Fan Guards Manufacturing Unit Rs. 29.64 Million Jun-2016

Pre-Feasibility Study
FAN GUARDS MANUFACTURING UNIT
Small and Medium Enterprises Development Authority

Ministry of Industries & Production
Government of Pakistan
www.smeda.org.pk
HEAD OFFICE
4th Floor, Building No. 3, Aiwan-e-Iqbal Complex, Egerton Road,
Lahore
Tel: (92 42) 111 111 456, Fax: (92 42) 36304926-7
[email protected]
REGIONAL OFFICE
PUNJAB
REGIONAL OFFICE
SINDH
REGIONAL OFFICE
KPK
REGIONAL OFFICE
BALOCHISTAN
3rd Floor, Building No. 3,

Aiwan-e-Iqbal Complex,
Egerton Road Lahore,
Tel: (042) 111-111-456
Fax: (042) 36304926-7
[email protected]
5TH Floor, Bahria

Complex II, M.T. Khan Road,
Karachi.
Tel: (021) 111-111-456
Fax: (021) 5610572
[email protected]
Ground Floor
State Life Building
The Mall, Peshawar.
Tel: (091) 9213046-47
Fax: (091) 286908
[email protected]
Bungalow No. 15-A

Chaman Housing Scheme
Airport Road, Quetta.
Tel: (081) 831623, 831702
Fax: (081) 831922
[email protected]
June 2016
Fan Guards Manufacturing Unit
Table of Contents
1
DISCLAIMER .............................................................................................................. 3
EXECUTIVE SUMMARY ............................................................................................. 4
INTRODUCTION TO SMEDA ..................................................................................... 4
PURPOSE OF THE DOCUMENT ............................................................................... 5
BRIEF DESCRIPTION OF PROJECT & PRODUCT ................................................... 5

5.1
PRODUCTION PROCESS FLOW .............................................................................. 7
5.2
INSTALLED AND OPERATIONAL CAPACITIES ........................................................... 7
CRITICAL FACTORS ................................................................................................. 8
GEOGRAPHICAL POTENTIAL FOR INVESTMENT .................................................. 8
POTENTIAL TARGET MARKETS / CITIES ................................................................ 8
PROJECT COST SUMMARY ..................................................................................... 9

9.1
PROJECT ECONOMICS.......................................................................................... 9
9.2
PROJECT FINANCING ........................................................................................... 9
9.3
PROJECT COST ................................................................................................. 10
9.4
SPACE REQUIREMENT ........................................................................................ 10
9.5
MACHINERY & EQUIPMENT REQUIREMENT .......................................................... 11
9.6
FURNITURE & FIXTURES REQUIREMENT .............................................................. 12
9.7
OFFICE EQUIPMENT REQUIREMENT .................................................................... 12
9.8
RAW MATERIAL REQUIREMENT ........................................................................... 13
9.9
HUMAN RESOURCE REQUIREMENT ..................................................................... 13
9.10 UTILITIES AND OTHER COSTS ............................................................................. 14
9.11 REVENUE GENERATION ...................................................................................... 14
10 CONTACT DETAILS ................................................................................................. 14

