571470-27 Linear Encoders For Numerically Controlled Machine Tools
571470-27 Linear Encoders For Numerically Controlled Machine Tools
571470-27 Linear Encoders For Numerically Controlled Machine Tools
September 2013
Contents
Overview
Linear encoders
Selection guide
Measuring standard
Photoelectric scanning
Specifications
Linear encoders
10
Measuring accuracy
12
14
18
Series or model
LC 400 series
20
LC 100 series
22
LC 200 series
24
LF 485
26
LF 185
28
LS 400 series
30
LS 100 series
32
LB 382single-section
34
LB 382multi-section
36
Electrical connection
Incremental signals
Position values
1 VPP
38
TTL
39
EnDat
40
41
43
48
Interface electronics
50
Mechanical design
The linear encoders for numerically
controlled machine tools are sealed
encoders: An aluminum housing protects
the scale, scanning carriage and its
guideway from chips, dust, and fluids.
Downward-oriented elastic lips seal the
housing.
The scanning carriage travels along the
scale on a low-friction guide. A coupling
connects the scanning carriage with the
mounting block and compensates the
misalignment between the scale and the
machine guideways.
Depending on the encoder model, lateral
and axial offsets of 0.2 to 0.3 mm
between the scale and mounting block are
permissible.
Dynamic behavior
The constant increases in efficiency and
performance of machine tools necessitate
ever-higher feed rates and accelerations,
while at the same time the high level of
machining accuracy must be maintained. In
order to transfer rapid and yet exact feed
motions, very high demands are placed on
rigid machine design as well as on the
linear encoders used.
Scanning carriage
Availability
The feed axes of machine tools travel quite
large distancesa typical value is
10 000 km in three years. Therefore, robust
encoders with good long-term stability are
especially important: They ensure the
constant availability of the machine.
Due to the details of their design, linear
encoders from HEIDENHAIN function
properly even after years of operation. The
contact-free principle of photoelectrically
scanning the measuring standard, as well
as the ball-bearing guidance of the
scanning carriage in the scale housing
ensure a long lifetime. This encapsulation,
the special scanning principles and, if
needed, the introduction of compressed
air, make the linear encoders very resistant
to contamination. The complete shielding
concept ensures a high degree of electrical
noise immunity.
DIADUR
scale
Light
source
Electronic
scanning
Sealing lips
Mounting block
Overview
Thermal behavior
The combination of increasingly rapid
machining processes with completely
enclosed machines leads to ever increasing
temperatures within the machine's work
envelope. Therefore, the thermal behavior
of the linear encoders used becomes
increasingly important, since it is an
essential criterion for the working accuracy
of the machine.
Selection guide
Cross
section
Accuracy
grade
Absolute position
measurement
Glass scale
5 m
3 m
70 mm to 1240 mm
Single-field
With mounting spar or scanning
clamping elements:
70 mm to 2040 mm
Incremental linear
measurement with very
high repeatability
Steel scale
Small signal period
5 m
3 m
50 mm to
1220 mm
Single-field
scanning
Incremental linear
measurement
Glass scale
5 m
3 m
70 mm to 1240 mm
with mounting spar:
70 mm to 2040 mm
Single-field
scanning
Absolute position
measurement
Glass scale
5 m
3 m
140 mm to
4240 mm
Single-field
scanning
Absolute position
measurement
for large measuring
lengths
Steel scale tape
5 m
3240 mm to
28040 mm
Single-field
scanning
Incremental linear
measurement with very
high repeatability
Steel scale
Small signal period
3 m
2 m
140 mm to
3040 mm
Single-field
scanning
Incremental linear
measurement
Glass scale
5 m
3 m
140 mm to
3040 mm
Single-field
scanning
Incremental linear
measurement for large
measuring lengths
Steel scale tape
5 m
440 mm to
30040 mm
Up to 72040 mm
measuring length
uponrequest
Single-field
scanning
Interface
Signal period
Model
Page
EnDat 2.2
LC 415
20
DRIVE-CLiQ
LC 495 S
Fanuc i
LC 495 F
Mitsubishi
LC 495 M
1 VPP
4 m
LF 485
LC 415
26
LF 485
LS 487
1 VPP
20 m
LS 487
TTL
To 1 m
LS 477
EnDat 2.2
LC 115
DRIVE-CLiQ
LC 195 S
Fanuc i
LC 195 F
Mitsubishi
LC 195 M
EnDat 2.2
LC 211
EnDat 2.2
with 1 VPP
40 m
LC 281
Fanuc i
LC 291 F
Mitsubishi
30
22
LC 115
24
LC 291 M
1 VPP
4 m
LF 185
28
1 VPP
20 m
LS 187
32
TTL
To 1 m
LS 177
1 VPP
40 m
LB 382
LF 185
34
LC 211
Measuring
principles
Measuring standard
HEIDENHAIN encoders with optical
scanning incorporate measuring standards
of periodic structures known as
graduations.
