Bently Nevada 3500 Keyphasor Module

Specifications and Ordering Information
3500/25 Enhanced Keyphasor Module

Description
The 3500/25 Enhanced Keyphasor Module is a half-height, two-channel module
used to provide Keyphasor signals to the monitor modules in a 3500 rack. The
module receives input signals from proximity probes or magnetic pickups and
converts the signals to digital Keyphasor signals that indicate when the
Keyphasor mark on the shaft coincides with the Keyphasor transducer. The
3500 Machinery Protection System can accept up to four Keyphasor signals for
normal configuration and up to eight Keyphasor signals in a paired configuration.
Note:
A Keyphasor signal is a once-per-turn or multiple-event-per-turn pulse from a rotating shaft or

gear used to provide a precise timing measurement. This allows 3500 monitor modules and
external diagnostic equipment to measure shaft rotative speed and vector parameters such as
1X vibration amplitude and phase.
The Enhanced Keyphasor Module is an improved 3500 system module. It offers

expanded Keyphasor signal processing capabilities over the previous design while
maintaining complete downward-compatibility in terms of form, fit and function with
existing Keyphasor modules for use in legacy systems. The Keyphasor module,
PWA 125792-01, is completely replaced by the more recent 149369-01 module.
When a system Keyphasor input is required for Triple Modular Redundant (TMR)
applications, the 3500 system should employ two Keyphasor modules. In this
configuration the modules work in parallel to provide both a primary and secondary
Keyphasor signal to the other modules in the rack.
A system with more than four Keyphasor inputs may use a paired configuration
provided that there are no more than four primary Keyphasor input signals. A
paired configuration requires two consecutive monitoring positions in either the
upper/lower or both half-slot positions. Four Keyphasor modules will accept four
primary and four backup input channels and provide four output channels (one per
module). A configuration of two paired and one non-paired (three Keyphasor
modules total) is also possible. In such a configuration, the user may configure the
one non-paired Keyphasor (order either two 2-channel or one 1-channel and one
2-channel option)
The Isolated Keyphasor I/O module is designed for applications in which the
Keyphasor signals are tied in parallel to multiple devices and require isolation
from other systems, such as a control system. The Isolated I/O module was created
specifically for Magnetic Pickup applications but is compatible with and will provide
isolation for Proximitor applications as long as an external power supply is
provided. Note that the intent of this I/O module was primarily to measure shaft
speed and not phase. The module can provide phase measurements, but this I/O
introduces a slightly higher phase shift than the Non-Isolated I/O version. Figure 1
shows the amount of phase shift that the Isolated I/O modules will add at different
machine speeds.
Enhanced product features include generation of once-per-turn event signals from
multi-event-per-turn inputs, field-upgradeable firmware, and asset management
data reporting.
Part
number 141532-01
141532
Revision E, September 2006
FOR REFFERENCE ONLY
Page 1 of 7
Manual Threshold
Specifications
Inputs
Power
Consumption
Signal
Input Impedance
3.2 Watts typical.

Hysteresis
Each Keyphasor Module accepts
up to two transducer signals from
proximity probe transducers or
magnetic pickups. The input signal
range is +0.8 V to -21.0 V (NonIsolated I/O modules) or +5V to -11V
(Isolated I/O modules). Signals
exceeding this range are limited
internally by the module. Passive
magnetic pickups require a shaft
rotative speed greater than 200 rpm
(3.3 Hz).
Speed/Frequency
Signal Ranges
Buffered
Keyphasor
Signals
21.8 k minimum.
Input range of 1 to 1,200,000 cpm

(0.017 to 20 kHz). Supports multiple
events per revolution to a maximum
of 20 kHz.
Keyphasor
Transducer Power
Supply
Front Panel LEDs
OK LED
Output range of 1 to 99,999 cpm

(0.017 to 1667 Hz)
Speed/Frequency
Signal Accuracy
Non-processed
Signals
Processed
Signals
TX/RX LED
Specified at +25 C (+77 F).
Part number 141532-01

141532
Two buffered Keyphasor outputs are

available at the front of the rack via
coaxial connectors. Two buffered
Keyphasor outputs are also available
at the back of the rack via Euro Style
connectors.
504 maximum buffered output
impedance.
-24 Vdc, 40 mA maximum per channel.
Indicates when a fault has been

detected in the Keyphasor Module.
Indicates when the Keyphasor
Module is communicating with the
Rack Interface Module (RIM).
Enivronmental Limits
0.017 to 100 Hz 1 cpm
101 to 500 Hz 8 cpm
501 to 20 kHz 1% of cpm
0.017 to 60 Hz 1 cpm
61 to 150 Hz 8 cpm
151 to 20 kHz 1% of cpm
Transducer Conditioning
Auto Threshold
User-selectable from 0.2 to 2.5 Volts.
Outputs
Output Impedance
Signal Conditioning
Use for any input above 0.017 Hz (1

rpm for 1 event/revolution). Userselectable from 0 to -20 volts dc.
Minimum signal amplitude for triggering
is 500 millivolts peak to peak.
Minimum signal amplitude for

triggering is 2 volts peak to peak and
minimum frequency is 120 rpm (2
Hz).
Operating
Temperature
-30 C to +65 C (-22 F to +150 F)

when used with Keyphasor I/O
Module other than the Internal Barrier
version.
0 C to +65 C (32 F to +150 F)
when used with Keyphasor Internal
Barrier I/O Module (Internal
Termination).
Storage
Temperature
Humidity
-40 C to +85 C (-40 F to +185 F).

