EASA-TCDS-E.012 Rolls - Royce Plc. RB211 Trent 900 Series Engines-06-11122013 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

European Aviation Safety Agency

EASA
TYPE-CERTIFICATE
DATA SHEET

Number :
Issue :
Date :
Type :

E.012
06
11 December 2013
Rolls-Royce plc
RB211 Trent 900 series engines

8
6

10
6

Models
RB211 Trent 970-84
RB211 Trent 970B-84
RB211 Trent 972-84
RB211 Trent 972B-84
RB211 Trent 977-84
RB211 Trent 977B-84
RB211 Trent 980-84

List of effective Pages:

Page
Issue

1
6

2
6

3
6

4
6

5
6

6
6

7
6

9
6

TCDS E.012
Issue 06, 11 December 2013

RB211 Trent 900 Series Engines


Models: 970-84, 970B-84, 972-84,
972B-84, 977-84, 977B-84, 980-84

Intentionally left blank

page 2

TCDS E.012

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

page 3

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

I. General
1.

Type/Models:
RB211 Trent 970-84, 970B-84, 972-84, 972B-84, 977-84, 977B-84, 980-84. These models are approved
for use on multi-engined civil aircraft classified in the Transport Category (Passenger) at the ratings and
within the operating limitations specified below, subject to compliance with the powerplant installation
requirements appropriate to approved installations.

2.

Type Certificate Holder:


Rolls-Royce plc
PO Box 31
Derby DE24 8BJ
United Kingdom

3.

Manufacturer:
Rolls-Royce plc

4.

5.

Certification Application Date:


3 April 2002
RB211 Trent
970-84

3 April 2002
RB211 Trent
970B-84

11 April 2005
RB211 Trent
972-84

11 April 2005
RB211 Trent
972B-84

3 April 2002
RB211 Trent
977-84

3 April 2002
RB211 Trent
980-84

18 March 2003
RB211 Trent
977B-84

Certification Reference Date:


3 April 2002

6.

EASA Certification Date:


29 October 2004 for RB211 Trent 970-84, 970B-84, 977-84, 977B-84, 980-84
11 August 2005 for RB211 Trent 972-84, 972B-84

II. Certification Basis


1.

Airworthiness Standards:

JAR-E, amendment 11, dated 1 November 2001.


E800(c) of CS-E, issue 1 for Large Flocking Bird Ingestion.
E580(b) of CS-E, issue 1 for Failure of External Air Ducts.
Emissions and Fuel Venting:
- ICAO Annex 16, Volume II, Parts II & III (2nd Edition, 1993), Amendment 4 (November 1999).
- EASA CS-34 Amendment 1, dated 29.01.2013
- ICAO Annex 16, Volume II (Third Edition, including Amendment 7),
for NOx: NOx Standard in accordance with Part III, Chapter 2, 2.3.2, d) (CAEP/6)

TCDS E.012

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

2.

Special Conditions:

3.

JAR-E50

Programmable Logic Devices

Deviations:

4.

page 4

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

JAR-E890(a)

Engine Calibration in Reverse Thrust

Equivalent Safety Findings:

JAR-E740
JAR-E740(f)
JAR-E800(c)
JAR-E800(c)(iii)

150 Hour Endurance Test


Non declaration or display of Maximum Continuous Speed Limitation
Medium Bird Ingestion Fan rig test
Medium Bird Ingestion Flock encounter

III. Technical Characteristics


1.

Type Design Definition:


The build standards are defined in the following Drawing Introduction Sheet (DIS) or later approved
issues:
DIS 2244 Issue 4 for Trent 970-84
DIS 2245 Issue 4 for Trent 970B-84
DIS 2247 Issue 4 for Trent 977-84
DIS 2275 Issue 4 for Trent 972B-84

2.

DIS 2248 Issue 4 for Trent 977B-84


DIS 2249 Issue 4 for Trent 980-84
DIS 2274 Issue 4 for Trent 972-84

Description:
The Trent 900 engine is a three shaft high bypass ratio, axial flow, turbofan with Low Pressure,
Intermediate Pressure and High Pressure Compressors driven by separate turbines through coaxial
shafts. The LP Compressor fan diameter is 2.95m with a swept fan blade and OGVs to increase
efficiency and reduce noise. The combustion system consists of a single annular combustor.
The LP and IP assemblies rotate independently in an anti-clockwise direction, the HP assembly rotates
clockwise, when viewed from the rear of the engine. The Compressor and Turbine have the following
featuresCompressor
LP Single stage
IP 8 stage
HP 6 stage

Turbine
LP 5 stage
IP single stage
HP single stage

The engine control system utilizes an EEC (Electronic Engine Controller) which has an airframe interface
for digital bus communications (AFDX).
3.

