571470-27 Linear Encoders For Numerically Controlled Machine Tools

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Linear Encoders

For Numerically Controlled


Machine Tools

September 2013

Further information is available on the


Internet at www.heidenhain.de as well as
upon request.
Product brochures:
Exposed Linear Encoders
Angle Encoders with Integral Bearing
Angle Encoders without Integral Bearing
Rotary Encoders
HEIDENHAIN Subsequent Electronics
HEIDENHAIN Controls
Measuring Systems for Machine Tool
Inspection and Acceptance Testing
Technical information brochures:
Interfaces for HEIDENHAIN Encoders
Accuracy of Feed Axes
Safety-Related Position Measuring
Systems
EnDat 2.2Bidirectional Interface for
Position Encoders
Encoders for Direct Drives

This catalog supersedes all previous


editions, which thereby become invalid.
The basis for ordering from
HEIDENHAIN is always the catalog
edition valid when the contract is made.
Standards (ISO, EN, etc.) apply only
where explicitly stated in the catalog.

Comprehensive descriptions of all


available interfaces as well as general
electrical information is included in the
Interfaces for HEIDENHAIN Encoders
catalog.

Contents

Overview
Linear encoders

Selection guide

Technical features and mounting information


Measuring principles

Measuring standard

Absolute measuring method

Incremental measuring method

Photoelectric scanning

Specifications
Linear encoders

10

Measuring accuracy

12

Mechanical design types and mounting guidelines

14

General mechanical information

18

Series or model
LC 400 series

20

LC 100 series

22

For absolute position measurement


over large measuring lengths

LC 200 series

24

For incremental linear measurement


with very high repeatability

LF 485

26

LF 185

28

For incremental linear measurement

LS 400 series

30

LS 100 series

32

LB 382single-section

34

LB 382multi-section

36

For absolute position measurement

For incremental linear measurement


over large measuring lengths

Electrical connection
Incremental signals

Position values

1 VPP

38

TTL

39

EnDat

40

Siemens, Fanuc, Mitsubishi

41

Cables and connecting elements

43

Diagnostic and testing equipment

48

Interface electronics

50

Linear encoders for numerically controlled machine tools

Linear encoders from HEIDENHAIN for


numerically controlled machine tools can
be used nearly everywhere. They are ideal
for machines and other equipment whose
feed axes are in a servo loop, such as
milling machines, machining centers,
boring machines, lathes and grinding
machines. The beneficial dynamic behavior
of the linear encoders, their high
permissible traversing speed, and their
acceleration in the direction of measurement predestine them for use on highlydynamic conventional axes as well as on
direct drives.
HEIDENHAIN also supplies linear encoders
for other applications, such as
Manual machine tools
Presses and bending machines
Automation and production equipment
Please request further documentation, or
inform yourself on the Internet at
www.heidenhain.de.

Advantages of linear encoders


Linear encoders measure the position of
linear axes without additional mechanical
transfer elements. The control loop for
position control with a linear encoder also
includes the entire feed mechanics.
Transfer errors from the mechanics can be
detected by the linear encoder on the slide,
and corrected by the control electronics.
This makes it possible to eliminate a
number of potential error sources:
Positioning error due to thermal behavior
of the recirculating ball screw
Reversal error
Kinematic error through ball-screw pitch
error
Linear encoders are therefore indispensable
for machines that must fulfill high
requirements for positioning accuracy
and machining speed.

Mechanical design
The linear encoders for numerically
controlled machine tools are sealed
encoders: An aluminum housing protects
the scale, scanning carriage and its
guideway from chips, dust, and fluids.
Downward-oriented elastic lips seal the
housing.
The scanning carriage travels along the
scale on a low-friction guide. A coupling
connects the scanning carriage with the
mounting block and compensates the
misalignment between the scale and the
machine guideways.
Depending on the encoder model, lateral
and axial offsets of 0.2 to 0.3 mm
between the scale and mounting block are
permissible.

Dynamic behavior
The constant increases in efficiency and
performance of machine tools necessitate
ever-higher feed rates and accelerations,
while at the same time the high level of
machining accuracy must be maintained. In
order to transfer rapid and yet exact feed
motions, very high demands are placed on
rigid machine design as well as on the
linear encoders used.

As a general rule, the thermal behavior of


the linear encoder should match that of the
workpiece or measured object. During
temperature changes, the linear encoder
must expand or retract in a defined,
reproducible manner. Linear encoders from
HEIDENHAIN are designed for this.

Linear encoders from HEIDENHAIN are


characterized by their high rigidity in the
measuring direction. This is a very
important prerequisite for high-quality path
accuracies on a machine tool. In addition,
the low mass of moving components
contributes to their excellent dynamic
behavior.

The graduation carriers of HEIDENHAIN


linear encoders have defined coefficients
of thermal expansion (see Specifications).
This makes it possible to select the linear
encoder whose thermal behavior is best
suited to the application.

Scanning carriage

Availability
The feed axes of machine tools travel quite
large distancesa typical value is
10 000 km in three years. Therefore, robust
encoders with good long-term stability are
especially important: They ensure the
constant availability of the machine.
Due to the details of their design, linear
encoders from HEIDENHAIN function
properly even after years of operation. The
contact-free principle of photoelectrically
scanning the measuring standard, as well
as the ball-bearing guidance of the
scanning carriage in the scale housing
ensure a long lifetime. This encapsulation,
the special scanning principles and, if
needed, the introduction of compressed
air, make the linear encoders very resistant
to contamination. The complete shielding
concept ensures a high degree of electrical
noise immunity.

DIADUR
scale

Light
source

Electronic
scanning
Sealing lips

Mounting block

Schematic design of the LC 115 sealed linear encoder

Overview

Thermal behavior
The combination of increasingly rapid
machining processes with completely
enclosed machines leads to ever increasing
temperatures within the machine's work
envelope. Therefore, the thermal behavior
of the linear encoders used becomes
increasingly important, since it is an
essential criterion for the working accuracy
of the machine.

Selection guide

Linear encoders with slimline


scale housing
The linear encoders with slimline scale
housing are designed for limited
installation space. Larger measuring
lengths and higher acceleration loads are
made possible by using mounting spars or
clamping elements.

Linear encoders with full-size


scale housing
The linear encoders with full-size scale
housing are characterized by their sturdy
construction, high resistance to
vibration and large measuring lengths.
The scanning carriage is connected with
the mounting block over an oblique blade
that permits mounting both in upright and
reclining positions with the same
protection rating.

Cross
section

Accuracy
grade

Measuring length ML Scanning


principle

Absolute position
measurement
Glass scale

5 m
3 m

70 mm to 1240 mm
Single-field
With mounting spar or scanning
clamping elements:
70 mm to 2040 mm

Incremental linear
measurement with very
high repeatability
Steel scale
Small signal period

5 m
3 m

50 mm to
1220 mm

Single-field
scanning

Incremental linear
measurement
Glass scale

5 m
3 m

70 mm to 1240 mm
with mounting spar:
70 mm to 2040 mm

Single-field
scanning

Absolute position
measurement
Glass scale

5 m
3 m

140 mm to
4240 mm

Single-field
scanning

Absolute position
measurement
for large measuring
lengths
Steel scale tape

5 m

3240 mm to
28040 mm

Single-field
scanning

Incremental linear
measurement with very
high repeatability
Steel scale
Small signal period

3 m
2 m

140 mm to
3040 mm

Single-field
scanning

Incremental linear
measurement
Glass scale

5 m
3 m

140 mm to
3040 mm

Single-field
scanning

Incremental linear
measurement for large
measuring lengths
Steel scale tape

5 m

440 mm to
30040 mm
Up to 72040 mm
measuring length
uponrequest

Single-field
scanning

Interface

Signal period

Model

Page

EnDat 2.2

LC 415

20

DRIVE-CLiQ

LC 495 S

Fanuc i

LC 495 F

Mitsubishi

LC 495 M

1 VPP

4 m

LF 485

LC 415

26

LF 485
LS 487

1 VPP

20 m

LS 487

TTL

To 1 m

LS 477

EnDat 2.2

LC 115

DRIVE-CLiQ

LC 195 S

Fanuc i

LC 195 F

Mitsubishi

LC 195 M

EnDat 2.2

LC 211

EnDat 2.2
with 1 VPP

40 m

LC 281

Fanuc i

LC 291 F

Mitsubishi

30

22

LC 115

24

LC 291 M

1 VPP

4 m

LF 185

28

1 VPP

20 m

LS 187

32

TTL

To 1 m

LS 177

1 VPP

40 m

LB 382

LF 185

34
LC 211

Measuring
principles
Measuring standard
HEIDENHAIN encoders with optical
scanning incorporate measuring standards
of periodic structures known as
graduations.
These graduations are applied to a carrier
substrate of glass or steel. The scale
substrate for large measuring lengths is a
steel tape.
HEIDENHAIN manufactures the precision
graduations in specially developed,
photolithographic processes.
AURODUR: matte-etched lines on goldplated steel tape with typical graduation
period of 40 m
METALLUR: contamination-tolerant
graduation of metal lines on gold, with
typical graduation period of 20 m
DIADUR: extremely robust chromium
lines on glass (typical graduation period
of 20 m) or three-dimensional chrome
structures (typical graduation period of
8 m) on glass
SUPRADUR phase grating: optically
three dimensional, planar structure;
particularly tolerant to contamination;
typical graduation period of 8 m and
less
OPTODUR phase grating: optically three
dimensional, planar structure with
particularly high reflectance, typical
graduation period of 2 m and less

Absolute measuring method

With the absolute measuring method,


the position value is available from the
encoder immediately upon switch-on and
can be called at any time by the subsequent
electronics. There is no need to move the
axes to find the reference position. The
absolute position information is read from
the scale graduation, which is formed from
a serial absolute code structure. A separate
incremental track is interpolated for the
position value and at the same time is used
to generate an optional incremental signal.

