Base Drive Operation: Stan Ar Ontrol Mo Es

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800-893-2321

EN

Base Drive Operation


base EN drive can be easily controlled with single
The
and multi-axis controllers, PLCs and host controllers
EN Series

for medium power applications. The analog torque


or velocity modes can be used with classic position
controllers using analog outputs and encoder inputs.
The pulse mode is ideal for use with low-cost PLC
stepper controllers. This drive works in a variety of
applications where a host control provides a command
signal determining the desired motion profile.
The EN Drive is configurable for seven flexible modes of
operation, and the parameters for each mode can be
adjusted to tailor the drive to the specific application
using Windows-based PowerTools FM software.

Analog Torque Mode

Analog Velocity Mode

Digital Velocity Preset

Pulse Mode

Standard Control Modes


Analog Velocity/Torque Mode
MC

Position Controller

Pulse/Pulse
Pulse/Direction
Pulse/Quadrature

Summation of Analog Velocity and Digital Velocity

Digital Velocity Preset


PLC

Programmable I/O
5 optically-isolated inputs (1 dedicated)
3 optically-isolated outputs
1 analog input 10 VDC, 14-bit
2 analog output 10 VDC, 10-bit
Programmable encoder output, (up to 8,192
lines per revolution)
Separate stop and travel limit decel ramps

Digital I/O

User Logic

Pulse Mode
PLC
Master Axis

Digital I/O

Synchronized Encoder

Torque, Travel, Following Error and velocity


limits
8 user defined speed presets with individual
accel/decel rates
2 Programmable Torque Level Outputs
In Motion Velocity Output
Auto-Tune
Software Oscilloscope

176

Summation of Analog Velocity


and Digital Velocity
PLC

Digital I/O

User Logic
Analog Trim

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800-893-2321
The operating mode of the drive is simply selected with
one click in the PowerTools FM Detailed Setup tab.

Pulse Mode

Application Examples

PLC pulse command outputs


Electronic gearing
Stepper drive replacement
Web line ratio control

Velocity Mode
Analog in Analog Velocity Mode the drive develops
a velocity command in proportion to the voltage (10
VDC) received on the Analog Input. Note: Analog full
scale voltage and offest are programmable.
Preset Velocity In this mode one of up to eight
digital velocities can be selected using the digital I/O
or Modbus. Each preset has its own accel/decel ramps.

EN Series

In Pulse Mode the drive will receive pulses from a


master source (single-ended or differential), which
can be interpreted in three ways:
Pulse/Pulse
Pulse/Direction
Pulse/Quadrature

Torque Mode
In Analog Torque Mode the drive develops a torque
command in proportion to the voltage (10 VDC)
received in the Analog Input. Note: Analog full scale
voltage and offest are programmable.

Application Examples

With position/velocity controller


Tension control

Application Examples

Flexible I/O Functionality

Clutch-brake replacement
Phase control with a differential
Automatic feed control for
machining operations
Spindle speed control

The digital I/O of the drive is completely programmable


with the ability to map one or more I/O functions to the
I/O points.

Velocity Summation This mode combines the


features of Analog Velocity and Preset Velocity in one
mode. It allows running a preset velocity and trimming
it with an analog input, or vice versa, allowing advanced
applications to be solved simply and elegantly without
complex controllers.

Input Functions

Output Functions

Stop

Drive OK

Reset

At Velocity

Travel Limit (+)

Travel Limits (+)

Travel Limit (-)

Travel Limits (-)

Torque Limit Enable

In Motion (+)

Torque Mode Enable

In Motion (-)

Velocity Presets (3)

Power Stage Enabled

Brake Release

Torque Limit Active

Brake Control

Velocity Limiting Active

Application Examples

Fault

Loop/dancer arm control


Phase advance/retard
Speed trimming

Brake
Shunt Active
Torque Level 1 & 2 Active
Foldback Active

177

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EN

with FM Modules

EN-204
FM-4PB

Profibus

1
2
3
4
5
6
7
8

Outputs 10-30
VDC

Sync.
Output

Inputs

Sync.
Input

EN Series

FM control modules (see Controls)


provide EN drives with snap-on
functionality for Indexing (FM-2),
Programming (FM-3E), and Advanced
Programming (FM-4E). This modular
approach allows users to choose the
level of advanced machine control
they need, based on the applications
parameters and not the drive spec.

1
2
3
4
+
-

10-30
VDC

DRIVE

J6

ENABLE

For applications requiring traditional


multi-axis control, our MC controller
is easily integrated with a single cable
connection.

INPUT

OUTPUT

FM-2 Indexing Module


The FM-2 module enhances EN drives by
adding positioning capability including
Jog, Home, Index functions including
Position Tracker Fieldbus Indexing. The
FM-2 also includes additional I/O providing
8 digital inputs and 4 digital outputs.

Outputs 1

10-30 VDC

2
3
4
+
-

FM-3E Programming Module


The FM-3E Ethernet module transforms
the EN into a fully programmable
single-axis motion controller, and adds
8 digital inputs and 4 digital outputs.
Profibus (FM-3PB) and DeviceNet
(FM-3DN) options are also available.

Inputs

1
2
3
4
5
6
7
8

Outputs 10-30
VDC

Tension control
Flying cut off
Auger filler
Registration control
Slip compensation

Sync.
Output

Sync.
Input

FM-3E Application Examples

Ethernet

178

FM-3E

1
2
3
4
+
-

FM-4E Application Examples

Random infeed conveyor


Merge conveyor
Rotary knife
High speed labeling
Phase synchronization
Electronic gearing
Point-to-point positioning
Thermoforming
Web control

FM-4E
1
2
3
4
5
6
7
8

Outputs 10-30
VDC

2
3
4
5
6
7
8

Inputs

Clutch-brake replacement
Extend-retract arm
Indexing table
Indexing conveyor

Sync.
Output

FM-2
Inputs 1

Sync.
Input

FM-2 Application Examples

The FM-4E Advanced Programming


module has taken all of the features
and flexibility of the FM-3E, and added
the ability to create complex motion
profiles for sophisticated applications.
The FM-4E adds versatility and extends
functionality by including high speed
data capture, summation of multiple
motion profiles, program multi-tasking,
and an array of parameters suitable for
even the toughest applications. Profibus
(FM-4PB) and DeviceNet (FM-4DN)
options are also available.

Ethernet

FM-4E Advanced
Programming Module

1
2
3
4
+
-

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EN Drive Terminals and Pinouts

AC Power
Terminal
L1
L2
L3
PE

Serial (J4)

3
2
6
5
4
9
1
7,8

Signal
RS232 TX
RS232 RX
Serial +5 VDC
Serial 0V Common
RS485+
RS485Shield
No Connect

Logic Backup Power (J3)


Terminal
Aux 1
Aux 2

15
14
8
9
23
24
37
38
27
41
26
40
25
39
20
36
16
1
2
3
4
19
18
17
33
34
31
32
29
43
44
11
12
28
6
21
5, 7, 10, 13,
22, 30, 35, 42

Signal
Logic Supply Backup +
Logic Supply Backup
0V Common

DC Power (J2)

Command (J5)
Pin Number

AC Input
AC Input
AC Input
PE

EN Series

Pin Number

Signal

Terminal

Signal
Analog Command In +
Analog Command In Encoder Out A
Encoder Out A/
Encoder Out B
Encoder Out B/
Encoder Out Z
Encoder Out Z/
Pulse In A
Pulse In A/
Pulse In B
Pulse In B/
Pulse In Z
Pulse In Z/
Pulse In A (single ended)
Pulse In B (single ended)
I/O Input Drive Enable
I/O Input 1
I/O Input 2
I/O Input 3
I/O Input 4
I/O Output 1
I/O Output 2
I/O Output 3
I/O Supply +
I/O Supply +
I/O Supply 0V
I/O Supply 0V
Analog Out 0V
Analog Out Channel 1 +
Analog Out Channel 2 +
External Encoder +5VDC Power
External Encoder Common
+15V Power Out (10 mA)
RS485 +
RS485 No Connect

Logic Backup Power


and DC Power
located on top
beneath knock out
not shown.

Bus 1
Bus 2

Signal
DC Bus +
DC Bus -

Digital I/O (J6)


Pin Number
1
2
3
4
5
6
7
8
9
10

Signal
I/O Supply +
I/O Supply 0V
Drive Enable
Input 1
Input 2
Input 3
Input 4
Output 1
Output 2
Output 3

Feedback (J7)
Pin Number
1
10
2
11
3
12
4
13
5
14
6
15
7,8
17
9
16,18-26

Signal
Motor Encoder A
Motor Encoder A/
Motor Encoder B
Motor Encoder B/
Motor Encoder Z
Motor Encoder Z/
Motor Commutation U
Motor Commutation U/
Motor Commutation V
Motor Commutation V/
Motor Commutation W
Motor Commutation W/
Encoder +5 VDC Supply
Encoder 0V Common
Motor OverTemp
No Connect

Motor Power
Terminal
PE
R
S
T

Signal
PE
Motor Power R
Motor Power S
Motor Power T

179

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EN Series

How to Order

Software is Free!

Depending on your motor selection, use one of the next


few pages to configure a basic EN system by selecting
one item from each of the four ordering columns, and
the fifth column if you are choosing a brake motor. Note
that item motor selection requires additional input as
to flange, and on NT systems connector type. (See the
Motor Order String boxes for details.) Items through
require cable lengths to be provided. The basic
systems represented on these pages can be customized
with a variety of components depending on your needs.
A guide to EN options and accessories can be found at
the end of this page.

The Control Techniques Motion Made Easy Power


CD (CT-MME-POWER-CD) is shipped with every product.
Software updates are free and can be downloaded from
our web site, as are firmware updates.

Select System and Motor


Select the EN drive appropriate to the needs of your
application.
Select a performance matched motor for your drive.
The system selection matrix for motors is found on the
following page.

Cable Ordering Options


Motor power, feedback and brake cables use MS style
connectors and are fully shielded with IP65 molded
connectors and are available in standard and custom
lengths. For more information on these and other
cables, see the Options and Accessories section.
Standard lengths of 5, 15, 25, 50 and 100 feet are
available from stock. Non-standard lengths require
additional lead time. Note: Equivalent FM Motor
cable lengths are in meters.
Feet=xxx or meters=yyy with specified lengths.
Example: 005 = 5 feet. For applications involving
continuous flexing, flexible cables are available. Cable
components such as connector kits and raw cable are
also available. See the Options and Accessories section
for details or consult factory for special requirements.
Motor Power Cables Example;
CMDS-xxx 16 AWG for 2-3 motors or CMMS-xxx 12
AWG for 4 motors, both cables have connectors on the
motor end and ferrules on the drive end.
Motor Feedback Cables Example;
CFCS-xxx Connectors on both ends.
Motor Brake Cable Example;
CBMS-xxx Required for all motors with brake option;
connector on motor end only.

180

EN Options and Accessories


Control Techniques provides a complete array of
options and accessories to complete your system. For
details, see the Options and Accessories section of the
catalog.
Brake Relays
BRM-1
Breakout Board
ECI-44, DEMO-FMIO-000, DEMO-DRIO-000
Diagnostics
DGNE
Auxiliary Logic Supplies
ALP-130, ALP-430
External Shunts/Resistors
(see Power Accessories)
AC Line Filters
960304-01 (EN-214), 960305-01 (EN-204, EN-208)
Synchronization Encoders
SCSLD-4, SCSLD-4R
Operator Interface
CTVue, OIT, CTIU
Prosoft Comms Modules
3100-MCM, 3150-MCM, MV156-MCM
Extended Warranty
Extends Two Year Warranty to Five Years

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800-893-2321

EN Series

Order String
xxx

The FM 230V line is a medium to high inertia line


for larger load applications. It is designed to allow
use in many applications and offers a wide range of
options. The FM line is offered in metric frame sizes,
75 mm, 95 mm, 115 mm, 142 mm and 190 mm. The
standard configured motor has a 4096 line encoder,
vertical connectors and non-brake. This configuration
is designed with low cogging torque to provide smooth
operation and excellent velocity regulation. The torque
range available is 19.8 lb-in (2 Nm) to 214 lb-in
(24.2 Nm). All models are rated IP65.
The FM motor is also available with many other options
like resolver and Sin/Cos feedback, NEMA flange,
different shaft diameters, 90 and rotatable connectors,
and a high peak torque option that allows intermittent
operation near 5 times their continuous torque levels.

x xx x B

A CA A BCD* DIA*



Inertia: A = Standard

Feedback Device:

CA = 4096 Incremental Encoder


Shaft Key: A = With Key

Connection Type: B = 90 Connectors

Brake: 0 = None, 1 = 24 VDC

Rated Speed: 20 = 2,000 rpm, 30 = 3,000 rpm,

40 = 4,000 rpm, 50 = 5,000 rpm


Stator Length: A, B, C, D, E, F, G, H
Peak Torque: 2 = Standard Peak Torque

Voltage E = 230V
Frame Size: 075, 095, 115, 142, 190

EN Series

230V FM Motor

* Bolt Circle & Shaft Diameter are standard dimensions


see FM Motor section for additional options.

Motor

Feedback Cable - SIBAH

Motor Power &


Brake Cable - PBBAA
BRM-1
R

Motor Power Cable - PSBAA


Drive (Bottom shown)

Servo System Order Guide

Note: Cable lengths in meters.

Drive
Model

Motor
Model

Motor Power Cable


(yyy=meters)

Feedback Cable
(yyy=meters)

Motor Power/Brake Cable


(required w/all brake motors)
(yyy=meters)

075E2B400 BACAA075140

PSBAA-yyy

SIBAH-yyy

EN-204

075E2B401 BACAA075140
075E2D300 BACAA075140

SIBAH-yyy
PSBAA-yyy

075E2D301 BACAA075140
095E2D400 BACAA100190
EN-208

095E2E300 BACAA100190

PSBAA-yyy
PSBAA-yyy
PSBAA-yyy

EN-214

115E2C300 BACAA115190

PSBAA-yyy

115E2E300 BACAA115240
115E2E301 BACAA115240

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

115E2C301 BACAA115190

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

095E2D401 BACAA100190

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

095E2E301 BACAA100190
095E2D400 BACAA100190

SIBAH-yyy
SIBAH-yyy

095E2D401 BACAA100190

PBBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PBBAA-yyy

181

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EN - 230V FM Motor Specifications


Cont. Stall Peak Stall
Torque
Torque
lb-in
lb-in
Nm
Nm

EN Series

Drive
Model

Motor
Model

Rated
Torque
@Rated
Speed*
lb-in
Nm

Rated
Max.*
Encoder
Motor
Power Operating Resolution
Weight
Inertia
Motor Ke Motor Kt
HP
Speed
lines/rev
lb
lb-in-sec2 Vrms/krpm lb-in/Arms
kWatts
kg
RPM
kg-cm2
Nm/Arms

EN-204

075E2B400

19.75

57.35

15.05

0.95

4000

4096

0.001062

44

6.37

9.7

EN-204

075E2D300

2.23
34.57

6.48
74.07

1.70
30.98

0.71
1.47

3000

4096

1.2
0.00177

57

0.72
8.23

4.4
13.2

EN-208

095E2D400

4096

095E2E300

1.10
2.73
2.05
2.73
2.05
3.39

4000

EN-208

3.50
43.37
4.90
43.37
4.90
71.69

4096

095E2D400

8.37
114.70
12.96
165.67
18.72
148.15

4000

EN-214

3.91
57.35
6.48
66.91
7.56
74.07

3000

4096

0.93
6.37
0.72
6.37
0.72
8.23

6.0
19.1
8.7
19.1
8.7
21.8

EN-214

115E2C300

8.10
71.69
8.10
107.00
12.09

2.54
3.39
2.54
5.07
3.80

4096

115E2E300

16.74
213.99
24.18
213.99
24.18

3000

EN-214

8.37
83.95
9.49
107.00
12.09

3000

4096

0.93
8.23
0.93
8.23
0.93

9.9
25.5
11.6
33.9
15.4

2
0.004514
5.1
0.004514
5.1
0.005487

44
44
57

6.2
0.007965
9
0.012213
13.8

57
57

*Rated Speed = Maximum Operating Speed

EN - 230V FM Motor Speed Torque Curves


075E2D30-x with EN-204

075E2B40-x with EN-204

2000
1000
0

1000

10

20

1.13

2.26

30

40

3.39

50

4.52

5.65

60

6.78

70

20

Nm

Torque

40

2.26

60

4.52

6.78

095E2D40-x with EN-214

Speed (RPM)

3000
2000
1000

80

9.04

lb-in 20
Nm

2.26

40

4.52

60

80

6.78 9.04

100

120 140 160 180

11.30 13.56 15.82 18.08 20.34

Torque

40

60

4.52

6.78

80

9.04

100

11.30

120

2000

1000

2000

1000

0
lb-in

Nm

20

2.26

40

4.52

60

6.78

80

9.04

100

11.30

120

140

160

13.56 15.82 18.08

Torque

lb-in
Nm

50
2.26

4.52

100
6.78

150
9.04

11.30

Torque

200

lb-in
Nm

50

5.65

100

11.30

Torque

150

16.95

200

22.60

250

28.25

250

13.56 15.82 18.08

Legend
Continuous Torque
Peak Torque
120V Curve

1000

140

13.56 15.82

Torque

115E2C30-x with EN-214

Voltage 240 VAC


Drive Frequency 10 kHz
Ambient Temperature 25C (77F)
Case Temperature 100C (212F)

2000

20

2.26

Torque

Specifications

3000

Nm

11.30

3000

115E2E30-x with EN-214

lb-in

100

1000

095E2E30-x with EN-208

3000

4000

2000

0
lb-in

7.91

Speed (RPM)

Nm

Speed (RPM)

3000

2000

0
lb-in

Speed (RPM)

4000

Speed (RPM)

Speed (RPM)

Speed (RPM)

3000

182

095E2D40-x with EN-208

3000

4000

All performance data listed above has a +/-10% tolerance and is subject to change at any
time without notice. For more detailed information on performance data and test conditions
please refer to the motor section of the catalog. For brake motor information, complete motor
specifications and dimensions please refer to our motor section.

