Adly 50gtc Service Manual

SERVICE MANUAL
GTC-50
January, 2011
High power Engine
HER CHEE INDUSTRLAL CO., LTD.
INTRODUCTION
This Service Manual is provided as the technical information for the
check & preparation of ADLY GTC-50 scooter, and the direction edited
is given in diagrams with "Operation Sequence", "Key Points", and
"Adjustment of Check" for reference of the service staffs.
This Service Manual is finished in accordance with the model of
GTC-50 Taking new model as standard if there are differences between
the model described in this manual and the actual scooter.
HER CHEE INDUSTRIAL CO., LTD.
CONTENTS
Chapter
Information for Preparation........................................................... 1
Diagnose of Brake Down.......................................................... 1
Check & Adjustment.................................................................... 2
Engine Installation of Lubrication ............................................................ 3

Fuel system .................................................................................
Engine assembling/disassembling ................................................ 5
Cylinder head, Cylinder, and Piston ............................................. 6
Starter / Driving Wheel ................................................................ 7
Clutch / Driven Wheel Assembly ................................................. 7
Final Transmission Mechanism .................................................... 8
Crank Shaft Case, Transmission Box ........................................... 9
Chassis Front Wheel, Front Suspension, Front Brake ............................... 10

Rear Wheel, Rear Suspension, Rear Brake .................................
11
Electrical Device ........................................................................... 12
Wiring Diagram ........................................................................... 13
ADLY MOTO
1. INFORMATION FOR PREPARATION

*** Attention of Operation ***
All the washers, oil rings, clamping rings, cotter pins, etc., shall be replaced by new one when
they have been disassembled.
After slightly locking the screws, bolts and nuts, etc., first, tighten them according to the
tightening tension stipulated with the opposite angle's way from big diameter's screw to small
diameter's screw, and from inside to outside.
Must use the pure and original oil, grease, and parts.
Must use the professional tools and the general tools to repair.
Must clean the parts checked after disassembling the parts, and put the grease to lubricate the
operation face when assemble the parts.
1-1
ADLY MOTO
*** Attention of Operation ***
Must lubricate to the appointed part with grease oil, and the canned lubrication.
To confirm the locking parts and check the operation of each part after assembling.
Must coordinate with each other and pay attention to the safety when working over 2 people.
Meaning of Pattern and Notes

The patterns and notes below are the direction and attentions of this service manual.
Lubrication
Use the appointed lubricant in the appointed part.
Use the lubricant to lubricate
The part of using special tools.
Use the general tools.
Use new one after disassembling.
Attention!
Danger and important operation!
1-2
ADLY MOTO
SPECIFICATIONS
TYPE
50 CC
LENGTH
1750 mm
WIDTH
685 mm
HEIGHT
1140 mm
WHEEL BASE
1220 mm
NET WEIGHT
75Kg
DISPLACEMENT
49.3 c.c.
BORE X STROKE
40 x 39.2mm
ENGINE TYPE
2 Stroke ,Single cylinder, AIR COOLED
COMPRESSION RATIO
7:1
IGNITION
C.D.I. IGNITION
STARTER
ELECTRIC & KICK
SUSPENSION
Oil Damped shock absorber FRONT / REAR
TRANSMISSION
AUTOMATIC, CVT type
TIRE
120/70-12
FRONT BRAKE
DISC
REAR BRAKE
DRUM
1-3
ADLY MOTO
Locking Torque
Adopt the standard torque locking for the item unlisted.
Engine
Place of Locking
Q'ty Screw Diameter Locking Torque

(mm)
(Kg-m)
Screw of Cylinder Cap
1.0
Flywheel Nut
10
3.8
Clutch Jacket Nut
3.8
Driving Disc Nut
28
5.5
Special Screw of Sliding Driving Disc
0.45
Nut of Transmission Disc
10
3.8
Oil-check Screw
1.3
Joint Screw of Exhaust manifold
1.2
Exhaust Pipe Support Screw of Muffler
1.2
Spark Plug
14
1.4
Bolt of Crank Shaft Case
10
Bolt of Engine Installation
5.0
Chassis
Place of Locking
Q'ty Screw Diameter Locking Torque

(mm)
(Kg-m)
Spanner Nut of Handle Steering Steam
25
7.0
Front Wheel Axle Nut
10
4.5
Rear Axle Nut
14
11
Rear Brake Arm Screw
0.6
Upper Screw of Rear Shock Absorber
10
4.0
Lower Screw of Rear Shock Absorber
2.7
Engine Mounting Bracket
6.0
Standard Locking Torque

Type
Locking Torsion(Kg-m)
5mm Screw
0.4
6 mm Screw
1.0
6 mm Hex Washer Face Bolt / Nut
1.2
2.7
4.0
1-4
ADLY MOTO
The following drawing that shows the disassembling situation of the cover parts for Fox Plus scooters.
1-5
ADLY MOTO
1-6
ADLY MOTO
1-7
ADLY MOTO
1-8
ADLY MOTO
DIAGNOSIS OF BREAKDOWN
Start-up difficult or can not start
This content is the explanation of diagnosis of the engines breakdown, please see each content for
reference of the breakdown diagnosis not mentioned here.
Loose carburetor cup screw and check if
the fuel arrive carburetor
no fuel
Fuel
Remove spark plug, put into the cap, and

connect the spark plug to ground (negative),
check the spark condition.
Spark weak or
no spark
spark strong
Check compression pressure
Weak or no
pressure is good
Start-up engine base on the instruction
Igniting but no
start
Fuel tank has no fuel

Blocking of fuel tube
Blocking of float valve
Blocking air of fuel tank cap
Blocking of fuel filter
Spark plug defect or dirty
CDI defect
ACG defect
Short circuit of H.T. coil
Ignition wire broken or short
Main switch defect
Piston ring too weak
Reed valve defect
Cylinder and piston ring wear out
Leaking of cylinder gasket
L/R crankcase leaking
Bad adjustment of idle screw
Air leaking from intake manifold
Bad ignition timing
without exploration
Remove spark plug and check again
Wet
Over flow in carburetor

Throttle valve opened too much
spark plug is dry

Wait for 30 min. and remove carburetor,
connect tube to fuel-adding path and blow
can not pass
1-9
Starter plunge defect
ADLY MOTO
Engine operation is not smooth after starting
Loose carburetor cup bottom screw and
check if the fuel arrive carburetor
no fuel
fuel
Remove spark plug and check
Dirty or
discolor
Fuel tank has no fuel

