KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

PROCEDURE FOR POWER RECEIVING

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TABLE OF CONTENTS

1.

PURPOSE

2.

EXTENT

3.

PRECAUTIONS AND LIMITATIONS

4.

PREREQUISITES

5.

TEST AND ENERGIZING OF 132KV AIS

5.1 TEST AND ENERGIZING OF DC SYSTEM
5.2 TEST AND ENERGIZING OF 132KV AIS

6.

TEST AND ENERGIZING OF POWER PLANT ELECTRICAL SYSTEM

6.1
6.2
6.3
6.4
6.5
6.6

7.

TEST AND ENERGIZING OF DC & UPS

TEST AND ENERGIZING OF GSUT & UAT
TEST AND ENERGIZING OF 6KV SWITCHGEAR
TEST AND ENERGIZING OF STATION SERVICE TRANSFORMER
TEST AND ENERGIZING OF 400V SWITCHGEAR
TEST AND ENERGIZING OF MCC

REFERENCE DOCUMENTS

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KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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PURPOSE
The purpose of this document is to establish the power energizing procedure to be performed
prior to initial operation of the electrical systems of KHABAT THERMAL POWER PLANT UNIT 1
& 2 according to the following schedules,
1) 132KV AIS Power Receiving : Jul. 2, 15 (Official Completion of Power Receiving)
2) Power Plant Energizing : Sep. 1, 15

2.

EXTENT
Power receiving shall be carried out after completion of site test of the following equipment in
accordance with each test procedure.
1) 132KV AIS
-

132kV AIS CB, DS/ES, CT & PT

132kV AIS Protection & Relay Panel
132kV AIS Control Panel
132kV AIS Metering Panel
132kV AIS 400V AC Panel (temporary power supply)
132kV AIS 220V & 48V DC Battery Charger, Battery & DC Distribution Panel (temporary
power supply)
132kV AIS Common Signaling Panel
132kV AIS SCADA & Telecom Panel
132kV AIS ECS (if not, control panel operation)
132kV AIS Grounding & Lightening Protection System
132kV AIS Lighting System (temporary power supply)
132kV AIS HVAC System (temporary power supply)
132kV AIS Fire Fighting / Alarm System (if not, temporary installation)

2) POWER PLANT
-

Generator Step-up Transformer and Protection Panel (OLTC : temp power supply)
Unit Auxiliary Transformer and Protection Panel (OLTC : temp power supply)
15.75KV IPB
6 kV SWGR
6 kV Cables between Unit Auxiliary TR and 6kV SWGR
6 kV Outgoing feeders from 6kV SWGR to Service TR
400V LV Switchgear
400V Essential Power Switchgear
220V DC Battery Charger, Battery & DC Distribution Panel
230V UPS System & Essential Power Distribution Panel
Grounding system
Fire Fighting & Alarm system (if not, temporary installation)
HVAC System (if not, temporary installation)
Lighting System (temporary power supply)

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In general, the sequence of events is as follows,

A.

Part 1 (132kV AIS Energizing)

- Step 1 (DC System Energizing)
- Step 2 (132KV AIS Energizing)

B.

Part 2 (Power Plant Energizing from GSUT / UAT to LV Switchgear/MCC)

-

3.

PRECAUTIONS AND LIMITATIONS

a)
b)
c)
d)
e)
f)

4.

Step 1 (DC System Energizing)

Step 2 (UPS System Energizing)
Step 3 (GSUT/UAT Energizing)
Step 4 ( 6KV Switchgear Energizing)
Step 5 (Station Service TR Energizing)
Step 6 (400V LV Switchgear Energizing)
Step 7 (MCC Energizing)

All individual feeder breakers of 6 kV switchgear, 400V switchgear, 400V MCCs and LV dist
boards shall be tagged out in accordance with single line diagram prior to initial energizing.
All checks and tests specified in site test plan or commissioning procedure submitted by
manufacturer shall be performed prior to energizing the equipment.
Provide warning barriers around the equipment to be energized first for the protection of plant
personnel.
Ensure that circuit breakers and disconnecting switches are open and SF6 pressure correct.
Check all panels and electrical equipment are connected to earth.
Check the lighting and HVAC are available (if not, temporary installation).

