Mini Refinery: All Solutions We Provide Are With Process Guarantee

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MINI REFINERY

All Solutions We Provide are with Process Guarantee

ABOUT US
Kontrolmatik is one of the leading company in Turkey in the fields of Process,
Energy and Transportation. Thanks to dynamism and experinceof our team,
Kontrolmatik has accomplished plenty of very significant domestic and
foreign projects in a relatively short time. In order to grow steadily as a
multidisciplinary engineering firm and in the aim of extend our service sectors,
we have formed partnerships with our solution partners who are expertise in
their fields.
Thanks to this structuring, we ensure total solutions to Chemistry,
Refinery, Oil&Gas, Energy, Petrochemistry, Food&Beverage, Enviroment,
Information&Communication Sectors. We have flexible approach from
ervices up to Turn-key Projects. We provide a broad spectrum of services
to industry including; consulting, feasibility studies, project management,
multidisciplinary engineering design, construction management, procurment
services, advanced process control, computerized plant information systems,
software projects and support, plant start up and commissioning.
Being client oriented, high professional standarts, total commitment, high
efficiency make Kontrolmatik an ideal partner for your projects.

Multi Disciplined Engineering Services

KONTROLMATK is the supplier of


high quality Process Equipment and Modular
Units for Onshore and Offshore Oil&Gas
and Hydrocarbon industry.

KONTROLMATK

We deliver Process and Modular Units in order to meet


the technical requirements of process units in a safe,
reliable and cost effective way.
We deliver complete modular Mini Refineries designed
to answer local needs based on available Crude Oil
in the region. The Mini Refinery products in general
answers the local needs.

Tank farm

The modular units we provide are

Our supplies include products

Oil & Gas Separation systems


Mini Refineries
Gas Dehydration systems
Water Treatment Systems
Amine Sweeting Unit
Chemical Injection Systems
Desalters and Dehydrators
Tanks Farms
Truck Filling Stations
LPG Bottling Package
And required Safety Systems

Modular Process Units with distillation towers


Heat Transfer Equipment, heat exchangers, air coolers
Pressure Vessels
Pumps & Compressors
Instruments & Control Systems
Electrical Equipment
Safety Systems
Utility Units, balance of plant

Mini refineries
The Mini Refineries supplied by Kontrolmatik comprises
Process Engineering, Design, all equipment Supply and
field supervisory services, setting up the entire facility,
commissioning, training, start-up assistance and tests.
Advantages of Mini Refinery are;
1. Rapid regional solution,
2. Low cost invesment,
3. Returns of investment in the shortest time.

Crude oil supply


Typical Crude oil Analysis that can be processed in the
Mini Refinery are shown below for information. The
Crude Oil Assay is the starting point of Mini Refinery
design.

In general our Mini Refiniries are designed to be self


suficient and will be delivered as a complete package
with a requiered Power Generator which burns the
Light End Gas sourced and recyled from Off-gases and
heavy products.
The Mini Refinery capacity is selected for Investments
of Private and/or Public Sector Groups, for rapid
production of Primary Fuel Products, in order to meet
the local needs.

Flexible Approach & Maximum Quality

PRODUCTS
Typical regular grade kerosene
Color (Method ASTM D-156) shall not ne darker than
16 saybolt.
Flash point (Method ASTM D-56) not less than 37.8 C
minimum.
Maximum sulfur content : %30 by weight
Volatility ( Method ASTM D-86) Distillation:
- 10% recovered- 205 C minimum
- Final boiling point 300 C maximum
Kerosene shall contain no more than a trace amounts
of water, suspended water, or sediment.
Viscosity, at 40 C (ASTM Method D-445) 1.0 cSt
minimum 1.9 cSt maximum.

Typical naphta
Naphtha contains min 65 % Paraffines.
The colour should not be darker than 20 Saybolt.
R.V.P. to be max. 13 PSI.
Maximum contents of :
- Sulphur ; 650 ppm
- Oxygenates ; 50 ppm
Mercury not bigger than 13 ppb.

KONTROLMATK

Machinery and equipment for 2,000-10,000 BPD crude oil mini refinery
Our proposed Mini Refinery plants
are capable of processing 2,00010,000 BPD.

The Mini Refinery units can process


Light or Heavy Crude Oils within API
Gravity of 28-43.

The products of Mini refineries are


LPG, Gasoline, Kerosene, Diesel,
Residual Fuel Oil and Asphalt 1.

In addition to Distillation Process Units, we deliver also;


A

Steam Generation including Boiler Feed Water Preparation System

Cooling Tower System including side stream filters and chemical dozing

Desalter System with suitable heat exchanges and controls

Flare System

Compressed Air System

Water&Waste Water Treatement Units

The Mini Refinery Unit can contain the following process sections according to customer needs;
According to product quality needs, the following units can be added;
1

Tank Farm

Truck loading station

LPG Bottling System

Power Generation System

Process Units;
Catalytic Reformer
Naphta Hydrotreater
Diesel Hydrotreater

Complete Solutions on Time on Budget

KONTROLMATK

Typical refined products and yields in the mini refinery are as follows
Product

Estimated % Yields

Off-Gases

4-6

Unlead Gasoline

25-28

Kerosene

10-14

Diesel

23-28

Residual Fuel Oil

29-33

The advantages of our mini refinery proposals are:


Modular Units with possibility to expand the
capacity of units in future
Minimum plot area for the Refinery and Balance
of Plant
Self sufficient operation
Automated modern control systems
Training
Start-up assistance
Answer the local needs
Include Tank Farm for Crude Oil&Products

Economic evalution of Mini Refinery needs to be


executed in order to maximize the profits with
minimum investment.

All Solutions We Provide are with Process Guarantee

Koza Plaza A Blok Kat: 15 No: 58 Tekstilkent Esenler - stanbul - Turkey


T: +90 212 659 24 41 - 438 24 41 | F: +90 212 659 24 81
www.kontrolmatik.com