Sea Water
Sea Water
Sea Water
Content:
Company background
Scope of Supply of watermaker
Exception list
Customer requirements
Process & Instrumentation Drawing (P&ID)
Mechanical overview drawing
Membrane calculation sheets
FAT test protocol
ABS Certification
References
GENERAL TERMS AND CONDITIONS OF SALE
1
8
1
1
1
1
6
6
2
3
1
SCOPE OF SUPPLY
MODEL: 1200M 3
792,108 GPD
=
1200m3/ day
220 gpm
=
49.98 m3 / hr
550 gpm
=
124.94 m3 / hr
330 gpm
=
74.96 m3 / hr
40% (primary permeate feed flow)
38,600 PPM
15,000 PPM to 50,000 PPM
< 500 PPM (Compatible with WHO guidelines)
45 psi
=
3 bar(g)
975 psi
=
67,22 bar
250C
40C
792,108 GPD
=
1200m3/ day
220 gpm
=
49.97 m3 / hr
550 gpm
=
124.94 m3 / hr
330 gpm
=
74.97 m3 / hr
39.99% (primary permeate feed flow)
38,600 PPM
15,000 PPM to 50,000 PPM
< 500 PPM (Compatible with WHO guidelines)
45 psi
=
3 bar(g)
975 psi
=
67,22 bar
40C
40C
15,0 HP
75,0 HP X 2
30,0 HP X 2
5,0 HP
110,0 HP
=
=
=
=
=
11,19 KW
112,00KW
22.38 KW
3,72 KW
82,1 KW
Power consumption data is preliminary and subject to change. Actual details shall be provided with engineering
drawings generated after eventual contract is awarded.
UTILITY REQUIREMENTS
Inlet:
Permeate:
Concentrate:
Inlet Water Pressure:
Inlet Flow Rate:
DN100 PN16.
DN80 PN16.
DN100 PN16.
Flooded maximum of 1BAR
550 GPM (124.94 m3 / hr)
Pipe sizes & details in interface connections are preliminary and subject to change without notice. Actual details shall be
provided with engineering drawings generated after eventual contract is awarded
Power Supply:
MATERIALS OF CONSTRUCTION
High Pressure Piping:
Low Pressure Piping:
Pressure hoses - Low pressure:
Pressure hoses - High pressure:
Ball Valves- Low pressure:
Throttling Valve:
Vacuum Breaker:
Pressure Relief/Safety Valve:
Sample Valves:
Frame:
Super Duplex
PVC, PN16
Clear braided Vinyl hoses
Hydraulic rubber with SS316 connections
PVC PN16 body and ball/Buna-N seats
316 stainless steel body/ EPDM seats
Glass filled polypropylene (GPP) body, Viton seal
316 Stainless Steel body
PVC
Carbon steel frame with marine duty powder coating.
MAIN COMPONENTS
The ATLANTIC SEA unit consists of one fully assembled and wired module supplied on a 3 part powder coated skid
frame. This frame can be separated to allow installation through standard hull doors etc.
Description:
Vertical type , Centrifugal, Stainless Steel case with 316L SS impeller, corrosion resistant, rated for 550
gpm (124.94 m3 / hr) @ 80 psi (5,50 bar), close coupled to a 30 HP, 3 Phase electric motor, 60Hz
configuration, 1800 rpm, 690VAC.
Location:
Description:
48" [1219.2 mm] Dia. x 72" [1829 mm] H vessel, loaded with sand & graded media, complete with
motorized PVC valving to allow for automatic control of service, backwash & rinse operations.
Removes suspended solids of 30 and larger. All three multi-media filters will be used in parallel.
During back wash no production of water.
Location:
Description:
Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 20
nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering
area of approximately 2.97 m2 each. Cartridge filters are all in parallel.
Location:
5u Cartridge Filter:
Quantity:
Description:
Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 5
nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering
area of approximately 2.97 m2 each. Cartridge filters are all in parallel.
Location:
Description:
Axial Piston Positive Displacement Danfoss Pump (APP 26), rated at 110 gpm (25 m3/hr) @ 1000psi
(68.90 bar) max, Super Duplex material, Direct couple driven by a 75 HP (55.92kW), 1800 RPM,
690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66
VFD with Modbus communication.