Blocking of fuel tube
Blocking of float valve
Blocking air of fuel tank cap
Spark plug is dirty
Wrong type of spark plug
clean
Check the spark condition by put the spark
plug into cap and connect to ground
Weak or no
spark fair
ACG defect
Main switch defect

compressing
Check carburetor is blocked or not

not blocked
no compression Leaking of cylinder gasket

Reed valve leaking
L/R crankcase leaking
Incorrect
Adjust Air screw of carburetor

adjust well
Bad adjustment
Carburetor clip leaking air or not

no
Vent tube blocked
Check CDI
ACG defect
A/F mixture too thick (loose screw)
A/F mixture too thin (tighten screw)
Intake clip loose
Air intake loose air
Blocked
Check ignition timing

correct
Spark plug is defect or dirty

CDI defect
Yes
Remove starter plunger wire and check
no resistance
1-10
Plunger defect
ADLY MOTO
Lost power on high speed
Speeding up slightly on flat road
RPM rising
RPM not rise
Remove spark plug and check

clean
Dirty or
discolor
Check ignition timming (with timming

light)
correct

compressing
Timing
incorrect
Air filter blocked
Fuel blocked, Fuel tank cap blocked

Muffler is blocked
Spark plug is dirty
Wrong type of spark plug
CDI defect
ACG defect
no compression Leaking of cylinder gasket

Reed valve leaking
Check carburetor is blocked or not ?

not blocked
Air or Fuel path blocked
A/F mixture too thin
Fuel quality is bad

Carbon deposit in combustion
chamber
Ignition timing too early
Blocked
Check engine is over heat or not ?

not
Over heating
Continuously running with high speed or

acceleration without over heating
Knocking
no knocking
1-11
Carbon deposit in combustion

chamber
ADLY MOTO
Bad idle, not smooth at low speed

light)
Correct
Incorrect
Adjust carburetor air screw

Adjusted well
bad adjustment
Check carburetor clip leaking or not ?

not leaking
Remove spark plug, put into the cap, and

connect the spark plug to ground (negative),
check the spark condition.
Leaking
Spark weak or
no spark
spark strong
CDI defect
ACG defect
A/F mixture too rich (loose screw)
A/F mixture too lean (tighten

screw)
Bad carburetor locking
Intake manifold leaking
Spark plug dirty or defect

CDI defect
ACG defect

Main switch defect
Connection
Plunger defect
Plunger defect

with resistance
Connect starter plunger with 12V battery

for 5 Min. tubing pipe with fuel-adding
return, yhen blow it
No resistance
Blowing
not blown
1-12
wire is bad
ADLY MOTO
Engine running not smooth with middle ~ high RPM

light)
correct
Incorrect
Check fuel flow

well
Poor
Check carburetor nozzle blocked or not ?

not blocked
Connect starter plunger with 12V battery

for 5 Min. tubing pipe with fuel-adding
return, yhen blow it
CDI defect
ACG defect
Low fuel level
Tube and fuel filter blocked

Fuel tank cap is blocked
Cleaning
Connection wire is bad
Plunger defect
Plunger defect
Blocked

with resistance
No resistance
Blowing
not blown
1-13
ADLY MOTO
Spark plug has no spark

Change new spark plug and check again
Spark weak or no spark
Check loosing between spark plug cap and

high tension coil
Original spark plug defect
Spark plug cap defect

High tension coil defect
Spark strong
Loosing
Abnormal
Check concerned parts
Bad Main switch
No loose
Remove CDI unit over the plug cap,

connect ground and check spark
Bad high tension coil

Bad pulse coil
Wire broken
Bad connection
CDI unit defect
Ignition coil defect
Normal
Normal
Check Cdi with CDI tester or replace new

CDI unit to test
Abnormal
Normal
Check ignition timing

Abnormal
1-14
ADLY MOTO
Charging poor
Start engine to check voltage among
terminals of battery
High voltage
Voltage in normal
Voltage not boost
Check ACG charging coil resistance

Normal range
Check voltage of red and green wiring on

rectifier connector
Out of range
Rectifier
Battery aging
Bad battery
Bad starter
Yellow wiring broken

Connection poor
Wire broken
Bad rectifier
Plunger defect
Wire broken
No voltage
Battery with voltage
Remove rectifier connector and check each

device
Normal
Abnormal
Check ACG coil resistance value

Normal
Abnormal
1-15
AC Generator defect
ADLY MOTO
2. CHECK AND ADJUST

Way of Check and Service2-1
Disassembly of External Parts..2-3
Layout of Maintenance Items2-6
Way of Check & Adjustment

1. Mark is checking time.
2. Mark is the regular exchange of service items.
This exchange time is just for general riding of the majority not for the special use, please arrange with
this principle according to the difference of the riding condition.
Service Items
Service Time (month)

Before
riding
Judgement Standard
Remarks
1st each 6 each 12
Operating Device
Handle- Play, loose/tight
Operation
Wheels- Right/left turn round angle

Front Fork-Damage
Installation of shaft
Direction Post
Direction Post
Shaft Gap
Brake Device
Brake- Play
Try to run
Correct brake
Wires- Loose / tight and damage

Gap of casing & brake
Play of brake lever

10-20 mm
Wore of brake & operating parts

Wore & Damage of casing
Direction
Standard diameter
110 mm
Limitation
110.5mm
front
Riding Device
Tires-Air pressure of tires
Air pressure 1.50 kg/cm2 1.75 kg/cm2

tire
2-1
rear
120/90-10
130/90-10
ADLY MOTO
Service Items

Before
riding
Judgement Standard
Remarks
1st each 6 each 12
Riding Device
Tires
Check & damage of tires
Abnormal & ditch in tires
Bolt & nut of tires locking
Ditch-front and rear wheel

till 0.8 mm
Flocking torsion
Front wheel 4.0~5.0 kg-m
Rear wheel 10~12 kg-m
Damage of wheels ,disc
Tightness of front bearing
Tightness of rear bearing
Vibration of wheel
Front wheel horizontal under
3 mm, vertical under 3 mm,
Rear wheel horizontal under
3 mm, vertical under 3 mm
Suspension device
Spring
-damage
Spring of
shock
absorber
Suspension arm damage of joint gap