PREREQUISITES
a)
b)
c)
d)
e)

f)
g)
h)

The main and auxiliary power systems have been turned over to the commissioning team and
the commissioning engineers are to be aware of the electrical distribution system of the plant.
All the factory test report and operation manuals are to be available for review.
All the test equipment shall be prepared to fulfill the complete test and commissioning
400V AC power supplies are available for energizing the 220V DC system and 230V UPS
System. (Temporary power supply).
For 132KV AIS energizing, 132KV Substation should be installed completely, also all preenergizing tests should be done.
Coordinate with MOE for power energizing of 132kV AIS Breaker.
Earthing switches of 132kV AIS, 15.75KV GCB and 6KV switchgear are on correct position
(closed for pre-energizing checks, opened for energizing)
Ensure that all circuit breakers are in power off position initially
All protective relays have been set as per Protective Relay Setting Table prepared.

The Contractor will be responsible for all the safety measure necessary to the taken before, during and
after the commissioning tests. The works will be carried out in accordance with the PLANT HSE PLAN.

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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Detailed attention must be given to:

- Ensure that erection of transformers and concerned 6KV switchgear is completed including
earthing installation.
- Surrounding of the testing area shall be cordoned off and access restricted to authorized person.
Safety warning sign boards shall be provided.
- Ensure that all the testing equipment and tools are in good handling conditions, calibrated and
certified.
- Fill in formats the test results and forward them to competent authorities.
- A restricted area is appointed and indicated by a partition.
- The display of a dangerous place.
- The door of a control panel and the board is locked.
- Fence for 132KV AIS is completed.
- Communication with MOE is available.
5.

TEST AND ENERGIZING OF 132KV AIS

5.1 TEST AND ENERGIZING OF DC SYSTEM

Reference Drawing
- Single line diagram
- Schematic diagram
- Vendor drawing

5.1.1

220V/48V DC system
1) Complete the pre-energizing checks of 220V/48V DC systems as per the test plan and
procedure of manufacturer.
- Battery charger unit (DC 220V, 48V)
- DC 220V & DC 48V switchboard
- Battery bank (DC 220V, 48V)
5.1.2

2)
-

Initial energizing of 220V/48V DC power supply system

Temporary install and check the 400V AC power supply to the battery chargers
Verify that all breakers are open
Energize the battery chargers and place the mode selector switch in the floating charge
mode. Adjust the float charge voltage as per manufacturer recommendations
Note : After the batteries are fully charged, the DC power systems are available to supply
power to the connected loads
- Upon completion of initial charge, measure and record individual cell voltages and ambient
temperature as per manufacturers field test plan and procedure.
- Energize DC 220V/48V switchboard

5.2

TEST AND ENERGIZING OF 132KV AIS

Reference Drawing
- Single line diagram
- Schematic diagram

5.2.1

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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- Vendor drawing
5.2.2 Prerequisites

1)
-

132KV CB, DS/ES, CT & PT

Verify that the factory test data is available for review
Verify all CB, DS open
Verify all equipment are grounded properly.
Verify all function test completed
Verify all local indications are correct
Check SF6 gas pressure
Verify all lightening protections are correct
Verify 220V DC control circuits have been checked out and they are functional.
Perform pre-energizing checks in accordance with field test plan and procedure.

2)

132KV Protection relay panels, Control Panels, Metering Panels, Common Signal Panels,
SCADA Panels, ECS and Telecom Panels
Verify that the factory test data is available for review
Verify all equipment are installed correctly
Verify all equipment are grounded properly.
Verify all protection relay settings are correct and tests completed
Verify all function test completed
Verify all interlock, inter-trip test completed
Verify all indications are correct
Verify all communication are correct with MOE
Perform pre-energizing checks in accordance with field test plan and procedure.