These graduations are applied to a carrier
substrate of glass or steel. The scale
substrate for large measuring lengths is a
steel tape.
HEIDENHAIN manufactures the precision
graduations in specially developed,
photolithographic processes.
AURODUR: matte-etched lines on goldplated steel tape with typical graduation
period of 40 m
METALLUR: contamination-tolerant
graduation of metal lines on gold, with
typical graduation period of 20 m
DIADUR: extremely robust chromium
lines on glass (typical graduation period
of 20 m) or three-dimensional chrome
structures (typical graduation period of
8 m) on glass
SUPRADUR phase grating: optically
three dimensional, planar structure;
particularly tolerant to contamination;
typical graduation period of 8 m and
less
OPTODUR phase grating: optically three
dimensional, planar structure with
particularly high reflectance, typical
graduation period of 2 m and less
Signal period
Nominal
increment N in
signal periods
Maximum
traverse
LF
4 m
5000
20 mm
LS
20 m
1000
20 mm
LB
40 m
2000
80 mm
Schematic representation of an incremental graduation with distancecoded reference marks (LS as example)
Photoelectric scanning
Condenser lens
Scanning reticle
Measuring standard
Photovoltaic cell
array
10
Photovoltaic cells
LED
light source
Condenser lens
Scanning reticle
Measuring standard
11
Measuring accuracy
LF
4 m
0.04 m
LC 100
LC 400
20 m
0.1 m
LC 200
40 m
0.4 m
LS
20 m
0.2 m
LB
40 m
0.8 m
12
Position error
Signal level
Signal period
360 elec.
Position
Position [mm]
Position error within one signal period for a measuring range of 70 mm
forLF encoders
Example
13
LF 485
LC 415
LS 487
14
.1
// 0
Shipping brace
Accessories:
Mounting and test gauges for slimline
linear encoders
The mounting gauge is used to set the
gap between the scale unit and the
scanning unit if the shipping brace needs
to be removed before mounting. The test
gauges are used to quickly and easily
check the gap of the mounted linear
encoder.
Color
ID
Mounting gauge
1.0 mm
Gray
737748-01
1.3 mm
Red
737748-02
0.7 mm
Blue
737748-03
Mounting spar
15
Thermal behavior
The thermal behavior of the LB, LC, LF and
LS100 linear encoders with large cross
section has been optimized:
On the LF, the steel scale is cemented to a
steel carrier that is fastened directly to the
machine element.
On the LB, the steel scale tape is clamped
directly onto the machine element. The LB
therefore takes part in all thermal changes
of the mounting surface.
The LC and LS are fixed to the mounting
surface at their midpoint. The flexible
fastening elements permit reproducible
thermal behavior.
Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
You need only align the scale unit at several
points along the machine guideway. Stop
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit. The lateral gap is to be set
during mounting. If the shipping brace
needs to be removed before mounting due
to a lack of space, then the mounting
gauge is used to set the gap between the
scale unit and the scanning unit easily and
exactly. Ensure that the lateral tolerances
are also maintained.
16
Shipping brace
ID 547793-02
ID 1067589-02
Accessories:
Mounting and test gauges for full-size
linear encoders
The mounting gauge is used to set the
gap between the scale unit and the
scanning unit if the shipping brace needs
to be removed before mounting. The test
gauges are used to quickly and easily
check the gap of the mounted linear
encoder.
Example
LC, LS
Color
ID
Mounting gauge
1.5 mm
Gray
575832-01
1.8 mm
Red
575832-02
1.2 mm
Blue
575832-03
LB 382/LC 200
Color
ID
Mounting gauge
1.0 mm
Gray
772141-01
1.3 mm
Red
772141-02
0.7 mm
Blue
772141-03
17
Degree of protection
Sealed linear encoders fulfill the
requirements for IP 53 protection according
to EN 60 529 or IEC 60 529 provided that
they are mounted with the sealing lips
facing away from splash water. If necessary,
provide a separate protective cover. If the
encoder is exposed to particularly heavy
concentrations of coolant and mist,
compressed air can be used to provide
IP 64 protection to more effectively prevent
the ingress of contamination. To apply the
pressurized air for sealing the housing, the
LB, LC, LF and LS sealed linear encoders
are therefore equipped with inlets at both
end pieces and on the mounting block of
the scanning unit.