Along with these very fine grating periods,


these processes permit a high definition
and homogeneity of the line edges.
Together with the photoelectric scanning
method, this high edge definition is a
precondition for the high quality of the
output signals.
The master graduations are manufactured
by HEIDENHAIN on custom-built highprecision dividing engines.
Graduation of an absolute linear encoder

Schematic representation of an absolute code structure with an additional


incremental track (LC 485 as example)

Incremental measuring method

The reference mark must therefore be


scanned to establish an absolute reference
or to find the last selected datum.

In some cases this may necessitate


machine movement over large parts of the
measuring range. To speed and simplify
such reference runs, many encoders
feature distance-coded reference
marksmultiple reference marks that are
individually spaced according to a
mathematical algorithm. The subsequent
electronics find the absolute reference
after traversing two successive reference
marksonly a few millimeters traverse
(see table).

Technical Features and Mounting Information

With the incremental measuring


method, the graduation consists of a
periodic grating structure. The position
information is obtained by counting the
individual increments (measuring steps)
from some point of origin. Since an
absolute reference is required to ascertain
positions, the scales or scale tapes are
provided with an additional track that bears
a reference mark. The absolute position on
the scale, established by the reference
mark, is gated with exactly one signal
period.

Encoders with distance-coded reference


marks are identified with a C behind the
model designation (e.g. LS 487C).
With distance-coded reference marks, the
absolute reference is calculated by
counting the signal periods between two
reference marks and using the following
formula:
P1 = (abs Bsgn B1) x N + (sgn Bsgn D) x abs MRR
2
2
where:
B = 2 x MRRN
Where:
P1 = Position of the first traversed
reference mark in signal periods
abs = Absolute value
sgn = Algebraic sign function
(+1 or 1)
MRR = Number of signal periods between
the traversed reference marks

= Nominal increment between two


fixed reference marks in signal
periods (see table below)

= Direction of traverse (+1 or 1).


Traverse of scanning unit to the
right (when properly installed)
equals +1.

Graduations of incremental linear encoders

Signal period

Nominal
increment N in
signal periods

Maximum
traverse

LF

4 m

5000

20 mm

LS

20 m

1000

20 mm

LB

40 m

2000

80 mm

Schematic representation of an incremental graduation with distancecoded reference marks (LS as example)

Photoelectric scanning

Most HEIDENHAIN encoders operate


using the principle of photoelectric
scanning. Photoelectric scanning of a
measuring standard is contact-free, and as
such, free of wear. This method detects
even very fine lines, no more than a few
microns wide, and generates output
signals with very small signal periods.
The finer the grating period of a measuring
standard is, the greater the effect of
diffraction on photoelectric scanning.
HEIDENHAIN uses two scanning principles
with linear encoders:
The imaging scanning principle for
grating periods from 20 m and 40 m
The interferential scanning principle
for very fine graduations with grating
periods of, for example, 8m.

Imaging scanning principle


To put it simply, the imaging scanning
principle functions by means of projectedlight signal generation: two scale gratings
with equal or similar grating periods are
moved relative to each otherthe scale
and the scanning reticle. The carrier material
of the scanning reticle is transparent,
whereas the graduation on the measuring
standard may be applied to a transparent
or reflective surface.
When parallel light passes through a grating,
light and dark surfaces are projected at a
certain distance, where there is an index
grating. When the two gratings move
relative to each other, the incident light is
modulated. If the gaps in the gratings are
aligned, light passes through. If the lines of
one grating coincide with the gaps of the
other, no light passes through. An array of
photovoltaic cells converts these variations
in light intensity into electrical signals. The
specially structured grating of the scanning
reticle filters the light to generate nearly
sinusoidal output signals.
The smaller the period of the grating
structure is, the closer and more tightly
toleranced the gap must be between the
scanning reticle and scale.
The LC, LS and LB linear encoders operate
according to the imaging scanning
principle.

Imaging scanning principle

LED light source

Condenser lens

Scanning reticle
Measuring standard

Photovoltaic cell
array

10

Interferential scanning principle


The interferential scanning principle
exploits the diffraction and interference of
light on a fine graduation to produce
signals used to measure displacement.
A step grating is used as the measuring
standard: reflective lines 0.2 m high are
applied to a flat, reflective surface. In front
of that is the scanning reticlea transparent
phase grating with the same grating period
as the scale.
When a light wave passes through the
scanning reticle, it is diffracted into three
partial waves of the orders 1, 0, and +1,
with approximately equal luminous intensity.
The waves are diffracted by the scale such
that most of the luminous intensity is found
in the reflected diffraction orders +1 and 1.
These partial waves meet again at the
phase grating of the scanning reticle where
they are diffracted again and interfere. This
produces essentially three waves that leave
the scanning reticle at different angles.
Photovoltaic cells convert this alternating
light intensity into electrical signals.

A relative motion of the scanning reticle to


the scale causes the diffracted wave fronts
to undergo a phase shift: when the grating
moves by one period, the wave front of the
first order is displaced by one wavelength
in the positive direction, and the wavelength
of diffraction order 1 is displaced by one
wavelength in the negative direction. Since
the two waves interfere with each other
when exiting the grating, the waves are
shifted relative to each other by two
wavelengths. This results in two signal
periods from the relative motion of just one
grating period.
Interferential encoders function with
grating periods of, for example, 8m, 4m
and finer. Their scanning signals are largely
free of harmonics and can be highly
interpolated. These encoders are therefore
especially suited for high resolution and
high accuracy.
Sealed linear encoders that operate
according to the interferential scanning
principle are given the designation LF.

Interferential scanning principle (optics schematics)


C Grating period
y Phase shift of the light wave when passing through the scanning reticle
Phase shift of the light wave due to motion X of the scale

Photovoltaic cells

LED
light source
Condenser lens

Scanning reticle

Measuring standard

11

Measuring accuracy

Position error a over the measuring length ML


Position error

The accuracy of linear measurement is


mainly determined by:
The quality of the graduation
The quality of the scanning process
The quality of the signal processing
electronics
The error from the scanning unit
guideway to the scale

Position error within


one signal period

A distinction is made between position


errors over relatively large paths of
traversefor example the entire
measuring lengthand those within one
signal period.

Position error within one signal period


The position error within one signal period
is determined by the signal period of the
encoder, as well as the quality of the
graduation and the scanning thereof. At any
measuring position, it typically lies at 2 %
to 0.5 % of the signal period (see table).
The smaller the signal period, the smaller
the position error within one signal period.
It is of critical importance both for accuracy
of a positioning movement as well as for
velocity control during the slow, even
traverse of an axis, and therefore for surface
quality and the quality of the machined part.

Signal period of the


scanning signals

Max. position error u within


one signal period

LF

4 m

0.04 m

LC 100
LC 400

20 m

0.1 m

LC 200

40 m

0.4 m

LS

20 m

0.2 m

LB

40 m

0.8 m

12

Position error
Signal level

With sealed linear encoders, these values


apply to the complete encoder system
including the scanning unit. It is then
referred to as the system accuracy.

Position error u within one signal period

Signal period
360 elec.

Position error [m]

Position error over the measuring range


The accuracy of sealed linear encoders is
specified in grades, which are defined as
follows:
The extreme values F of the measuring
curves over any max. one-meter section of
the measuring length lie within the accuracy
grade a. They are ascertained during the
final inspection, and are indicated on the
calibration chart.

Position

Position [mm]
Position error within one signal period for a measuring range of 70 mm
forLF encoders

All HEIDENHAIN linear encoders are


inspected before shipping for positioning
accuracy and proper function.
The position errors are measured by
traversing in both directions, and the
averaged curve is shown in the calibration
chart.
The Quality Inspection Certificate
confirms the specified system accuracy of
each encoder. The calibration standards
ensure the traceabilityas required by
ENISO 9001to recognized national or
international standards.
For the LC, LF and LS series listed in this
brochure, a calibration chart documents the
position error ascertained for the measuring
length. It also indicates the measuring
parameters and the uncertainty of the
calibration measurement.
Temperature range
The linear encoders are inspected at a
reference temperature of 20 C. The
system accuracy given in the calibration
chart applies at this temperature.
The operating temperature range
indicates the ambient temperature limits
between which the linear encoders will
function properly.
The storage temperature range of 20C
to +70C applies for the unit in its
packaging. Starting from a measuring
length of 3240 mm, the permissible
storage temperature range for encoders of
the LC 1x5 encoders is limited to 10 C
to+50 C.