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800-893-2321

EN Series

Order String
NT

The NT motor is a high performance motor utilizing


patented technology to maximize torque in a compact
package. The NT motor uses powerful Neodymium
magnets and is manufactured with a segmented core to
maximize stator efficiency. The NT motor has a very low
inertia for applications that demand high accel and cycle
rates. NT motors are available in English (NEMA 23 or
34) or Metric (IEC-72-1) flanges, with or without brakes.
The standard encoder resolution is 2048 lines per rev.
NT motors can be ordered with MS style connectors, 1
m Flying Leads, or 1 m Flying Leads with MS connectors.
Drive (Bottom shown)

xx

x N S 0000

Special Options: DSXX = DSUB


Inertia: S = Standard, I = Medium
N = Encoder Feedback Type: Encoder

Brake Option: B = with Brake,


O = No Brake
Connector Type:
C = MS connectors on motor
T = MS connectors on one meter leads
L = one meter leads without connectors

EN Series

230V NT Motor Selection

Continuous Torque (lb-in): 7, 12, 20, 30, 45 or 55


Frame Size (in inches): 2 or 3
Mounting Flange: E = English, M = Metric

NT Motor Family

Motor Brake Cable - CBMS


(Brake Motors Only)

Motor

BRM-1

Feedback Cable - CFCS

Motor Power Cable - CMDS

For additional motor information see Motors.


For additional cable options see Options.

Servo System Order Guide

Drive
Model

Motor Model
(x=Flange type;
y=Connector type)

Motor Power Cable


(xxx=feet)

Feedback
Cable
(xxx=feet)

Motor Brake Cable


(required w/all brake motors)
(xxx=feet)

NTx-207-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-207-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-212-yONS-0000

CMDS-xxx

CFCS-xxx

EN-204-00-000

EN-208-00-000

EN-214-00-000

NTx-212-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-320-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-320-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-330-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-330-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yBNS-0000

CMDS-xxx

CFCS-xxx

CBMS-xxx

CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx

CBMS-xxx
CBMS-xxx

183

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EN - 230V NT Motor Specifications



Cont. Stall Peak Stall Rated Torque Rated
Drive Motor Torque
Torque @Rated Speed* Power
Model Model
lb-in
lb-in
lb-in
HP

Nm
Nm
Nm
kWatts

Max.*
Encoder
Motor
Operating Resolution
Inertia
Motor Ke
Motor Kt Weight
Speed
lines/rev
lb-in-sec2 Vrms/krpm lb-in/Arms
lb
RPM
kg-cm2
Nm/Arms
kg

EN Series

EN-204 NT-207

7.5
0.85

15
1.72

7.5
0.85

0.60
5000
2048
0.44

0.000094
35
0.106

5.12
0.58

3
1.36

EN-204 NT-212

12.5
1.41

27
3.05

12
1.4

1.03
5000
2048
0.77

0.000164
35
0.185

5.12
0.58

4
1.82

EN-208 NT-320

20
2.22

38
4.24

16
1.81

1.02
4000
2048
0.76

0.000328
29
0.370

3.50
0.40

6
2.72

EN-208 NT-330

27
3.05

58
6.55

27
3.05

1.71
4000
2048
1.28

0.000438
36
0.494

4.73
0.53

7.3
3.31

EN-208 NT-345

42
4.75

80
9.04

42
4.75

2.00
3000
2048
1.49

0.000668
50
0.754

6.37
0.72

10
4.54

EN-208 NT-355

48
5.42

90
10.17

48
5.42

2.28
3000
2048
1.71

0.000888
50
1.0

6.32
0.71

12.3
5.58

EN-214 NT-345

42
4.75

94
10.62

42
4.75

2.00
3000
2048
1.49

0.000668
50
0.754

6.37
0.72

10
4.54

EN-214 NT-355

48
5.42

116
13.10

48
5.42

228
3000
2048
1.71

0.000888
50
1.0

6.32
0.71

12.3
5.58

* Rated Speed = Maximum Operating Speed

EN - 230V NT Motor Speed Torque Curves


NT-207 with EN-204

5000

2000
1000

3000
Speed (RPM)

Speed (RPM)

3000
2000
1000
0

0
lb-in 2

10 12

14

16

18

Nm

Torque

4000

10

15

20

25

30

lb-in 5

10

15

20

25

30

35

0.57

1.13

1.70

2.26

2.83

3.39

Nm

1.13

1.70

2.26

2.83

3.39

3.96 4.52

Speed (RPM)

2000
1000
0

0.57

Torque

NT-345 with EN-208

3000

3000

1000

NT-330 with EN-208

2000

0
lb-in

Nm 0.23 0.45 0.68 0.90 1.13 1.36 1.58 1.81 2.03

2000

1000

2000

1000

0
lb-in

10

20

30

40

50

60

70

lb-in 10 20

lb-in

20

40

60

80

100

Nm

1.13

2.26

3.39

4.52

5.65

6.78

7.92

Nm 1.13 2.26 3.39 4.52 5.65 6.78 7.92 9.04 10.17

Nm

2.26

4.52

6.78

9.04

11.30

Torque

NT-345 with EN-214

3000

30

40

50

60 70

80

90

Torque

NT-355 with EN-214

3000

Speed (RPM)

2000

1000

Torque

Specifications
Voltage

Speed (RPM)

40

Torque

NT-355 with EN-208

3000

Speed (RPM)

Speed (RPM)

3000

NT-320 with EN-208

4000

4000

4000

Speed (RPM)

NT-212 with EN-204

5000

Drive Frequency

2000

Ambient Temperature
Case Temperature
1000

240 VAC
20 kHz
25C (77F)
100C (212F)

All performance data listed above has a +/-10% tolerance


and is subject to change at any time without notice. For

184

more detailed information on performance data and test

0
lb-in

20

Nm

2.26

40

60

80

100

lb-in

20

40

4.52

6.78

9.04

11.30

Nm

2.26

4.52

Torque

* Dashed line equals 120V curve

60

80

100

120

6.78

9.04

11.30

13.56

Torque

conditions please refer to the motor section of the catalog.


For brake motor information, complete motor specifications
and dimensions please refer to our motor section.

www.emersonct.com
800-893-2321

EN Series

Order String

230V MG Motor Selection

MG x

The MG motor is a low inertia motor that is great for


dynamic applications that have larger load inertias. MG
motors use Neodymium magnets to achieve a high
torque to inertia ratio giving them a size advantage
when compared to competitors motors. MG motors
are available in English (NEMA 23, 34, or 56) and
Metric (IEC-72-1) flanges, with or without brakes. The
standard encoder resolution is 2048 lines per rev. MG
motors come standard with MS style connectors. For
applications that require custom motors the MG line is
the choice.
Drive (Bottom shown)

xx

S 0000

Special Options

Brake Option: B = with Brake,


O = No Brake
Connector Type:
C = MS connectors on motor

Continuous Torque (lb-in): 5, 8, 16, 40, 55, 90 or 120

EN Series

S = Shaft Seal (Standard)


N = Encoder Feedback Type: Encoder

Frame Size (in inches): 2, 3 or 4


Mounting Flange: E = English, M = Metric

MG Motor Family

Motor Brake Cable - CBMS


(Brake Motors Only)

Motor

+
BRM-1

Feedback Cable - CFCS

Motor Power Cable - CMDS

CMMS for MGX-4xx(x) series

For additional motor information see Motors.


For additional cable options see Options.

Servo System Order Guide

EN Servo Drive

EN-204-00-000

EN-208-00-000

EN-214-00-000

Motor Power Cable


(xxx=feet)

Feedback
Cable
(xxx=feet)

Motor Brake Cable


(required w/ all brake motors)
(xxx=feet)

MGx-205-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-205-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-208-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-208-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-340-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-340-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-490-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-490-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-4120-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-4120-CBNS-0000

CMMS-xxx

CFCS-xxx

MG Servo Motor
(x=Flange type)

CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx

185

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800-893-2321

EN - 230V MG Motor Specifications



Cont. Stall Peak Stall Rated Torque Rated
Drive Motor Torque
Torque @Rated Speed* Power
Model Model
lb-in
lb-in
lb-in
HP

Nm
Nm
Nm
kWatts

Max.*
Encoder
Motor
Operating Resolution
Inertia
Motor Ke
Motor Kt Weight
Speed
lines/rev
lb-in-sec2 Vrms/krpm lb-in/Arms
lb
RPM
kg-cm2
Nm/Arms
kg

EN Series

EN-204 MG-205

5
0.56

16
1.81

3.7
0.41

0.29
5000
2048
0.22

0.000099
28
0.112

4.1
0.47

3
1.3

EN-204 MG-208

9
1.02

27
3.09

7.5
0.848

0.60
5000
2048
0.44

0.000169
28
0.191

4.1
0.47

4
1.8

EN-204 MG-316

18.6
2.10

42
4.75

16
1.81

1.02
4000
2048
0.76

0.000560
38
0.630

5.5
0.62

8.3
3.8

EN-208 MG-316

18.6
2.10

56
6.33

16
1.81

1.02
4000
2048
0.76

0.000560
38
0.630

5.5
0.62

8.3
3.8

EN-208 MG-340

50
5.65

133
15.03

42
4.75

2.00
3000
2048
1.49

0.001458
57
1.646

8.3
0.94

14.6
6.6

EN-208 MG-455

68
7.68

138
15.40

52
5.84

2.48
3000
2048
1.85

0.002658
60
3.000

8.8
0.99

20
9.1

EN-214 MG-455

68
7.68

200
22.60

52
5.84

2.48
3000
2048
1.85

0.002658
60
3.000

8.8
0.99

20
9.1

EN-214 MG-490

100
11.30

217
24.50

80
9.04

3.81
3000
2048
2.84

0.005175
59
5.823

8.6
0.97

26.8
13

EN-214 MG-4120

132

256

120

28.90

13.56

5.71
3000
2048
4.26

0.007458

14.90

72
8.4

10.5

37

1.19

16.8

* Rated Speed = Maximum Operating Speed

EN - 230V MG Motor Speed Torque Curves


MG-205 with EN-204

5000

2000
1000

3000
2000
1000
0

0
4

10 12

14

16

18

Nm

Torque

Speed (RPM)

15

20

25

30

lb-in 5

0.57

1.13

1.70

2.26

2.83

3.39

Nm 0.57 1.13 1.70 2.26 2.83 3.39 3.96 4.52 5.09

2000
1000
0

Torque

2000

1000

10

15

20

25

30

35 40 45

Torque

MG-455 with EN-208

3000

2000

1000

0
lb-in

10

20

30

40

50

60

lb-in

20

40

60

80

100

120

140

lb-in 20

40

60

80

100

120

Nm

1.13

2.26

3.39

4.52

5.65

6.78

Nm

2.26

4.52

6.78

9.04

11.30

13.56

15.82

Nm

4.52

6.78

9.04

11.30

13.56 15.82

Torque

MG-455 with EN-214

Speed (RPM)

2000

3000

1000

Torque

MG-490 with EN-214

2000

1000

50

75 100 125

150 175 200

lb-in 25 50

Nm 2.83

5.65

8.48 11.30 14.13

16.95 19.78 22.60

Nm 2.83 5.65 8.48 11.30 14.13 16.95 19.78 22.60 25.43

Torque

Dashed line equals 120V curve.

Torque

MG-4120 with EN-214

3000

2000

1000

0
lb-in 25

2.26

Speed (RPM)

Speed (RPM)

3000

Speed (RPM)

10

MG-340 with EN-208

3000

4000

1000

MG-316 with EN-208

2000

0
lb-in

Speed (RPM)

lb-in 2

Nm 0.23 0.45 0.68 0.90 1.13 1.36 1.58 1.81 2.03

186

3000
Speed (RPM)

Speed (RPM)

Speed (RPM)

3000

MG-316 with EN-204

4000

4000

4000

3000

MG-208 with EN-204

5000

75 100 125 150 175 200 225


Torque

lb-in

50

100

150

200

250

Nm

5.65

11.30

16.95

22.60

28.25

Torque

140

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800-893-2321

EN Series

Order String
XV M

The new XV Servo Motor line delivers high-performance,


low inertia, and high torque in a compact motor
package. It offers a low cost solution with the features
of a premium priced servo offering. Intended for higher
throughputs and smaller machines, XV motors are
available in 4 frame sizes: 40, 60, 80 and 130 mm with
speeds ranging from 2000 to 5000 RPM.

xxx

xxx

N S 0000

Special Options
S = Standard
N = Incremental Encoder

Brake Option: B = with Brake,


O = No Brake
Connector Type:

C = MS connectors on motor

T = Flying Lead with Connectors

Continuous Torque (lb-in): 1, 3, 6, 11, 17,


23, 28, 46, 51, 68, 89 or 101

Applications with continuous torque requirements up


to 101 lb-in (11.4 Nm) are the perfect match for the
XV motors. The XV motor series is CE, UL and RoHS
approved.

EN Series

230V XV Motor

Frame Size (in millimeters): 40, 60, 80 or 130

Mounting Flange: M = Metric

XV Motor Family

For additional motor information see Motors.


For additional cable options see Options.

