The Piano Keys Weir
The Piano Keys Weir
The Piano Keys Weir
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same cost to increase inlet width by 20 per cent and to reduce, accordingly, the outlet
width: the savings are increased by 5 per cent as compared with the figures above.
2.2 Model B
Model A has upstream and downstream overhangs, and Model B (see Fig. 2) has no
downstream overhang but a larger upstream one. This solution has two advantages and
one drawback:
The specific flow is higher than for A for the same length, height and cost.
The structural stresses are lower for upstream overhangs as the concrete weight
reduces the water pressure impact instead of being added to it.
But Model B does not favour the use of precast elements.
Model B is likely to be more attractive for new dams where high specific flows will be
favoured and for very large existing spillways.
Fig 1. The layout for model A
Data are given next for a wall height H of 8 m and are shown in Fig 3.
Length L = 24 m, Width 2 x 4.80 = 9.60
N = (2 x 24 m + 9.60)/9.60 = 6
For H = 8 m.
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The required quantity of reinforced concrete is close to 20 m3/m of spillway. The increase
of specific flow is 38 m3/s, that is, about 1.7 H1.5. The nappe depth saving is 4 m, that is,
about 0.5H.
These savings are significantly reduced for nappe depths of less than (0.2 H) that is, if
this solution is used for multiplying a Creager weir flow by a coefficient R higher than
4.5 (for N = 6).
As for model A, it is possible to modify the total width of the elements and the related
savings and costs.
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Floating trees or debris may reduce by about 10 per cent the flow when the nappe
depth is in the range of 1 or 2 m (as for Creager weirs). For nappe depths of 2 m or more,
the floating debris are washed away according to model tests.
The flow is considerably aerated through a PK. weir; the risk of downstream erosion or
cavitation is thus greatly reduced. This is confirmed by model tests and existing labyrinth
shaped spillways.
Model A: Data for H = 4 m
1. Nappe depth of P.K.
0.50 1 1.5 2
2.5 3
3.5 4
weir(m)
2. Specific flow of the
3.5 8.2 12.5 15.6 19.2 22.4 25.5 28.7
P.K. weir (m3/s/m)
3. Specific flow of a
0.8 2.2 3.9 6 8.8 11.4 14.5 17.7
Creager weir (m3/s/m)
4-Increase of specific
2.7 6 8.6 9.6 10.4 11 11 11
flow 2-3 (m'/s/m)
5. Ratio of
4.4 3.7 3.2 2.6 2.2 2
1.8 1.6
specifiecflows 2/3
6. Nappe depth of a
Creager weir for the
1.4 2.4 3.2 3.7 4.2 4.07 5.1 5.6
specific flow 2(m)
7. Depth saving 6-1 (m) 0.9 1.4 1.7 1.7 1.7 1.7 1.6 1.6
4.5 5
32 35.5
21 24.5
11 11
1.5 1.4
6
6.3
1.5 1.3
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1. Nappe depth of
1 2 3
4 5 6 7 8 9
10
P.K.weir(m)
2. Specific flow of the
11.5 27.4 39.9 50 59.4 68.5 77.6 88.5 98 108
P.K. weir (m3/s/m)
3. Specific flow of a
2.2 6.2 Il 17 25 32 41 50 59 69
Creager weir (m'/s/m)
4. Increase of specific
9.3 21.2 28.9 33 34.4 36.5 36.6 38.5 39 39
flow 2-3 (m3/s/m)
5. Ratio of specific
5.2 4.4 3.6 2.9 2.5 2.1 1.9 1.8 l.7 1.6
flows 2/3
6. Nappe depth of a
Creager weir for the
3.1 5.4 7
8 9
9.9 10.8 1l.7 12.6 13.4
specific flow 2(m)
7. Depth saving 6-1
2.1 3.4 4
4 4
3.9 3.8 3.7 3.6 3.4
(m)
3. Structural data and costs
Studies have been done for structures in reinforced concrete. Prefabricated steel
structures could also be used for specific flows of less than 20 m3/s/m, but would
probably be more expensive.
The main stresses in reinforced concrete are in the vertical walls between the inlet and the
outlet; these walls act as overhangs over the concrete blocks, and not as horizontal beams,
and it is even possible, to avoid thermal stresses, to design a vertical joint at the highest
part of this wall.