The compressed air introduced directly
onto the encoders must be cleaned by a
micro filter, and must comply with the
following quality classes as per ISO 8573-1
(2010 edition):
Solid contaminants:
Class 1
Particle size
Number
of particles
per m3
0.1 m to 0.5 m
20 000
0.5 m to 1.0 m
400
1.0 m to 5.0 m
10
Max. pressure dew point: Class 4
(pressure dew point at 3 C)
Total oil content:
Class 1
(max. oil concentration: 0.01 mg/m3)
Accessories:
DA 400 compressed air unit
ID 894602-01
DA 400
HEIDENHAIN offers the DA 400
compressed-air filter system for purifying
the compressed air. It is designed specifically
for the introduction of compressed air into
encoders.
The DA 400 consists of three filter stages
(prefilter, fine filter and activated carbon
filter) and a pressure regulator with
pressure gauge. The pressure gauge and
the automatic pressure switch (which is
available as an accessory) effectively
monitor the sealing air.
Class 5
Number
of particles
per m3
0.1 m to 0.5 m
Not specified
0.5 m to 1.0 m
Not specified
1.0 m to 5.0 m
100 000
Max. pressure dew point: Class 6
(pressure dew point at 10 C)
Total oil content:
Class 4
(max. oil concentration: 5 mg/m3)
For more information, ask for our DA 400
Product Information sheet.
DA 400
18
Mounting
To simplify cable routing, the mounting
block of the scanning unit is usually
screwed onto a stationary machine part,
and the scale housing on the moving part.
The mounting location for the linear
encoders should be carefully considered in
order to ensure both optimum accuracy
and the longest possible service life.
The encoder should be mounted as
closely as possible to the working plane
to keep the Abb error small.
To function properly, linear encoders
must not be continuously subjected
tostrong vibration; the more solid parts
of the machine tool provide the best
mounting surface in this respect.
Encoders should not be mounted on
hollow parts or with adapters. A
mounting spar is recommended for the
sealed linear encoders with small cross
section.
The linear encoders should be mounted
away from sources of heat to avoid
temperature influences.
Acceleration
Linear encoders are subjected to various
types of acceleration during operation and
mounting.
The indicated maximum values for
vibration apply for frequencies of 55 to
2000 Hz (EN 60068-2-6), except when
mechanical resonance arises. Compre
hensive tests of the entire system are
required.
The maximum permissible acceleration
values (semi-sinusoidal shock) for
shockand impact are valid for 11ms
(EN60068-2-27). Under no circumstances
should a hammer or similar implement
be used to adjust or position the encoder.
Required moving force
The required moving force stated is the
maximum force required to move the scale
unit relative to the scanning unit.
RoHS
HEIDENHAIN has tested the products for
harmlessness of the materials as per
European Directives 2002/95/EC (RoHS)
and 2002/96/EC (WEEE). For a Manufacturer
Declaration on RoHS, please refer to your
sales agency.
Expendable parts
HEIDENHAIN encoders contain components
that are subject to wear, depending on the
application and handling. These include in
particular the following parts:
LED light source
Cables with frequent flexing
Additionally for encoders with integral
bearing:
Bearing
Shaft sealing rings for rotary and angular
encoders
Sealing lips for sealed linear encoders
System tests
Encoders from HEIDENHAIN are usually
integrated as components in larger
systems. Such applications require
comprehensive tests of the entire
system regardless of the specifications
of the encoder.
The specifications shown in this
brochure apply to the specific encoder,
not to the complete system. Any
operation of the encoder outside of the
specified range or for any other than the
intended applications is at the user's
own risk.
Mounting
Work steps to be performed and
dimensions to be maintained during
mounting are specified solely in the
mounting instructions supplied with the
unit. All data in this catalog regarding
mounting are therefore provisional and
not binding; they do not become terms
of a contract.