Drive

Motor Brake Cable - XTBMS (40, 60, 80 mm)


(Brake Motors Only)

BRM-1

Motor

Feedback Cable - XCFTS (40, 60, 80 mm)


XCFCS (130 mm)

Motor Power Cable


XTMDS (40, 60, 80 mm)


XCMDS (130 mm)
XCMDBS (130 mm with brakes)
130 mm Motors use
motor mounted MS
style connectors

187

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800-893-2321

Servo System Order Guide

EN Series

EN Servo Drive

XV Servo Motor*

Motor Power Cable


(xxx=feet)

Feedback Cable
(xxx=feet)

Motor Brake Cable


(required w/all brake motors)
(xxx=feet)

XVM-6011-TONS-0000
XVM-6011-TBNS-0000
XVM-8017-TONS-0000
XVM-8017-TBNS-0000
XVM-8023-TONS-0000
XVM-8023-TBNS-0000
XVM-8028-TONS-0000
XVM-8028-TBNS-0000

XTMDS-xxx
XTMDS-xxx
XTMDS-xxx
XTMDS-xxx
XTMDS-xxx
XTMDS-xxx
XTMDS-xxx
XTMDS-xxx

XCFTS-xxx
XCFTS-xxx
XCFTS-xxx
XCFTS-xxx
XCFTS-xxx
XCFTS-xxx
XCFTS-xxx
XCFTS-xxx

XVM-13051-CONS-0000
XVM-13051-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-8028-TONS-0000
XVM-8028-TBNS-0000

XTMDS-xxx
XTMDS-xxx

XCFTS-xxx
XCFTS-xxx

XTBMS-xxx

XVM-13046-CONS-0000
XVM-13046-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-13089-CONS-0000
XVM-13089-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-130101-CONS-0000
XVM-130101-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-13068-CONS-0000
XVM-13068-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-13089-CONS-0000
XVM-13089-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

XVM-130101-CONS-0000
XVM-130101-CBNS-0000

XCMDS-xxx
XCMDBS-xxx **

XCFCS-xxx
XCFCS-xxx

Combination Cable

EN-204-00-000

EN-208-00-000

EN-214-00-000

XTBMS-xxx
XTBMS-xxx
XTBMS-xxx
XTBMS-xxx

*Rated Speed = Maximum Operating Speed

** Combination Motor Power and Brake Cable

EN - 230V XV Motor Specifications


Drive
Model

Motor
Model

Cont. Stall Peak Stall


Torque
Torque
lb-in
lb-in
Nm

EN-204

188

XV-6011

Nm

11.24
32.3
1.27
3.65
EN-204
XV-8017
16.9
42.5
1.91
4.8
EN-204
XV-8023
23.3
54.9
2.63
6.2
EN-204
XV-8028
23.6
47.1
2.67
5.32
EN-204 XV-13051
50.7
110
5.73
12.4
EN-208
XV-8028
28.1
81.1
3.18
9.16
EN-208 XV-13046
46.5
133.3
5.25
15.1
EN-208 XV-13089
88.76
236.7
10.03
26.7
EN-208 XV-130101
101.4
239.2
11.46
27
EN-214 XV-13068
67.6
190.4
7.64
21.5
EN-214 XV-13089
88.76
260.4
10.03
29.4
EN-214 XV-130101
101.4
296.4
11.46
34.5
*Rated Speed = Maximum Operating Speed

Rated
Torque
@Rated
Speed*
lb-in
Nm

Rated
Power
HP
kWatts

11.24
3.65
16.9
1.91
23.3
2.63
23.6
2.67
50.7
5.73
28.1
3.18
46.5
5.25
88.76
10.03
101.4
11.46
67.6
7.64
88.76
10.03
101.4
11.46

0.54
0.40
0.80
0.60
0.74
0.55
1.12
0.84
0.80
0.60
1.34
1.00
1.48
1.10
1.40
1.05
1.61
1.20
2.15
1.60
1.40
1.05
1.61
1.20

Max.*
Encoder
Inertia
Motor Kt Motor
Operating Resolution lb-in-sec2
lb-in/Arms Weight
Motor Ke
Speed
lines/rev
lb
Vrms/krpm
RPM
kg-cm2
5000

2048

5000

2048

3000

2048

5000

2048

2000

2048

5000

2048

3000

2048

2000

2048

2000

2048

3000

2048

2000

2048

2000

2048

0.000
0.321
0.001
1.092
0.001
1.59
0.002
1.97
0.011
11.99
0.002
1.927
0.011
11.99
0.015
17.34
0.020
22.68
0.015
17.34
0.015
17.34
0.020
22.68

29.5
35.2
44.6
39.2
85.8
39.2
53.1
94.6
90
54.2
94.6
90

Nm/Arms

kg

4.15
0.47
5
0.57
6.32
0.71
5.57
0.63
12.87
1.45
5.57
0.63
7.71
0.87
15.57
1.76
13.88
1.57
7.59
0.86
15.57
1.76
13.88
1.57

3.5
1.63
5.4
2.49
6.9
3.15
8.3
3.8
15.8
7.2
8.3
3.8
15.8
7.2
21.3
9.7
22.4
10.2
19.1
8.7
21.3
9.7
22.4
10.2

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800-893-2321

EN - 230V XV Motor Speed Torque Curves


XV-6011 with EN-204

5000
4000

1000

3000
2000
1000

Nm

10

20

30

40

1.13

2.26

3.39

4.52

Torque

lb-in

10

20

30

40

Nm

1.13

2.26

3.39

4.52

Torque

50

5.65

lb-in
Nm

30

40

3.39

50

4.52

5.65

60

6.78

Torque

4000

3000
2000
1000

Speed (RPM)

Speed (RPM)

Speed (RPM)

20

2.26

XV-8028 with EN-208

5000

2000

4000

1000

0
lb-in

10

Nm

20

1.13

30

2.26

3.39

40

50

4.52

5.65

20

Nm

Torque

2.26

60

4.52

6.78

80

9.04

100

11.30

lb-in

Torque

4.52

6.78

9.04

100

11.30

120

50

100

150

200

5.65

11.30

16.95

22.60

Torque

Torque

250

Speed (RPM)

1000

Nm

50

100

150

200

5.65

11.30

16.95

22.60

Torque

Nm

50

100

5.65

11.30

150

200

16.95

22.60

Torque

250

28.25

300

33.90

XV-130101 with EN-214


2000

1000

0
lb-in

lb-in

28.25

2000

2000

100

11.30

1000

XV-13089 with EN-214

XV-13068 with EN-214


3000

80

9.04

Nm

13.56 15.82

6.78

Torque

XV-130101 with EN-208

1000

lb-in

140

60

4.52

2000

Speed (RPM)

2.26

80

40

2.26

Speed (RPM)

Speed (RPM)
Nm

60

20

Nm

13.56

0
40

1000

XV-13089 with EN-208

1000

20

2000

120

2000

2000

40

XV-13046 with EN-208

lb-in

3000

lb-in

3000

Speed (RPM)

10

1.13

XV-13051 with EN-204

XV-8028 with EN-204

5000

1000

0
lb-in

2000

EN Series

2000

Speed (RPM)

3000

Speed (RPM)

XV-8023 with EN-204

3000

4000
Speed (RPM)

Speed (RPM)

XV-8017 with EN-204

5000

1000

0
lb-in
Nm

50

100

5.65

11.30

150

200

16.95

22.60

Torque

250

28.25

300

33.90

Specifications
Voltage 240 VAC
Drive Frequency 10 kHz
Ambient Temperature 25C (77F)
Case Temperature 75C (167F)

lb-in

50

100

150

200

250

300

Nm

5.65

11.30

16.95

22.60

28.25

33.90

Torque

350
3 9.55

Legend
Legend
120V Curve
Curve
120V
Continuous Torque
Torque
Continuous
Peak Torque
Torque
Peak

All performance data listed above has a +/-10% tolerance and is subject to change at any
time without notice. For more detailed information on performance data and test conditions
please refer to the motor section of the catalog. For brake motor information, complete motor
specifications and dimensions please refer to our motor section.

189

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800-893-2321

EN Specifications and Dimensions


Power Requirements
AC Input Voltage: 90 to 264 VAC, 47 - 63 Hz
(230 VAC for rated performance)

Minimum Connector
Clearance if used

6.90
[175.24]
0.41
[10.49]

EN-204: 1
EN-208: 1
EN-214: 3 (For 1, derate output
current by 20%)

0.39
[9.78]

1.75
[44.57]
0.33
[8.32]

"A"
1.85
[47.12]

EN Series

AC Input Current:
EN-204: 9.5 Arms (140A for 8 ms inrush)
EN-208: 19 Arms (140A for 8 ms inrush)
EN-214: 20 Arms, 1 (140A for 5 ms inrush)
EN-214: 14 Arms, 3 (100A for 5 ms inrush)
Ouput Continuous Current (RMS):

11.20
[284.54]

11.70
[297.08]

EN-204: 4.5 Arms


EN-208: 9 Arms
EN-214: 13 Arms (For 1, derate by 20%)
Output Peak Current:
EN-204: 9A
EN-208: 18A
EN-214: 26A (For 1, derate by 20%)

TIA, DDS or
CO485 Cable

Continuous Output Power:


EN-204: 1.8 kW
EN-208: 3.6 kW
EN-214: 5.2 kW

0.41
[10.37]

Switching Frequency 20 kHz

0.20 (5.08)
Typ. 4 Places

Drive Model

Dimension A

Logic Supply Internal

EN-204

2.93 [74.4]

Alternate Logic Supply +127 to 373 VDC, 22W

EN-208

3.43 [87.1]

Encoder Supply Output +5 VDC, 250 mA

EN-214

3.93 [99.8]

Efficiency 93%
Regeneration
Internal Energy Absorption (230V):
EN-204: 79 Joules
EN-208: 50 W Resistor plus 79 Joules
EN-214: 50 W Resistor plus 79 Joules
Internal Energy Absorption (115V):
EN-204: 150 Joules
EN-208: 50 W Resistor plus 150 Joules
EN-214: 50 W Resistor plus 150 Joules
External: Connection to RSR-2 with external resistor,
20 Ohm min, 15 Arms, 2 kW
Drive Control Inputs
Analog: (1) +/- 10 VDC 14 bit, 100 kOhm,
Differential
Analog Max Input Rating: Differential +/- 14 VDC,
Each Input with Reference to Analog Ground +/- 14
VDC
Digital: (5) +10 to 30 VDC, 2.8 kOHm,
Sourcing,Optically isolated
Pulse: (1) Differential: RS422, 2 MHz/ Channel,
50% Duty Cycle

190

Drive Control Outputs


Analog: (2) +/- 10 VDC 10-bit, single ended, 20 mA
Digital: (3) +10 to 30 VDC, 150 mA, Sourcing,
Optically isolated
Pulse Differential: RS422 and TTL compatible,
20ma/Channel, Sink or Source
I/O Supply +10 to 30 VDC
Environmental
Rated Ambient Temperature: 32 to 104F (0 to
40C) for rated performance

Cooling Method
EN-204: Convection
EN-208: Convection
EN-214: Integral Fan
Serial Interface RS232/RS485 Modbus RTU w/32-bit
extension 9600 to 19.2 kBaud Internal RS232 to
RS485 Converter
Drive Weight
EN-204: 6.4 lb (2.9 kg)
EN-208: 7.7 lb (3.5 kg)
EN-214: 8.9 lb ( 4.0 kg)

Maximum Ambient Temperature: 32 to 122F (0


to 50C) with power derating of 3.5%/1.8F (1C)
above 104F (40C)
Rated Altitude: 3280 (1000 m)
Maximum Altitude: For altitudes >3280 (1000 m)
derate output by 1%/328 (100 m) not to exceed
7560 (2000 m)
Vibration: 10 to 2000 Hz @ 2g
Humidity: 10 to 95% non-condensing

Single Ended: (1) TTL Schmitt Trigger 1 MHz/


Channel 50% Duty Cycle

Storage Temperature: -13 to 167F


(-25 to 75C)

Motor OverTemperature: (1) 0 to +5 VDC,


10 kOhm, single ended

Ingress Protection: IP-20

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for complete data

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MDS

Modular Drive System

FM control modules, also used in our EN series drives,


can be snapped to the front of an MDS drive module
to extend drive functionality to the level required by
the application. Ethernet, DeviceNet and Profibus FM
controls are available for fieldbus communications.

New Analog Position mode


In Analog Position Mode the drive moves to an absolute
motor position in proportion to the voltage (10
VDC) received in the Analog Input. Note: Analog full
scale voltage and position are programmable.

MDS Series

The Modular Drive System, MDS, is a powerful and costeffective solution for applications with multiple axes.
The MDS employs a unique backplane architecture that
provides a common bus platform for one of three sizes
of power modules and up to eight drive modules. The
same MDS modules can operate on a 230V or 460V
AC input. Plus, there are five different sizes of drive
modules to meet the needs of almost any multiple axis
application.

Innovative Backplane
The MDS backplane provides a single AC input for the
Power Module, and distributed DC bus and Logic Power
for the Drive Modules. Installation time is minimized
because the DC bus and Logic Power lines are an
integral part of the backplane, so no extra wiring is
needed. Fuses come installed on the backplane. Other
than connecting motors, the installation is completed
when the backplane is mounted on the panel and the
power and drive modules are snapped into place and
tightened down with a screwdriver.

200 to 525 VAC, 3 input

AC Input

Pluggable connectors, Standard D-Shell and


Screw Terminals
State-Space Observer Control, which allows
10:1 inertia mismatch out of the box, and
50:1 with tuning
Free PowerTools software, and upgrades

Accepts FM control modules for positioning


control and enhanced programming capabilities
Programmable, optically-isolated I/O
Field programmable flash memory firmware,
upgrades are free
Auto-Tune support for any servo motor with
encoder feedback

* Optional

AC Line Filter *

Easy install, setup and operate

Contactor

Reduced Part Count and Install Cost


Innovative backplane makes installing
multiple drives quick and easy

Fuses

True Common Bus Architecture

External Shunt *

Up to 750 lb-in continuous torque


MP

DC Bus

Up to 8 drive modules

MD MD MD MD MD MD MD MD

To 240V or 480V Motors and Actuators

A very compact installation is possible because the


backplane allows drives to be mounted directly next to
one another. The use of a single, common power supply
for multiple drives also minimizes installation space, and
reduces cost, because with an MDS there is only one AC
Input, one AC Contactor, one set of AC Fuses, and one
AC Line Filter.

Digital Drive

MODBUS

MODBUS TCP/IP 191

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MDS Series

Power Module

FM Modules

MDS is a true common bus system. A single Power


Module provides the AC rectification and generates
DC bus power for the Drive Modules. This eliminates
the problems associated with pseudo common bus
systems, where each drive has its own power supply.
MDS doesnt have power-up conflicts.

FM control modules provide MDS Drive Modules


with snap on functionality for indexing (FM-2),
programming (FM-3), and advanced programming
(FM-4) applications. The modular approach allows users
to choose the level of advanced machine control they
need, based on application parameters, not the drive
spec. Because these sophisticated snap-on controls
are not built into the drive, users can stock drives and
not costly controls.

Bus inductance is minimized with the use of bus bars,


and by having a compact installation. Applications with
quick deceleration and/or large loads are easily handled
by an integrated microprocessor-controlled shunt
transistor, which can be connected to an external resistor
to dissipate regenerative energy. For emergency stops,
the system can quickly be de-energized via an input that
allows the user to instantly activate the shunt transistor.
MDS allows for true power supply optimization.

Easy Installation

Power Modules are available in three ratings and are


designed to accommodate the total, simultaneous
demand of the axes. In other words, the sizing of the
Power Module is based on the maximum continuous
and peak loads of the application at a given timenot
the sum of the maximum drive power ratings, as rarely
are all axes operating simultaneously or at peak power.

Drive Module
Five different-sized drive modules are available to
provide a full range of performance-matched solutions
for a variety of applications, whether needing high
acceleration and cycle rates, or heavy torque and
load handling capacity (up to 750 lb-in cont. torque).
Like all of our Motion Made Easy drives, the MDS
Drive Modules utilize our State-Space control,
which enables drives to operate with a 10-to-1 inertia
mismatch right out of the box, and up to a 50-to-1
inertia mismatch with optimization.
The MDS Drive Modules can operate in any of three
modes: Velocity, Torque or Pulse. In the Velocity Mode
the Drive Modules can run in Analog, Preset Velocity
or Summation Sub-Modes. The Pulse Mode is able to
interpret the signals as Pulse/Pulse, Pulse/Direction or
Pulse/Quadrature from either Differential or Single-Ended
outputs.
For a Motion Made Easy solution, our MDS Drive
Modules accept the same FM control modules as our
EN Series drives. These modules extend control capability
of the base drives for advanced applications such as
conveyor synchronization and high-speed labeling.

192

MDS installation is a snap.


The backplanes of the drive and power modules snap
together and are mounted to the panel with screws. The
drives are also grounded with screws. After tightening
the bus bar screws, the modules are snapped into place
and secured. Wiring is limited to a single AC power
connection and wiring the motors to the drives. An
external shunt resistor connection is also provided.
Advanced control capability is provided by adding FM
control modules to the system.

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MDS

Base Drive Operation

Position Tracker Analog Mode

Analog Torque Mode

Analog Velocity Mode

Digital Velocity Preset

Pulse Mode

Pulse/Pulse
Pulse/Direction
Pulse/Quadrature

Summation of Analog Velocity and Digital Velocity

Programmable I/O
5 optically-isolated inputs (1 dedicated)
3 optically-isolated outputs
1 analog input 10 VDC, 14-bit
2 analog output 10 VDC, 10-bit

Programmable encoder output, (up to 8,192 lines


per revolution)

Standard Control Modes


Analog Velocity/Torque Mode
MC Controller
Position Controller

Digital Velocity Preset


PLC

Digital I/O

User Logic

Pulse Mode
PLC
Master Axis

Digital I/O

Synchronized Encoder
Summation of Analog Velocity
and Digital Velocity

Separate stop and travel limit decel ramps

PLC

Torque, travel, following error and velocity limits

User Logic

8 user defined speed presets with individual


accel/decel rates

Analog Trim

2 programmable torque level outputs

New graphic
EP-B Drive

The drive is configurable for eight flexible modes of


operation, and the parameters for each mode can be
adjusted to tailor the drive to the specific application
using Windows-based PowerTools Pro software.

MDS Series

The MDS drives can be easily implemented with single


and multi-axis controllers, PLCs and host controllers
for medium power applications. The analog torque
or velocity modes can be used with classic position
controllers using analog outputs and encoder inputs.
The pulse mode is ideal for use with low-cost PLC
stepper controllers. This drive works in a variety of
applications where a host control provides a command
signal determining the desired motion profile.

