Internship Report On Gohar Textile
Internship Report On Gohar Textile
Internship Report On Gohar Textile
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HISTORY OF TEXTILE
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1.1 Vision of Textile Industry of Pakistan
1.1.1 Vision of Textile Industry:
An open market driven, innovative & dynamic Textile Sector, which is: -
I. Internationally Integrated
II. Globally Competitive
III. Fully equipped to exploit the opportunities created by the MFA Phase out and this
enables Pakistan to be amongst the Top Five Textile Exporting Countries in Asia.
While going through the draft summary report on Textile Vision 2005, the first and
immediate response is that after a long time a sincere effort has been made to revamp
textile industry in Pakistan. The enabling backdrop was termed a vital pre-requisite to the
viability of the strategy. Some of these factors are not controllable and there is still very
heavy reliance on the GOP support/incentives. Unless the industry is able to stand on its
own feet firmly, without the crutches of incentives/protection, it will be very difficult to
compete in the global markets.
The draft of Textile Vision 2005 was circulated after the stakeholders of the textile sector
attended the presentation of the strategy on April 14, 2000. This formed the basis of the
final deliberation. However, the document, in no way, represents the final policy
proposals to the GOP by the Textile Sub-committee chaired by Tariq Sayeed Saigol.
Three different scenarios have been suggested for the strategy
1.2.2 Do-able
I. Exports growth rate will match each importing country's growth rate of
unit imports
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II. Unit exports of garments to Middle East market will grow at 3 per cent
annually
III. Pakistan will capture 0.5 per cent share in the Japan and Hong Kong
markets
IV. Unit price of cotton yarn will grow at 3 per cent and that of fabrics will
grow at 4 per cent annually
V. Share of 100 per cent synthetic garments in the garments exports will
increase from current 3 per cent to 30 per cent, in line with the world trend
VI. 13 million bales of cotton will be consumed
I. Value added products (garments and made-ups) will be the engine of export
growth (20% annually)
II. Export product mix will be balanced by giving extra push in the women and
woven garments
III. Fabrics exported will contain 55 per cent processed fabrics
IV. Total cotton production will be 16 million bales of which 13 million will be
consumed
Three different scenarios viz, Low Road-Do-able, High Road scenarios have been
proposed for the strategic development of the Textile Industry to give a quantum jump in
the export of textile products. An investment of approximately 5.00 Billion Dollars has
been proposed for the next four years time to achieve a minimum growth rate of 12% on
present export base.
1.3 Introduction of Textile Industry
Looking at the world as a whole a new and dramatic global order had emerged since the
end of the cold war, and is continuing to develop into the new century. Europe and North
America, and N.A.F.T.A. respectively illustrate the growing trend to create regional
economies. It is Asia however that is attracting global attention as the most dynamic
growth region in the world today and is likely to drive the world economic development
as we further move through the time.
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Despite of the tendency towards re-location, most developed countries have nevertheless
succeeded in maintaining a local textile industry, which is both viable and competitive at
international level. This is mainly due to their unprecedented efforts at modernizing and
restructuring the production process. The textile industry in developing countries has
increasingly placed emphasis on quality, the rapid response to growing demand and
innovation in the areas of fibers (micro fibers) and high value-added textiles (industrial
textiles).
The Textile Industry all over the world is trying to consolidate through re-adjustment
strategy. The markets have become very competitive. There is a fierce competition
amongst the low cost producers mostly in Asia to take up the share being lost by high
cost European Manufacturers.
Pakistan has to compete with countries, which are similar in factor conditions and
comparative advantages. The close competitors are India, China, Turkey and Indonesia,
now a days Bangladesh is emerging a close competitor in this sector. Due to cotton price
edge the Indian Textile Industry had been able to compete us in our traditional yarn and
cloth markets.
These market changes are developing pressure on our Textile Industry and the industry is
in the process of transition for a structural change to rebuild its competitiveness. Such
structural changes are always painful. The industry in general is not in a comfortable
position. Further the declining profitability has aggravated the credit access problems and
ability to finance new investment, which is so important for improving quality and
productivity. Excepting few cases no attention has been given to skill development both
in manufacturing and marketing. Lack of product diversification and passive selling has
kept industry to low market segments with earnings depressed.
1.4 History of Textile Industry of Pakistan
Increase in the cotton production and expansion of textile industry has been impressive in
Pakistan since 1947. Cotton – bales increase from 1.1 million bales in 1947 to ten million
bales by 2000. Number of mills increased from 3 to 600 and spindles from about 177,000
to 805 million similarly looms and finishing units increased but not in the same
proportion. It employs 50% of industrial labor force and earns 65% foreign exchange of
total exports. Pakistan’s textile industry experts feel that Pakistan has fairly large size
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textile industry and 60-70% of machines need replacement for the economic and quality
production of products for a highly competitive market. But unfortunately it does not
have any facility for manufacturing of textile machinery of balancing modernization and
replacement (BMR) in the textile mills which need to think about joint ventures for the
production of complete spinning units with china, Italy and production of shuttle less
looms (Projectile) with Korea, Taiwan and Italy.
Cotton textile industry has been premier industry in Pakistan and a major source of export
earning and employment. It also helps in value addition to the manufacturing sector of
the economy. During the six years between 1993 and 1998, production of yarn (in
quantity terms) registered a steady annual growth rate of 302% in Bangladesh and 405%
in India.
On the contrary, Pakistan registered a growth rate of 101% per annum in yarn production
although it ranked third after China and India in the global yarn production during the
same six years. In exports, while Taiwan, India and the republic of Korea registered an
annual increase of 18.1%, 27.7% and 5.4% respectively during 1993-1998, Pakistan
registered a negative growth of 4.8% one important development was that till 1997,
Pakistan was the world’s largest exporter yarn followed by India.
However, in 1998, India gained the NO 1 position, leaving Pakistan at NO 2 In the case
of cotton cloth production, a number of Asian countries have been emerging in the
international market to compete with Pakistan. These countries are Bangladesh, India,
Taiwan, Indonesia, Thailand, Turkey, Sri Lanka and Iran. The above-mentioned
presentation in the context of international scenario highlights the adverse position of
Pakistan’s textile industry when is likely to continue further following the full
implementation of WTO agreement from 2005 onwards when an era of free trade will
start globally. Notwithstanding the above fact, current stagnation in the local textile
industry can be overcome through efforts, consistent with charges occurring in the
international market.
It must be appreciated that all successive governments since the birth of cotton textile
industry in Pakistan have been encouraging the textile exporters to penetrate into new
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market and also to broaden the base of exportable commodities by including value added
textile goods so that reliance on exports of cotton, cotton yarn and coarse fabrics
gradually become minimal.
Reflecting on the state of affairs, Abid Chinoy, Pakistan cloth merchants Association
(PCMA) Chairman, Appreciated government’s efforts to encourage new exports and
finding new markets, which need aggressive export marketing. The steps taken on the
monetary front, such as the frequent devaluation of Pak rupee in terms of dollar could not
improve the cost competitiveness of exportable products due to increase in prices of the
local and imported inputs of the local textile industry, and also due to inelastic demand
for the Pakistan’s exports.
It has been rightly mentioned in the latest stage bank of Pakistan’s annual report (FY01)
that, “Over the years Pakistan’s exports receipts have been vulnerable on account of the
narrow base of exportable items, concentrated markets and low value addition ‘this
indicated that the growth in the country’s overall exports, including textile products
which contributed more then 60% of total export receipts each year, could to be related
some cosmetic and ad hoc measure like devaluation of Pak rupee and concession export
credits. The first textile commission, which was constituted by the first material law
government in 1960 had, inter-alia, recommended that an economic size textile unit
should preferably have 25,000 spindles and 500 looms. No new mill with only 12,500
spindles and without looms should be sanctioned. However, no need was paid to the
advice by the sanctioning authorities with the result that an excess capacity had tented to
build up in the spinning sector.
During the period 1973 to December 1992, some 71 spinning units with 1,136, 835
spindles, 6,600 rotors ands 7,329 looms were closed down. In 1992, a foreign consultant
form was hired by the government to look into the stagnating conditions in the local
textile industry. One of the observations of the foreign consultant was “Pakistan has
failed to make real progress in the international market and is being over taken by many
of the neighboring competitor countries. The spinning sector, traditionally the core of the
industry, is already in the crisis with many spindles lying idle and mills being forced to
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close. Worse still, this sector will be hit by the projected decline of its major markets in
Japan and Hong Kong in the coming years.”
Another important strategic recommendation given by the foreign consultant very much
relevant to the current conditions: “It is vital that companies play very positive role in the
markets, which each one having its own marketing activity, whose job is to understand
the need of the customers and the ever changing competitive dynamics of the markets. In
order to improve exports, Pakistan’s Readymade Garments Manufacturers and Exporters
Association (PRGMEA) has urged the commerce minister Abdul Razzak Dawood to set
up an Apparel Board for the promotion of export of woven and kit garments which fetch
US$ 2.5 billion foreign exchange for the country.
