Axial

OCT 2002
PART NUMBER: 80179-01

REVISION: Y
3300/20
DUAL THRUST
POSITION MONITOR
OPERATION AND
MAINTENANCE MANUAL
80179-01
Dual Thrust Position Monitor
Notice
READ THE FOLLOWING BEFORE INSTALLING OR OPERATING EQUIPMENT
Bently Nevada has attempted to identify areas of risk created by improper installation and/or
operation of this product. These areas of information are noted as WARNING or CAUTION for your
protection and for the safe and effective operation of this equipment. Read all instructions before
installing or operating this product. Pay particular attention to those areas designated by the
following symbols.
Caution
WARNING
High voltage present. Contact could
cause shock, burns, or death.
Improper rack operation may occur.

Power down rack or inhibit rack alarms
when installing or removing a monitor.
Do not touch exposed wires or

terminals
IMPORTANT!
The Dual Thrust Monitor has two versions of the main
board. Depending on the date of purchase, the main
board part number is 79482-01 or 135313-01.
This manual contains information for both versions of the
main board. All sections containing option jumper
configuration information are specific to the main board
part number. If a main board part number is not stated,
the information applies to both boards.
The main board part number is printed on the upper right
edge of the circuit board as PWA 79482-01 and PWA
135313-01.
ii
80179-01
Notice
The information contained in this document is subject to change without notice.
The following are trademarks or registered trademarks of Bently Nevada, LLC in the
United States and Other Countries:
ACM, Actionable Information, Actionable Information to the Right People at the
, Asset Condition Management, Asset Condition Monitoring,
Right Time, ADRE
Because Better Machines Begin With Better BearingsSM, Bently ALIGN, Bently
BALANCE, Bently DOCUVIEW, Bently LUBE, Bently PERFORMANCE,
Bently Nevada
, CableLoc, ClickLoc, Data Manager
, Decision SupportSM,
DemoNet, Dynamic Data Manager, Engineer Assist, FieldMonitor, flexiTIM,
FluidLoc, Helping You Protect and Manage All Your Machinery
, HydroScan
,
HydroView, Key , Keyphasor, Machine Condition Manager 2000,
MachineLibrary, Machine Manager, MicroPROX, Move Data, Not People,
Move Information, Not Data, NSv, Prime Spike, PROXPAC, Proximitor,
REBAM
, RuleDesk, SE, Seismoprobe, ServoFluid, Smart Monitor
,
Snapshot, System 1, System Extender, TDXnet, TDIXconnX, TipLoc,
TorXimitor, Transient Data Manager, Trendmaster
, TrimLoc, Velomitor
Bently Nevadas orbit logo and other logos associated with the trademarks in bold
above, are also all trademarks or registered trademarks of Bently Nevada in the
United States and other countries.
No part of this publication may be reproduced, transmitted, stored in a retrieval system or
translated into any human or computer language, in any form or by any means, electronic,
mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written
permission of the copyright owner,
Copyright (C) 2002 Bently Nevada, LLC. All rights reserved.

Bently Nevada
1631 Bently Parkway South
Minden, Nevada 89423 USA
Telephone (800) 227-5514 or (775) 782-3611
Fax (775) 782-9259
iii
80179-01
Foreword
This document is intended for personnel who operate and maintain the 3300 Monitoring
System. The procedures are presented in step-by-step graphic format.
RELATED DOCUMENTS
3300 System Overview, 80171
3300 System Installation Instructions, 80172
3300 System Troubleshooting, 80173
3300/12 Power Supply, 89602 (AC supply)
3300/14 Power Supply, 101256 (DC supply)
3300/03 System Monitor, 89604
3300 Internal Barriers, Installation Manual 88837
RELATED PARTS
3300/20 Field Wiring Diagram Packet, 100314-01
3300/20 Data Sheet, 141500-01
3300/20 Meter Scales, 84113-20
In this document procedures are typically given only for channel A. Procedures for channel
B are similar except for the obvious substitutions of corresponding switches, terminals, and
indicators.
NOTE: The information in this manual pertains to monitor main boards with part number
135313-01 and 79482-01.
SYMBOLS
Special symbols are used in the manual to illustrate specifics in the step-by-step processes.
iv
80179-01
Foreword
Caution
1. With some combinations of worst case high
transducer scale factors and large full scale ranges,
the 3300/20 Monitor may not reach a full scale
reading before going not OK. For example, if the
7200 11mm transducer option is ordered with a full
scale option of 2-0-2 mm or 75-0-75 mil (with or
without barriers), worst case conditions could result
in the reduction of full scale by about 10%.
Therefore, with this particular option, we
recommend setting alarms at least 10% down from
full scale. In all cases, verify that alarms can be
reached with the actual transducer installation being
used.
2.
With the 7200 11mm Transducer option and

Internal or External Barriers, the green OK light will
not go out if the transducer probe/cable opens,
regardless of the full scale option.
80179-01
Contents
1
2
3
Dual Thrust Monitor System ...............................................................................1