Example

13

Mechanical design types and mounting guidelines


Linear encoders with small cross section

The LC, LF and LS slimline linear encoders


should be fastened to a machined surface
over their entire length, especially for highly
dynamic requirements. Larger measuring
lengths and higher vibration loads are
made possible by using mounting spars or
clamping elements (only for LC 4x5).
The slimline linear encoders feature
identical mounting dimensions. This makes
it possible, for example, to exchange an
incremental LS or LF against an absolute
LC on a specific machine design (please
note the 20 m smaller measuring length
of the LF than the LC and LS). In addition,
the same mounting spars can also be used
regardless of the encoder product family
(LC, LF or LS).

LF 485

LC 415

LS 487

The encoder is mounted so that the sealing


lips are directed downward or away from
splashing water (also see General
Mechanical Information).
Thermal behavior
Because they are rigidly fastened using
two M8 screws, the linear encoders largely
adapt themselves to the mounting surface.
When fastened over the mounting spar,
the encoder is fixed at its midpoint to the
mounting surface. The flexible fastening
elements ensure reproducible thermal
behavior.
The LF 485 with its graduation carrier of
steel has the same coefficient of thermal
expansion as a mounting surface of gray
cast iron or steel.
Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
You need only align the scale unit at several
points along the machine guideway. Stop
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit, as well as the lateral
tolerance. If the shipping brace needs to be
removed before mounting due to a lack of
space, then the mounting gauge is used to
set the gap between the scale unit and the
scanning unit easily and exactly. Ensure
that the lateral tolerances are also
maintained.

14

.1
// 0

Shipping brace

Accessories:
Mounting and test gauges for slimline
linear encoders
The mounting gauge is used to set the
gap between the scale unit and the
scanning unit if the shipping brace needs
to be removed before mounting. The test
gauges are used to quickly and easily
check the gap of the mounted linear
encoder.

Color

ID

Mounting gauge

1.0 mm

Gray

737748-01

Test gauge max.

1.3 mm

Red

737748-02

Test gauge min.

0.7 mm

Blue

737748-03

Along with the standard procedure of using


two M8 screws to mount the scale unit on
a plane surface, there are also other
mounting possibilities:
Installation with mounting spar
Mounting the encoder with a mounting
spar can be especially beneficial. It can be
fastened as part of the machine assembly
process. The encoder is then simply clamped
on during final mounting. Easy exchange
also facilitates servicing. A mounting spar
is recommended for highly-dynamic
applications with ML greater than 620 mm.
It is always necessary for measuring lengths
starting from 1240 mm.

Mounting spar

For the MSL 41 mounting spar, the


components necessary for clamping are
premounted. It is designed for linear
encoders with normal or short end blocks.
The LC 4x5, LF 4x5 and LS 4x7 can be
mounted by either side to enable a cable
outlet at either end. The MSL 41 mounting
spar must be ordered separately.
The mounting aid is locked onto the
mounted spar and therefore simulates an
optimally mounted scanning unit. The
customers fastening for the scanning unit
can be easily aligned to it. Then the
mounting aid is replaced by the linear
encoder.
Accessories:
Mounting spar MSL 41
ID 770902-xx
Mounting aid for scanning unit
ID 753853-01

Mounting aid fastened in a mounting spar

Mounting with clamping elements


The scale unit of the LC 4x5 is fastened
at both ends. In addition, it can also be
attached to the mounting surface by
clamping elements. For measuring lengths
over 1240 mm this makes it easy and
reliable to mount the encoder without a
spar and fasten it at the center of the
measuring length (recommended for
highly-dynamic applications with ML
greater than 620 mm).
Accessories:
Clamping elements
With pin and M5x10 screw
ID 556975-01 (10 units per package)

15

Linear encoders with large cross section

The LB, LC, LF and LS full-size linear


encoders are fastened over their entire
length onto a machined surface. This gives
them a high vibration rating. The inclined
arrangement of the sealing lips permits
universal mounting with vertical or
horizontal scale housing with equally high
protection rating.
The LC 1x5 features an optimized sealing
system with two successive pairs of
sealing lips. When cleaned compressed air
is introduced into the scale housing, It
effectively seals the two pairs of sealing
lips against ambient air. This optimally
protects the interior of the encoder from
contamination.

Sealing system of the LC 1x5

Thermal behavior
The thermal behavior of the LB, LC, LF and
LS100 linear encoders with large cross
section has been optimized:
On the LF, the steel scale is cemented to a
steel carrier that is fastened directly to the
machine element.
On the LB, the steel scale tape is clamped
directly onto the machine element. The LB
therefore takes part in all thermal changes
of the mounting surface.
The LC and LS are fixed to the mounting
surface at their midpoint. The flexible
fastening elements permit reproducible
thermal behavior.
Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
You need only align the scale unit at several
points along the machine guideway. Stop
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit. The lateral gap is to be set
during mounting. If the shipping brace
needs to be removed before mounting due
to a lack of space, then the mounting
gauge is used to set the gap between the
scale unit and the scanning unit easily and
exactly. Ensure that the lateral tolerances
are also maintained.

16

Shipping brace

Mounting the multi-section LC 2x1,


LB382
The LC 2x1 and LB382 with measuring
lengths over 3240mm are mounted on the
machine in individual sections:
Mount and align the individual housing
sections
Pull in the scale tape over the entire
length and tension it
Pull in the sealing lips
Insert the scanning unit
Adjustment of the scale tape tension
enables linear machine error compensation
up to 100m/m.
Accessories:
Mounting aids
For LC 1x3, LS 1x7
For LC 1x5

ID 547793-02
ID 1067589-02

The mounting aid is locked onto the scale


unit, simulating an optimally adjusted
scanning unit. The customers fastening for
the scanning unit can be easily aligned to
it. The mounting aid is then removed and
the scanning unit is attached to the
mounting bracket.

Accessories:
Mounting and test gauges for full-size
linear encoders
The mounting gauge is used to set the
gap between the scale unit and the
scanning unit if the shipping brace needs
to be removed before mounting. The test
gauges are used to quickly and easily
check the gap of the mounted linear
encoder.

Example

LC, LS

Color

ID

Mounting gauge

1.5 mm

Gray

575832-01

Test gauge max.

1.8 mm

Red

575832-02

Test gauge min.

1.2 mm

Blue

575832-03

LB 382/LC 200

Color

ID

Mounting gauge

1.0 mm

Gray

772141-01

Test gauge max.

1.3 mm

Red

772141-02

Test gauge min.

0.7 mm

Blue

772141-03

17

General mechanical information

Degree of protection
Sealed linear encoders fulfill the
requirements for IP 53 protection according
to EN 60 529 or IEC 60 529 provided that
they are mounted with the sealing lips
facing away from splash water. If necessary,
provide a separate protective cover. If the
encoder is exposed to particularly heavy
concentrations of coolant and mist,
compressed air can be used to provide
IP 64 protection to more effectively prevent
the ingress of contamination. To apply the
pressurized air for sealing the housing, the
LB, LC, LF and LS sealed linear encoders
are therefore equipped with inlets at both
end pieces and on the mounting block of
the scanning unit.
The compressed air introduced directly
onto the encoders must be cleaned by a
micro filter, and must comply with the
following quality classes as per ISO 8573-1
(2010 edition):
Solid contaminants:
Class 1
Particle size
Number
of particles
per m3
0.1 m to 0.5 m
20 000
0.5 m to 1.0 m
400
1.0 m to 5.0 m
10
Max. pressure dew point: Class 4
(pressure dew point at 3 C)
Total oil content:
Class 1
(max. oil concentration: 0.01 mg/m3)

For optimum supply of sealing air to the


sealed linear encoders, the required air
flow is 7 to 10 l/min per encoder. Ideally
the air flow is regulated by the HEIDENHAIN
connecting pieces with integrated throttle
(see Accessories). At an inlet pressure of
approx. 1 105 Pa (1 bar), the throttles
ensure the prescribed volume of airflow.
Accessories:
Connecting piece, straight
With throttle and gasket
ID 226270-xx

Accessories:
DA 400 compressed air unit
ID 894602-01
DA 400
HEIDENHAIN offers the DA 400
compressed-air filter system for purifying
the compressed air. It is designed specifically
for the introduction of compressed air into
encoders.
The DA 400 consists of three filter stages
(prefilter, fine filter and activated carbon
filter) and a pressure regulator with
pressure gauge. The pressure gauge and
the automatic pressure switch (which is
available as an accessory) effectively
monitor the sealing air.

Connecting piece, straight, short


With throttle and gasket
ID 275239-xx
Also suitable:
Swiveling screw fitting 90
With seal
ID 207834-xx

The compressed air introduced into the


DA 400 must fulfill the requirements of the
following purity classes as per ISO 8573-1
(2010 edition):
Particles:
Particle size

Class 5
Number
of particles
per m3
0.1 m to 0.5 m
Not specified
0.5 m to 1.0 m
Not specified
1.0 m to 5.0 m
100 000
Max. pressure dew point: Class 6
(pressure dew point at 10 C)
Total oil content:
Class 4
(max. oil concentration: 5 mg/m3)
For more information, ask for our DA 400
Product Information sheet.

DA 400

18

Mounting
To simplify cable routing, the mounting
block of the scanning unit is usually
screwed onto a stationary machine part,
and the scale housing on the moving part.
The mounting location for the linear
encoders should be carefully considered in
order to ensure both optimum accuracy
and the longest possible service life.
The encoder should be mounted as
closely as possible to the working plane
to keep the Abb error small.
To function properly, linear encoders
must not be continuously subjected
tostrong vibration; the more solid parts
of the machine tool provide the best
mounting surface in this respect.
Encoders should not be mounted on
hollow parts or with adapters. A
mounting spar is recommended for the
sealed linear encoders with small cross
section.
The linear encoders should be mounted
away from sources of heat to avoid
temperature influences.