Location:
Description:
Vein pump coupled with pressure transfer device, rated at 147.5 gpm (33.5 m3/hr) @ 1000psi (68.90
bar) max, Super Duplex material, Direct couple driven by a 30 HP (22kW), 1800 RPM,
690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66
VFD with Modbus communication.
Location:
Membrane Elements:
Quantity:
Description:
Spiral-wound, Polyamide, Thin Film Composite, Extra High Rejection, Seawater Reverse Osmosis
Membrane Elements, 8" (202 mm) Dia. x 40" (1016 mm) L, 400 ft2 (37.16 m2) nominal active area,
nominal salt rejection is 99.6%. Expected membrane life range of 3-5 years under normal operation
conditions
Location:
Membrane Housings:
Quantity:
Description
8" (203 mm) diameter x 225" (5715 mm) L, Side or End-entry, FRP material,
1000psi (68.90 bar) rated, Super Duplex Victaulic connections, built to ASME code specifications.
Location:
Description:
Fully integrated automation package allowing for turnkey operation of the system. This package
virtually removes the need for operation personnel. Feed water salinity and temperature are recorded
by the control system which automatically adjusts the system pressure to maintain maximum product
delivery. In addition to all of the features available in the Digital Instrumentation package the
Automation package also offers the following additional features:
Full communications ability via previously defined interfaces is provided as standard.
Fully automatic multi-media backwashing and rinsing system complete with backwash cycle
imminent warning notices. These notices displayed both locally and remotely identify the
requirement for a system backwash. When system demand drops the automatic backwash
cycle will activate, after which the control system will bring the unit back online and into full
production mode.
Filter element blockage prediction (produces warnings when filter elements are about to clog,
allowing required spares to be acquired from holding area before automatic shutdown takes
place, this minimizes down time).
Multi-level tank control (unit will start and stop automatically as needed to maintain water
level in product tank) provided as standard.
Automatic fresh water flush provided as standard.
Automatic pre and post treatment facilities provided as standard
Location:
Description:
Integrated communications package allowing for remote monitoring of system performance, remote
notifications of system failures and root cause, remote start up and shut down of water maker system
and automatic notification of required system maintenance and performance issues.
Interface:
Location:
2 wire communication terminal points provided within control panel (twisted pair plus signal
ground).
Non-corrosive thermoplastic cartridge filter housing, rated at 10 bar working pressure, complete with
carbon filter cartridge.
Location:
1.9 m3 Industrial PVC water/chemical storage tank. DN100 PN16 outlet piping connection and
DN100 return piping connection supplied.
Location:
Description:
66 gallon / 250 l chemical storage tank, and chemical injection dosing pump (diaphragm based).
Single point dosing rate set by user during initial commissioning.
Location:
Locations:
Conductivity/Salinity Monitor:
Description:
Location:
Pressure Gauges:
Description:
Locations:
Pressure Transmitters:
Description:
Locations:
Pressure Switches:
Description:
Locations:
Temperature Transmitters:
Description:
Locations:
IDEC PLC, IDEC Touch screen, IDEC Pushbuttons, Lights & Switches.
Compact definite purpose contactor with overload and input circuit breaker.
ABB, 200Amp Disconnect with Panel Door Interlock
IP66
690 VAC, 3-phase, 60Hz
Internally sourced @ 24VDC, Via Power Supply.
Flexible/Rigid
Mounted on skid
ALARMS
The PLC based control system provides multiple fail-safe functions and constantly monitors the systems performance.
In the event of a system failure the unit will be safely shut down to prevent damage. Events monitored that will cause the
system to shut down are listed below:
High Pressure:
Should system pressure become greater than specified, the machine will shutdown to protect pumps
and membranes. A visual fault indication will be given.
Low Pressure:
Should system pressure become lower than specified, the machine will shutdown to protect pumps
and membranes. A visual fault indication will be given.
When the pre-filtration stage begins to restrict feed water flow due to clogging of
filter elements. The system will shutdown to protect pumps and membranes. A
visual fault indication will be given.
When in operation, the control system constantly monitors the permeate diversion
valve position. If for any reason this valve does not act as required or position of this
valve becomes unavailable the system will shut down to protect the integrity of the
potable water supply. A visual fault indication will be given.
Events monitored that will cause performance notifications are listed below
High Salinity:
When the permeate water salinity is greater than specified the machine will dump this water to brine.