Monitor Functions ...............................................................................................2
LED Functionality................................................................................................4
3.1 OK LEDs.......................................................................................................4
3.2 Bypass LEDs ................................................................................................5
3.3 Alert LEDs ....................................................................................................6
3.4 Danger LEDs ................................................................................................7
4 Read Channel Values.........................................................................................8
5 Read Gap Voltage ..............................................................................................9
6 Read Setpoint Levels........................................................................................10
7 Monitor Removal and Disassembly...................................................................11
7.1 Remove Monitor from Rack ........................................................................11
7.2 Remove Front Panel ...................................................................................12
7.3 Signal Input Relay Module Removal ...........................................................13
7.4 Signal Input Relay Modules (SIRM) ............................................................14
7.5 No Relay and Dual Relay SIRM ..................................................................15
7.6 Quad Relay Signal Input Module Options ...................................................16
7.7 Internal Barrier Options SIRM .....................................................................17
8 Monitor Options ................................................................................................18
8.1 Field Programmable Options ......................................................................18
8.2 Monitor Ordering Options--3300/20.............................................................19
9 Meter Scale Replacement.................................................................................20
10 Alarm Setpoint Adjustment ...............................................................................21
11 Channel Bypass................................................................................................22
12 Danger Bypass .................................................................................................23
13 Test Setup ........................................................................................................24
14 Test Alarms ......................................................................................................27
14.1
Test the Alert Setpoint Level ..................................................................27
14.2
Test the Danger Setpoint Level ..............................................................28
15 Test OK Limits ..................................................................................................29
16 Calibrate Channels ...........................................................................................32
16.1
Calibration Procedure ............................................................................32
16.2
Zero Voltage Adjust................................................................................34
16.3
Prepare to Bring the Monitor On Line .....................................................37
17 Self Test ...........................................................................................................38
18 Error Codes ......................................................................................................41
19 Appendix AMain Board Options ......................................................................42
19.1
Jumper Locations for PWA 135313-01...................................................42
19.2
Full Scale Options for PWA 135313-01 ..................................................43
19.3
Main Board Option Settings for PWA 135313-01 ...................................44
19.4
Jumper Locations for PWA 79482-01.....................................................45
19.5
Full Scale Options for PWA 79482-01 ....................................................46
19.6
Main Board Option Settings for PWA 79482-01 .....................................47
19.7
Expander Board Installation/Removal, PWA 79482-01 ..........................48
20 Recommended Spare Parts..............................................................................49
21 Index.................................................................................................................50
vi
80179-01
Dual Thrust Monitor System
Do not use this figure as a wiring diagram. Refer to 3300/20 Field Wiring Packet.
80179-01
Monitor Functions
DUAL THRUST POSITION - Thrust position is the average position, or change in position,
of a rotor in the axial direction with respect to some fixed reference. The Dual Thrust
Position Monitor provides continuous thrust position monitoring on two channels (A & B) for
redundant protection. Normal thrust direction can be toward or away from the probe face.
AND voting logic ensures that failure of one channel will not give a false Danger alarm.
OR voting logic allows for two independent thrust channels in less critical applications.
PROBE GAP VOLTAGE - Probe gap is measured as a negative dc voltage that is directly
proportional to the gap distance between the face of a proximity probe and the surface
being monitored. Probe gap voltage for each channel is displayed on the front panel meter
by pressing the GAP switch.
OK - When the proximity output voltage is within its upper/lower limits, the transducer is
defined as OK. The OK detection circuit controls the channel OK LED and the monitor relay
drive to the OK relay. If the monitor has the latching OK option, a System Reset is required
to reset the OK function.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the
rack must be OK or bypassed to energize the OK Relay.
ALARM - Pressing the ALERT and DANGER switches on the front panel of the monitor
causes the corresponding Alert (first-level alarm) or Danger (second-level alarm) setpoints
on each channel to be displayed on the front panel meter. ALERT and DANGER LEDs light
when the thrust position signal level exceeds preset levels for the selected time delay, and
appropriate ALERT and DANGER alarm relay contacts are activated. Voting logic options
determine when the Danger relay contacts are activated.
FIRST OUT - Separate First Out circuits exist for Alert and Danger alarms. A monitor with
First out option selected flashes a channel alarm LED if that monitor was the first channel in
the rack to go into alarm. Pressing the RESET switch acknowledges the First Out.
ALARM RELAYS - Monitor alarms can be programmed for either latching or non-latching
mode. In the non-latching mode, the alarm resets automatically when the alarm condition
no longer exists. In the latching mode, the alarm condition must be reset manually by
pressing the RESET switch on the front panel of the System Monitor (or by closing external
Reset contacts). The alarm will not reset if the alarm condition still exists.
DANGER BYPASS - For maintenance functions, a DANGER BYPASS switch on the
monitor circuit board is set to inhibit the Danger relay drive. This function turns on the
BYPASS LEDs. Other front panel functions are not affected. This function can be disabled
using a jumper within the monitor.
BUFFERED OUTPUT - The channels A and B coaxial cable connectors on the front panel
of the monitor and the terminals on the Signal Input Relay Module provide buffered signals
from respective channel transducers. These connectors can be used for connection of
external equipment.
80179-01
Monitor Functions
RECORDER OUTPUT - A recorder output is provided for each channel. Depending on the
option selected, the recorder output levels, proportional to full scale, are 0 to -10 Vdc, +1 to
+5 Vdc, or +4 to +20 mA.
SELF TEST - The monitor has three categories of self test: cyclic, power-up, and userinvoked.
Power-up self test is performed automatically each time the monitor power is turned
on. A series of basic tests and transducer OK tests are performed.
Cyclic self test is performed automatically during monitor operation. Errors
encountered during cyclic test disable the monitor, and flash an LCD bargraph error
code. Should the error be intermittent, the monitor will return to operation, but the
error codes are stored for retrieval during user-invoked self test. Stored error codes
are indicated by the OK LEDs flashing at 5 Hz provided that the channel is OK.
User-invoked test performs power-up self test and allows error messages stored
during cyclic test to be read and cleared. Stored errors are annunciated by the OK
LEDs flashing a 5Hz and the error codes displayed on the front panel LCD bargraph.
SIGNAL RESPONSE TIME
To reduce the chance of alarms caused by axial vibration and shaft runout, the Signal
Conditioning performs a running average of the shaft position. This average causes step
changes in axial vibration to be integrated over time. The time constant changes according
to the alarm time delay as shown in Table 1.
METER RESPONSE
The meter response time can be selected to be fast or slow. With a fast response, the
meter will follow the signal conditioning exactly as seen by the monitor. In installations
where there is a large AC component of the thrust signal, this will cause apparent meter
jitter. Selecting the slow meter response reduces the meter's response to rapidly changing
signals, but does not affect the monitor's Recorder or Alarm circuits.
TABLE 1, RESPONSE TO STEP CHANGE
Alarm Time
Delay
0.1 second
1 second
3 second
6 second
Meter Response Option
Signal Conditioning
Response Time
Constant *
81 ms
180 ms
639 ms
1294 ms
Fast
Slow
81 ms
180 ms
639 ms
1294 ms
639 ms
967 ms
1294 ms
1622 ms
* The time constant approximates a simple RC response curve where one time constant =
63% of final value and five time constants = 99% of final value.
3
80179-01
LED Functionality
3.1
OK LEDs
!
"
ON
OFF
BLINK
LED DISPLAY
A
B
CONDITION
OK
Channel A and B are in operating range.
"
OK
OK
"
If a channel's OK LED goes off, that channel

is not OK, has been latched not OK, or is
bypassed.
OK RELAY
DRIVE*
ON
OFF**
The monitor is in self test, or both channels

are not OK or bypassed.
"
OK
OK
OFF**
"
If an error code is displayed refer to the Error
Code section in this manual.
An LED flashing at 5 Hz indicates that an
error was encountered during Cyclic self test.
Self Test, Section 17, describes how to read
error messages.
ON
* Each channel in the system controls the OK Relay. Therefore any channel can cause a
not OK relay condition (Not OK = OFF = de-energized relay).
**Not OK channel can be bypassed to restore relay OK conditions.
3
3.2
80179-01
LED Functionality
Bypass LEDs
!
"
ON
OFF
LED DISPLAY
A
B
BYPASS !
"
BYPASS
BYPASS
"
CONDITION
The monitor is in the Danger Bypass mode.
The system is in the Power-Up mode.
User invoked Self Test is in progress.
Both channels are bypassed.
Rack Inhibit contacts at the back of the rack closed.
If a single channel's BYPASS LED comes on, that
channel is bypassed.
80179-01
LED Functionality
3.3
Alert LEDs
!
"
ON
OFF
BLINK
LED DISPLAY
A
B
!
ALERT
"
"
ALERT
ALERT
"
ALERT
ALERT
CONDITION
ALERT RELAY
DRIVE
If a channel ALERT LED comes on, that

channel has exceeded its Alert setpoint level.
Read Setpoint Levels, Section 6, describes
how to read alarm setpoint levels.
ON
A flashing ALERT LED indicates that the

channel was the first in the rack to exceed its
Alert setpoint since the last power up or reset.
"
ON
If two channel alert alarms occur within 50

milliseconds, both LEDs could flash.
NOTE: The monitor will not annunciate an alert condition if the monitor is in the nonlatching mode and an alert condition existed but is no longer present.
80179-01
LED Functionality
3.4
Danger LEDs
!
"
ON
OFF
BLINK
LED DISPLAY
A
!
B
DANGER
"
"
DANGER
DANGER
"
DANGER
DANGER
CONDITION
"
If a channel's DANGER LED comes on, that

channel has exceeded its Danger setpoint level.
Section 6 describes how to read setpoint levels.
A flashing DANGER LED indicates that the
channel was the first in the rack to exceed its
Danger setpoint since the last power up or
reset. Two channels may indicate first out
following self test.
DANGER RELAY
DRIVE
OR
Voting
ON
AND *
Voting
OFF
ON
OFF
ON
ON
ON
OFF
ON
OFF
If two channel danger alarms occur within 50

milliseconds, both LEDs could flash.
* If one channel in the monitor is bypassed or not OK and if the other channel then goes
into Danger, the Danger relay will be activated. AND voting with Quad relays must be
done externally by wiring contacts in series.
NOTE: The monitor will not annunciate a danger condition if the monitor is in the nonlatching mode and a danger condition existed but is no longer present.
7
80179-01
Read Channel Values
The monitor continuously indicates measured Thrust Position values for channel A and
channel B.
Note:
The meter scale units must be compatible with the full scale option
configured in Section 19.
80179-01
Read Gap Voltage

1. Press GAP switch and read gap voltage for both Channel A and Channel B on the
meter using the center scale on the meter.
80179-01
Read Setpoint Levels
Press the ALERT switch to read the Alert

setpoints for both channel A and channel B on the
meter scale.
Press the DANGER switch and read the Danger

setpoints for both channel A and channel B on the
meter scale. In both cases, normal and counter
setpoints are displayed.
10
80179-01
Monitor Removal and Disassembly
7.1 Remove Monitor from Rack

1. Loosen two monitor retaining screws on the
front of the monitor.
2. Pull the monitor from the rack.
Caution
Improper rack operation may occur.
Power down rack or inhibit rack alarms
when installing or removing a monitor.
3. Remove side cover by pinching the

protruding tip on each standoff.
11
80179-01
7
7.2

Remove Front Panel
1. Disconnect the ribbon cable by pressing the connector latches outward.