The industry experts are of the opinion that in the order to have a strong industrial base,
Pakistan economy need investment upswing. Pakistan’s economic growth performance
during recent years has been dismal: as against the average growth rate of 6.1% in the
1980s, the half and 4.0% in the 2nd half of the 1990s. The major micro-economic
instability factors like high inflation rate, budgetary deficit, continuous depreciation of
rupee, economic sanctions, etc. could not help the investment process. Such an
environment cannot be conducive to investment and growth.
Exporters of textile products have found the target of US$ 10.4 billion set by the
government for the year 2002-2003, as achievable and termed it a realistic approach. The
textile sector which constituted 69% of total export during 2001-2002, believes that
enhanced quota by the European Union and Turkey would make this possible to fetch
another US$1 billion this year.
The rise in export of value-added products from Pakistan was another point of
encouragement for the textile sector. “The export of value-added products rose to 57.4%
from 53.9% last year-a clear sign that we are moving in the right direction, “said the
Chairman of all Pakistan textile mills association. The trade policy is considered an
acceptable paper, but in the industry does not fine anything that could lead to a high level
exports achievement and remove trade imbalance.
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Pakistan’s textile sector earned US$5.77 billion during the outgoing year, compared with
US$5.577 BILLION OF 2000-2001 indicating a growth of 0.69%. “Textile vision 2005”
has identified the present status and opportunities to make in roads in conventional and
hew markets and has developed sectoral recommendations, hence the sectoral committees
set up by the federal textile Board (FTB) would play an important role be ensuring the
availability of quality raw materials on competitive prices and improvement in designing,
and would adopt quality standards and increase productivity levels. It would attract
foreign brands and promote Pakistani brands with world-class standers.
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terry towels totaled 7,500 looms. In contrast to IGATEX Pakistan’s post-show report, the
International Textile Manufacturers Federation (ITMF), Switzerland, in its 2005
International Textile.
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upgrade, developing human resources, aggressive targeting of new markets and
development of high-powered leadership for the textile sector.
1.8 Exports
Cotton and yarn are Pakistan's primary textile exports. The textile industry accounts for
over 60 percent of Pakistan's total exports. The All Pakistan Textile Mills Association is
the organization that regulates the industry, which is currently facing a number of
challenges, including the need to improve quality.
1.9 Competition
Pakistan must compete with other producers similar in conditions and comparative
advantage. The Pakistani Textile industry's biggest competitors are China, India,
Indonesia and Turkey. The cost of power in Pakistan is comparatively high.
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CHAPTER NO.2
INTRODUCTION OF GOHAR TEXTILE
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2.1 Introduction
Goar Textile Mills was incorporated in 1993 in the most renowned textile city of Pakistan
i.e. Faisalabad. Ever since its formation it is exporting its total production to the
International Markets.
Gohar Textile Mills (Pvt) Ltd is a group that is expanding from a modest base on a very
consistent & practically enviable growth rate. We are a supply partner for businesses who
value the quality and like to enjoy it on a consistent basis.
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2.3 Organization Profile
Company information
Name :- Gohar Textile Mills (Pvt) Ltd
Chairman and chief executive officer
Ch. Maqbool
Ch. Liqat Ali
Directors
Liqat Ali
Gohar Mustafa
Aftab Gohar
Director Operation
Aftab Gohar
Chief finance officer
Sh. Asif
Auditors
TMC
Bankers
Habib bank Corporate
Alflah Bank
Allied Bank
Head office
208- Chak Road, Zia Town, Faisalabad
Mills
3-Km Chak Jhumra Road, Khurrianwala, Faisalabad
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2.3.1 Organizational hierarchy chart
VICE PRESIDENT
MANAGERS (M1-M4)
EXECUTIVES (E1-E2)
OFFICERS (O1-O2)
STAFF (S1-S4)
SUBSTAFF
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2.4 Awards and Achievements
Currently
Certified for Currently
ISO 9001: 2000 Certified for Working for the following certifications
Oekotex C-TPAT
WRAP ISO 14000
Gohar Textile Mills produced different high quality export oriented products to the
international market. These are as under.
• Quilts(Comforters)
• Bed linen
• Kitchen linen
• Processed fabrics
• Grieg Fabrics
We are the manufacturers of synthetic hollow fiber filled duvets, pillows and mattress
protectors. Our fibers are processed according to modern-world health & safety
standards.
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The Variety of patterns that can be quilted is countless. Automatic size and measurement
control feature are built into the machine.
100% product inspection for quality is how we ensure our claim of consistency on high
standards.
At Gohar we supply an exotic collection of exquisitely designed bed linen to turn your
bedroom into a paradise of luxurious comfort.
In-line inspection while the product is still on the machine reduces rework cost and time.
Various types of button attachment are available through the specially designed
machines.
Here again the 100% of the product is inspected for even the most minute faults or
deviation from the specifications.
At the packing stage the affixing of stickers and their positions are specially observed.
To develop and maintain a consistent quality standard for our customers through reducing
the tolerances to the minimums that are practically possible. We fight and win the quality
war and not the price war.
The equipments are calibrated after a specific time period to maintain the stringent testing
conditions. Periodic maintenance of individual machines is defined and is carried out
accordingly on time and are monitored through the ISO systemization. Traceability of the
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produced article with the machinist and the machine numbers is another feature to have
the quality assured.
Customer standards and procedures are carefully documented and administered through
the merchandizing team.
We have been approved over the years in quality audits by our customers like IKEA,
M&S and others.
Critical paths are made and monitored by the PPC department to ensure timely handlings
of the orders.
Critical paths of each order / Job are prepared and are sent to customer so that both the
sides abide by these to achieve timely shipments
2.7.1 Sales Figure
Gohar Textile Mills last year’s annual turnover was US $ 24 Million. This has seen a
consistent double figure growth in the last three years respectively.
2.7.2 Strength
• No outside financing so we can under take big orders for longer periods without
having to think about any financial constraints.
• High Cumulative Customer retention rate since the start of operations
• Sustained growth rate of annual sales turnover.
• Consistent Quality ; Timely shipments
The industry leaders who are our top four volume customers are,
• IKEA Europe.
• Metro Group Europe.
• Marimac Canada.
• PID Designs Canada
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2.9 Exhibition
We are exhibiting at Heimtextil Frankfurt for the last 10 years. Our Stand No is Hall
10.1 B 70 for the year 2008-2009 Show
CHAPTER NO.3
BUSINESS OPERATION
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III.1 Business Operation
In any textile following are the elements of a business operation
• Spinning
• Weaving
• Grey Room
• Processing
• Singeing
• Desizing
• Scouring
• Bleaching
• Printing
• Dyeing
• Finishing
• Folding
Gohar Textile Mills (Pvt) Ltd has two spinning units situated in Faisalabad. These units
are equipped with the latest machines in all of their departments. In the spinning units the
fiber is converted into yarn, and as this the quality of yarn is very important in the textile
sector so spinning units have a lot of importance.
Generally the spinning mills mechanism is very similar. It starts from the mixing
department where the bales of cotton are mixed and at that section the most visible
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impurities are taken out. This mixed cotton is then taken to the blow room by a machine.
After going through a process it is taken to the card room for the next process.
After the card room the route is taken by keeping in view that whether carded yarn is the
end product or the combed yarn. The combed yarn is of better quality and its process is a
bit bigger than the other one.
For the carded portion the drawing breakers & drawing finishers are used to prepare the
fiber to a certain level so that the process on the simplex machine can be carried out. On
the other hand, in the combed portion, after the drawing breaker the cotton goes through
the lab former, & after that it goes through the combing machine, where the comber nail
and comber sliver are separated.
The comber sliver, after passing through the PC drawing & Drawing finisher goes to the
simplex machine. The product that comes from the simplex machine is then taken to the
Ring section where the yarn is to be made. Finally after passing through the auto cone the
yarn comes in the packing department. In Gohar the process of Ultra Violet Checking is
also practiced to ensure the quality of the yarn.
As this process is very important so there are some common parameters on which the
quality of yarn is judged. These parameters have been listed as below:
• Length
• Strength
• Micronaire value
• Color grade
• Neps / gram
• Trash percentage
• Yarn count
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• Strength LCSP
• U percentage
• Thin Places
• Thick Places
• Neps
• IPI (Imperfection)
The weaving units are really very well equipped with the latest machinery to make the
best possible product for the customer to gain the customer satisfaction.
Most of the machines in the weaving unit are of new technology & mill has a very good
check on the quality of fabric produced by its Quality Control department.
The end product of the spinning unit is the starting point of the weaving unit. When the
cones of the yarn are brought to weaving unit, it is then taken to the warping zone in
which the beams are prepared.
