Freewheel Clutch

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Freewheels are precision clutches that allow torque transmission in one direction of rotation but disengage in the opposite direction of rotation. They are used for overrunning, indexing, and backstopping applications.

The three basic functions of freewheels are overrunning, indexing, and backstopping. Overrunning allows the output to rotate faster than or continue rotating if the input stops. Indexing converts reciprocating motion to intermittent rotation. Backstopping prevents reverse rotation of drive shafts.

The main types of freewheel elements discussed are sprag clutches, roller ramp clutches, ratchet freewheels, and contact-free clutches like the RAZ and RIZ clutches.

Freewheel Clutches

Catalogue Selection INDEX

Enquiry
CD Contents

Index
Freewheels - their Functions and Applications
2
Freewheel Types
4-5
Backstop Elements - B200 & B500
10
Backstops:
- CR
21
- CR/BV
20
- CR/BW
20
- RSBF
21
Combined Sprag and Bearing Units:
- CKK & CSK
8
- GFK
17
Contact Free Clutches:
- RAZ & RIZ
21
- RSBI & RBI
21
Couplings - AGF
16
Keyseated Outer Race Clutch - AGFN
13-14
Index Clutches - HT
7
Miniature Freewheels - KI
17
Ratchet Freewheels - IRF
19
Roller Ramp Clutches:
- AA
12
- AEF
12
- ANF
12
- ANR
12
- CNAS
11
- CNFS
11
Roller Ramp Clutch with Bearing - ASK
17
Roller Ramp Clutch - AGF Self Contained
13-15
Single Rev Clutches:
- BAT
18
- CTK
18
Sprag Clutches:
- M Series
5-6
- PB
7
Sprag Elements - BW
9-10

CROSS+MORSE

Power Transmission Solutions

Freewheels - Their Functions


and Applications

CROSS+MORSE

Freewheels are precision clutches which positively lock to transmit torque in one
direction of rotation, but are totally released in the opposite direction, as in the sketches
alongside of a roller-ramp system. Original types of freewheels (also referred to as OneWay clutches) were based on the ratchet and pawl principle, of which the Cross IRF
clutches are a direct
development, and these often provide the simplest and lowest cost solutions for many
applications. Modern demands of high speeds, quiet operation, and high accuracy of
control have led to the development of an extensive range of sprag, roller ramp, and
contact-free
element clutches, to provide the designer with a wide selection of options for unidirectional drive. Freewheels are used for three basic functions of transmission;
overrunning, indexing and backstopping.

+44 121 360 0155

Indexing

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Overrunning

Power Transmission Solutions

Backstopping

Fax

In this mode of operation the output

In this mode reciprocating motion


applied to the driving race of the
clutch is transformed into unidirectional intermittent motion of the
driven race. This function is typically
used for indexing of conveyors,
packaging materials and sheet steel in
presses. The intermittent movement
can also be used as a means of
obtaining slow rotational speeds for
products such as inking rollers.

The object of backstop clutches is to


prevent reverse rotation of the drive
shafts, which otherwise would cause
damage to the machinery.
Backstopping is achieved simply by
anchoring one race of the clutch so
that the other race is free to rotate in
one direction, but is immediately
locked in reverse. These are typically
used on conveyors, elevators, cranes
and pumps.

Agricultural Machinery
Business Machines
Conveyors
Cranes and Hoists
Dry Cleaning Machines

Fans
Food Processing Machines
Machine Tools
Packaging Machinery
Printing Machines

Pumps and Compressors


Textile Machinery
Two Speed Drives
Washing Machines
Wire Winding Machinery

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Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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Typical Industries in which Freewheels are used.

+44 121 325 1079

can rotate faster than the input or


continue to rotate if the input is
stopped. Should the input drive be
reversed there will be no drive to the
output. This is typically used in
starter drives for engines or turbines
to provide automatic decoupling of
starter motor drive when operational
speed is reached; on bi-motor drives;
and also to overcome the problems of
backdrive when high inertia, high
speed drives are shut down.

Freewheel Types
CROSS+MORSE

Freewheels are directional couplings where the driving member positively rotates the driven member in one
Power Transmission Solutions
direction, but automatically disengages itself if the direction of rotation is reversed or if the driven
member
rotates faster than the driver. Thus two modes of operation exist; transmission of torque, or overrunning (idling).

DRIVE
3

1
5

Torque is transmitted from one race to the other by the pawls (3)
engaging in the ratchet teeth formed on the inside of the outer
race. If the races are rotated in the opposite direction the pawls are
able to run free down the length of the ratchet teeth. The pawls are
maintained in contact with the ratchet teeth at all times by robust
leaf springs (4) so ensuring positive drive is always available. Inner
and outer races are maintained concentric to one another by the
light duty ball bearing race (5).
IRFs provide a compact, high torque, low cost solution for many
applications where low shaft speeds are involved (150 rpm max).
They are ideal for overrunning applications involving long periods
in drive mode, as no wear takes place due to torsionals etc., whilst
transmitting torque. They are unsuitable for backstop applications.
For detailed information on IRF Freewheels refer to page 19.

FIGURE 1
(Overrunning)

INNER RACE
OVERRUNNING

OUTER RACE LOCKED

FIGURE 2
(Driving)

INNER
RACE LOCKED
The sprags are formed with the dimensions across one set of
diametrically opposite corners "A", less than the radial gap between
the inner and outer races, and the dimension across the other
corners "B", greater than the radial gap. The spring load pushes the
sprag towards engaging the longer side "B". In Fig. 1 when the
outer race is rotated clockwise (or inner anti-clockwise) frictional
drag between the races and the sprag work against the spring
turning the sprag to its short length "A" and thereby allowing the
races to run free. However, when the outer race is driven anticlockwise (or inner clockwise), frictional drag between races and
the sprag rotates the sprag to a locking position (Fig. 2), where the
sprag length exceeds the radial gap, and torque is transmitted
between the races. For correct operation it is essential that the two
races are concentric and this is normally ensured by their own
bearing assemblies. Sprag clutches provide compact high torque
units suitable for overrunning, indexing and backstop applications.
Generally designs favour the inner race overrunning as the sprags
are retained with the outer race. Overrun speeds are limited by the
frictional wear between sprag and inner races. Sprag clutches are
not as tolerant of overloading as other freewheel designs, as
permanent indentation of the races can occur or in extreme cases
the sprags can be rolled over.
A number of different sprag designs are offered to suit designers
specific needs:The Duo Cam "M" Series Clutches (p5-6) and PB Series (p7) provide
the designer with a freewheel assembly complete with own
bearings, and means of easy connection to other driven equipment.
The "B" Series (p10) and BW assemblies (p9-10) are individual sprag
assemblies for mounting on customers own races. The "B" Series
Clutches are designed specifically for fitting inside gearboxes for
backstop applications. The double cage design of the BW sprag
enables it to be more tolerant of torsional loads.
Clutch type CKK (p8) combines a standard ball race with a sprag
clutch giving relatively high torque capacity in an extremely small
space and eliminating necessity of additional bearings.
Clutch types CR/BW (p20) are designed specifically as a backstop
for direct mounting on conveyor or elevator head shafts, and are
complete with bearings and seals.

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Catalogue Selection INDEX

Freewheel Clutches :

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DRIVE

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The Industrial Ratchet Freewheel (I.R.F.) is the most basic yet most
robust freewheel type. The most common usage of the IRFs is in
combination with a roller chain sprocket. The clutch consists of five
component parts; the inner race or centre (1), the outer race (2),
driving pawls (3), actuating springs (4) and support bearing balls
(5).

+44 121 325 1079

Industrial Ratchet Freewheels

OUTER RACE OVERRUNNING

Fax

There are four basic types of freewheel available; Industrial Ratchet


Freewheels, Sprag Clutches, Roller Ramp Clutches, and Contact
Free Element Sprag Clutches. Various models within these basic
types, such as combination with bearings, addition of flange covers
and flexible couplings provide an extensive range of possibilities for
the designer.

Sprag Clutches consist of plain diameter concentric inner and outer


races with individual spring loaded sprags between. A light spring
ensures that the sprags always maintain contact with the races.
Torque is transmitted by the wedging action of the sprags between
the races.

+44 121 360 0155

Overrunning: Where the freewheel disengages automatically


when the driven member rotates faster than the driving member,
used in: Dual Drives Prevents disconnected engine/motor from being driven.
 Conveyor Belts Goods may be moved faster on the belt than the corresponding
drive speed.
 Crawler Drives The slow running engine/motor is automatically disengaged from
the fast running engine.
 Disengaging of large centrifugal mass from the drive.
The centrifugal mass can run on freely when the drive is stopped.
Backstops: Where the freewheel allows rotation in one direction
only. It overruns continuously during normal operation, but
prevents reverse rotation if the system is disconnected, used in: Inclined Conveyors and Elevators
 Pumps and Compressors
 Gear Drives
Indexing: Where the freewheel converts reciprocating motion into
intermittent unidirectional drive, used for feeding of components
in:
Metal Stamping
Machine Tools

Packing Machines
Inspection Equipment

Printing Machines
Assembly Equipment

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Sprag Clutches

As already described freewheels are used for three types of


operation:-

Freewheel Types
CROSS+MORSE

Roller Ramp Clutches

Contact Free Element Sprag Clutches

Power Transmission Solutions

Outer Race
Locking Roller

Spring Loaded Plunger

Roller ramp clutches consist of an outer race with cylindrical inside


diameter, an inner race with wedge shaped friction faces (the
"freewheel star") with locking rollers interspaced between the two.
The locking rollers are individually spring loaded to provide
constant contact between the rollers and the races.
OUTER RACE DRIVING

OUTER RACE OVERRUNNING

These clutches are intended for applications involving long periods


of high speed freewheeling, as no wear occurs in this mode.
Internally-disengaging clutches consist basically of cylindrical inner
and outer races, with a complement of specially designed sprag
elements contained in a cage which is connected to the outer race.
OUTER RACE OVERRUNNING
Spring Loaded Plunger

Cage

+44 121 360 0155

Inner Race

Te l

These clutches are basically similar to conventional sprag clutches,


however, in the overrunning mode the sprag elements are thrown
out of contact with the stationary race by centrifugal force.
There are two basic types of clutch; internally disengaging clutches,
where the sprag elements lift-off from the inner race (types CR and
RS/BF); and externally disengaging clutches where the sprag
elements break contact from the outer race and inner race (types
RAZ, RIZ, RBI and RSBI).

Lift-off

Sprag

INNER RACE
OVERRUNNING

Contact Free

The sprags have a special shape so that when the outer race overruns
centrifugal force acts on the sprags causing them to lift-off from the
stationary inner race, resulting in a gap of 0.2 to 0.6mm depending on
clutch size. As outer race speed decreases the sprag elements return to
contact with the inner race. If the clutch attempts to go into reverse an
immediate lock-up between inner and outer race occurs.
Type CB and RS/BF are designed so that the outer race connects to
the drive shaft, and are solely used for backstop applications with
high speed shaft, such as turbines and pumps.
Externally-disengaging clutches consist basically of a cylindrical
outer race and an inner race fitted with coaxially arranged bolts,
which support unique power transmitting sprag elements in a cage
which is connected to either inner or outer race.
OUTER RACE
STATIONARY

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Lift-off
Bolt
Torsion Spring

The unique shape of the sprags is such that when the connected
race overruns centrifugal force acts on the sprags causing them to
rotate until halted by contact on the inner race. A gap results
between the inner and outer race and sprags of between 0.2 and
0.6mm depending on the freewheel size. As the overrunning race
speed decreases the sprag elements return to frictional contact
with the races.
If the clutch attempts to go into reverse and immediate lock-up
between inner and outer races occurs.
Clutch type RBI and RSBI (p21) are designed as backstop clutches
specifically for direct fitment on shaft extensions of electric motors
and gearboxes. Types RAZ and RIZ (p21) can be used as backstops or
overrunning clutches, and come complete with a range of flanges
to enable easy assembly of driving gears, pulleys or sprockets.
Both RAZ and RIZ clutches are available with a rubber element
flexible coupling for high speed overrunning applications requiring
shaft to shaft connection.