2. Unscrew two sliding standoffs
12
80179-01
7.3
Signal Input Relay Module Removal
Caution
WARNING
Machine protection provided by this

monitor will be lost while the Signal
Input Relay Module is removed
from the rack.

terminals.
The Signal Input Relay Module is on

the back of the rack. For relay
configuration, see the System
Installation Instructions manual. For
field wiring, refer to 3300/20 Field
Wiring Diagram Packet.
Module Removal
Loosen two screws and pull out
the module to remove it.
13
80179-01
7.4
Signal Input Relay Modules (SIRM)
A monitor can be configured with the Signal Input Relay Modules shown below. Refer to
options CC & EE in Monitor Ordering Options, Section 8.2 of this manual.
NO
ALARM
RELAYS
DUAL
ALARM
RELAYS
QUAD
ALARM
RELAYS
14
INTERNAL
BARRIERS
NO RELAYS
INTERNAL
BARRIERS
DUAL RELAYS
80179-01
7.5
No Relay and Dual Relay SIRM

NOTE: For relay configuration of monitors
with Internal Safety Barriers, refer to
3300 Internal Barriers, Installation
Manual.
WARNING
terminals.
Remove the Signal Input Relay Module from the rack before changing option jumpers.
The entire configuration table applies to the Dual Relay SIRM.

The "Alert Relays" and "Danger Relays" section of the table do not apply to the No Relay
SIM.
JUMPERS
INSTALL REMOVE
ALERT RELAYS
Normally Energized
Normally De-energized*
DANGER RELAYS
Normally Energized
OR Bus
No Options*
Alert & Danger Bus 1
W3
W4, W11
W4, W11 W3
W2
W1, W12
W1, W12 W2
------------- W5-W8
W6,W8
W5,W7
W5,W7
W6,W8
NOTE: * Denotes standard configuration.
15
80179-01
7.6
Quad Relay Signal Input Module Options
WARNING
terminals.
Remove the Signal Input Relay Module from

the rack before changing option jumpers.
Note: AND voting logic must be done
externally by wiring the contacts in series.
The OR bus option is not available with quad
relays. See 3300 System Installation
Instructions.
JUMPERS
INSTALL
REMOVE
ALERT RELAYS
W2,W3C,
W3D,W4D
Normally Energized
W3A,W4C
W2,W3C,
W3A,W4C
W3D,W4D
DANGER RELAYS
Normally Energized
W4B,W4F
W1,W3B,
W4A,W4E
W1,W3B,
W4A,W4E
W4B,W4F
16
80179-01
7 Monitor Removal and Disassembly

7.7
Internal Barrier Options SIRM
For relay configuration of monitors with internal safety barriers, refer to the 3300 Internal
Barriers Installation Manual (88837) or the 3300 System Installation Instructions (80172).
The Alert Relays and Danger Relays sections of the table below do not apply to the No
Relay SIRM. Only the OR Bus section of the table below applies to the No Relay SIM.
JUMPER
INSTALL REMOVE
ALERT RELAYS
Normally Energized
W3
W4, W9
W4, W9
W3
DANGER RELAYS
Normally Energized
W2
Normally De-energized* W1, W10
OR Bus
No Options*
-----------Alert & Danger Bus 1
W6, W8
W5, W7
W1, W10
W2
W5-W8
W5, W7
W6, W8
W9
W10
W8
W7
W6
W5
W4
W3
W2
W1
17
WARNING
terminals.
80179-01
8
8.1
Monitor Options
Field Programmable Options
First Out
Alert Reset Mode
Meter Response Time
Enabled *
Disabled
Alarm Delays
Latching *
Non-latching
Danger Reset Mode
Fast *
Slow
Danger Relay Voting ++
0.1 Second
1 Second *
3 Seconds
6 Seconds
Not OK Mode
Latching *
Non-latching
AND voting for relay drive *

OR voting for relay drive
Recorder Outputs
Danger Bypass
+4 to +20 mA *
+1 to +5 Vdc
0 to -10 Vdc
Enabled
Disabled *
Latching
Non-latching *
Normal Direction
Toward Probe *
Away from Probe
Denotes standard configuration.
++ With Quad Relays, AND voting logic must be done externally by wiring contacts in
series.
NOTE: See section 19 for jumper locations and settings.
18
80179-01
Monitor Options
8.2
Monitor Ordering Options--3300/20

AA
BB
FULL SCALE RANGE
01 = 25 - 0 - 25 mils
02 = 30 - 0 - 30 mils
03 = 40 - 0 - 40 mils
TRANSDUCER INPUT
CC
ALARM RELAY
01 = 3300 or 7200,
Proximitor 8MM &
5MM, 200mV/mil*
00 = None
02 = 7200 Proximitor (Not XL)

11mm, 100mV/mil
02 = Hermetically
Sealed
03 = 7200 Proximitor 14mm,

3300 HTPS 100mV/mil
03 = Quad Relays***
Epoxy Sealed
04 = 3000 Proximitor,
200mV/mil**
04 = Spare MonitorNo SIM/SIRM
01 = Epoxy Sealed
05 = 50 - 0 - 50 mils
06 = 75 - 0 - 75 mils
11 =0.5 - 0 - 0.5 millimetres
12 =1.0 - 0 - 1.0 millimetres
13 =2.0 - 0 - 2.0 millimetres
05 = 3300 RAM or XL NSv

Proximitor, 200mV/mil**
DD
AGENCY APPROVAL
EE
BARRIERS USED
00
None
00
None
01
CSA/NRTL/C
01
External
02
BASEEFA
02
Internal
* Only for range options 01,02, 03,11, and 12.

** Only for range options 01 and 11.
*** Quad relays are not available with internal barriers.
NOTE:
NOTE:
Verify that the transducer power supply level ( -Vt) is correct for the
type of transducer connected. The 3000 transducer requires -18
Vdc, the 3300 and 7200 transducers require -24 Vdc. Power
converter (part number 89634-01) can be used to convert 24 Vdc to
18 Vdc for use with the 3000 transducer.
For 3300 XL 11mm transducers use mod 146300-01.
19
80179-01
Meter Scale Replacement
The monitor meter scales can be replaced for operation with different full scale ranges. The
replacement meter scales are located in the back of this manual.
1.
Set the monitor full scale range. (See the Appendix A, Main Board Options.)
2.
Cut the meter scale from the back of this manual. Be sure to cut along the marked
outline so the meter scale will fit properly.
3.
Open the front panel by loosening the two monitor retaining screws and sliding the front
panel to the right.
4.
Remove the old meter scale.
5.
Insert the new meter scale in the front panel.
6.
Close the front panel.
20
80179-01
10 Alarm Setpoint Adjustment

1.
Open the front panel by loosening the two monitor retaining screws and sliding the front
panel to the right.
2.
Select the channel to be adjusted by setting either switch AA (Adjust channel A) or AB

(Adjust channel B) to the left (ON). Select Normal or Counter Setpoint by setting the
N/C switch to the desired position, left for Normal or right for Counter. The selected
bargraph will start flashing.
3.
Adjust the Alert or Danger setpoints by pressing and holding the ALERT or
DANGER button on front panel and then press the (
) or (
) buttons on the
System Monitor to adjust setpoint value up or down.
4.
Reset the selected channel adjust (AA or AB) switches to the right (OFF).
NOTE: The monitor responds to the previous setpoint until the channel adjust
switch is turned off.
5.
Adjust the other channel or close the front panel.
21
80179-01
11 Channel Bypass
Caution
monitor will be lost while Channel
Bypass is on.
You can use Channel Bypass to take a Not OK or unconnected channel off line. This will
restore the OK Relay to the OK state. The OK Relay will de-energize (go Not OK) if any
channel in the rack is in a Not OK condition.
1.
Open the front panel by loosening the two retaining screws and sliding the front panel
to the right.
2.
Set BA (Bypass Channel A) or BB (Bypass Channel B) switch to the left (ON). The
corresponding BYPASS LED comes on, the OK LED goes off, and the channel reading
is clamped to zero.
3.