These beams are then taken to the sizing section where the different chemicals are
applied to the yarn so that the weaving of the fabric can be done with the minimum
breakage of yarn. After sizing the process of drawing inn is applied so that the yarn could
be converted into fabric.
After the drawing inn the beams of the yarn is then taken to the Sulzer Looms so that the
yarn is converted into the weave product. When the greige is made, then it is taken to the
inspection department, where a lot of quality check is done. At the first step the fabric is
classified into two types, i.e. A grade & D grade.
The D grade fabric is either used in the B grade sale or in gathering of the fresh pieces.
While the process of A grade fabric is a bit longer.
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The A grade fabric after mending, goes to the checking machines, from where it is taken
to the rechecking machines. After rechecking either the greige is rolled or folded &
packed according to requirements of the buyer.
During all the above process, quality is the main purpose of the people. The weaving
units check the product quality as under:
Air Jet:
Tsudakoma Air Jet 24 machines of 130”
Sulzer Air Jet L5100Model: 20 looms of 110” & 28 looms of 130”
Tsudakoma Zax Air Jet 24 machines of 134”
Total: 96Looms
Production capacity 800,000 Meters a month.
Sulzer Shuttless:
Sulzer PU Model
32 loom of 153”
10 loom of 130”
8 loom of 110”
Total: 50Looms
Capacity: 200,000 Meters a month.
Auto:
26 machines of 76"
26 machines of 105"
48 machines of 116"
100Machines
Capacity: 1,400,000 Meters a month. Power:
64 machines of 72"
24 machines of 96"
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150 machines of 108"
238Machines
Capacity: 1,000,000 Meters a month
Power:
64 machines of 72"
24 machines of 96"
150 machines of 108"
238Machines
Capacity: 1,000,000 Meters a month
III.4 Quality Control Department:
First of all the people of Gohar checks the quality of yarn before taking it into the
process. Following are the yarn characteristics that are checked before taking it into the
process:
• Count Testing
• Strength Testing
• TPI
• Hairiness Testing
• Breakage Report
When the sizing process is applied, the following two tests are applied:
• Abrasion Test
• Strength Test
After completion of the greige the gsm test is applied so that to have the best customized
product. Finally in the folding section checks are applied at every step of the folding
process.
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III.4.1 A few of the main testing equipment’s that we have available at our lab are:
Capacities:
Confectioned (Non Filled)
Sheet Sets. 200,000 sets a month
Curtains. 100,000 pairs a month
Other Products whose production levels vary are Kitchen Linen. (Complete Range)
Pillow Shells.
Sofa Cover.
Confectioned (Filled)
Quilting. 120,000 pieces a month
Pillows. 50,000 pieces a month
Chair Pads. 30,000 pieces a month
Processing Unit of every textile mill has a paramount importance because it actually
provide the finish fabric product which is either sent to customer either as a piece good or
as made up after converting the fabric into the required stitched product. The processing
unit of Gohar comprises of the following department:
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Ø Bleaching Department
Ø Finishing Department
Ø Printing Department
Ø Dyeing Department
Ø Folding Department
Ø Sample Room
The bleaching department of Gohar is equipped with the latest machinery to compete
with the market. Bleaching department has the following machines:
Ø Water Mangle:
The above are the machines & a very brief overview of the machines. The bleaching
department is like a back bone of the processing unit. After weaving mill, the fabric is
brought to the bleaching department where it is prepared on the above machines so as to
be prepared for the Printing or Dyeing.
Current capacity :
Current capacity of bleaching is 70,000M per day and another 60,000M per day capacity
has been added since December 2006. All our bleaching method is Hydrogen Peroxide
based
The Quality Control people ensure the Quality of work in the Bleaching to fulfill the
collective goal.
III.7 Printing Department:
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The Printing department of Gohar is well established. It has one latest rotary. It is a
Reggiani 2005 Model Machine. It has 15 color options. Working width is 3.2 Meters and
the capacity is 40,000M per day. We are able to do the three standard design repeats
(namely 640mm, 819mm, and 914mm). The mesh categories that we can do are 80, 125
and 165.
The Printing department of Gohar is working at its best & producing really good stuff.
After the printing from the rotaries, the route of the fabric depends on the dye class.
If the reactive dyes have been used, then the fabric will be taken to first of all Ager
Machine & then Goller Soaper Washing, then to Stenter finish & finally to the calendar.
On the other hand the fabric treated with pigment dye is taken to the curing machine &
from there it is taken to the calendar after the required stenter finish. Now in the
following line, we’ll see the specifications of the Curing & Ager Machines:
Ø Curing Machine:
The finishing department of Gohar Processing unit is famous for its quality work. It
comprises of many latest machines which includes Stenters, Cylinders, Raising Machines
& Sanforizing Machine.
Types of Finishes:
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Ø Chemical Finishes
Ø Mechanical Finishes
The finishes in which no chemical is used is called the mechanical finish, a very good
example of mechanical finish is Calender Finish. On the other hand the finishes through
stenter are known to be the chemical finish. The finishes are of the following types:
Ø Normal Soft
Ø Super Soft
Ø Chintz
Ø Anti Pilling
Ø Anti Wrinkle
Ø Water Proof
Ø Easy Care
Ø Soil Repellent
Sanforizing Machine:
The Sanforizing machine is used for relaxing the shrinkage of warp. The machine
possessed by Gohar has a workable width of 114”. It is basically used either on customer
demand or in case of Garments. The standard is 5%. Gohar has one Sanforizing machine
in its processing unit.
Raising Machine:
This basically means to raise the fibers from the surface of the fabric. The machine
possessed by the finishing department of Gohar has a workable width of 114”. Gohar has
one raising machine in its processing unit.
III.10 Calendaring Department:
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Rameisch Guraneri 2005 Model machine customized for High Temperature and High
Pressure which is very suitable for maximum Chintz finish. Heat source for this machine
is Thermo-oil
III.11 Folding Department:
The folding department of the Gohar has a daily production of 1,00,000m. The folding
department is the last department of the Processing Unit. After the folding unit the fabric
is transferred to GSC.
The folding department has two kinds of machines; the kind is rolling machine while the
other kind is of folding machines. It depends on the requirement that which kind of
machine would be used.
In the folding department of Gohar latest 4 score method is used for the inspection
purposes. Quality checks are made at every step of processing unit.
III.12 Engraving:
The Engraving Department of Gohar Textile Mills (Pvt) Ltd is equipped with the latest
machinery along with the manual machinery for the process of exposing.
In the Engraving Department of Gohar, the screens are generally prepared which are then
used in the printing process.
Following are the three repeats of screens which are used in the Engraving Department:
Ø 640mm
Ø 820mm
Similarly the widths of the screens are of the following five kinds:
Ø 2650mm
Ø 1850mm
Ø 1620mm
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The selection of the screens depends on the design requirement of the print. The most
important thing which should be kept in mind is that only one screen should be used for
one color that means the number of screens will be equal to the number of colors which
will be used during the printing process.
The first step which is taken in the formation of the screens is to coat the screen with
SCR 100. This coating is done for the purpose of blocking the meshes of the screen so
that the required king of design can be made through the screen. The coating of the
screen takes almost 8-9 minutes.
III.12.2 Heating Stage:
These screens are then heated in the ovens so that to carry out the process in the best
possible manner. When the screens are heated in the proper way then they are taken to
the exposing machines. The heat is provided to the screens so that to fix the SCR 100 so
that the exposing stage should be started.
III.12.3 Exposing Stage:
Gohar Textile Mills (Pvt) Ltd has two exposing machines, one of them is manual and the
other is fully automatic. The automatic machine is the “wax jet”. The process of exposing
stage is different for both the machines.
In the process of Manual Machine, it is quite a time taking process. In this machine, the
presence of machine operator is very important; otherwise the time for each screen will
be higher than the original one.
Earlier most of the work was done through this machine but now the major load has been
shifted to “was jet”. Irrespective of these facts the importance of this machine is still
there.
All sizes and widths of the screens can be prepared through this machine. Basically the
manual machine is used for the word of design studio.
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The “Wax Jet” machine is fully automatic. The work done through the digital design
studio is done through this automatic machine. The speed of exposing through this
machine is relatively higher than the manual machine because there is not such need of
operator at every stage of the exposing.
The process at this machine does not effect because of the presence of the operator. The
exposing is being done through the wax on this machine that is why it has such a name.
The mechanism of this machine is that the machine is linked with the digital design
studio, so the operator can access any of the prepared design in the studio. Then the wax
is applied on the screen in such a way that the wax is applied on that place from where
the operator want to open the meshes. Then the lighting process is done i.e. the screen
goes through high power light.
The result of this process is that the place where only coating is there and there is no wax,
at these places the coating got fixed in such a way that the meshes are blocked in a better
way. After this Exposing stage the screen is taken to the next stage.
Gohar has ordered for “ink jet” machine which will enhance the production capability of
the engraving department.
