M272 Engine Part 2

Swirl Flaps
A = Non swirl not active
B = Swirl active
35
Swirl Flaps
36
Swirl Flap Operating Parameters
37
Swirl Flap Functional Diagram

12 Intake manifold
1 Swirl flap
22/9 Aneroid capsule swirl flap
Switchover
B11/4 Coolant temperature sensor
B70- Crankshaft hall sensor
B28/9 Left intake manifold swirl
flap position sensor
B28/10 Right intake manifold swirl
flap position sensor
B2/5 Hot film mass airflow sensor
M16/6 Throttle valve actuator
N3/10 ME 9.7
Y22/9 Intake manifold swirl flap
switchover valve
A Swirl flap recessed (no swirl)
B Swirl flap outward (swirl)
38
ME 9.7
Inputs
Outputs
39
ME 9.7
Control Module function:
Cylinder sequential injection
Single spark plug coil
(control and diagnostics)
Electronic throttle plate positioning
LIN communication with alternator
Turbulence flap regulation
N3/10 ME 9.7
Note: When erasing DTCs you must
wait for the after run function to finish
otherwise faults may remain.
Variable length intake runner control

After run process
40
ME After Run Process

ME performs an after run process when circuit 15 is switched off
After run is determined by ME and required to store inputs
After run time is typically 5 seconds but can take several
minutes longer depending on various functions (temperature
management, OBD, DAS3 etc.)
at 176F approx. 4 seconds, at 68F approx. 60 seconds and
at -22F approx. 150 seconds
After cycling key off, must wait ~ 150 seconds
This is the period in which the fault memory is over-written
41
ME 9.7 Inputs/Outputs
Inputs
Outputs
42
ME 9.7 Inputs/Outputs Legend

A16/1 Right knock sensor
A16/2 Left knock sensor
B2/5 Hot film mass air flow sensor
B4/3 Fuel tank pressure sensor
B6/4 Left intake camshaft hall sensor
B6/5 Right intake camshaft hall sensor
B6/6 Left exhaust camshaft hall sensor
B6/7 Right exhaust camshaft hall sensor
B28 Intake manifold pressure sensor
B28/9 Left intake manifold swirl flap
position sensor
B28/10 Right intake manifold swirl flap
position sensor
B37 Accelerator pedal sensor
B70 Crankshaft hall sensor
G2 Alternator
G3/3 Left O2 sensor upstream
of TWC
G3/4 Right O2 sensor upstream
of TWC
G3/5 Left O2 sensor in TWC
G3/6 Right O2 sensor in TWC
N10/1 Driver SAM

N10/1kR Circuit 87 relay
N10/1kS Starter relay
N10/1kO Air pump relay
N10/2 Rear SAM
N10/2kA Fuel pump relay
S40/3 Clutch pedal switch
S40/5 Start enable clutch
pedal switch
S43 Oil level check switch
M4/7 Suction fan
T1/1-6 Ignition coils 1 to 6
Y10/1 Power steering pump pressure
regulator valve
Y22/6 Variable intake manifold
switchover valve
Y22/9 Intake manifold swirl flap
switchover valve
Y32 Air pump switchover valve
Y49/4 Left camshaft intake solenoid
Y49/5 Right camshaft intake solenoid
Y49/6 Left camshaft exhaust solenoid
Y49/7 Right camshaft exhaust solenoid
43
ME 9.7 Network Signals

N73 EIS
N15/5 Electronic selector
lever module control unit
A1 Instrument Cluster
N47-5 ESP and BAS
control unit
N80 Steering column
module
Y3/8n4 Fully integrated
transmission control unit
X11/4 Diagnostic connector
N93 Central gateway
control unit
N22 AAC control and
operating unit
N2/7 - Restraint systems
control unit
44
ME 9.7 Network Signals
45
Crank sensor (Hall)

O2 sensors
Three way catalytic converters
Ignition coil
Mass airflow
46
Crank Sensor
Hall effect sensor (not inductive)

Output signal switches between ground
and 5 volts
Incremental ring gear 58 teeth (602)
is carry over
47
Sensor Signals
1 - Crank angle (CKA)

2 - Ignition TDC cylinder (in firing order)
3 - Signal of crankshaft Hall sensor (B70)
4 - Rpm signal TNA
5 - Camshaft Hall sensor intake signal, left and right
6 - Camshaft hall sensor exhaust signal, left and
right
A = Recognition of ignition TDC of cylinder 1

- second negative signal edge of crankshaft
hall sensor after the gap
- Signals 5 and 6 are "LOW"
- Rpm signal (4) changes from "HIGH to
"LOW"
48
O2 Sensors
Upstream wide-band O2 sensors
as known from the M271 and OM648
Downstream planar type O2 sensors
mounted in catalytic converter housing
Three Way Catalytic Converters (TWC)
G3/3 Left upstream O2 sensor

G3/5 Left downstream O2 sensor
158 Catalytic converter
G3/4 Right upstream O2 sensor
G3/6 Right downstream O2 sensor
49
Three Way Catalytic Converters

Two ceramic monoliths with 600
cells each
Reduces Hydrocarbons (HC)
Reduces Carbon Monoxide (CO)
Reduces Nitrogen Oxides (NOX)
Downstream O2 sensor mounted
between the monoliths
50
O2 Sensor Networking
17 Fuel rail
158 Catalytic converter
G3/3 Left upstream O2 sensor
G3/5 Left downstream O2 sensor
G3/4 Right upstream O2 sensor
G3/6 Right downstream O2 sensor
N3/10 ME 9.7
Y62 Fuel injectors
51
Ignition Coil
Individual coil on plug
Driver located inside coil not in ME 9.7
Each coil controlled separately
Diagnostic information sent back to ME
Bi-directional communication with ME
Pin 1 batt
Pin 2 ground
Pin 3 ground
Pin 4 control/diagnosis
52
Ignition Networking
A16/1 Right knock sensor