NOTE
When Channel Bypass is switched on, channel alarms are cleared.
22
80179-01
12 Danger Bypass
Caution
monitor will be lost while Danger
Bypass is on.
1.
Open the front panel by loosening the two retaining screws and sliding the front panel
to the right.
2.
Set DB (Danger Bypass) switch to the left (ON). Both channel BYPASS LEDs come
on. The DANGER LEDs on the front panel can come on, but the danger relay drive will
not be activated if a Danger setpoint is exceeded. The Danger Bypass switch can only
be turned on if Danger Bypass is enabled. To enable the Danger Bypass switch refer
to Appendix A of this manual.
3.
23
80179-01
13 Test Setup
Use the following setup and procedures to test the alarm setpoints that you set in the Alarm
Setpoint Adjustment Procedure Section, to test the OK Limits and to Calibrate the monitor.
These tests use either a TK3 Calibration instrument or a power supply to vary the input
signal so that you can verify that the appropriate LEDs and relays activate.
Use this procedure to test and calibrate both channels. You will need these instruments and
tools
Multimeter (4 digit display)
Power supply (0 to -50 Vdc) or a Bently Nevada TK3 Calibration Instrument
Screwdriver
Testing involves these main steps:
Connect and adjust the test instruments

Test the Alarms (Alert and Danger in both Normal and Counter directions)
Test the OK Limits
Calibrate both Channels including Zero Position adjustment
Prepare to bring the monitor on line
Caution
WARNING
Tests will exceed alarm setpoint

levels causing alarms to activate.
This could result in relay contacts
changing state. See Danger
Bypass, Section 12.

terminals.
24
80179-01
13 Test Setup
13.1 Connect a DC Power Supply
1.
Disconnect all transducer wiring from the channel A terminals on the Signal input
Relay Module.
2.
Connect the power supply and multimeter as shown in the figure above.
3.
Adjust the power supply voltage for 0 mil (0 mm) on the monitor display.
4.
Press the Reset switch on the system monitor and verify the following:
OK LEDs are on
Alert and Danger LEDs are off
25
80179-01
13 Test Setup
13.2 Connect a TK3 Calibration Instrument
1.
To use the TK3, disconnect the extension cable from the probe.
2.
Reconnect the extension cable to an identical probe on a TK3 and connect the
multimeter as shown in the figure above.
3.
Adjust the gap voltage for 0 mil (0 mm) on the monitor display.
4.
Press the Reset switch on the system monitor and verify the following:
OK LEDs are on
Alert and Danger LEDs are off
26
80179-01
14 Test Alarms
14.1 Test the Alert Setpoint Level
1. Adjust the power supply voltage past the

Alert Setpoint level in the Normal direction
and verify that the ALERT LED comes on
(flashing if the First Out Option is selected).
2. Verify that the Alert Relay changed state.
3. Press the RESET switch on the system

monitor and verify that the ALERT LED
remains on steady.
27
80179-01
14 Test Alarms
14.2 Test the Danger Setpoint Level
1. Adjust the power supply voltage past the

Danger Setpoint level in the Normal direction
and verify that the DANGER LED comes on
(flashing if the First Out Option is selected).
2. Verify that the Danger Relay changed state. If
Danger AND Voting logic is selected, the relay
will not change state until the other channel
exceeds the Danger Setpoint (unless the other
channel is Not OK or bypassed).
3. Danger AND Voting is not active if the second
channel is bypassed. If one channel is
bypassed, a signal level exceeding the Danger
Setpoint level on the non-bypassed channel will
cause the Danger Relay to change state. The
Danger Bypass switch being on will inhibit the
relay from changing state.
4. Press the RESET switch on the System

Monitor.
5. Verify that the ALERT and DANGER LEDs
remain on and steady.
6. Repeat the Alert and Danger Setpoint Level
tests for the Counter direction.
28
80179-01
15 Test OK Limits
Caution
WARNING

Bypass, Section 12.

terminals.
Before bringing the monitor on line, use this procedure to check that the OK Limits for
channels A and B are working properly. You will need equipment as described in the Test
Setup section.
1. Adjust the gap voltage for

approximately -9.0 Vdc with
respect to common and verify
the OK LED is on for the channel
being tested. Press RESET on
the system monitor to turn on the
OK LED if the latching OK mode
is installed.
Note: All other channels in the
rack must be OK or bypassed in
order for the relay to change
states.
29
80179-01
15 Test OK Limits
2. Change the gap voltage to be more positive until the OK LED goes off (lower limit).
Check the probe gap voltage on the multimeter per the following table:
TRANSDUCER TYPE *
ACCEPTABLE GAP VOLTAGE

RANGE (LOWER LIMIT)
3000, 3300 RAM or XL NSv Transducer
-1.15 Vdc to -1.41 Vdc
3300 & 7200, 5 mm/8 mm, without External Barriers -1.27 Vdc to -1.43 Vdc
3300 & 7200, 5 mm/8 mm, with External Barriers
-1.30 Vdc to -1.50 Vdc
7200 Transducer, 11 mm probe (not 3300 XL)
-2.96 Vdc to -3.25 Vdc
7200 14 mm probe or 3300 HTPS Transducer
-1.45 Vdc to -1.65 Vdc
* See CAUTION on page v of this manual. See Mod 146300-01 for 3300 XL 11mm
Transducers.
3. Return the gap voltage to 9.0 Vdc and verify that the OK LED lights and the OK Relay
energizes. If the not OK mode is latching, press the RESET button on the System
Monitor to get the LED to come on.
30
80179-01
15 Test OK Limits
4. Gradually change the gap voltage (more negative) until the OK LED goes off (upper
limit). Verify that the upper OK Limit is per the following table:
TRANSDUCER TYPE *
ACCEPTABLE GAP VOLTAGE

RANGE (UPPER LIMIT)
-12.56 Vdc to -13.07 Vdc
3300 & 7200, 5 mm/8 mm, without External Barriers -18.51 Vdc to -18.80 Vdc
3300 & 7200, 5 mm/8 mm, with External Barriers
-17.71 Vdc to -17.91 Vdc
7200 Transducer, 11 mm probe (not 3300 XL)
-19.78 Vdc to -20.14 Vdc
7200 14 mm probe or 3300 HTPS Transducer
-18.17 Vdc to -18.53 Vdc
Transducers.
5. Return the gap voltage to 9.0 Vdc and verify that the OK LED lights and the OK Relay
energizes.
6. Reconnect channel A wiring, and repeat the steps in this section for channel B.
31
80179-01
16 Calibrate Channels
16.1 Calibration Procedure
Before you begin Channel Calibration, you must choose the full scale range and set the
appropriate jumpers (See Section 19). You will need equipment as described in the
Test Setup, section 13. (Repeat for channels A and B.)
Caution
WARNING

Bypass, Section 12.

terminals.
1.
Slide front panel to right and adjust the input signal voltage at the SIRM to obtain a
voltage of +2.5 Vdc at the Channel A test point (BPPLA). Measure and record the
input voltage. This value will be the zero voltage used in step 3.
32
80179-01
2.
Verify that monitor display indicates 0 mil (0mm).
3.
Change the input voltage for full scale value.

1 mil = 200 mV
1 mm = 7.87 Vdc
For systems with external barriers, use:
1 mil = 192 mV
1 mm = 7.56 V
For example: The scale factor is 200 mV/MIL for 40 - 0 - 40 mil range, with 5 mm
probe, and without barriers. Full scale voltage change would be: 40x200 mV/MIL =
8.000 Vdc.
If Normal direction is toward the probe, the full scale value is the zero voltage
minus the full scale voltage. For example, with a zero voltage (from step 1) of
-10.00 Vdc the full scale value is: (-10.000) - (-8.000) = -2.000 Vdc input.
If Normal direction is away from the probe, the full scale value is the zero
voltage plus the full scale voltage. For example, with a zero voltage (from step
1) of -10.00 Vdc the full scale value is: (-10.000) + (-8.000) = -18.000 Vdc
input.
NOTE: See Section 16.2, Zero Voltage Adjust, for the zeroing voltage appropriate for
your transducer.
4.
For Normal direction - Adjust potentiometer (GA) for +5.00 Vdc on Channel A test
point. For Counter direction - Adjust potentiometer (GA) for 0.0 Vdc on Channel A test
point. Verify that the front panel indicates full scale and that the recorder output
matches the option selected.
33
80179-01
16.2 Zero Voltage Adjust
NOTE:
The monitor expects a specific gap voltage when the rotor is at its zero
position. The type of transducer being used determines this voltage. In the
following procedure, the probe gap is adjusted so that the appropriate voltage
is output by the probe when the rotor is at its zero position.
1.
Ensure that rotor is set to the desired zero position (against active or inactive bearing,
or center of float zone).
2.
Connect a multimeter to IN and COM terminals on the monitor Signal Input Module as
shown below.
3.
Adjust probe gap for zeroing voltage specified below for the transducer type installed.
TRANSDUCER TYPE *
ZEROING VOLTAGE (PROBE