11 USEFUL WEB LINKS ............................................................................................... 15
12 ANNEXURES ............................................................................................................ 16
12.1 INCOME STATEMENT .......................................................................................... 16
12.2 BALANCE SHEET ................................................................................................ 17
12.3 CASH FLOW STATEMENT .................................................................................... 18
13 KEY ASSUMPTIONS ................................................................................................ 19
13.1 OPERATING COST ASSUMPTIONS ....................................................................... 19
13.2 PRODUCTION COST ASSUMPTIONS ..................................................................... 19
13.3 REVENUE ASSUMPTIONS .................................................................................... 19
13.4 FINANCIAL ASSUMPTIONS ................................................................................... 20
June 2016
1 DISCLAIMER
This information memorandum is to introduce the subject matter and provide a
general idea and information on the said matter. Although, the material included in
this document is based on data / information gathered from various reliable
sources; however, it is based upon certain assumptions, which may differ from
case to case. The information has been provided on as is where is basis without
any warranties or assertions as to the correctness or soundness thereof. Although,
due care and diligence has been taken to compile this document, the contained
information may vary due to any change in any of the concerned factors, and the
actual results may differ substantially from the presented information. SMEDA, its
employees or agents do not assume any liability for any financial or other loss
resulting from this memorandum in consequence of undertaking this activity. The
contained information does not preclude any further professional advice. The
prospective user of this memorandum is encouraged to carry out additional
diligence and gather any information which is necessary for making an informed
decision, including taking professional advice from a qualified consultant /
technical expert before taking any decision to act upon the information.
For more information on services offered by SMEDA, please contact our website:
www.smeda.org.pk
Document Control
Document No.
PREF-NO 11
Revision
03
Prepared by
SMEDA-Punjab
Revision Date
June, 2016
For information
[email protected]
June 2016
2 EXECUTIVE SUMMARY
Fan is a necessity item of summer season. The hot local climate during summer
season makes it mandatory to use. Their main usage is to get rid of extensive heat
through air displacement at a fast rate. Three major types of fans have the
maximum demand, which are Ceiling Fans, Pedestal Fans, and Bracket Fans. All
pedestal and bracket fans have fan guards as an integral part of the product. The
reason is to protect the users from any harm that could be caused by fast rotating,
sharp edged fan blades.
This document provides details regarding setting up a Fan Guards Manufacturing
Unit. The unit will be capable of producing on average 450 Fan Guards per day.
The proposed Fan Guards manufacturing business involves a total investment of
about Rs. 29.64 million. This includes capital investment of Rs. 28.11 million and
Rs. 1.52 million as initial working capital. The project is financed through 50% debt
and 50% equity. The Net Present Value (NPV) of the project is around Rs. 17.09
million with an Internal Rate of Return (IRR) of 27% and a payback period of 4.11
years.
The project will provide employment opportunities to 7 people including owner
manager. Higher return on investment and a steady growth of business is
expected with the entrepreneur having some prior experience or education in the
related field of business. The legal business status of this project is proposed as
Sole Proprietorship.
3 INTRODUCTION TO SMEDA
The Small and Medium Enterprises Development Authority (SMEDA) was
established in October 1998 with an objective to provide fresh impetus to the
economy through development of Small and Medium Enterprises (SMEs).
With a mission "to assist in employment generation and value addition to the
national income, through development of the SME sector, by helping increase the
number, scale and competitiveness of SMEs", SMEDA has carried out sectoral
research to identify policy, access to finance, business development services,
strategic initiatives and institutional collaboration and networking initiatives.
Preparation and dissemination of prefeasibility studies in key areas of investment
has been a successful hallmark of SME facilitation by SMEDA.
Concurrent to the prefeasibility studies, a broad spectrum of business
development services is also offered to the SMEs by SMEDA. These services
June 2016
include identification of experts and consultants and delivery of need based

capacity building programs of different types in addition to business guidance
through help desk services.
4 PURPOSE OF THE DOCUMENT

The objective of the pre-feasibility study is primarily to facilitate potential
entrepreneurs in project identification for investment. The project pre-feasibility
may form the basis of an important investment decision and in order to serve this
objective, the document/study covers various aspects of project concept
development, start-up, and production, marketing, finance and business
management.
The purpose of this document is to facilitate potential investors in Fan Guard
Manufacturing Unit by providing them with a general understanding of the
business with the intention of supporting potential investors in crucial investment
decisions.
The need to come up with pre-feasibility reports for undocumented or minimally
documented sectors attains greater imminence as the research that precedes
such reports reveals certain thumb rules; best practices developed by existing
enterprises by trial and error, and certain industrial norms that become a guiding
source regarding various aspects of business set-up and its successful
management.
Apart from carefully studying the whole document one must consider critical
aspects provided later on, which form basis of any Investment Decision.
5 BRIEF DESCRIPTION OF PROJECT & PRODUCT

Fan guards are primarily used to provide a physical barrier around revolving fan
blades of different types of pedestal and bracket fans to prevent accidental contact
with fingers or other objects. They are typically constructed using metal wire or
plastic. Fan guards are manufactured in a variety of configurations, which depend
upon the degree of accessibility required, and the shape of the fan blades
themselves. Fan guards are designed to maximize airflow while minimizing
noise. Fan guards manufacturing is a part of vendors industry for fan
manufacturing sector.
This particular pre-feasibility provides information for setting up a fan guards
manufacturing unit on a small-scale level that will operate as a vendor for fan
manufacturers. Fan guards are manufactured in different diametric sizes and
June 2016
measured in terms of their weight depending upon the requirements of fan

manufacturers. The most common fan guard used in the local fan industry
generally weighs 3 kg on average, with a diameter of approximately 26-inch.
Accordingly, the proposed unit will mainly cater to 1.5 kg and 3 kg fans guards and
will have an installed capacity of producing around 101,250 guards annually on 8
hours single shift basis.
Since, fan guard is an industrial product and, therefore, its target market cannot be
defined in terms of gender, age bracket, profession, etc. The factors involved in
defining the target market for fan guard would be the size of the fan manufacturing
unit, the quality of fan it produces, and the price the customer is willing to pay for
the product.
The proposed project would mainly cater to the fan manufacturers demand of fan
guards for following types of fans:
Pedestal Fans
Bracket Fans
TCP (Table cum pedestal) Fans
Baby Fans
Railway Fans
Air Coolers
Presently, fan-manufacturing units in Pakistan are predominantly concentrated in