19
LC 400 series
Absolute linear encoders with slimline scale housing
For limited installation space
ML
70
37.5
120
170
220
270
320
370
420
470
520
570
620
670
720
770
820
920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
55
75
100
115
140
175
200
225
250
275
300
325
350
375
400
450
500
555
610
655
710
760
810
855
910 1010
= End block 12A; for mounting with and without mounting spar
= End block 14A; for mounting with mounting spar
(if attached directly with M4 screws, specifications are restricted)
= Mounting spar MSL 41
F = Machine guideway
P = Gauging points for alignment
= Required mating dimensions
= Inlet for compressed air
= Beginning of measuring length ML (= 20 mm absolute)
= Direction of scanning unit motion for output signals in accordance with interface description
20
Specifications
LC 415
Measuring standard
Coefficient of linear expansion
DIADUR glass scale with absolute track and incremental track, grating period 20 m
6 1
6 1
therm 8 x 10 K (mounting type /); with mounting spar: therm 9 x 10 K (mounting type )
Accuracy grade*
3 m; 5 m
Interface
EnDat 2.2
DRIVE-CLiQ
Ordering designation
EnDat22
Fanuc05
Mit03-04
DQ01
Resolution
At 3 m
At 5 m
0.001 m
0.010 m
i interface/ interface
0.00125 m/0.010 m
0.0125 m/0.050 m
0.001 m
0.010 m
Diagnostics interface
Digital
Clock frequency
Calculation time tcal
16 MHz
5 s
Electrical connection
Cable length
100 m
Voltage supply
3.6 to 14 V DC
10 V to 28.8 V DC
3.6 V: 1.1 W
14 V: 1.3 W
10 V: 1.5 W
28.8 V: 1.7 W
24 V: 46 mA (without load)
Traversing speed
180 m/min
5N
Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration
2
Scanning unit: 200 m/s (EN 60 068-2-6)
Housing without mounting spar: 100 m/s2 (EN 60 068-2-6)
Housing with mounting spar and cable outlet at right: 150 m/s2, at left: 100 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction
Operating temperature
0 C to 50 C
Protection EN 60 529
IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400
Weight
Encoder: 0.2 kg + 0.55 kg/m measuring length; mounting spar: 0.9 kg/m
1)
LC 495 M
LC 495 S
720
Specifications
LC 495 F
50 m
30 m
30 m2)
21
LC 100 series
Absolute linear encoders with full-size scale housing
High vibration resistance
Reclining mounting possible
High reliability through double sealing lips
= Mounting options
F = Machine guideway
P = Gauging points for alignment
= Required mating dimensions
= Alternative mating dimensions
b = Cable connection usable at either end
= Compressed-air connection usable at either end
t = Mechanical fixed point (to be preferred)
h = Mechanical fixed point, compatible to predecessor model
g = Mechanical fixed point, with spacing interval of 100 mm
= Beginning of measuring length ML (= 20 mm absolute)
w = Mating surfaces
= Direction of scanning unit motion for output signals in accordance with interface description
22
Specifications
LC 115
LC 195 F
Measuring standard
Coefficient of linear expansion
DIADUR glass scale with absolute track and incremental track, grating period 20 m
6 1
therm 8 x 10 K
Accuracy grade*
140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040 3 240 3 440 3 640 3 840
4 040 4 240
Interface
EnDat 2.2
DRIVE-CLiQ
Ordering designation
EnDat22
Fanuc05
Mit03-04
DQ01
Resolution
At 3 m
At 5 m
0.001 m
0.010 m
i interface/ interface
0.00125 m/0.010 m
0.0125 m/0.050 m
0.001 m
0.010 m
Diagnostics interface
Digital
Clock frequency
Calculation time tcal
16 MHz
5 s
Electrical connection
Separate adapter cable (1 m/3 m/6 m/9 m) connectable on both sides to mounting block
Cable length
100 m
Voltage supply
3.6 to 14 V DC
10 V to 28.8 V DC
3.6 V: 1.1 W
14 V: 1.3 W
10 V: 1.5 W
28.8 V: 1.7 W
24 V: 46 mA (without
load)
Traversing speed
180 m/min
4N
Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration
Operating temperature
0 C to 50 C
Protection EN 60 529
IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400
Weight
1)
LC 195 M
LC 195 S
50 m
30 m
2)
30 m
23
LC 200 series
Absolute linear encoders with full-size scale housing
Measuring lengths up to 28 m
Simplified mounting (upright or reclining)
Also available in mirrored version
, ,
= Mounting options
F = Machine guideway
L = Housing section lengths
= Required mating dimensions
b = Cable connection usable at either end
= Compressed-air connection usable at either end
= Beginning of measuring length ML (= 100 mm absolute)
= Direction of scanning unit motion for output signals in accordance with interface description
24
Specifications
LC 211
Measuring standard
Coefficient of linear expansion
METALLUR steel scale tape with absolute track and incremental track, grating period 40 m
6 1
Same as machine base (e.g. therm 10 x 10 K for cast iron)
Accuracy grade
5 m
Interface
EnDat 2.2
Ordering designation
EnDat22
Resolution
0.010 m
Diagnostics interface
Digital
Clock frequency
Calculation time tcal
16 MHz
5 s
2 MHz
5 s