A16/2 Left knock sensor
B6/4 Left intake camshaft hall sensor
B6/5 Right intake camshaft hall sensor
B6/6 Left exhaust camshaft hall sensor
B6/7 Right exhaust camshaft hall sensor

N3/10 ME 9.7
N47-5 ESP and BAS control unit
T1/1 through T1/6 ignition coil for cylinders 1 to 6
Y3/8n4 - Fully integrated transmission
control (VGS) control unit
X11/4 Data link connector
53
Hot Film Mass Airflow Sensor

Frequency signal from Mass Airflow
to ME
Integrated Intake air temperature
sensor used
54
Temperature management
Thermostat
Control
55
Temperature Management
Coolant Temperature is regulated
via Me 9.7
3 plate thermostat
Regulates temperature from 185F
to 221F (85C to 105C)
Heating element in thermostat energized
to heat thermostat
4 operating modes dependent on engine
temperature and load
56
1 To radiator
2 From engine
3 To engine
A Stationary coolant (cold start)

B Circuit for engine and heat exchanger
C Active after 208F (98C), after start or ambient
temp. above 82F (28C)
D Position for max radiator operation
57
58
Fuel tank
Fuel pump control
59
Fuel Tank
Magnesium cover helps protect tank
Two layer steel tank with 18.4
gallon capacity
In tank fuel supply system operates
with 3.8 bar pressure
Fuel filter with pressure regulator
Returnless fuel system
60
Fuel Networking
A Electrical line
B Fuel pipe
C Purge line
12 Intake manifold
17 Fuel rail
17/1 Fuel pressure
reservoir
45 Fuel filler neck,
with ORVR
51 Pressure gauge
connection
55/2 Fuel filter
55/2a Fuel pressure
regulator 3.8 bar
75 Fuel tank
76 Vent valve, except
USA
77 Activated charcoal
canister
B4/3 Fuel tank pressure
sensor
M3 Fuel pump assembly
(with integral fuel pump
(FP))
N10/2kA Fuel pump

relay
N3/10 ME-SFI
control unit
Y58/1 Purge control
valve
Y58/4 Activated
charcoal filter shutoff
valve
Y62 Fuel injection
valves
61
Fuel Pump Control

Fuel pump controlled via fuel pump
relay (N10/2kA)
Fuel pump Relay located in rear
SAM (N10/2)
Fuel pump relay energized via ME
Fuel pump runs ~ 1 second after
ignition on
N10/2 Rear SAM

N10/2kA Fuel pump relay
62
Fuel Supply Circuit In Tank

Pressure Regulator (3.8 bar)
Fuel
Filter
Supply
Return
Splash bowl
Fuel
Pump
Fuel supply to engine

63
Access Point To Fuel Filter and Pump

Tank
Pressure
Sensor
Connector
For pump
And level
sensor
64
Fuel Pressure Regulator

Filter
Pressure
regulator
A
C
A-from pump
B-return to
splash bowl
C-filtered fuel
to engine
65
Fuel Level Sensor
Release tangs for removal
66
Splash Bowl
pump
Swivel
2 retainers
to remove
pump
67
Fuel Pump
68
N3/10 ME 9.7
A1 Instrument cluster
N10/2 Rear SAM
B4 Fuel level sensor

75 Fuel tank
69
Speed Sensitive Power Steering
70

Gives the customer firmer feel in steering at higher speeds and
more assist for parking maneuvers at slower speeds
ME 9.7 now controls functions of the Speed Sensitive Power
Steering system
The valve port is adjusted for steering support required for the
current driving condition and is dependent on the following input
signals:
Engine speed
Vehicle speed (Via CAN)
Steering angle (Via CAN)
Steering angle speed (Via CAN)
71

The pressure regulator valve controls the valve port and is
rigidly connected to the power steering pump
It is actuated according to a performance map with a duty cycle
of 10 to 90% and regulates the amount delivered to the power
steering pump at between 2 and 9 liters/minute
The pressure regulator valve is opened wide for ignition ON and
during engine start
In the case of faults on the input signals or on the pressure
regulator valve, actuation is interrupted immediately and the
maximum support is available from the power steering pump
72

Networking
B70 Crankshaft Hall sensor

N3/10 ME-SFI control unit
N47-5 ESP and BAS control unit
N80 Steering column module
Y10/1 Power steering pump pressure regulator valve
73
74
75
Questions?
76

M272 Engine Part 2

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M272 Engine Part 2

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Swirl Flaps

A = Non swirl not active

Swirl Flap Operating Parameters

Swirl Flap Functional Diagram

Variable length intake runner control

ME After Run Process

ME 9.7 Inputs/Outputs Legend

N10/1 Driver SAM

ME 9.7 Network Signals

ME 9.7 Network Signals

Crank sensor (Hall)

Hall effect sensor (not inductive)

1 - Crank angle (CKA)

A = Recognition of ignition TDC of cylinder 1

G3/3 Left upstream O2 sensor

Three Way Catalytic Converters

A16/1 Right knock sensor

B37 Accelerator pedal sensor

Hot Film Mass Airflow Sensor

A Stationary coolant (cold start)

N10/2kA Fuel pump

Fuel Pump Control

N10/2 Rear SAM

Fuel Supply Circuit In Tank

Fuel supply to engine

Access Point To Fuel Filter and Pump

Fuel Pressure Regulator

Fuel Level Sensor

Release tangs for removal

B4 Fuel level sensor

Speed Sensitive Power Steering

Speed Sensitive Power Steering

Speed Sensitive Power Steering

Speed Sensitive Power Steering

B70 Crankshaft Hall sensor

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