3)
-

132KV Lighting, HVAC & Fire Fighting /Alarm System

Verify all equipment are installed correctly
Verify all equipment are grounded properly.
Verify all function test completed
Verify all indications are correct
Perform pre-energizing checks in accordance with field test plan and procedure.
If permanent facilities are not available, temporary solutions will be applied.

5.2.3 Initial energizing of 132KV AIS

- Excepting CB/DS of feeder for west Erbil T/L #1 all other CBs and DSs should be open, so
this status must be confirmed again before energizing.
- Open ES Q8 of feeder for west Erbil T/L #1
- Open ES Q52 of feeder for west Erbil T/L #1
- Open ES Q10 of busbar #1 PT
- Open ES Q20 of busbar #2 PT
- Open ES Q51 of bustie
- Open ES Q52 of bustie
- Energize feeder for west Erbil T/L #1 by MOE
- Check incoming voltage and phase rotation of 132KV at metering panel
- Close DS Q15 of bus #1 PT
- Close DS Q9 of feeder for west Erbil T/L #1

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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Close DS Q1 of feeder for west Erbil T/L #1

Close CB Q0 of feeder for west Erbil T/L #1
Check voltage and phase rotation of 132KV busbar #1 at metering panel
Check status of the all indication values and protection relay
Check graphic display status at ECS (if available)
Check communication status with MOE
Check status of all outdoor equipment (CB, DS, ES, CT and PT)
After energizing of 132KV AIS, according to work progress of power plant electrical system,
this 132KV AIS may be de-energized during some period.

TEST AND ENERGIZING OF POWER PLANT ELECTRICAL SYSTEM

6.1

TEST AND ENERGIZING OF DC & UPS

Reference Drawing
- Single line diagram
- Vender drawing
6.1.1

220V DC system
1) Complete the pre-energizing checks of 220V DC systems as per the test plan and
procedure of manufacturer
- Battery charger unit (220V DC)
- DC 220V switchboard
- Battery bank (220V DC)
6.1.2

2) Initial energizing of 220V DC power supply system

- Install and check the 400V AC temporary power supply to the battery chargers
- Verify that all breakers are open
- Energize the battery chargers and place the mode selector switch in the floating charge
mode.
Adjust the float charge voltage as per manufacturer recommendations
Note: After the batteries are fully charged, the DC power systems are available to supply
power to the connected loads
- Upon completion of initial charge, keep the battery floating at the desirable float voltage.
Measure and record individual cell voltages and ambient temperature as per manufacturer's
field test plan and procedure
- Energize DC 220V switchboard
230V UPS System
1) Complete the pre-energizing checks of 230V UPS system as per the field test plan
and procedure of manufacturer
Inverters, voltage regulator transformer (bypass), Static transfer switches
230V vital switchboard
2) Initial energizing of 230V UPS
Install and check the 400V temporary power supply to the bypass transformer
Energizing inverter from DC 220V distribution board
Check the output voltage of the bypass unit
Check the inverter output
Energize 230V vital switchboard
6.1.3

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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6.2
6.2.1

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TEST AND ENERGIZING OF GSUT AND UAT

Reference Drawing

Single line diagram

Schematic diagram
Vendor drawing
Prerequisites
1) Generator step-up transformers and Unit auxiliary transformers
Verify that the transformer factory test data is available for review
Verify all oil coolers and conservator isolation valves are open
Verify transformer is grounded properly.
Check 132KV CB Q0, DS Q9 open for outgoing feeder to GSUT
Check and verify the tags for each parts of transformer and open or close position of neutral
checkout have been completed
Verify protective relays have been calibrated and breaker protection circuits functional
checkout have been completed
Verify proper oil levels for the transformer tank, bushing and on load tap changer.
Verify radiator valves and buchholz pipe are open.
Check the top of the tank and verify no loose objects.
Verify initial on-load tap setting is at nominal position with temporary power supply.
Verify 400V AC and 220V DC control circuits have been checked out and they are functional.
Perform pre-energizing checks in accordance with field test plan and procedure.
If permanent HVAC, Lighting, Fire Fighting / Alarm systems are not available, temporary
solutions will be applied.
6.2.2