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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INNER RACE
OVERRUNNING

For assistance in selection and/or application of all types of freewheel clutches contact
Clutch Engineering Sales on 0121 360 0155

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+44 121 325 1079

In Fig. 3 when the outer race is driven clockwise (or the inner
counter-clockwise) the roller is forced up the inclined ramp by
friction, locking the race and roller components to transmit load.
The rollers mover along the inclined plane to a point where the
distance between the races is slightly smaller than the roller
diameter and consequently wedging occurs.
In Fig. 4 when the outer race is driven counter-clockwise (or inner
clockwise), the roller is forced down the inclined ramp permitting
freewheeling of the clutch. Although the races mover the roller into
a free position, the spring-loaded plunger keeps the roller in very
light contact with the races to ensure instantaneous engagement
when the race rotation is reversed.
During the freewheeling mode the rollers are rotated by frictional
drag of the outer race, thus circulating the oil film over plunger and
inner race.
The change from overrunning to torque transmission is virtually
instantaneous, as the rollers are always in contact regardless of the
relative position of the inner and outer races; play or backlash is
only a function of the oil film thickness between the rollers and the
inner and outer races combined with the natural deformation of
material under load.
The rotation of the rollers in freewheeling modes minimises wear
in roller ramp clutches, and they are thus well suited to
applications with long periods of overrunning. When used for
overrunning the outer race should always be the freewheeling
race, as if the inner race freewheels the rollers are subject to
centrifugal loading which increases clutch wear.
Roller ramp clutches provide extremely accurate indexing as
angular deflection between races under load conditions is minimal.
If employed as an indexing clutch, the outer race should always
perform the oscillating movement and the inner race the output
function. If arranged in reverse order, the inertia of the rollers and
springs would lead to inaccurate indexing, especially at high index
rates. The installation of stronger compression springs, available
upon request, will provide higher indexing precision.
A number of roller ramp clutch designs are offered to suit different
applications, with basic units (p11-12); complete package units with
their own integral bearings and a range of end flanges for attaching
other driving equipment (p13-15); units complete with flexible
couplings for shaft to shaft connection (p16); and units having
outers with integral torque arms (p15) for indexing and
backstopping applications.
The roller ramp principle is also used for single revolution clutches
(p18) by caging the rollers and controlling their function through
the cage.

Fax

INNER RACE
DRIVING

INNER RACE
STATIONARY

M Series Sprag Clutches


Fully sealed, bearing supported, high torque
Sprag Clutch Assemblies with Metric and Imperial Bores.

CROSS+MORSE

M series sprag clutches use precision cams made of high chrome alloy steel, hardened
and honed for accurate shape. A unique finishing process ensures smooth cam surface
providing uniform contact with both races for even load distribution and prolonged
clutch life. High capacity bearings are used to accommodate radial and axial loads.
The clutches are designed to mount directly on through shafts; the torque being
transmitted by a matching key provided with each stock bore; the outer race has a
precision ground diameter with tapped holes on each face to enable the fitting of
gears, sprockets, pulleys, etc.

Power Transmission Solutions

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+44 121 360 0155

Four types of clutch are offered:

Fax

MG Series - Standard clutch for general overrunning, backstop and index applications,
standard oil lubricated with option of grease.
1
/4 UNF Lubrication
MI Series - Has special sprag assembly designed for high speed indexing.
Holes
Always oil filled for optimum performance.
MO Series - Fitted with labyrinth seals for minimal drag on
higher speed overrun and backstop applications.
Always grease lubricated.
MR Series - Utilises a special sprag cage arrangement to allow
high speed overrunning of the outer race.
Oil lubricated clutch suitable as a higher torque
alternative to Roller Ramp clutches.
Vertical Shafts - Clutches suitable for vertical shafting can be
supplied - contact Cross & Morse sales office for
technical advice.
High Speed/Temperature Operation - Clutches can be provided
with a patented venting system for applications
subject to high temperature variation or
overrunning at high speed.
Std. Bore & Key Sizes (1)
Clutch Torque
Model Capacity
Number
Nm

Max Overrun
Speed RPM
Inner(4) Outer

MG 300
MI 300
MO 300
MR 300
MG 400
MI 400
MO 400
MR 400

373

542

2900

3600
800

800

800
2900

2700

3600
800

800

800
2700

Nominal
Overrun
Drag
Nm

Bore ins (3)

Key

Bore ins (3) Key

No. (2) Thread Usable Approx


Tapped Size Thread Weight
Holes U.N.F. Depth
kg
mm

3/16x3/16

15mm 5x5

76.20
76.15

66.7

60.3

63.5

28.6

1/4-28

13

1.8

.28

3/4, 7/8

3/16x3/16

18mm 6x6
20mm 6x6

88.90
88.85

73.0

66.7

69.9

31.7

5/16-24

16

2.7

750

750
2400

.52

1, 11/4

1/4x1/4

25mm 8x7
30mm 8x7

107.95
107.90

92.1

85.7

88.9

44.4

5/16-24

16

5.0

.85

11/2, 13/4
2

3/8x3/8
1/2x7/16

38mm
40mm
45mm
50mm

10x8
12x8
14x9
14x9

136.53
136.47

120.7

92.9

95.3

69.8

5/16-24

16

8.6

1/2x1/2
5/8x5/8
5/8x7/16

60mm
65mm
70mm
75mm
80mm

18x11
18x11
20x12
20x12
22x 9

180.98
180.92

158.8

123.8

127.0

101.6

3/8-24

19

19.5

5/8x5/8
3/4x3/4
3/4x5/8
3/4x9/16

70mm
75mm
80mm
85mm

20x12
20x12
22x14
22x14

222.25
222.20

177.8

149.2

152.4

108.0

152.4

1/2-20

25

38

85mm
90mm
100mm
110mm

22x14
25x14
28x16
28x16

254.00
253.95

227.0

149.2

152.4

139.7

190.5

1/2-20

25

48

100mm 28x16
120mm 32x18
130mm 32x18

304.80
304.72

247.6

158.7

161.9

165.1

222.2

10

5/8-18

32

72

5, 51/4, 57/16, 51/2 11/4x11/4 130mm 32x18


53/4, 515/16, 6 11/4x11/16 150mm 36x20
61/4, 67/16
11/4x1
160mm 40x22

381.00
380.92

298.5

171.4

177.8

196.8

266.7

12

5/8-18

32

115

1592

2400

3000
750

MG 600
MI 600
MO 600
MR 600

3050

1800

2400
700

700

700
2100

6780

1200

2000
400

400

400
1750

MG 750
MR 750
MI 750

9500

1800
525

600
2600

3.4

27/16,21/2, 23/4
215/16, 3
31/4
37/16

MG 800
MR 800
MI 800

17625

1300
475

475
2100

5.4

3, 31/4
37/16, 31/2, 33/4
315/16, 4
41/4
47/16

3/4x3/4
7/8x7/8
1x1
1x7/8
1x3/4

MG 900
MR 900
MI 900

24400

1200
400

400
1850

6.8

4, 41/4, 47/16
41/2, 43/4
415/16, 5
51/4, 57/16

1x1
1x1
1x7/8
1x3/4

MG 1000
MR 1000
MI 1000

33900

1200
325

325
1600

8.2

1.76

2, 21/4
21/2, 23/4
3, 31/4

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5/8, 3/4

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.23

MG 500
MI 500
MO 500
MR 500

MG 700
MI 700
MO 700
MR 700

Dimensions in mm

Metric

Imperial

(1) Std. bores clutches normally available 24 hour despatch. Other bore sizes can be supplied to order. Clutches shipped with key.
(2) Mounting holes equally spaced except 700& 750 which have 6 equi-spaced plus two 30 from equi-spaced holes 180 apart.
(3) Bores to H7 tolerance except Imperial bores on MG 750-1000 which are to M7 tolerance.
(4) This also maximum drive speed MR series clutches.
Note: All oil filled clutches must be lubricated prior to operation.

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Dimensions

M Series Clutch Couplings


and Stub Shaft Adaptors

CROSS+MORSE

Standard Flexible Couplings

Power Transmission Solutions

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The M Series Clutch Couplings are for shaft to shaft


connection on high speed overrunning applications, such as
motor to large fan shaft.
Couplings C3 to C7 use Morse silent chain flexible
couplings. Couplings C7.5 to C10 are Morse Gear Couplings.
All couplings are fully sealed for grease lubrication.
It is preferred to overrun on clutch shaft, as this permits
removal of driving machinery by disconnection at
flexible coupling, without driven equipment being stopped.
For clutch shaft overrunning select coupling with MG or
MO clutch. If shaft diameters dictate that coupling will
overrun select MR clutch.
Clutch Couplings accommodate up to 1/2 degree
angular, and 0.25mm parallel misalignment plus
end float as indicated in table.

+44 121 360 0155

Specify direction of rotation of couplings

as viewed from clutch end


Left hand is inner race driving
CCW
Right Hand is inner race driving
CW

Coupling
No.

C3-C7
Clutch
Model

Max Overrun Speed

Torque
Capacity

Coupling
rpm

Dimensions in mm

Coupling
Max
Bore
mm

Clutch*
Max
Bore
mm

Max
End
Float
mm

Approx
Weight
kg

C3

MG 300
MO 300
MR 300

373

2900
3600
800

800
800
2900

51

19

76.2

124

125

63.5

76

46.0

+2.4
0

3.6

C4

MG 400
MO 400
MR 400

542

2700
3600
800

800
800
2700

60

22

88.9

141

141

69.9

89

50.8

+4.8
0

5.4

C5

MG 500
MO 500
MR 500

1590

2400
3000
750

750
750
2400

64

32

107.9

169

160

88.9

108

50.8

+4.8
0

8.6

C6

MG 600
MO 600
MR 600

3050

1800
2400
700

700
700
2100

89

55

136.5

214

198

95.3

137

76.2

+6.3
0

15.4

C7

MG 700
MO 700
MR 700

6780

1200
2000
400

400
400
1750

102

80

181.0

248

237

127.0

181

82.6

+6.3
0

23.6

1800
525
1300
475
1200
400
1200
325

600
2600
475
2100
400
1850
325
1600

152

85

222.2

286

365

152.4

222

163.5

165

110

254.0

318

365

152.4

254

163.5

203

140

304.8

378

379

161.9

305

168.3

203

160

381.0

448

410

177.8

305

184.1

C7.5

C9
C10

9500
17625
24400
33900

+6.3
15.9
+6.3
15.9
+6.3
15.9
+6.3
15.9

68
77
113
136

Stub Shaft Adaptor


The Morse flanged sub- shaft adaptor is used when it
is impractical to mount a sprocket, gear, sheave or
other mechanical device directly to the mounting
holes of the Morse cam clutch Models 300-1000.
The stub shaft diameter is designed to take full
advantage of the clutch-torque capacity, but may be
turned to smaller diameter to special order, including
metric shaft sizes.
Adaptor
No.

Clutch
Model

A3
A4
A5
A6
A7
A7.5
A8
A9
A10

300
400
500
600
700
750
800
900
1000

A
76.2
88.9
107.9
136.5
181.0
222.2
254.0
304.8
381.0

B
82.6
95.3
114.3
142.9
187.3
211.1
260.3
292.1
355.6

Dimensions mm
C
D
122.9
61.1
129.4
61.1
157.2
69.9
171.5
77.8
214.3
88.9
266.7
115.9
282.6
131.8
311.1
150.8
352.4
177.8

E
38.1
38.1
44.5
50.8
63.5
76.2
95.2
114.3
139.7

F
33.4
33.4
39.0
45.2
56.6
68.6
87.5
106.1
128.2

Shaft Dia.
G ins

Keyway
ins

Weight
kg

.751/ .750
.751/ .750
1.251/1.250
1.751/1.750
2.752/2.750
3.252/3.250
4.252/4.250
5.252/5.250
6.252/6.250

1/4x1/8
1/4x1/8
5/16x5/32
3/8x3/16
5/8x5/16
3/4x3/8
1x1/2
11/4x5/8
11/4x5/8

0.62
0.72
1.42
2.60
5.60
10.60
18.00
27.90
46.00

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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*Refer to clutch tables for standard bore sizes. Coupling halves can be supplied to any recognised std bore up to max. indicated.