Incremental signals
1 VPP
Signal period
40 m
Cutoff frequency 3 dB
250 kHz
Electrical connection
Separate adapter cable (1 m/3 m/6 m/9 m) connectable on both sides to mounting block
Cable length1)
Voltage supply
3.6 to 14 V DC
With 14 V: 1.3 W
At 3.6 V: 1.1 W
Traversing speed
180 m/min
15 N
Vibration 55 to 2000 Hz
affecting the
Shock 11 ms
Acceleration
Operating temperature
0 C to 50 C
Protection EN 60 529
IP 53 when installed according to mounting instructions, IP 64 with sealing air from DA 400
Weight
1)
LC 281
EnDat02
150 m
LC 291 F
LC 291 M
Fanuc05
Mit03-04
i interface/ interface
0.0125 m/0.050 m
0.010 m
50 m
30 m
25
LF 485
Incremental linear encoders with slimline scale housing
Very high repeatability
Thermal behavior similar to steel or cast iron
For limited installation space
26
r = R
eference mark position on LF 485
Two reference marks for measuring lengths
c
d
s
50 ... 1000
z = 25 mm
zi = ML 50 mm
z = 35 mm
zi = ML 70 mm
Specifications
LF 485
Measuring standard
Coefficient of linear expansion
Accuracy grade*
5 m; 3 m
Interface
1 VPP
Signal period
4 m
Reference marks*
LF 485
LF 485 C
Diagnostics interface
Cutoff frequency
400
450
500
550
600
650
700
3dB
250 kHz
Electrical connection
Cable length
Traversing speed
60 m/min
4N
Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration
Operating temperature
0 C to 50 C
Protection EN 60 529
Weight
27
LF 185
Incremental linear encoders with full-size scale housing
Very high repeatability
Thermal behavior similar to steel or cast iron
Reclining mounting possible
, ,
= Mounting options
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions
b = Cable connection usable at either end
d = Compressed air inlet usable at either end
s = Beginning of measuring length (ML)
r = Reference mark position on LF 185
c = Reference-mark position on LF 185C
w = Mating surfaces
= No alternative required mating dimension, as opposed to LS/LC 100
= Direction of scanning unit motion for output signals in accordance with interface description
28
Specifications
LF 185
Measuring standard
Coefficient of linear expansion
Accuracy grade*
3 m; 2 m
140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040
Interface
1 VPP
Signal period
4 m
Reference marks*
LF 185
LF 185 C
Diagnostics interface
Cutoff frequency
One reference mark at midpoint; other reference mark positions upon request
Distance-coded
Analog
3dB
250 kHz
Electrical connection
Cable length
Traversing speed
60 m/min
4N
Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration
Operating temperature
0 C to 50 C
Protection EN 60 529
Weight
29
LS 400 series
Incremental linear encoders with slimline scale housing
For limited installation space
30
r = R
eference mark position on LF 4x7
Two reference marks for measuring lengths
c
d
s
70 ... 1020
z = 35 mm
zi = ML 70 mm
z = 45 mm
zi = ML 90 mm
Specifications
LS 487
Measuring standard
Coefficient of linear expansion
Accuracy grade*
5 m; 3 m
Reference marks*
LS 4x7
LS 4x7 C
LS 477
720
Interface
1 VPP
TTL
Integrated interpolation*
Signal period
20 m
5-fold
4 m
Diagnostics interface
Analog
160 kHz
Scanning frequency*
Edge separation a
100 kHz
0.5 s
Measuring step
Depends on interpolation
1 m1)
Electrical connection
Cable length2)
150 m
Traversing speed
120 m/min
5N
Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration
2
Without mounting spar: 100 m/s (EN 60 068-2-6)
With mounting spar and cable outlet at right: 200 m/s2, left: 100 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction
Operating temperature
0 C to 50 C
Protection EN 60 529
IP 53 when installed according to mounting instructions and information; IP 64 with compressed air
from DA 400
Weight
Cutoff frequency
3dB
50 kHz
1 s
10-fold
2 m
20-fold
1 m
25 kHz
1 s
0.5 m1)
50 kHz
25 kHz
0.25 s 0.5 s
0.25 m1)
100 m
120
m/min
1)
2)
60
m/min
120
m/min
60
m/min
30
m/min
60
m/min
30
m/min
31
LS 100 series
Incremental linear encoders with full-size scale housing
High vibration resistance
Reclining mounting possible
, ,
= Mounting options
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions
a = Alternative mating dimensions
b = Cable connection usable at either end
d = Compressed air inlet usable at either end
t = Mechanical fixed point (to be preferred)
g = Mechanical fixed point, with spacing interval of 100 mm
r = Reference-mark position on LS 1x7
c = Reference-mark position on LS 1x7C
s = Beginning of measuring length (ML)
w = Mating surfaces
= Direction of scanning unit motion for output signals in accordance with interface description
32
Specifications
LS 187
Measuring standard
Coefficient of linear expansion
Accuracy grade*
5 m; 3 m
140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040
Reference marks*
Selectable with magnets every 50 mm, standard setting: 1 reference mark in the center
Distance-coded
LS 1x7
LS 1x7 C
LS 177
Interface
1 VPP
TTL