95%, non-condensing.
CE Mark Directives
EMC Directives
FOR REFFERENCE ONLY
Page 2 of 7
IEC/EN61000-6-4
For Selected Ordering Options with

internal barrier I/O module:
Radiated Emissions
A/Ex nC[ia] IIC
EN 55011, Class A
Class I, Zone 2/(0)
Conducted Emissions
Class I, Div I,
EN 55011, Class A
IEC/EN61000-6-2
Groups A,B,C,D
Electrostatic Discharge
EN 61000-4-2, Criteria B
Certification Number
ATEX
Radiated Susceptibility
EN61000-4-3, Criteria A
Conducted Susceptibility
Ex nCAL[L] IIC
Electrical Fast Transient
T4 @ Ta = -20C to +65C
(-4F to +150F)
Certification Number
Magnetic Field
Low Voltage
Directives
EN61010-1
Physical
Main Module
Dimensions (Height x
Width x Depth)
Safety Requirements
Weight
When used with Keyphasor I/O

module other than the Internal Barrier
version:
Class I, Div 2
I/O Module
Width x Depth)
Groups A, B, C, D
Weight
(-22F to +150F)
150268-1002151 (LR 26744-211)

When used with Keyphasor I/O
module ordering option 01 ONLY:
A/Ex nC[L] IIC
Class I, Div 2
T4 @ Ta = -30C to +65C
I/O Module
Width x Depth)
241.3 mm x 24.4 mm x 103.1 mm
0.40 kg (0.88 lbs.).
241.3 mm x 24.4 mm x 163.1 mm

(9.50 in x 0.96 in x 6.42 in).
Weight
0.46 kg (1.01 lbs.).
Rack Space Requirement

Main Module
(-22F to +150F)
141532
0.34 kg (0.76 lbs.).
(9.50 in x 0.96 in x 4.06 in).
T4 @ Ta = -30C to +65C
Certification
Number
119.9 mm x 24.4 mm x 256.5 mm

(4.72 in x 0.96 in x 10.10 in).
Hazardous Area Approvals

CSA/NRTL/C
LCIE 04 ATEX 6161X

Note: When used with Internal Barrier I/O
Module, refer to specification sheet 14149501 for approvals information.
EN 61000-4-8, Criteria A
Power Supply Dip
For Selected Ordering Options 01

and 03 ONLY:
II 3/(3) G
EN61000-4-6, Criteria A
Surge Capability
CSA 1389797 (LR 26744-211)
FOR REFFERENCE ONLY
1 half-height front slot.

Page 3 of 7
The half-height main modules require

a special mounting adapter for
mounting in the full-height slots. The
user can place the main modules in
any one of the 14 available slots.
Each rack may have no more than
two main modules, one in a top halfslot and one in a bottom half-slot.
I/O Modules
1 full-height rear slot.
External Termination Blocks cannot

be used with Internal Termination I/O
modules.
When ordering I/O Modules with
External Terminations, the External
Termination Blocks and Cables must
be ordered separately.
There are a number of technical
considerations involved in using the
expanded signal processing functions
of the Enhanced Keyphasor
Module. A qualified Bently Nevada
sales representative should be
consulted prior to specifying or
ordering modules for such
applications.
Internal Barrier
I/O Module
Consult the 3500 Internal Barrier

specification sheet (part number
141495-01) if the Internal Barrier
Option is selected.
Ordering Information
02
B: Type of I/O Module

01
02

141532
04
Isolated I/O module with

Internal
05
Isolated I/O module with

External Terminations
01
CSA/NRTL/C (Class 1, Div 2)
02
ATEX/CSA (Class 1 Zone 2)
External Termination Blocks

128718-01
Keyphasor External Termination
Block (Euro Style Connectors)
128726-01
Keyphasor External Termination

Block (Terminal Strip Connectors)
Cables
3500 Keyphasor (KPH) Signal to External Termination
(ET) Block Cable
129530-AXXXX-BXX
A: Cable Length
0005
5 feet (1.5 metres)
0007
7 feet (2.1 metres)
0010
10 feet (3 metres)
0025
25 feet (7.5 metres)
0050
50 feet (15 metres)
0100
100 feet (30.5 metres)
B: Assembly Instructions
01
02
Enhanced Keyphasor Module

