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    Sterling Agro Presentation

    Uploaded by

    Viteysatya Seng
    This document provides information about Sterling Abrasives Limited, a manufacturer of abrasive stones for rice whitening and polishing applications. Some key points: 1. Sterling Abrasives was founded in 1969 and is a leading Indian manufacturer of abrasive rollers for rice whitening machines. They supply stones to major OEMs globally. 2. They produce various types of abrasive stones suitable for different rice varieties and machine models from companies like Buhler, Satake, Scheulle, and more. 3. Sterling offers two main abrasive types - green and black silicon carbide - for raw/basmati and parboiled rice respectively. They also have a premium "extra

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    © All Rights Reserved
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    Sterling Agro Presentation

    Uploaded by

    Viteysatya Seng
    323 views25 pages
    This document provides information about Sterling Abrasives Limited, a manufacturer of abrasive stones for rice whitening and polishing applications. Some key points: 1. Sterling Abrasives was founded in 1969 and is a leading Indian manufacturer of abrasive rollers for rice whitening machines. They supply stones to major OEMs globally. 2. They produce various types of abrasive stones suitable for different rice varieties and machine models from companies like Buhler, Satake, Scheulle, and more. 3. Sterling offers two main abrasive types - green and black silicon carbide - for raw/basmati and parboiled rice respectively. They also have a premium "extra

    Original Description:

    Abrasive Stone for rice mill

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    This document provides information about Sterling Abrasives Limited, a manufacturer of abrasive stones for rice whitening and polishing applications. Some key points: 1. Sterling Abrasives was founded in 1969 and is a leading Indian manufacturer of abrasive rollers for rice whitening machines. They supply stones to major OEMs globally. 2. They produce various types of abrasive stones suitable for different rice varieties and machine models from companies like Buhler, Satake, Scheulle, and more. 3. Sterling offers two main abrasive types - green and black silicon carbide - for raw/basmati and parboiled rice respectively. They also have a premium "extra

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    323 views25 pages

    Sterling Agro Presentation

    Uploaded by

    Viteysatya Seng
    This document provides information about Sterling Abrasives Limited, a manufacturer of abrasive stones for rice whitening and polishing applications. Some key points: 1. Sterling Abrasives was founded in 1969 and is a leading Indian manufacturer of abrasive rollers for rice whitening machines. They supply stones to major OEMs globally. 2. They produce various types of abrasive stones suitable for different rice varieties and machine models from companies like Buhler, Satake, Scheulle, and more. 3. Sterling offers two main abrasive types - green and black silicon carbide - for raw/basmati and parboiled rice respectively. They also have a premium "extra

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 25

    Introduction of Rice Whitening

    Abrasive Stones and other products

    Company Profile

    Founded in the year 1969 by Mr Nitin Parikh


    Pioneer & leader in the manufacture of Rice Whitening Abrasive Rollers in India
    ISO 9001 : 2008 TUV Certified Company having strength of 350 people producing
    vitrified and resinoid grinding wheels / associated with Murugappa group in 1996.
    Turn over in 2015-16 million USD (approx Rs 66 crores INR) out of this 1/3rd of sales
    is from export market

    Exporting Rice Whitening Stones to various countries like US , UK , Italy , Germany,


    Thailand, Philippines, Columbia, Vietnam, Nepal, Bangladesh, Pakistan etc.
    Manufacture Rice Whitening Abrasive Rollers suitable for Buhler , Satake, Milltec ,
    Schuelle, Dandekar, Suri, Devraj Hitech, Perfect Equipment, Sona food & many other
    machines
    Grading successfully working for different varieties of rice

    Manufacture approx. 30000 pcs per year of different varieties of stones for rice
    whitening application
    Capable to manufacture abrasive
    stone
    as per Limited
    customer requirement
    Sterling
    Abrasives

    Sterling Stones for Buhler - Bangalore


    Supplying stones to
    Buhler India since last
    15 years

    340 X 93 X 230mm

    450 X 70 X 300mm

    250 X 60 X 170mm

    460 X 71 X 305mm

    460 X 71 X 305mm

    Abrasive Stones for Satake Machines

    Satake VTA 10

    Satake VTA 15

    Satake VTA 5

    Separate facility to supply stones with properly balanced flange/hub

    Abrasive Stones for other models

    REC, Thailand Design

    Abrasive Segments

    Abrasive Stones for Binny Model

    Abrasive Stones for Scheulle - Germany

    Abrasive Types for Rice Whitening Application

    Mainly two types

    Green Silicon Carbide & Black Silicon Carbide


    Green silicon carbide
    Recommended for raw / Basmati rice
    Rice breakage % is less compared to black sic