GAP VOLTAGE)
-7.00 Vdc 0.50 Vdc
3300 & 7200, 5mm/8mm, without External Barriers
-10.00 Vdc 0.20 Vdc
3300 & 7200, 5mm/8mm, with External Barriers
-9.83 Vdc 0.20 Vdc
7200 Transducer, 11mm probe (not 3300 XL)
-11.60 Vdc 0.20 Vdc
7200 14mm probe or 3300 HTPS Transducer
-10.00 Vdc 0.20 Vdc
Transducers.
34
80179-01
4.
Slide the front panel of the monitor to the right and connect a multimeter to Channel A
test point BPPLA. Adjust Channel A zero potentiometer (ZA) for +2.500 Vdc. The
monitor bargraph should display zero.
NOTE:
If the monitor will not zero and re-gapping the probe is not practical, the zero
adjust range can be increased by changing the jumpers listed in the following
tables.
If the zero adjustment range is increased, it is important to verify that the OK
voltage level check recognizes Not OK conditions. After selecting the new
zeroing range and calibrating the monitor, verify that the OK LEDs go out
when the shaft is at either of its extreme limits. If the OK LEDs do not go out,
the system must be recalibrated and the OK limits checked again until this
requirement is met.
35
80179-01
CAUTION
If you extend the zero adjustment range to 7.5 mils, you
may prevent the monitor from reaching a full scale reading
and your alarm setpoints.
This caution applies to ALL transducers with or without
barriers.
Main Board 135313-01
Zero Adjustment Range*
Transducer
Range
3000 and 3300 RAM or XL

NSv
7200 - 5mm/8mm & 3300
5mm/8mm with and without
Barriers
7200 with
11 mm/14 mm probe or
3300 HTPS
REMOVE
INSTALL
25 - 0 - 25 mils
W23C (2.5 mils)
W23B (7.5 mils)
40 - 0 - 40 mils
1 - 0 - 1 mm
W23C (2.5 mils)

W23C (0.0635 mm)
W23B (7.5 mils)

W23B (0.1905 mm)
75 - 0 - 75 mils
2 - 0 - 2 mm
W23C (5.0 mils)

W23D (0.0635 mm)
W23B (15.0 mils)

W23C (0.1270 mm)
or
W23B (0.3810 mm)
Main Board 79482-01

Zero Adjustment Range*
Transducer
Range
3000 and 3300 RAM or XL

NSv
7200 - 5mm/8mm & 3300
5mm/8mm with and without
Barriers
7200 with
11 mm/14 mm probe or
3300 HTPS
REMOVE
INSTALL
25 - 0 - 25 mils
W3D (2.5 mils)
W3B (7.5 mils)
40 - 0 - 40 mils
1 - 0 - 1 mm
W3D (2.5 mils)

W3D (0.0635 mm)
W3B (7.5 mils)

W3B (0.1905 mm)
75 - 0 - 75 mils
2 - 0 - 2 mm
W3D (5.0 mils)

W3C (0.0635 mm)
W3B (15.0 mils)

W3D (0.1270 mm)
or
W3B (0.3810 mm)
To increase the zero adjustment range, remove and install the jumpers listed in the table. The corresponding
zero adjustment range is given in parentheses next to the jumper selection.
36
80179-01
16.3 Prepare to Bring the Monitor On Line
(Repeat for channels A and B)
1.
Reduce the input amplitude to below the alarm setpoints and observe that the ALERT
and DANGER LEDs go off (if non-latching alarm jumpers are installed).
2.
Press the RESET switch on the System Monitor to reset latching alarms.
3.
Disconnect the test equipment and reconnect the transducers to their respective
channels in accordance with the field wiring diagrams at the end of this manual. Verify
that the OK LEDs come on and the OK Relay energizes (if non-latching OK mode is
selected).
4.
Press the RESET switch on the System Monitor to reset latching not OKs.
5.
If the Channel Bypass or the Danger Bypass functions were activated for this
procedure, deactivate them before monitoring resumes (see Sections 11 & 12 of this
manual).
6.
37
80179-01
17 Self Test
The monitor has three levels of self tests:
SELF TEST
Power-up
Cyclic
User-invoked
PERFORMED
When the monitor is turned on.
Continuous during monitoring
operations.
When you initiate the self test by
temporarily shorting the self-test
pins.
When the monitor detects an error, it displays an error

condition two ways depending on whether the error is
active or stored. An active error is an error that
currently exists. A stored error condition results from
a storable error momentarily occurring after the last
time all errors were cleared.
Active Error Indication
If the monitor detects an active error, the following

events occur:
Monitoring stops until the problem is resolved
The error code is stored in memory and flashes
on the LCD bargraph
The BYPASS LEDs come on
The OK LEDs flash at 5 Hz
The OK Relay de-energizes
Active errors that do not flash the OK LEDs require
user-invoked self test or may require recycling power to
clear them. If either of these actions fails to clear the
error refer to the Error Codes section.
If the monitor no longer detects an active error and a
stored error exists, the following events occur:
Monitoring resumes
If the OK LED would otherwise be on, the OK
LEDs flash at 5 Hz to indicate that an error code
has been stored
If all other channels in the rack are OK, the OK
relay will energize if non-latching OK mode is set.
Press RESET on the system monitor to restore
the OK relay condition for the latching mode.
Stored Error Indication
38
80179-01
17 Self Test
Recall stored error codes by using the User-invoked self test. Use the following steps to run
the User-invoked self test, read error codes, and clear stored error codes:
Caution

monitor will be lost for the duration
of the self test.
Note: If any error is active, a Userinvoked self test cannot be
initiated. Refer to the error Codes
Section.
1.
Initiate the User-invoked self test

by shorting the two self test pins
(ST) with a screwdriver. All the
LEDs and LCD elements will
come on for 5 seconds. The OK
relay will de-energize during this
test.
If an active or stored error is present at

the end of the self test, the BYPASS
LED remains on, the OK LEDs flash at 5
Hz, and the first error code flashes at 2
Hz on the LCD bargraph.
The error code is given by the number

of flashing segments in one column of
the bargraph. For example, the monitor
to the right is indicating error code
number 6.
39
80179-01
17 Self Test
2.
Read any other stored error codes

by pressing and holding the ALERT
switch for approximately one
second.
For example, the display to the far
right contains a second stored error
code - number 10.
4.
When you reach the end of the

error code list, the LCD bargraph
comes on with all LCD segments lit
and the OK LEDs turned off.
You may read through the list again
by continuing to press the ALERT
switch.
5.
When the LCD bargraph is at full

scale, clear error codes from
memory by pressing and holding
the DANGER switch for
approximately one second.
40
80179-01
18 Error Codes
Refer to the Monitor Functions, Section 2 and Self Test, Section 17 for more information
about displaying error codes. Refer to the Self Test section for information about clearing
stored errors.
ERROR
CODE
2
3
4
5
6
7
8
9
10
11
12
13
14
17
DESCRIPTION
EXPLANATION/RECOVERY
ROM checksum failed.
Tested at power up and User-invoked self

test. This error is displayed on the front
panel, but is not stored in memory. Install
your spare monitor or contact your local
Bently Nevada office for service.
Nonrecoverable EEPROM failure. Tested only at Cyclic self test. Install your
spare monitor or contact your local Bently
Nevada office for service.
EEPROM failure.
May be corrected by adjusting alarm
setpoints in the monitor (See section 10). If
setpoint adjustment fails to correct this
error, install your spare monitor or contact
your local Bently Nevada office for service.
+7.5V/-VT node out of tolerance.
+VRH node out of tolerance.
+5V node out of tolerance.
MVREF node out of tolerance.
Tested cyclically. If it is a stored error,
+7.5V node out of tolerance.
recall and clear the error codes as
+VRL node out of tolerance.
described in the Self Test, Section 17.
MVREF/-6.5V node out of
tolerance.
If it is an active error, replace the monitor
+5V/-7.5V node out of tolerance. with a spare or contact your local Bently
Clock OK voltage out of
Nevada office for service.
tolerance.
Tested only at Power-up or User-invoked
RAM failure.
self test. These errors are displayed on the
COP watchdog not configured.
front panel but not stored in memory.
Install your spare monitor or contact your
local Bently Nevada office for service.
NOTE: If the monitor experiences recurring stored errors contact your local Bently Nevada
office for service.
41
80179-01
19 Appendix AMain Board Options