& arm
Tightness of installation
Power transmission device
Clutch
-action
Crankcase
oil leakage or damage
Transmission gear oil
Electric device
Ignition device
-condition of ignition
spark plug
Battery
-connection of terminal
Wiring of electrical appliance damage

or loose in connection place
2-2
Gap of spark plug 0.6~0.7

mm
ADLY MOTO
Service Items

Before
riding
Judgement Standard
1st each 6 each 12
Engine
exhaust
air filter
Oil and oil filter
Oil leakage
Body starting & abnormal noise
low speed & accelerating
Idle : 1800100 rpm
Lubrication device
Warning light lighting
Fuel installation
Gasoline filter is dirty
Leakage of fuel
Throttle gate & choke
Fuel filter is clogged
Oil level
Alteration of pipes
each 2 years
Lights & direction lights
Action
On/off normal , dirty , damage
Rear view mirror
Instrument action
Exhaust pipe & muffler
Installation loosed or damage
Function of muffler
Frame & body loose or damage
Abnormal from previous day confirm

normal
Others
- greasing of each part
Cleaning combustion chamber , exhaust

pipe , and carbon muck in muffler
Disassembly of External Parts

Remove the external parts for checking and adjustment
2-3
Remarks
ADLY MOTO
Read cover
* Open the seat.
* Remove the 2 hex-nuts, 1 bolt to
remove the luggage rack.
* Remove 10 self-tapping screws and 2
round-headed bolts..
* Remove the central and body cover
* Install with reverse sequence.
ATTENTION
- Please do keep away the unit of the body
and the pedal from damages.
- Before tightening the screws, be sure of
correct matching of all units.
Cowling
* Remove 4 tapping screws and 2 roundhead bolts.
* Separate the joint of inner parts and
remove the cowling.
Front Cover
* Remove 4 tapping screws and 3 hexnuts.
* Separate the joint of inner parts and
remove the cowling.
ATTENTION
- Be sure of not damaging the front pane
land the front inner union (the convex
and concave portions).
- While tightening the screws, be sure of
the matching with the luggage case.
2-4
ADLY MOTO
Floor panel
* Remove the L/R side cover and body
cover.
* Remove 4 hex bolts.
* Separate the front interior covering joint
(the claw and the groove) and remove
the pedal.
* Follow the sequence in reverse order for
assembly.
ATTENTION
- After joining the pedal and the front
interior covering, mount it onto the
chassis.
Luggage case
* Open the luggage case cover.
* Remove 4 tapping screws and 1nut,
separate the join with the chassis (the
concave and the convex) and remove
the front cover.
* Remove the main switch cap.
* Follow the sequence in reverse order for
assembly.
ATTENTION
- Be sure the joint of front cover and
cowling jointing correctly before tie-up
the screws and nuts.
2-5
ADLY MOTO
Tail light assembly
* Remove 2 hex bolts and rear fender
assembly.
* Remove the left and right body covers.
* Remove 2 hex bolts and the tail light
assembly.
* Follow the mounting sequence in
reverse order.
ATTENTION
- Match the rear guard holes and the
convex of the chassis.
Adjustment of the head light

* Adjustment of the beam of the head
light is by loosening the screw
underneath the head light
2-6
ADLY MOTO
Serviceable parts layout
The drawing shows the main serviceable parts.
Throttle vale (actionplay)
Pull rod of rear brake (play)
Front shock absorber

(damageslack)
Rear felly
(damageslack)
Spark plug
(dirtydamage)
Front felly
(damageslack)
2-7
Front tire
(woredamageair pressure)
ADLY MOTO
Pull rod of front brake (play)
Front shock absorber

(damageslack)
Head light
Air filter
(dirtyclogged
changed)
Transmission case
(oil leaking &oil level)
Rear brake
Motor oil pump
Front brake
2-8
ADLY MOTO

2-9
Final Transmission Mechanism

Attention of Operation
This chapter explain that final reduction mechanism maintance. Can be operated in
the vehicle.
For no hurting case cap, changing the bearing of left crank shaft case after
removing the rear break of engine.
Use professional tool to change driving shaft and pull out the shaft after fixing
inner ring of bearing.
Diagnosis of Trouble
Engine starts but vehicle does not move.
Transmission gears broken.
Transmission gears burns out.
Operate of noise
Abrasionwore and teeth hurted of gear
Bearing wore and loosened.
Gear oil leaking

Too much gear oil filled.
Oil seal wear-out or damage.
ADLY MOTO
8-3

Disassembly of primary drive gear / final reduction mechanism
Disassembly of rear tire(11-2).
Disassembly of clutch / drive face(7-6).
4WARNNING:
First drain the oil of transmission.
1
2
3
4
5
6
7
8
Operation / Parts name

Disassembly
Bolt
Mission cover
Washer
Dowel pin
Drive axle
Main axle comp.
Plain washer
Primary drive gear
Assembly
81
ADLY MOTO
Qty
5
1
1
2
1
1
1
1
Remark
Check the wear & damage of shaft

and gear. Change new one. (8-3)
Operation with sequence in reverse
of disassembly.
8-3

Change the Driving Shaft
Remove the driving shaft from mission
cover.
WARNNING:
Dont damage joint face of mission
cover.
Remove the oil seal of primary drive

gear.
Remove the bearing.
Install the new bearing in the mission

cover.
WARNNING:
Install the bearing with facing
outside.
ADLY MOTO
8-3
Starter / Driving Disc / Clutch / Transmission Disc

Dont make greases stick to surface of transmission belt or belt plate. Otherwise ,
the efficiency of power transmission will be lowered by skid.
Dont rotation the starter when remove the front cap of left crankshaft case.
Vehicle does not move after engine start up
Drive belt wear-out

Drive face comp. damage
Clutch lining wear-out
Driven assy spring defect
Power insufficient
Drive belt wear-out

Driven assy spring defect
Drive face dirty or oily
Weight roller wear-out
ADLY MOTO
7-5

Disassembly of Left Crank Case Cover
Disassembly of air cleaner assy.

Disassembly
1
2
3
4
5
6
Hex socket bolt

Carburetor tube bracket
Left crank case cover
Crankcase cover gasket
Dowel pin
Grommet
Qty
12
1
1
1
2
1
4WARNNING:
Check the air cleaner whether
worsen or harm.
of disassembly.
Assembly
61
ADLY MOTO
Remark
7-5

Disassembly of Kick Starter
Disassembly of left crank case cover.
1
2
3
4
5
6
7
8
9

Disassembly
Kick pinion spring clip
Kick pinion
Hex washer face bolt
Kick crank
External ring clamp
Plain washer
Starting shaft assy
Starting shaft reset spring
Bushing
ADLY MOTO
Qty
1
1
1
1
1
1
1
1
1
7-5
Remark
4WARNNING: Rotating pedal kick

crank and remove the assembly.
9
8
7
6
5
4
3
2
1

Assembly
Washer
Starting shaft reset spring
Starting shaft assy
Plain washer
External ring clamp
Kick crank
Kick pinion
Kick pinion spring clip
Qty
1
1
1
1
1
1
1
1
1
Installation of Kick Pinion

/ Kick Pinion Spring Clip
Set kick starter shaft first.
Turning starter, hang kick pinion spring
clip on crank shaft case convex and
assembly of kick pinion to the location
of removing.
Turning starter, let starting shaft and
kick pinion conjoin.
Check of Starter
Check the wear & damaging of starting
shaft or gear.
Check the tightness & damage of
starting shaft reset spring.
Check the wear & damage of bush.
ADLY MOTO
7-5
Remark
4WARNNING: Unable into main

shaft fix position when inside and
outside reset spring overlap, use
flat-driver will insideoutside
spring part, then press main shaft.