the districts of Gujranwala, Gujrat and Sialkot. Therefore, the ideal location for
proposed fan guards manufacturing is the industrial estates / cluster of these two
cities mainly due to easy availability of customers and skilled labor force.
The Fan Guard manufacturing business is assumed to operate as a sole
proprietorship, however, partnership opportunities may be explored if further
investment is required.
June 2016
5.1
Production Process Flow
The production process flow of proposed fan guards manufacturing units mainly
entails the following key process:
5.2
Installed and Operational Capacities
This pre-feasibility is based on a combination of different types of machines

related to above stated production operations. Accordingly to the capacity of
installed machines the proposed unit can manufacture 450 guards per day on 8
hours single shift basis. The details of overall installed, operational and maximum
capacity utilization of the proposed unit is provided below:
Table 1: Installed and Operational Capacities
Description /
Product Mix
Percentage
of
Production
Total
Production
Capacity
(Annually)
Operational
Capacity 75
% (Year 1)
Maximum
Operational
Capacity 90%
(Year 03-10)
Fan Guard 1.5 Kg
10%
13,500
10,125
12,150
Fan Guard 3 Kg
90%
121,500
91,125
109,350
135,000
101,250
121,500
Total
June 2016
6 CRITICAL FACTORS
The commercial viability of the proposed fan guards manufacturing unit depends
on the following critical factors:
Technical know-how and relevant experience of entrepreneur.
Availability of skilled labour having technical knowledge.
Ability to generate work orders through industrial networking, direct

marketing and negotiating long term contracts.
Selection of appropriate machinery, technology and human resources

would be required to run project successfully.
Stringent supervision of the production process at every level; utilization

of job costing and job card with technical specifications sheet.
Higher return on investment and a steady growth of business is closely

associated with regular training and capacity building of the
entrepreneur and employees.
The most important factor for the success of the project would be the
quality products and customer satisfaction in order to get a comparative
advantage.
7 GEOGRAPHICAL POTENTIAL FOR INVESTMENT

For the success of the project, it is important to find a location preferably in an
industrial cluster where utilities especially electricity and other infrastructure are
conveniently available. Presently, Gujrat, Gujranwala and Sialkot are the centre of
fans and fan guards manufacturing in Pakistan.
Therefore, industrial clusters in Gujranwala, Gujrat and Sialkot are most suitable
locations to house the proposed project. Establishing the unit in stated cities would
have an advantage of being close to large buyers, which may lead to consistent
orders and referrals. Additionally, these cities have adequate availability of skilled
labor, raw material and other support infrastructure.
8 POTENTIAL TARGET MARKETS / CITIES

Major target market for proposed unit includes manufacturers of different types of
fans, especially Pedestal, Bracket, Railway Fans and Room Coolers etc.,
June 2016
predominantly based in Gujranwala and Gujrat districts. However, there is also a

growing demand for the product in Sialkot, Lahore and Karachi.
The production of 3 kg weight fan guards is the highest, as they are used in the
pedestal and bracket fans, which have the highest, market demands in terms of
their usage.
Additionally, fan guards manufactured from Pakistan have huge export potential in
Malaysia, Middle Eastern, African and Korean markets.
9 PROJECT COST SUMMARY

A detailed financial model has been developed to analyze the commercial viability
of Fan Guard Manufacturing Unit. Various cost and revenue related assumptions
along with results of the analysis are outlined in this section.
The projected Income Statement, Cash Flow Statement and Balance Sheet are
also attached as annexure.
9.1
Project Economics
All the figures in this financial model have been calculated for estimated sales of
Rs. 42.45 million in the year one. The capacity utilization during year one is
worked out at 75% with 10% increase in subsequent years up to the maximum
capacity utilization of 90%.
The following table shows internal rate of return, payback period and net present
value of the proposed venture:
Table 2: Project Economics
Description
Details
Internal Rate of Return (IRR)
27%
Payback Period (yrs.)
4.11
Net Present Value (Rs.)