19.1 Jumper Locations for PWA 135313-01
The Thrust Position Monitor has several user-programmable options. Removing and
installing jumpers on the main circuit board can change the options. This section includes a
jumper location diagram and a programmable option table for PWA 135313-01 (new)
followed by a jumper location diagram and a programmable option table for PWA 79482-01
(old).
IMPORTANT!
W25, W26, and W31 on PWA 135313-01 are for factory
use only and should not be changed.
For normal operation W25, W26, and W31 should be
removed.
CAUTION
Changing full scale requires recalibration of both
channels (see "Calibrate Channel", section 16).
42
80179-01

19.2 Full Scale Options for PWA 135313-01
Use these and the tables on the following pages to configure main board options:
FULL SCALE OPTIONS *

Transducers
MILS
25 -0- 25
30 -0- 30
40 -0- 40
MILLIMETRES
50 -0- 50
75 -0- 75
0.5 -0- 0.5
1- 0 -1
2-0-2
3000 Series,
3300 RAM
or XL NSv
Proximitors,
200mV/mil
W23C,J,
L
3300 &
7200
SERIES
WITHOUT
EXTERNAL
BARRIERS
(200
mV/MIL)
W23A,H,
L,M,P
W23B,H,
L,M,P
W23C,G,
H,L,M,P
W23A,E,H,
L,M,P
W23C,G,
H,L,M,P
3300 &
7200
SERIES
WITH
EXTERNAL
BARRIERS
(192
mV/mil)
W23A,K,
O,R
W23B,K,
O,R
W23C,G,
K,O,R
W23A,E,K,
O,R
W23C,G,
K,O,R
7200
SERIES 11
mm, (Not
XL), (100
mV/MIL)
W23B,E,
F,I,L,N,Q
W23B,E,
F,I,L,N,Q
W23B,E,
I,L,N,Q
W23B,I,
L,N,Q
W23C,G,
I,L,N,Q
W23B,F,I,
L,N,Q
W23B,E,I,
L,N,Q
W23D,G,
I,L,N,Q
7200
SERIES 14
mm or 3300
HTPS
Proximitors
(100
mV/MIL)
W23B,E,
F,H,L,N,
Q
W23B,E,
F,H,L,N,
Q
W23B,E,
H,L,N,Q
W23B,H,
L,N,Q
W23C,G,
H,L,N,Q
W23B,F,H,
L,N,Q
W23B,E,H,
L,N,Q
W23D,G,
H,L,N,Q
W23B,E,J,L
* To change to a new full scale and transducer option, remove jumpers from W23A-R then install the jumpers specified in the
table.
NOTE: For 3300 XL 11mm transducers, use mod 146300-01.
43
80179-01

19.3 Main Board Option Settings for PWA 135313-01
Option
Jumper
Setting
Install
Remove
First Out
Enabled*
Disabled
---------W24G
W24G
----------
Alert Mode
Latching*
Non-latching
---------W24F
W24F
----------
Danger Mode
Latching*
Non-latching
---------W24H
W24H
----------
Danger Voting
AND Relay Drive* ++

OR Relay Drive
---------W24I
W24I
----------
Danger Bypass
Enabled
Disabled*
W24B
----------
---------W24B
Alarm Delays
0.1 s
1 s*
3s
6s
W24E
---------W24D,E
W24D
W24D
W24D,E
---------W24E
Not OK Mode
Latching
Non-latching*
W24A
----------
---------W24A
Normal Direction
Toward Probe*
------------------W24J
W24K
W24J
W24K
-------------------
Away From Probe
Ch A
Ch B
Ch A
Ch B
Meter Response Time
Fast*
Slow
---------W24C
W24C
----------
Recorder Output
+4 to +20 mA*
W28A, W29A
W28B, W29B,
W30A,B,C,D
+1 to +5 Vdc
W28B, W29B
W28A, W29A,
W30A,B,C,D
0 to -10 Vdc
W28B, W29B,
W30A,B,C,D
W28A, W29A
NOTES:
*
++ AND voting with Quad Relays must be done externally by wiring contacts in series.
44
80179-01

19.4 Jumper Locations for PWA 79482-01
CAUTION
Changing full scale requires
recalibration of both channels
(see "Calibrate Channel" section).
45
80179-01

19.5 Full Scale Options for PWA 79482-01
FULL SCALE OPTIONS *
Transducers
MILS
25 -0- 25
30 -0- 30
40 -0- 40
MILLIMETRES
50 -0- 50
75 -0- 75
0.5 -0- 0.5
1- 0 -1
2-0-2
3000 Series,
3300 RAM
or XL NSv
Proximitors,
200mV/mil
W2A,B,
W3D,
W4C,E,G,
W6B
3300 & 7200

SERIES
WITHOUT
EXTERNAL
BARRIERS
(200 mV/mil)
W2A,B,
W3F,
W4A,E,G,
W5A,D,
W6B
W2A,
W3E,
W4A,F,G,
W5A,D,
W6A
W2A,
W3D,
W4A,E,G,
W5A,D,
W6B
W2C,
W3F,
W4A,E,G,
W5A,D,
W6B
W2A,
W3D,
W4A,E,G,
W5A,D,
W6B
3300 & 7200

SERIES
WITH
EXTERNAL
BARRIERS
(192 mV/mil)
W2A,B,
W3F,
W4D,E,
W5C,F,
W6B
W2A,
W3E,
W4D,F,
W5C,F,
W6A
W2A,
W3D,
W4D,E,
W5C,F,
W6B
W2C,
W3F,
W4D,E,
W5C,F,
W6B
W2A,
W3D,
W4D,E,
W5C,F,
W6B
7200
SERIES 11
mm (Not XL)
(100 mV/mil)
W2C,
W3A,
W4B,G,
W5B,E
W2C,
W3E,
W4B,G,F,
W5B,E,
W6A
W2C,
W3B,
W4B,E,G,
W5B,E,
W6B
W2A,B,
W3B,
W4B,E,G,
W5B,E,
W6B
W2B,
W3D,
W4B,E,G,
W5B,E,
W6B
W2A,C,
W3B,
W4B,E,G,
W5B,E,
W6B
W2C,
W3B,
W4B,E,G,
W5B,E,
W6B
W2A,
W3C,
W4B,E,G,
W5B,E,
W6B
7200
SERIES 14
mm or 3300
HTPS
Proximitors
(100
mV/MIL)
W2C,
W3A,
W4A,G,
W5B,E
W2C,
W3E,
W4A,G,F,
W5B,E,
W6A
W2C,
W3B,
W4A,E,G,
W5B,E,
W6B
W2A,B,
W3B,
W4A,E,G,
W5B,E,
W6B
W2B,
W3D,
W4A,E,G,
W5B,E,
W6B
W2A,C,
W3B,
W4A,E,G,
W5B,E,
W6B
W2C,
W3B,
W4A,E,G,
W5B,E,
W6B
W2A,
W3C,
W4A,E,G,
W5B,E,
W6B
W2C,
W3B,
W4C,E,G,
W6B
* To change to a new full scale and transducer option, remove jumpers from W2-A,B,C, W3-A,B,C,D,E,F,W4A,B,C,D,E,F,G,
W5-A,B,C,D,E,F, and W6-A,B then install the jumpers specified in the table.
NOTE: For 3300 XL 11mm transducers, use mod 146300-01.
46
80179-01

19.6 Main Board Option Settings for PWA 79482-01
Option
Jumper
Setting
Install
Remove
First Out
Enabled*
Disabled
W16A
----------
---------W16A
Alert Mode
Latching*
Non-latching
W15C
----------
---------W15C
Danger Mode
Latching*
Non-latching
W16B
----------
---------W16B
Danger Voting
AND Relay Drive* ++