Check the wear & damage of kick
pinion.
Check the wear & damage of kick
pinion spring clip.
Check the wear & damage of starting

shaft , bearing and driving gear.
ADLY MOTO
7-5

Disassembly of Left Crank Case (7-2)
1
2
3
4
5
6
7
8
9
10
11
12

Disassembly
Cone spring washer
One-way clutch
Clamp washer
Primary fixed sheave
Bushing
V-Belt
Primary sliding slot wheel
Oil ring
Hex nut
Covering of clutch
Drive face assy
Assembly
121
ADLY MOTO
Qty
Remark
1
1
1
1
1
1
1
1
1
1
1
1
4WARNNING: Dont hurt transmission

belt.
Separation / assembling ( 7-7)
Separation / assembling ( 7-8)

of disassembly.
7-5

Disassembly of Sliding Driving Disc

Disassembly
1
2
3
4
Cam plate
Cam plate sliding
Weight roller
Primary sliding slot wheel
Qty
1
3
6
1

of separating.
Assembly
41
ADLY MOTO
Remark
7-5

Disassembly of Clutch / Transmission Belt Disc

Disassembly
Clutch
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Nut
C retaining ring
Washer
Clutch weight set
Clutch weight spring
Rubber buffer
Driving plate of clutch
Qty
1
3
3
3
3
3
1
Drive face assy

Axle ring of spring
Compression spring
Secondary spring seat
Guide pin
Secondary sliding slot wheel
Oil ring
Oil seal
Needle bearing
Internal circle clip
Radial ball bearing
Secondary fix slot wheel
Assembly
181
ADLY MOTO
Remark
4WARNNING: Must replacing when

the buffer have damage, hardening and
distortion.

of separating.
7-5
ADLY MOTO
6. CYLINDER HEAD / CYLINDER / PISTON
Can be operated when engine installed on vehicle.
Must cleaning before operating , avoiding dust enter the engine.
Remove the gasket dust stay on joint face.
When remove the cylinder , avoid to use screw driver to damage the joint face.
Avoid to damage the cylinder inner surface and piston face.
Cleaning before check parts, and smear motor oil appointed in sliding face before
the installation.
Diagnosis of Troubles
Low compression pressure, poor start, idle speed not stable
Air leakage of cylinder head gasket
Wear & damage the piston ring
Wrong installation of spark plug
Wear & damage the cylinder and piston
Inlet valve poor.
Compression pressure too high, overheating, locking
Piling up carbon of cylinder head or piston head.
Piston Knocking Noise
Wear the cylinder and piston
Wear the piston pin hole and piston pin
Wear the needle bearing of crank connecting rod (small end)
Piston ring noise
Wear or damage the piston ring
Wear or damage the cylinder
6-1
ADLY MOTO
Disassembly of Cylinder Head / Cylinder / Piston
Disassembly of L/R side cover
Disassembly of generator
Disassembly of spark plug cap
Disassembly of cylinder air-throud
6-2
ADLY MOTO
Operation / Parts Name
Qty
Remarks
Disassembly
Cylinder head
1 Nut of cylinder head

2 Cylinder head
3 Cylinder head gasket
Cylinder
4 Cylinder
5 Cylinder gasket
4WARNNING:
4 Cross loosing the nuts 2-3 times.
1
1
4WARNNING:
1 Dont knock cooling fin.
1 4WARNNING:
During cleaning the gasket beware not
to damage joint face of cylinder and
crank case.
Piston
6
7
8
9
10
Piston ring clip

Piston pin
Piston
Piston ring
needle bearing of small side
Assembly
101
2
1
1
2
1
procedure.
Installation of Piston Ring

Remove carbon muck inside ring
ditch and piston ring during
disassembly.
Do not scratch piston and do not bend
piston rings.
Install top-piston ring & 2nd piston
ring into piston.
Press the ring on few points after
installed into piston to ensure the ring
goes deep enough into the ditch

4WARNNING:
Change whole set of piston ring
with genuine parts.
6-3
DISASSEMBLY OF ENGINE
Operation after disassembling the engine.
Crank shaft case
Crank shaft
Exchange bearing of final transmission mechanisms.
Disassembly of Engine
Disassembly of external cap of body.
Disassembly of luggage case.
Disassembly of throttle valve.
Adjustment the throttle cable.
Adjustment the rear break cable.
Adjustment the oil pump control cable.
ADLY MOTO
5-2
DISASSEMBLY OF ENGINE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Qty
Disassembly
ACG wire /wire of start motor
Starter wire of carburetor
Oil tube
Fuel tube
Vacuum pressure tube
Cap of spark plug
Hex washer face bolt of rear cushion
Oil pump control cable
Cable of rear brake
Throttle cable
Hex washer face bolt of engine
Bolt
Engine
Nut
Engine bracket bolt
Engine bracket
Remarks
2 4WARNNING:
1
The oil over-flow when remove the
1 oil tube , so use clip or plug stop the seal.
1
1
1
1
1
1
1
1
1
1 4WARNNING:
1 Dont damage rear fender when remove
2
the engine.
1 Actually for brace the frame, avoid body
turn inside out.
Assembly
161
4WARNNING: Carry out following adjusting

after installation.
Cable of throttle valve
Oil pump control cable
Rear break cable
ADLY MOTO
5-2
FUEL INSTALLATION
Attention in Operation
h Pay attention to the parts which using gasoline.
h Pipes & Cable must be in accordance with the location directed of wiring diagram.
h Release air in motor oil pump when remove motor oil pipe.
No starting
h No gasoline in tank
h Gasoline blocked
h Too much fuel in cylinder
h Air filter is clogged
Idle speed unstable , of carburetor rotation not smooth
h Poor idle speed adjustment of carburetor.
h Low compression pressure
h Poor ignition system
h Bad adjustment of air adjusting screw on carburetor
h Air filter is clogged
h Poor auto side-plunger on carburetor
h Idle speed nozzle is clogged
Mixed air too thin
h Nozzle of carburetor is clogged
h Gasoline filter is clogged
h Vent of gasoline tank is clogged
h Gasoline pipe cranked, broke, clogged
h Poor action of valve of float chamber
h Gasoline level too low
h Air pipe is clogged
Mixed air too thick
h Poor action of valve of float chamber
h Gasoline level too high
h Air nozzle is clogged
h Auto side-plunger poor
ADLY MOTO
4-1
FUEL INSTALLATION
Disassembly / Assembly Valve Of Throttle
h Disassembly of left body covering
h Adjustment of play of throttle
h Adjustment of reverse rotation of idle speed