Equipment:
For details of equipment included in the type design definition: refer to Installation Manual
For details of equipment supplied by the Airframe TC holder: refer to Installation Manual
At engine certification, the engine has been approved for use with Aircelle Thrust Reverser Unit (TRU) at
the inboard engine positions (part numbers ASE 0010-XX-0 for the left hand installation and
ASE 0050-XX-0 for the right hand installation) and for a Fixed Fan Duct (FFD) in the outboard engine
positions (part numbers ASE 5010-XX-0 for the left hand installation and ASE 5050-XX-0 for the right
hand installation).
The TRU and FFD do not form part of the engine type design and must be certified as part of the aircraft
type design.

TCDS E.012

4.

page 5

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

Dimensions:
Overall Length (mm)
5477.5
Maximum Diameter (mm)
3944
Length - tip of spinner minus rubber tip to Tail Bearing Housing Plug Mount Flange
Diameter - around centre line, inc. VFG Cooler, not including drains mast.

5.

Dry Weight:
Dry engine weight (kg)
Not including fluids and Nacelle EBU

6.

6246

Ratings:
The ISA sea-level static thrust ratings are:-

Thrust,
kN

Rating

970-84

970B-84

977-84

977B-84

980-84

Take-off
(net) (5 minutes)

334.29

348.31

359.33

372.92

374.09

Equivalent Bare
Engine Take-off

338.75

352.91

364.07

377.83

379.0

Maximum
Continuous (net)

319.60

319.60

319.60

319.60

319.60

323.91

323.91

323.91

323.91

323.91

Rating

972-84

972B-84

Take-off
(net) (5 minutes)

341.41

356.81

Equivalent Bare
Engine Take-off

345.95

361.51

Maximum
Continuous (net)

319.60

319.60

323.91

323.91

Equivalent Bare
Engine Maximum
Continuous

Thrust,
kN

Equivalent Bare
Engine Maximum
Continuous
Refer to Notes 4 & 5.
7.

Control System:
The engine is equipped with a Full Authority Digital Engine Control (FADEC) system.
For the FADEC:
Electronic Engine Control System
Software Standard

part number 1002600-3 or later approved standard.


part number RRY28-0902-380A or later approved standard.

Refer to the Installation Manual and Operating Instructions for further information.
The engine is also equipped with an Engine Monitoring Unit (EMU):
EMU
271-123-035-036 or later approved standard.
Software Standard
271-123-800-411 or later approved standard.
Refer to the Installation Manual and Operating Instructions for further information.
Refer to Notes 2, 3 & 8.

TCDS E.012

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

8.

page 6

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

Fluids:
8.1 Fuel
Refer to the Operating Instructions for information on approved fuel and additive specifications for the
Trent 900.
8.2 Oil
Refer to the Operating Instructions for information on approved oil specifications for the Trent 900.

9.

Aircraft Accessory Drives:


The loads, weights and power extraction of the accessory gearbox aircraft power off takes ( two
hydraulic pumps and one variable frequency generator) are described in the Installation Manual.

10. Maximum Permissible Air Bleed Extraction:


Environmental Control System Bleed and Wing Anti-Icing Flow (Customer Bleed) is bled from IP8 off
take at take-off, cruise and climb, and from HP6 at descent and idle ground conditions. At holding
conditions (from 1524 m to 9144 m) (5000ft to 30000ft), switch-over from IP8 to HP6 off take takes place.
The maximum allowable Customer Bleed and nacelle thermal anti-icing flow is given in the tables below.
Bleed flows vary linearly between the points listed.
Customer Bleed Off takes for normal operation
TET (T41) K
Low Idle to 1251
1251 to 1545
1545 to 1672
1672 to 1787
1760 to Max Take-Off

CUSTOMER BLEED
(HP6) %W26
12.5 to 12
12 to 5.5
n/a
n/a
n/a

CUSTOMER BLEED
(IP8) %W24
n/a
n/a
5.11 to 4.1
4.1 to 1.95
1.95

At normal operating conditions (4 bleeds and 2 aircraft air-conditioning packs), air is bled from IP off take
whenever IP port pressure is greater than 206.8 kPa. For IP off take pressures lower than this value, air
is bled from HP.
Customer Bleed Off takes for abnormal operation
CUSTOMER BLEED
CUSTOMER BLEED
(HP6) %W26
(IP8) %W24
Low Idle to 1272
14.9 to 14.35
n/a
1272 to 1406
14.35 to 13.25
n/a
1406 to 1662
13.25 to 6.6
n/a
1662 to 1803
n/a
6.35 to 2.6
1803 to Max Take-Off
n/a
2.6
Note: W24 is IP compressor inlet flow and W26 is HP compressor inlet flow.
TET (T41) K

At abnormal operating conditions (2 bleeds and 1 aircraft air-conditioning pack), air is bled from the IP off
take as long as the IP port pressure is greater than 231 kPa (237.9 kPa in icing conditions); otherwise,
air is bled from the HP off take.