Digital I/O

Position Tracker Analog Mode

In motion velocity output

PLC

Software oscilloscope

Analog Feedback

193

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The operating mode of the drive is simply selected with
one click in the PowerTools Pro Setup view.

Velocity Mode

MDS Series

Analog In Analog Velocity Mode the drive develops


a velocity command in proportion to the voltage (10
VDC) received on the Analog Input. Note: Analog full
scale voltage and offest are programmable.
Preset Velocity In this mode one of up to eight
digital velocities can be selected using the digital I/O or
Modbus. Each preset has its own accel/decel ramps. No
analog source is required!

Application Examples

Clutch-brake replacement
Phase control with a differential
Automatic feed control
Spindle speed control

Velocity Summation This mode combines the


features of Analog Velocity and Preset Velocity in one
mode. It allows running a preset velocity and trimming
it with an analog input, or vice versa, allowing advanced
applications to be solved simply and elegantly without
complex controllers.

194

Torque Mode
In Analog Torque Mode the drive develops a torque
command in proportion to the voltage (10 VDC)
received in the Analog Input. Note: Analog full scale
voltage and offest are programmable.

Application Examples

With position/velocity controller


Tension control

POSITION TRACKER ANALOG Mode


In this Analog Mode the drive moves to an absolute
motor position in proportion to the voltage (10 VDC)
received in the Analog Input. Note: Analog full scale
voltage and position are programmable.

Application Examples

Application Examples

Loop/dancer arm control


Phase advance/retard
Speed trimming

Position Control with simple analog signal

Replaces expensive PLC position control modules

Pulse Mode

Flexible I/O Functionality

In Pulse Mode the drive will receive pulses from a master


source (single-ended or differential), which can be
interpreted in three ways:

The digital I/O of the drive is completely programmable


with the ability to map one or more I/O functions to the
I/O points.

Pulse/Pulse
Pulse/Direction
Pulse/Quadrature

Input Functions
Stop
Reset
Travel Limit (+ and -)
Torque Limit Enable
Torque Mode Enable
Velocity Presets (3)
Brake Release
Brake Control
Enable Analog Position
Teach Analog Position

Application Examples

PLC pulse command outputs


Electronic gearing
Stepper drive replacement
Web line ratio control

Define Analog Position

Output Functions
Drive OK
At Velocity
Travel Limits (+ and -)
In Motion (+ and -)
Power Stage Enabled
Torque Limit Active
Velocity Limiting Active
Fault
Brake
Shunt Active
Torque Level 1 or 2 Active
Foldback Active

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MDS

With FM Modules

MDS Series

FM control modules (see FM Controls) provide


MDS-MD drive modules with snap-on
functionality for Indexing (FM-2), Programming
(FM-3E), and Advanced Programming (FM-4E).
This modular approach allows users to choose the
level of advanced machine control they need, based
on the applications parameters and not the drive
spec.
Now programmed using the new PowerTools Pro
software. It can also be used with PowerTools FM.
For applications requiring traditional multi-axis control,
our MC controller is easily integrated with a single cable
connection.

FM-2 Indexing Module


The FM-2 module enhances EN drives by
adding positioning capability including
Jog, Home, Index functions including
Position Tracker Fieldbus Indexing. The
FM-2 also includes additional I/O providing
8 digital inputs and 4 digital outputs.

Clutch-brake replacement
Extend-retract arm
Indexing table
Indexing conveyor

Inputs

1
2
3
4
5
6
7
8

Outputs 10-30
VDC

Tension control
Flying cut off
Auger filler
Registration control
Slip compensation

Sync.
Output

Sync.
Input

FM-3E Application Examples

Ethernet

FM-3E

1
2
3
4
+
-

FM-4E Application Examples

Random infeed conveyor


Merge conveyor
Rotary knife
High speed labeling
Phase synchronization
Electronic gearing
Point-to-point positioning
Thermoforming
Web control

Sync.
Output

The FM-3E Ethernet module transforms


the MDS into a fully programmable
single-axis motion controller, and adds
8 digital inputs and 4 digital outputs.
Profibus (FM-3PB) and DeviceNet
(FM-3DN) options are also available.

Sync.
Input

FM-3E Programming Module

FM-4E
1
2
3
4
5
6
7
8

Outputs 10-30
VDC

Inputs

FM-2 Application Examples

The FM-4E Advanced Programming


module has taken all of the features
and flexibility of the FM-3E, and added
the ability to create complex motion
profiles for sophisticated applications.
The FM-4E adds versatility and extends
functionality by including high speed
data capture, summation of multiple
motion profiles, program multi-tasking,
and an array of parameters suitable for
even the toughest applications. Profibus
(FM-4PB) and DeviceNet (FM-4DN) options
are also available.

Ethernet

FM-4E Advanced Programming Module

1
2
3
4
+
-

195

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MDS Terminals
and Pinouts

Serial (J4)

Power Module

Drive Module

Pin Number
3
2
6
5
4
9
1
7,8

Signal
RS232 TX
RS232 RX
Serial +5VDC
Serial 0V Common
RS485+
RS485Shield
No Connect

MDS Series

Command (J5)
Pin Number
15
14
8
9
23
24
37
38
27
41
26
40
25
39
20
36
16
1
2
3
4
19
18
17
33
34
31
32
29
43
44
11
12

AC Power
Terminal
L1
L2
L3
PE

Signal
AC Input
AC Input
AC Input
PE

Digital I/O (J1)


Pin Number

Signal

1
2
3
4
5
6
7
8
9
10

System Ready Output


Shunt Active Output
Shunt Fault Output
OverTemp Output
High VAC
Drive Module Fault Output
AC Interlock Relay
AC Interlock Relay
External Shunt Control
Fault Reset Input

11
12
13
14
15

Logic Supply +24VDC


Logic Supply 0V Common
PE
I/O Supply
I/O Supply 0V

28
6
21
5, 7, 10, 13,
22, 30, 35, 42

DC Power
Terminal
B+
SHT
B-

Signal

Signal
Analog Command In +
Analog Command In Encoder Out A
Encoder Out A/
Encoder Out B
Encoder Out B/
Encoder Out Z
Encoder Out Z/
Pulse In A
Pulse In A/
Pulse In B
Pulse In B/
Pulse In Z
Pulse In Z/
Pulse In A (single ended)
Pulse In B (single ended)
I/O Input Drive Enable
I/O Input 1
I/O Input 2
I/O Input 3
I/O Input 4
I/O Output 1
I/O Output 2
I/O Output 3
I/O Supply +
I/O Supply +
I/O Supply 0V
I/O Supply 0V
Analog Out 0V
Analog Out Channel 1 +
Analog Out Channel 2 +
External Encoder +5VDC Power
External Encoder Common
+15V Power Out (10 mA)
RS485 +
RS485 No Connect

DC Bus +
External Shunt Output
DC Bus Feedback (J7)
Pin Number

Feedback Connector
below not shown

Digital I/O (J6)


Pin Number

196

1
2
3
4
5
6
7
8
9
10

Signal
I/O Supply +
I/O Supply 0V
Drive Enable
Input 1
Input 2
Input 3
Input 4
Output 1
Output 2
Output 3

Motor Power
Terminal
PE
T
S
R

Signal
PE
Motor Power T
Motor Power S
Motor Power R

1
10
2
11
3
12
4
13
5
14
6
15
7,8
17
9
16,18-26

Signal
Motor Encoder A
Motor Encoder A/
Motor Encoder B
Motor Encoder B/
Motor Encoder Z
Motor Encoder Z/
Motor Commutation U
Motor Commutation U/
Motor Commutation V
Motor Commutation V/
Motor Commutation W
Motor Commutation W/
Encoder +5 VDC Supply
Encoder 0V Common
Motor OverTemp
No Connect

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Power Requirements
AC Input Voltage: 3, 187 to 528 VAC, 47 - 63 Hz
(460 VAC for rated performance)
AC Input Current
MP-1250: 17 Arms (15A @ 100 ms soft start)
MP-2500: 35 Arms (15A @ 100 ms soft start)
MP-5000: 70 Arms (15A @ 100 ms soft start)
Output Continuous Current
MD-404: 4 Arms/2.8 Arms (5 kHz/10 kHz)
MD-407: 7 Arms/5 Arms
MD-410: 10 Arms/6.5 Arms
MD-420: 20 Arms/14 Arms
MD-434: 34 Arms/22 Arms
(Current ratings the same for 460V or 230V
operation)
Output Peak Current
MD-404: 8A/5.6A (5 kHz/10 kHz)
MD-407: 14A/10A
MD-410: 20A/13A
MD-420: 40A/28A
MD-434: 68A/44A
(Current ratings the same for 460V or 230V
operation)
Continuous Output Power
(Ratings based on 5 kHz, 460V/230V operation)
MP-1250: 12.5 kW/6.25 kW
MP-2500: 25 kW/12.5 kW
MP-5000: 50 kW/25.0 kW
MD-404: 3.3 kW/1.7 kW
MD-407: 5.8 kW/2.9 kW
MD-410: 8.3 kW/4.2 kW
MD-420: 16.7 kW/8.4 kW
MD-434: 28.3 kW/14.2 kW
Switching Frequency: 5 or 10 kHz
Logic Supply: +21.6 to 26.4 VDC,
(Required Accessory)
Encoder Supply Output: +5 VDC, 250 mA
System Efficiency: 90%
Regeneration
Internal Energy AbsorptionSystem Bus
Capacitance
Power Modules (460V/230V):
MP-1250: 110 Joules / 236 Joules
MP-2500: 183 Joules / 393 Joules
MP-5000: 293 Joules / 629 Joules

Drive Modules (460V/230V):


MD-404: 8 Joules / 17 Joules
MD-407: 17 Joules / 37 Joules
MD-410: 26 Joules / 55 Joules
MD-420: 37 Joules / 79 Joules
MD-434: 37 Joules / 79 Joules
Integral Transistor connected to an external
resistor:
MP-1250: 30 Ohm minimum, 6 kW max
MP-2500: 30 Ohm minimum, 6 kW max
MP-5000: 9 Ohm minimum, 12 kW max
I/O Supply: +10 to 30 VDC
Power Module Control Inputs
Digital:(2) +10 to 30 VDC, 2.8 kOhm,
Sourcing, Optically Isolated
Power Module Control Outputs
Digital:(6) Digital: +10 to 30 VDC, 150 mA,
Sourcing, Optically isolated
Relay Contact:(1) AC Interlock, 24 VDC, 5A
Drive Module Control Inputs
Analog: (1) Analog: +/- 10 VDC 14 bit,
100 kOhm, Differential
Analog Max Input Rating: +/- 14 VDC, Differential
or Each Input with Reference to Analog Ground
Digital: (5) +10 to 30 VDC, 2.8 kOHm, Sourcing,
Optically isolated
Pulse: (1) Pulse, Differential: RS422, 2 MHz/
Channel, 50 % Duty Cycle (1) Pulse, Single
Ended: TTL Schmitt
Trigger
Drive Module Control Outputs
Analog: (2) +/- 10 VDC 10-bit, single ended, 20 mA
Digital: (3) +10 to 30 VDC, 150 mA, Sourcing,
Optically isolated

Environmental
Rated Ambient Temperature: 32 to 104F
(0 to 40C)

MDS Series

MDS Specifications and Dimensions

Maximum Ambient Temperature: 32 to 122F


(0 to 50C) with power derating of 3.5% / 1.8F
(1C) above 104F (40C)
Rated Altitude: 3280 (1000 m)
Maximum Altitude: For altitudes >3280 (1000 m)
derate output by 1%/328 (100 m)
Vibration: 10 to 2000 Hz @ 2g
Humidity: 10 to 95% non-condensing
Storage Temperature: -13 to 167 (-25 to 75C)
Ingress Protection: IP-20
Serial Interface
RS232/RS485 Modbus RTU - 9600 to 19.2 kBaud
Internal RS232 to RS485 Converter
Power Module Weight
MP-1250: 8.35 lb (3.78 kg)
MP-2500: 8.35 lb (3.78 kg)
MP-5000: 10.25 lb (4.65 kg)
Drive Module Weight
MP-404: 8.35 lb (3.78 kg)
MP-407: 8.35 lb (3.78 kg)
MP-410: 8.35 lb (3.78 kg)
MP-420: 10.25 lb (4.65 kg)
MP-434: 12.0 lb (5.44 kg)

Motor OverTemperature: (1) 0 to +5 VDC, single


ended
Pulse: Differential: RS422 and TTL
compatible, 20 mA/Channel,
Sink or Source
Cooling Method
MP-1250: Convection
MP-2500: Integral Fan
MP-5000: Integral Fan
MD-404: Convection
MD-407: Integral Fan
MD-410: Integral Fan
MD-420: Integral Fan
MD-434: Integral Fan

go to

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for complete data
197

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MDS Dimensions

go to

Power Modules MP-5000 Shown

Power CD
for complete data

Power Module Model

Dimension A

MP-1250 & MP-2500

2.75 in. [69.85 mm]

MP-5000

3.50 in. [88.90 mm]

MDS Series
16.23 [412.24]

9.00 [228.60]

DIM A

14.25 [361.96]

DIM "A"

Drive Modules MD-420 Shown


Drive Module Model

Dimension A

MD-404, MD-407 & MD-410

2.75 [69.85]

MD-420

3.50 [88.90]

MD-434

5.49 [139.50]

17.07 [433.58]

9.00 [228.60]

14.25 [361.95]

198

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Depending on your motor selection, use one of the


following drive to motor combination pages, to
configure a basic MDS system by selecting one item from
each of the four ordering columns, and the fifth column
if you are choosing a brake motor. Note that item
motor selection requires additional input as to flange,
and on NT systems connector type. (See the Motor Order
String boxes for details.) Items through require
cable lengths to be provided. After selecting each axis
combination, a power module will need to be selected
to complete the system. The basic systems represented
on the following pages can be customized with a variety
of components depending on your needs. A guide to
Options and Accessories for MDS can be found on the
next page, with details in the Options and Accessories
section.

Motor Feedback Cables


From this column, choose the appropriate feedback cable
for the motor.
Motor Brake Cable
Choose a brake cable if a brake motor is selected.
Power Module Selection
After selecting all of the axis combinations (drive
modules and motors), a power module needs to be
selected. To select the proper power module, use the
Total Axis Power Table below and add up the power
(kW) for each axis to determine the system power
required. Then, select the power module which has
sufficient power.
Drive Module
MD-404

Select System and Motor


Select the MDS Drive Module(s) appropriate to the
needs of your application and operating environment,
the 4-Amp MD-404, 7-Amp MD-407, 10-Amp MD-410,
20-Amp MD-420, or 34-Amp MD-434.

MD-407

Note: The current rating for the drive


module is the same whether 230V or 460V.
Select the motor model appropriate to the drive
module. (Note there are brake and non-brake models.)

MD-410

Cable Ordering Options


Motor power, feedback and brake cables with MS
style connectors are fully shielded with IP65 molded
connectors and are available in standard and custom
lengths. For more information on these and other
cables, see Options and Accessories section.

MD-420

Standard lengths of 5, 15, 25, 50 and 100 feet are


available from stock. Non-standard lengths require
additional lead time. Note: Equivalent FM Motor
cable lengths are in meters.
Feet=xxx or meters=yyy with specified lengths.
Example: 005 = 5 feet. For applications involving
continuous flexing, flexible cables are available. Cable
components such as connector kits and raw cable are
also available. See Options section for details or consult
factory for special requirements.
Motor Power Cables
Using the selection guide, choose the appropriate power
cable for the motor.