1
2
3
4
5
6
7
8
9
10
11
Disassembly
Pan phillips bolt
Throttle valve
Throttle cable
Throttle valve spring
Carburetor washer
Throttle cover(Including the
reducer)
Sealing set
Washer
Needle nozzle
Clamp
Adjusted screw
ADLY MOTO
Qty
Remarks
2 WARNNING:
1 Loosing top cap of carburetor, and
1 removing.
1
1 WARNNING:
1 Remove from guide wire of throttle
valve.
1
1
1
1
1
4-2
FUEL INSTALLATION
11
10
9
8
7
6
5
4
3
2
Assembly
Adjusted screw
Clamp
Needle nozzle
Washer
Sealing set of guide wire
Throttle cover(Including the
reducer)
Washer
Throttle valve spring
Throttle cable
Throttle valve
Qty
1
1
1
1
1
1
1
1
1
1
WARNNING: Assembly of needle nozzle.

WARNNING: Assembly of throttle valve.
WARNNING: Assembly of throttle cable.
WARNNING: Aim the ditch of throttle

valve to chamber then install throttle
valve into carburetor.
Lock the throttle cover.
1
1 Pan phillips bolt
ADLY MOTO
Remarks
4-3
FUEL INSTALLATION
Disassembly of Carburetor
h Remove the air cleaner assy .
h Remove the left body cover

1
2
3
4
5
6
7
8
Disassembly
Throttle valve set
Gasoline pipe
Motor oil joint
Starter wire of carburetor
Vacuum pressure tube
Clip
Intake manifold hose clamp
Carburetor
Qty
Remarks
1
1
1
1
1
1
1
1
Assembly
WARNNING: Dont let dust enter
into carburetor.
81
WARNNING: Release air.
3 Motor oil joint

ADLY MOTO
4-4
FUEL INSTALLATION
Disassembly / Assembly Carburetor
h Disassembling of carburetor.
h Adjust the idle speed.
h Adjust the air adjust screw.
WARNNING:
No fire.
Before disassembling, loose oil-draining screw, draining out the gasoline from
carburetor.
FUEL INSTALLATION
ADLY MOTO
4-5
Qty
Remarks
Disassembly
Plunger starter
1 Pan phillips bolt
2 Start plug screw
3 Oil ring
2
1
1
Float Chamber
4
5
6
7
8
9
10
Pan phillips bolt

Drain plug
Over flow tube
Pan phillips bolt
Float pin
Float
Needle valve
4
1
1
1
1
1
1
Carburetor Assy
11 Throttle screw set
12 Air adjust screw set
13 Float chamber seal
1
1 WARNNING: Must confirm rerotation
location before disassembling ,
not locking too much avoid to
hurt seat face.
Operating with sequence in reverse of
Assembly
Disassembling.
131
12 Air adjust screw set
WARNNING: use high pressure

air clean each way of carburetor.
WARNNING: must adjust air screw
when changing air screw and
carburetor assy.
FUEL INSTALLATION
Disassembly of Inlet Valve
ADLY MOTO
4-6
h Disassembly of body cover.

h Disassembly of carburetor.

1
2
3
4
5
Qty
Disassembly
Intake manifold hose clamp
Intake manifold
Reed valve assy
Reed valve gasket
Remarks
1
4
1
1
1
Assembling with sequence in reverse
of disassembly.
Assembly
51
WARNNING: Using new washer , the

4 Reed valve assy
5 Reed valve gasket
washer must aim at hole of reed

valve.
WARNNING: confirm no secondary

air entering after installing.
FUEL INSTALLATION
Disassembly of Fuel Tank
ADLY MOTO
4-7
Disassembly of body cover.

Disassembly of tail light fix bracket.
Disassembly of inner carrier.
WARNNING:
No fire.
Shall be wiped off when fuel overflowed.

Disassembly
1
2
3
4
5
6
7
8
9
Qty
Hex bolt
Tail light fix bracket
Inner carrier
Oil tube
Tube
Petrol gauge assy
Joint of petrol gauge wire
Round phillips bolt
Oil lever gauge gasket
Hex flat head phillips bolt
Assembly
91
Oil lever gauge gasket
Remarks
4
1
1
1
1
1 WARNNING: Clip the tube, avoid fuel
4
over-flow.
1
4
disassembly.
1 Change new one.
FUEL INSTALLATION
Disassembling wire joint of petrol

gauge and remove 4 hex phillips bolt.
Disassembly of Petrol Gauge
WARNNING:
ADLY MOTO
4-8
Dont damage petrol gauge wires.
Remove the petrol gauge.

WARNNING:
Dont curving float arm of petrol
gauge.

of disassembly.
FUEL INSTALLATION
Disassembly of Air Cleaner
ADLY MOTO
4-9

1
2
3
4
5
6
7
8
9
Qty
Disassembly
Hex socket bolt
Plain washer
Self-tapping screw
Air cleaner case cap
Air cleaner element
Air cleaner case
Air cleaner joint
Cleaner guide pipe
Grommet
2
1
3
1
4
1
1
2
1
disassembly.
Assembly
91
ADLY MOTO
Remarks
4-2
ADLY MOTO
3. INSTALLATION OF LUBRICATION
Pay attention to avoid dust enter to the interior of engine and motor oil pipe when
disassembly the motor oil pump.
Never disassembly motor oil pump.
Must draw out the air on the pump if there have air in the pump when disassembly
pipe of carburetor.
After disassembling the motor oil connection tube, must fulfill the motor oil in the
connection pipe, then, connect the tube.
Too much smoke, means too much carbon muck piping up the spark plug.
Poor synchronizing adjust of motor oil pump (too much exhaust).
Bad quality of engine motor oil.
Over heating
Poor synchronizing adjustment of motor oil pump (too much exhaust).
Bad quality of engine motor oil.
Piston burnt
Short of engine oil, or engine oil pipe is clogged.
Poor adjustment of motor oil pump (lesser the exhaust).
There have air in the motor oil pipes system.
Bad motor oil pump.
Clogging oil from oil tank
Vent of motor oil cases cap is clogged.
Filter of motor oil is clogged.
Preparation standard
Use separating motor oil appointed (use for 2-stroke).
Content of motor oil tank : 1.1 liter
3-1
ADLY MOTO
Dismounting of Oil Pump
* Remove the R side body cover and helmet box.
* Remove the cooling fan cover and cylinder head cover.
WARNNING:
Operating after cleaning motor oil pump around and no dirt enter into the crankcase.