Acceleration
Linear encoders are subjected to various
types of acceleration during operation and
mounting.
The indicated maximum values for
vibration apply for frequencies of 55 to
2000 Hz (EN 60068-2-6), except when
mechanical resonance arises. Compre
hensive tests of the entire system are
required.
The maximum permissible acceleration
values (semi-sinusoidal shock) for
shockand impact are valid for 11ms
(EN60068-2-27). Under no circumstances
should a hammer or similar implement
be used to adjust or position the encoder.
Required moving force
The required moving force stated is the
maximum force required to move the scale
unit relative to the scanning unit.
RoHS
HEIDENHAIN has tested the products for
harmlessness of the materials as per
European Directives 2002/95/EC (RoHS)
and 2002/96/EC (WEEE). For a Manufacturer
Declaration on RoHS, please refer to your
sales agency.

Expendable parts
HEIDENHAIN encoders contain components
that are subject to wear, depending on the
application and handling. These include in
particular the following parts:
LED light source
Cables with frequent flexing
Additionally for encoders with integral
bearing:
Bearing
Shaft sealing rings for rotary and angular
encoders
Sealing lips for sealed linear encoders

System tests
Encoders from HEIDENHAIN are usually
integrated as components in larger
systems. Such applications require
comprehensive tests of the entire
system regardless of the specifications
of the encoder.
The specifications shown in this
brochure apply to the specific encoder,
not to the complete system. Any
operation of the encoder outside of the
specified range or for any other than the
intended applications is at the user's
own risk.

Mounting
Work steps to be performed and
dimensions to be maintained during
mounting are specified solely in the
mounting instructions supplied with the
unit. All data in this catalog regarding
mounting are therefore provisional and
not binding; they do not become terms
of a contract.

DIADUR, AURODUR and METALLUR are


registered trademarks of
DR. JOHANNES HEIDENHAIN GmbH,
Traunreut, Germany.
DRIVE-CLiQ is a registered trademark of
SIEMENS Aktiengesellschaft

19

LC 400 series
Absolute linear encoders with slimline scale housing
For limited installation space

ML

70

37.5

120

170

220

270

320

370

420

470

520

570

620

670

720

770

820

920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

55

75

100

115

140

175

200

225

250

275

300

325

350

375

400

450

500

555

610

655

710

760

810

855

910 1010

= End block 12A; for mounting with and without mounting spar
= End block 14A; for mounting with mounting spar
(if attached directly with M4 screws, specifications are restricted)
= Mounting spar MSL 41
F = Machine guideway
P = Gauging points for alignment
= Required mating dimensions
= Inlet for compressed air
= Beginning of measuring length ML (= 20 mm absolute)
= Direction of scanning unit motion for output signals in accordance with interface description

20

Specifications

LC 415

Measuring standard
Coefficient of linear expansion

DIADUR glass scale with absolute track and incremental track, grating period 20 m
6 1
6 1
therm 8 x 10 K (mounting type /); with mounting spar: therm 9 x 10 K (mounting type )

Accuracy grade*

3 m; 5 m

Measuring length ML*


in mm

Mounting spar* or clamping elements* up to ML 1240 optional, necessary as of ML 1340


70
120
170
220
270
320
370
420
470
520
570
620
670
770
820
920
1 020 1 140 1 240 1 340 1 440 1 540 1 640 1 740 1 840 2 040

Interface

EnDat 2.2

Fanuc serial interface


i interface

Mitsubishi high speed


interface

DRIVE-CLiQ

Ordering designation

EnDat22

Fanuc05

Mit03-04

DQ01

Resolution
At 3 m
At 5 m

0.001 m
0.010 m

i interface/ interface
0.00125 m/0.010 m
0.0125 m/0.050 m

0.001 m
0.010 m

Diagnostics interface

Digital

Clock frequency
Calculation time tcal

16 MHz
5 s

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length

100 m

Voltage supply

3.6 to 14 V DC

10 V to 28.8 V DC

Power consumption (max.)

3.6 V: 1.1 W
14 V: 1.3 W

10 V: 1.5 W
28.8 V: 1.7 W

Current consumption (typical)

5 V: 140 mA (without load)

24 V: 46 mA (without load)

Traversing speed

180 m/min

Required moving force

5N

Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration

2
Scanning unit: 200 m/s (EN 60 068-2-6)
Housing without mounting spar: 100 m/s2 (EN 60 068-2-6)
Housing with mounting spar and cable outlet at right: 150 m/s2, at left: 100 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Weight

Encoder: 0.2 kg + 0.55 kg/m measuring length; mounting spar: 0.9 kg/m

1)

LC 495 M

LC 495 S

720

Specifications

LC 495 F

50 m

30 m

30 m2)

* Please select when ordering


1)
With HEIDENHAIN cable, clock frequency 8 MHz
2)
Greater cable lengths in preparation
Functional Safety : See special Product Information

21

LC 100 series
Absolute linear encoders with full-size scale housing
High vibration resistance
Reclining mounting possible
High reliability through double sealing lips


= Mounting options
F = Machine guideway
P = Gauging points for alignment
= Required mating dimensions
= Alternative mating dimensions
b = Cable connection usable at either end
= Compressed-air connection usable at either end
t = Mechanical fixed point (to be preferred)
h = Mechanical fixed point, compatible to predecessor model
g = Mechanical fixed point, with spacing interval of 100 mm
= Beginning of measuring length ML (= 20 mm absolute)
w = Mating surfaces
= Direction of scanning unit motion for output signals in accordance with interface description

22

Specifications

LC 115

LC 195 F

Measuring standard
Coefficient of linear expansion

DIADUR glass scale with absolute track and incremental track, grating period 20 m
6 1
therm 8 x 10 K

Accuracy grade*

3 m up to measuring length 3040 mm; 5 m

Measuring length ML*


in mm

140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040 3 240 3 440 3 640 3 840
4 040 4 240

Interface

EnDat 2.2

Fanuc serial interface


i interface

Mitsubishi high speed


interface

DRIVE-CLiQ

Ordering designation

EnDat22

Fanuc05

Mit03-04

DQ01

Resolution
At 3 m
At 5 m

0.001 m
0.010 m

i interface/ interface
0.00125 m/0.010 m
0.0125 m/0.050 m

0.001 m
0.010 m

Diagnostics interface

Digital

Clock frequency
Calculation time tcal

16 MHz
5 s

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable on both sides to mounting block

Cable length

100 m

Voltage supply

3.6 to 14 V DC

10 V to 28.8 V DC

Power consumption (max.)

3.6 V: 1.1 W
14 V: 1.3 W

10 V: 1.5 W
28.8 V: 1.7 W

Current consumption (typical)

5 V: 140 mA (without load)

24 V: 46 mA (without
load)

Traversing speed

180 m/min

Required moving force

4N

Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration

Housing: 200 m/s2 (EN 60 068-2-6)


Scanning unit: 200 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to instructions in the brochure, IP 64 with sealing air from DA 400

Weight

0.55 kg + 2.9 kg/m measuring length

1)

LC 195 M

LC 195 S

50 m

30 m

2)

30 m

* Please select when ordering


1)
With HEIDENHAIN cable, clock frequency 8 MHz
2)
Greater cable lengths in preparation
Functional Safety : See special Product Information

23

LC 200 series
Absolute linear encoders with full-size scale housing
Measuring lengths up to 28 m
Simplified mounting (upright or reclining)
Also available in mirrored version

, ,
= Mounting options
F = Machine guideway
L = Housing section lengths
= Required mating dimensions
b = Cable connection usable at either end
= Compressed-air connection usable at either end
= Beginning of measuring length ML (= 100 mm absolute)
= Direction of scanning unit motion for output signals in accordance with interface description

24

Specifications

LC 211

Measuring standard
Coefficient of linear expansion

METALLUR steel scale tape with absolute track and incremental track, grating period 40 m
6 1
Same as machine base (e.g. therm 10 x 10 K for cast iron)

Accuracy grade

5 m

Measuring length ML*


in mm

3 240 mm to 28 040 mm in 200 mm steps


Kit with single-section METALLUR steel scale tape and housing section lengths

Interface

EnDat 2.2

Ordering designation

EnDat22

Resolution

0.010 m

Diagnostics interface

Digital

Clock frequency
Calculation time tcal

16 MHz
5 s

2 MHz
5 s

Incremental signals

1 VPP

Signal period

40 m

Cutoff frequency 3 dB

250 kHz

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable on both sides to mounting block

Cable length1)

100 m (at clock


frequency 8 MHz)

Voltage supply

3.6 to 14 V DC

Power consumption (max.)