Email

C8

MG 750
MR 750
MG 800
MR 800
MG 900
MR 900
MG 1000
MR 1000

+44 121 325 1079

Clutch
rpm

C7.5-C10

Fax

Dimensions

Types PB & HT Sprag Clutches


CROSS+MORSE

PB Sprag Clutches feature precision formed


sprags for maximum torque capacities
combined with long life. The clutches have an
outer race designed to simply attach sprockets,
gears or pulleys with a plain bearing to
support high radial loads. They are
pre-lubricated with grease suitable for temp
range -10 to +50C. Oil lubricated clutches can
also be supplied to order (except PB3A).
These clutches are suitable for general purpose
overrunning and indexing applications.

Power Transmission Solutions

Te l

Dimensions
Model Nominal Max Overrun rpm
No. (1) Torque
Nm (2)
Inner
Outer

Bore Sizes ins (3)

Dimensions mm

Keyway

Snap
Ring
S Ref

Weight
kg

Bore

47.63

50.80

22.23
22.20

19.84

21.43

20.64

23.81

12.70

18.16
18.29

1/8x1/16

21.21
21.36

0.92
1.42

RS 87

.34

1800

900

.375
.500

1/8x1/16

PB-5A

149

1800

900

.500
.625

1/8x1/16
3/16x3/32

69.85

50.80

31.75
31.73

31.75

25.40

25.40

39.69

17.46

22.86
22.99

3/16x3/32

30.63
30.43

1.22
1.73

RS125

.80

PB-6A

406

1800

800

.750

3/16x3/32

82.25

73.03

34.93
34.90

39.69

34.93

33.34

41.28

25.40

30.86
30.99

3/16x3/32

33.71
33.50

1.22
1.73

RS137

1.60

PB-8A

610

1600

650

.875
1.000

3/16x3/32
1/4x1/8

90.48

82.55

44.45
44.43

42.86

41.28

36.51

44.45

26.99

33.40
33.53

1/4x1/8

43.08
42.82

1.42
1.93

RS175

1.70

PB-10A

915

1200

400

1.125
1.250

1/4x1/8

88.90

95.25

57.15
57.13

43.66

50.81

36.51

42.86

26.99

34.04
34.16

5/16x5/32

55.42
55.12

1.42
1.93

RS225

2.73

PB-12A

1830

1200

300

1.375
1.500

5/16x5/32
3/8x3/16

98.43 112.71

63.50
63.48

47.63

60.33

36.51

52.39

28.58

33.30
33.55

3/8x3/16

60.73
60.43

3.05
3.30

RS250

3.86

PB-14A

2169

950

300

1.625
1.750

3/8x3/16

111.13 139.70

73.03
73.00

53.98

76.20

44.45

50.80

34.93

41.28
41.40

7/16x7/32

70.79
70.49

1.42
1.93

RS285

6.69

PB-16A

2440

950

300

1.875
2.000

1/2x1/4

113.13 139.70

82.55
82.53

53.98

82.55

44.45

53.98

36.51

41.91
42.04

1/2x1/4

80.16
79.86

1.73
2.24

RS325

6.80

Roll Pin

(1) When ordering specify bore size and direction.


Viewed from direction A clutch suffix L - inner race drives CCW
R - inner race drives CW

+44 121 325 1079

54

Fax

PB-3A

(2) Maximum torque for short periods 1.5x Nominal torque.


(3) Metric Bore clutches are available to order. Sizes PB5-PB16.
Bold print indicates preferred imperial sizes.

Email

HT Sprag Clutches are designed for end of


shaft applications, being retained on the shaft
by a deep groove ball bearing with snap ring in
outer race locating in recess dia. D.
The outer race of the clutch is tapped for
attaching sprocket, gear or ratchet arm
Intended primarily for indexing applications,
the clutches can also be used for backstop and
overrun applications providing the inner race is
overrunning.

Std Bores (ins)

Dimensions mm

Tapped Holes

Snap Ring Brg*

Model
No. (1)

Nom
Torque
Nm

Drag
Torque
Nm

Max
Shaft
rpm

Bore

Keyway

No.

U.N.F.

Ref

Bore

App
Wt
kg

HT-10

57

0.3

1600

0.625

3/16x3/32

54.0

60.3

39.7

30.00/30.01

47.62

9.5

1/4-28

6200N

10

1.2

1.125
1.250
1.312
1.500
1.750
1.937
2.000

1/4x1/8
1/4x1/8
5/16x5/32

57.9

90.5

42.9

51.99/52.01

69.85

9.5

5/16-24

6304N
6205N

20
25

2.3

3/8x3/16
3/8x3/16
1/2x1/4
1/2x1/4

69.9

114.3

52.4

71.99/72.01

95.25

11.9

3/8-24

6306N
6207N

30
35

5.0

209

0.4

1200

HT-30

597

0.5

900

(1) When ordering specify bore size and direction.


Viewed from direction A clutch suffix L - inner race drives CCW
R - inner race drives CW
*Before installation a snap-ring ball bearing must be inserted in the
counterbored end complete with a gasket or seal to retain the lubricant.
Snap-ring ball bearing not supplied with clutch.

Always apply pressure on the inner race when installing. It is


important that the clutch fits snug on the shaft and has proper fitting
keys.
HT series clutches are lightly lubricated prior to despatch as an anticorrosive measure, and must be fully lubricated after the snap-ring
ball bearing has been incorporated. Use Type A automatic transmission
fluid. Fill until oil runs out between hub and end cap.

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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NEXT

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E - Number of
Equally Spaced
Tapped Holes
F - Thread Size
Usable Depth of
Thread

HT-20

+44 121 360 0155

For Spirolox
Snap Ring S

Types CKK & CSK


Sprag Clutches

CROSS+MORSE

Clutch types CKK and CSK combine individually sprung


sprags with a deep groove ball bearing to provide a compact,
low cost high torque freewheel. Used for backstop and
overrun applications, these clutches provide the ideal, low
cost, solution where space is restricted.

Power Transmission Solutions

Te l
+44 121 360 0155

Type CKK clutches are manufactured to the same specification as 62


Series ball bearings (except CKK 8) enabling direct interchange.
Type CKKN clutches have inner race keyseated to DIN 6885 sht. 3
(except CKKN 40) to enable torque transmission by key. Clutches
can also be provided to order with keyseat on outer race
(Type CKKNN).
Type CKK-RS and CKKN-RS are fitted with
metal shields and O rings to retain lubricant
and exclude dust, for applications where
relubrication is impractical or units running
at higher temperatures.

Fax

Type CSK-RS has extended width races to


enable fitting full rubber sealing discs,
making them ideal for dusty applications.
These units can also be supplied to order
with inner race keyseated (Type CSKN-RS).

Clutch
Size

Dimensions mm

Max. Speed
Overrun
rpm

CKK 8 **
CKK 12
CKK 15
CKK 17
CKK 20
CKK 25
CKK 30
CKK 35
CKK 40

2.0
7.4
13.5
24.5
40.0
68.0
110.0
140.0
260.0

0.5
0.7
0.9
1.1
1.3
2.0
4.4
5.8
7.0

15,000
10,000
8,400
7,350
6,000
5,200
4,200
3,600
3,000

8
12
15
17
20
25
30
35
40

22
32
35
40
47
52
62
72
80

9
10
11
12
14
15
16
17
22

CKKN 15
CKKN 17
CKKN 20
CKKN 25
CKKN 30
CKKN 35
CKKN 40

13.5
24.5
40.0
68.0
110.0
140.0
260.0

0.9
1.1
1.3
2.0
4.4
5.8
7.0

8,400
7,350
6,000
5,200
4,200
3,600
3,000

15
17
20
25
30
35
40

35
40
47
52
62
72
80

CKK 17RS
CKK 20RS
CKK 25RS
CKK 30RS
CKK 35RS

27.0
37.0
63.0
88.0
136.0

4.5
4.8
5.6
6.2
8.5

3,700
3,200
2,800
2,400
1,900

17
20
25
30
35

CKKN 17RS
CKKN 20RS
CKKN 25RS
CKKN 30RS
CKKN 35RS

27.0
37.0
63.0
88.0
136.0

4.5
4.8
5.6
6.2
8.5

3,700
3,200
2,800
2,400
1,900

CSK 12RS
CSK 15RS
CSK 17RS
CSK 20RS
CSK 25RS
CSK 30RS
CSK 35RS

7.4
13.5
24.5
40.0
68.0
110.0
140.0

3.0
4.0
5.6
6.0
6.0
7.5
8.2

10,000
8,400
7,350
6,000
5,200
4,200
3,600

Bearing Capacity

Equivalent
Brg.
Ref.

Dynamic kN

Static kN

Approx.
Weight
gm

6201
6202
6203
6204
6205
6206
6207
-

3.28
6.10
7.40
7.90
9.40
10.70
11.70
12.60
15.54

0.86
2.77
3.42
3.80
4.46
5.46
6.45
7.28
12.25

15
40
60
70
110
140
210
300
500

11
12
14
15
16
17
22

5
5
6
8
8
10
12

1.2
1.2
1.6
2.0
2.0
2.4
3.3

6202
6203
6204
6205
6206
6207
-

7.40
7.90
9.40
10.70
11.70
12.60
15.54

3.42
3.80
4.46
5.46
6.45
7.28
12.25

60
70
110
140
210
300
500

40
47
52
62
72

12
14
15
16
17

6203
6204
6205
6206
6207

6.55
7.32
7.98
8.45
9.30

3.17
3.87
4.57
5.29
6.70

70
110
140
210
300

17
20
25
30
35

40
47
52
62
72

12
14
15
16
17

5
6
8
8
10

1.2
1.6
2.0
2.0
3.3

6203
6204
6205
6206
6207

6.55
7.32
7.98
8.45
9.30

3.17
3.87
4.57
5.29
6.70

70
110
140
210
300

12
15
17
20
25
30
35

32
35
40
47
52
62
72

14
16
17
19
20
21
22

6.10
7.40
7.90
9.40
10.70
11.70
12.60

2.77
3.42
3.80
4.46
5.46
6.45
7.28

50
70
90
145
175
270
400

*Nominal Torque - Max. torque for short periods = 2.5 x nom. Torque
(Max. 250,000 cycles).
**CKKK 8 has metal seal, type Z, on bearing side only when viewing
seal the inner clutch overruns clockwise direction.
CKK17RS has seal on clutch side only. When viewing seal the inner
race overruns counterclockwise direction.

Permissible operating temperature is between -40C to 130C with max.


150C possible for short periods. Above 50C sealed units, or additional
sealing must be used to retain lubrication. Clutches are made with
bearing clearance C5 to permit reduced clearance when installed.
Torque is transmitted by press fit with recommended housing tolerance
N6, and shaft tolerance n6, except keyseated clutches where shaft
tolerance k6 recommended.

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Freewheel Clutches :

INDEX

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Drag
Torque
N cms

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Torque*
Capacity
Nm

+44 121 325 1079

Dimensions

Sprag Clutches
CROSS+MORSE

The double cage sprag elements are complete units capable of high torque
transmission within confined spaces. Their unit construction enables easy
assembly into cylindrical inner and outer races to provide a complete clutch
suitable for most overrunning, backstopping and indexing applications.
The sprags are individually energised by a brass ribbon spring, but their
relative movement to one another is controlled by the double cage design
to ensure load sharing and prevent de-phasing of individual sprags.
Standard sprags are manufactured from 52100 bearing steels. Two basic
designs of sprag are available, disengaging types (Diseng.) where the
sprag lifts-off from the inner race when the outer is rotated at high
speeds, and engaging types (Eng.) where the contact forces between
sprag and inner race increase as the outer race is rotated. The sprag
element is designed to rotate with the outer housing, this being
essential for correct operation of the unit. In applications with rapid
speed changes additional clamping of the element to the housing
is essential and this is achieved by clips/T bars fixed to the outer
cage. To reduce wear of sprags during overrunning drag strips
may be fixed to the inner cage to rotate this relative to the outer
and so reduce sprag contact during overrun.
The table below shows dimensions and construction of standard
sprag elements in heavy print are preferred sizes, normally
available from stock, which should always be used for new
designs unless large production volumes are envisaged.
Sprag elements are best applied where high torque
transmission is required, but space is limited, and where
direct installation into machine parts is required.
The clutches double cage design makes them particularly
suitable where torsional vibrations are present. Ability to
control the operating characteristics has made them suitable
for a wide range of applications including turbine starters,
marine drives, gearbox backstops, winches, printing
machines and machine tools.