9.2
17,099,347
Project Financing
Following table provides details of the equity required and variables related to
bank loan:
Table 3: Project Financing
Description
June 2016
Details
Total Equity (50%)
Rs. 14,822,667
Bank Loan (50%)
Rs. 14,822,667
Markup to the Borrower (%age / annum)
14%
Tenure of the Loan (Years)

9.3
Project Cost
Following fixed and working capital requirements have been identified for
operations of the proposed business:
Table 4: Project Cost
Description
Amount Rs.
Capital Cost
Land
13,000,000
Building / Infrastructure
5,760,368
Machinery and Equipment
7,860,000
Furniture and Fixture
151,500
Office Equipment
97,000
Pre-operating Cost
1,250,421
Total Capital Cost
28,119,289
Working Capital
Raw Material Inventory
1,202,005
Cash
300,000
Equipment Spare Part Inventory
24,040
Total Working Capital
1,526,045
Total Project Cost

9.4
29,645,334
Space Requirement
Approximately 2 Kanal of land would be required for establishment of proposed

unit, it is recommended that required land should be procured in the industrial
estates of identified potential cities. The total cost of land is estimated at Rs. 13.00
million.
June 2016
10
The infrastructural requirements of the project mainly comprises of the

construction of management office, production area, store and open area. The
cost of construction of building for the proposed unit is provided in the table below:
Table 5: Space Requirement
Description
Estimated Area
(Sq ft.)
Cost per Sq ft.
Total Cost
400
1,500
600,000
4,200
300
4,100
(379)
9,000
1,000
1,000
50
1,200
4,200,000
300,000
205,000
455,368
5,760,368
Management / Admin
Area
Production Area
Store
Open Area
Boundary Wall
Total Area
9.5
Machinery & Equipment Requirement
Machinery and equipment for the proposed project are stated below:
Table 6: Machinery & Equipment Requirement
Description
Quantity
Unit Cost
(Rs.)
Total Cost
(Rs.)
Flower Making Machine
250,000
750,000
Hydraulic Press, capacity 40 ton
35,000
70,000
Roller Machine to make rings
225,000
450,000
Spot welding with fixtures
150,000
1,200,000
Welding Transformer
35,000
70,000
Strip Cutting Machine
25,000
50,000
Power Press (15 Ton)
65,000
130,000
Ring Welding Machine
200,000
400,000
Grinder
15,000
15,000
Cutting Press
20,000
40,000
Miscellaneous
1,500,000
1,500,000
Polishing Machine Bench Type Double
40,000
80,000
Flexible Lead Type Polishing Machine
55,000
55,000
150,000
300,000
Polishing Section
Pickling Section
Acid tank with rubber lining
June 2016
11
Electro Plating Tank with Stirring

System, Temperature Control and
Heating System
500,000
500,000
Nickel Plating Tank Temperature

Control and Stirring System (3000
Amp Rectifier)
500,000
500,000
Chrome Plating Tank Inside Lead

Lining Stirring System With Rectifier
(1000 Amp)
500,000
500,000
Powder Coating
500,000
500,000
Generator (100 KVA)
750,000
750,000
Total
9.6
7,860,000
Furniture & Fixtures Requirement
Details of the furniture and fixture required for the project are given below:
Table 7: Furniture & Fixture Requirement
Description
Quantity
Unit Cost
(Rs.)
Total Cost
(Rs.)
Table for Manager
12,000
12,000
Chair for Manager

Table
1
6
7,000
3,500
7,000
21,000
Chair
File Cabinet
12
1
2,500
6,500
30,000
6,500
Sofa Set
Air Conditioners (1.5 Ton Split)
1
1
15,000
60,000
15,000
60,000
Total
9.7
151,500
Office Equipment Requirement
Following office equipment will be required for the proposed project:

Table 8: Office Equipment Requirement
Description
Quantity
Unit Cost
(Rs.)
Total Cost
(Rs.)
Laptop
50,000
50,000
Computer Printer
15,000
15,000
Telephone Sets
1,000
2,000
June 2016
12
Fax Machine
15,000
15,000
Scanner
15,000
15,000
Total
9.8
97,000
Raw Material Requirement
The aluminum wire is the major raw material used for manufacturing of fan guards.
Other than the aluminum, welding stripes and nickel / chrome for polishing will also
be used. The details of raw material required for the manufacturing a particular fan
guards is provided below:
Table 9: Raw Material Requirement
Description
Unit Unit Cost Rs.
Aluminum Wire
Kg
87
Cost Per Unit Rs.

Fan Guard 3 Kg = 261
Fan Guard 1.5 Kg = 131
Fan Guard 3 Kg = 6
Fan Guard 1.5 Kg = 5
Misc. (Welding, Polishing and etc.)
The 5% wastage of aluminum wire is assumed for per unit production.

