adjust these settings for your application, but the settings must match on all devices on
    the Modbus RTU network. Keep in mind the Modbus Master assumes the address value of 0.

    CM-1241 Module

    IntelliSense SIM

    02/24/15

    rev1.0 4

    Application Note
    Modbus Data Layout

    The Modbus RTU protocol defines how the data registers of a Modbus device are laid out. The
    IntelliSense SIM unit currently only utilizes Holding Registers.
    0x = Coil = 00001-09999
    1x = Discrete Input = 10001-19999
    3x = Input Register = 30001-39999
    4x = Holding Register = 40001-49999
    The Holding Registers of the IntelliSense SIM units are defined using the following table:
    Register Description

    Size

    40001

    Pressure of port 1 in absolute tenths of PSIa

    2 Bytes

    40002

    Pressure of port 2 in absolute tenths of PSIa

    2 Bytes

    40003

    Ambient pressure in absolute tenths of PSIa

    2 Bytes

    40004

    Pressure of port 1 in absolute tenths of mBar

    2 Bytes

    40005

    Pressure of port 2 in absolute tenths of mBar

    2 Bytes

    40006

    Ambient pressure in absolute tenths of mBar

    2 Bytes

    40007

    Line pressure in absolute tenths of PSIa

    2 Bytes

    40008

    Line pressure in absolute tenths of mBar

    2 Bytes

    40009

    Rod Position

    2 Bytes

    40010

    Time in ms for last extension event

    2 Bytes

    40011

    Time in ms for last retraction event

    2 Bytes

    40012

    Temperature of port 1 in hundredths of a F

    2 Bytes

    40013

    Temperature of port 2 in hundredths of a F

    2 Bytes

    40014

    Temperature of port 1 in hundredths of a C

    2 Bytes

    40015

    Temperature of port 2 in hundredths of a C

    40016

    Register Description
    40024

    Leakage Failure

    Size
    2 Bytes

    Bit 0 - Rear Piston Seal


    Bit 1 - Front Piston Seal
    Bit 2 - Rod Seal
    40025

    Temperature Failure

    2 Bytes

    Bit 0 - 1 Temp High


    Bit 1 - 1 Temp Low
    Bit 2 - 2 Temp High
    Bit 3 - 2 Temp Low
    40026

    Extent Failure

    2 Bytes

    Bit 0 - Extend Time High


    Bit 1 - Extend Time Low
    Bit 2 - Retract Time High
    Bit 3 - Retract Time Low
    40027

    Estimated Life Remaining above 90% - Bit 0


    Estimated Life Remaining below 10% - Bit 1

    2 Bytes

    2 Bytes

    40028

    2 Bytes

    Cycle count, low word

    2 Bytes

    Estimated Life Remaining Percentage between


    90 and 10 Decimal value

    40017

    Cycle count, high word

    2 Bytes

    40029

    Life Expected Thresholds

    2 Bytes

    40018

    Cycle count limit, low word

    2 Bytes

    40019

    Cycle count limit, high word

    2 Bytes

    40020

    First two bytes of SIM revision

    2 Bytes

    40021

    Second two bytes of SIM revision

    2 Bytes

    40022

    Sensor Status

    2 Bytes

    Bit 0 - 1 Streaming
    Bit 1 - 2 Streaming
    Bit 3 - 1 Recognized
    Bit 4 - 2 Recognized
    40023

    Pressure Failure
    Bit 0 - Line Pressure High
    Bit 1 - Line Pressure Low
    Bit 2 - Sensor 1 Pressure High
    Bit 3 - Sensor 1 Pressure Low
    Bit 4 - Sensor 1 Pressure High
    Bit 5 - Sensor 1 Pressure Low

    02/24/15

    2 Bytes

    Bit 0 - Yellow Light Threshold


    Bit 1 - Red Light Threshold
    40030

    Estimated Cycles remaining, low word

    2 Bytes

    40031

    Estimated Cycles remaining, high word

    2 Bytes

    40032

    Estimated Days Remaining

    2 Bytes

    40501

    RTC Seconds

    2 Bytes

    40502

    RTC Minutes

    2 Bytes

    40503

    RTC Hours (24hr)

    2 Bytes

    40504

    RTC Hours (12hr)

    2 Bytes

    40505

    RTC AM/PM

    2 Bytes

    40506

    RTC Day

    2 Bytes

    40507

    RTC Month

    2 Bytes

    40508

    RTC Year (last 2 digits)

    2 Bytes

    40510

    ID 1 String

    60 Bytes

    40540

    ID 2 String

    40 Bytes

    40560

    Part Number

    30 Bytes

    rev1.0 5

    Application Note
    A Modbus Master transmits function codes to specific Modbus Slave addresses. Each function has its own
    code number:
    01
    Read Coils
    02
    Read Discrete Inputs
    03
    Read Holding Registers
    04
    Read Input Register
    05
    Write Single Coil
    06
    Write Single Register
    The IntelliSense SIM module only supports the Read Holding Register (function 3). This function code
    allows you to poll the network Slave for the current values in a single register or a consecutive series of
    registers using a single command. For this example, two (2) message requests are sent to Slave address 1.
    The first request polls registers 1-32 and the second requests the same data. This could easily be adjusted
    to poll multiple SIMs.

    Comms Initialization

    02/24/15

    rev1.0 6

    Application Note
    Message 1 Setup

    Message 2 Setup

    02/24/15

    rev1.0 7

    Application Note
    The values returned from the SIM unit are configured to populated integer register DB3.DBX6.0 Master_
    data.Receive.
    This example solution can be adapted for increased message requests to include multiple Modbus Slave
    addresses. After copying networks 6-7 and pasting them after the current rung seven (7), change the In
    value of the MOV instruction located on rung seven (7) to the next consecutive message step, and adjust
    the three (3) new EQU conditions so that the compared value is equal to the new message step value.
    Keep in mind the new message instruction will have to be setup with the Data Table Address in the PLC,
    number of elements, beginning location of data registers being polled, and correct Slave address.

    02/24/15

    rev1.0 8

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