Power Transmission Solutions

Te l
+44 121 360 0155
Fax
+44 121 325 1079

Dimensions
Clutch Part No.

Std Sprag

No.
Drag
Strips

Sprags

c
+.013
.013

e
min

b
max

d
min

No.

Type

22.225
27.767
30.342
31.750
38.092
41.275
44.450
49.721
49.721
54.765
54.765
54.765
54.765
57.760
57.760
59.537
63.340
72.217
72.217
72.217
79.698
79.698
83.340
83.597
85.776
87.290
103.231
117.391
123.340
123.881
123.881

38.887
44.425
47.000
48.410
54.750
57.937
61.112
66.383
66.383
71.427
71.427
71.427
71.427
74.427
74.427
76.200
80.000
88.882
88.882
88.882
96.363
96.363
100.000
102.596
104.776
103.960
119.983
136.391
140.000
142.880
142.880

10.0
13.5
13.5
13.5
16.0
13.5
16.0
13.5
13.5
16.0
16.0
21.0
25.4
16.0
19.0
28.9
21.0
13.5
21.0
21.0
13.5
25.4
25.4
25.4
25.4
16.0
16.0
16.0
25.4
25.4
25.4

17
21
23
24
30
32
34
38
38
42
42
42
42
45
45
46
50
56
56
56
62
62
65
65
66
67
80
91
96
96
96

50
58
62
63
71
75
79
85
85
92
92
92
92
95
95
98
104
115
115
115
124
124
130
132
135
135
154
176
181
184
184

12
14
14
16
18
14
20
22
22
24
24
24
24
26
26
26
26
30
30
30
24
34
34
34
34
34
40
30
50
44
44

Diseng.
Eng.
Diseng.
Diseng.
Diseng.
Diseng.
Diseng.
Diseng.
Diseng.
Eng.
Diseng.
Eng.
Diseng.
Eng.
Eng.
Eng.
Diseng.
Diseng.
Eng.
Eng.
Diseng.
Diseng.
Diseng.
Diseng.
Eng.
Diseng.
Diseng.
Diseng.
Diseng.
Eng.
Eng.

*For shaft dia. 75mm plus tolerance extended to 0.013mm.


**Direction of rotation of outer race freewheeling viewed from A.
***These clutches are fitted with end bearings.

2
2

3
3
4
4

2
3
3

4
10
8

4
3
5

10
4
12

5
5

12
17

6
5

10
6

11

Direction
Operation
**

CW
CW
CW
CW
CCW
CW
CW
CW
CW
CW
CW
CW
CW
CW
***
***
CW
CW
CCW
CCW
CW
CW
CW
CW
CW
CW
CCW(1)
CCW
CW
CW
CW

Nominal
Torque (2)

Approx
Weight

Nm

gms

74
139
124
159
324
210
424
366
366
640
610
907
1160
710
710
1418
806
793
1520
1489
680
2396
2055
3032
3073
1470
1900
1970
4800
5740
5740

30
55
60
66
85
90
100
100
100
120
130
180
200
110
130
240
175
140
185
215
155
280
270
275
280
165
205
240
400
460
470

(1) Note the centering flanges on type 13261 face each other.
(2) Nominal torque can be exceeded to maximum 1.7x for short periods.

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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a*
+.008
.005

No
NClips
or T Bar

Email

133590
13143
133034
1310028
133392
1310145
132909
133339
1310003
1310172
1310226
136709
1310147
13239
136324
1310299
136334
1310080
13168
134012
133687
137322
138334
138316
134008
136715
13261
13236
1312334
133403
133403B

Dimensions mm

Shaft Mount Backstop Clutches


and Standard Races for
Sprag Elements

CROSS+MORSE

Power Transmission Solutions

Shaft Mounted Sprag Clutch Assemblies for Backstop Applications


Te l

Max Shaft
Overrun
rpm

53
68
108
237
373
550
780
82
82
217
217
339
339
712
882
1695

2500
2500
2500
2000
2000
1800
1800
2500
2500
2000
2000
2000
2000
2000
2000
1800

B 203A
B 204A
B 205A
B 206A
B 207A
B 208A
B210A
B 501A
B 502
B 506
B 507A
B 509A
B 510A
B 511A
B 512A
B 513

Dimensions
A
mm
39.99/39.95
46.99/46.95
51.98/51.94
61.98/61.95
71.99/71.95
79.99/79.95
89.99/89./95
39.99/39.97
46.96/46.94
61.96/61.94
61.96/61.94
71.96/71.94
79.97/79.94
79.97/79.94
89.97/89.94
120.65/120.62

B
mm
25.4
25.4
25.4
28.6
28.6
31.8
31.8
25.4
22.2
25.4
28.6
31.8
34.9
41.3
41.3
44.4

(1) Max torque capacity for short periods 1.7x torque.

C(2)
mm
16.51/16.49
18.80/18.77
23.62/23.60
32.77/32.74
42.09/42.06
46.76/46.74
56.11/56.08
16.51/16.50
18.75/18.74
28.79/28.77
24.65/24.63
28.79/28.77
32.93/32.91
34.99/34.97
39.14/39.12
51.96/51.94

D
ins
1/8x1/16
3/16x3/32
3/16x3/32
1/4x1/8
1/4x1/8
3/8x3/16
3/8x3/16
1/8x1/16
1/4x1/8
1/4x1/8
1/4x1/8
1/4x1/8
3/8x3/16
3/8x3/16
3/8x3/16
1/2x1/4

Approx
Weight
kg

Standard
Bearing
with same O.D.

.23
.34
.34
.45
.57
.79
.91
.23
.34
.34
.45
.68
.79
.91
.91
1.13

6203
6204
6205
6206
6207
6208
6210
6203
6204
6206
6206
6207
6208
6208
6210
-

(2) Required shaft diameter for correct operation. Shaft should be made
from high tensile carburising steels hardened to 58-62 Rc with
minimum case 1.2mm after grinding. Grind to 0.4 um surface finish,
with parallelism within 0.2%.

+44 121 325 1079

Nominal
Torque (1)
Nm

Fax

Clutch
Size

B500 Series with Circlip Grooves

+44 121 360 0155

B200 Series
Plain Outer Race

Types B200 & 500


Dimensions

Inner and Outer Races for Standard Sprag Element

Std
Bore
Sizes
dH7*

For+
Clutch
Nos.

Dimensions mm
Da
0.013

SA

Sc

b1

t1

No. Holes
x dia.

DL
0.1

230A/230B/230C
10, 15, 20
230G/230J

54.750

72

95

16

3.5

8x7.0

78

167A/167B/167C
20, 30, 35
167G/167J

71.427

168A/168B/168C
40, 45, 50
168G/168J

88.882

90
110

110
140

16
21

10
14

5.0
5.5

8x9.0
8x11.0

Di
+.008/
.005

D
j6

LG

LJ

39.092

35

16

50

17

54.765

50

16

54

19

1310172
1310226

72.217

65

21

63

62

1310080
13168
134012

133392

95
120

* Keyways to DIN 6885 sht. 1. + Races for other Sprag Clutches can be supplied to order.

10

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

BACK

NEXT

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Type

and shafts to j6. Race type B transmits torque through heavy


press fit in housing. These races eliminate the need to harden
shafts and housings, and enable servicing of machines by
replacement after normal service wear.

Email

A range of standard inner and outer race for the most popular
sizes of sprags, manufactured from carburised hardened steel
with all faces finish ground. Maximum torque capacity of these
races is controlled by the keys, and not sprag clutch rating.
Housings for races should be manufactured to H7 tolerance

Types CNAS and CNFS


Roller Ramp Clutches

CROSS+MORSE

Types CNAS and CNFS freewheels are light duty


roller ramp clutches manufactured to standard
bearing dimensions; CNAS type as 62 series ball
bearings and CNFS type as NU 23 roller bearings.
The clutches are mainly used for precision
indexing and overrunning
applications. Torque
transmission is via a key
on the shaft, and for type
CNAS a press fit of outer
into housing, and type
CNFS via two keys in the
end face of the outer race.

Power Transmission Solutions

Clutch
Size

dH7

Nm

6
8
10
12
15
20
25
30
35
40
45
50
55
60
80

1.7
3.0
5.4
10
11
32
45
72
114
148
174
184
246
406
850

CNAS 6
CNAS 8
CNAS 10
CNAS 12
CNAS 15
CNAS 20
CNAS 25
CNAS 30
CNAS 35
CNAS 40
CNAS 45
CNAS 50
CNAS 55
CNAS 60
CNAS 80

Max Overrun (2)


Speed rpm

Dimensions mm

Inner Race

Outer Race

Dr6

D5

s*

5000
4300
3500
3200
2800
2200
1900
1600
1300
1200
1000
950
800
700
600

7500
6500
5200
4800
4300
3300
2900
2400
2000
1800
1600
1500
1300
1100
900

19
24
30
32
35
47
52
62
72
80
85
90
100
110
140

15.8
20
25.9
28
31
40
45.9
55
64
72
77
82
90
100
128

6
8
9
10
11
14
15
16
17
18
19
20
21
22
26

0.8
1.3
1.3
1.3
1.4
2.4
2.4
2.4
2.5
2.5
2.5
2.5
2.5
2.5
2.5

0.6
0.6
0.6
0.6
0.6
0.8
0.8
0.8
0.8
0.8
1.2
1.2
1.2
1.2
1.2

f
0.3
0.3
0.3
0.3
0.3
0.8
0.8
1
1
1
1
1
1
1.5
1.5

Approx
Weight

Overrun
Drag Torque

kg

Ncm

0.01
0.02
0.03
0.04
0.05
0.12
0.14
0.22
0.31
0.39
0.44
0.49
0.66
0.81
1.41

0.18
0.24
0.36
0.48
0.70
1.4
2.4
7.8
9.0
10
11
13
14
26
58

Dimensions Type CNFS


Clutch
Size

Max (2)
Overrun

dH7
mm

Nm

Inner
Race

Outer
Race

Dn6

D5

8
12
15
17
20
25
30
35
40
45
50
60
70
80
90
100
120
150
200

9
9
24
39
62
100
204
306
430
624
810
1460
1840
2620
4260
5800
10800
21300
35600

3300
3300
2400
2300
2100
1700
1400
1200
1100
1000
850
750
600
550
500
450
370
300
230

5000
5000
3600
3400
3100
2600
2200
1900
1700
1600
1350
1050
950
850
750
680
550
460
350

35
35
42
47
52
62
72
80
90
100
110
130
150
170
190
215
260
320
420

13
13
18
19
21
24
27
31
33
36
40
46
51
58
64
73
86
108
138

28
28
37
40
42
51
60
70
78
85
92
110
125
140
160
175
215
260
350

4
4
5
5
6
8
10
12
12
14
14
18
20
20
20
24
28
32
45

Dimension mm

(1) Nominal toque can be exceeded up to 2.5x for brief periods only.
(2) Speeds for oil lubrication system.
For Grease lubrication x0.50.
*Axial clearance optional see below.

t
1.4
1.4
1.8
2.3
2.3
2.8
2.5
3.5
4.1
4.6
5.6
5.5
6.9
7.5
8.0
8.5
10
12
16

Approx
Weight

Overrun
Drag Torque

s*

kg

Ncm

2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.5
2.5
2.5
3.6
3.6
3.6
3.6
3.6
3.6
3.6
7.6

0.6
0.6
0.8
1.2
1.2
1.2
1.8
1.8
1.8
1.8
1.8
2.6
2.6
2.6
2.6
2.6
2.6
3.6
3.6

0.3
0.3
0.3
0.8
0.8
0.8
1
1
1
1
1
1.5
1.5
1.5
2
2
2.5
2.5
3

0.07
0.06
0.11
0.15
0.19
0.38
0.54
0.74
0.92
1.31
1.74
2.77
4.16
6.09
8.20
12.60
22
42
93

1.6
1.6
1.9
1.9
1.9
5.6
14
16
38
43
55
110
140
180
230
380
650
1000
2000

Keyways:- CNAS 6 without keyway


CNAS 8, 10 & 12, CNFS 8, CNFS 12, CNFS 200 to DIN 6885/1.
Other sizes to DIN 6885/3.