    Whitening of rice is better


    More hardness/sharpness compared to black sic
    Black silicon carbide
    Recommended for parboiled rice
    More life compared to green sic
    More toughness compared to green sic

    Premium range of stones _ Extra Long Life

    Major Benefits of Extra Long Life Rollers

    Longer life of abrasive rollers

    Saving in rice broken by 0.5 to 1% compared to regular stone

    Excellent shining & whiteness on rice

    Output quality will be better due to fast cutting action

    Readily available in popular sizes/grading

    Report
    Name of Customer : A Doraisamy Modern Rice Mill, Salem
    Whinener m/c : Buhler, DSRF
    No of pass : 3 passes (Green 16 grit for 1st & 2nd pass, Green 24 grit for 3rd pass)
    Type of paddy : Single Boil

    Parameter
    Rice Master
    Extra Long Life
    Batch size (input paddy), In KG
    18750
    18750
    Time taken/ batch, In Hour
    7
    7
    Rice Broken, In KG
    645
    570
    Rice Broken %
    3.44
    3.04
    Current Consumption (Amp)
    17
    13
    Water consumption at silky 1st pass (In LPH)
    40
    20
    Water consumption at silky 1st pass (In LPH)
    60
    45
    Polishing (*)
    Good
    Better
    Temperature (degree centigrade)
    55
    50
    Bran sticking on screen (cake formation)
    every batch
    once in two Batch
    (*) Kettmeter was not available at customer end / by visual observation

    Conventional Cone Polisher Machine

    Emery Pasted Abrasive Stones

    Conventional Cone Casting

    Conventional Cone Casting

    Before Pasting Emery

    After Pasting Emery

    Emery Pasted Cone


    Variety

    Manufacturing Of Abrasive Cone

    Emery pasting

    100 % Silicon Carbide (SiC) abrasive


    grain
    Grit Combination as per requirement
    Unique bonding system
    Different stages in manufacturing i.e.
    mixing / drying / Firing / quality
    checking / Dressing / Inspection /
    Packing
    Fired at High degree temperature for
    Ten days
    Uniform hardness through the
    surface
    Manufacturing period is 4-5 weeks
    Same quality as per whitener stone

    Dependant on human
    skill
    Time consuming
    If not done properly,
    may cause problem
    during working & may
    result in production
    loss

    Limited shelf life


    Different practice for
    selecting emery grit &
    type

    Sterling Abrasives Limited

    Abrasive Stone + Metal Assembly

    Sterling Abrasives Limited

    Advantages of Cone Whitener Stones

    Rice broken % is reduced at-least 1% saving in boil rice


    Higher output rate in ton/hour (10 to 15% extra)

    Higher life of stone (at-least 3 times compared to emery pasted


    stones)
    Consumption of rubber brake is reduced by 25 to 30%
    Whitening / Shining of rice is better
    Saving in electricity cost (due to more output & less AMP)
    Easy to mount on assembly
    Compact & uniform structure due to vitrified bond dependency
    on skilled labour for setting up cone can be avoided
    Sterling Abrasives Limited

    Different design of cone polisher stones

    4 pcs design

    2 pcs design

    Flange type
    assembly

    Regular
    assembly

    Single pc design

    Cone Whitener Stones Photo

    Supplying to majority of Cone Polisher Machine Manufacturers in India

    Stones for Cone Polisher Machine

    Long type abrasive stones for Vietnam market

    Short type abrasive stones for Thailand Market

    South East Asia Cones


    Lamico Design,
    Vietnam Model

    Pieces Rice Mill,


    Philippines (30 and
    28)

    TS 25B

    Sterling

    Vitrified Chinese Type Rollers - models


    Jet Polisher / NF 15D
    SM 18E

    Conventional

    Sterling

    Advantages:
    1. Better rice whitening and shining
    2. Rice broken will be minimized
    3. Reduction in power consumption
    4. Longer life of abrasives stone
    5. Higher rice output per hour
    6. No shelf life

    CConventional

    Sterling

    CConventional

    Vitrified Dal Polishing Stones

    Existing hand made roller


    Advantages:
    1. Pearl removal process become faster
    2. Saving in pulse breakage by 0.5 to 1%
    3. Life of stone will be 3 to 4 times higher
    4. Saving in Electricity cost

    Sterlings Vitrified Bonded Stones

    Flour Mill Application Stone


    Vitrified Flour Mill Stone

    Conventional Flour Mill


    Stone

    Availability in ready stock

    Popular Variety of stones are available in ready stock (Approx. two month requirement in
    agro season)

    Thanks

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