Integrated interpolation*
Signal period
20 m
5-fold
4 m
Diagnostics interface
Analog
160 kHz
Scanning frequency*
Edge separation a
100 kHz
0.5 s
Measuring step
Depends on interpolation
1 m1)
Electrical connection
Cable length2)
150 m
Traversing speed
120 m/min
4N
Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration
2
200 m/s (EN 60 068-2-6)
400 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction
Operating temperature
0 C to 50 C
Protection EN 60 529
Weight
Cutoff frequency
3dB
50 kHz
1 s
10-fold
2 m
20-fold
1 m
25 kHz
1 s
0.5 m1)
50 kHz
25 kHz
0.25 s 0.5 s
0.25 m1)
100 m
120
m/min
60
m/min
120
m/min
60
m/min
30
m/min
60
m/min
30
m/min
33
, ,
= Mounting options
F = Machine guideway
k = Required mating dimensions
d = Compressed air inlet
r = Reference-mark position on LB 3x2
c = Reference-mark position on LB 3x2C
s = Beginning of measuring length (ML)
= Direction of scanning unit motion for
output signals in accordance with
interface description
34
Specifications
LB 382 up to ML 3 040 mm
Measuring standard
Coefficient of linear expansion
Accuracy grade
5 m
Single-section housing
440
640
840
1 040 1 240 1 440 1 640 1 840 2 040 2 240 2 440 2 640 2 840 3 040
Selectable by selector plate every 50 mm, standard setting: 1 reference mark in the center
Distance-coded
Interface
1 VPP
Signal period
40 m
Diagnostics interface
Analog
Cutoff frequency
3dB
250 kHz
Electrical connection
Cable length1)
150 m
5 V DC 25 V/< 150 mA
Traversing speed
120 m/min
15 N
Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration
2
300 m/s (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction
Operating temperature
0 C to 50 C
Protection EN 60 529
Weight
35
, ,
= Mounting options
F = Machine guideway
= Required mating dimensions
= Compressed air inlet
r = Reference-mark position on LB 3x2
c = Reference-mark position on LB 3x2 C
= Beginning of measuring length (ML)
g = Housing section lengths
= Direction of scanning unit motion for
output signals in accordance with
interface description
36
A-A
Specifications
Measuring standard
Coefficient of linear expansion
Accuracy grade
5 m
Kit with single-section AURODUR steel tape and housing sections for measuring lengths from
3 240 mm to 30 040 mm in 200 mm steps (up to 72 040 mm upon request)
Housing section lengths: 1 000 mm, 1 200 mm, 1 400 mm, 1 600 mm, 1 800 mm, 2 000 mm
Interface
1 VPP
Signal period
40 m
Diagnostics interface
Analog
Cutoff frequency
3dB
250 kHz
Electrical connection
Cable length1)
150 m
Traversing speed
120 m/min
15 N
Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration
2
300 m/s (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction
Operating temperature
0 C to 50 C
Protection EN 60 529
Weight
37
Interfaces
Incremental signals 1 VPP
Signal period
360 elec.
Alternative
signal shape
(rated value)
Pin layout
12-pin coupling, M23
Voltage supply
Incremental signals
12
10
11
11
10
12
5/8/13/15
14
12
10
11
14
5/6/8/15
13
UP
Sensor1)
UP
0V
A+
B+
R+
Vacant
Brown/
Green
Blue
White/
Green
Brown
Green
Gray
Pink
Red
Black
1)
Sensor
0V
White
38
Other signals
Vacant Vacant
Violet
Yellow
Fault
Pin layout
12-pin coupling, M23
Incremental signals
Other signals
3)
12
10
11
11
10
12
14
8/13/15
12
10
11
14
13
5/6/8
153)
UP
Sensor1)
UP
0V
Ua1
Ua2
Ua0
Vacant
Vacant
Brown/
Green
Blue
White/
Green
Brown
Green
Gray
Pink
Red
Black
Violet
Yellow
1)
Sensor
0V
White
2)
39
Electrical connection
Voltage supply
Interfaces
Position values
Ordering designation
Command set
Incremental signals
EnDat01
EnDat 2.1 or
EnDat 2.2
With
EnDat02
EnDat 2.2
With
EnDat22
EnDat 2.2
Without
EnDat21
Without
Subsequent electronics
Incremental
signals *)
1 VPP A*)
EnDat interface
Absolute
position value
Operating
status
1 VPP B*)
*) Depends on
encoder
Pin layout
8-pin coupling, M12
Voltage supply
UP
Sensor UP
0V
Sensor 0 V
DATA
DATA
CLOCK
CLOCK
Brown/Green
Blue
White/Green
White
Gray
Pink
Violet
Yellow
1)
Voltage supply
7
10
11
15
16
12
13
14
17
11
13
14
15
UP
Sensor
UP
0V
A+
B+
DATA
DATA
Brown/
Green
Blue
White/
Green
Green/
Black
Yellow/
Black
Blue/
Black
Red/
Black
Gray
Pink
Sensor Internal
0V
shield
White
40
Incremental signals
CLOCK CLOCK
Violet
Yellow
Voltage supply
18/20
12
14
16
UP
Sensor
UP
0V
Sensor
0V
Shield
Request
Request
Brown/
Green
Blue
White/
Green
White
Violet
Yellow
Pink
20-pin Mitsubishi
connector
Voltage supply
10-pin
20-pin
20
19
11
16
17
UP
Sensor
UP
0V
Sensor
0V
Serial Data
Serial Data
Request
Frame
Request
Frame
Brown/Green
Blue
White/Green
White
Gray
Pink
Violet
Yellow
41
Pin layoutSiemens
Pin layoutSiemens
HEIDENHAIN encoders with the code
letter S after the model designation are
suited for connection to Siemens controls
with DRIVE-CLiQ interface
Ordering designation DQ01
RJ45 connector
Voltage supply
UP
0V
TXP
TXN
RXP
RXN
42
Receive data
Coupling insulated:
Connecting element with external thread.