Installation
Our design makes precise axial adjustment of outer and inner
races unnecessary. The two races may be shifted to either side
by dimension S/2, without generating axial tension.
Modified freewheels in which the axial clearance S is reduced
to a minimum are available on request. These freewheels are
identified by the index S, e.g. CNFS 20-S.
Torque transmission from shaft to inner race is via a key, with
recommended shaft tolerance h6 or j6 (except CNAS 6 which
requires n6).

On type CNAS torque transmission from outer is interference


fit obtained with housing bore tolerance H6 or J7. On type
CNFS torque transmission is normally via two keys fitted in the
end face of the outer race, when housing bore tolerance of H7
or F7 is advised; but if keys are not used housing bore must be
to K6 tolerance to transmit torque.

Note:
Types CNAS & CNFS freewheels have no integral bearings. Inner and
outer races must be precisely aligned by external bearings.

11

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Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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Nominal
Torque (1)

Email

CNFS 8
CNFS 12
CNFS 15
CNFS 17
CNFS 20
CNFS 25
CNFS 30
CNFS 35
CNFS 40
CNFS 45
CNFS 50
CNFS 60
CNFS 70
CNFS 80
CNFS 90
CNFS 100
CNFS 120
CNFS 150
CNFS 200

Bore

+44 121 325 1079

Nominal
Torque (1)

Fax

Bore
mm

+44 121 360 0155

(CNFS only)

Te l

Dimensions Type CNAS

Types AA, AE, ANF and ANR


Roller Ramp Clutches

Power Transmission Solutions

Type AA
Drilled
Outer
Race

Te l

Types AEF, ANF & ANR

Dimensions ANF & ANR Series


Clutch Size
ANR

ANF 8
ANF 12
ANF 15

Max Overrun rpm

Dimensions mm

Inner

Outer

dH7

Dn6

16
16
62

4000
4000
3600

6000
6000
5400

8
12
15

37
37
47

D2

ANR 25-130
Bearing
Size

D4

D5

BH11

20
20
26

30
30
37

20
20
30

6
6
7

3.0
3.0
3.5

App. Wt. kg
ANF

ANR

0.1
0.1
0.3

ANR 25
ANR 30

150
200
400

2700
2100
1700

4600
3600
3200

20
25
30

62
80
90

40
45

37
49
52.5

52
68
75

36
40
48

0.2
0.2

8
9
12

3.5
4.0
5.0

16008
16009

0.6
1.1
1.6

1.2
1.8

ANF 35
ANF 40
ANF 45

ANR 35
ANR 40
ANR 45

530
880
1200

1550
1150
1000

3000
2600
2400

35
40
45

100
110
120

50
55
60

58
62
69

80
90
95

53
63
63

1.2
2.2
2.2

13
15
16

6.0
7.0
7.0

16010
16011
16012

2.3
3.1
3.7

2.4
3.3
4.0

ANF 50
ANF 55
ANF 60

ANR 50
ANR 55
ANR 60

1900
2000
3400

800
750
650

2150
2000
1900

50
55
60

130
140
150

70
75
80

82
83
93.5

110
115
125

80
80
95

2.7
4.2
3.2

17
18
18

8.5
9.0
9.0

16014
16015
16016

5.4
6.1
8.5

5.7
6.5
8.9

ANF 70
ANF 80
ANF 90

ANR 60
ANR 80
ANR 90

4700
8000
13800

550
500
450

1750
1600
1450

70
80
90

170
190
215

90
105
120

106
122
133

140
160
180

110
125
140

1.1
0.0
0.6

20
20
24

9.0
9.0
11.5

16018
16021
16024

13.0
18.0
25.3

13.5
19.0
27.2

ANF 100
ANF 130
ANF 150

ANR 100
ANR 130

15700
27800
35500

350
250
200

1250
1000
800

100
130
150

260
300
320

140
160

157
188
205

210
240
260

150
180
180

2.6
2.0

28
32
32

14.5
17.5
17.5

16028
16032

42.1
65.0
95.0

44.5
68.0

ANR 8
ANR 12

16
16

1000
1000

1000
1000

8
12

37
37

20
20

30
30

20
20

6
6

3.0
3.0

0.1
0.1

ANR 15
ANR 20

62
150

850
650

850
650

15
20

47
62

26
37

37
52

30
36

7
8

3.5
3.5

0.3
0.6

Clutch Size

Max Overrun rpm

Dimensions mm

App. Wt. kg

AA

AEF 12
AEF 15
AEF 20

AA 12
AA 15
AA 20

13
44
117

3100
2300
2000

6200
5600
4800

12
15
20

37
47
62

47
55
68

20
26
35

38
45
58

28
37
50

3
3
4

5.5
5.5
5.5

20
30
34

4.5
4.5
5.5

0.11
0.30
0.55

0.21
0.44
0.70

AEF 25
AEF 30
AEF 35

AA 25
AA 30
AA 35

228
400
576

1700
1500
1300

4000
3400
2800

25
30
35

80
90
100

90
100
110

45
50
55

78
87
96

65
75
80

6
6
6

5.5
6.6
6.6

37
44
48

6.5
6.2
3.8

0.98
1.50
2.00

1.30
2.00
2.60

AEF 40
AEF 45
AEF 50

AA 40
AA 45
AA 50

824
900
1720

1200
1050
950

2500
2200
2050

40
45
50

110
120
130

125
130
150

60
65
78

108
112
132

90
95
110

6
8
8

9.0
9.0
9.0

56
56
63

3.8
3.8
5.8

2.80
3.30
4.20

3.90
4.00
6.00

AEF 55
AEF 60
AEF 70

AA 55
AA 60
AA 70

2140
2800
4650

850
800
650

1950
1800
1700

55
60
70

140
150
170

160
170
190

82
90
100

138
150
165

115
125
140

8
10
10

11.0
11.0
11.0

67
78
95

3.8
7.6
7.6

5.20
6.80
10.50

7.20
9.20
11.80

Inner

Outer

dH7

Dh6

D1h7

D4

D3

D5

AEF

AA

Keyways to DIN 6885 sht. 1.


(1) Nominal torque can be exceeded by up to 2.5x for brief periods.

(2) Speeds quoted for oil lubrication.


For grease lubrication x0.5.

Installation

Note

Torque from outer race us transmitted by 2 face mounted keys offset by


180. The mating bore should be to H7 or F7 tolerance (K7 or or H7 for
AEF). If keys are not used outer race must be press-fit with
housing tolerance K6 (R6 for AEF). Shaft tolerance should be h6 or j6.

Except ANR Series, these freewheels have no integral bearings.


Inner and outer races must be centred and aligned by external bearing
support.

12

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Freewheel Clutches :

INDEX

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[email protected]

AEF

Nom(1)
Torque
Nm

Email

Dimensions AEF & AA Series (for b & t on AEF series refer same bore size ANF clutch)

+44 121 325 1079

ANF 20
ANF 25
ANF 30

Fax

ANF

Nom(1)
Torque
Nm

+44 121 360 0155

These freewheels are high torque roller ramp


clutches for applications within an encased
lubrication system. Torque is transmitted by
keyway in bore and 2 keyseats on end faces of
outer race (except AA series).
Type AA has drilled outer race to bolt to gears, or
to machine housing if used as backstop when
cover F4 from AGF series can be used to provide
fully sealed unit.
Types AA and AEF incorporate axial clearance
S to avoid need for precise axial positioning of
inner and outer races. This can also
accommodate shaft temperature expansion.
Type ANR incorporates its own bearings to
centre inner and outer races. Size ANR 8-20 have
steel on steel plain bearing, whilst larger units
use two series 160 ball-bearings.

CROSS+MORSE

Types AGF and AGFN


Roller Ramp Clutches

CROSS+MORSE

Combined Roller Ramp Clutch with


Ball Bearings and outer race tapped to
accept End Flanges

Power Transmission Solutions

Te l

Type AGFN incorporates a keyway in the outer race for torque transmission, enabling simple connection of gears,
sprockets and pulleys.
Clutches, with the outer races having through drilled holes instead of tapped holes, are available to order (types ALF
& ALFN). These clutches use V ring face contact seals for reduced overrun drag torque, and also permits higher
overrun speeds on outer race, and so are particularly suited to high speed indexing and continuous overrun
applications.

+44 121 360 0155

AGF and AGFN freewheels contain their own


bearings, to centre inner and outer races. The outer
race is tapped to enable fitting of a range of standard
end flanges, but can equally be adapted to fit gears,
or other driven equipment to suit special applications.
Combination with standard end flanges or flexible
couplings provides complete unit, with its own
lubrication, enabling easy fitting to drive equipment.

Fax
+44 121 325 1079

AGF

AGFN

Dimensions
Clutch Size
Type
AGF

Type
AGFN

Max Overrun
Speed (2)

Dimensions mm

Bore
mm
dH7

Nom (1)
Torque
Nm

Inner

Outer

Dh7

D2

D4

D3

L1

t1

Approx.
Weight
kg

4
5
6

5.5
M5
M5

8
8

3
3
4

0.5
0.8
1.0

AGFN 12*
AGFN 15
AGFN 20

12
15
20

44
100
145

4000
3600
2700

5600
5200
4600

62
68
75

20
25
30

42
47
55

51
56
64

42
52
57

20
28
34

27
32
39

2.5
3
3.5

AGF 25
AGF 30
AGF 35

AGFN 25
AGFN 30
AGFN 35

25
30
35

230 +
400 +
580 +

2100
1700
1550

3600
3200
3000

90
100
110

40
45
50

68
75
80

78
87
96

60
68
74

35
43
45

40
48
51

4
4
5

8
8
10

M6
M6
M6

10
10
12

4
6
6

1.5
2.2
3.0

AGF 40
AGF 45
AGF 50

AGFN 40
AGFN 45
AGFN 50

40
45
50

820
900
1700

1150
1000
800

2600
2400
2150

125
130
150

55
60
70

90
95
110

108
112
132

86
86
94

53
53
64

59
59
72

5
5.5
5.5

12
14
14

M8
M8
M8

14
14
14

6
8
8

4.6
4.7
7.2

AGF 55
AGF 60
AGF 70

AGFN 55
AGFN 60
AGFN 70

55
60
70

2100
2800
4600

750
650
550

2000
1900
1750

160
170
190

75
80
90

115
125
140

138
150
165

104
114
134

66
78
95

72
89
108

6
7
7.5

16
18
20

M10
M10
M10

16
16
16

8
10
10

8.6
10.5
13.5

AGF 80
AGF 90
AGF 100

AGFN 80
AGFN 90
AGFN 100

80
90
100

6800
11600
16000

500
450
350

1600
1450
1250

210
230
270

105
120
140

160
180
210

185
206
240

144
158
182

100
115
120

108
125
131

9
9
10

22
25
28

M10
M12
M16

16
20
24

10
10
10

18.2
28.5
42.5

AGF 130
AGF 150

AGFN 130
AGFN 150

130
150

25000
56000

250
200

1000
800

310
400

160
200

240
310

278
360

212
246

152
180

168
194

11
12

32
36

M16
M20

24
32

12
12

65.0
138.0

(1) Max. Torque = 2.5 Nom. Torque for brief periods only.
(2) For oil lubrication.
For grease lubrication x0.5.