III.12.4 Washing Stage:
The screens are then taken from the exposing machines to the washing area. This is the
area where the screens are washed so that the black portion can be washed from the
screens. This is also called the Developing Stage. The screens are then kept on the light
stand to see that whether the results are satisfactory or not. When the staff feels that the
design is satisfactory then they send this screen to the heating machine for curing.
The curing is being done through an oven. The screens are kept about 20-25 minutes in
the oven. This heat fixes the design on the screen so that after the final touch the screen
can be sent to the next department.
III.12.6 Enduring Stage:
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During this stage the ring type iron is fixed on both the sides of the screens so that the
screens could be taken to the printing department for printing.
III.12.7 Touching Stage
During the touching stage the final work is done. In this stage if there is any extra patch
on the screen, then they are blocked with SCR52 so that the correct effect can be drawn
on the fabric. This is the final stage of Engraving Department. After this step, the screens
are then taken to printing department.
The design studio is a very important department of Processing Unit. The importance of
design studio is because of the reason that without its right work nothing correct can be
done. The presence of good design studio is very important for any good textile export
organization.
Ø Through Sketches
Ø Through CD
Ø swages
Now after having the concept of design, it is then the responsibility of design department
to make the screen design, to select the sizes of the screen, to select the repeats of the
screens and most importantly to make the films and designs so that to have the same
designs during the printing process as required by the buyer.
In the digital design studio the work is being done through the latest machineries and
software and dedicated and educated persons are there for the purpose carrying out the
process. All of the work in this studio is done on the latest machines and the work can be
accessed through the Wax Jet machine.
31
In the other design studio, the work is being done through the experienced persons. In
that studio the guideline is the first thing which is made at the start. After this step, there
comes a chain in the design studio such as to separate the colors up to making the and
preparing the films which can be used in the engraving department.
o Quality control
o Cutting
o Minimize Wastage
So cutting department was performing these responsibilities. Mr. Arif the Cutting
supervisor who shared the rules of cutting that is the foundation of the complete stitching
department. Those are
Stitching Department (GSC)
• To minimize wastage
Types of stitching
• LOCK STITCH,
• CHAIN STITCH,
• TWIN NEEDLE,
• WORK STATION
• Blind stitch
• Over lock
• Flat lock
• WARE HOUSE,
• MAID-UP DISPATCH
33
Dispatch department is responsible to dispatch all types of Export after packing. It
depends on the marketing department when it should be dispatched. It is not necessary to
dispatch daily. Dispatch department is to pack and dispatch report preparation the prime
responsibility is to make maid-ups dispatch Report.
Dispatch Department has a continual liaison with Marketing Department and to fix
stickers according to the customer demand on the cartoons. The dispatch report also send
to the head office and as well as customer. Work force is use for loading or shipping in
container.
Container Type:
Along with the cutting section, there is another important depart named as commercial
department. The working of commercial department starts from receiving the stitching
programs. First of all, they see whether it is a new order or a repeat order. Then they issue
a demand order through their Purchase Department. It is the duty of the commercial
department to arrange all the equipment needed in the stitching unit for every bulk order.
The products which are the responsibility of the commercial department includes label,
fusing, polyester rope, stiffener, insert card, poly bag, stickers, size stickers, identification
sticker, barcodes, security codes etc.
A freezing plan is made every month so as to maintain & systemize the production
process. The stitching units of Gohar have latest and number of machines to fulfill the
customer need & requirements. Total number of helpers in on daily wages in the whole
stitching unit is 75. There are 200 machines in the GSC (general stitching company).
34
Quality is most important consideration while production in Gohar. This is why the
quality checks in stitching department are of very good level. This shows that the Quality
checks in Gohar Sewing Units are of international standards.
As the stitching department is the last department before the dispatch of goods so a lot of
responsibility comes on its shoulders. There are sample rooms in the stitching units so as
to fulfill the sample stitching requirement for different markets to ensure customer
satisfaction.
So the above is the brief overview of some of the Gohar operations. Now we’ll discuss
the chances of further improvement in Gohar.
The export department of Gohar Textile Mills (Pvt) Ltd is known to be the best
marketing department in the whole textile industry because of the commitment and
dedication of employees, the determination of work & the best management system.
Gohar Marketing has a very strong liaison with their customers around the world. That’s
why Gohar has different segments on the basis of different regions like North America,
Australia and Europe.
Every region has a different Export Manager and its whole staff. The marketing
responsibility is not only to just sales and marketing it has also to find out new horizons
and new ways. That’s why Managers visit to new Markets around the world.
35
CHAPTER NO.4
LETTER OF CREDIT
36
IV.1 LETTER OF CREDIT
The English name “letter of credit” derives from the French word “accreditif”, a power
to do something, which in turn is derivative of the Latin word “accreditivus”, meaning
trust.
A letter of credit is basically a document issued by a bank guaranteeing a client's ability
to pay for goods or services. A bank or finance company issues a letter of credit on behalf
of a buyer, authorizing the seller to obtain payment within a specified timeframe once the
terms and conditions outlined in the letter of credit are met. The letter of credit acts like
an insurance contract for both the buyer and seller and practically eliminates the credit
risk for both parties, while at the same time reducing payment delays. A letter of credit
provides the seller with the greatest degree of safety when extending credit. It is useful
when the buyer is not well known and when exchange restrictions exist or are possible.
The LC can also be the source of payment for a transaction, meaning that a will get paid
by redeeming the letter of credit. Letters of credit are used primarily in international trade
transactions of significant value, for deals between a supplier in one country and a
customer in another. The parties to a letter of credit are usually a beneficiary who is to
receive the money, the issuing bank of whom the applicant is a client, and the advising
bank of whom the beneficiary is a client. Almost all letters of credit are irrevocable, i.e.,
cannot be amended or canceled without prior agreement of the beneficiary, the issuing
bank and the confirming bank, if any. In executing a transaction, letters of credit
incorporate functions common Traveler's cheques.
FROM ABOVE WE CAN CONCLUDE LETTER OF CREDIT IS
A letter of credit is a document issued mostly by financial institutions which usually
provides an irrevocable payment undertaking to a beneficiary against complying
documents as stated in the credit.
Once the beneficiary or a presenting bank acting on his behalf, makes a presentation to
the issuing bank or confirming bank, if any, within the expiry date of L/C, comprising
documents complying with the terms and conditions of the L/C, the applicable UCP. And
international standard banking practices. The issuing bank or confirming bank, if any, is
obliged to honor irrespective of any instructions from the applicants to the contrary.
37
Seller Bank Buyer Bank
Buyer
Carrier
After a contract s concluded between buyer and seller, buyer bank supplies a letter of
credit to the seller
Buyer Bank
Seller Buyer
Carrier
Seller provide bill of lading to a bank in exchange for payment. Seller’s bank exchanges
bill of lading for payment from a buyer’s bank. Buyer’s bank exchange bill of lading for
payment from buyer.
38
Seller Bank Buyer Bank
Buyer
Carrier
Buyer Bank
Seller Bank
Buyer
Carrier
39
IV.3 PARTIES TO AND ASSOCIATED WITH THE LETTER OF CREDIT
IV.3.1 Applicant
The applicant is the party who requests and instructs the issuing bank to open a letter of
credit in favor of the beneficiary. The applicant usually is the importer or the buyer of
goods and/or services. The applicant can also be another party acting on behalf of the
importer, such as a confirming house. The confirming house is equivalent to a buying
office, it acts as an intermediary between buyer and seller, and it can be located in a third
country or in the seller’s country.
IV.3.2 Beneficiary
The beneficiary is entitled to payment as long as he can provide the documentary
evidence required by the letter of credit. The letter of credit is a distinct and separate
transaction from the contract on which it is based. All parties deal in documents and not
in goods. The issuing bank is not liable for performance of the underlying contract
between the customer and beneficiary. The issuing bank's obligation to the buyer, is to
examine all documents to insure that they meet all the terms and conditions of the credit.
Upon requesting demand for payment the beneficiary warrants that all conditions of the
agreement have been complied with. If the beneficiary (seller) conforms to the letter of
credit, the seller must be paid by the bank.
IV.3.3 Issuing Bank
The issuing bank's liability to pay and to be reimbursed from its customer becomes
absolute upon the completion of the terms and conditions of the letter of credit. Under
the provisions of the Uniform Customs and Practice for Documentary Credits, the bank
is given a reasonable amount of time after receipt of the documents to honor the draft.
The issuing banks' role is to provide a guarantee to the seller that if compliant
documents are presented, the bank will pay the seller the amount due and to examine the
documents, and only pay if these documents comply with the terms and conditions set
out in the letter of credit. Typically the documents requested will include a commercial
invoice, a transport document such as a bill of lading or airway bill and an insurance
document; but there are many others. Letters of credit deal in documents, not goods.