MD-434

Motor Model

Total Axis Power (kW)

MG-316
MH-316
MH-340
MH-455
95U2B400
95U2E400
MG-316
MG-340
NT-320
NT-330
MH-455
MH-490
95U2E400
115U2C300
115U2E300
142U2C300
MG-455
NT-345
NT-355
MH-490
MH-6120
115U2C300
115U2E300
142U2C300
142U2E300
MG-455
MG-490
MG-4120
MH-6200
MH-6300
MH-8250
142U2E300
190U2D300
190U2F200
MH-8500
MH-8750
190U2D300
190U2F200

0.9
1.0
1.6
2.1
1.6
2.5
1.0
1.8
1.0
1.6
2.2
2.2
3.0
4.4
4.4
4.4
2.2
2.0
2.4
2.2
3.8
3.2
5.0
4.8
6.3
2.3
3.4
5.0
4.1
4.5
8.8
7.1
12.6
12.6
11.7
16.5
13.0
13.2

Power
Module

Input Power
3 460V
3 230V

MP-1250

12.5 kW

6.25 kW

MP-2500

25 kW

12.5 kW

MP-5000

50 kW

25 kW

MDS Series

How to Order

199

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Options and Accessories for MDS


Control Techniques provides a complete array of options
and accessories to complete your system. For details, see
the Options and Accessories section of the catalog.
Brake Relays
BRM-1

MDS Series

Breakout Board
ECI-44, DEMO-FMIO-000, DEMO-DRIO-000
Diagnostics
DGNE

Required Accessory

Logic Supplies

The MDS requires an external


logic supply to power the
internal logic of the Power
Module and Drive Modules.
Use the table below to determine
the current requirements of the
application.
Module

Model Number

MLP-002-00, MLP-005-00, MLP-010-00


External Shunts/Resistors
(see Power Accessories)
AC Line Filters
MF-1250-20 (MP-1250), MF-2500-35 (MP-2500),
MF-5000-65 (MP-5000)
(A) RMS Current

MP-1250
Power Module

MP-2500

0.30

MP-5000
MD-404
MD-407
Drive Module

MD-410

0.60/Module

AC Line Reactor
MLR-2580-00 (MP-5000)
Consult Factory for AC Line Reactors used on
MP-1250 and MP-2500
Motor Power Filter
MPF-002-00, MPF-003-00

MD-420
MD-434

0.80/Module

FM Module

All

0.40/FM Module

Synchronization
Feedback Encoder

0.07/Encoder

Synchronization Encoders
SCSLD-4, SCSLD-4R
Operator Interface
CTVue, OIT, CTIU

Control Techniques offers the following 24 VDC logic-I/O


power supplies:
MLP-002-00
2.1 Amp, +24 VDC, universal input 90 to 264 VAC.
MLP-005-00
5 Amp, +24 VDC, universal input 90 to 264 VAC.
MLP-010-00
10 Amp, +24 VDC, universal input 90 to 264 VAC.

200

Prosoft Comms Modules


3100-MCM, 3150-MCM, MV156-MCM
Extended Warranty
Extends Two Year Warranty to Five Years

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800-893-2321

MDS

230V FM Motor

MDS Series

The FM 230V line is a medium to high inertia line


for larger load applications. It is designed to allow
use in many applications and offers a wide range of
options. The FM line is offered in metric frame sizes,
75 mm, 95 mm, 115 mm, 142 mm and 190 mm. The
standard configured motor has a 4096 line encoder,
vertical connectors and non-brake. This configuration
is designed with low cogging torque to provide smooth
operation and excellent velocity regulation. The torque
range available is 19.0 lb-in (2.1 Nm) to 364 lb-in
(40.1 Nm). All models are rated IP65.
The FM motor is also available with many other options
like resolver and Sin/Cos feedback, NEMA flange,
different shaft diameters, 90 and rotatable connectors,
and a high peak torque option that allows intermittent
operation near 5 times their continuous torque levels.

MDS - 230V FM Motor Specifications


Drive
Model

MD-404
MD-404
MD-407
MD-407
MD-410
MD-410
MD-420
MD-420
MD-434

Motor
Model**

075E2B40
075E2C40
075E2D30
095E2B40
095E2D40
115E2C30
115E2E30
142E2D30
190E2D20

Cont. Stall
Torque
lb-in
Nm

Peak Stall Rated Torque


Torque
@Rated Speed*
lb-in
lb-in
Nm
Nm

Rated
Power
HP
kWatts

Max.*
Operating
Speed
RPM

Encoder
Resolution
lines/rev

4000

4096

19.50

50.98

15.05

0.95

2.23

5.76

1.70

0.71

25.49

50.98

20.36

1.28

2.88

5.76

2.30

0.96

34.57

103.54

30.98

1.47

3.91

11.70

3.50

1.10

38.13

89.21

26.55

1.68

4.32

10.08

3.00

1.26

63.72

127.44

43.37

2.73

7.20

14.40

4.90

2.05

82.31

164.61

71.69

3.39

9.30

18.60

8.10

2.54

135.80

329.22

111.51

5.28

15.35

37.20

12.60

3.96

164.61

329.22

107.97

6.61

18.60

37.20

12.20

4.96

364.27

842.52

326.57

10.31

41.16

95.20

36.90

7.73

Inertia
lb-in-sec2
kg-cm2
0.001

Motor Ke
Vrms/
krpm
44

1.2
4000

4096

0.001

44

1.6
3000

4096

0.002

57

2
4000

4096

0.003

44

2.9
4000

4096

0.005

44

5.1
3000

4096

0.008

57

9
3000

4096

0.012

57

13.8
3000

4096

0.024

57

27.6
2000

4096

0.076
86.4

85

Motor Kt
lb-in/Arms
Nm/Arms

Motor
Weight
lb
kg

6.37

9.7

0.72

4.4

6.37

11.4

0.72

5.2

8.23

13.2

0.93

6.0

6.37

13.9

0.72

6.3

6.37

19.1

0.72

8.7

8.23

25.5

0.93

11.6

8.23

33.9

0.93

15.4

8.23

41.6

0.93

18.9

12.39

74.6

1.40

33.9

*Rated Speed = Maximum Operating Speed


**See the complete order string in the Servo motor section of this catalog.

201

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MDS - 230V FM Motor Speed Torque Curves


075E2B40-x with MD-404

4000

1000
0
10

20

30

40

50

Nm

1.13

2.26

3.39

4.52

5.65

Torque

6.78

10

20

30

40

50

60

Nm

.13

2.26

3.39

4.52

5.65

6.78

1000

Torque

lb-in

20

40

60

80

100

Nm

2.26

4.52

6.78

9.04

11.30

095E2D40-x with MD-410

4000

120
13.56

Torque

115E2C30-x with MD-410

3000

2000
1000
0

Speed (RPM)

3000
Speed (RPM)

2000
1000
0

lb-in 10
Nm

20

30

40

1.13 2.26 3.39

50

60

70

80

90 100

4.52 5.65 6.78 7.91 9.04 10.17 11.30

Torque

lb-in 20

40

Nm

2.26

115E2E30-x with MD-420

Speed (RPM)

1000

80

100

120

140

4.52

6.78

9.04

11.30

13.56

15.82

Torque

50

100 150

Nm

5.65

11.30

16.95

200

250

300

350

22.60

28.25

33.90

39.55

Torque

Legend
Continuous Torque
Peak Torque

1000

lb-in 20
Nm

3000

2000

1000

40

60

2.26 4.52 6.78

Torque

80

100 120

140 160 180

9.04 11.30 13.56 15.82 18.08 20.34

190E2D20-x with MD-434

2000

1000

0
lb-in

2000

142E2D30-x with MD-420

3000

2000

60

Speed (RPM)

Speed (RPM)

2000

0
lb-in

3000

Speed (RPM)

1000

60

095E2B40-x with MD-407

4000

202

2000

0
lb-in

Speed (RPM)

2000

075E2D30-x with MD-407

3000

3000
Speed (RPM)

MDS Series

Speed (RPM)

3000

3000

075E2C40-x with MD-404

4000

lb-in

50

100

150

200

250

300

350

Nm

5.65

11.30

16.95

22.60

28.25

33.90

39.55

Torque

Specifications
Voltage 240 VAC
Drive Frequency 5 kHz
Ambient Temperature 40C (104F)
Case Temperature 140C (284F)

lb-in 100

Nm

200 300 400 500

600 700 800

900

11.30 22.60 33.90 45.20 56.50 67.80 79.10 90.40 101.69

Torque

All performance data listed above has a +/-10% tolerance and is subject
to change at any time without notice. For more detailed information on
performance data and test conditions please refer to the motor section of
the catalog. For brake motor information, complete motor specifications and
dimensions please refer to our motor section.

www.emersonct.com
800-893-2321

MDS

Order String
xxx

x xx x B

A CA A BCD* DIA*



Inertia: A = Standard

Feedback Device:

CA = 4096 Incremental Encoder


Shaft Key: A = With Key

Connection Type: B = 90 Connectors

Brake: 0 = None, 1 = 24 VDC

Rated Speed: 20 = 2,000 rpm, 30 = 3,000 rpm,

40 = 4,000 rpm, 50 = 5,000 rpm


Stator Length: A, B, C, D, E, F, G, H
Peak Torque: 2 = Standard Peak Torque

Voltage E = 230V
Frame Size: 075, 095, 115, 142, 190

Drive
Feedback Cable - SIBAH

Motor Power Cable - PSBxx

Motor Power &


Motor Brake Cable - PBBxx
(Drive conn. via BRM-1, not shown)

MDS Series

230V FM Motor Selection

* Bolt Circle & Shaft Diameter are standard dimensions


see FM Motor section for additional options.

For additional motor information see the


Servo Motor area in this section for details.
For additional cable options see Options

Motor

Servo System Order Guide

Drive
Model

Motor
Model

Motor Power
Cable
(yyy=meters)

Feedback
Cable
(yyy=meters)

Motor Power/Brake Cable


(required w/all brake motors)
(yyy=meters)

075E2B400 BACAA075140

PSBAA-yyy

SIBAH-yyy

MD-404

075E2B401 BACAA075140
075E2C400 BACAA075140

SIBAH-yyy
PSBAA-yyy

075E2C401 BACAA075140
075E2D300 BACAA075140
MD-407

SIBAH-yyy
PSBAA-yyy

075E2D301 BACAA075140
095E2B400 BACAA100190
095E2B401 BACAA100190
095E2D400 BACAA100190

MD-410

095E2D401 BACAA100190
115E2C300 BACAA115190
115E2C301 BACAA115190
115E2E300 BACAA115240

MD-420

115E2E301 BACAA115240
142E2D300 BACAA165240
142E2D301 BACAA165240

MD-434

190E2D200 BACAA215320
190E2D201 BACAA215320

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBBK-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PBBBK-yyy

203

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MDS

230V NT and MG Motors

MDS Series

The NT is an economical, high performance motor


manufactured with powerful Neodymium magnets and
a patented segmented core to maximize torque and
minimize size. The NT motor has a very low inertia for
applications that demand high accel and cycle rates.
NT motors can be ordered with MS style connectors,
1 m Flying Leads or 1 m Flying Leads with MS connectors.
The MG Motor is a compact, low inertia motor ideal for
dynamic applications needing greater torque than the
NT. Both the NT and MG are available with English and
Metric flanges, with or without brakes. Both have a
standard encoder resolution of 2048 lines per rev.

MDS - 230V NT Motor Specifications



Cont. Stall Peak Stall Rated Torque Rated
Drive
Motor
Torque
Torque @Rated Speed* Power
Model Model
lb-in
lb-in
lb-in
HP


Nm
Nm
Nm
kWatts

Max.*
Encoder
Motor
Operating Resolution
Inertia
Motor Ke
Motor Kt Weight
Speed
lines/rev
lb-in-sec2 Vrms/krpm lb-in/Arms
lb
RPM
kg-cm2
Nm/Arms
kg

MD-407 NT-320

19.5
2.2

38
4.3

16
1.8

1.02
4000
2048
0.8

0.000328
29
0.370

3.50
0.40

6
2.7

MD-407 NT-330

27
3.05

58
6.55

27
3.1

1.71
4000
2048
1.3

0.000438
36
0.494

4.73
0.53

7.3
3.3

MD-410 NT-345

42
4.75

80
9.04

42
4.75

2.00
3000
2048
1.49

0.000668
50
0.754

6.37
0.72

10.0
4.5

MD-410 NT-355

48
5.42

90
10.2

48
5.42

2.28
3000
2048
1.71

0.000888
50
1.0

6.32
0.71

12.3
5.6

MDS - 230V MG Motor Specifications



Cont. Stall Peak Stall Rated Torque Rated
Drive
Motor
Torque
Torque @Rated Speed* Power
Model Model
lb-in
lb-in
lb-in
HP


Nm
Nm
Nm
kWatts

204

Max.*
Encoder
Motor
Operating Resolution
Inertia
Motor Ke
Motor Kt Weight
Speed
lines/rev
lb-in-sec2 Vrms/krpm lb-in/Arms
lb
RPM
kg-cm2
Nm/Arms
kg

MD-404 MG-316

18.6
2.1

42
4.6

16
1.8

1.02
4000
2048
0.8

0.000560
38
0.630

5.5
0.62

8.3
3.8

MD-407 MG-316

18.6
2.1

56
6.3

16
1.8

1.02
4000
2048
0.8

0.000560
38
0.630

5.5
0.62

8.3
3.8

MD-407 MG-340

50
5.7

133
15.0

42
4.8

2.00
3000
2048
1.5

0.001458
57
1.646

8.3
0.94

14.6
6.6

MD-410 MG-455

68
7.7

154
17.5

52
5.8

2.48
3000
2048
1.9

0.002658
60
3.0

8.8
0.99

20.0
9.1

MD-420 MG-455

68
7.7

200
22.6

52
5.8

2.48
3000
2048
1.9

0.002658
60
3.0

8.8
0.99

20.0
9.1

MD-420 MG-490

129
14.57

302
34.1

80
9.0

3.81
3000
2048
2.8

0.005175
59
5.823

8.6
0.97

28.6
13

MD-420 MG-4120

163
18.4

382
43.2

120
13.6

5.71
3000
2048
4.3

0.007458
72
8.4

10.5
1.19

37.0
16.8

* Rated Speed = Maximum Operating Speed

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800-893-2321

MDS - 230V NT Motor Speed Torque Curves

1000
0

Speed (RPM)

2000

2000
1000
0

lb-in 5

10

15

20

25

30

35

Nm

1.13

1.70

2.26

2.83

3.39

3.96 4.52

0.57

40

NT-355 with MD-410

3000

2000

1000

0
lb-in

10

20

30

40

50

60

70

lb-in 10 20

Nm

1.13

2.26

3.39

4.52

5.65

6.78

7.92

Nm 1.13 2.26 3.39 4.52 5.65 6.78 7.92 9.04 10.17

Torque

NT-345 with MD-410

3000

3000
Speed (RPM)

Speed (RPM)

3000

Speed (RPM)

NT-330 with MD-407

4000

Torque

Legend

40

50

60 70

80

90

Torque

Specifications

Continuous Torque

2000

30

MDS Series

NT-320 with MD-407

4000

Voltage 240 VAC


Drive Frequency 5 kHz
Ambient Temperature 25C (77F)
Case Temperature 100C (212F)

Peak Torque
1000

0
lb-in

20

40

60

80

100

Nm

2.26

4.52

6.78

9.04

11.30

Torque

MDS - 230V MG Motor Speed Torque Curves


MG-316 with MD-404

4000

1000

Speed (RPM)

Speed (RPM)

2000
1000

lb-in 5

10

15

20

25

30

35 40 45

Nm 0.57 1.13 1.70 2.26 2.83 3.39 3.96 4.52 5.09

Torque

3000

Speed (RPM)

2000

1000

10

20

30

40

50

60

lb-in 20

40

60

80

100

120

140

Nm

1.13

2.26

3.39

4.52

5.65

6.78

Nm

4.52

6.78

9.04

11.30

13.56

15.82

MG-455 with MD-420

1000

25

50

75

100

125

150

175

Nm

2.82

5.65

8.47

11.3

14.12

16.95

19.77

Torque

Torque

MG-490 with MD-420

3000

2000

2.26

Torque

0
lb-in

1000

lb-in

MG-455 with MD-410

3000

2000

Speed (RPM)

Speed (RPM)

2000

MG-340 with MD-407

3000

3000

3000

Speed (RPM)

MG-316 with MD-407

4000

2000

1000

0
lb-in
Nm

50

5.65

100
11.3

Torque

150

16.95

200
22.6

lb-in
Nm

50

5.65

100
11.3

150

16.95

200
22.6

250

28.25

300
33.9

Torque

MG-4120 with MD-420

3000

Speed (RPM)

Specifications
All performance data listed above has a +/-10% tolerance
and is subject to change at any time without notice. For
more detailed information on performance data and test
conditions please refer to the motor section of the catalog.
For brake motor information, complete motor specifications
and dimensions please refer to our motor section.

