New BUTLER 24 Page Detailed Catalogue
New BUTLER 24 Page Detailed Catalogue
New BUTLER 24 Page Detailed Catalogue
INDIA
Bhiwadi
New Delhi
Jamshedpur
Mumbai
Pune
Bangalore
Kolkata
Baroda
Chennai
Andaman
Lakshadweep
Colombo
Sapaugaskanda
Nicobar
SRI LANKA
Corporate Office
Sales Office
certifications.
MALDIVES
Contents
Tata BlueScope Building Solutions
Our Capabilities
With BUTLER BUILDING SYSTEMS, we do far more than supply and erect engineered steel buildings. We offer a complete solution
to our customers and undertake a single source responsibility for the project through a synergy among all our departments.
Pre-sales Phase
Tata BlueScope Building Solutions has an
experienced sales team which is given regular
training to understand customers varied needs
and communicate those needs to the business
effectively. The sales and technical teams spend
time with our customers to understand their
specific requirements and suggest optimised
solutions.
The pre-sales interactions helps in suggesting
Most economical building layouts
Loads and building design criteria
Options to improve the building performance
The buildings thus designed meet the operational
requirements of our customer and help to improve
their productivity.
Project Management
Manufacturing
Tata BlueScope Building Solutions has
manufacturing facilities in Pune, Chennai and
Bhiwadi. Our manufacturing facilities are equipped
with the most sophisticated equipments for
precision manufacturing. To manufacture roof
beams and columns, we use high tensile steel
plates conforming to ASTM A 572 M Grade 50
Steel. Our structural welding complies with code
AWS D1.1 2008 edition of American Welding
Society. The manufacturing and dimensional
tolerances are as per 1996 edition of Metal Building
Manufacturers Association (MBMA). Our fabrication
facility employ's the most sophisticated equipment
for cutting, shearing, splicing, drilling, welding,
shot-blasting and painting. Our state-of-the-art
roll-forming facilities offer an array of roll-formed
products manufactured from precision roll-forming
machines.
Construction
We manage all our projects with critical chain project management approach, which ensures higher adherence to dates
committed to our customers. Our project management team commits delivery dates based on our process of monitoring
the front of load. This aids the coordination between sales and project management. Our team is aware that when full-kit is
available, there are no interruptions and tasks can be completed faster. This enables us to work without switching priorities
thereby bringing in significant predictability of completion dates. We ensure that full-kit is collected before starting each task.
This, alongwith rules of full-kit and no switching of priorities, leads to high predictability and adherence to committed dates.
Completed Project
GE India Industrial Pvt. Limited, Chakan, Maharashtra
Key Differentiators
Assured On-time Delivery
Pre-punched purlins
Roo
f Be
ams
MR-24 standing seam roof system, MR-24 roof system with liner
panel and BR-ll lap seam roof system are certified by the prestigious
Factory Mutual Approval (FM Approvals). The MR-24 Roof System
meets the widest range of FM Approvals class. The FM Approvals
certified roof systems are widely regarded by all customers as the
best-in-class roofs, tested for wind uplift and fire rating.
l Slope: 1 in 33 (min.)
l Bay: upto 9 M
The clear span frames provide variable roof slopes of 10 to 180 for a contemporary exterior profile and large clear span interiors for maximum use of interior space.
MULTISPAN FRAMES
l Span: 18 to 91 M l Height: 3 to 12 M
The multispan frames, which are just as flexible as clear span frames, are specially designed for wide buildings using a minimum of interior columns.
ROOF SYSTEM
ROOF BEAM
PURLIN
INTERIOR COLUMN
SIDEWALL CANOPY
SIDEWALL GIRT
STRAIGHT COLUMN
(INTERMEDIATE FRAME)
TAPERED COLUMN
(INTERMEDIATE FRAME)
FASCIA SYSTEM
WALL SYSTEM
ENDWALL ROOF BEAM
ENDWALL POST
ENDWALL GIRT
ENDWALL OVERHANG
Applications
Multispan Frames
BUTLER brand is built on innovation and attention to the customer requirements. We are committed to deliver fully
engineered buildings on-time, leak-proof and with safe erection practices, so that our customers meet their business goals.
These commitments are helping us in achieving a remarkably high repeat customer rate.
To move towards excellence, we have developed several product advantages collectively known as THE BUTLER
DIFFERENCE. We have tried to share some information about BUTLER BUILDING SYSTEMS in this brochure, to show
how we can match your expectations and fit in your needs for a engineered steel building perfectly.