TCDS E.012

page 7

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

The nacelle thermal anti-icing flow demand (HP3) is modulated via a regulating valve to provide a
constant flow function at the engine/nacelle.
Nacelle Thermal Anti-Icing Bleed Off takes for normal and abnormal operations
TET (T41) K
Low Idle to 1160
1160 to 1565
1565 to 1820
1820 to max take-off

NACELLE THERMAL ANTI-ICE BLEED


(HP3) %W26
1.19
1.19 linearly decreasing to 1.07
1.07 linearly decreasing to 0.50
0.50

Bleed is taken off the fan outlet to cool the air in the cabin bleed system pre-cooler. The maximum
allowable pre-cooler flows are given in the table below. Bleed flows vary linearly between the points
listed.
Pre-cooler flow for normal and abnormal operation

Idle to 1373

PRE-COOLER FLOW
%W120
0.62

1373 to 1600

0.62 to 0.27

1600 to 1870

0.27

TET (T41) K

Note: W120 is fan inlet flow

IV. Operating Limitations


1.

Temperature Limits:
1.1 Climatic Operating Envelope
The engine may be used in ambient temperatures up to ISA +40C. Refer to the Installation Manual for
details of the Operating Envelope, including the air inlet distortion at the engine inlet.
At take-off ratings, the Trent 970-84, 972-84, 977-84 and 980-84 are flat rated to ISA +15C at all
altitudes. The Trent 970B-84, 972B-84 and 977B-84 are flat rated to ISA +10C at all altitudes.
1.2 Turbine Gas Temperature (TGT) Trimmed (C)
Below 50% HP speed, maximum during starts on the ground:
Maximum during relights in flight:
Maximum for take-off (5 min. limit):
Maximum Continuous (unrestricted duration):
Maximum over-temperature (refer to Note 14):

700
850
900
850
920

Refer to Notes 5, 6 and 16.


1.3 Fuel temperature (C)
Minimum fuel temperature in flight:
Maximum fuel temperature:
(i) On ground to top of climb:
(ii) At the top of descent:

54

or the fuel freeze point (whichever is the higher).

55
50

Refer to Note 7.
Refer to the Installation Manual for additional information.

TCDS E.012

page 8

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

1.4 Oil temperature (C)


Combined oil scavenge temperature Minimum for engine starting with Special Starting procedure:
Minimum for engine starting with no Special Starting procedure:

40
30

Note: In temperatures less than 30C but not less than 40C, the Special Starting procedure as
defined in the Operating Instructions must be followed.
Minimum for acceleration to take off power:
Maximum for unrestricted use:
2.

40
196

Pressure Limits:
2.1 Fuel pressure (kPa)
Minimum absolute inlet pressure (measured at the pylon interface):
Maximum pressure at inlet (measured at the pylon interface):
(i)
Continuous:
(ii)
Transiently:
(iii)
Static:

34

276
690
345

2.2 Oil pressure (kPa)


Minimum oil pressure:
(i)
Ground idle to 70% HP rpm
(ii)
Above 95% HP rpm

172
344

2.2.1 Maximum allowable Oil Consumption (l/hr):


3.

0.46

Maximum / Minimum Permissible Rotor Speeds:

Reference speeds, 100% rpm

Maximum for Take-off


(5 minute limit) Refer to Note 5
Maximum Over-speed
(20-second limit) Refer to Note 14
Maximum Continuous
Refer to Note 11

HP

IP

LP

12200

8300

2900

97.8%

98.7%

97.2%

99.5%

97.7%

97.8%

97.2%

Stabilized operation in the speed range 64% to 72% NL is not permitted during all aircraft operations with
forward airspeed less than 32.5 knots. The speed range restriction is in place until 45 knots with the
minimum approved software and 60 knots with the software RRY28-0920-380A (modification 73-F328)
or later approved standard installed. Passing through the speed range 64% to 72%NL while increasing
or decreasing thrust is permitted.
The maximum NL speed during all aircraft operations with forward airspeed less than 32.5 knots must
not exceed 78%. This speed restriction is in place until 45 knots in the minimum approved software and
35 knots with the software RRY28-0920-380A (modification 73-F328) or later approved standard
installed.
4.