2000

1000

0
lb-in

Nm

100

200

11.3

22.6

Torque

300
33.9

400
45.2

500
56.5

205

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800-893-2321

MDS

Order String

230V NT Motor Selection

NT x

MDS Series

The NT motor is a high performance motor utilizing


patented technology to maximize torque in a compact
package. The NT motor uses powerful Neodymium
magnets and is manufactured with a segmented core to
maximize stator efficiency. The NT motor has a very low
inertia for applications that demand high accel and cycle
rates. NT motors are available in English (NEMA 23 or
34) or Metric (IEC-72-1) flanges, with or without brakes.
The standard encoder resolution is 2048 lines per rev.
NT motors can be ordered with MS style connectors,
1 m Flying Leads, or 1 m Flying Leads with MS
connectors.

xx

N S 0000

Special Options: DSXX = DSUB


Inertia: S = Standard, I = Medium
N = Encoder Feedback Type: Encoder

Brake Option: B = with Brake,


O = No Brake
Connector Type:
C = MS connectors on motor
T = MS connectors on one meter leads
L = one meter leads without connectors

Continuous Torque (lb-in): 20, 30, 45 or 55


Frame Size (in inches): 3

Mounting Flange: E = English, M = Metric

NT Motor Family

For additional motor information see the


Servo Motor area in this section for details.
For additional cable options see Options
Drive
Motor Power Cable - CMDS
Motor Brake Cable - CBMS

Motor

(Brake Motors Only)

+
BRM-1

Feedback Cable - CFCS

Servo System Order Guide

Drive
Model

Motor Model
(x=Flange type)
(y=Connector)

Motor Power
Cable
(xxx=feet)

Feedback
Cable
(xxx=feet)

Motor Brake Cable (required


w/all brake motors)
(xxx=feet)

NTx-320-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-320-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-330-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-330-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-345-yBNS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yONS-0000

CMDS-xxx

CFCS-xxx

NTx-355-yBNS-0000

CMDS-xxx

CFCS-xxx

MD-407-00-000

MD-410-00-000

206

CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx

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800-893-2321

MDS

Order String

230V MG Motor Selection

MG x

The MG motor is a low inertia motor that is great for


dynamic applications that have larger load inertias. MG
motors use Neodymium magnets to achieve a high
torque to inertia ratio giving them a size advantage
when compared to competitors motors. MG motors
are available in English (NEMA 23, 34, or 56) and
Metric (IEC-72-1) flanges, with or without brakes. The
standard encoder resolution is 2048 lines per rev. MG
motors come standard with MS style connectors. For
applications that require custom motors the MG line is
the choice.

xx

N S 0000

Special Options

Brake Option: B = with Brake,


O = No Brake
Connector Type:
C = MS connectors on motor

Continuous Torque (lb-in): 16, 40, 55, 90 or 120

MDS Series

S = Shaft Seal (Standard)


N = Encoder Feedback Type: Encoder

Frame Size (in inches): 3 or 4


Mounting Flange: E = English, M = Metric

MG Motor Family

For additional motor information see the


Servo Motor area in this section for details.
For additional cable options see Options
Drive
Motor Brake Cable - CBMS
(Brake Motors Only)
BRM-1

+
Motor
Feedback Cable - CFCS

Motor Power Cable - CMxx

Drive
Model

Motor Model
(x=Flange type)

Motor Power
Cable
(xxx=feet)

Feedback
Cable
(xxx=feet)

Motor Brake Cable (required


w/all brake motors)
(xxx=feet)

MGx-316-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-316-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-340-CONS-0000

CMDS-xxx

CFCS-xxx

MGx-340-CBNS-0000

CMDS-xxx

CFCS-xxx

MGx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-490-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-490-CBNS-0000

CMMS-xxx

CFCS-xxx

MGx-4120-CONS-0000

CMMS-xxx

CFCS-xxx

MGx-4120-CBNS-0000

CMMS-xxx

CFCS-xxx

MD-404-00-000

MD-407-00-000

MD-410-00-000

MD-420-00-000

CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx

207

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800-893-2321

MDS

460V FM Motor

MDS Series

The FM 460V line is a medium to high inertia line


for larger load applications. It is designed to allow
use in many applications and offers a wide range of
options. The FM line is offered in metric frame sizes,
75 mm, 95 mm, 115 mm, 142 mm and 190 mm. The
standard configured motor has a 4096 line encoder,
vertical connectors and non-brake. This configuration
is designed with low cogging torque to provide smooth
operation and excellent velocity regulation. The torque
range available is 38.2 lb-in (4.3 Nm) to 520 lb-in
(58.8 Nm). All models are rated IP65.
The FM motor is also available with many other options
like resolver and Sin/Cos feedback, NEMA flange,
different shaft diameters, 90 and rotatable connectors,
and a high peak torque option that allows intermittent
operation near 5 times their continuous torque levels.

MDS - 460V FM Motor Specifications


Drive
Model

Motor
Model

MD-404 095U2B400
MD-404 095U2E400
MD-407 095U2E400
MD-407 115U2C300
MD-410 115U2E300
MD-407 142U2C300
MD-410 142U2C300
MD-410 142U2E300
MD-420 142U2E300
MD-420 190U2D300
MD-434 190U2D300
MD-434 190U2F200

Cont. Stall
Torque
lb-in
Nm

Peak Stall
Torque
lb-in
Nm

Rated Torque
@Rated Speed*
lb-in
Nm

Rated
Power
HP
kWatts

Max.*
Operating
Speed
RPM

38.23
4.32
42.48
4.80
74.34
8.40
83.54
9.44
135.94
15.36
99.12
11.20
135.94
15.36
141.60
16.00
208.15
23.52
283.20
32.00
363.91
41.12
520.38
58.80

84.96
9.60
84.96
9.60
148.68
16.80
198.24
22.40
283.20
32.00
198.24
22.40
283.20
32.00
283.20
32.00
566.40
64.00
566.40
64.00
962.88
108.80
1444.32
163.20

26.55
3.00
42.48
4.80
50.45
5.70
71.68
8.10
111.51
12.60
99.12
11.20
107.97
12.20
141.60
16.00
159.30
18.00
283.20
32.00
283.20
32.00
446.04
50.40

1.68
1.26
2.68
2.01
3.19
2.39
3.39
2.54
5.28
3.96
4.69
3.52
5.11
3.83
6.71
5.03
7.53
5.65
13.40
10.05
13.81
10.36
14.07
10.55

*Rated Speed = Maximum Operating Speed

208

Encoder
Resolution
lines/rev

Inertia
lb-in-sec2
kg-cm2

Motor Ke
Vrms/
krpm

Motor Kt
lb-in/Arms
Nm/Arms

4000

4096

74

4000

4096

4000

4096

3000

4096

3000

4096

3000

4096

3000

4096

3000

4096

3000

4096

3000

4096

3000

4096

2000

4096

0.002567
2.9
0.005487
6.2
0.005487
6.2
0.007965
9
0.012213
13.8
0.019647
22.2
0.019647
22.2
0.031329
35.4
0.031329
35.4
0.076464
86.4
0.076464
86.4
0.108944
123.1

10.62
1.20
10.62
1.20
10.62
1.20
14.16
1.60
14.16
1.60
14.16
1.60
14.16
1.60
14.16
1.60
14.16
1.60
14.16
1.60
14.16
1.60
21.24
2.40

74
74
98
98
98
98
98
98
98
98
147

Motor
Weight
lb
kg
6.3
5.2
9.9
6.0
9.9
6.0
11.6
6.3
15.4
8.7
35.4
16.1
35.4
16.1
47.7
21.7
47.7
21.7
74.6
33.9
74.6
33.9
93.5
42.5

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MDS - 460V FM Motor Speed Torque Curves

1000

2000
1000

Nm

2.26

4.52

80

100

lb-in

20

40

60

80

6.78

9.04

11.30

Nm

2.26

4.52

6.78

9.04

Torque

2000

1000

lb-in

Nm

50

100

5.65

150

11.30

16.95

200

22.6 0

Torque

1000

250

lb-in

50

100

150

200

250

Nm

5.65

11.3 0

16.95

22.60

28.25

1000

50

100

150

200

250

Nm

5.65

11.3 0

16.95

22.60

28.25

50

100

150

200

250

33.90

Nm

5.65

11.3 0

16.95

22.60

28.25

190U2D30-x with MD-420

0
lb-in
Nm

100

11.30

200

300

22.60

33.90

Torque

Legend
Continuous Torque
Peak Torque

400

45.20

500

56.50

600

33.90

Torque

67.80

100

5.65

150

11.30

200

16.95

22.6 0

250

28.25

Torque

2000

1000

lb-in

100

200

300

400

500

Nm

11.3 0

22.60

33.90

45.20

56.50

2000

Speed (RPM)

1000

Torque

142U2E30-x with MD-420

3000

300

2000

50

Nm

190U2D30-x with MD-434

Speed (RPM)

1000

142U2C30-x with MD-407

lb-in

3000

2000

200

22.60

1000

0
lb-in

16.95

300

150

11.3

2000

Torque

1000

Torque

100

300

0
lb-in

50
5.65

3000

33.90

2000

lb-in
Nm

142U2C30-x with MD-410

3000

Speed (RPM)

2000

Torque

11.30

2000

28.25

142U2C30-x with MD-410

3000

100

115U2E30-x with MD-410

3000

Speed (RPM)

Speed (RPM)

1000
0

60

115U2C30-x with MD-407

3000

Speed (RPM)

40

Speed (RPM)

20

Speed (RPM)

lb-in

Speed (RPM)

2000

3000

3000
Speed (RPM)

Speed (RPM)

Speed (RPM)

2000

095U2E40-x with MD-407

4000

3000

3000

095U2E40-x with MD-404

4000

MDS Series

095U2B40-x with MD-404

4000

Torque

600

67.80

190U2F20-x with MD-434

1000

0
lb-in

200

400

Nm

22.60

45.20

Specifications
Voltage 480 VAC
Drive Frequency 5 kHz
Ambient Temperature 40C (104F)
Case Temperature 140C (284F)

600

800

1000

67.80

90.40

113.00

Torque

1200

135.60

lb-in
Nm

500

56.50

1000

113.00

1500

169.50

2000
22.60

Torque

All performance data listed above has a +/-10% tolerance and is subject
to change at any time without notice. For more detailed information on
performance data and test conditions please refer to the motor section of
the catalog. For brake motor information, complete motor specifications and
dimensions please refer to our motor section.

209

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MDS

Order String

460V FM Motor Selection

xxx

x xx x B

A CA A BCD* DIA*

Motor
Feedback Cable - SIBAH

MDS Series



Inertia: A = Standard

Feedback Device:

CA = 4096 Incremental Encoder


Shaft Key: A = With Key

Connection Type: B = 90 Connectors

Brake: 0 = None, 1 = 24 VDC

Rated Speed: 20 = 2,000 rpm, 30 = 3,000 rpm,

40 = 4,000 rpm, 50 = 5,000 rpm


Stator Length: A, B, C, D, E, F, G, H
Peak Torque: 2 = Standard Peak Torque

Voltage E = 230V, U = 460V
Frame Size: 075, 095, 115, 142, 190

Motor Power Cable - PSBxx

Motor Power &


Motor Brake Cable - PBBxx
Drive

(Drive conn. via BRM-1, not shown)

* Bolt Circle & Shaft Diameter are standard dimensions


see FM Motor section for additional options.

Servo System Order Guide

Motor
Model

Motor Power
Cable
(yyy=meters)

Feedback
Cable (yyy=meters)

Motor Power/Brake Cable


(required w/all brake motors)
(yyy=meters)

095U2E400 BACAA100190

PSBAA-yyy

SIBAH-yyy

Drive
Model
MD-404

095U2E401 BACAA100190
095U2E400 BACAA100190

MD-407

SIBAH-yyy
PSBAA-yyy

095U2E401 BACAA100190
115U2C300 BACAA115190

SIBAH-yyy
PSBAA-yyy

115U2C301 BACAA115190
MD-407
MD-410
MD-407

115U2E300 BACAA115240
115U2E301 BACAA115240
115U2E300 BACAA115240
115U2E301 BACAA115240
142U2C300 BACAA165240
142U2C301 BACAA165240
142U2C300 BACAA165240

MD-410

142U2C301 BACAA165240
142U2E300 BACAA165240
142U2E301 BACAA165240
142U2E300 BACAA165240

MD-420

142U2E301 BACAA165240
190U2D300 BACAA215320
190U2D301 BACAA215320

MD-434
MD-434

210

190U2D300 BACAA215320
190U2D301 BACAA215320
190U2F200 BACAA215320
190U2F201 BACAA215320

PBBAK-yyy

SIBAH-yyy
SIBAH-yyy

PSBCK-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBCK-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAK-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBBA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBBA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBBA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy
SIBAH-yyy

PSBAA-yyy

PBBAA-yyy

SIBAH-yyy

PBBCK-yyy

SIBAH-yyy
SIBAH-yyy

PBBCK-yyy

Motors can be custom ordered with Parking Brake, High energy dissipation brake, fixed or vertical connectors, IEC
and NEMA flanges, Incremental, Absolute Sin/Cos Single and Multi-turn encoders, resolvers and extended peak
torque range. Custom bolt circle and shaft diameter are also available. Contact Factory for details.

www.emersonct.com
800-893-2321

MDS

460V MH Motor

MDS Series

The MH Motor is a low inertia motor that is ideally


suited to the MDS operating with 460 VAC Input.
Applications with torque requirements between 21.5
lb-in (2.4 Nm) and 748 lb-in (84.5 Nm) can be solved.
MH motors use Neodymium magnets to achieve a high
torque to inertia ratio giving them a size advantage
when compared to competitors motors. MH motors are
available in English and Metric flanges, with or without
brakes. The standard encoder resolution is 2048 lines
per rev. For applications that require custom motors the
MH line is the choice.

MDS - 460V MH Motor Specifications



Cont. Stall Peak Stall Rated Torque Rated
Drive
Motor
Torque
Torque @Rated Speed* Power
Model Model** lb-in
lb-in
lb-in
HP


Nm
Nm
Nm
kWatts

Max.*
Encoder
Motor
Operating Resolution
Inertia
Motor Ke
Motor Kt Weight
Speed
lines/rev
lb-in-sec2 Vrms/krpm lb-in/Arms
lb
RPM
kg-cm2
Nm/Arms
kg

MD-404 MH-316

21.5
2.4

58
6.6

17.5
2

1.11
4000
2048
0.83

0.000673
75
0.8

10.98
1.24

8.3
3.8

MD-404 MH-340

46
5.2

135
15.3

37
4.2

1.76
3000
2048
1.31

0.001428
116
1.6

16.98
1.92

12.4
5.6

MD-404 MH-455

65
7.3

131
14.8

50.6
5.7

2.41
3000
2048
1.8

0.003557
120
4

17.57
1.99

18
8.2

MD-407 MH-455

72.5
8.2

210
23.7

50.6
5.7

2.41
3000
2048
1.8

0.003557
120
4

17.57
1.99

18
8.2

MD-407 MH-490

105
11.9

210
23.7

50
5.7

2.38
3000
2048
1.78

0.006727
110
7.6

16.10
1.82

26.2
11.9

MD-410 MH-490

105
11.9

300
33.9

50
5.7

2.38
3000
2048
1.78

0.006727
110
7.6

16.10
1.82

26.2
11.9

MD-410 MH-6120

119
13.4

336.8
38.1

91.4
10.3

4.35
3000
2048
3.25

0.010657
115
12

16.84
1.9

32.4
14.7

MD-420 MH-6200

234
26.4

673.6
76.1

95.9
10.8

4.57
3000
2048
3.41

0.018857
115
21.3

16.84
1.9

48
21.8

MD-420 MH-6300

299
33.8

673.6
76.1

105.4
11.9

5.02
3000
2048
3.74

0.027187
115
30.7

16.84
1.9

65
29.5

MD-420 MH-8250

285
32.2

607
68.6

210
23.7

10
3000
2048
7.45

0.059
128
61.4

18.70
2.11

77
35

MD-434 MH-8500

530
60.2

997
113.2

280
31.8

13.34
3000
2048
9.95

0.078
121.6
87.8

17.80
2.01

110
49.9

MD-434 MH-8750

748
84.5

1500
170.3

485
54.8

19.24
2500
2048
14.35

0.133
162
150

23.70
2.68

171
77.6

* Rated Speed = Maximum Operating Speed


**See the complete order string in the Servo motor section of this catalog.

211

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MDS - 460V MH Motor Speed Torque Curves


MH-316 with MD-404

Speed (RPM)

2000
1000
0

1000

10

1.13

20

2.26

30

40

3.39

4.52

50

5.65

60

6.78

Nm

Torque

40

2.26

4.52

MH-455 with MD-407

3000

Speed (RPM)

1000

60

80

6.78

9.04

100
11.3

120

13.56

140

lb-in 20

15.82

Nm

Torque

60

6.78

80

9.04

100
11.3

120

13.56

140

15.82

Torque

2000

1000

75 100 125 150 175 200 225

5.65 8.45 11.3 14.1 16.95 19.75 22.6 25.4

Speed (RPM)