40
IV.3.4Advising Bank
An advising bank, usually a foreign correspondent bank of the issuing bank will advise
the beneficiary. Generally, the beneficiary would want to use a local bank to insure that
the letter of credit is valid. In addition, the advising bank would be responsible for
sending the documents to the issuing bank. The advising bank has no other obligation
under the letter of credit. If the issuing bank does not pay the beneficiary, the advising
bank is not obligated to pay.
IV.3.5Confirming Bank
The correspondent bank may confirm the letter of credit for the beneficiary. At the
request of the issuing bank, the correspondent obligates itself to insure payment under
the letter of credit. The confirming bank would not confirm the credit until it evaluated
the country and bank where the letter of credit originates. The confirming bank is
usually the advising bank.
41
draw under the credit by presenting a draft, copies of invoices, with evidence that the
customer has not performed its obligation. The bank is obligated to make payment if the
documents presented comply with the terms of the letter of credit.
They are issued by banks to stand behind monetary obligations, to insure the refund of
advance payment, to support performance and bid obligations, and to insure the
completion of a sales contract. The credit has an expiration date.The standby letter of
credit is often used to guarantee performance or to strengthen the credit worthiness of a
customer. In the above example, the letter of credit is issued by the bank and held by the
supplier. The customer is provided open account terms. If payments are made in
accordance with the suppliers' terms, the letter of credit would not be drawn on. The
seller pursues the customer for payment directly. If the customer is unable to pay, the
seller presents a draft and copies of invoices to the bank for payment.
42
before making payment. A time draft is not payable until the lapse of a particular time
period stated on the draft. The bank is required to accept the draft as soon as the
documents comply with credit terms. The issuing bank has a reasonable time to examine
those documents. The issuing bank is obligated to accept drafts and pay them at maturity.
A Letter of credit is known as a Sight letter of credit if it involves payment to the seller
against a Sight Draft. On the other hand, if the payment is made against a Usance Draft,
then it is known as Usance letter of credit.
L/C Number :
The clause shows a particular number for L/C and every L/C has different number so
that difference can be judged between different L/C’s.
DATE OF ISSUE :
This clause shows that date on which the opening bank has issued the L/C.
43
This shows about the date and the place in india where the lc will get expired, means
that financial institution where the L/C is send by the opening bank.
NAME & ADDRESS OF THE:
APPLICANT
It contains detail about the buyer of the goods. It gives complete address of the buyer.
NAME & ADDRESS OF THE:
BENEFICIARY
It shows details of the seller of goods, like seller’s name, address, country to which he
belongs.
AMOUNT OF CREDIT IN :
US DOLLARS /EURO/ANY
OTHER FREELY
EXCHANGEABLE CURRENCY
(IN FIGURES & WORDS)
It shows the currency in which the deal is been made, the code for that currency as
well as the amount of the goods
PERCENTAGE CREDIT : AS PER CONTRACT
AMOUNT TOLERANCE
Sometimes the amount in the letter of the credit and the exact amount of the goods
does not match. There can be a difference between the both. So a specific percentage
of amounts of goods specified in L/C is given as a tolerance and the exact amount of
goods can be in between the minimum and maximum tolerated limits.
44
It tells about the party which acts as a drawee. Generally the opening bank acts as a
drawee
PARTIAL SHIPMENT : AS PER CONTRACT
This clause contains details whether the shipment of goods is allowed through one
shipment or the goods can be sending through various shipments.
TRANSHIPMENT : AS PER CONTRACT
Transshipment means when the goods are send,
SHIPMENT FROM :
It tells about that place from where goods are send by the seller.
SHIPMENT TO :
It’s that place where the goods are sending by the seller. And generally its that
country where the buyer lives.
LATEST SHIPMENT DATE :
It’s that date till which the goods should reach to the buyer. After that date, it’s the
choice of the buyer whether he accepts the goods or not.
DESCRIPTION OF GOODS :
Description of Materials
Size ( in mm) and Quantity (in MT)
Specification
Tolerance
Quantity
Quantity Tolerance
Price per MT (in USD/Euro/any other freely exchangeable currency)
DOCUMENTS REQUIRED :
Beneficiary’s Commercial Invoice - one original plus two signed copies covering
materials shipped. Invoices will be raised on the basis of (THEORETICAL/
ACTUAL/ DRAFT SURVEY) WEIGHT.
45
In this system , first corporate centralized market Yarn department advices a branch to
make sale of yarn through letter of credit In case of those customers who are either new
for a organization whose credit worthiness is not satisfactory according to market
research report
After opening the L/C concerned unit makes the sale to the customers as per agreed terms
and conditions stipulated in the L/C. Then concerned unit sent the invoice and other
papers to the centralized accounting cell for lodging the documents with the bank.. This
documents consists of
Bill of exchange
Original invoice
Original G/r copy
Packing list
Copy of L/C
On the Due date mentioned in the L/C, we receive the realization advice from the bank,
where we have lodged the document drawn under L/C. after getting the advice from the
bank, we credit the customers with the amount we have realized
46
By seller’s bank (Duplicate documents)
Letter
Bill of exchange
Bill
Goods lorry receipt
Party acceptance letter
Debit note
Packing list
Letter of credit (duplicate)
By buyer’s bank (Original documents)
Bill of exchange
Bill
Goods lorry receipt
Party acceptance letter
Debit note
Packing list
Letter of credit (DUPLICATE)
BILL OF EXCHANGE
A non- interest bearing written order used primarily in international trade that binds one
party to pay a fixed sum of money to another party at a predetermined future date.
It’s an unconditional order issued by a party or business which directs the recipient to pay
a fixed sum of money to a third party at a future date. The future date may b either fixed
or negotiable. A bill of exchange must be in writing and signed and dated also called
draft
Negotiation of letter of credit
NEGOTIABLE means the ability to be sold or transfers to another party as a form of
payment. Something which is negotiable is transferable by endorsement and delivery.
(When documents come back from bank).
JOURNAL ENTIRES
47
IN THE BOOKS OF GOHAR AT THE YEAR ENDED MARCH 31ST 2….
PARTICULARS L.F
DEBIT CREDIT (RS)
(RS)
Particular bank a/c……………………………Dr XXXX
48
I inland and bill discounting a/c………Dr XXXX
To bank XXXX
( BEING AMOUNT OF OVERDUE INTEREST DEBITED
TO PARTY ACCOUNT AGST IBD NO. ON DATED
……..)
49
CHAPTER NO.5
MARKETING STRATEGIES
50
5.1 MARKETING STRATEGY
The past year has been tough for the textile industry as competition is steadily and margin
of profits is becoming smaller day-by-day. Our competitors from Asia have come up in a
big way with lower prices resulting from lower overhead, cheaper and better raw
materials and machinery.
Countries like China, Indonesia, India and Bangladesh played an active role in the fabric
market. Improvement in quality and production capability was the main area of
concentration.
Market for Yarns and Grey fabrics was diversified to increase the customer base and
reduce dependency on the Far East. In this effort business with Malaysia, Korea, Taiwan,
UK and South America was initiated in case of Yarns.
In case of Grey Fabric market business was initiated in South Africa, North America,
Japan, Italy, France, and Sri Lanka etc. Product range was also increased to cater to the
differing needs of the buyers. Fancy and special items like Dobby Designs, Bedford
Cords, and Cavairy Twills and stretch fabrics were developed which are being sold at
premium prices.
Gohar has constantly updated our machinery, replacing old machines with new ones
upgrading the existing set-up, leading to better efficiencies and quality products.
Gohar has established its name in new markets be creating specialized fabrics, designs
and also by providing our customers with efficient service and excellent quality.
51
Leaving behind the traditional way of doing business and in our journey towards
excellent it has consistently expanded its buyer base and explored the different markets
around the world.
Keeping in view demand of the World market, Gohar Textile Mills (Pvt) Ltd pursued its
strategy of value addition and reducing the dependency on Grey Fabrics and Grey Yarn.
Having the foresight to assess that in coming year’s value addition will be the thing of the
future, Gohar Textile Mills (Pvt) Ltd worked towards the achievement of its goal of
future increasing its capability in value addition.
The export of processed fabric and made-Ups has shown market improvement as
compared to last year. In Europe, Gohar has made the most growth in the year 1999.
It has placed us successfully in the middle to upper end of the market. Our strength in
Europe is the curtain division.
This included yarn dyed dobbies, engineered confections, different finishes and
embellished products. The plan is to continue with this winning strategy and at the same
time we are trying to find new clients in the high end.
Check Greige
Approval received
Fabric processed
Shipment dispatched
5.3 Product/Service
(We Sell): Quilts, quilt covers, bed sheets, sleeping bags, table covers, grey fabric,
printed fabric, embroided fabric.