Discover what a difference THE BUTLER DIFFERENCE can make for your building.
1.
Pre-punched System
MR-24 roof clip allows roof to expand and contract with changing
temperatures. The highest thermal movement of roof clip negates
the need for an expansion joint upto 500 ft in double slope
buildings, which assures long term leak-proof performance.
3.
4.
BUTLER Sealants
BUTLER Sealants
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2.
Fully engineered
Industry Standard
BUTLER roof curbs are designed to float along with the roof
system to give leak proof and maintenance free life for much
longer time than any other building system.
5.
Strong Fasteners
BUTLER SCRUBOLT
Industry Standard
7.
8.
Rod Bracings
Industry Standard
The BUTLER steel rod bracings with Clevis Assembly and Turn
buckle does not stretch or deform during or after installation.
These specially designed rod bracings do not require retightening
multiple times during erection and retain their original strength
and tightness.
9.
10.
BUTLER Louvres
11
MR 24
10
comes with
yrs.
LEAK PROOF
Warranty
12
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5
too weak to withstand foot traffic, wind, etc. Inside the seam,
factory applied sealant is another layer of protection against
leakage, which assures weather tightness in even the most
unforgiving conditions.
Other Manufacturer
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MR 24
10
comes with
yrs.
LEAK PROOF
Warranty
Pre-punched purlin
Tab Spacer
360 Double
Lock Seam
will eventually cut into the roof panels, pull out the fasteners
or damage the clip, causing the building to be vulnerable
to leaks and wind damage. The unique features of MR-24
Roof Clip are:
a. The concave surface of clips ensures that it will not pierce the roof panel during thermal movement.
b. A triangular bar with thin cadmium coating provides a smooth surface for tab movement.
c. High strength stainless steel tab is 50% stronger than most other standing seam roof system tabs.
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The gable trim is seamed into the roof. This means, there are
no fasteners in flat of the panels. This unique gable trim design
allows the roof system to expand and contract, which ensures
long term leak-proof performance.
MR-24 Gable Flashing Detail
5 Roof Curbs:
BUTLER building roof curbs are designed to precise details,
developed over number of years of experience, giving leakproof and maintenance-free life for much longer time than any
other building system. The unique features of BUTLER roof
curbs are
a. The roof curb and roof accessories are not fixed to the
purlins below and hence roof curb allows the roof system
for thermal expansion and contraction.
b. The use of diverter flashings prevents ponding on the high
side of the roof curbs this minimises risk of leakages.
c. It uses fewer exposed fasteners at the front of the diverter.
All other fasteners are internal.
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The BR-II 900 Roof System combines great economy with proven BUTLER building performance. The system is easy to
install & maintain and assures weather-tight performance. It offers features that make it the strongest fastened roof system in
the industry. Each BR-II 900 roof panel features a full 38.1 mm deep corrugation for extra strength. The panels are 900 mm
in width and up to 10 meters in length so the roof erection occurs quickly even in case of large buildings.
Special Features:
1. Deep Corrugations: Affirms Strength
The depth of panels corrugation, combined with the strength of
base steel grade is a critical factor in roof strength, durability
and ability to perform over a long period. BR-II 900 roof panel
offers the deepest and a wide corrugation in high tensile steel
base of minimum 550 MPa yield strength. It provides additional
strength in comparison to any other industrial profile for both
wind uplift and roof traffic.
900 mm
300 mm
900 mm
300 mm
38.1 mm
38.1 mm
900 mm
300 mm
300 mm
300 mm
38.1 mm
Special Features:
Fewer temporary props and bearers are required under the
formwork deck, which provides weather protection for a safe
work environment, both above and below the floor
The embossments on top & sides of the ribs provide added
grip and minimise slip by creating a bond with concrete as
done with normal reinforcement
Provides permanent formwork as well as positive
reinforcement.
Does not require erection, removal, handling or storage of
timber / steel formwork as required in conventional concrete
slab construction, which saves valuable time
Clean, uniform and attractive ribbed underside (soffit) for
exposed situation reduces the cost of ceiling finishes
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960 mm
316.4 mm
51 mm
Passive Restraint
SKY-WEB II fall protection system is a passive restraint
system requiring no action by the worker (such as tying off with
a lanyard) for protection to be available. The concept is similar
to automobile air bags (a passive restraint) versus seat belts (an
action-required restraint).
The SKY-WEB II system, once installed, also protects workers
from certain falling objects.