1000

50

Nm 2.8

lb-in 50
Nm

Torque

5.65

MH-6200 with MD-420

3000

2000

MH-490 with MD-410

1000

lb-in 25

MH-6120 with MD-410

40

4.52

3000

3000

2.26

2000

lb-in 25 50 75 100 125 150 175 200 225


Nm 2.8 5.65 8.45 11.3 14.1 16.95 19.75 22.6 25.4


Torque

1000

MH-490 with MD-407

3000

2000

2000

0
lb-in 20

Speed (RPM)

Nm

Speed (RPM)

2000

0
lb-in

MH-455 with MD-404

3000

2000

1000

100
11.3

150

16.95

200
22.6

250
28.2

300
33.9

350
39.5

Torque

MH-6300 with MD-420

3000

Speed (RPM)

MDS Series

Speed (RPM)

3000

Speed (RPM)

MH-340 with MD-404

3000

Speed (RPM)

4000

2000

1000

0
lb-in 50

100

150

200

250

300

350

lb-in 100

200

300

400

500

600

700

lb-in 100

200

300

400

500

600

700

Nm

11.3

16.95

22.6

28.2

33.9

39.5

Nm

22.6

33.9

45.2

56.5

67.8

79.0

Nm

22.6

33.9

45.2

56.5

67.8

79.0

5.65

Torque

MH-8250 with MD-420

3000

11.3

Torque

MH-8500 with MD-434

3000

11.3

2500

Torque

MH-8750 with MD-434

1000

2000

Speed (RPM)

Speed (RPM)

Speed (RPM)

2000
2000

1000

200

300

400

500

600

700

Nm

22.6

33.9

45.2

56.5

67.8

79.0

11.3

Torque

1000
500
0

0
lb-in 100

1500

lb-in
Nm

200

400

22.6

600

45.2

67.8

800
90.4

1000
113

Torque

lb-in

400

Nm

45.2

800
90.4

1200
135.6

1600
180.8

Torque

Specifications
Legend
380V Curve
Continuous Torque
Peak Torque

212

Voltage 480 VAC


Drive Frequency 5 kHz
Ambient Temperature 25C (77F)
Case Temperature 100C (212F)
All performance data listed above has a +/-10% tolerance and is subject
to change at any time without notice. For more detailed information on
performance data and test conditions please refer to the motor section of
the catalog. For brake motor information, complete motor specifications and
dimensions please refer to our motor section.

www.emersonct.com
800-893-2321

MDS

Order String
MH X

X XX C X N S 0000


Drive

Motor Brake Cable - CBMS

N = Feedback Type: Encoder

(Brake Motors Only)


Drive conn. via BRM-1, not shown)

Feedback Cable - CFCS

Special Options
S = Shaft Seal (Standard)

Brake Option:
B = with brake
O = without brake
Connector Type:
C = MS connectors on motor

MDS Series

460V MH Motor Selection


Continuous Torque (lb - in): 16, 40, 55, 90,

120, 200, 250, 300, 500, or 750
Frame Size (in inches): 3, 4, 6 or 8

Mounting Flange: E = English, M = Metric

Motor Power Cable - CMxx

MH Motor Family

Motor

Servo System Order Guide

Drive
Model

Motor Model
(x=flange type)

Motor Power
Cable
(xxx=feet)

Feedback
Cable
(xxx=feet)

Motor Brake Cable


(required w/all brake motors)
(xxx=feet)

MHx-316-CONS-0000

CMDS-xxx

CFCS-xxx

MHx-316-CBNS-0000

CMDS-xxx

CFCS-xxx

MHx-340-CONS-0000

CMDS-xxx

CFCS-xxx

MD-404-00-000

MD-407-00-000

MD-410-00-000

MD-420-00-000

MD-434-00-000

MHx-340-CBNS-0000

CMDS-xxx

CFCS-xxx

MHx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MHx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MHx-455-CONS-0000

CMMS-xxx

CFCS-xxx

MHx-455-CBNS-0000

CMMS-xxx

CFCS-xxx

MHx-490-CONS-0000

CMMS-xxx

CFCS-xxx

MHx-490-CBNS-0000

CMMS-xxx

CFCS-xxx

MHx-490-CONS-0000

CMMS-xxx

CFCS-xxx

MHx-490-CBNS-0000

CMMS-xxx

CFCS-xxx

MHM-6120-CONS-0000

CMMS-xxx

CFCS-xxx

MHM-6120-CBNS-0000

CMMS-xxx

CFCS-xxx

MHM-6200-CONS-0000

CMMS-xxx

CFCS-xxx

MHM-6200-CBNS-0000

CMMS-xxx

CFCS-xxx

MHM-6300-CONS-0000

CMMS-xxx

CFCS-xxx

MHM-6300-CBNS-0000

CMMS-xxx

CFCS-xxx

MHM-8250-CONS-0000

CMLS-xxx

CFCS-xxx

MHM-8250-CBNS-0000

CMLS-xxx

CFCS-xxx

MHM-8500-CONS-0000

CMLS-xxx

CFCS-xxx

MHM-8500-CBNS-0000

CMLS-xxx

CFCS-xxx

MHM-8750-CONS-0000

CMLS-xxx

CFCS-xxx

MHM-8750-CBNS-0000

CMLS-xxx

CFCS-xxx

CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx
CBMS-xxx

213

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800-893-2321

FM Controls

for MDS and EN Series Drives

FM Controls

FM controls are application modules that provide


added functionality to EN Series and MDS Drives. These
modules mount directly to the front of any EN Series or
MDS drive. This is convenient for existing installations
with limited mounting space, and is an economical
solution for users wishing to stock drives and not
controls. Currently, there are eight FM control modules
from which to choose, depending upon the level of
control needed.

FM-2 Indexing Module


The FM-2 module enhances EN and MDS operation by
adding positioning capability including Jog, Home, and
Index functions. The FM-2 also includes additional I/O
providing 8 digital inputs and 4 digital outputs.

Every FM module provides


Unique Control Enhancements
8 additional optically-isolated digital Inputs
for a total of 12
4 additional optically isolated digital Outputs
for a total of 7

Every FM module has

Modbus RTU standard via the drive


Free, field upgradable firmware
Free Software and Software Upgrades
Two-Year warranty

Every FM Module is
Easy to Install
Easy to Program
Easy to Use

FM-3E Programming Module


The FM-3E Ethernet module transforms the EN or
MDS drive into a fully programmable 1 axis motion
controller. For flexibility above and beyond the FM-2, the
FM-3E adds motion programming. The FM-3E utilizes
PowerTools Pro versatile software giving the user an easy
tool to create even the most complex of applications.
Profibus (FM-3PB) and DeviceNet (FM-3DN) options are
also available.

FM-4E Advanced Programming Module


For the most complex and challenging applications, the
FM-4E can do-it-all while still maintaining our tradition
of Motion Made Easy. The FM-4E Ethernet module
extends beyond FM-3E functionality offering program
multitasking, multiple profile summation, high speed
position capture, queuing and many more features.
Profibus (FM-4PB) and DeviceNet (FM-4DN) options are
also available.

Connectivity
Digital Drive

MODBUS TCP/IP
214

FM controls enable EN and MDS drives to seamlessly


integrate with Modbus, DeviceNet, Profibus, and
Ethernet networks. The Motion Made Easy
implementation of Ethernet, DeviceNet and Profibus
gives the user network setup that is as easy as drag
and drop.

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800-893-2321

FM-2

FM-3E

The FM-2 module expands the


capability of the EN and MDS
drives by adding positioning
capabilities, including Jog, Index,
and Home functions.

The FM-3E Ethernet


Programming Module allows
the user to create programs to
sequence motion, I/O control,
and other machine operations
in one environment. These
programs used in conjunction
with the Assignments or virtual
wiring feature, provide the user
with a powerful and easy-to-use
programming environment.

16 Indexes
Position Tracker Fieldbus Indexing
Chaining index capability
Chain indexes to home
Compound Indexing

Jogging and Homing

2 jog velocities
Homing
ome to sensor
ome to marker
ome to sensor/marker

Alternate Mode
Analog Velocity
Analog Torque (with Speed Limit)
Pulse Mode

User Units

Distance
Velocity
Time Scale
Acceleration
Software Oscilloscope
Auto-Tune

1
2
3
4
5
6
7
8

Outputs 10-30
VDC

Inputs

Indexing

Sync.
Output

Unique Control Enhancements


8 additional optically-isolated digital Inputs
for a total of 12
4 additional optically isolated digital Outputs
for a total of 7

FM-3E

Sync.
Input

Programmable I/O

With removable terminal


block connectors for I/O and a
pluggable sync cable for master
encoder connections, setup of
the FM-3E hardware is quick
and clean. For diagnostics, the
LCD keypad display on the front
of the module gives the user a
quick and handy way to change
parameters, monitor feedback
parameters, check module and
drive revisions, change baud
rates, view I/O states, and much
more! Profibus (FM-3PB) and
DeviceNet (FM-3DN) options are
also available.

1
2
3
4
+
-

Ethernet

Operating information is set


up via our free configuration
software PowerTools. The
FM-2 is designed to be extremely
easy to set up and run. This
saves time and money during
installation and also makes long
term support a breeze. For any
simple point to point motion
application, the FM-2 indexer is
the right choice.

Programming Control

FM Controls

Indexing Control

User-defined Units for Distance, Velocity,


Accel/Decel and Torque
User Programs
Synchronized Motion
Global and Index PLSs
S-Curve Accel and Decel
User Variables
Analog Input
Supports 57 Indexes
Ethernet (-3E), DeviceNet (-3DN)
or Profibus (-3PB) Options
Software Oscilloscope
Auto-Tune

215

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FM-4E

FM-2 Specifications
Logic I/O Supply

Advanced Programming

+10 to 30 VDC, 0.75A

Control Inputs

(8) Digital: +10 to 30 VDC, 2.8 kOhm, Sourcing, Optically isolated

Control Outputs

FM Controls

The FM-4E Advanced


Programming Module with
Ethernet takes all of the power
and features of the FM-3E and
combines them with advanced
functions such as a Position
Capture Object, Multiple Profile
Summation, Queuing, and
Program Multitasking.

Module Weight
0.5 lb (0.23 kg)

FM-4E

Inputs

Sync.
Output

Outputs 10-30
VDC

Sync.
Input

Using the same software as the


FM-3E, PowerTools Pro makes
programming the FM-4E quick
and easy.

Ambient Temperature: 32 to 122F (0 to 50C) for rated


performance
Vibration: 10 to 2000 Hz @ 2 g
Humidity: 10 to 95% non-condensing Storage
Temperature: -13 to 167F (-25 to 75C)
Ingress Protection: IP-20

Ethernet

The FM-4E module is the perfect


solution for applications with
complex motion profiles such as
a random infeed conveyor, rotary
knife, or high speed labeling
machine.

(4) Digital: +10 to 30 VDC, 150 mA, Sourcing, Optically isolated

Environmental

Profibus (FM-4PB) and DeviceNet


(FM-4DN) options are also
available.

1
2
3
4
5
6
7
8
1
2
3
4
+
-

FM-3E and FM-4E Specifications


Logic I/O Supply

+10 to 30 VDC, 0.75A

Control Inputs

Digital: (8) +10 to 30 VDC, 2.8 kOhm, Sourcing, Optically isolated


Pulse: Differential: RS422, 2 MHz/ Channel, 50% Duty Cycle

Control Outputs

Digital: (4) +10 to 30 VDC, 150 mA, Sourcing, Optically isolated


Pulse: Differential: RS422 and TTL compatible, 20 mA/Channel, Sink
or Source

Environmental

Ambient Temperature: 32 to 122F (0 to 50C) for rated


performance
Vibration: 10 to 2000 Hz @ 2 g
Humidity: 10 to 95% non-condensing
Storage Temperature: -13 to 167F (-25 to 75C)
Ingress Protection: IP-20

Module Weight
0.5 lb (0.23 kg)

DeviceNet (Optional)
All the Programming Power of the FM-3E
module, plus the following benefits:
Program Multitasking
Multiple Profile Summation
Queuing
User Configurable Capture Objects
Ethernet (-4E), DeviceNet (-4DN)
or Profibus (-4PB) Options

216

Power Consumption: 25 mA
Baud Rates: 125, 250 and 500 kbps
Node Addresses: 00-63
Messaging: Explicit, Polled I/O, Change of State, Strobed and Cyclic
Connection: 5-wire terminal block

Profibus (Optional)

Baud Rates: Up to 12 Mbps


Node Addresses: 1-127
Messaging: Cyclic
Connector: DB9

Ethernet (Optional)

Data Rate: 10/100 base T


Messaging: Modbus TCP/IP, EtherNet/IP, SMTP, and HTTP
Connector: RJ45

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FM Control Module Pinouts and Connections


Pin Number

Signal

1
2
3
4
5
6
7
8

Input 1
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8

Pin Number

Signal

Outputs

1
2
3
4
5

Output 1
Output 2
Output 3
Output 4
I/O Supply +

I/O Supply 0V

FM Controls

Inputs

Reserved
Pin Number
1
2
3

Signal
Reserved
Reserved
Reserved

Synchronized Input (mini-DIN)


Synchronized Output (mini-DIN)

Fieldbus Connectivity Options


(FM-3 and FM-4 only)
Ethernet (FM-3E and FM-4E only)
Pin Number
1
2
3
4
5
6
7
8

Signal (RJ45 connector)


TxData +
TxData RecvData +
NC
NC
RecvDataNC
NC

DeviceNet (FM-3DN and FM-4DN only)


Pin Number
1
2
3
4
5

Signal
DeviceNet VDeviceNet CAN_L
DeviceNet DRAIN
DeviceNet CAN_H
DeviceNet V+

Profibus (FM-3PB and FM-4PB only)


Pin Number
1
2
3
4
5
6
7
8
9

Signal (DB9 connector)


N/C
N/C
Signal + (B)
RTS
Data GND
+5 Volts (for Active Termination)
N/C
Signal - (A)
N/C

217

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FM Dimensions

2.5
(63.5)

1.25
(31.75)

go to

Power CD
for complete data

FM Controls
7.187
(182.5)
1
2
3

Inputs

4
5
6

Exp. I/O

485 +

485 -

SHLD

Outputs

Sync.
Input

2
3
4

10-30
VDC

Sync.
Output

FM on EN Drive

+
-

2.45
[62.10]

9.40
(238.8)

FM on MDS Drive

8.15
(207.01)
6.90
(175.3)

1.25
(31.75)

9.00 [228.60]

218

11.80 [299.71]

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FM Cabling Options (See Options section for more information.)

FM Synchronization CablesPlug and Play


From
Output
Device

Sync In

FM Controls

SNCLI-003

Sync In / Sync Out


SNCDD-001.5

Sync Out
SNCLO-003

To
Input
Device

Master Encoder Cable

Encoder

SNCE-XXX

Sync In
SNCI-003

Sync Out
SNCO-003

FM Profibus Connector and Cable

PBCONN

PBC CABLE-XXX

FM Ethernet Connector and Cable

Eth-Patch-XXX

Ethernet Switch

219

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Centralized
Multi-Axis Control
Motion Coordinator Series
MC Controllers

The Motion Coordinator series of centralized controllers


offer scalability, modularity, and flexibility. Scalability
is offered through the choice of two different base

controllers, four different servo drive series, and over 15


daughter board options.
Furthermore, all Motion Coordinators are programmed
with the free MotionPerfect2 software. Modularity is
offered by selecting only the daughter board required for
your specific application. Finally, flexibility is offered by
the controllers ability to perform interpolated, point to
point, camming and electronic gearing.

MC224/MC206X Expansion Daughter Boards


Motion Bus

I/O

SERCOS

Analog
Output

Analog
Input
Highspeed
Capture
SM-UNIVERSAL ENCODER
OUTPUT PLUS

Encoder Feedback

www.c
ontrol
techni
ques

.com

10 min

UNIDRIVE SP
220

DIGITAX ST

MDS

Analog Output/Encoder Feedback

EN

EP-B

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MC206X

MC Controllers

MC224

MC Canbus

Stepper
Stepper
Pulse

Encoder
Enhanced
Encoder

SSI
Encoder

Differential
Stepper

Incremental
Encoder

CAN-16
24V I/O

Fieldbus
Ethernet
TCP/IP

Ethernet
IP

Profibus

CAN-8

Analog Inputs

221

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MC206X

2-7 Axis Control


MC Controllers

The MC206X is a very capable all-in-one motion


controller and integrates easily with Control Techniques
scalable servo offering. The MC206X can coordinate 2-4
Control Techniques drives via encoder feedback, analog
output. The MC206X comes standard with onboard I/O
for high speed digital inputs, outputs, analog inputs, and
an additional encoder reference signal. The MC206X
with a SERCOS Daughter Board can coordinate up to 7
SM-SERCOS equipped Unidrive SP drives. Capable also
means, the MC206X is capable of Point to Point motion,
Camming, Velocity, Torque, and Circular Interpolated
motion all programmed using the simple and free
MotionPerfect2 programming software.