9.9
Human Resource Requirement
Following table provides details of human resource required for the proposed
venture:
Table 10: Human Resource Requirement
Description
No. of Employees
Monthly Salary per person (Rs.)
Owner / Manager
60,000
Plant Manager
35,000
Purchaser
28,000
Accountant
22,000
Office Boy
14,000
Gate keeper
14,000
Sweeper
14,000
Total
07
187,000
June 2016
13
9.10 Utilities and Other Costs

An essential cost to be borne by the project is the direct electricity expenses,
which are estimated to be around Rs. 2,735,655 in year one. The other electricity
expenses are assumed as Rs. 102,960 in year one, with 10% increase in
subsequent years. Furthermore, promotional expense being essential for
marketing of the proposed unit is estimated as 2% of revenues.
9.11 Revenue Generation
Based on the capacity utilization of 75%, sales revenue during the first year of
operations is estimated as under:
Table 11: Revenue Generation Year 1
Product
Unit
Sale Price
1st Year
Capacity
Fan Guards
(3kg)
90%
450
87,328
39,297,555
Fan Guards
(1.5kg)
10%
325
9,703
3,153,507
97,031
42,451,062
Total
Total Revenue
(Rs.)
Note: In calculation the amount of Revenue at the end of year 1 is 42,451,172, this minor
difference because of rounding of some amounts.
10 CONTACT DETAILS
In order to facilitate potential investors, contact details of machinery is provided
below table:
Table 12: Machinery Suppliers
Company Name
Adeel Engineering Works
(Malik Jameel Awan)
June 2016
Address
Ghazi Chak Road, Near Polo
Fan, Gujrat
14
Contact Details
0300-8620121
11 USEFUL WEB LINKS

Small & Medium Enterprises Development www.smeda.org.pk
Authority (SMEDA)
Government of Pakistan
www.pakistan.gov.pk
Ministry of Industries & Production
www.moip.gov.pk
Ministry of Education, Training & Standards in http://moptt.gov.pk

Higher Education
Government of Punjab
www.punjab.gov.pk
Government of Sindh
www.sindh.gov.pk
Government of Khyber Pakhtunkhwa
www.khyberpakhtunkhwa.gov.pk
Government of Balochistan
www.balochistan.gov.pk
Government of Gilgit Baltistan
www.gilgitbaltistan.gov.pk
Government of Azad Jamu Kashmir
www.ajk.gov.pk
Trade Development
(TDAP)
Authority
of
Pakistan www.tdap.gov.pk
Security Commission of Pakistan (SECP)

Federation
of
Pakistan
Chambers
Commerce and Industry (FPCCI)
www.secp.gov.pk
of www.fpcci.com.pk
State Bank of Pakistan (SBP)
www.sbp.org.pk
Punjab Small Industries Corporation
www.psic.gop.pk
Sindh Small Industries Corporation
www.ssic.gos.pk
Gujranwala Tools Dies and Molds Center

(GTDMC)
www.gtdmc.org.pk
Pakistan Industrial and Technical Assistance

(PITAC)
www.pitac.gov.pk
June 2016
15
Fan Guards Manufacturing
12 ANNEXURES
12.1 Income Statement
Calculations
SMEDA
Income Statement
Revenue
Year 1
42,451,172
Year 2
54,952,734
Year 3
64,170,176
Year 4
70,750,969
Year 5
77,826,066
Year 6
85,608,672
Year 7
94,169,539
Year 8
103,586,493
Year 9
113,945,143
Year 10
125,339,657
Cost of sales
Raw Material Cost
Cost of goods sold 2
Operation costs 1 (direct labor)
Operating costs 2 (machinery maintenance)
Operating costs 3 (direct electricity)
Operating costs 4 (direct water)
Operating costs 5 (direct gas)
Total cost of sales
Gross Profit
28,848,118
724,500
144,241
2,735,655
180,000
32,632,514
9,818,658
37,343,680
827,524
186,718
3,541,286
198,000
42,097,208
12,855,527
43,607,485
912,643
218,037
4,135,280
217,800
49,091,244
15,078,932
48,079,528
1,006,236
240,398
4,559,362
239,580
54,125,104
16,625,865
52,887,481
1,106,860
264,437
5,015,298
263,538
59,537,614
18,288,452
58,176,229
1,217,546
290,881
5,516,828
289,892
65,491,375
20,117,297
63,993,852
1,339,300
319,969
6,068,510
318,881
72,040,513
22,129,026
70,393,237
1,473,230
351,966
6,675,361
350,769
79,244,564
24,341,929
77,432,561
1,620,553
387,163
7,342,898
385,846
87,169,021
26,776,122
85,175,817
1,782,608
425,879
8,077,187
424,431
95,885,923
29,453,734
1,488,000
74,400
102,960
74,400
74,400
74,400
849,023
424,512
1,108,568
250,084
-
1,636,800
81,840
113,256
81,840
81,840
81,840
1,099,055
549,527
1,108,568
250,084
-
1,800,480
90,024
124,582
90,024
90,024
90,024
1,283,404
641,702
1,108,568
250,084
-
1,980,528
99,026
137,040
99,026
99,026
99,026
1,415,019
707,510
1,108,568
250,084
-
2,178,581
108,929
150,744
108,929
108,929
108,929
1,556,521
778,261
1,108,568
250,084
-
2,396,439
119,822
165,818
119,822
119,822
119,822
1,712,173
856,087
1,120,412
-
2,636,083
131,804
182,400
131,804
131,804
131,804
1,883,391
941,695
1,120,412
-
2,899,691
144,985
200,640
144,985
144,985
144,985
2,071,730
1,035,865
1,120,412
-
3,189,660
159,483
220,704
159,483
159,483
159,483
2,278,903
1,139,451
1,120,412
-
3,508,626
175,431
242,774
175,431
175,431
175,431
2,506,793
1,253,397
1,120,412
-
General administration & selling expenses