Available with male or female contacts.
Symbols
Symbols
M12
M12
M23
M23
M23
Symbols
M23
1)
43
Adapter cables
Cable
LB 382
LF 185/485
LS 187/177
LS 487/477
6 mm
310128-xx
360645-xx
6 mm
310131-xx
354319-xx
6 mm
4.5 mm
310127-xx
344228-xx
1)
352611-xx
10 mm
310126-xx
344451-xx
6 mm
298429-xx
360974-xx
Cable
LC 281
6 mm
533631-xx
10 mm
558362-xx
6 mm
558714-xx
Cable
LC 115
LC 415
LC 211
4.5 mm
533661-xx
10 mm
550678-xx
AV
1)
44
Cable
LC 195S
LC 495S
6.8 mm
805452-xx
11.1 mm
816675-xx
6.8 mm
805375-xx
Cable
LC 195F
LC 495F
LC 291F
6 mm
4.5 mm
547300-xx
10 mm
555541-xx
M12
4.5 mm
533661-xx
M12
10 mm
550678-xx
4.5 mm
545547-xx
10 mm
551027-xx
Cable
LC 195M
LC 495M
LC 291M
6 mm
4.5 mm
547300-xx
10 mm
555541-xx
M12
4.5 mm
533661-xx
M12
10 mm
550678-xx
4.5 mm
640915-xx
4.5 mm
599685-xx
10 mm
640916-xx
10 mm
599688-xx
45
EnDat with
incremental
signals
SSI
EnDat
without
incremental
signals
8-pin:
[(4 0.14 mm2) + (4 0.34 mm2)]; AV = 0.34 mm2
6 mm
12-pin: [4(2 0.14 mm2) + (4 0.5 mm2)]; AV = 0.5 mm2
8 mm
17-pin: [(4 0.14 mm2) + 4(2 0.14 mm2) + (4 0.5 mm2)]; AV = 0.5 mm2 8 mm
298401-xx
323897-xx
368330-xx
298399-xx
310199-xx
332115-xx
533627-xx
310196-xx
324544-xx
524599-xx
309777-xx
309778-xx
634265-xx
244957-01
266306-01
291697-05
291697-26
for cable
8 mm
Connector
(female)
4.5 mm 291697-06
8 mm
291697-08
6 mm
291697-07
291697-27
4.5 mm 291698-14
6 mm
291698-03
8 mm
291698-04
291698-25
291698-26
291698-27
315892-08
315892-10
Mounted couplings
6 mm
8 mm
291698-17
291698-07
291698-35
6 mm
8 mm
291698-08
291698-31
291698-41
291698-29
6 mm
to 10 mm
741045-01
741045-02
364914-01
46
Connecting cables F
anuc
Mitsubishi
Cable
Fanuc
Mitsubishi
8 mm
534855-xx
6 mm
367958-xx
8 mm
573661-xx
8 mm
354608-01
Cable
Fanuc
Mitsubishi
6 mm
646807-xx
6 mm
646806-xx
6 mm
647314-xx
Fanuc
Mitsubishi
20-pin
Mitsubishi
10-pin
Cable only
[(2 x 2 x 0.14 mm2) + (4 x 1 mm2)];
AV = 1 mm2
Fanuc
Mitsubishi
20-pin
Mitsubishi
10-pin
47
48
PWM 20
Together with the ATS adjusting and
testing software, the PWM 20 phase angle
measuring unit serves for diagnosis and
adjustment of HEIDENHAIN encoders.