53
ked Bedding Set act Bedding Set act Bedding Set act Bedding Set
CHAPTER NO.6
WORKING CAPITAL
54
VI.1 Introduction To Working Capital
Working Capital is life blood and nerve centre of a business. Just as circulation of blood
is essential for the survival of the human being similarly working capital is necessary for
the survival of every business organization, whether it is a small organization or a big
organization.
Every business needs funds for two purposes-for the establishment and to carry out its
day to day operations. Long terms funds are required to create production facilities
through purchase of fixed assets such as plant & machinery, land & building, furniture &
fixtures etc. Investments in these assets the present that part of the firm’s capital, which is
blocked on a permanent or fixed basis and is called fixed capital. Funds are also needed
for short-term purposes as for the purchase of raw material, payment of wages & other
day to day expenses etc. these funds are known as working capital.
55
On the basis of concept, working capital is classified as gross working capital and net
working capital. This classification is important from the point of view of the financial
manager.
Gross working capital: - This is a wider term in a relation to the working capital. It
includes all current assets. Thus the gross working capital is the capital invested in total
current assets of the company. Examples of current assets are:
2. Bill Receivables
3. Sundry Debtors
5. Inventory of Stock
6. Prepaid expenses
56
VI.2.2.2 TEMPORARY OR VARIABLE WORKING CAPIAL:
Temporary working capital is the amount of working capital which is required to meet
the seasonal demands and some special exigencies. Variable working capital can be
further classified as seasonal working capital and special working capital. Most of the
enterprises have to provide additional working capital to meet the seasonal and social
needs. The capital required to meet the seasonal needs of the enterprise is called seasonal
working capital. Special working capital is that part of working capital which is required
to meet exigencies such as launching of extensive marketing campaign for conducting
research, etc
VI.3 FACTORS DETERMINING THE WORKING CAPITAL
The working capital requirement of the concern depends upon a large numbers of factors
such as nature and the size of business, the character of their operations, the length of
production cycles, the rate of stock turnover and the state of economic situation. It is not
possible to rank them because all such factors are of different importance and influence
of individual factor changes for a firm overtime. However, the following are important
factors generally influencing the working capital requirements.
Production policy.
Seasonal variation.
Credit policy
Business cycle.
57
Earning capacity and dividend policy.
Price level changes.
Other factors.
Working Capital is the blood and the nerve centre of business. Just as the blood
circulation is essential in the human bodies for maintaining life, working capital is very
important to maintain the running of business. No business can run successfully without
an adequate amount of working capital.
The advantages are as follows:
Solvency of the business. Adequate working capital helps in maintaining
solvency of the business by providing uninterrupted flow of production.
Goodwill. Sufficient working capital enables a business concern to make prompt
payments.
Easy loan. A concern having adequate working capital high solvency and good
credit standing can arrange loans from banks and others on easy terms.
Cash discounts. Adequate working capital also enables a concern to avail cash
discounts on the purchase and hence it reduces costs.
Regular payments of salaries, wages and other day to day commitments. A
company which has adequate working capital can make regular payments of
salaries, wages and other day to day commitments with raises the morale of its
employees, increases their efficiency, reduces wastages and enhances production
and profits.
Exploitation of favorable market conditions. Only concerns with adequate
working capital can exploit favorable market conditions such as purchasing its
requirement in bulk when the prices are lower and holding its inventory for higher
prices.
58
Ability to face crises. Adequate working capital enables the concern face business
crises in emergencies such as depression because during such periods, generally,
there is much pressure on working capital
VI.4.1 THE NEED OF WORKING CAPITAL
The need for working capital cannot be over emphasized. Every business needs some
amount of working capital. The need for working capital arises due to the time gap
between the productions and realized of cash from sales. There is an operating cycle
involved in sales and realization of cash. There are time gaps in purchase of raw material
and production; production and sales; and realization of cash.
Thus, working capital is needed for the following purposes:
For the purchase of raw materials, components and spares.
To incur day-to-day expenses and overhead costs such as fuel, power and office
expenses etc.
FINISHED GOODS
59
WORK-IN-PROGRES
DEBTORS
RAW MATERIAL
CASH
60
VI.7 NET WORKING CAPITAL
Net working capital is the difference between the current assets and the current liabilities.
Therefore it is called net working capital. When current assets exceed current liabilities
then the working capital is positive otherwise negative. Examples of current liabilities.
Bill Payable
Sundry creditors
Outstanding expenses
Dividend payable
Bank overdraft
CHAPTER NO.7
SWOT ANALYSIS
61
7.1 SWOT ANALYSIS
The external component deals with the factors that the company faces in
its external competitive environment. These factors are categorized as
opportunities available for the company in the market place and the
threats strained by its competitors. The opportunities of the company
62
may by its ability to satisfy the ever arising needs of its customers better
than its competitors, new available markets, room for setting new
operations, falling of barriers due to globalization trend etc. If a firm fails
to avail the opportunities as soon as they arrive, these opportunities
become threats for that company. This is because your competitors will
avail that opportunity in their first attempt and attain first mover
advantage over you.
7.2.1 Strengths:
No outside financing so we can under take big orders for longer periods without
having to think about any financial constraints.
High Cumulative Customer retention rate since the start of operations
Sustained growth rate of annual sales turnover.
Consistent Quality ; Timely shipments
Vertically integrated.
63
Loyal customers.
Skilled Labor.
7.2.2 Weaknesses:
High employee turnover
De-motivated Staff.
Non-Corporative culture.
7.2.3 Opportunities:
64
End of quota restrictions by the end of year 2004.
Globalization.
7.2.4 Threats:
Entry of new competitors just likes China & India.
Buyer need and demand changes.
Political instability.
Changing geopolitical situation.
Change of government policies.
Low price offered by competitors.
Globalization
CHAPTER NO.8
FINANCIAL STATEMENTS AND ANALYSIS
65
8.1 Financial Statements
Non-Current Assets
Fixed Assets
Property, Plant and equipment 95,106,306 859,511,872 834,564,661
Capital work in progress 17,167,507 29,416,245 9,917,561
112,273,81 888,928,11 844,482,22
3 7 2
66
Due From Association 932,913,058 - -
Current Assets
67
Liabilities against Assets Subject to 5,544,15
Finance Lease 697,617 - 4
Due to Associate Undertaking 90,859,194 - -
Current Liabilities
Trade & Other Payable 111,904,367 78,746,596 50,187,799
Interest/Markup Payable - 2,938,326 1,785,003
Current Portion of Long Term 91,258,28 58,665,99 42,981,01
Liabilities 5 1 2
Short Term Finance 120,000,000 105,000,000 -
Advances from customers - 264,209 -
Provision for Taxation - 10,716,434 12,462,557
323,162,65 256,331,55 107,416,37
Contingencies & Commitment 2 6 1
68
Other Operating Income 113,018,209 54,304 25,463
Other Operating Expenses (293,887) (3,263,473) -
293,339,479 85,966,935 94,443,967
Net Profit for the year before taxation 280,810,395 62,005,983 78,366,482
Net Profit for the year after taxation 265,564,139 51,289,549 65,903,925
• In the balance sheet, the assets as well as the liabilities and equity are each
expressed as a 100% and each item in these categories is expressed as a
percentage of the respective totals.
• In the common size income statement, turnover is expressed as 100% and every
item in the income statement is expressed as a percentage of turnover (sales).
69
Authorised Capital
1,000,000 ordinary shares
of Rs. 100/= each 5% 6% 7%
Surplus on Revaluation of
Fixed Assets - 9% 10%
15% 16% 7%
Contingencies & Commitment
70
Capital work in progress 1% 2% 1%
5% 56% 59%
Current Assets
Stores, spares and loose tools 0.3% 1% 2%
Stock in trade 24% 26% 18%
Trade Debts 15% 11% 16%
Loans and advances 5% 1% 1%
Deposits & Prepayments 0.1% 0.04% 0.03%
Other Receivables 4% 3% 3%
Cash & Bank Balances 0.3% 1% 2%
49% 44% 41%
71
Selling & Distribution Expenses -8% -6% -6%
Administrative Expenses -2% -3% -2%
11% 9% 9%
Such percentages are calculated by selecting a base year and assign a weight of 100 to the
amount of each item in the base year statement. Thereafter, the amounts of similar items
or groups of items in prior or subsequent financial statements are expressed as a
percentage of the base year amount. The resulting figures are called index numbers or
trend ratios. From the balance sheet statement in exhibit 1. The following indexed
balance sheet can be established.
72
8.3.1 Horizontal Analysis (Liabilities)
GOHAR TEXTILE MILLS (PVT) LTD.