1 Fuel pipe
2 Oil connection pipe

3 Pan phillips bolt
4 Motor oil pump
Assembly
41
Qty
Remarks
1 WARNNING:
Clogging the pipe with clamp or plug
for avoiding fuel flow out.
1 Remove from both side of motor oil
2 pump.
1
Assembly with sequence in reverse
of disassembly.
WARNNING:
Smear motor oil to new O ring ,then
assembly motor oil pump.
The oil pump must installed correctly
into crank case.
3-2
ADLY MOTO
Dismounting of Oil Tank

1
2
3
4
5
Qty
Disassembly
Fuel pipe
Fuel connection pipe
Pan phillips bolt
Control cable
Motor oil pump
Assembly
51
Operation with sequence in
reverse of disassembly.
1
1
2
1/1
1
Remarks
WARNNING:
Fill motor oil with clean
container.
WARNNING:
Connect correct oil pipe
after assembly, release the air
in motor oil pump.
3-3
Crank Case / Crank Shaft

This chapter explain the necessary procedure of disassembling crank case due
to repair & maintain the crank shaft.
Before disassembling of crank case , must operation with sequence of each
chapter to disassembly.
Disassembly of oil pump
( Chap. 3 )
Disassembly of carburetor
( Chap. 4 )
Disassembly of intake valve
( Chap. 4 )
Dis-mounting of engine
( Chap. 5 )
Disassembly of cylinder head and cylinder ( Chap. 6 )
Disassembly of ACG
( Chap. 12 )
Disassembly drive face assy
( Chap. 7 )
Must disassembly of final reduction mechanism when change the left crank case.
Must use special tool into the inner ring of crank shaft bearing , and pull in crank
shaft to assembly when assembly crank case & crank shaft , put new bearing into
crank case, and put into new oil seal after assembling crank case.
Noise of Engine
Damage of crankshaft bearing.
Damage of needle bearing of crankshaft pin.
ADLY MOTO
9-1

Assembly / Disassembly of Crank Case
1
2
3
4
5
6
7
8
9
10
11
12
13

Disassembly
Hex socket bolt
Right crank shaft case
Dowel pin
Fix shaft of crank shaft case
External circle clip
Crank shaft
Radial ball bearing (Right)
Radial ball bearing (Left)
Hex socket bolt
Oil seal bracket
Right oil seal
Left oil seal
Radial ball bearing
Assembly
131
Qty
ADLY MOTO
9-2
6
1
2
1
2
1
2
1
1
1
1
1
2
Remark

Disassembly of Crank Case
Install the puller on right crank case,
separate the R. crank case and L. crank
case.
: Crank case puller (TLJT-03)
Install the puller on left crank case,
remove the crank shaft from the crank
case.
: Crank case puller (TLJT-03)
WARNNING:
Dont knock the crank shaft when
disassembling.
Use the bearing puller to remove the
crankshaft bearing from crank shaft,
then remove the R/L crank case.
: Bearing puller ( TLJT-00)
WARNNING:
Must remove the oil seal when
separate the crank case, and never use the
old oil seal.
Assembly of Crank Case

Clean the crank case with gasoline, and check the each part whether damaged or
crack.
WARNNING:
**Smear of oil on sliding surface of each shaft in crank case after checking.
**Cleaning the washer dust of joint face, and amend the part damage with oil stone.
ADLY MOTO
9-3

Put new crank shaft into right crank
case.
Put crank shaft assembly into left

crank case.
WARNNING:
** Smear the 2-stroke oil to main
bearing and big end of connecting
rod.
** Note the position of connecting rod.
Put left oil seal into L. crank shaft

case, surface depth under 1.0 mm.
ADLY MOTO
9-4

Assembly of Crank Case
Install the dowel pins in the joint face
of left crank case.
Install the right crank case.
: Bearing puller (TLJT-00)
Install the new R. oil seal to crank case.

: Bearing puller (TLJT-00)
ADLY MOTO
9-5
ADLY MOTO
10. Front Wheel / Front Suspension / Front Brake
Support the bottom side of frame body before remove the front wheel, dont invert
the front wheel when front wheel depart ground.
Heavy steering movement
Over tied of the steering ball race
Steel ball inside ball race broken
Tire pressure insufficient
Brake efficiency abnormal
Brake lining wear-out
Brake pads adjust not correct
Brake disc attrition
Tire wear-out
Poor Brake
Bad adjustment of brake
Wear the brake pad
Steering handle not straight
L/R suspension not balanced
Front fork banded
Front tire axle banded, tire wear-out
Front wheel shaking
Front rim defected
Loose of front rim bearings
Tire defect
Bad adjustment of the front axle
10-1
ADLY MOTO
Disassembly / Assembly of Front Wheel

Disassembly of Front Wheel
1
2
3
4
5
6
Nut nylon
Speedometer gear
Front collar
Front fender
Front brake disc
Assembly
61
Qty
Remarks
1
1
1
1
1
1
procedure.
WARNNING:
Assembly of right fork, shall be aimed
at convex of speedometer gear.
10-2
ADLY MOTO
Assembly / Disassembly of Front Rim
Disassembly of front wheel.

Disassembly
1
2
3
4
Front collar
Oil seal
Radial ball bearing
Front wheel spacer tube
Qty
Remarks
1
1
2
1
procedure.
Assembly
41
WARNNING:
Must change the R/L bearing set.
10-3
ADLY MOTO
Assembly / Disassembly of Front Disk

Disassembly
1
2
3
4
Front collar
Brake disc hex socket bolt
Nylon insert lock nut
Front brake disc
Qty
Remarks
1
3
1
1
procedure.
Assembly
41
10-4
ADLY MOTO
Disassembly of Steering Handle
Disassembly of throttle handle
Dismount rear brake cable
1
2
3
4
5
6
7
8
9
10
11

Disassembly
Rear brake lever
Nut
Left lever set bolt
Rear brake lever
Rear brake cable
Bracket of rear brake lever
Hex socket bolt
Fixed belt of steering handle
Bracket of rear brake lever
Steering Handle
Hex flange nut with serration
Steering handle
Handle grip
Assembly
111
10 Steering handle
7 Bracket of rear brake lever
4 Rear brake cable
Qty
Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-5

procedure.
WARNNING:
Install steering handle with handle
convex at ditch of steering stem.
The convex of brake lever bracket
should be fit into handle bar.
ADLY MOTO
Disassembly of Steering Stem
Disassembly of front wheel.
Disassembly of steering handle