PWM 20
Encoder input
Interface
USB 2.0
Voltage supply
100 V to 240 V AC or 24 V DC
Dimensions
258 mm x 154 mm x 55 mm
ATS
Languages
Functions
Position display
Connection dialog
Diagnostics
Mounting wizard for EBI/ECI/EQI, LIP 200, LIC 4000
andothers
Additional functions (if supported by the encoder)
Memory contents
PWM 9
Inputs
Functions
Outputs
Power supply
10 V to 30 V DC, max. 15 W
Dimensions
150 mm 205 mm 96 mm
49
Interface electronics
Box design
Bench-top design
Plug design
50
Outputs
Design degree of
protection
Interpolation1) or
subdivision
Model
5/10-fold
IBV 101
20/25/50/100-fold
IBV 102
Without interpolation
IBV 600
25/50/100/200/400-fold
IBV 660B
5/10/20/25/50/100-fold
APE 371
5/10-fold
IDP 181
20/25/50/100-fold
IDP 182
5/10-fold
EXE 101
20/25/50/100-fold
EXE 102
Without/5-fold
EXE 602E
25/50/100/200/400-fold
EXE 660B
5-fold
IDP 101
2-fold
IBV 6072
5/10-fold
IBV 6172
IBV 6272
16384-fold subdivision
EIB 192
16384-fold subdivision
EIB 392
16384-fold subdivision
EIB 1512
Inputs
Interface
Qty.
Interface
Qty.
TTL
1 VPP
11 APP
TTL/
1 VPP
Adjustable
EnDat 2.2
1 VPP
1 VPP
DRIVE-CLiQ
EnDat 2.2
EIB 2391S
Fanuc serial
interface
1 VPP
16384-fold subdivision
EIB 192F
16384-fold subdivision
EIB 392F
16384-fold subdivision
EIB 1592F
16384-fold subdivision
EIB 192M
16384-fold subdivision
EIB 392M
16384-fold subdivision
EIB 1592M
Mitsubishi high 1
speed interface
1 VPP
Yaskawa serial
interface
EnDat 2.22)
EIB 3391Y
PCI bus
1 VPP; 11 APP
EnDat 2.1; SSI
Adjustable
4096-fold subdivision
IK 220
Ethernet
1 VPP
4
EnDat 2.1; EnDat 2.2
11 APP upon request
Adjustable by software
4096-fold subdivision
EIB 741
EIB 742
PROFIBUS
Gateway
PROFIBUS-DP 1
1)
Switchable
2)
51
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AR
AT
AU
BE
BG
BR
BY
CA
CH
CN
CZ
DK
ES
PL
APS
02-384 Warszawa, Poland
www.heidenhain.pl
FI
PT
HEIDENHAIN Scandinavia AB
02770 Espoo, Finland
www.heidenhain.fi
FR
RO
GB
RS
Serbia BG
RU
MB Milionis Vassilis
17341 Athens, Greece
www.heidenhain.gr
OOO HEIDENHAIN
125315 Moscow, Russia
www.heidenhain.ru
SE
HEIDENHAIN LTD
Kowloon, Hong Kong
E-mail: [email protected]
HEIDENHAIN Scandinavia AB
12739 Skrholmen, Sweden
www.heidenhain.se
SG
GR
HK
HR
Croatia SL
HU
SK
NAKASE SRL.
B1653AOX Villa Ballester, Argentina
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KOPRETINA TN s.r.o.
91101 Trencin, Slovakia
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ID
SL
NAVO d.o.o.
2000 Maribor, Slovenia
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TH
IN
TR
IT
JP
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Tokyo 102-0083, Japan
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KR
MX
MY
NL
NO
HEIDENHAIN Scandinavia AB
7300 Orkanger, Norway
www.heidenhain.no
PH
Machinebanks` Corporation
Quezon City, Philippines 1113
E-mail: [email protected]
HEIDENHAIN NV/SA
1760 Roosdaal, Belgium
www.heidenhain.be
ESD Bulgaria Ltd.
Sofia 1172, Bulgaria
www.esd.bg
DIADUR Indstria e Comrcio Ltda.
04763-070 So Paulo SP, Brazil
www.heidenhain.com.br
GERTNER Service GmbH
220026 Minsk, Belarus
www.heidenhain.by
HEIDENHAIN CORPORATION
Mississauga, OntarioL5T2N2, Canada
www.heidenhain.com
HEIDENHAIN (SCHWEIZ) AG
8603 Schwerzenbach, Switzerland
www.heidenhain.ch
DR. JOHANNES HEIDENHAIN
(CHINA) Co., Ltd.
Beijing 101312, China
www.heidenhain.com.cn
HEIDENHAIN s.r.o.
102 00 Praha 10, Czech Republic
www.heidenhain.cz
TP TEKNIK A/S
2670 Greve, Denmark
www.tp-gruppen.dk
*I_571470-27*
571470-27 20 9/2013 H Printed in Germany
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UA
US
HEIDENHAIN CORPORATION
Schaumburg, IL 60173-5337, USA
www.heidenhain.com
VE
VN
ZA