Horizontal Analysis (Liabilities)
EQUITY & LIABILITIES Increase or (Decrease) %age
2007-2008 % 2006-2007 %
Share Capital & Reserves
Authorised Capital
1,000,000 ordinary shares
of Rs. 100/= each - - - -
-
Issued Subscribed & -
Paid up Capital - - - -
Revenue Reserves 495,728,528 48% 64,811,081 7%
495,728,528 46% 64,811,081 6%
-
Surplus on Revaluation of -
Fixed Assets (136,785,793) -100% (13,521,533) -9%
-
Non Current Liabilities -
-
Long Term Loans - - (53,100,000) -33%
73
Liabilities against Assets Subject
to Finance Lease 697,617 - (5,544,154) -100%
Due to Associate Undertaking 90,859,194 - -
Current Liabilities -
-
Trade & Other Payable 34,397,890 44% 27,318,678 54%
Interest/Markup Payable (2,938,326) -100% 1,153,323 65%
Current Portion of Long Term
Liabilities 32,592,294 56% 15,684,979 36%
Short Term Finance 15,000,000 14% 105,000,000
Advances from customers (264,209) -100% 264,209
Provision for Taxation (10,716,434) -100% (1,746,123) -14%
-
68,071,215 27% 147,675,066 137%
Contingencies & Commitment -
-
518,570,762 33% 140,320,460 10%
74
Stock in trade 83,122,824 20% 163,646,528 64%
Trade Debts 146,448,559 82% (51,006,717) -22%
Loans and advances 93,739,845 644% (1,519,085) -9%
Deposits & Prepayments 886,507 140% 158,801 33%
Other Receivables 45,152,665 99% (2,472,548) -5%
Cash & Bank Balances (6,407,149) -52% (13,071,961) -52%
346,255,332 50% 95,871,066 16%
518,570,762 33% 140,320,460 10%
Interpretation
As basis of Analysis, the analyst may seek variables which seem to improve or
deteriorate and bring a challenge to the stakeholders in their various decisions. Example
from the previous table one can ask the following questions?
• Why is there an increase in the stock of the company? Has the company changed
its inventory policy?
• Why did taxation increase so tremendously? Were there any changes in taxation?
Is it reflected by the increase in sales? Profit?
• Why is there an increase in the fixed assets and at the same time decrease in the
long-term debt? How were these assets financed?
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- -
(90,160,988) 117% 10,825,472 -12%
- -
91,439,054 103% (5,242,401) -6%
- -
208021
Other Operating Income 112,963,905 % 28,841 113%
Other Operating Expenses 2,969,586 -91% (3,263,473) 0%
207,372,544 241% (8,477,032) -9%
- -
Finance Cost 11,431,868 -48% (7,883,467) 49%
- -
Net Profit for the year before
taxation 218,804,412 353% (16,360,499) -21%
- -
Provision for Taxation (4,529,822) 42% 1,746,123 -14%
- -
214,274,59 (14,614,37
Net Profit for the year after taxation 0 418% 6) -22%
8.4 Ratio Analysis
Ratio analysis is one of the techniques of financial analysis where ratios are used as a
yardstick for evaluating the financial condition and performance of a firm. Analysis and
RATIO
interpretation
ANALYSIS of various accounting ratios gives skilled and experienced analyst a better
understanding of the financial condition and performance of the firm than what he could
have obtained only through a perusal of financial statements.
LIQUIDITY RATIOS
Activity Ratios
leverage Ratio
PROFITABILITY
RATIOS
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8.4.1 LIQUIDITY RATIOS
• Liquidity refers to the ability of a firm to meet its short-term financial obligations
when and as they fall due.
• The main concern of liquidity ratio is to measure the ability of the firms to meet
their short-term maturing obligations. Failure to do this will result in the total
failure of the business, as it would be forced into liquidation.
I. Current ratio
II. Quick Asset to Deposit ratio
Current Assets
2008 2007 2006
Stores, spares and loose tools 5,371,789.00 22,059,708 21,923,660
Stock in trade 501,519,693.00 418,396,869 254,750,341
Trade Debts 325,722,287.00 179,273,728 230,280,445
Loans and advances 108,291,134.00 14,551,289 16,070,374
Deposits & Prepayments 1,520,559.00 634,052 475,251
Other Receivables 90,774,664.00 45,621,999 48,094,547
Cash & Bank Balances 5,862,001.00 12,269,150 25,341,111
Current Liabilities
2008 2007 2006
Trade & Other Payable 111,904,367 78,746,596 50,187,799
Interest/Markup Payable - 2,938,326 1,785,003
Current Portion of Long Term
Liabilities 91,258,285 58,665,991 42,981,012
Short Term Finance 120,000,000 105,000,000 -
Advances from customers - 264,209 -
Provision for Taxation - 10,716,434 12,462,557
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Particulars 2008 2007 2006
Rs. Rs. Rs.
Current Asset 1,039,062,127 692,806,795 596,935,729
Current Liabilities 23,162,652 256,331,556 107,416,371
INTERPRETATION
This ratio shows that whether the current assets of the company are Sufficient to meet the
current liabilities or not. In 2006 it was 5.56 that shows low liquidity because this ratio is
above standard that is 2. In 2007 it was 2.70, that shows that firm use financing leverage
in 2007 and approximately to 3.32 in 2008, that shows that firm decrease its debt in his
total capital.
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The quick ratio, also referred to as acid test ratio, examines the ability of the
business to cover its short-term obligations from its “quick” assets only (i.e. it
ignores stock). The quick ratio is calculated as follows
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INTERPRETATION
This ratio shows that how much quick assets are available to meet the demand of the
accountholders. This ratio was 3.19% in 2006 and decreased to 1.07% in 2007. It shows
that in 2007 the immediate liquidity position of the company was comparatively weak.
But it is good sign in 2008 that is once again liquid ratio is increasing.
8.4.2 Activity Ratio
If a business does not use its assets effectively, investors in the business would rather
take their money and place it somewhere else. In order for the assets to be used
effectively, the business needs a high turnover.
Unless the business continues to generate high turnover, assets will be idle as it is
impossible to buy and sell fixed assets continuously as turnover changes. Activity ratios
are therefore used to assess how active various assets are in the business.
Note: Increased turnover can be just as dangerous as reduced turnover if the business
does not have the working capital to support the turnover increase. As turnover increases
more working capital and cash is required and if not, overtrading occurs.
INTERPRETATION
This ratio measures the number of times, on average, receivables (e.g. Accounts
Receivable) are collected during the period.
In 2008 this ratio is decreased .06 from last year 2007. It shows that firm has change its
account receivable policy.
8.4.2.2 Receivable in days / Average Collection Period
The average collection period measures the quality of debtors since it indicates the speed
of their collection.
• The shorter the average collection period, the better the quality of debtors, as a
short collection period implies the prompt payment by debtors.
• The average collection period should be compared against the firm’s credit terms
and policy to judge its credit and collection efficiency.
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• An excessively long collection period implies a very liberal and inefficient credit
and collection performance.
• The delay in collection of cash impairs the firm’s liquidity. On the other
hand, too low a collection period is not necessarily favourable, rather it may
indicate a very restrictive credit and collection policy which may curtail sales
and hence adversely affect profit.
Account Receivable /
Receivable in days :- ---------------------------- X 365
Annual Credit Sale
Interpreation
As in 2005 average collection period was 76 days but it is decreasing with the passage of
time and in 2008 it is 70 days, which shows the efficiency of collection department. Our
sales are definitely increasing which is the core purpose of every organization.
8.4.2.3 Accounts Payable Turn over Ratio
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Annual Credit Purchase
--------------------------------
Account payable
Interpreation
A short-term liquidity measure used to quantify the rate at which a company pays off its
suppliers. Accounts payable turnover ratio is calculated by taking the total purchases
made from suppliers and dividing it by the average accounts payable amount during the
same period.
In 2006 firm pays payment to credit after 18 days, but in 2008 company pays payment
after 11 days. It shows that firm has enough resources to pay the payment of creditors.
Account payable
---------------------------- X 365
Annual Credit Purchase
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Particulars 2008 2007 2006
Rs. Rs. Rs.
Account payable 40,845,093,955 28,742,507,692 18,318,546,635
Annual Credit Purchase 1,337,574,966 772,932,261 924,243,329
Ratio 30.54 37.19 19.82
Interpreation
The average payment period ratio represents the number of days taken by the firm to pay
its creditors. A higher credit turnover ratio a lower credit period ratio signifies that the
creditors being paid promptly, thus enhancing toe creditworthiness of the company.
However, a very favorable ratio to this effect also shows that the business is not taking
full advantage of credit facilities allowed by he creditors.
As in 2005, the ratio was 20 days but in 2008 it is 31 days only. It is favorable actually
for the creditors but not for the company because the firm has to arrange more finance for
the same period of time which will definitely be difficult for the firm due to low level of
average collection period.
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8.4.2.5 Inventory Turnover Ratio
Interpreatation
This ratio measures the stock in relation to turnover in order to determine how often the
stock turns over in the business.
It indicates the efficiency of the firm in selling its product. It is calculated by dividing he
cost of goods sold by the average inventory.
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Total Assets
Interpretation
• The ratios indicate the degree to which the activities of a firm are supported by
creditors’ funds as opposed to owners.