[email protected]

AGF 12 *
AGF 15
AGF 20

Email

bP10

Shaft keyways to DIN 6885 Sht. 1.


* Clutch sizes AGF 12 & AGFN 12 have through holes in outer race.
+ Clutch sizes 25, 30 & 35 can be supplied with increased torque
design type AGFM for high load indexing applications.

Clutches are supplied with two paper gaskets to fit between the outer race and selected cover plates, to ensure sealing of end covers.

13

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Freewheel Clutches :

INDEX

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Types AGF and AGFN Clutches


assembled with End Flanges

CROSS+MORSE

Combination of AGF Series roller ramp clutches with a selection of end flanges
provides a versatile range of clutches complete with own bearing support and
integral lubrication system. Flanges can be combined as required to suit most
applications, the following combinations being most common.

Power Transmission Solutions

Te l

AGF-F1-F2

+44 121 360 0155

is most popular combination, enabling easy mounting of pulley, sprocket


or gear on outer race. F2 flange enables re-lubrication.

AGF-F2-F7
is designed to enable connection of flexible couplings and universal
joints. Can also be used to locate on m/c frame as backstop. In this
application F4 cover could be used instead of F2 plate-ref. p. 12.

AGFN-F5-F6
enables simple fitting of gears, sprockets, pulleys, etc. with positive drive
through key on outer race.

Fax

AGF-F2-F7

+44 121 325 1079

AGF-F1-F2

AGFN-F5-F6

Dimensions (for dimensions D2 refer page 10).


Clutch Sizes
AGF or
AGFN

Bore Nom(1)
mm Torque
dH7
Nm

Max Overrun
Speed(2)

Dimensions mm

inner

outer

Dh7

D5

D7

D3

D4h7

t2

L1

L5

l2

l3

l4

t1

4
5
6

1.2
1.6
1.9

12*
15
20

44
100
145

3100
2800
2400

4700
4400
4100

62
68
75

85
92
98

70
76
84

72
78
85

42
47
55

5.5
5.5
5.5

5.7
5.7
5.7

3
3
4

42
52
57

44
54
59

20
28
34

10
11
10.5

10
11
10.5

3
3
3

2.5
3
3.5

AGF/AGFN 25
AGF/AGFN 30
AGF/AGFN 35

25
30
35

230
400
580

1600
1300
1200

3800
2800
2600

90
100
110

118
128
140

99
109
119

104
114
124

68
75
80

6.6
6.6
6.6

6.8
6.8
6.8

4
6
6

60
68
74

62
70
76

35
43
45

11.5
11.5
13.5

11.5
11.5
13

3
3
3.5

4
4
5

8
8
10

2.9
3.9
4.9

AGF/AGFN 40
AGF/AGFN 45
AGF/AGFN 50

40
45
50

820
900
1700

850
740
580

2300
2200
1950

125
130
150

160
165
185

135
140
160

142
146
166

90
95
110

9
9
9

9
9
9

6
8
8

86
86
94

88
88
96

53
53
64

15.5
15.5
14

15
15
13

3.5
3.5
4

5
5.5
5.5

12
14
14

7.5
7.8
10.8

AGF/AGFN 55
AGF/AGFN 60
AGF/AGFN 70

55
60
70

2100
2800
4600

550
530
500

1800
1700
1600

160
170
190

204
214
234

170
182
202

182
192
212

115
125
140

11
11
11

11
11
11

8
10
10

104
114
134

106
116
136

66
78
95

18
17
18.5

17
16
17.5

4
4
4

6
7
7.5

16
18
20

14.0
16.8
20.8

AGF/AGFN 80
80 6800
AGF/AGFN 90
90 11600
AGF/AGFN 100 100 16000

480
450
350

1500
1300
1100

210
230
270

254
278
335

222
242
282

232
254
305

160
180
210

11
14
18

11
13
17.5

10
10
10

144
158
182

146
160
184

100
115
120

21
20.5
30

20
19
28

4
4.5
5

9
9
10

22
25
28

27.0
40.0
67.0

AGF/AGFN 130 130 25000


AGF/AGFN 150 150 56000

250
200

900
700

310
400

380
485

322
412

345
445

240
310

18
22

17.5
21.5

12
12

212
246

214
248

150
180

29
32

27
30

5
5

11
12

32
36

94.0
187.0

(1) Max. Torque = 2.5 Nom. Torque for brief periods only.
Shaft keyways all to DIN 6885 Sht. 1.

(2) Speeds for oil lubrication.


For grease lubrication x0.55.

Clutches and flanges normally supplied unassembled. If a clutch is


required to be supplied assembled, please indicate direction of rotation
viewed direction A.
R - inner race overruns clockwise direction.
L - inner race overruns anticlockwise direction.

Note:
All clutches are supplied without lubrication, and must be suitably
filled prior to operation.
If required, flanges can be supplied separately - Please stipulate flange,
clutch size and flange reference:- eg AGF20F2 flange.

14

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

BACK

NEXT

[email protected]

AGF/AGFN 12
AGF/AGFN 15
AGF/AGFN 20

Email

bP10

Approx.
Wt
kg

Type AGF Clutch assembled with


Torque Arm End Flange

CROSS+MORSE

The combination of an AGF series roller ramp clutch with F3 and


F2/F4 flanges provide a unit complete with support bearing and its
own integral lubrication system. The units are primarily intended
for backstop applications, but can also be used as reciprocating arm
on indexing applications.

Power Transmission Solutions

Te l
+44 121 360 0155

When used as a backstop, outer race rotation is prevented by cam


bolt, which by its shape compensates for misalignment. The bolt
must be radially free in its location to avoid loading the bearings, so
preferred location is with a slot of width 0.5mm above bolt dia. C.
Higher torque clutches for 25-35mm shafts can be supplied to
special order.

Fax
+44 121 325 1079

AGF-F2-F3

AGF-F3-F4

Dimensions
Clutch
Size

Nom (1)
Torque
Nm

AGF 12
AGF 15
AGF 20

12
15
20

AGF 25
AGF 30
AGF 35

Dimensions mm
D

D2

L1

L2

L3

L4

L5

44
100
145

3100
2800
2400

62
68
75

20
25
30

10
10
12

42
52
57

64
78
82

10
10
11

13
13
15

59
62
72

44
47
54

6
10
10

0.5
0.8
0.8

1.4
1.8
2.3

25
30
35

230
400
580

1600
1300
1200

90
100
110

40
45
50

16
16
20

60
68
74

85
95
102

14
14
18

18
18
22

84
92
102

62
68
76

10
10
12

1.0
1.0
1.0

3.4
4.5
5.6

AGF 40
AGF 45
AGF 50

40
45
50

820
900
1700

850
740
580

125
130
150

55
60
70

20
25
25

86
86
94

115
115
123

18
22
22

22
26
26

112
120
135

85
90
102

12
12
12

1.5
1.5
1.5

8.5
8.9
12.8

AGF 55
AGF 60
AGF 70

55
60
70

2100
2800
4600

550
530
500

160
170
190

75
80
90

32
32
38

104
114
134

138
147
168

25
25
30

30
30
35

142
145
175

108
112
135

15
15
16

2.0
2.0
2.5

16.2
19.3
23.5

AGF 80
AGF 90
AGF 100

80
90
100

6800
11600
16000

480
450
350

210
230
270

105
120
140

38
50
50

144
158
182

178
192
217

30
40
40

35
45
45

185
205
230

145
155
180

16
16
16

2.5
3.0
3.0

32
47.2
76

AGF 130
AGF 150

130
150

25000
56000

250
200

310
400

160
200

68
68

212
246

250
286

55
55

60
60

268
325

205
255

18
20

3.0
4.0

(1) Max. Torque = 2.5 Nom. Torque for brief periods only.
Shaft keyways all to DIN 6885 Sht. 1.

(2) Speeds for oil lubrication.


For grease lubrication x0.5.

Clutches and flanges normally supplied unassembled. If a clutch is


required to be supplied assembled, please indicate direction of rotation
viewed direction A.
R - inner race overruns clockwise direction.
L - inner race overruns anticlockwise direction.

Note:

Approx.
Weight
kg

110
214

All clutches are supplied without lubrication, and must be suitably


filled prior to operation.
If required, flanges can be supplied separately - Please stipulate flange,
clutch size and flange reference:- eg AGF30F3 flange.

15

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

BACK

NEXT

[email protected]

Maximum
Overrun
Speed (2)

Email

Bore
mm
dH7

Types AGF and ALF Overrunning


Clutch Couplings

CROSS+MORSE

Roller Ramp Clutch complete with one bearing


support and lubrication system combined with
rubber element flexible coupling for shaft-toshaft drives.

Power Transmission Solutions

Te l

20-ES
20-KS
25-ES
25-KS
30-ES
30-KS
35-ES
35-KS
40-ES
40-KS
45-ES
45-KS

4SF
10SF
6.3SF
10SF
10SF
16SF
16SF
25SF
25SF
40SF
40SF
63SF

Clutch
Nominal
Torque
TN(4)

Nm

Nm

Max(2)
Overrun
Speed
Coupling

Max(2)
Overrun
Speed
Clutch

Clutch
Bore
Dia.

Dimensions mm

Coupling Bore(3)
Dia.
d1

Approx.
Weight

rpm

rpm

dh7

Min

Max

Dh7

D7

L1

L6

L9

L13

63
63

44
100

4700
4400

3100
2800

12
15

10
10

35
35

62
68

70 *
70 *

42
52

40
40

99
110

17
18

2.1
2.5

63
160
100
160
160
250
250
400
400
630
630
1000

145
145
230
230
400
400
580
580
820
820
900
900

4100
4100
3800
3800
2800
2800
2600
2600
2300
2300
2200
2200

2400
2400
1600
1600
1300
1300
1200
1200
850
850
740
740

20
20
25
25
30
30
35
35
40
40
45
45

10
12
12
12
12
12
12
15
15
18
18
20

35
45
40
40
45
50
50
55
55
60
60
70

75
75
90
90
100
100
110
110
125
125
130
130

70 *
113
82 *
114
114
127
127
143
143
158
158
181

57
57
60
60
68
68
74
74
86
86
86
86

40
48
45
45
48
52
52
57
57
61
61
67

116
124
123
127
134
140
144
155
164
173
173
186

19
19
18
19
18
20
18
24
21
26
26
33

2.7
3.8
4.2
4.4
5.0
5.9
6.6
8.1
9.1
11.4
11.3
13.3

kg

63SF
100SF
100SF

1000
1600
1600

1700
1700
2100

1950
1950
1800

580
580
550

50
50
55

20
28
28

70
75
75

150
150
160

181
202
202

94
94
104

67
75
75

193
210
216

34
41
37

16.7
19.1
20.4

AGF 60-ES
AGF 60-KS

100SF
160SF

1600
2500

2800
2800

1700
1700

530
530

60
60

28
32

75
80

170
170

202
230

114
114

75
82

227
243

38
47

24.0
27.1

AGF 70-ES
AGF 70-KS

160SF
250SF

2500
4000

4600
4600

1600
1600

500
500

70
70

32
38

80
90

190
190

230
257

134
134

82
89

262
278

46
55

32.5
40.4

AGF 80-ES
AGF 80-KS

250SF
400SF

4000
6300

6800
6800

1500
1500

480
480

80
80

38
45

90
100

210
210

257
294

144
144

89
97

285
305

52
64

44.2
57.0

AGF 90-ES
AGF 90-KS

400SF
630SF

6300
10000

11600
11600

1300
1300

450
450

90
90

45
65

100
120

230
230

294
332

158
158

97
116

320
347

65
73

65.0
87.0

AGF 100-ES
AGF 100-KS
AGF 130-KS
AGF 150-ES

630SF
1000SF
1600SF
1600SF

10000
16000
25000
25000

16000
16000
25000
56000

1100
1100
900
700

350
350
250
200

100
100
130
150

65
80
90
90

120
140
160
160

270
270
310
400

332
382
432
432

182
182
202
246

116
140
160
160

361
386
458
493

63
64
96
87

104.0
131.0
196.0
282.0

(1) For clutch sizes AGF12 to 60, type ALF can be supplied to order,
for oil lubricated clutches where higher overrun speeds are
required.
(2) For oil bath lubrication.
For grease lubrication x0.5.
(3) When ordering please state bore diameter, keyway and setscrew
requirements for coupling half. Also indicate direction viewed from
A towards F2.
R - inner race overruns clockwise direction.
L - inner race overruns anticlockwise direction.
Clutch keyways all to DIN 6885 Sht. 1.