The SKY-WEB II system offers complete passive protection at the leading edge of roof to
workers installing roof systems.
Special Features:
Manufactured from high tensile galvanised steel with
120 g/m2, 345 MPa conforming to ASTM A 653M - 04a Grade
50 Steel
Factory pre-punched system for easy and accurate
installation results
World-class quality control system to avoid any dimensional
variations during production
The inclined lip helps in the best nesting capability for easy
transportation in bundles and kits
Available in a wide range of dimensions, which helps in
manufacturing the most economical engineered building
structure
Tested and proven worldwide
CEE-plus Section
ZED-plus Section
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900 mm
900
mm
1015
mm
1015 mm
300 mm
mm
300
203
203mm
mm
28.5mm
mm
28.5
38.1 mm
38.1 mm
935 mm
18
300 mm
38.1 mm
990 mm
990
mm
76.2 mm
93.5 mm
24 mm
300 mm
300 mm
76.2 mm
mm
1919mm
1110
1110 mm
mm
11.6
11.6 mm
mm
222
mm
222 mm
3.5 mm
11101110
mm
mm
50.5
mm
50.5 mm
3.5 mm
All profiles are manufactured from high strength ZINCALUME steel or COLORBOND steel
ZINCALUME steel
COLORBOND steel
Headland (3016*)
Surfmist (9002*)
Aquamarine (6033*)
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Project Gallery
GE India Industrial Pvt. Ltd.
Location
Area
Roof System
End Use
Certification
: Chakan, Maharashtra
: 27,081 sq.m
: MR-24 Roof with liner panel system
: Multi Modal Manufacturing Plant
: FM Approved
Location
: Panvel, Maharashtra
Area
: 50,756 sq.m.
Roof System : MR-24 Roof System
End Use
: Free Trade Warehousing Zone
Location
: Oragadam, Tamil Nadu
Area
: 19,100 sq.m.
Roof System : MR-24 Roof System
End Use
: Auto Components Manufacturing Plant
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Location
: Chakan, Maharashtra
Area
: 53,256 sq.m.
Roof System : MR-24 Roof System
End Use
: Automobile Manufacturing Plant
Location
: Jamshedpur, Jharkhand
Area
: 47,860 sq.m.
Roof System : MR-24 Roof System
End Use
: Coated Steel Manufacturing Plant
21
Project Gallery
Rockworth Systems Furniture (India) Pvt. Ltd.
Location
: Chakan, Maharashtra
Area
: 44,064 sq.m.
Roof System : MR-24 Roof System
End Use
: Automobile Manufacturing Plant
Location
: Haridwar, Uttarakhand
Area
: 20,277 sq.m.
Roof System : MR-24 Roof System
End Use
: FMCG Manufacturing Plant
22
Location
: East-West Gas Pipeline Project, spread across four Indian States
Area
: 133 Buildings
Roof System : MR-24 Roof System
End Use
: Gas Compressor Stations
Location
: Navi Mumbai, Maharashtra
Area
: 13,650 sq.m.
Roof System : MR-24 Roof System
End Use
: Photo Films Manufacturing Plant
Location
: Nagpur, Maharashtra
Area
: 8,950 sq.m.
Roof System : MR-24 Roof System
End Use
: Cutting & Welding Equipments Manufacturing Plant
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Bengaluru
Chennai
Delhi NCR
Kolkata
Mumbai
Pune
Vadodara
BSPM/12.2/0414/UT
Note:
2014 Tata BlueScope Steel Ltd. All rights reserved. No part of this brochure may be reproduced, stored
in retrieval system or transmitted in any form or by any means, electronic, mechanical, recording or
otherwise, without written permission from Tata BlueScope Steel Limited.
BUTLER, COLORBOND, ZINCALUME, WIDESPAN, SMARTDEK, BUTLER SCRUBOLT, BUTLER
Lite-Panl, SKY-WEB, MR-24, BR-II, SHADOWRIB, TRIMDEK, FLEXICLAD, PANELRIB,
SPANDEK & CUSTOM ORB are registered trademarks of BlueScope under license to Tata BlueScope
Steel Limited.CEE-plus and ZED-plus are registered trademarks of Tata BlueScope Steel Limited.
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Tata BlueScope Steel Limited, CIN : U45209PN2005PLC020270, Regd. Office: The Metropolitan, Final Plot No. 27, Survey No. 21, Wakdewadi, Shivaji Nagar, Pune - 411005. INDIA.