With 14 V: 1.3 W
At 3.6 V: 1.1 W

Current consumption (typical)

At 5 V: 225 mA (without load)

Traversing speed

180 m/min

Required moving force

15 N

Vibration 55 to 2000 Hz
affecting the
Shock 11 ms
Acceleration

Housing: 200 m/s2 (EN 60 068-2-6)


Scanning unit: 300 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to mounting instructions, IP 64 with sealing air from DA 400

Weight

1.3 kg + 3.6 kg/m measuring length

* Please indicate when ordering

1)

LC 281

EnDat02

150 m

LC 291 F

LC 291 M

Fanuc serial interface


i interface

Mitsubishi high speed


interface

Fanuc05

Mit03-04

i interface/ interface
0.0125 m/0.050 m

0.010 m

50 m

30 m

With HEIDENHAIN cable

25

LF 485
Incremental linear encoders with slimline scale housing
Very high repeatability
Thermal behavior similar to steel or cast iron
For limited installation space

= End block 12A; for mounting with and


without mounting spar
= End block 11A; installation with
mountingspar
= Mounting spar MSL 41
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions

26

r = R
 eference mark position on LF 485
Two reference marks for measuring lengths

c
d
s

50 ... 1000

1120 ... 1220

z = 25 mm
zi = ML 50 mm

z = 35 mm
zi = ML 70 mm

= Reference mark position on LF 485C


= Compressed air inlet
= Beginning of measuring length (ML)
= Direction of scanning unit motion for
output signals in accordance with
interface description

Specifications

LF 485

Measuring standard
Coefficient of linear expansion

SUPRADUR phase grating on steel, grating period 8 m


6 1
therm 10 x 10 K

Accuracy grade*

5 m; 3 m

Measuring length ML*


in mm

Back-up spar* optional


50
100
150
200
250
300 350
750
800
900
1000 1120 1220

Interface

1 VPP

Signal period

4 m

Reference marks*

LF 485
LF 485 C

Diagnostics interface
Cutoff frequency

400

450

500

550

600

650

700

1 reference mark at midpoint of measuring length


2 reference marks, each 25 mm (at ML 1 000 mm) or 35 mm (at ML 1 120 mm) from the
beginning and end of measuring length.
Distance-coded
Analog

3dB

250 kHz

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length

150 m (with HEIDENHAIN cable)

Power supply without load

5 V DC 0.25 V/< 120 mA

Traversing speed

60 m/min

Required moving force

4N

Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration

Housing with mounting spar: 150 m/s2 (EN 60 068-2-6)


Scanning unit: 200 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to instructions in the brochure


IP 64 with sealing air via DA 400

Weight

0.4 kg + 0.6 kg/m measuring length

* Please select when ordering

27

LF 185
Incremental linear encoders with full-size scale housing
Very high repeatability
Thermal behavior similar to steel or cast iron
Reclining mounting possible

, ,
= Mounting options
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions
b = Cable connection usable at either end
d = Compressed air inlet usable at either end
s = Beginning of measuring length (ML)
r = Reference mark position on LF 185
c = Reference-mark position on LF 185C
w = Mating surfaces
= No alternative required mating dimension, as opposed to LS/LC 100
= Direction of scanning unit motion for output signals in accordance with interface description

28

Specifications

LF 185

Measuring standard
Coefficient of linear expansion

SUPRADUR phase grating on steel, grating period 8 m


6 1
therm 10 x 10 K

Accuracy grade*

3 m; 2 m

Measuring length ML*


in mm

140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040

Interface

1 VPP

Signal period

4 m

Reference marks*

LF 185
LF 185 C

Diagnostics interface
Cutoff frequency

One reference mark at midpoint; other reference mark positions upon request
Distance-coded
Analog

3dB

250 kHz

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length

150 m (with HEIDENHAIN cable)

Power supply without load

5 V DC 0.25 V/< 120 mA

Traversing speed

60 m/min

Required moving force

4N

Vibration 55 to 2 000 Hz
affecting the
Shock 11 ms
Acceleration

Housing: 150 m/s2 (EN 60 068-2-6)


Scanning unit: 200 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to instructions in the brochure


IP 64 with sealing air via DA 400

Weight

0.8 kg + 4.6 kg/m measuring length

* Please select when ordering

29

LS 400 series
Incremental linear encoders with slimline scale housing
For limited installation space

For mounting options see


Mounting Instructions
(www.heidenhain.de)

= End block 09A; for mounting with and


without mounting spar
= End block 10A; installation with
mountingspar
= Mounting spar MSL 41
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions

30

r = R
 eference mark position on LF 4x7
Two reference marks for measuring lengths

c
d
s

70 ... 1020

1140 ... 2040

z = 35 mm
zi = ML 70 mm

z = 45 mm
zi = ML 90 mm

= Reference-mark position on LS 4x7C


= Compressed air inlet
= Beginning of measuring length (ML)
= Direction of scanning unit motion for
output signals in accordance with
interface description

LS 4x7 without mounting spar

LS 4x7 with mounting spar

Specifications

LS 487

Measuring standard
Coefficient of linear expansion

Glass scale with DIADUR grating, grating period 20 m


6 1
6 1
therm 8 x 10 K (mounting type /); with mounting spar: therm 9 x 10 K (mounting type )

Accuracy grade*

5 m; 3 m

Measuring length ML*


in mm

Mounting spar* up to ML 1240 optional, necessary as of ML 1340


70
120
170
220
270
320
370
420
470
520
570
620
670
770
820
920
1 020 1 140 1 240 1 340 1 440 1 540 1 640 1 740 1 840 2 040

Reference marks*

Selectable with magnets every 50 mm


1 reference mark at midpoint of measuring length
2 reference marks, each 35 mm (for ML 1 020) or 45 mm (for ML 1 140) from the beginning and
end of measuring length
Distance-coded

LS 4x7

LS 4x7 C

LS 477

720

Interface

1 VPP

TTL

Integrated interpolation*
Signal period

20 m

5-fold
4 m

Diagnostics interface

Analog

160 kHz

Scanning frequency*
Edge separation a

100 kHz
0.5 s

Measuring step

Depends on interpolation

1 m1)

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length2)

150 m

Power supply without load

5 V DC 0.25 V/< 120 mA 5 V DC 0.25 V/< 140 mA

Traversing speed

120 m/min

Required moving force

5N

Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration

2
Without mounting spar: 100 m/s (EN 60 068-2-6)
With mounting spar and cable outlet at right: 200 m/s2, left: 100 m/s2 (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
100 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when installed according to mounting instructions and information; IP 64 with compressed air
from DA 400

Weight

0.4 kg + 0.5 kg/m measuring length

Cutoff frequency

3dB

* Please select when ordering

50 kHz
1 s

10-fold
2 m

20-fold
1 m

100 kHz 50 kHz


0.25 s 0.5 s

25 kHz
1 s

0.5 m1)

50 kHz
25 kHz
0.25 s 0.5 s
0.25 m1)

100 m

120
m/min

1)
2)

60
m/min

120
m/min

60
m/min

30
m/min

60
m/min

30
m/min

After 4-fold evaluation in the subsequent electronics


With HEIDENHAIN cable

31

LS 100 series
Incremental linear encoders with full-size scale housing
High vibration resistance
Reclining mounting possible

, ,
= Mounting options
F = Machine guideway
P = Gauging points for alignment
k = Required mating dimensions
a = Alternative mating dimensions
b = Cable connection usable at either end
d = Compressed air inlet usable at either end
t = Mechanical fixed point (to be preferred)
g = Mechanical fixed point, with spacing interval of 100 mm
r = Reference-mark position on LS 1x7
c = Reference-mark position on LS 1x7C
s = Beginning of measuring length (ML)
w = Mating surfaces
= Direction of scanning unit motion for output signals in accordance with interface description

32

Specifications

LS 187

Measuring standard
Coefficient of linear expansion

Glass scale with DIADUR grating, grating period 20 m


6 1
therm 8 x 10 K

Accuracy grade*

5 m; 3 m

Measuring length ML*


in mm

140
240
340
440
540
640
740
840
940 1 040 1 140 1 240 1 340 1 440
1 540 1 640 1 740 1 840 2 040 2 240 2 440 2 640 2 840 3 040

Reference marks*

Selectable with magnets every 50 mm, standard setting: 1 reference mark in the center
Distance-coded

LS 1x7
LS 1x7 C

LS 177

Interface

1 VPP

TTL

Integrated interpolation*
Signal period

20 m

5-fold
4 m

Diagnostics interface

Analog

160 kHz

Scanning frequency*
Edge separation a

100 kHz
0.5 s

Measuring step

Depends on interpolation

1 m1)

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length2)

150 m

Power supply without load

5 V DC 0.25 V/< 120 mA 5 V DC 0.25 V/< 140 mA

Traversing speed

120 m/min

Required moving force

4N

Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration

2
200 m/s (EN 60 068-2-6)
400 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when mounted according to the instructions and mounting information


IP 64 if compressed air is connected via DA 400

Weight

0.4 kg + 2.3 kg/m measuring length

Cutoff frequency

3dB

50 kHz
1 s

10-fold
2 m

20-fold
1 m

100 kHz 50 kHz


0.25 s 0.5 s

25 kHz
1 s

0.5 m1)

50 kHz
25 kHz
0.25 s 0.5 s
0.25 m1)

100 m

120
m/min

60
m/min

120
m/min

60
m/min

30
m/min

60
m/min

30
m/min

* Please select when ordering


1)
After 4-fold evaluation in the subsequent electronics
2)
With HEIDENHAIN cable

33

LB 382 up to 3040 mm measuring length (single-section housing)


Incremental linear encoders with full-size scale housing
Reclining mounting possible
Also available in mirrored version