(4) For applications where clutch is normally overrunning, such as


starter drives, selection is controlled by coupling torque rating TR
which should never be less than max. starting torque. For constant
drive applications selection is dependent on peak torques seen by
coupling and selection is by service factor. All shafts should be
manufactured to h6 or j6 tolerances. Prior to assembly align shafts
accurately to minimise couplings loads. All couplings are intended
for horizontal application. For other requirements consult Clutch
Technical Department.
*Dimension without retaining cap.

16

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

BACK

NEXT

[email protected]

AGF 50-ES
AGF 50-KS
AGF 55-ES

Email

AGF
AGF
AGF
AGF
AGF
AGF
AGF
AGF
AGF
AGF
AGF
AGF

4SF
4SF

Coupling
Torque
Rating
TR(4)

+44 121 325 1079

AGF 12-ES
AGF 15-ES

Flexible
Coupling
Ref.

Fax

Coupling
Clutch
Size(1)

+44 121 360 0155

These clutch couplings consists of AGF/ALF type roller ramp


clutches fitted with F2 end flange for lubricating, combined
with a high speed rubber element coupling. Dependent on
torque requirements two sizes of coupling are available for
most clutches.
These clutch couplings are to connect shafts used with
overrun applications. The rubber flexible element reduces
vibration and compensates for alignment errors up to 0.7
angular 1.0mm axial and 0.5% coupling dia. (D7) parallel.
Only maintenance of oil levels in the clutch (including filling
before use) is required. If required, rubber elements can be
replaced with coupling in situ (except sizes 4SF & 6.3SF).
Two sizes of couplings are available, the smaller ES series being
most popular, with KS series used for higher torque
applications. Two series of clutches are available; AGF (std.
stock to 60mm) with F2 flanges with lip seals limiting speeds,
or ALF series with P2 flanges using V ring face seals for
higher overrun speeds. Selection of clutch coupling should
always be made so the coupling shaft overruns. For high speed
continuous overrun applications, clutches with centrifugal
lift-off sprags should be considered - refer page 21.
All freewheel couplings are typically used on fans, pumps,
starter drives, Sunday drives and dual drive conveyors.

Types KI, ASK and GFK


Compact Freewheel Clutches

CROSS+MORSE

These three series of Freewheels are ideally suited to volume


production machines, combining compact design with low price.
Type KI - Miniature Roller Ramp Freewheel

Power Transmission Solutions

Te l

Clutch
Size

KI 164
KI 165
KI 194
KI 195
KI 196
KI 268
KI 269
KI 2610

Max. Overrun
Speeds rpm

Dimensions mm

Bore
dH7
mm

Nom(1)
Torque
Nm

Inner

Outer

DH7

L1

Approx.
Weight
gms

4
5
4
5
6
8*
9*
10*

0.6
0.6
0.7
0.7
0.7
2.3
2.3
2.3

8000
8000
7000
7000
7000
5000
5000
5000

10000
10000
9000
9000
9000
6000
6000
6000

16
16
19
19
19
26
26
26

10
10
10
10
10
14
14
14

9
9
9
9
9
13
13
13

8
7
12
11
10
23
21
19

+44 121 360 0155

The KI Series are self-contained units with inner race, springs and rollers
contained in a polyamide cage suitable for temperature range -40C to
+120C. Designed for small office Equipment and packaging machines,
the clutch can be pressed onto shaft to r6 tolerance, with outer driving any
steel component with H7 tolerance bore and bearing support.

(1) Max. Torque = Nom. Torque, brief periods.


*Sizes 268-2610 can be supplied with keyway to DIN 6885 sht. 1.

Fax
+44 121 325 1079

Type ASK - Combined Roller Bearing and Roller Ramp Clutch


The ASK series are roller ramp freewheels supported by two rows of roller
bearings, the complete unit being within a dust proof enclosure conforming
to 60 series bearing dimensions. They are supplied ready grease lubricated.
Torque transmission is by press fit with outer housing to K6 tolerance and
shaft to h6 or j6. These units must not be subject to axial loading.
Clutch
Size

ASK 40
ASK 50
ASK 60

Bore
dP6
mm

Brg.
Size

40
50
60

6008
6010
6012

Nom.
Torque
Nm(1)

Max.
Overrun
rpm

mm

mm

58
100
200

3500
3000
2500

68
80
95

15
16
18

Bearing Capacity
N
dyn. C

Stat. Co

16200
19600
25300

20600
23500
35100

Approx.
Weight
kg
0.25
0.34
0.50

(1) Max. Torque = Nom. Torque, brief periods.

Email

Type GFK - Ball and Roller Bearing Sprag Clutches

[email protected]

The GFK clutch combines a sprag unit with a roller bearing and ball bearing
into a unit which dimensionally equates to a 59 series bearing. The design
provides high torque capacity and bearing strength within a compact unit.
Torque transmission is by press fit with outer housing bore to R6 tolerance
and shaft to p5 tolerance.
The unit has operating temperature range of -40C to +130C, and is
supplied ready grease lubricated. For dusty environment external sealing is
required.
Clutch
Size

Bore
d
mm

Nom.
Torque
Nm

GFK 20
GFK 25
GFK 30
GFK 35
GFK 40
GFK 45
GFK 50

20
25
30
35
40
45
50

41
52
62
106
148
220
240

Max. Overrun
Speeds rpm
inner

outer

5500
5300
5000
4600
4200
3800
3400

4000
3800
3500
3200
3000
2500
2200

Equiv.
Size
Bearing
5904
5905
5906
5907
5908
5909
5910

Bearing Capacities N

Approx.
Weight
kg

Dimensions mm
Dynamic C

Static C

Roller

Ball

Roller

Ball

5600
6300
7700
8200
8650
9200
9650

4400
5300
5500
8500
8300
9650
10000

2900
3450
4600
5200
5750
6350
6950

2750
3350
3650
5700
5700
7200
7800

37
42
47
55
62
68
72

23
23
23
27
30
30
30

0.5
0.5
0.5
1
1
1
1

0.09
0.11
0.13
0.20
0.30
0.34
0.36

(1) Max. Torque = 2.5x Nom. Torque, brief periods.

17

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

BACK

NEXT

Single Revolution Clutches


CROSS+MORSE

These clutches have rollers contained in a cage which is


connected to the operating cam. The cam is sprung
loaded to push the rollers up the ramp to provide drive,
but if the cam is stopped by a trip pawl it fires the rollers
out of engagement, thereby disengaging the drive.
Clutches can provide a single revolution,
multiple revolutions or a fraction of a revolution from a
constantly rotating input. Extremely accurate positional
control is provided with no accumulative error. Two
types of clutch are offered - the BAT series for maximum
torque capacity, and CTK series for higher speed
applications and replacement on existing machinery.

Power Transmission Solutions

Te l
+44 121 360 0155
Fax

Clutch
Size

Bore
dH6
mm

Rated
Max.
Torque(1) Operating
Nm
Speed rpm

Dimensions mm
D

D3

D5J6

D6

D7

L1

Approx.
Weight
Kg

19
60
53

750
650
620

56
72
72

45
61
61

37
50
50

22
32
37

12
16
16

32
40
40

3
4
4

M5
M5
M5

7
8
8

7
8
8

5.0
7.0
7.0

0.5
0.8
1.0

0.6
1.1
1.1

BAT 30
BAT 40
BAT 50

30
40
50

240
370
700

560
410
400

108
126
152

95
108
132

75
90
110

50
60
75

26
32
38

60
70
80

6
6
8

M5
M8
M8

10
12
12

10
11
11

10.0
10.0
13.0

1.0
1.5
1.5

4.0
6.0
10.0

BAT 60
BAT 70
BAT 80

60
70
80

2750
2750
7000

210
210
200

195
195
250

175
175
225

155
155
200

195
195
250

25
25
45

120
120
140

12
12
12

M10
M10
M12

15
15
15

22
22
22

12.0
12.0
25.0

2.0
2.5
2.5

31.0
30.0
72.0

BAT 90
BAT 100
BAT 120

90
100
120

7000
11500
11500

200
170
170

250
315
315

225
285
285

200
255
255

250
315
315

45
55
55

140
160
160

12
12
12

M12
M16
M16

15
20
20

22
16
16

25.0
33.0
33.0

3.0
3.0
4.0

70.0
124.0
120.0

Inertia
kgm2

Max.
Operating
Speed
rpm

Dh6

Dimensions - CTK Series


Clutch
Size

Bore
dH7
mm

Rated
Torque(1)
Nm

CTK 10
CTK 15

10
15

14
21

0.00025
0.0005

900
800

55
62

CTK 20
CTK 30
CTK 40

20
30
40

60
160
420

0.0012
0.011
0.042

700
450
350

75
120
155

CTK 50
CTK 60

50
60

650
1150

0.089
0.193

300
260

185
218

Approx.
Weight

Dimensions mm
d2Min

d3H7

d4

d5

L2

L3

L4

35
42

45
52

4
5

M4
M5

7
7.5

43
43

12
12

12
11

26
31.5

42
72
100

52
85
120

64
102
136

6
6
8

M5
M6
M8

9
11
13

62
80
108

13
17
26

15
18
24

120
150

140
170

162
195

8
10

M10
M10

15
17

113
128

26
30

30
32

28
36.5

(1) Torque not to be exceeded.


Note: Torque due to accelerating masses usually determines clutch
selection.
When ordering, please specify direction of rotation seen
from arrow A.
R - Clockwise rotation.
L - Counterclockwise rotation.
The units have no bearings and outer driving race (Item 1) must be
supported to maintain concentricity with shaft within 0.01mm.
Single revolution freewheel clutches are supplied unlubricated.
Lubrication is required prior to operation. We recommend use of
Variotrac 68 oil or CAM 916 grease for positive operation.

L5

Kg

7
7

0.8
1.2

36
58
74

7
10
14

1.8
5.8
13.2

90
105

14
16

19.6
31.0

Keyways: to DIN 6885/1.


Torque is transmitted from the inner race to the shaft via a feather key.
We recommend shaft tolerance h6 or j6.
For BAT clutches the driving race is centred on D5, and for CTK series
on d3 with locating spigot to h6 tolerance.
For correct operation it is essential that the trip pawl is rigidly located,
and moves in the direction of clutch rotation in disengage motion.
A backstop clutch should always be used with a single revolution clutch
to prevent recoil engagement, and a forward lock clutch may be
required on reciprocating drives.

18

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Freewheel Clutches :

INDEX

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12
20
25

Email

BAT 12
BAT 20
BAT 25

+44 121 325 1079

Dimensions - BAT Series

Industrial Ratchet Freewheels


and Adaptors

CROSS+MORSE

Industrial Ratchet Freewheels provide positive one-way drive with high torque
capacity within a small unit. A ratchet and pawl mechanism is used with
materials and heat treatment selected for a long operating life, with safe,
positive transmission. IRFs are suited to low speed (up to 150 r.p.m.) overrun
applications where shock loads may be encountered, such as Agricultural
machinery. Standard stock units are available in two configurations; as
standard sprocket for 1/2 inch pitch chains, or with a drilled flange to
fit conveyor rollers, pulleys, or wheels. Standard units have threaded
bore to cycle standards, but a range of Adaptors enable fitting to
keyed shafting. IRF clutches are also stocked in part-assembled
condition for reworking to custom design, including finish parallel
bore and keyseat. Many special Industrial Ratchet Freewheels
have been manufactured to meet customers requirements with
torques over 1,000 Nm.