2) Isolated phase busducts

Check 15.75kV isolated phase bus ducts as outlined in the manufacturer's erection instruction
Verify the proper operation of the pressurization system with air pressure for IPB
Check firm connections between IPB and Generator step-up transformer, Unit aux.
transformer and Generator circuit breaker (GCB).
Check the contact and the tightness of earth connectors on framework and short circuit sheets.
Check and verify open position and lock out of incoming circuit breaker of 6 kV switchgear.

3) Generator circuit breaker

Check test result of LA, Capacitor, ES and PT for GCB
Check and verify open position of ES Q10 at GSUT side
Check and verify open position of the CB Q2 and DS Q1 of GCB with LOTO
Check and verify close position of ES Q20 at Generator side
Check the contact and the tightness of earth connectors of framework.

4) 6KV Switchgear
Check and verify open position of ES Q10 of Incomer
Check and verify open position of ES Q10 of busbar

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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Initial energizing of GSUT and UAT

Verify open position of incoming CB of 6 kV switchgear again
Open ES Q8 of outgoing feeder of 132KV AIS
Open ES Q52 of outgoing feeder of 132KV AIS
Close DS Q1 of outgoing feeder of 132KV AIS
Close ES Q9 of outgoing feeder of 132KV AIS
Close CB Q0 of outgoing feeder of 132KV AIS
Check the voltage and phase rotation of 132KV at metering panel
Check status of the transformer energizing and record the result
Check all protection relay status
Perform AVR and on load tap changer test at local
Keep energizing minimum 12hrs with monitoring temperature and voltage
6.2.3

6.3 TEST AND ENERGIZING OF 6kV SWITCHGEAR

6.3.1 Reference Drawing
1) Single line diagram
2) Schematic diagram
3) Vendor drawing

6.3.2 Prerequisites
Perform inspections and tests as outlined in manufacturer's field test plan and procedure.
Perform functional tests of the breaker control circuits to verity proper operation of the
switchgear protection circuitry
Verify proper operation of the incoming breaker and switchgear bus earthing switch and
interlocks
Verify the control switch operation to open and close all breakers
Check the contact and the tightness of earth connectors on framework.
6.3.3 Initial energizing 6kV switchgear
Check and verify the open position of incoming breaker of 6 kV switchgear
Check and verify the open position of all feeder breakers to station service transformer
Check and verify the open position of all outgoing breakers (except station service TR) with
LOTO
Verity the open position of switchgear bus earthing switch
Check correct connection of 6kV power from Transformers.
Energize 6 kV switchgear by closing the incomer breaker at local
Verity the voltage and phase rotation of 6kV switchgear and record the result on the checklist
6.4 TEST AND ENERGIZING OF STATION SERVICE TRANSFORMERS
6.4.1 Reference Drawing
1) Single line diagram
2) Vendor drawing
6.4.2 Prerequisites

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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1) Station service transformers

Verify that the transformer factory test data is available for review
Perform pre-energizing checks as per the field test plan and procedure
Perform any additional requirements specified in the manufacturer's instruction manual
Verify transformer is grounded properly

2) 6KV Switchgear
Verity the control switch operates to open and close all breakers.
Perform inspections and pre-energizing tests of the 6KV switchgears as per manufacturer's
field test plan and procedure.
Verify outgoing feeder ES open

3) 400V Switchgear
Verify incoming CB open
Verify all outgoing feeder breakers open

6.4.3 Initial energizing Station service transformers

Close outgoing feeder breaker of 6KV switchgear at local
Check status of TR
Check temperature of transformer
Check voltage and phase rotation at 400V switchgear