, ,
= Mounting options
F = Machine guideway
k = Required mating dimensions
d = Compressed air inlet
r = Reference-mark position on LB 3x2
c = Reference-mark position on LB 3x2C
s = Beginning of measuring length (ML)
= Direction of scanning unit motion for
output signals in accordance with
interface description

34

Specifications

LB 382 up to ML 3 040 mm

Measuring standard
Coefficient of linear expansion

Rustproof steel scale tape with AURODUR graduation, grating period 40 m


6 1
therm 10 x 10 K

Accuracy grade

5 m

Measuring length ML*


in mm

Single-section housing
440
640
840
1 040 1 240 1 440 1 640 1 840 2 040 2 240 2 440 2 640 2 840 3 040

Reference marks* LB 382


LB 382 C

Selectable by selector plate every 50 mm, standard setting: 1 reference mark in the center
Distance-coded

Interface

1 VPP

Signal period

40 m

Diagnostics interface

Analog

Cutoff frequency

3dB

250 kHz

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length1)

150 m

Power supply without load

5 V DC 25 V/< 150 mA

Traversing speed

120 m/min

Required moving force

15 N

Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration

2
300 m/s (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when mounted according to the instructions and mounting information


IP 64 if compressed air is connected via DA 400

Weight

1.3 kg + 3.6 kg/m measuring length

* Please indicate when ordering


1)
With HEIDENHAIN cable

35

LB 382 up to 30 040 mm measuring length (multi-section housing)


Incremental linear encoders with full-size scale housing
Measuring lengths up to 30 m (to 72 m upon request)
Reclining mounting possible
Also available in mirrored version

, ,
= Mounting options
F = Machine guideway
= Required mating dimensions
= Compressed air inlet
r = Reference-mark position on LB 3x2
c = Reference-mark position on LB 3x2 C
= Beginning of measuring length (ML)
g = Housing section lengths
= Direction of scanning unit motion for
output signals in accordance with
interface description

36

A-A

Specifications

LB 382 from ML 3 240 mm

Measuring standard
Coefficient of linear expansion

Rustproof steel scale tape with AURODUR graduation, grating period 40 m


Same as machine main casting

Accuracy grade

5 m

Measuring length ML*

Kit with single-section AURODUR steel tape and housing sections for measuring lengths from
3 240 mm to 30 040 mm in 200 mm steps (up to 72 040 mm upon request)
Housing section lengths: 1 000 mm, 1 200 mm, 1 400 mm, 1 600 mm, 1 800 mm, 2 000 mm

Reference marks* LB 382


LB 382 C

Selectable by selector plate every 50 mm


Distance-coded

Interface

1 VPP

Signal period

40 m

Diagnostics interface

Analog

Cutoff frequency

3dB

250 kHz

Electrical connection

Separate adapter cable (1 m/3 m/6 m/9 m) connectable to mounting block

Cable length1)

150 m

Power supply without load

5 V DC 0.25 V/< 150 mA

Traversing speed

120 m/min

Required moving force

15 N

Vibration 55 to 2 000 Hz
Shock 11 ms
Acceleration

2
300 m/s (EN 60 068-2-6)
300 m/s2 (EN 60 068-2-27)
60 m/s2 in measuring direction

Operating temperature

0 C to 50 C

Protection EN 60 529

IP 53 when mounted according to the instructions and mounting information


IP 64 if compressed air is connected via DA 400

Weight

1.3 kg + 3.6 kg/m measuring length

* Please indicate when ordering


1)
With HEIDENHAIN cable

37

Interfaces
Incremental signals 1 VPP

HEIDENHAIN encoders with 1 VPP


interface provide voltage signals that can
be highly interpolated.

Signal period
360 elec.

The sinusoidal incremental signals A and


B are phase-shifted by 90 elec. and have
amplitudes of typically 1 VPP. The illustrated
sequence of output signalswith B
lagging Aapplies for the direction of
motion shown in the dimension drawing.
The reference mark signal R has an
unambiguous assignment to the
incremental signals. The output signal
might be somewhat lower next to the
reference mark.
Comprehensive descriptions of all
available interfaces as well as general
electrical information is included in the
Interfaces for HEIDENHAIN Encoders
catalog.

Alternative
signal shape

(rated value)

A, B, R measured with oscilloscope in differential mode

Pin layout
12-pin coupling, M23

12-pin connector, M23

15-pin D-sub connector


For HEIDENHAIN controls and IK 220

15-pin D-sub connector


For encoders or IK 215

Voltage supply

Incremental signals

12

10

11

11

10

12

5/8/13/15

14

12

10

11

14

5/6/8/15

13

UP

Sensor1)
UP

0V

A+

B+

R+

Vacant

Brown/
Green

Blue

White/
Green

Brown

Green

Gray

Pink

Red

Black

1)

Sensor
0V
White

Cable shield connected to housing; UP = Power supply voltage


Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
1)
LIDA 2xx: Vacant

38

Other signals

Vacant Vacant
Violet

Yellow

Incremental signals TTL

HEIDENHAIN encoders with TTL


interface incorporate electronics that
digitize sinusoidal scanning signals with or
without interpolation.

Fault

Signal period 360 elec.

The incremental signals are transmitted


as the square-wave pulse trains Ua1 and
Ua2, phase-shifted by 90elec. The
reference mark signal consists of one or
more reference pulses Ua0, which are
gated with the incremental signals. In
addition, the integrated electronics produce
their inverted signals , and for
noise-proof transmission. The illustrated
sequence of output signalswith Ua2
lagging Ua1applies to the direction of
motion shown in the dimension drawing.

Measuring step after


4-fold evaluation

Inverse signals , , are not shown

Comprehensive descriptions of all


available interfaces as well as general
electrical information is included in the
Interfaces for HEIDENHAIN Encoders
catalog.

The fault detection signal indicates


fault conditions such as an interruption in
the supply lines, failure of the light source,
etc.
The distance between two successive
edges of the incremental signals Ua1 and
Ua2 through 1-fold, 2-fold or 4-fold
evaluation is one measuring step.

Pin layout
12-pin coupling, M23

12-pin connector, M23

15-pin D-sub connector


For HEIDENHAIN controls and IK 220

15-pin D-sub connector


For encoder or PWM 20

Incremental signals

Other signals
3)

12

10

11

11

10

12

14

8/13/15

12

10

11

14

13

5/6/8

153)

UP

Sensor1)
UP

0V

Ua1

Ua2

Ua0

Vacant

Vacant

Brown/
Green

Blue

White/
Green

Brown

Green

Gray

Pink

Red

Black

Violet

Yellow

1)

Sensor
0V
White

2)

Cable shield connected to housing; UP = Power supply voltage


Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
1)
2)
LIDA 2xx: Vacant /
ERO 14xx: Vacant
3)
Exposed linear encoders: Switchover TTL/11 APP for PWT, otherwise vacant

39

Electrical connection

Voltage supply

Interfaces
Position values

The EnDat interface is a digital, bidirectional


interface for encoders. It is capable both of
transmitting position values as well as
transmitting or updating information stored
in the encoder, or saving new information.
Thanks to the serial transmission method,
only four signal lines are required. The
DATA data is transmitted in synchronism
with the CLOCK signal from the subsequent
electronics. The type of transmission
(position values, parameters, diagnostics,
etc.) is selected through mode commands
that the subsequent electronics send to
the encoder. Some functions are available
only with EnDat 2.2 mode commands.

Ordering designation

Command set

Incremental signals

EnDat01

EnDat 2.1 or
EnDat 2.2

With

EnDat02

EnDat 2.2

With

EnDat22

EnDat 2.2

Without

EnDat21

Without

Versions of the EnDat interface


Absolute encoder

Subsequent electronics
Incremental
signals *)

1 VPP A*)
EnDat interface

Absolute
position value

Comprehensive descriptions of all


available interfaces as well as general
electrical information is included in the
Interfaces for HEIDENHAIN Encoders
catalog.
Operating
parameters

Operating
status

1 VPP B*)

Parameters of the encoder


Parameters manufacturer for
ofthe OEM
EnDat 2.1
EnDat 2.2

*) Depends on
encoder

Pin layout
8-pin coupling, M12

Voltage supply

Absolute position values

UP

Sensor UP

0V

Sensor 0 V

DATA

DATA

CLOCK

CLOCK

Brown/Green

Blue

White/Green

White

Gray

Pink

Violet

Yellow

17-pin coupling, M23

15-pin D-sub connector


For HEIDENHAIN controls and IK 220

1)

Voltage supply
7

10

11

15

16

12

13

14

17

11

13

14

15

UP

Sensor
UP

0V

A+

B+

DATA

DATA

Brown/
Green

Blue

White/
Green

Green/
Black

Yellow/
Black

Blue/
Black

Red/
Black

Gray

Pink

Sensor Internal
0V
shield
White

Cable shield connected to housing; UP = Power supply voltage


Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
1)
Only with ordering designations EnDat01 and EnDat02

40

Absolute position values

Incremental signals

CLOCK CLOCK
Violet

Yellow

Fanuc and Mitsubishi pin layouts

Fanuc serial interface i Interface


Ordering designation Fanuc05
high speed, one-pair transmission
includes Interface (normal and high
speed, two-pair transmission)

Fanuc pin layout


HEIDENHAIN encoders with the code
letter F after the model designation are
suited for connection to Fanuc controls
with
Fanuc serial interface Interface
Ordering designation Fanuc02
normal and high speed, two-pair
transmission

8-pin coupling, M12

20-pin Fanuc connector

Voltage supply

Absolute position values

18/20

12

14

16

UP

Sensor
UP

0V

Sensor
0V

Shield

Request

Request

Brown/
Green

Blue

White/
Green

White

Violet

Yellow

Serial Data Serial Data


Gray

Pink

Cable shield connected to housing; UP = power supply voltage


Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
Mitsubishi pin layout
HEIDENHAIN encoders with the code
letter M after the model designation are
suited for connection to Mitsubishi controls
with
Mitsubishi high speed interface
Ordering designation Mitsu01
two-pair transmission
10-pin Mitsubishi
connector

Ordering designation Mit02-4


Generation 1, two-pair transmission
Ordering designation Mit02-2
Generation 1, one-pair transmission
Ordering designation Mit03-4
Generation 2, two-pair transmission

8-pin coupling, M12

20-pin Mitsubishi
connector

Voltage supply

Absolute position values

10-pin

20-pin

20

19

11

16

17

UP

Sensor
UP

0V

Sensor
0V

Serial Data

Serial Data

Request
Frame

Request
Frame

Brown/Green

Blue

White/Green

White

Gray

Pink

Violet

Yellow

Cable shield connected to housing; UP = power supply voltage


Sensor: The sensor line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!