Administration expense
Administration benefits expense
Electricity expense
Travelling expense
Communications expense (phone, fax, mail, internet, etc.)
Office vehicles running expense
Office expenses (stationary, entertainment, janitorial services, etc.)
Promotional expense
Insurance expense
Professional fees (legal, audit, consultants, Medical etc.)
Depreciation expense
Amortization of pre-operating costs
Amortization of legal, licensing, and training costs
Property tax expense
Bad debt expense
Miscellaneous expense 1
Subtotal
Operating Income
Gain / (loss) on sale of office equipment
Earnings Before Interest & Taxes
Interest expense on long term debt (Project Loan)
Interest expense on long term debt (Working Capital Loan)
Subtotal
Earnings Before Tax
Tax
NET PROFIT/(LOSS) AFTER TAX
June 2016
4,520,748
5,297,910
5,297,910
1,968,350
99,735
2,068,085
3,229,825
5,084,651
7,770,876
7,770,876
1,670,571
82,812
1,753,383
6,017,493
5,568,915
9,510,016
9,510,016
1,331,103
63,362
1,394,465
8,115,551
5,994,855
10,631,010
10,631,010
944,110
41,007
985,117
9,645,893
6,458,475
11,829,976
38,800
11,868,776
502,937
15,314
518,251
11,350,526
6,730,217
13,387,080
13,387,080
13,387,080
7,291,198
14,837,829
14,837,829
14,837,829
7,908,276
16,433,653
16,433,653
16,433,653
8,587,063
18,189,059
18,189,059
18,189,059
9,333,728
20,120,006
529,956
2,699,869
1,328,622
4,688,871
2,062,942
6,052,609
2,598,562
7,047,331
3,195,183
8,155,342
3,907,977
9,479,102
4,415,739
10,422,089
4,974,278
11,459,375
5,588,670
12,600,389
6,264,502
13,855,505
16
20,120,006
20,120,006
12.2 Balance Sheet