OR Relay Drive
W16C
----------
---------W16C
Danger Bypass
Enabled
Disabled*
W20
----------
---------W20
Alarm Delays
0.1 s
1 s*
3s
6s
---------W15B
W15A
W15A,B
W15A,B
W15A
W15B
----------
Not OK Mode
Latching
Non-latching*
W19
----------
---------W19
Normal Direction
Toward Probe
W1
W18
-------------------
------------------W1
W18
Away From Probe
Ch A
Ch B
Ch A
Ch B
Meter Response
Time
Fast*
Slow
---------W21
W21
----------
Recorder Output
+4 to +20 mA
W7A,C,E,F; W8B,C;
W10A,B; W11B,C;
W12A,C,E,F
W7B,D; W8A,D,E,F;
W9A,B; W11A,D,E,F;
W12B,D
+1 to +5 Vdc
W7B,D; W8A,E; W10A,B;

W11A,E; W12B,D
W7A,C,E,F; W8B,C,D,F;
W9A,B; W11B,C,D,F;
W12A,C,E,F
0 to -10 Vdc
W7B,D; W8D,F; W9A,B;

W11D,F; W12B,D
W7A,C,E,F; W8A,B,C,E;
W10A,B; W11A,B,C,E;
W12A,C,E,F
NOTES:
*
++ AND voting with Quad Relays must be done externally by wiring contacts in
series.
47
80179-01

19.7 Expander Board Installation/Removal, PWA 79482-01
48
80179-01
20 Recommended Spare Parts

To order replacement parts see the Specifications and Ordering Information section at the
end this manual. The complete part number must be specified, as indicated on the
identification decal. The part number is explained on page 19.
If you have a monitor that has been modified, the modification number must be specified on
the parts order. The modification number (if any) will be shown on the identification decal.
If in doubt about the part number, call your Bently Nevada representative before ordering
the part.
The customer programmable options on replacement parts will be set as shown in Section
19.
49
80179-01
21 Index
Adjustments.................................................................................... 21, 24, 25, 32, 33, 34, 35
Alarm ............................................................................................ 2, 3, 21, 24, 36, 37, 44, 47
Alert .........................................................................................2, 6, 10, 17, 18, 21, 27, 44, 47
Barriers............................................................................ v, 14, 17, 19, 30, 31, 33, 34, 43, 46
Buffered Output ....................................................................................................................2
Bypass, Channel................................................................................................... 4, 5, 22, 29
Bypass, Danger ........................................................................................ 2, 5, 18, 23, 44, 47
Calibration ........................................................................................................ 24, 32, 42, 45
Configuration .................................................................................................ii, 14, 18, 43, 46
Danger...............................................................................2, 7, 10, 17, 18, 21, 23, 28, 44, 47
Direction, Normal/Counter .................................................................... 10, 18, 27, 28, 44, 47
Error ......................................................................................................... 3, 4, 38, 39, 40, 41
Error Reset ............................................................................................................. 39, 40, 41
Error, Active..................................................................................................................38, 39
Error, Stored ........................................................................................................... 38, 39, 40
Field Wiring................................................................................................................ iv, 1, 13
First Out.......................................................................................... 2, 6, 7, 18, 27, 28, 44, 47
Flashing LCD...................................................................................................... 3, 21, 38, 39
Flashing LED ................................................................................ 2, 3, 4, 6, 7, 27, 28, 38, 39
Inhibit.................................................................................................................... 2, 5, 11, 28
Jumper Settings...................................................................................... 2, 18, 32, 36, 42, 45
Latching/Non-latching ......................................................2, 4, 6, 7, 18, 28, 29, 37, 38, 44, 47
Meter Scale ....................................................................................iv, 3, 8, 19, 20, 33, 43, 46
OK/Not OK........................................................... v, 2, 4, 7, 18, 22, 29, 30, 32, 35, 37, 44, 47
Options, Monitor .................................................... ii, 3, 14, 15, 16, 17, 18, 19, 20, 42, 45, 49
OR Bus................................................................................................................... 15, 16, 17
Probe Installation ...........................................................................................ii, v, 2, 9, 30, 35
Recorder Output ........................................................................................... 3, 18, 33, 44, 47
Relay ...................................................................................................................... 14, 18, 19
Relay, Alert ............................................................................................... 2, 6, 15, 16, 17, 27
Relay, Danger..........................................................................2, 7, 15, 16, 17, 23, 28, 44, 47
Relay, OK ................................................................................2, 4, 22, 29, 30, 31, 37, 38, 39
Reset ...................................................................................................... 2, 22, 27, 29, 30, 37
Response Time .................................................................................................. 3, 18, 44, 47
Scale Factor ............................................................................................................. v, 19, 33
Self Test ............................................................................................................... 3, 5, 38, 41
Setpoints, Alarm .............................................................. v, 2, 6, 7, 10, 21, 23, 24, 27, 28, 36
Spare Parts.........................................................................................................................49
Test Point ............................................................................................................... 32, 35, 39
Time Delay ..................................................................................................... 2, 3, 18, 44, 47
Transducers.................................................................................... 19, 30, 31, 34, 36, 43, 46
Voting, AND.............................................................................................. 2, 7, 18, 28, 44, 47
Voting, OR ................................................................................................................ 2, 44, 47
Zero Adjust ........................................................................................... 24, 32, 33, 34, 35, 36
50
Specifications and Ordering Information
3300/20 Dual Thrust Position Monitor
Description
The 3300/20 Dual Thrust Position Monitor provides early warning of thrust
bearing failure. It continuously measures and monitors two independent
channels of shaft axial position relative to the axial clearances within the
machine. Ideally, the axial probes are installed to observe the thrust collar
directly, so the measurement represents the position of the collar relative to
the thrust bearing clearance.
Caution
Because thrust measurements are made by observing the gap voltage of the
proximity probe used as an input, a transducer failure (gap out of range) can
be interpreted by the monitor as thrust position movement and result in a
false thrust alarm. For this reason, Bently Nevada does not recommend the
use of a single probe for thrust position applications. Instead, these
applications should use two proximity probes observing the same collar or
shaft and configure the monitor as AND voting whereby both transducers
must simultaneously reach or exceed their alarm setpoints for the monitors
alarm relays to actuate. This 2-out-of-2 voting scheme (also known as AND
voting) provides optimum protection against both false trips and missed trips.
While the 3300/20 monitor can be programmed for either single voting (OR)
or dual voting (AND), dual voting is strongly recommended for all thrust
position applications.
Caution
Probe adjustment and range is critical in this monitor for machinery
protection. Improper adjustment of the transducer may prevent the monitor
from alarming (no machinery protection). For proper adjustment, follow
instructions in the manual.
Specifications
Inputs
BN Part Number 141500-01

Revision F, April 2003
Signal:
Accepts one or two proximity probe signal inputs.
Input Impedance:
10 k .
Sensitivity:
User-programmable for 200 mV/mil (8 V/mm) or

100 mV/mil (4 V/mm).
Power:
Nominal consumption of 1.5 watts.
Page 1 of 5
Signal Conditioning
Accuracy:
Alarms
Within 0.33% of full-scale typical,
1% maximum. All specified at
temperature of +25C (+77F).
Alarm Setpoints:
Outputs
Recorder:
Recorder Accuracy
(in addition to signal
conditioning
accuracy) at +25C
(+77F):
User-programmable for +4 to +20

mA, 0 to -10 Vdc, or +1 to +5 Vdc.
Voltage or current outputs are
proportional to programmed monitor
full-scale. Independent recorder
outputs are provided for each
channel. Monitor operation is
unaffected by short-circuits on
recorder outputs.
+4 to +20 mA: 0.7% of
signal, 0.09 mA offset.
+1 to +5 Vdc: 1.1% of signal,
10 mV offset.
0 to -10 Vdc: 1.1% of signal,
15 mV offset.
Output Impedance
(voltage outputs):
100 . Minimum load resistance is

10 k .
Voltage Compliance
(current outputs):
0 to +12 Vdc range across load.