Installation Assumptions:
Refer to Installation Manual for details.

TCDS E.012

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

5.

page 9

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

Dispatch Limitations:

The engine has been approved for Time Limited Dispatch. The maximum justifiable
rectification period for each dispatchable state is specified in the Installation Manual; no
extension to such rectification period is allowed.

V. Operating and Service Instructions


Document
Installation Manual
Operating Instructions
Engine Manual
Maintenance Manual
Time Limits Manual
Service Bulletins

Trent 900 all models


DKC237292
OI-Trent-A380
E-Trent-A380
M-Trent-A380
T-Trent-9RR
RB211as required

Refer to Notes 9 & 10

VI. Notes
1.

Not used.

2.

The software of the Engine Electronic Control is designated Level A as defined by EUROCAE
ED-12B/RTCA DO178B.

3.

The software of the Engine Monitoring Unit is in part designated Level C and part level E as defined by
EUROCAE ED-12B/RTCA DO178B.

4.

The Equivalent Bare Engine Take-off and Maximum Continuous thrust quoted above is derived from the
approved Net Take-off and Net Maximum Continuous thrust by excluding the losses attributable to the inlet,
cold convergent nozzle, hot nozzle, by-pass duct flow leakage and the after body. No bleed or power off
takes are assumed.

5.

The take-off rating and the associated operating limitations may be used for up to 10 minutes in the event of
an engine failure, but their use is otherwise limited to no more than 5 minutes.

6.

st
Turbine Gas Temperature is measured by thermocouples positioned at the 1 stage Nozzle Guide Vane of
the LP Turbine.

7.

The fuel temperature is taken as that in the Wing Tank. The minimum and maximum fuel temperature and
pressure are not measured on the engine and therefore, not provided to the flight deck. However, the wing
tank temperature is available on the flight deck and it is assumed that there is negligible difference in
temperature between the tank and the engine inlet.

8.

HIRF, EMI / Lightning (Refer to Installation Manual for details.)

9.

Engine repair and overhaul can only be carried out by Rolls-Royce until the relevant section of the Engine
Manual has been approved and published.

10. The engine components subjected to a limited service life are specified in the Airworthiness Limitations
Section of the Time Limits Manual.
11. The Maximum Continuous Speed limitations defined in this Data Sheet are not displayed as limitations on the
A380 flight deck. In accordance with the Equivalent Safety Finding against JAR-E740(f), non display of these
limitations is acceptable.
12. The acceleration from 15% to 95% rated take off power is 5,6 seconds.
13. Not used.

TCDS E.012

page 10

RB211 Trent 900 Series Engines

Issue 06, 11 December 2013

Models: 970-84, 970B-84, 972-84,


972B-84, 977-84, 977B-84, 980-84

14. The Trent 900 is approved for a maximum exhaust gas over-temperature of 920 degrees C (trimmed), and
for a maximum IP over-speed of 99.5%, for inadvertent use for periods of up to 20 seconds without requiring
maintenance action.
The cause of the over-temperature or over-speed must be investigated and corrected.
15. The engine models RB211 Trent 970-84, 970B-84, 972-84, 972B-84, 977-84, 977B-84, 980-84 were
recertified to show compliance with the NOx Standards defined in ICAO - Annex 16, Volume II, Part III,
Chapter 2 paragraph 2.3.2 d (CAEP/6 NOx production rule)
16. TGT trimming. The EEC software contains a trimming function. This takes the measured TGT value,
reduces it by a pre-determined amount, and sends this trimmed TGT value to the cockpit display.

TGT Trim

Maximum Takeoff
(5 min. limit,
see Note 5)
Trimmed
UnC (1)
trimmed
C (2)

Maximum
Continuous
(unrestricted
duration)
Trimmed
UnC (1)
trimmed
C (2)

Maximum Overtemperature
(refer to Note 14)
Trimmed
C (1)

Untrimmed
C (2)

Introduced
by

Profile 5

900

956

850

939

920

957

Profile 7
Profile 8 (3)
Profile 9 (3)

900
900
900

964
955
967

850
850
850

939
930
942

920
920
920

977
966
979

Minimum
Service
Standard
SB 72-G204
SB 73-G884
SB 73-G999

Profile 10
(3)

900

983

850

963

920

991

SB 73-H556

(1): Trimmed TGT is displayed in the cockpit.


(2): Untrimmed TGT is the temperature measured on the engine (see Note 6).
(3): Applicable to Trent 970-84 and Trent 972-84 only.
--------------

Essential /
Complementary
Hardware

Not required
none
SB 72-G308
SB 72-G308
SB 72-G178, 72G308, 72-G370,
72-G506, 72G569

You might also like