Disassembly
1
2
3
4
5
6
7
8
9
10
11
Spanner nut
Steering stem dust cover
Lathe cone on steering top #2
Race ball #5
Steel ball race
Lathe on steering inner #3
Bolt
Front inner fender
Hex bolt
Washer
Front fork
Assembly
111
Qty
2
1
1
1
2
2
2
1
2
2
1
10-6
Remarks
WARNNING:
Not to damage steering stem.
WARNNING:
Remove L/R tube by loose these two
hex bolts.
procedure.
ADLY MOTO
Turning Front Fork to Left / Right
Turn the front fork several times,
make the ball race rotate smoothly.
Slightly tie-up the bottom spanner nut
and backward about 1/8 turn.
Confirm the steering rotation smooth
and gap of steering stem.
Special Tool: fixed nut spanner
Keep the bottom spanner nut fixed to
avoid the nut rotate with the upper
spanner nut.
Locking Torque: 7.0 kg-m
Special Tool: Fixed nut spanner
10-7
REAR WHEEL / SUSPENSION / BRAKE

Rear wheel shaking
The shape of rear rim damaged.
Tire defected.
Rear suspension too soft
Spring too soft.
Brake efficiency abnormal
Brake pad adjust not correct.
Brake pad attrition.
Brake pad cam part wear.
Brake cam wear.
The tooth groove setting poor of break arm.
ADLY MOTO
11-1

Disassembly of Rear Wheel

Disassembly
Muffler
1
2
3
4
5

Hex head phillips bolt
Assembly of exhaust pipe
Collar
Gasket of exhaust pipe
Rear wheel
6 Nut
7 Plain washer
8 Rear wheel
Assembly
81
ADLY MOTO
Qty
Remarks
2
2
1
1
1
1
1
1
of disassembly.
11-2

Disassembly / Assembly of Rear Brake
Disassembly of Rear Wheel.
1
2
3
4
5
6
7
8

Disassembly
Qty
Adjusted nut of rear brake

Rear brake fixture
Rear brake cable
shoe/shoe strain spring of rear brake
Rear brake arm
Reset spring
Brake cam shaft
1
1
1
2/2
1
1
1
1
Assembly with sequence in reverse of
disassembly.
Assembly
81
ADLY MOTO
Remarks
11-3

Disassembly of Rear Cushion

Disassembly
1
2
3
4
5

Nut (nylon insert)
Plain washer
Hex bolt
Rear cushion
Qty
1
2
2
1
1
disassembly.
Assembly
51
ADLY MOTO
Remarks
11-4
ELECTRICAL DEVICE
Remove battery from truck for charging.
No charging with fast speed if its not urgent necessary.
Must check voltage with Watt-hour meter.
Must replace the battery with tranditional battery.
Due to its CDI ignition device, so, no adjusting ignition time. Check CDI set
& ACG if ignition time is poor. And replacing it if its poor, confirm ignition
time with original service meter.
Disassembly start motor without disassembling the engine.
No power
Battery discharging.
Fallening connection wire of battery.
Fuse broke.
Poor main switch.
Poor changing system

Fuse broke.
Poor contact, broke and short circuit
of connection head or socket head.
Poor rectifier.
Poor ACG.
Low voltage
Poor charging of battery.
Poor contact.
Poor charging system.
Bad rectifier.
Spark plug no works

Poor contact spark plug.
Poor contact, broke and short circuit
of main wire.
Between ACG & C.D.I.
Current off and on

Poor contact of battery wires.
Poor contact of discharging system.
Poor contact or short circuit of
ignition system.
Between CDI & ignition coil.

Between CDI & main switch.
Light weak
Resistance of wiring, switch too big.
High/low beams cant be changed

Bad bulb.
Poor lighting switch.
ADLY MOTO
Bad ignition coil.

Poor CDI set.
Poor ACG.
12-1
ELECTRICAL DEVICE
RPM unsmooth
Ignition primary circuitry
Bad ignition coil.
Wire or poor contact.
Poor contact main switch.
Ignition secondary circuitry
Bad ignition coil.
Bad spark plug.
Bad high voltage wires.
Power leakage of spark plug.
Start motor no working

Fuse broke.
Battery charging insufficiently.
Bad main switch.
Poor start switch.
Poor front / rear brake switch.
Poor start breaker.
Poor contact or broke of winding.
Poor start motor.
Ignition time
Bad ACG.
Poor installation of statue inductor.
Poor CDI.
Powerless start motor

Battery charging insufficiently.
Bad contact of winding.
Strange thing blocked in motor or
gear.
Start motor return running without
engine return running
Bad small gear of start motor.
Counter rotation of start motor.
Battery power insufficient.
Fuel direction light no working (when

without fuel)
Insufficient battery power.
Fuse broke.
Bad main switch.
Bad gage.
Bad switch of fuel height.
Turn on main switch, but no lighting

Bad bulb.
Bad switch.
Guide wire broke.
Fuse broke.
Bad wiring.
Flashing fuel direction light

Loose connection head.
Guide wires broke.
Poor action of float.
Poor fuel gage.
Pointer of fuel gage unstable

Loose socket head of guide wires.
Poor fuel gage.
Bad gage.
ADLY MOTO
12-2
ELECTRICAL DEVICE
Solid Wiring Diagram
ADLY MOTO
12-3
ELECTRICAL DEVICE
Disassembly Of Battery

Disassembly
1
2
3
4
5
6
Helmet box mat

Battery end
Battery end
Self-tapping screw
Battery cover
Battery
Qty
1
1
1
2
1
1
WARRNING: Disassembly battery

from end to end.

of disassembly.
WARRNING:
Connect end first , next end ,cover
with cap.
Assembly
61
2 Battery terminal
ADLY MOTO
Remarks
12-4
ELECTRICAL DEVICE
Check Voltage of Battery
Remove helmet box mat and battery
cap , disassembly connection wires of
battery , check voltage between battery
terminals.
Charging sufficiently : over 12.8 V
Charging insufficiently : 11.5-12.8V
WARNNING:
Must check battery voltage with
digital voltmeter.
Check Charging System