Load resistance is 0 to 600 when
using +4 to +20 mA option.
Buffered Transducer
Outputs:
There is one coaxial connector per

channel on the front panel and one
terminal connection per channel on
the rear panel. All are short-circuit
protected.
Output Impedance:
100 .
Transducer Supply
Voltage:
User-programmable in power supply

for -24 Vdc or -18 Vdc. Current
limited on individual monitor circuit
board.
Note: Contact your nearest Bently Nevada
Sales Professional if 3000 series transducers
are to be used in the monitoring system
which also uses 3300 and/or 7200 series
transducers.
BN Part Number 141500-01

Both alarms (Alert and Danger) are

bi-directional (normal and counter),
digitally adjustable from 0 to 100%
of full-scale and can be set within
LCD resolution (1.6%) to desired
level. Once set, alarms are
repeatable within 0.39% of fullscale.
Displays
Meter:
Nonmultiplexing vertical bargraph

type Liquid Crystal Display (LCD).
Individual 63 segment LCD per
channel. Probe Gap indicated on a
third, center scale. LCD also
displays error codes and monitor
ADJUST mode.
Resolution:
Within 1.6% of monitor full-scale.
Size:
83 mm (3.25 inches), vertical

dimension.
LED Indicators
OK:
One constant ON green LED per

channel indicates OK condition of
monitor, transducers, and field
wiring. Constant OFF indicates NOT
OK condition or Channel Bypassed
(red Bypass LED will be ON). OK
LED flashing at 5 Hz indicates error
code(s) stored in memory.
Alarm:
Two red LEDs per channel indicate

alarm status (individually for Alert
and Danger). Flashing alarm LED
indicates First Out (independent for
Alert and Danger).
Bypass:
Two red LEDs indicate status of

Danger Bypass and Rack/ Channel
Bypass functions (individually per
channel).
Page 2 of 5
B: Transducer Input
Option
Environmental
Limits
Operating
Temperature:
Storage
Temperature:
0C to +65C (+32F to +150F).
Relative Humidity:
To 95%, noncondensing.
-40C to +85C (-40F to +185F).
CE Mark Directives
EMC Directive
Low Voltage Directive
Certificate of Conformity: 158710

Certificate of Conformity: 135300
Note:
1. For 3300 XL 11mm transducers, use mod
146300-01.
2. Contact your nearest Bently Nevada Sales
Professional if 3000 series transducers are to
be used in a monitoring system which also
uses 3300 and/or 7200 Series transducers.
Hazardous Area
Approvals
CSA/NRTL/C
Class 1 Division 2 Groups A,B,C,D

T4 @ Ta = 65C
C: Alarm Relay
Option
Physical
Space Requirements:
Weight:
One rack position (any position

except 1 and 2, which are reserved
for Power Supply and System
Monitor, respectively).
Ordering Information
D: Agency Approval
Option

3300/20-AXX-BXX-CXX-DXX-EXX
Option Descriptions
A: Full-scale Range
Option
BNC Part Number 141500-01

01
02
03
05
06
11
12
13
25-0-25 mils
30-0-30 mils
40-0-40 mils
50-0-50 mils
75-0-75 mils
0.5-0-0.5 mm
1.0-0-1.0 mm
2.0-0-2.0 mm
00
01
02
03
No Relays
Epoxy-sealed
Hermetically-sealed
Quad Relay (Epoxy-sealed
only)
0 4 Spare Monitor-No SIM/SIRM
Notes:
1.
At least one relay module must be
ordered with each 3300 System. If one
common relay module per system has
been ordered, all other monitors of this
type will be jumper-programmed at the
factory to activate relay bus one.
2.
Agency approval places limitations on
the relay module.
3.
Quad Relays are not available with the
Internal Safety Barriers option.
4.
AND voting logic is not available with
Quad Relays.
1 kg (2.2 lbs.).
For spares, order the complete catalog number as described

below. This includes a front panel assembly, monitor PWAs
with sheet metal, and appropriate relay module. This unit is
optioned, tested and ready to install in your system. Spare
relay modules can be ordered separately.
0 1 3300 or 7200 Proximitor

systems, 200 mV/mil (Ranges
01, 02, 03, 11, and 12 only.)
0 2 7200 11 mm (not XL)
Proximitor system, 100
mV/mil
0 3 7200 14 mm or 3300 HTPS
Proximitor systems, 100
mV/mil
0 4 3000 Proximitor, 200 mV/mil
(Proximitor power must be
programmed for -18 Vdc.)
(Ranges 01 and 11 only.)
0 5 3300 RAM or XL NSV
Proximitor systems (Ranges
01 and 11 only).
0 0 Not required
0 1 CSA/NRTL/C
Note: CSA/NRTL/C option is only available
with relays when the monitor is ordered in a
system.
E: Safety Barrier
Option
0 0 None
0 1 External
0 2 Internal
Notes:
1.
Quad Relays are not available with
Internal Safety Barriers option.
2.
External Safety Barriers must be
ordered separately.
Page 3 of 5
Spare Relay Module

Assemblies
81544-01
81545-01
81546-01
84152-01
88984-01
88984-02
88984-03
No Relays
Dual Epoxy Relays
Dual Hermetic Relays
Quad Relays
Dual Hermetic, Internal Barriers
Dual Epoxy, Internal Barriers
No Relay, Internal Barriers
Field-programmable Options
These options are field-programmable via plug-in jumpers.
Bold text indicates options as shipped from the factory.
First Out Option
Enabled
Disabled
OK Mode Option
Nonlatching
Latching
Alarm Time Delay

Option
0.1 second
1 second
3 seconds
6 seconds
Alert Reset Mode

Option
Latching
Nonlatching
Danger Reset Mode

Option
Latching
Nonlatching
Alert Relay Mode

Option
Normally de-energized
Normally energized
Danger Relay Mode

Option
Normally de-energized
Normally energized
Recorder Outputs
Option
+4 to +20 mA
+1 to + 5 Vdc
0 to -10 Vdc
Danger Relay Voting

Option
AND voting for relay drive

OR voting for relay drive
Note: For Quad Relays, AND voting logic
must be done externally by wiring the
contacts in series.
Normal Thrust
Direction Option:
(programmable per
channel)
Toward probe
Away from probe
1999-2003 Bently Nevada LLC

Proximitor is a registered trademark of Bently Nevada LLC

Page 4 of 5
Field wiring diagram

3300/20 Dual Thrust Position Monitor

Page 5 of 5

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OCT 2002

PART NUMBER: 80179-01

Dual Thrust Position Monitor

Improper rack operation may occur.

Do not touch exposed wires or

Dual Thrust Position Monitor

Copyright (C) 2002 Bently Nevada, LLC. All rights reserved.

Dual Thrust Position Monitor

Dual Thrust Position Monitor

With the 7200 11mm Transducer option and

Dual Thrust Position Monitor

Dual Thrust Monitor System ...............................................................................1

Dual Thrust Position Monitor

Dual Thrust Monitor System

Dual Thrust Position Monitor

Dual Thrust Position Monitor

Meter Response Option

Dual Thrust Position Monitor

Channel A and B are in operating range.

If a channel's OK LED goes off, that channel

The monitor is in self test, or both channels

Dual Thrust Position Monitor

Dual Thrust Position Monitor

If a channel ALERT LED comes on, that

A flashing ALERT LED indicates that the

If two channel alert alarms occur within 50

Dual Thrust Position Monitor

If a channel's DANGER LED comes on, that

If two channel danger alarms occur within 50

Dual Thrust Position Monitor

Read Channel Values

Dual Thrust Position Monitor

Read Gap Voltage

Dual Thrust Position Monitor

Read Setpoint Levels

Press the ALERT switch to read the Alert

Press the DANGER switch and read the Danger

Dual Thrust Position Monitor

Monitor Removal and Disassembly

7.1 Remove Monitor from Rack

3. Remove side cover by pinching the

Dual Thrust Position Monitor

Monitor Removal and Disassembly

1. Disconnect the ribbon cable by pressing the connector latches outward.

Dual Thrust Position Monitor

Monitor Removal and Disassembly

Signal Input Relay Module Removal

Machine protection provided by this

High voltage present. Contact could

The Signal Input Relay Module is on

Dual Thrust Position Monitor

Monitor Removal and Disassembly

Signal Input Relay Modules (SIRM)

Dual Thrust Position Monitor

Monitor Removal and Disassembly

No Relay and Dual Relay SIRM

The entire configuration table applies to the Dual Relay SIRM.

NOTE: * Denotes standard configuration.

Dual Thrust Position Monitor

Monitor Removal and Disassembly