6.5 TEST AND ENERGIZING OF 400V SWITCHGEAR

field

6.5.1 Reference drawing

Single line drawing
Schematic diagram
Vendor drawing
6.5.2 Prerequisites
1)
400 Switchgear
Verify incoming CB open
Verify all outgoing CB open
Perform inspections and pre-energizing test of the 400V switchgear as per manufacturers
test plan and procedure

6.5.3 Initial energizing of 400V Switchgear

Close incoming CB at local
Check voltage and phase rotation

6.6 TEST AND ENERGIZING OF MCC

6.6.1 Reference drawings
Single Line Diagram
Schematic diagram
6.6.2

Prerequisites

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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1) 400V Switchgear
Check outgoing feeder breaker open
2)
MCC
Check incoming breaker open
Check all outgoing feeder breakers open and LOTO
Perform inspections and pre-energizing tests of the 400V MCCs as per manufacturer's field
test plan and procedure

6.6.3 Initial energizing of MCC

Close 400V switchgear outgoing feeder at local
Close MCC incoming breaker at local
Check voltage and phase rotation

Establish 220 DC system with permanent configuration.

Remove 400V AC temporary power on the battery chargers, and supply permanent power to
the battery chargers from 400V essential switchgear
Checkout 230V UPS System and place in service
Remove 400V AC temporary power on the bypass unit, and supply permanent power from
400V essential power switchgear.
Verify the manual bypass switch in the bypass unit to supply the permanent power.
Energize inverters as per the operation and maintenance manual.
Check the difference between the inverter voltage and bypass voltage.
Line up the manual bypass switch for the normal service position (Inverter unit).
Energize AC static Safe AC 230V System switchboard through the Inverter and the static
transfer switch.
Close the disconnect switch for the bypass unit connection
7.

Reference Documents
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.

Key Single line diagram: (KP-00B-EE150-G6001)

Relay and Metering Diagram: (KP-00B-EE150-G6024)
6kV Single line Diagram: (KP-90B-EE150-G6001)
LV SLD: (KP-90B-EE150-G6001)
Emergency PMCC SLD: (KP-90B-EE150-G6001)
DC system SLD: (KP-90B-EE150-G6001)
UPS system SLD: (KP-90B-EE150-G6001)
AIS schematics: (KP-90ASU-EE154-V0001~V0800)
AIS Control and Interlock Concept (KP-90ASU-EE167-E0001)
6 kV Schematics: (KP-00B-EE191-G6021~6023)
LV switchgear/MCC Schematics: (KP-00B-EE191-G6001~G6010)
132KV and Generator unit protection (KP-00B-EE169-G6024)
ECS wiring diagram and schematic (KP-00-EE153-V0001)
220V DC Distribution diagram (KP-90BVA-EE154-V0001)
48V DC Distribution diagram (KP-90BVN-EE154-V0001)

KHABAT TPP UNITS 1&2 AND BAZYAN 400kV SUBSTATION

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Attachment

#1 : Switching Sequence for 132KV AIS and Power Plant

#2 : Power Receiving Concept Drawing
#3: Check Sheet for Energizing

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Attachment #1

SWITCHING SEQUENCE FOR 132KV AIS

1. Close DS Q15 (Bus #1 PT)
2. Close DS Q9 (West Erbil T/L #1)
3. Close DS Q1 (West Erbil T/L #1)
4. Close CB Q0 (West Erbil T/L #1)

SWITCHING SEQUENCE FOR POWER PLANT

1. Close DS Q1 of 132KV AIS (GSUT Line)
2. Close DS Q9 of 132KV AIS (GSUT Line)
3. Close CB Q0 of 132KV AIS (GSUT Line)
4. Close 6KV Incoming CB Q01
5. Close 6KV Outgoing CB Q01 (TR feeder)
6. Close LV Switchgear Incoming CB01
7. Close LV Switchgear Outgoing CB01 (Essential Power Switchgear feeder)
8. Close Essential Power Switchgear Incoming CB01
9. Close Essential Power Switchgear Outgoing CB01 (220V DC Charger feeder)
10.