The triangular shape of the wall (Fig.6) considerably reduced the stresses as compared
with a rectangular wall; the thickness of the upper part of the wall may be small (10 to 20
cm). The average thickness of the reinforced concrete structure may thus be 15 to 25 cm
for specific flows of less than 20 m3/s/m and in the range of 50 cm for specific flow
increases of 50 m3/s/m.
A P.K. weir as presented above, with a maximum wall height H, requires, per metre of
spillway, a total area of reinforced concrete of 4.2H. As the nappe depth saving is 0.4 or
0.5H, the necessary volume of reinforced concrete for saving 1 m of depth along 1 m of
existing spillway is about ten times the wall average thickness, that means it varies from
1.5 m3 for H = 2 up to 5 m3 for H = 8 m.
As the increase in specific flow is about 1.5 H 1.5 increasing the flow by 1 m3/s requires
0.35 m3 of reinforced concrete for H = 2; and 0.5 m to for H = 8 (to be compared with 2
m3 for the traditional labyrinth for the UTE dam).
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When using P.K. weirs for improving existing freeflow spillways, a quantity of ordinary
concrete equal to 70 per cent of the reinforced concrete quantity should be added to the
quantities given above.
For new dams, the extra cost as compared with a Creager weir is limited to the cost of the
reinforced concrete: 0.3 or 0.4 m3 per m3/s of the total spillway capacity.
Dozens of traditional labyrinth walls with a similar thickness have been in operation for a
long time and have had no special maintenance problems. It is, advisable however, to use
350 or 400 kg of cement per m3 of reinforced concrete and about 200 kg of steel, to
guarantee a long life for the structure.
Construction methods may vary with the height of the structure as well as the local
economic situation and labour costs. They may be chosen with the contractor and the
detailed design can be adjusted accordingly. For structures higher than 4 or 5 m, the
P.K.weir overhang can easily be built in horizontal steps of about 2 m height. Structures 2
to 5 m high may be precast with unit weights of few tons (for instance Fig. 7).
4. New dams
In many countries, the exceptional floods may be very high, and the level of safety
required increases the capacity, and thus the cost, of new spillways, which may represent
a large part of the total dam cost. Well adapted risk analyses and new solutions for
spillways may allow substantial savings to be made.
Thirty years ago, most dams were designed for a design flood with an annual probability
such as 10-3Above the relevant reservoir level, a margin of safety of some metres (the
freeboard) was retained below the embankment crest, but the true probability of
overtopping (and failure) was not analysed precisely.
It is now usual, and advised by ICOLD Bulletins, also to consider a 'check flood' of very
low annual probability (such as 10-5 ) or a theoretical 'probable maximum flood' and to
ensure that this check flood (often about twice the design flood) may be spilled without
dam failure; but it is usually accepted that the corresponding reservoir level may be close
to the embankment crest, as the flood failure usually requires an overtopping of the
embankment crest of some hours by a nappe depth of 0.20 to 0.50 m. The freeboard is
thus considerably reduced for the check flood.
Two basic solutions have been used for spillways:
Gated spillways
Gated spillways are most often preferred for capacities of more than 1000 m3/s, radial
gates being the most usual. The reservoir may be operated at the level of the design flood,
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but the cost of gates is high and adapted to the check flood, that is, to about three times
the flood of 10-2 annual probability. Consequently, for a century two-thirds of the
spillway capacity will probably never be used; however, this solution is not completely
safe because the gates require careful maintenance and operation and redundancy of
operating devices (including power supply).
Incidents during heavy rainfall are not uncommon, and total jamming of gates has caused
the failure of some large dams: this risk appears to be the largest risk associated with
gated dams, and jamming may be caused by mechanical or electrical problems, access,
lack of operators, or wilful damage. In the case of total jamming of gates, new dams
should thus be designed to discharge at least the annual flood over the gates or through an
emergency spillway. This is obtained if the freeboard above the gates is half of the gates
height, the flow over the gate being (1/3)1.5 , that is, about 20 per cent of the flow with all
the gates open.
To avoid the operating cost of gates, various solutions involving automatic gates have
been used worldwide, but their reliability is questionable as there are two risks:
unnecessary opening, or total jamming. Consequently, they should be used only for small
dams, or for a part of the total spillage capacity.