M.P.F.
R.S.J.
N.V.F.

Threaded Bore
Diameter (1)
ins
mm
0.970
1.370
2.000

24.64
34.80
50.80

+44 121 360 0155

Freewheel
Size

Te l

I.R.F. Clutches with external mounting flange

Power Transmission Solutions

Dimensions in mm

Shroud
Diameter
B

P.C.D.
Holes
C

Hole
Diameter
D

Outside
Diameter
E

Body
Width
F

Flange
Width
G

Overall
Width
H

Torque
Capacity
Nm

Standard
Adaptor
Size

46.7
62.7
82.5

54.8
69.8
94.4

4.9
5.2
4.9

62.5
77.8
105.0

11.4
13.7
13.7

2.9
2.9
4.4

12.8
15.2
15.9

42
150
206

F11
A211
A213

Fax

(1) M.P.F. Clutch bore threaded 20 T.P.I. B.S.W. R.H. Form. R.S.J. and N.V.F. threaded 24 T.P.I. C.E.I. R.H. Form.

I.R.F. Sprockets to suit standard BS Series Chains


Shroud
Dia.
B

P.C.D.
O.D.
of
Sprocket
Sprocket
E

Tooth
Width
G

Body
Width
F

Overall
Torque
H

Nominal
Torque
Nm

Standard
Adaptor
Size

F10B 14
A10A 16
A10A 17
A10A 18
A10A 19
A10A 20
A10A 21
A10A 22
A10A 23
A10A 24
A10A 25
A10A 26

081
081
081
081
081
081
081
081
081
081
081
081

14
16
17
18
19
20
21
22
23
24
25
26

0.970
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370

24.64
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80

46.7
54.8
54.8
62.2
65.5
65.5
65.5
65.5
65.5
65.5
65.5
65.5

57.1
65.1
69.1
73.1
77.2
81.2
85.2
89.2
93.3
97.3
101.3
105.3

64.8
71.5
76.0
78.8
82.3
86.4
92.2
96.1
100.1
103.1
108.2
112.3

2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9
2.9

11.4
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7

12.8
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0

42
106
106
150
150
150
150
150
150
150
150
150

F11
A211
A211
A211
A211
A211
A211
A211
A211
A211
A211
A211

A10B 16
A10B 17
A10B 18
A10B 19
A10B 20
A10B 21
A10B 22
A10B 23
A10B 24
A10B 25
A10B 26

083
083
083
083
083
083
083
083
083
083
083

16
17
18
19
20
21
22
23
24
25
26

1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370
1.370

34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80
34.80

54.8
54.8
62.2
65.5
65.5
65.5
65.5
65.5
65.5
65.5
65.5

65.1
69.1
73.1
77.2
81.2
85.2
89.2
93.3
97.3
101.3
105.3

71.5
76.0
80.0
84.1
88.1
92.2
96.1
100.1
104.1
108.2
112.3

4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4

13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7

16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0

106
106
150
150
150
150
150
150
150
150
150

A211
A211
A211
A211
A211
A211
A211
A211
A211
A211
A211

H.D. 22
H.D. 24

083
083

22
24

1.625
2.000

41.28
50.80

78.5
82.5

89.2
97.3

96.1
104.1

4.4
4.4

13.7
13.7

16.0
16.0

195
206

A212
A213

A08B 19
A08B 20
A08B 25

08B-1
08B-1
08B-1

19
20
25

1.370
1.370
1.370

34.80
34.80
34.80

63.2
67.3
71.4

77.2
81.2
101.3

82.3
86.4
106.4

7.1
7.1
7.1

13.7
13.7
13.7

16.0
16.0
16.0

150
150
150

A211
A211
A211

I.R.F. Flange

[email protected]

No.
Teeth

Email

Chain
Size

+44 121 325 1079

Threaded Bore
Diameter (1)
ins
mm

Freewheel
Size

Dimensions in mm

I.R.F. Sprocket

(1) All clutches except F10B are with 24 T.P.I. C.E.I.R.H. Threaded Form. F10B Clutch has 20 T.P.I. B.S.W. R.H. Thread.

Steel Adaptors for Industrial Ratchet Freewheels


These adaptors enable easy assembly of standard IRFs to
conventional keyed shafting.
Adaptor
Size

Top Dia.
A

C.E.I. 24 T.P.I. Thread


B Dia.

mm

ins

F11
A211
A212
A213

27.00
41.28
47.63
57.15

0.966
1.370
1.625
2.000

(1)

Flange
D

Width
E

mm

mm

mm

24.53
34.80
41.28
50.80

11.84
12.70
12.70
12.70

8.73
14.29
14.29
14.29

A211/A212/A213

(1) Adaptor F11 has 20 T.P.I. B.S.W. Thread.


Adaptors are solid bore, (except F11 which has 15mm plain bore) and can be
finished bored and keyed to customers specifications. Max. bore = 0.6B.

19

CD Contents

Catalogue Selection INDEX

Freewheel Clutches :

INDEX

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Types CR/BW and CR/BV


Backstop Clutches

CROSS+MORSE

Most types of freewheels can be used for backstop applications,


but these clutches have been specially designed for this
application. Mainly intended for fitting on Conveyor or
Elevator headshafts their design makes easy installation on new
or existing units.

Power Transmission Solutions

Te l
+44 121 360 0155

CR/BW and BV Series incorporate a torque arm with slot to


engage with a bolt fixed to machine frame. Units are greased
for life with labyrinth seals ideal for dust laden environments.
Units can be mounted on horizontal or vertical shafts, and are
available with bore range 20mm to 120mm with torque
capacity to 18,450 Nm.
CR/BW Series uses sprags to provide a high torque capacity, at
low unit cost. Bearing support is plain metal bushes with seals
selected to retain grease and exclude dust and moisture.
CR/BV Series employs roller ramp principle for extended
wear life and faster operating speeds. Sealing is by
shield protected labyrinth seals. Can be used for slow
speed indexing.

Fax

When mounting these units it is essential to ensure no


axial loading occurs, and there is a minimum 0.2mm clearance
around locking pin.

Clutch
Size

Dimensions mm

Max.
Shaft
Speed rpm

Approx.
Weight
kg

Overrun
Drag
Ncm

D2

L1

b(2)

CR/BW20
CR/BW25
CR/BW30
CR/BW35
CR/BW40
CR/BW45
CR/BW50

20
25
30
35
40
45
50

750
1210
1210
1210
2390
2390
2390

350
300
300
300
250
250
250

106
106
106
106
132
132
132

35
48
48
48
52
52
52

15
15
15
15
15
15
15

40
40
40
40
60
60
60

113
113
113
113
125
125
125

18
18
18
18
18
18
18

35
35
35
35
35
35
35

10.5
10.5
10.5
10.5
10
10
10

2.0
2.6
2.5
2.4
4.6
4.5
4.4

100
130
130
130
200
200
200

CR/BW55
CR/BW60
CR/BW70

55
60
70

2390
5100
5100

250
215
215

132
161
161

52
54
54

15
15
15

60
70
70

125
140
140

18
18
18

35
35
35

10
10
10

4.3
6.5
6.4

200
300
300

CR/BW80
CR/BW90

80
90

9700
9700

200
200

190
190

70
70

20
20

70
70

165
165

25
25

45
45

15
15

9.9
9.8

450
450

CR/BV20
CR/BV25

20
25

460
460

450
450

83
83

40
40

35
35

12
12

40
40

90
90

15
15

35
35

5
5

1.3
1.3

18
18

CR/BV30
CR/BV35
CR/BV40

30
35
40

2400
2400
2400

320
320
320

118
118
118

60
60
60

54
54
54

15
15
15

40
40
40

110
110
110

15
15
15

35
35
35

8
8
8

3.5
3.4
3.3

130
130
130

CR/BV45
CR/BV50
CR/BV55
CR/BV60
CR/BV70

45
50
55
60
70

3600
3600
3600
3600
3600

280
280
280
280
280

155
155
155
155
155

90
90
90
90
90

54
54
54
54
54

20
20
20
20
20

80
80
80
80
80

140
140
140
140
140

18
18
18
18
18

35
35
35
35
35

10
10
10
10
10

5.5
5.4
5.3
5.2
5.0

240
240
240
240
240

CR/BV80

80

5000

200

190

105

64

20

80

155

20

40

10

8.7

360

CR/BV90
CR/BV100
CR/BV110

90*
100*
110*

11950
11950
11950

150
150
150

260
260
260

160
160
160

90
90
90

25
25
25

120
120
120

220
220
220

24.5
23.5
22.5

360
360
360

CR/BV120

120*

18450

130

300

180

110

30

140

260

42.0

600

(1) This is absolute max. torque clutch should see, including reverse
load of motor stall torque due to load. For indexing, torque should be
no more than 0.3x this figure.

(2) H11 tolerance CR/BW. B11 tolerance CR/BV series.


* have 2 keyways offset by 120. All keyways to DIN 6885 Sht. 1.

20

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INDEX

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Max. (1)
Torque
Nm

Email

Bore
dH7
mm

+44 121 325 1079

Dimensions

Contact-Free Overrun Clutches


CROSS+MORSE

Te l

These are basically similar to conventional sprag clutches, but the sprags have their centre of
Power Transmission Solutions
gravity offset to the pivot point such that in the overrun mode the sprag elements
are thrown
out of contact with the stationary race by centrifugal force These clutches are for applications
involving long periods of high speed freewheeling, when no wear occurs, such as barring
motors, starter drives, pump and motor backstops. Three basic types of unit are available.

+44 121 360 0155

Types RSBI and RBI


Types RSBI and RBI backstop clutches consist of cylindrical inner
and outer races between which are located individually spring
loaded, special shape sprag elements contained in a cage.
The cage is flexibly connected to the inner race to allow the sprags
to engage easily during torque application. When the inner race
rotates at high speed the off-centre weight of the elements causes
them to rotate within the cage to produce a gap with outer race.

Fax

These clutches are designed for backstop applications on the high


speed shafts of motors, gearboxes, compressors and pumps.
They can also be used within slow speed barring drive.
Although basically these clutches require no lubrication, their
sprag design does permit the use of E.P. or H.P. additives.
Type RSBI is dimensionally equivalent to many competitor units;
type RBI offers higher torque capacity.

+44 121 325 1079

Types RAZ and RIZ


Types RAZ and RIZ freewheel clutches combine an RSBI sprag cage
unit with cylindrical inner and outer races dimensionally
equivalent to same reference AGF roller ramp freewheel
(ref. p13-14). The outer race is supported on two 60 series ZZ sealed
bearings). A range of flanges of same dimensions as AGF series
enables fitting of gears, sprockets or pulleys, and units with
keyseated outer race can also be provided.

Email

Type RAZ clutches have sprag clutch cage connected to outer race
to enable high speed overrunning of the outer race. This series
mainly used for overrun applications such as starter drives and
barring motors. Type RIZ clutches have sprag clutch cage flexibly
connected to the inner race to enable high speed operation of the
inner race. Whilst also suitable for overrun applications, more often
this series is used as backstop.

[email protected]

Both RAZ and RIZ clutches are available with elastomeric coupling
as used with AGF series (refer p13), with RIZ being preferable as
these allow whole unit to be stationary during overrun.

Types CR and RS/BF


Both types CR and RS/BF can only be used as backstops, and are
normally mounted on rear of electric motor, or on shaft extension
of gearbox. Special shaped sprags are mounted in a cage
connected to the outer race, which is of top hat shape to enable
connection to rotating shaft. The inner race is flanged to enable
connection to machine frame. The two series were originally
produced by two different companies, and both have remained in
production as they are dimensionally different. The units were the
only selection for contact-free backstops, but now the RSBI and
RBI series are preferred for new applications.
The CR series units offer the highest torque capacity with 300mm
bore units capable of 75,000 Nm torque. Special clutches have
been supplied with torques in excess of 150,000 Nm.
Both series have covers available to provide a fully sealed unit.
END 21

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