Power leakage test
Disassembly ground guide wire from
battery after turning OFF main
switch, next, connect voltmeter to the
end between terminal () & ground
guide wires.
Check voltage when main switch is
OFF .
WARNNING:
Check voltage according to sequence
from big to small.
Voltmeters fuse will be broke when
check voltage over the under limitation
choosed.
No turn ON main switch when check
current.
Current Leakage : under 1 mA
ADLY MOTO
12-5
ELECTRICAL DEVICE
Check Charging Status
WARNNING:
Voltage will have big change following
the charging status of battery in this
check, so, must check with charging
completely, over 12.8 V.
There will produce big current due to
start-will consume the power in battery.
Assembly voltmeter to terminal of

main fuse, start engine, open light, rise
running amount, and check charging
voltage & current.
Charging current : 1~2 Amp/5000rpm
Voltage of charging control:
14~15V/5000rpm
Check Voltage of Front Lighting

Control
Disassembly front covering of handle.
WARNNING:
Check head light which wires
connecting.
Start engine, turn ON light switch,
open high beam.
Check voltage between green (+) &
black (-) guide wires.
ADLY MOTO
12-6
ELECTRICAL DEVICE
WARNNING: Check in range of AC.
Check voltage adjuster when voltage
Is not in the range controlling.
Control voltage: 12~14V/5000rpm
Check Voltage Adjuster

Check voltage adjuster.
Disassembly connection head of
voltage adjuster.
Check return of wiring edge connection
head.
Disassembly of ACG
ADLY MOTO
12-7
ELECTRICAL DEVICE
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Disassembly
Qty
Hexagon socket bolt

Plain washer
Self-tapping screw
Cap of electric disc
Hexagon socket bolt
Plain washer
Fan
Hexagon nut
Spring washer
Plain washer
Fly wheel of generator
Semi-cycle of electric disc
Whole body bolt
Hexagon socket bolt
2
2
1
1
4
1
1
1
2
1
2
1
1
1
WARRNING:
Take the good care, no hurt coil.
of disassembly.
Assembly
141
ACG ( Charging Coil ) Check

WARNNING:
Checking in the engine connected
With start motor.
Disassembly ACG connection.
Check resistance of charging wire &
lighting wire.
Standard valve (20)

Charging wire : 0.2~1.0
Lighting wire: 0.1~0.8
ADLY MOTO
Remarks
12-8
ELECTRICAL DEVICE
Ignition Coil
Disassembly
Disassembly spark plug cap.
Separating cable, disassembling
installed bolt, then, disassembly
ignition coil.
Assembly
disassembly.
WARNNING:
Guide wire must be installed in the
right place.
Conduction Test
Check once coil resistance of ignition
terminal.
Standard valve (20): 0.3~0.5
WARNNING:
Check ignition status with
performance tester due to this test has its
own stanard.
Check twice coil resistance between
spark plug cap & (-) terminal.
Standard valve : 9.5~11 k
(spark plug cap in team)

Remove spark plug cap from high
Voltage coil.
Check twice coil resistance between.
high voltage & (-) terminal.
Standard valve : 5~7 k
(without spark plug cap)
ADLY MOTO
12-9
ELECTRICAL DEVICE
Assembly / Separation of Starting Motor
Disassembly of starting motor.

Separation
1
2
3
4
5
6
7
Bolt set
Casing
Armature rotor
Carbon brash
Oil ring
Oil ring
Front fixed seat
Assembly
71
ADLY MOTO
Qty
Remarks
2
1
1
2
1
1
1
of disassembly.
12-10
ELECTRICAL DEVICE
Check Fuel Gage
Remove fuel gage.
Put the float to up end down end to
check the resistance between each
terminal.
Terminal of
Guide wire
Green &
black
Up end of
float
Down end
of float
0~20
90~110
Check Main Switch

Remove connection of main switch
guide wire, check conductivity
between each terminal.
Color
tea
LOCK
OFF
ON
black/ black
red
red
Exchange
Remove front covering.
Remove 2 bolts, disassembly main switch.
Installing with the sequence in reverse of disassembly.
Check switch of handle
Remove front covering.
Disassembly connection of handle switch, check conductivity between each
terminal.
ADLY MOTO
12-11
ELECTRICAL DEVICE
Switch of Lights
Color
Yellow/red
Blue
OFF
ON
Color
blue/white
Black
Up
Down
Power Switch
Exchange of Bulbs
Head light bulb
Remove front covering of handle press
down the connection and turn it to
change head light bulb.
Dash light
Remove rear covering of handle pull
out the connection of bulb, and replace
the bulb.
ADLY MOTO
12-12
ELECTRICAL DEVICE
Rear light / Brake light / Rear direction
light bulb
Remove 2 screws, pull out the light
Covering to front, disassembly hook on
light / brake light covering, and
disassembly light covering of direction
light and bulb, finally change bulb.
MENO
ADLY MOTO
12-13

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SERVICE MANUAL

HER CHEE INDUSTRIAL CO., LTD.

Engine Installation of Lubrication ............................................................ 3

Chassis Front Wheel, Front Suspension, Front Brake ............................... 10

1. INFORMATION FOR PREPARATION

Meaning of Pattern and Notes

2 Stroke ,Single cylinder, AIR COOLED

ELECTRIC & KICK

Oil Damped shock absorber FRONT / REAR

AUTOMATIC, CVT type

Q'ty Screw Diameter Locking Torque

Screw of Cylinder Cap

Clutch Jacket Nut

Driving Disc Nut

Special Screw of Sliding Driving Disc

Nut of Transmission Disc

Joint Screw of Exhaust manifold

Exhaust Pipe Support Screw of Muffler

Bolt of Crank Shaft Case

Bolt of Engine Installation

Q'ty Screw Diameter Locking Torque

Spanner Nut of Handle Steering Steam

Front Wheel Axle Nut

Rear Axle Nut

Rear Brake Arm Screw

Upper Screw of Rear Shock Absorber

Lower Screw of Rear Shock Absorber

Engine Mounting Bracket

Standard Locking Torque

6 mm Hex Washer Face Bolt / Nut

8 mm Hex Washer Face Bolt / Nut

10 mm Hex Washer Face Bolt / Nut

Remove spark plug, put into the cap, and

Check compression pressure

Start-up engine base on the instruction

Fuel tank has no fuel

Over flow in carburetor

spark plug is dry

can not pass

Starter plunge defect

Remove spark plug and check

Fuel tank has no fuel

Cylinder and piston ring wear out

Check compression pressure

Check carburetor is blocked or not

no compression Leaking of cylinder gasket

Adjust Air screw of carburetor

Carburetor clip leaking air or not

Vent tube blocked

A/F mixture too thick (loose screw)

A/F mixture too thin (tighten screw)

Intake clip loose

Air intake loose air

Check ignition timing

Spark plug is defect or dirty

Remove starter plunger wire and check

RPM not rise

Remove spark plug and check

Check ignition timming (with timming