41

Pin layoutSiemens

Pin layoutSiemens
HEIDENHAIN encoders with the code
letter S after the model designation are
suited for connection to Siemens controls
with DRIVE-CLiQ interface
Ordering designation DQ01

DRIVE-CLiQ is a registered trademark of SIEMENS Aktiengesellschaft

8-pin coupling, M12

RJ45 connector

Voltage supply

Absolute position values


Transmit data

UP

0V

TXP

TXN

RXP

RXN

Cable shield connected to housing; UP = power supply voltage

42

Receive data

Cables and connecting elements


General information

Connector (insulated): A connecting


element with a coupling ring. Available
with male or female contacts.

Coupling insulated:
Connecting element with external thread.
Available with male or female contacts.

Symbols

Symbols

On the adapter cable

M12
M12

M23

M23

Flange socket: Permanently mounted


on the encoder or a housing, with
external thread (like a coupling), available
with male or female contacts.

Mounted coupling with


central fastening

Cutout for mounting M23

Mounted coupling with


flange

M23

Symbols

M23

The pins on connectors are numbered in


the direction opposite to those on
couplings or flange sockets, regardless of
whether the connecting elements have
male or
female contacts.
When engaged, the connections are
protected to IP67 (Dsub connector: IP 50;
RJ-45: IP 20; EN 60529). When not
engaged, there is no protection.

D-sub connector: For HEIDENHAIN


controls, counters and IK absolute value
cards.
Symbols

1)

Accessories for flange sockets


and M23 mounted couplings
Bell seal
ID 266526-01
Threaded metal dust cap
ID 219926-01

With integrated interpolation electronics

43

Adapter cables

For incremental linear encoders

Cable

LB 382

LF 185/485
LS 187/177
LS 487/477

Adapter cable with M23 coupling


(male), 12-pin

6 mm

310128-xx

360645-xx

Adapter cable without connector

6 mm

310131-xx

354319-xx

Adapter cable with


M23connector (male), 12-pin

6 mm
4.5 mm

310127-xx

344228-xx
1)
352611-xx

Adapter cable in metal armor


with M23 connector (male), 12-pin

10 mm

310126-xx

344451-xx

Adapter cable with


D-subconnector, 15-pin

6 mm

298429-xx

360974-xx

For absolute linear encoders


EnDat with incremental signals

Cable

LC 281

Adapter cable with M23 coupling


(male), 17-pin

6 mm

533631-xx

Adapter cable in metal armor


with M23 coupling (male), 17-pin

10 mm

558362-xx

Adapter cable with


D-subconnector, 15-pin

6 mm

558714-xx

Cable

LC 115
LC 415
LC 211

4.5 mm

533661-xx

10 mm

550678-xx

PUR [6(2 x 0.19 mm2)]; AV = 0.19 mm2

PUR [6(2 x 0.19 mm2)]; AV = 0.19 mm2

Available cable lengths: 1 m/3 m/6 m/9 m

For absolute linear encoders


EnDat without incremental signals
PUR [4(2 x 0.14 mm2)]; AV = 0.14 mm2
Adapter cable with M12 coupling
(male), 8-pin
M12

Adapter cable in metal armor


with M12 coupling (male), 8-pin
M12

= Cross section of power supply lines


PUR [4(2 x 0.05 mm2) + (4 x 0.14 mm2)]; AV = 0.14 mm2

AV
1)

44

For absolute linear encoders Siemens

Cable

LC 195S
LC 495S

Adapter cable with M12 coupling


(male), 8-pin

6.8 mm

805452-xx

Adapter cable in metal armor


with M12 coupling (male), 8-pin

11.1 mm

816675-xx

Adapter cable with


Siemensconnector, RJ45

6.8 mm

805375-xx

For absolute linear encoders Fanuc

Cable

LC 195F
LC 495F
LC 291F

Adapter cable with M23 coupling


(male), 17-pin

6 mm
4.5 mm

547300-xx

Adapter cable in metal armor


with M23 coupling (male), 17-pin

10 mm

555541-xx

PUR [2(2 x 0.17 mm2) + (2 x 0.24 mm2)]; AV = 0.24 mm2

PUR [4(2 x 0.14 mm2)]; AV = 0.14 mm2

Adapter cable with M12 coupling


(male), 8-pin

M12

4.5 mm

533661-xx

Adapter cable in metal armor


with M12 coupling (male), 8-pin

M12

10 mm

550678-xx

Adapter cable with


Fanucconnector, 20-pin

4.5 mm

545547-xx

Adapter cable in metal armor


with Fanuc connector, 20-pin

10 mm

551027-xx

For absolute linear encoders Mitsubishi

Cable

LC 195M
LC 495M
LC 291M

Adapter cable with M23 coupling


(male), 17-pin

6 mm
4.5 mm

547300-xx

Adapter cable in metal armor


with M23 coupling (male), 17-pin

10 mm

555541-xx

PUR [4(2 x 0.14 mm2)]; AV = 0.14 mm2

Adapter cable with M12 coupling


(male), 8-pin

M12

4.5 mm

533661-xx

Adapter cable in metal armor


with M12 coupling (male), 8-pin

M12

10 mm

550678-xx

Adapter cable with Mitsubishi


connector, 10-pin

4.5 mm

640915-xx

With Mitsubishi connector, 20-pin

4.5 mm

599685-xx

Adapter cable in metal armor


with Mitsubishi connector, 10-pin

10 mm

640916-xx

With Mitsubishi connector, 20-pin

10 mm

599688-xx

Available cable lengths: 1 m/3 m/6 m/9 m


AV = Cross section of power supply lines

45

Connecting cable  1 VPP


TTL
EnDat

12-pin 17-pin 8-pin


M23 M23 M12
1 VPP
TTL

PUR connecting cables

EnDat with
incremental
signals
SSI

EnDat
without
incremental
signals

8-pin:
[(4 0.14 mm2) + (4 0.34 mm2)]; AV = 0.34 mm2
6 mm
12-pin: [4(2 0.14 mm2) + (4 0.5 mm2)]; AV = 0.5 mm2
8 mm
17-pin: [(4 0.14 mm2) + 4(2 0.14 mm2) + (4 0.5 mm2)]; AV = 0.5 mm2 8 mm

Complete with connector (female) and


coupling (male)

298401-xx

323897-xx

368330-xx

Complete with connectors (female and


male)

298399-xx

Complete with connector (female) and


D-sub connector (female) for IK220

310199-xx

332115-xx

533627-xx

Complete with connector (female) and


D-sub connector (male) for IK 115/IK 215

310196-xx

324544-xx

524599-xx

With one connector (female)

309777-xx

309778-xx

634265-xx

Cable without connectors, 8 mm

244957-01

266306-01

291697-05

291697-26

for cable

8 mm

Mating element on connecting cable to


connector on encoder cable

Connector
(female)

Connector on connecting cable for


connection to subsequent electronics

Coupling (male) for cable





4.5 mm 291697-06
8 mm
291697-08
6 mm
291697-07

291697-27

Coupling on connecting cable

Coupling (male) for cable



4.5 mm 291698-14
6 mm
291698-03
8 mm
291698-04

291698-25
291698-26
291698-27

Flange socket for mounting on


subsequentelectronics

Flange socket (female)

315892-08

315892-10

Mounted couplings

With flange (female)



6 mm
8 mm

291698-17
291698-07

291698-35

With flange (male)



6 mm
8 mm

291698-08
291698-31

291698-41
291698-29

With central fastening


(male)

6 mm
to 10 mm

741045-01

741045-02

364914-01

Adapter 1 VPP/11 APP


For converting the 1 VPP signals to 11 APP;
12-pin M23 connector (female) and 9-pin
M23 connector (male)
AP: Cross section of power supply lines