3500/25-AXX-BXX-CXX
A: Number of channels
01
Connector not installed,

FluidLocTM cable
C: Agency Approval Option

00
Not required
Ordering Considerations
General
03
Not assembled
Assembled
Spares
149369-01
Enhanced Keyphasor Module
Single half-height 2-channel

Keyphasor card (order for
2-channels)
Note: This module may be ordered as a direct

plug-in replacement for Keyphasor Module
125792-01.
Two half-height 2-channel

Keyphasor cards (order for
4-Channels)
125800-01
I/O module with Internal

Terminations
126648-01
I/O module with External

Terminations
Keyphasor I/O Module (Internal

Terminations)
Keyphasor I/O Module (External
Terminations)
125800-02
FOR REFFERENCE ONLY
Page 4 of 7
Isolated Keyphasor I/O Module

(Internal Terminations)
126648-01
Connector Header, Internal

Termination, 12-Position, Blue
129770-01
Isolated Keyphasor I/O Module

(External Terminations)
135473-01
Keyphasor I/O Module (Internal
Barriers and Internal Terminations.
Keyphasor Module Manual

Half-height Card
Adaptor:
125388-01
04425545
Half-height Chassis
Grounding Wrist Strap (single use)
125565-01
00580438
Card Guide
Connector Header, Internal
Termination, 4-Position, Green
04300111
Assembly Screws (Order Qty. 3)
00502133
Part
number 141532-01
141532
FOR REFFERENCE ONLY
Page 5 of 7
Figures and Tables

Isolated I/O Phase Error
7
Phase Error (deg)
6
5
4
3
2
1
0
0
20000
40000
60000
80000
100000
120000
RPM
Figure 1
Part
number 141532-01
141532
FOR REFFERENCE ONLY
Page 6 of 7
1)
2)
3)
4)
5)
6)
Buffered Transducer Outputs

I/O Module, Isolated Internal Termination
I/O Module, Isolated External Termination
I/O Module, Non-Isolated Internal Termination
I/O Module, Non-Isolated External Termination
Barrier I/O Module, Internal Termination
Figure 2: Front and Rear View of Keyphasor module

All data is subject to change without notice
1999 Bently Nevada LLC
used in this document are registered marks of Bently Nevada LLC

141532
FOR REFFERENCE ONLY
Page 7 of 7

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What is a Keyphasor module?

What is a Keyphasor module?

What are some of the features of the Enhanced Keyphasor Module?

What are some of the features of the Enhanced Keyphasor Module?

Specifications and Ordering Information

3500/25 Enhanced Keyphasor Module

A Keyphasor signal is a once-per-turn or multiple-event-per-turn pulse from a rotating shaft or

The Enhanced Keyphasor Module is an improved 3500 system module. It offers

Specifications and Ordering Information

FOR REFFERENCE ONLY

3.2 Watts typical.

Input range of 1 to 1,200,000 cpm

Output range of 1 to 99,999 cpm

Specified at +25 C (+77 F).

Part number 141532-01

Two buffered Keyphasor outputs are

-24 Vdc, 40 mA maximum per channel.

Indicates when a fault has been

0.017 to 100 Hz 1 cpm

101 to 500 Hz 8 cpm

501 to 20 kHz 1% of cpm

151 to 20 kHz 1% of cpm

User-selectable from 0.2 to 2.5 Volts.

Use for any input above 0.017 Hz (1

Minimum signal amplitude for

Revision E, September 2006

-30 C to +65 C (-22 F to +150 F)

-40 C to +85 C (-40 F to +185 F).

Specifications and Ordering Information

FOR REFFERENCE ONLY

For Selected Ordering Options with

A/Ex nC[ia] IIC

Class I, Zone 2/(0)

Electrical Fast Transient

When used with Keyphasor I/O

150268-1002151 (LR 26744-211)

Revision E, September 2006

241.3 mm x 24.4 mm x 103.1 mm

0.40 kg (0.88 lbs.).

241.3 mm x 24.4 mm x 163.1 mm

0.46 kg (1.01 lbs.).

Rack Space Requirement

0.34 kg (0.76 lbs.).

(9.50 in x 0.96 in x 4.06 in).

119.9 mm x 24.4 mm x 256.5 mm

Hazardous Area Approvals

LCIE 04 ATEX 6161X

For Selected Ordering Options 01

CSA 1389797 (LR 26744-211)

Specifications and Ordering Information

FOR REFFERENCE ONLY

1 half-height front slot.

The half-height main modules require

1 full-height rear slot.

External Termination Blocks cannot

Consult the 3500 Internal Barrier

B: Type of I/O Module

Part number 141532-01

Revision E, September 2006

Isolated I/O module with