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• The relationship of owner’s equity to borrowed funds is an important indicator of
financial strength.
• The debt requires fixed interest payments and repayment of the loan and
legal action can be taken if any amounts due are not paid at the appointed time. A
relatively high proportion of funds contributed by the owners indicates a cushion
(surplus) which shields creditors against possible losses from default in payment.
Note: The greater the proportion of equity funds, the greater the degree of
financial strength. Financial leverage will be to the advantage of the ordinary
shareholders as long as the rate of earnings on capital employed is greater than the
rate payable on borrowed funds.
The following ratios can be used to identify the financial strength and risk of the
business.
8.4.3.1 Debt to total Asset Ratio
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INTERPRETATION
This is the measure of financial strength that reflects the proportion of capital which has been
funded by debt, including preference shares.
The debt to total assets ratio measures the proportion of total assets financed by the
company’s creditors. The higher is the ratio, the greater is the amount of other people’s
money being used in an attempt to generate profit.
8.4.3.2 Long term Debt to Share holder equity Ratio
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INTERPRETATION
This ratio indicates the extent to which debt is covered by shareholders’ funds. It reflects
the relative position of the equity holders and the lenders and indicates the company’s
policy on the mix of capital funds.
This ratio shows that how much company is financed more by debt than its own equity.
From 2006 to2008 it goes on falling which shows that gradually company’s operations
are more financed by its equity than by debt, this is due to decrease in short term finances
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Interpreatation
This ratio measure the extent to which earnings can decline without causing financial
losses to the firm and creating an inability to meet the interest cost.
• The times interest earned shows how many times the business can pay its interest
bills from profit earned.
• Present and prospective loan creditors such as bondholders, are vitally interested
to know how adequate the interest payments on their loans are covered by the
earnings available for such payments.
• Owners, managers and directors are also interested in the ability of the business to
service the fixed interest charges on outstanding debt.
The company’s major forms of credit are non-interest bearing (trade creditors) which
results in the business enjoying very healthy interest coverage rates. In 2002 the company
could pay their interest bill 16.5 times from earnings before interest and tax. However
this is a massive drop from 51.5 times in 2001 and 37.7 times in 2000.
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Note: Without profit, there is no cash and therefore profitability must be seen as a critical
success factors.
• A company should earn profits to survive and grow over a long period of time.
• Profits are essential, but it would be wrong to assume that every action initiated
by management of a company should be aimed at maximising profits, irrespective
of social consequences.
The ratios examined previously have tendered to measure management efficiency and
risk.
Gross profit
------------------ X 100
sale
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Interpretation
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Ratio 17% 9% 9%
Interpreation
It is a measurement of what proportion of a company's revenue is left over, before taxes
and other indirect costs (such as rent, bonus, interest, etc.), after paying for variable costs
of production as wages, raw materials, etc. A good operating margin is needed for a
company to be able to pay for its fixed costs, such as interest on debt. A higher operating
margin means that the company has less financial risk.
In 2006 company has ratio 9% but it has been increasing with time being to 17%, which
very good for firm.
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Sale 1,685,690,136 939,447,389 1,106,826,330
Ratio 16% 5% 6%
INTERPRETATION
This is a widely used measure of performance and is comparable across companies in
similar industries. The fact that a business works on a very low margin need not cause
alarm because there are some sectors in the industry that work on a basis of high turnover
and low margins, for examples supermarkets and motorcar dealers.
What is more important in any trend is the margin and whether it compares well with
similar businesses.
Net profit ratio indicates that how much net sales are contributing towards generating Net
Profit. In 2006 it was 6% and decreased to 5% in 2007. But Firm uses its resources
efficiently in 2007 and it was increased to 16% in 2007 so the year 2007 was best year
from profitability point of view in these years.
This ratio shows the profit attributable to the amount invested by the owners of the
business. It also shows potential investors into the business what they might hope to
receive as a return. The stockholders’ equity includes share capital, share premium,
distributable and non-distributable reserves. The ratio is calculated as follows:
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Net Profit
-------------------
Equity
Particulars 2008 2007 2006
Rs. Rs. Rs.
Net Profit 265,564,139 51,289,549 65,903,925
Equity 1,578,547,835 1,081,579,187 1,018,008,226
Ratio 17% 5% 6%
INTERPRETATION
The ratio shows that how much equity is contributing towards generating Net Income. In
2006 it was increased to 6% and decreased to 5% in 2007 but in 2007 it also increased to
17% in 2007 so the year 2007 was best year from profitability point of view in these
years.
8.4.4.5 Return on Investment
Income is earned by using the assets of a business productively. The more efficient the
production, the more profitable the business. The rate of return on total assets indicates
the degree of efficiency with which management has used the assets of the enterprise
during an accounting period. This is an important ratio for all readers of financial
statements.
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Investors have placed funds with the managers of the business. The managers used the
funds to purchase assets which will be used to generate returns. If the return is not better
than the investors can achieve elsewhere, they will instruct the managers to sell the assets
and they will invest elsewhere. The managers lose their jobs and the business liquidates.
Interpretation
The ratio indicates that there is increase in the ROI from 8.38% in 2000 to 8.95% in 2002.
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No. of Shares 1,000,000 1,000,000 1,000,000
Ratio 1578.55 1081.579 1018.008
The Z-score formula for predicting bankruptcy was published in 1968 by Edward I.
Altman, who was, at the time, an Assistant Professor of Finance at New York University.
The formula may be used to predict the probability that a firm will go into bankruptcy
within two years. Z-scores are used to predict corporate defaults and an easy-to-calculate
control measure for the financial distress status of companies in academic studies. The Z-
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score uses multiple corporate income and balance sheet values to measure the financial
health of a company.
The z-score measures the probability of insolvency (inability to pay debts as they become due).
Z-SCOR ANALYSIS
The analysis for the year 2006 shows that company is probably safe to predict survival,
but it is not the better condition of the company.
Z-SCOR ANALYSIS
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X2 = Retained Earning / Total Assets
= 1,040,929,687 / 1,583,590,011
= 0.657
The analysis for the year 2007 shows that company is at risk but it is not at danger
position.
Z-SCOR ANALYSIS
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X2 = Retained Earning / Total Assets
= 1,537,898,335/ 2,102,160,773
= 0.732
The analysis for the year 2007 shows that company is now move back to the satisfactory
condition after getting a good safe point to avoid Bankruptcy.
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CHAPTER NO.9
CONCLUSION AND RECOMMENDATION
9.1 CONCLUSION
It’s' period of Globalization, any organization or institute who ignore the element of
globalization automatically kick out from the market. Only those can be survive who
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So the Gohar Textile Mills (Pvt) Ltd has the opportunity to survive the global market
because it has the better goodwill and positive earning per share it can capture all the
global market.
Gohar Textile Mills (Pvt) Ltd is also faces a tenor in which there is both opportunities
and threats for it to be able and survive and growth. But many of the challenges that shall
However, this does not absolve the government of Pakistan and the local Textile industry
from its responsibility to best deal with the climate both locally and internationally and
Now there is need that the Govt. and industry realize that a sincere and positive approach
has to make to meet the challenges of the present day competition environment. In this
regard adequate finance for capital investment, working capital and development of
Gohar Textile Mills (Pvt) Ltd is one the best apparel producer in Pakistan. Inside the
organization Gohar textile is practically meeting the challenges of Global Village. They
have created completely paperless office; every activity of Gohar is online. In/Out time of
I have observed some negative things also during my internship in Gohar like sometime
Even Gohar has great capability to meet the requirements but some times Gohar get the
order in such a bulk quantity that its capacity becomes lesser than orders.
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Financial position of Gohar is better than many other organizations. Gohar’s decision-
making is centralized due to which no problem occur in lower level management. The
9.2 RECOMMENDATIONS
Before joining this organization I know a little about the organization work, its working
system and environment, so I learned a lot from this experience. Based on my experience
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& observation regarding the operations and policies of organization, there are some
recommendations which include short term as well as long term issues for the
improvement.
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9.2.7 Improve its Website
Gohar Textile Mills (Pvt) Ltd needs to improve its website. More information relating to
financial performance and sale of the organization should be available on the website.
9.2.8 Evolve Management Policy
Gohar Textile Mills (Pvt) Ltd should evolve a very serious management policy to attract
multi national corporations as its clients. This action, if actualized, would not only prove
to be highly profit generating, but it would also contribute a lot towards Gohar Textile
image building.
9.2.9 Advertise
One of the most pressing needs of the time is to advertise Gohar Textile Mills (Pvt) Ltd
in the electronic media. Gohar Textile Mills (Pvt) Ltd has not, till date, employed
advertisement in electronic media as a full fledge marketing tool. I think it is high time
that organization does this
9.2.10 Market Survey
The management should make the market survey time to time to get more and latest
information about the market factors like the price, demand, current consumer trends etc.
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