Calculations
SMEDA
Balance Sheet
Assets
Current assets
Cash & Bank
Accounts receivable
Finished goods inventory
Equipment spare part inventory
Raw material inventory
Pre-paid annual land lease
Pre-paid building rent
Pre-paid machinery & equipment lease interest
Pre-paid office equipment lease interest
Pre-paid office vehicles lease interest
Pre-paid insurance
Total Current Assets
Fixed assets
Land
Building/Infrastructure
Machinery & equipment
Furniture & fixtures
Office vehicles
Office equipment
Total Fixed Assets
Intangible assets
Pre-operation costs
Legal, licensing, & training costs
Total Intangible Assets
TOTAL ASSETS
Liabilities & Shareholders' Equity
Current liabilities
Accounts payable
Export re-finance facility
Short term debt
Other liabilities
Total Current Liabilities
Other liabilities
Machinery & equipment lease payable
Office equipment lease payable
Office vehicle lease payable
Deferred tax
Long term debt (Project Loan)
Long term debt (Working Capital Loan)
Total Long Term Liabilities
Shareholders' equity
Paid-up capital
Retained earnings
Total Equity
TOTAL CAPITAL AND LIABILITIES
June 2016
Year 0
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
300,000
24,040
1,202,005
1,526,045
480,137
3,489,137
1,418,805
34,232
1,711,585
7,133,896
3,732,175
4,002,900
1,762,691
43,971
2,198,544
11,740,281
7,407,146
4,895,462
2,050,214
53,328
2,666,411
17,072,561
11,688,987
5,544,705
2,255,213
64,527
3,226,357
22,779,788
16,459,740
6,105,906
2,480,734
78,078
3,903,892
29,028,348
26,122,769
6,716,496
2,728,807
94,474
4,723,709
40,386,256
36,554,494
7,388,146
3,001,688
114,314
5,715,688
52,774,329
47,814,849
8,126,960
3,301,857
138,320
6,915,982
66,297,968
59,966,205
8,939,656
3,632,043
167,367
8,368,338
81,073,609
82,127,732
9,833,622
3,995,247
95,956,601
13,000,000
5,760,368
7,860,000
151,500
97,000
26,868,868
13,000,000
5,472,350
7,074,000
136,350
77,600
25,760,300
13,000,000
5,184,331
6,288,000
121,200
58,200
24,651,731
13,000,000
4,896,313
5,502,000
106,050
38,800
23,543,163
13,000,000
4,608,294
4,716,000
90,900
19,400
22,434,594
13,000,000
4,320,276
3,930,000
75,750
156,219
21,482,246
13,000,000
4,032,258
3,144,000
60,600
124,976
20,361,833
13,000,000
3,744,239
2,358,000
45,450
93,732
19,241,421
13,000,000
3,456,221
1,572,000
30,300
62,488
18,121,009
13,000,000
3,168,202
786,000
15,150
31,244
17,000,596
13,000,000
2,880,184
15,880,184
1,250,421
1,250,421
29,645,334
1,000,337
1,000,337
33,894,533
750,252
750,252
37,142,265
500,168
500,168
41,115,892
250,084
250,084
45,464,467
50,510,594
60,748,089
72,015,750
84,418,977
98,074,206
111,836,785
3,789,638
-
4,903,510
-
5,738,457
-
6,362,977
-
7,043,904
-
7,802,296
-
8,647,869
-
9,591,720
-
10,646,560
-
10,553,634
-
3,789,638
4,903,510
5,738,457
6,362,977
7,043,904
7,802,296
8,647,869
9,591,720
10,646,560
10,553,634
11,932,652
649,707
12,582,358
9,507,880
519,468
10,027,348
6,743,640
369,780
7,113,420
3,592,406
197,737
3,790,143
14,822,667
2,699,869
17,522,536
33,894,533
14,822,667
7,388,740
22,211,407
37,142,265
14,822,667
13,441,349
28,264,016
41,115,892
14,822,667
20,488,681
35,311,347
45,464,467
14,059,644
763,023
14,822,667
14,822,667
14,822,667
29,645,334
17
14,822,667
28,644,023
43,466,690
50,510,594
14,822,667
38,123,125
52,945,792
60,748,089
14,822,667
48,545,215
63,367,882
72,015,750
14,822,667
60,004,590
74,827,257
84,418,977
14,822,667
72,604,979
87,427,646
98,074,206
14,822,667
86,460,484
101,283,151
111,836,785
12.3 Cash Flow Statement
Calculations
SMEDA
Cash Flow Statement

Year 0
Operating activities
Net profit
Add: depreciation expense
amortization of pre-operating costs
amortization of training costs
Equipment inventory
Raw material inventory
Pre-paid building rent
Accounts payable
Cash provided by operations
Financing activities
Project Loan - principal repayment
Working Capital Loan - principal repayment
Additions to Project Loan
Additions to Working Capital Loan
Issuance of shares
Purchase of (treasury) shares
Cash provided by / (used for) financing activities
Investing activities
Capital expenditure
Acquisitions
Cash (used for) / provided by investing activities
NET CASH
June 2016
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
(1,226,045)
2,699,869
1,108,568
250,084
(10,192)
(509,580)
3,789,638
2,420,445
4,688,871
1,108,568
250,084
(9,739)
(486,959)
1,113,872
5,807,049
6,052,609
1,108,568
250,084
(9,357)
(467,866)
834,947
6,588,899
7,047,331
1,108,568
250,084
(11,199)
(559,946)
624,520
7,605,118
8,155,342
1,108,568
250,084
(13,551)
(677,535)
680,927
8,717,115
9,479,102
1,120,412
(16,396)
(819,817)
758,392
9,663,030
10,422,089
1,120,412
(19,840)
(991,979)
845,572
10,431,725
11,459,375
1,120,412
(24,006)
(1,200,294)
943,851
11,260,355
12,600,389
1,120,412
(29,047)
(1,452,356)
1,054,840
12,151,356
13,855,505
1,120,412
167,367
8,368,338
(92,926)
22,161,527
14,059,644
763,023
14,822,667
(2,126,993)
(113,316)
-
(2,424,772)
(130,238)
-
(2,764,240)
(149,689)
-
(3,151,234)
(172,043)
-
(3,592,406)
(197,737)
-
29,645,334
(2,240,309)
(2,555,010)
(2,913,928)
(3,323,277)
(3,790,143)
(24,040)
(1,202,005)
-
(28,119,289)
(156,219)
(28,119,289)
(156,219)
300,000
180,137
3,252,038
3,674,971
18
4,281,841
4,770,752
9,663,030
10,431,725
11,260,355
12,151,356
22,161,527
13 KEY ASSUMPTIONS
13.1 Operating Cost Assumptions
Description
Details
Administration Benefit Expenses