MotionPerfect2 Programming Software


MotionPerfect2 is a
powerful and fast
multitasking configuration
and programming
software. MotionPerfect2
provides comprehensive
system monitoring and
diagnostics tools. See
the software and connectivity catalog section for more
details.

Option Slot with


Optional Daughter board (P291)
with SERCOS. See details on the
Expansion Daugther Board page.

Flexible and Modular


Daughter Board Options
The MC206X accepts one of 15 plus daughter board
options providing unlimited flexibility. The slot can
be used for added axis control such as an additional
encoder/analog axis or SERCOS. The slot could also be
used to add Ethernet TCP/IP, EtherNet/IP or PROFIBUS.

Typical MC Configurations (Analog)


ANALOG
MDS
MC206X/Epsilon EP-B/Digitax
ST

MC206X Capabilities

222

250 s, 500 s, or 1 ms Servo cycle time


Multitasking processor with 7 tasks
Floating point Math
Interpolation; linear, circular, helical
Centralized point to point position controller
Cam Profiles
Electronic Gearing
Accel/Decel S Ramps Controls
4 encoder/analog axis control standard
2 virtual axis standard
1 master encoder standard
High speed latch inputs standard
7 axis control with optional SERCOS Daughter Board
5 axis control with optional encoder/feedback Board
Expandable I/O up to 256
One Daughter Board Expansion Slot

Analog
I/O

Inputs

Typical
MC Configurations
CANBUS
Expanded Unidrive
Analog
SP
SERCOS
MC206X/Unidrive SP/Digitax ST

Fiber Optic
CANBUS
Expanded
I/O

Analog
Inputs

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MC206X SPECIFICATIONS

General Ordering Information


Base Unit

4.21
(107mm)

2.08
(53mm)

Base Unit, 1 servo axis enabled


MC206X Daughter Board Adapter

Axis control
P201
P220
P291

Enhanced Servo Encoder Daughter Board


Reference Encoder Daughter Board
SERCOS Daughter Board 2 axis enabled
Requires SM-SERCOS on either the
Unidrive SP or Digitax ST

MC Controllers

MC206X
P399

Fieldbus
7.16 (182mm)

Size
107 mm x 182 mm x 53 mm
Weight
325 g
Operating Temp.
0-45 Celsius
Min Power Consump. 24V @ 300 mA (Nominal)
Max Power Consump. 24V @ 800 mA
Axes count
5 analog or 7 with SERCOS
Encoder Inputs
1 @ 6 MHz (Line Driver)
Bi-directional Ports
4 @ 6 MHz (Encoder) or

2 MHz (Stepper
Analog Outputs
4 @ +/-10V 16-bit

Resolution
Servo Cycle Time
1000 s, 500 s, or 250 s
Inputs
8 x 24V Opto-Isolated
Outputs
None
Bi-directional I/O
8 x 24V Opto-Isolated
Analog Inputs
1 @ 0-10V 10-bit Resolution
Inputs Functions
Forward Limit / Reverse Limit /

Datum / F Hold
Watchdog Relay
1 Solid State Relay
24V @ 100 mA
Serial Ports
RS232 (Programming) /

RS232 / RS485 / TTL / USB
CAN Ports
1 @ 1 MBAUD max
Daughter board Slots 1 Slot
User Memory
512 kbytes
Table Memory
32000 values
Multi-tasking
2 Fast Tasks + 5 Normal
EMC Compliance
BS EN61000-6-2

BS EN61000-6-4

P296
P298
P297
P316
P325

EtherNet TCP/IP Daughter Board


EtherNet/IP Daughter Board
Profibus Daughter Board
CAN 16-I/O
CAN 8 Analogue Inputs

Programming Cables
P350

P361

PC to MC RS232 to RS232
programming cable
PC to MC USB programming cable

Enable Codes
P390
P393

P70x

Enable Code for Additional Servo Axis


Enable Code for Additional Reference
Encoder Input
Enable additional SERCOS axis 1, 2, 4, 8
or 16

Feedback cables
MC-CEN-xxx
MC-CEP-xxx
MC-EUN-xxx

Epsilon, EN, MDS command cable


Epsilon EP command cable
Unidrive SP command cable requires
encoder module on Unidrive SP

Notes:
MC206X has only one option slot.
For How to Order information see the last page in this section.

223

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MC224

Up to 24 Axis Control
MC Controllers

The MC224 is a high performance controller capable of


24 axis of coordinated motion control when combined
with Control Techniques scalable servo drive offering.
The MC224 motion capabilities include circular
interpolation, point to point, camming, electronic
gearing and basic accel/decel s-ramp motion profiles.
The MC224 is a flexible and modular system which
consists of base modules with option slots for flexible
daughter board options. A large 16 axis system would
consist of a MC224 base module and three expansion
modules connected together each with up to 4 flexible
daughter boards to fit your application needs.

MC224 Capabilities
Control up to 16 axis via analog/encoder or
up to 24 axis via SERCOS
250 s, 500 s, or 1 ms Servo cycle time
Multitasking processor with 14 tasks
Floating point Math Interpolation
Centralized point to point position controller
Cam Profiles
Electronic Gearing
Accel/Decel S Ramps Controls
Scalable axis via option slots and expansion base
Onboard I/O
Expandable I/O
Programmed using the free MotionPerfect2 Software

boards could control seven analog/encoder Epsilon EP-B


servo drives. Additionally, the available slots could be
used for SERCOS daughter boards which can control
eight axis per board. So a single MC224 with two
SERCOS daughter boards could control 16 Unidrive SP
axis. A flexible system consisting of a mixture of analog/
encoder and SERCOS axes could also be created.

ANALOG
MC224/Epsilon EP-B/Digitax ST

Flexible and Modular


Daughter Board Options
There are four daughter board
slots on the MC224 or expansion
modules. The slots can be used
for added axis control such as an
additional encoder/analog axis or
a SERCOS daughter board. The
slot could also be used to add
Ethernet (Modbus TCP/IP, EtherNet/IP) or Profibus.
The MC224 complements the MC206X by offering
capability for more than five analog/encoder servo axis
or more than seven SERCOS axis. For example, a MC224
with one expansion base and eight encoder daughter

224

SERCOS
MC224/Unidrive SP/Digitax ST

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MC224 SPECIFICATIONS

General Ordering Information

MC224
P301
P355
P360
P365
10.3
(263mm)

2.7
(68mm)

7.75 (197mm)

Size
263 mm x 68 mm x 197 mm
Weight
750 g
Operating Temp.
0-45 Celsius
Min Power Consump. 24V @ 450 mA (Nominal)
Max Power Consump. 24V @ 800 mA
Axes count
16 analog or 24 with SERCOS
Encoder Inputs
None
Analog Outputs
None
Servo Cycle Time
1000 s, 500 s, or 250 s
Inputs
8 x 24V Opto-Isolated
Outputs
None
Bi-directional I/O
8 x 24V Opto-Isolated
Analog
Inputs 2 @ 0-10V

12-bit Resolution
Inputs Functions
Forward Limit / Reverse Limit /

Datum / F Hold
Watchdog Relay
2 Solid State Relays
24V @ 100 mA
Serial Ports
RS232 / RS485 / TTL / USB
CAN Ports
1 @ 1 M BAUD max
Daughter board Slots 4 Slots (expandable)
User Memory
1 Mbyte max
Table Memory
250,000 values
Multi-tasking
2 Fast Tasks + 12 Normal
EMC Compliance
BS EN61000-6-2

BS EN61000-6-4

Base Unit
MC224 Expander Unit
Expansion cable for adding 1 bay
Expansion cable for adding 2 bays
Expansion cable for adding 3 bays

Axis control
P201

P220
P291
P316
P325
P225
P242

Enhanced Servo Encoder Daughter


Board
Reference Encoder Daughter Board
SERCOS Daughter Board 2 axis enabled
CAN 16-I/O
CAN 8 Analog Inputs
Analog input 8 x 16-bit 0-10 VDC
Hardware PSWITCH (4 x 1 s)

MC Controllers

Base Unit

Fieldbus
P296
P298
P297

EtherNet TCP/IP Daughter Board


EtherNet/IP Daughter Board
Profibus Daughter Board

Programming Cables
P350

P361
P398

PC to MC RS232 to RS232
programming cable
PC to MC USB programming cable
MC controller memory stick

Enable Codes
P70x

Enable additional SERCOS axis


1, 2, 4, 8, or 16

Feedback cables
MC-CEN-xxx
MC-CEP-xxx
MC-EUN-xxx

Epsilon, EN, MDS command cable


Epsilon EP command cable
Unidrive SP command cable requires
SM-Encoder module on Unidrive SP

For How To Order information


see the last page of this section.

225

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MC224/MC206X

Axis Control Boards

Expansion Daughter Boards


MC Controllers

The MC206X single and MC224 multiple expansion slot


accept the modular and flexible range of axis control, I/O,
and fieldbus daughter boards listed below. The MC206X
has one slot located on the right side of the unit. The
MC224 has four slots on the base unit and four slots in
each expansion bay.

Fieldbus Option Boards

Description: Controls 1 servo axis with analog


output and incremental encoder feedback
Encoder Input: 5V Line Drive Encoder 6 MHz max edge rate
Analog output: +/- 10v 16-bit resolution or 2 Mhz 90 A/B
quadrature output
Registration: 2 x 24V inputs @ 1 s accuracy

P270 SSI Servo Encoder Board


Description: Controls 1 servo axis with
analog output and SSI encoder feedback

P296 Ethernet TCP/IP Board


Description: Adds 1 channel of
Ethernet connectivity with the standard
stack
Network Speed: 10 BaseT
Protocols Supported: Modbus TCP server,
native TCP/IP, and ActiveX control

P201 Enhanced Servo Encoder


Board

Feedback: SSI standard configurable to max 24-bits

TCP/IP

Analog: +/- 10v 12-bit resolution

P220 Reference Encoder Board


Description: Input for 1 standard incremental
encoder with high speed latch
Feedback: 5V Line Drive Encoder 6 MHz max edge rate

P298 EtherNet/IP Follower Board


Description: Adds 1 channel of Ethernet IP
Server or commonly referred to as a follower device and
not a scanner.
Network Speed: 10/100 BaseT
Protocols Supported: Common Industrial
Protocol (CIP)
P297 Profibus DP Follower Board
Description: Adds Profibus DP follower
node for connection to a Profibus Master
Network Speed: Up to 12 Mb auto detection
Data Payload: 16 words input, 16 words output

I/O Boards
P225 Analog Input Board
Signal: 8 x 0-10V analog inputs
16-bit
P260 Analog Output Board
Signal: 1 x +/-10V 12-bit resolution
analog output
P242 Hardware PSWITCH
Description: 4 1 s high speed latch
inputs and one incremental encoder feedback
Feedback: 5V Line Drive Encoder 6 MHz qaudrature
For How To Order information see following page.

226

Registration: 1 x 24V inputs @ 1 s accuracy

P291 SERCOS Digital Drive Board


Description: SERCOS network master for
controlling Unidrive SP with SM-SERCOS module
Number of Axis per Board: 2 standard, 8 Max.
Axis Enable Code: 1, 2, 4, 8,16 axes with order codes
P701, P702, P704, P708, P716
Baud Rates: 2, 4, 8, 16 Mb

MC Expansion I/O
P316 Input/Output Expansion Module
Description: 16 I/O channels and each channel
can be freely configured as 24 VDC input or
output.
Communication bus: Proprietary protocol on Can
Bus Speed: 500 kbaud
Max Nodes: Connect up to 16 modules for total of 256 I/O
points.
Max Distance: 100 m total distance

P325 Analog Input Expansion Module


Description: 8 x +/-10V 12-bit resolution analog
input channels.
Communication bus: Proprietary protocol on Can
Bus Speed: 500 kbaud
Max Nodes: Connect up to 4 modules for a total of 32 analog
input channels.
Max Distance: 100 m total distance

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P591-00-xxx SERCOS cables

SM SERCOS

MC-EUN-xxx

P351 USB or P350 serial interface

MDS

PC

Unidrive SP

Digitax ST

Unidrive SP

Digitax ST

EN

MC Controllers

MC-CEN-xxx

Epsilon EP

MC-CF-xxx
MC224

Reference
Axis

How to Order
Select Coordinator

All MC Coordinators are shipped with a CD containing Manuals and Software.


Additional information can be found on our web site at www.emersonct.com

Order: MC206X-00-000
1 servo and 1 sync encoder enabled, capable
of 4 onboard servo axis Expandable: accepts 1
daughter board.
# of Axis /
Expansion
MC206X Expansion Options
Slots
Software Enabled code, Order
P390-00-000 for each servo
axis, or P395-00-000 for each
stepper axis.
Daughter Board slot, Using a
daughter board on a MC206X
requires a P399-00-000
Daughter Board Adapter.

Up to 3
Additional
axis may be
added
1 Slot

Expansion Bay 1, Order (qty


1) 300-00-000 Expander and
P355-00-000 2 way ribbon
cable
Expansion Bay 2, Order (qty
2) 300-00-000 Expander and
P360-00-000 3 way ribbon
cable

Select Expansion Option(s)

Order: P390-00-000 (MC206X only) 1


Additional Servo Axis Software Code
Enabled

Order: MC-CEP-XXX Command & Encoder


Feedback Cable for use with Epsilon EP,
(1 per Axis) (-002=2 ft, -004=4 ft)

Order: P220-00-000
Reference Encoder 2 MHz
Max Input

Order: P399-00-000 (MC206X only)


MC206X Daughter Board Adapter

Order: MC-CEN-XXX for MC206X or MC224


Command & Encoder Feedback Cable for use with
Epsilon, EN and MDS
(1 per Axis) (-002=2 ft, -004=4 ft)

Order: P242-00-000
Hardware PSWITCH,
Programmable Limit Switch

Order: P398-00-000
Memory Stick
Order: P301-00-000 (MC224 only)
Expander Bay - Up to 3 Expanders, Accepts
4 Additional Daughter Boards each

Order: P290-00-000**
CAN Bus 4 Axis

Order: P355-00-000 (MC224 only)


2 Way System Ribbon Cable Required for
1 Expander Bay is used

Daughter
Board Slots
available

Order: P295-00-000**
USB1.1 12 Mbit Rate

Order: P360-00-000 (MC224 only) 3 Way


System Ribbon Cable Required for
2 Expander Bays are used

4 Slots

Order: P296-00-000**
Ethernet 10 MHz

Order: P365-00-000 (MC224 only)


4 Way System Ribbon Cable Required for
3 Expander Bays are used

Order: P297-00-000**
Profibus 12 MHz

Order: P316-00-000
CAN 16-I/O, +24 VDC I/O

Order: P291-00-000
SERCOS INTERFACE
8 Axis per P291
2 Axis Included

Order: P325-00-000
CAN 8 Analog Inputs, +/-10 VDC, 12-bit

4 Slots

4 Slots

Expansion Bay 3, Order (qty


3) 300-00-000 Expander and
P365-00-000 4 way ribbon
cable

** MC224 Notes: When using a CAN


Bus (P290), USB (P295), EtherNet (P296),
SERCOS (P291), or Profibus (P297) Daughter
boards, they must be placed in the Base
Unit. Expansion Bays do not accept these
daughter boards

4 Select Cable(s)

Order: P201-00-000
Servo Encoder w/Registration
Input

Order: P260-00-000
Analog Output, 12-bit
+/- 10 VDC

Order: MC224-00-000
Up to 24 Axes*, Accepts 4 Daughter Boards
*Requires Axis Expander(s)

MC224 Expansion Options

Select Daughter
Board(s)

Order: P298-00-000
Ethernet IP Follower

Order: MC-EUN-XXX for MC206X or MC224


Encoder Feedback Cable for Unidrive to controller
(-002=2 ft, -004=4 ft)
Order: MC-CF-XXX Bulk Cable for Command or
Feedback between Drive and MC Coordinator
(xxx = ft)
Order: P350-00-000
10ft RS232 Serial Cable PC to MC Controller
Order: P361-00-000
6 ft USB Cable PC to MC Controller
Order: P59X-00-000
SERCOS Cable (minimum 1 TX, 1 RX)

P591-00-000=1 meter

P592-00-000=2 meter

P595-00-000=5 meter

Order: P702-00-000
2 additional SERCOS Axes, Software code
Enabled
Order: P704-00-000
4 additional SERCOS Axes, Software code
Enabled
Order: P708-00-000
8 additional SERCOS Axes, Software code
Enabled
Order: P716-00-000
16 additional SERCOS Axes, Software code
Enabled

227

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