46

Connecting cables F
 anuc
Mitsubishi
Cable

Fanuc

Mitsubishi

8 mm

534855-xx

6 mm

367958-xx

8 mm

573661-xx

8 mm

354608-01

Cable

Fanuc

Mitsubishi

6 mm

646807-xx

6 mm

646806-xx

6 mm

647314-xx

PUR connecting cable for M23 connecting elements


Complete
With 17-pin M23 connector (female)
and Fanuc connector
[(2 x 2 x 0.14 mm2) + (4 x 1 mm2)];
AV = 1 mm2
Complete
With 17-pin M23 connector (female) and
20-pin Mitsubishi connector
[(2 x 2 x 0.14 mm2) + (4 x 0.5 mm2)];
AV = 0.5 mm2
Complete
With 17-pin M23 connector (female) and
10-pin Mitsubishi connector
[(2 x 2 x 0.14 mm2) + (4 x 1 mm2)];
AV = 1 mm2

Fanuc

Mitsubishi
20-pin

Mitsubishi
10-pin

Cable only
[(2 x 2 x 0.14 mm2) + (4 x 1 mm2)];
AV = 1 mm2

PUR connecting cable for M12 connecting elements


[(1 x 4 x 0.14 mm2) + (4 x 0.34 mm2)]; AV = 0.34 mm2
Complete
With 8-pin M12 connector (female)
and Fanuc connector
Complete
With 8-pin M12 connector (female) and
20-pin Mitsubishi connector
Complete
With 8-pin M12 connector (female) and
10-pin Mitsubishi connector

Fanuc

Mitsubishi
20-pin

Mitsubishi
10-pin

AP: Cross section of power supply lines

47

Diagnostic and testing equipment

HEIDENHAIN encoders are provided with


all information necessary for commissioning,
monitoring and diagnostics. The type of
available information depends on whether
the encoder is incremental or absolute and
which interface is used.
Incremental encoders mainly have 1 VPP, TTL
or HTL interfaces. TTL and HTL encoders
monitor their signal amplitudes internally
and generate a simple fault detection
signal. With 1 VPP signals, the analysis of
output signals is possible only in external
test devices or through computation in the
subsequent electronics (analog diagnostics
interface).
Absolute encoders operate with serial
datatransfer. Depending on the interface,
additional 1 VPP incremental signals can
beoutput. The signals are monitored
comprehensively within the encoder. The
monitoring result (especially with valuation
numbers) can be transferred along with the
position value through the serial interface
to the subsequent electronics (digital
diagnostics interface). The following
information is available:
Error message: Position value not reliable
Warning: An internal functional limit of
the encoder has been reached
Valuation numbers:
Detailed information on the encoders
functional reserve
Identical scaling for all HEIDENHAIN
encoders
Cyclic output is possible
This enables the subsequent electronics to
evaluate the current status of the encoder
at little cost even in closed-loop mode.
HEIDENHAIN offers the appropriate PWM
inspection devices and PWT test devices
for encoder analysis. There are two types
of diagnostics, depending on how they are
integrated:
Encoder diagnostics: The encoder is
connected directly to the test or inspection
device. This makes a comprehensive
analysis of encoder functions possible.
Diagnostics in the control loop: The PWM
phase meter is looped into the closed
control loop (e.g. through a suitable
testing adapter). This makes a real-time
diagnosis of the machine or system
possible during operation. The functions
depend on the interface.

48

Diagnostics in the control loop on HEIDENHAIN controls with display of


the valuation number or the analog encoder signals

Diagnostics using PWM 20 and ATS software

Commissioning using PWM 20 and ATS software

PWM 20
Together with the ATS adjusting and
testing software, the PWM 20 phase angle
measuring unit serves for diagnosis and
adjustment of HEIDENHAIN encoders.

PWM 20
Encoder input

EnDat 2.1 or EnDat 2.2 (absolute value with/without


incremental signals)
DRIVE-CLiQ
Fanuc serial interface
Mitsubishi high speed interface
Yaskawa serial interface
SSI
1 VPP/TTL/11 APP

Interface

USB 2.0

Voltage supply

100 V to 240 V AC or 24 V DC

Dimensions

258 mm x 154 mm x 55 mm
ATS

Languages

Choice between English and German

Functions

Position display
Connection dialog
Diagnostics
Mounting wizard for EBI/ECI/EQI, LIP 200, LIC 4000
andothers
Additional functions (if supported by the encoder)
Memory contents

System requirements and PC (dual-core processor, > 2 GHz)


recommendations
RAM > 2 GB
Windows operating systems XP, Vista, 7 (32-bit/64-bit), 8
200 MB free space on hard disk
DRIVE-CLiQ is a registered trademark of Siemens Aktiengesellschaft

The PWM9 is a universal measuring device


for checking and adjusting HEIDENHAIN
incremental encoders. Expansion modules
are available for checking the various types
of encoder signals. The values can be read
on an LCD monitor. Soft
keys provide ease of
operation.

PWM 9
Inputs

Expansion modules (interface boards) for 11 APP; 1 VPP;


TTL; HTL; EnDat*/SSI*/commutation signals
*No display of position values or parameters

Functions

Measures signal amplitudes, current consumption,


operating voltage, scanning frequency
Graphically displays incremental signals (amplitudes,
phase angle and on-off ratio) and the reference-mark
signal (width and position)
Displays symbols for the reference mark,
fault-detection signal, counting direction
Universal counter, interpolation selectable from
singleto 1024-fold
Adjustment support for exposed linear encoders

Outputs

Inputs are connected through to the subsequent


electronics
BNC sockets for connection to an oscilloscope

Power supply

10 V to 30 V DC, max. 15 W

Dimensions

150 mm 205 mm 96 mm

49

Interface electronics

Interface electronics from HEIDENHAIN


adapt the encoder signals to the interface
of the subsequent electronics. They are
used when the subsequent electronics
cannot directly process the output signals
from HEIDENHAIN encoders, or if
additional interpolation of the signals is
necessary.

Input signals of the interface electronics


Interface electronics from HEIDENHAIN
can be connected to encoders with
sinusoidal signals of 1 VPP (voltage signals)
or 11 APP (current signals). Encoders with
the serial interfaces EnDat or SSI can also
be connected to various interface electronics.
Output signals of the interface electronics
Interface electronics with the following
interfaces to the subsequent electronics
are available:
TTL square-wave pulse trains
EnDat 2.2
DRIVE-CLiQ
Fanuc serial interface
Mitsubishi high speed interface
Yaskawa serial interface
PCI bus
Ethernet
Profibus
Interpolation of the sinusoidal input
signals
In addition to being converted, the sinusoidal
encoder signals are also interpolated in the
interface electronics. This permits finer
measuring steps and, as a result, higher
control quality and better positioning
behavior.

Box design

Bench-top design

Plug design

Formation of a position value


Some interface electronics have an
integrated counting function. Starting from
the last reference point set, an absolute
position value is formed when the reference
mark is traversed, and is transferred to the
subsequent electronics.
Measured value memory
Interface electronics with integrated
measured value memory can buffer
measured values:
IK 220: Total of 8 192 measured values
EIB 74x: Per input typically 250 000
measured values

Version for integration

Top-hat rail design

50

Outputs

Design degree of
protection

Interpolation1) or
subdivision

Model

Box design IP65

5/10-fold

IBV 101

20/25/50/100-fold

IBV 102

Without interpolation

IBV 600

25/50/100/200/400-fold

IBV 660B

Plug design IP40

5/10/20/25/50/100-fold

APE 371

Version for integration


IP00

5/10-fold

IDP 181

20/25/50/100-fold

IDP 182

Box design IP65

5/10-fold

EXE 101

20/25/50/100-fold

EXE 102

Without/5-fold

EXE 602E

25/50/100/200/400-fold

EXE 660B

Version for integration


IP00

5-fold

IDP 101

Box design IP65

2-fold

IBV 6072

5/10-fold

IBV 6172

5/10-fold and 20/25/50/


100-fold

IBV 6272

Box design IP65

16384-fold subdivision

EIB 192

Plug design IP40

16384-fold subdivision

EIB 392

Box design IP65

16384-fold subdivision

EIB 1512

Inputs

Interface

Qty.

Interface

Qty.

TTL

1 VPP

11 APP

TTL/
1 VPP
Adjustable

EnDat 2.2

1 VPP

1 VPP

DRIVE-CLiQ

EnDat 2.2

Box design IP65

EIB 2391S

Fanuc serial
interface

1 VPP

Box design IP65

16384-fold subdivision

EIB 192F

Plug design IP40

16384-fold subdivision

EIB 392F

Box design IP65

16384-fold subdivision

EIB 1592F

Box design IP65

16384-fold subdivision

EIB 192M

Plug design IP40

16384-fold subdivision

EIB 392M

Box design IP65

16384-fold subdivision

EIB 1592M

Mitsubishi high 1
speed interface

1 VPP

Yaskawa serial
interface

EnDat 2.22)

Plug design IP40

EIB 3391Y

PCI bus

1 VPP; 11 APP
EnDat 2.1; SSI
Adjustable

Version for integration


IP00

4096-fold subdivision

IK 220

Ethernet

1 VPP
4
EnDat 2.1; EnDat 2.2
11 APP upon request
Adjustable by software

Bench-top design IP40

4096-fold subdivision

EIB 741
EIB 742

EnDat 2.1; EnDat 2.2

Top-hat rail design

PROFIBUS
Gateway

PROFIBUS-DP 1
1)

Switchable

2)

Only LIC 4100, measuring step 5 nm, LIC 2000 in preparation

51

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