Office Expenses (Stationery, Entertainment etc)
Communication Expenses
Travelling Expense
Promotional Expenses
Professional Fee
Depreciation Method
Depreciation Rate
Inflation Growth Rate
Electricity Price Growth Rate
Salaries Growth Rate
5% of Administration Cost
5% of Administration
expenses
2% of Revenue
1% of Revenues
Accelerated depreciation
10% on Machinery
20% on Office Equipment
10% on Furniture & Fixture
10%
10%
10%
13.2 Production Cost Assumptions

Description
Details
Number of Machines Installed
36
Rs. 261
Labor Charges Rs. 30
Polishing / Nickel Rs. 6
Processing Loss, 5%
Production percentage: 90%
Rs. 131
Labor Charges Rs. 23
Polishing / Nickel Rs. 5
Processing Loss, 5%
Production percentage: 10%
8 Hours
25 Days
Per Unit Cost 3 Kg Guard
Per Unit Cost 1.5 Kg Guard
Hours Operational Per Day

Days Operational Per Month
13.3 Revenue Assumptions
Description
Details
Growth in Sales Price
June 2016
10%
19
Days Operational / Year

Per Day Production Capacity
Production Capacity in First Year
Percentage Increase in Production Capacity every
G Year
Maximum Production Capacity
300
450 Guard
75%
10%
90%
13.4 Financial Assumptions

Description
Details
Debt
Equity
Interest Rate on Debt
Debt Tenure
Debt Payment / Year
June 2016
50%
50%
14%
5 Years
1
20

Fan Guards Manufacturing Unit Rs. 29.64 Million Jun-2016

Uploaded by

Copyright:

Available Formats

Fan Guards Manufacturing Unit Rs. 29.64 Million Jun-2016

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Fan Guards Manufacturing Unit Rs. 29.64 Million Jun-2016

Uploaded by

Copyright:

Available Formats

Pre-Feasibility Study

FAN GUARDS MANUFACTURING UNIT

Small and Medium Enterprises Development Authority

3rd Floor, Building No. 3,

5TH Floor, Bahria

Bungalow No. 15-A

Fan Guards Manufacturing Unit

EXECUTIVE SUMMARY ............................................................................................. 4

INTRODUCTION TO SMEDA ..................................................................................... 4

PURPOSE OF THE DOCUMENT ............................................................................... 5

BRIEF DESCRIPTION OF PROJECT & PRODUCT ................................................... 5

CRITICAL FACTORS ................................................................................................. 8

GEOGRAPHICAL POTENTIAL FOR INVESTMENT .................................................. 8

POTENTIAL TARGET MARKETS / CITIES ................................................................ 8

PROJECT COST SUMMARY ..................................................................................... 9

10 CONTACT DETAILS ................................................................................................. 14

Fan Guards Manufacturing Unit

Fan Guards Manufacturing Unit

Fan Guards Manufacturing Unit

include identification of experts and consultants and delivery of need based

4 PURPOSE OF THE DOCUMENT

5 BRIEF DESCRIPTION OF PROJECT & PRODUCT

Fan Guards Manufacturing Unit

measured in terms of their weight depending upon the requirements of fan

TCP (Table cum pedestal) Fans

Presently, fan-manufacturing units in Pakistan are predominantly concentrated in

Fan Guards Manufacturing Unit

Production Process Flow

Installed and Operational Capacities

This pre-feasibility is based on a combination of different types of machines

Fan Guard 1.5 Kg

Fan Guards Manufacturing Unit

Technical know-how and relevant experience of entrepreneur.

Availability of skilled labour having technical knowledge.

Ability to generate work orders through industrial networking, direct

Selection of appropriate machinery, technology and human resources

Stringent supervision of the production process at every level; utilization

Higher return on investment and a steady growth of business is closely

7 GEOGRAPHICAL POTENTIAL FOR INVESTMENT

8 POTENTIAL TARGET MARKETS / CITIES

Fan Guards Manufacturing Unit

predominantly based in Gujranwala and Gujrat districts. However, there is also a

9 PROJECT COST SUMMARY

Internal Rate of Return (IRR)

Payback Period (yrs.)

Net Present Value (Rs.)

Fan Guards Manufacturing Unit

Total Equity (50%)

Bank Loan (50%)

Markup to the Borrower (%age / annum)

Tenure of the Loan (Years)

Machinery and Equipment

Furniture and Fixture

Total Capital Cost

Equipment Spare Part Inventory

Total Working Capital

Total Project Cost

Approximately 2 Kanal of land would be required for establishment of proposed

Fan Guards Manufacturing Unit