Free-flow spillways
To avoid the cost or risks associated with gates, two-thirds of the world's large dams and
particularly most spillways with a discharge capacity of less than 1000 m3/s are free-flow
spillways. Their operation is simple and safe, but the drawback of the usual shapes such
as the Creager shape is the rather low specific flow: the flow per metre of spillway length
(in m3/s/m) is about 2.2 h1.5 , h being the nappe depth in metres. A flow of 1000 m3/s
under a 3 m depth thus requires 90 m of spillway length. Apart from the cost of a long
spillway for embankment dams, the maximum nappe depth reduces the useful reservoir
depth; and reducing, for instance, by 3 m a reservoir depth of 30 m, in fact reduces by
about 30 per cent the live storage (or increases the dam cost by 20 per cent). The
reduction in hydropower output may also be substantial. Multiplying by 3 or 4 the
specific flow of the spillway when using the PK. weir solution will very often be a major
improvement. Examples are given next for spillways of 200 m3/s, 1000 m3/s and 5000
m3/s discharge capacity.
For 200 m3/s, a traditional spillway would be, for instance, 35 m long and the nappe 2 m
deep. With a P.K. weir, the length may be reduced to 10 m, avoiding a side spillway to
embankment dams. This would require about 60 m3 of reinforced concrete in precast
elements, less than US$ 20 000 in many developing countries.
Figs. 4, 5 and 6. Variations to the hydraulic shape of the inlet and outlet.
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For most new dams, at least one solution using P.K. weirs will thus be less expensive
than traditional solutions, while maintaining or improving the safety. As there are no
patents, these solutions may easily be implemented with the resources of each country.
P.K. weirs will probably be used more often for new dams, increasing the flow of a
Creager weir by about four times and requiring 0.4 m3 of reinforced concrete per m3/s of
total spillway capacity. The construction can be done by the main contractor, and the cost
per m3/s would be about US$ 100 in developing countries (to be spent in local
currencies). The cost may be US$ 300 to 500 in industrialized countries. This will make
it possible to divide the spillway length of a free flow spillway by four or to reduce by 60
per cent the loss of storage. The combination of P.K. weirs with gates may also be very
attractive.
Fig. 7 (below left): construction using pre-cast elements.
Fig. 8 (below right): the use of a fuseplug to increase spillway capacity
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Where the area of a free-flow reservoir is more than 2 or 3 per cent of the catchment area,
the volume stored in the nappe depth reduces the downstream flow peak. It is necessary
in this case to reduce the nappe depth saving by the P.K. weir so as not to reduce the dam
safety.
It should also be underlined that using a P.K. weir for existing dams reduces the time for
floods downstream of the dam to peak, when the reservoir is not full at the beginning of
the flood.
Using PK. weirs in conjunction with gates as suggested in Section 7 avoids these
drawbacks.
6. Increasing the capacity of existing free-flow spillways
It is often required to increase the spilling capacity of a free-flow spillway by 50 to 100
per cent, sometimes more. P.K. weirs can be used accordingly. For instance, if the nappe
depth for the present design flood is h, lowering the sill by h and placing a P.K. weir to
keep the same operating level will increase the flow by about 70 per cent, requiring, per
extra m3/s, 0.5 m3 of reinforced concrete and 0.35 m3 of ordinary concrete, that is, a cost
of about US$ 150 in developing countries and US$ 500 in industrialized countries.
It is possible to modify only a part of the spillway length according to the required flow
increase.
7. Increasing storage and safety of existing dams
Safety authorities often wish to increase the spillway capacity, while dam owners mainly
wish to increase the storage. It is possible to use PK. weirs to increase the storage by 30
per cent of the present nappe depth and to increase the maximum discharge capacity by
50 per cent. The value of extra storage may pay also for the extra safety.
8. Increasing storage and flood control by existing free-flow reservoirs
For many existing reservoirs of area s (in m) and a maximum nappe depth h (in m), the
volume s x h is lost for storage and may represent 20 to 50 per cent of the live storage and
a significant part of the flood volume. It is also poorly used for reducing the flow peak of
floods downstream of annual probability 10-1 to 10-2 , that is, the main usual flood
damage because the nappe depth is much less than h for these floods.
A very attractive solution may provide the advantages of a fully gated solution, without
its cost and drawbacks. The sill of the existing spillway can be lowered by a depth equal
to h ; P.K. weirs 1.5 h high will be placed along two-thirds of the spillway and a flap gate
1.5 h high along one-third.
The gate, which may be automatic, would be open for most of the flood season. A study
of hydrograms shows a great reduction in the flow peaks downstream for most floods.
The storage will be completed at the end of the flood season, and increased by 0.5 s h.
The maximum spilling capacity of the spillway is also increased. No permanent gate
operator is necessary. The consequences of gate incidents will be greatly reduced
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