While operating in this state the unit will display performance warning messages to alert the operator
that settings may need to be adjusted
OPTIONAL COMPONENTS
Heat Exchanger:
Quantity:
Description:
Danfoss XGC vertical plate heat exchanger, titanium grade 1, fitted with four DN rated flanged service
connections for process and feed water. Capable of heating 0C water to a maximum of 15C using
36C water from ships heating water system, supplied with bypass valve(s) and temperature
monitoring device, controlled by R.O. PLC.
Location:
Acoustic Enclosure:
Quantity:
Description:
Noise absorbing acoustic enclosure to reduce reverberation from high pressure pump. Enclosure is
made of corrosion resistant material and is fitted with acoustic foam for effective noise reduction.
High pressure pump noise is rated 85dB at 1m.
Location:
TESTING
The reverse osmosis water maker shall be extensively tested at our factory according to our standard FAT procedure. A
copy of the FAT procedure is attached to the appendices of this document.
EXCEPTION LIST
No exceptions noted at this time, due to lack of specifications.
CUSTOMER REQUIREMENTS
The Customer Shall Provide
All labor, materials and tools necessary to unload, set, and erect the equipment, to install all
corrosion resistant interconnecting piping between the system components (skids), to tighten
piping that was loosened during shipping, and to place the equipment in operation.
All sources of electrical power to each point of use, including any local and external disconnect
devices required.
All labor and material to install interconnecting control wiring and cabling.
All piping, valves and fittings to bring the feed water to the system (made of corrosion-resistant
material). All piping, valves and fittings to transfer the product water to the point of use and to
discharge the wastewater.
Electrical power supply including all interconnecting wiring, main three phase disconnect, wiring,
conduit, to MCC and between all control panels.
A
REVISIONS
ZONE
REV.
DESCRIPTION
DATE
APPROVED
CUSTOMER:
ORDER REF:
UNLESS OTHERWISE
SPECIFIED
DIMENSIONS ARE IN
INCHES
MODEL:
MRK
APPROVAL/REV
DATE
DESIGN
APPROVAL:
CONFIDENTIAL:
PROPERTY OF DANFOSS A/S NORDBORG, DENMARK. NOT TO BE HANDED OVER TO COPIED OR USED BY
THIRD/PARTY. TWO OR THREE DIMENSIONAL REPRODUCTION OF CONTENTS TO BE AUTHORIZED BY DANFOSS
A/S
066223G2E2
TOLERANCES:
REPLACE:
ATLANTIC SEA
SIZE:
A3
SCALE:
REV.:
DESCRIPTION:
DRAWING NUMBER:
1:15
162.0
4115
134.0
3404
106.0
2692
75.0
1905
170.0
4318
120.0
3048
114.5
2908
76.0
1930
3
18.4
467
100.0
2540
FRESH WATER FLUSH INLET
6.5
165
63.0
1600
7.0
178
PRE-FILTER SKID
BRINE OUTLET
FEED WATER INLET
7.0
178
88.5
2248
DRAIN OUTLET
98.5
2502
167.9
4264
UNLESS OTHERWISE
SPECIFIED
DIMENSIONS ARE IN
INCHES
TOLERANCES:
.XX = +/- .01
.XXX = +/- .005
ANGLES: +/- 1
SCALE:
REV.:
DRAWI
Page 1 of 3
Project Information:
Case-specific:
System Details
Feed Flow to Stage 1
2998.45 m/d
Raw Water Flow to System
2998.45 m/d
Feed Pressure
65.88 bar
Fouling Factor
0.85
Chem. Dose (100% H2SO4)
0.00 mg/l
Total Active Area
4756.48 M
Water Classification: Seawater (Open Intake) SDI < 5
Stage
Element
#PV #Ele
SW30XHR-400i
16
Feed
Flow
(m/d)
2998.45
Feed
Press
(bar)
65.54
Recirc
Flow
(m/d)
0.00
Conc
Flow
(m/d)
1799.27
Conc
Press
(bar)
63.57
Perm
Flow
(m/d)
1199.18
Osmotic Pressure:
Feed
Concentrate
Average
Average NDP
Power
Specific Energy
Avg
Flux
(lmh)
10.50
Perm
Press
(bar)
0.00
25.50
43.35
34.42
30.17
285.86
5.72
Boost
Press
(bar)
0.00
bar
bar
bar
bar
kW
kWh/m
Perm
TDS
(mg/l)
52.43
Pass Streams
(mg/l as Ion)
Name
NH4
K
Na
Mg
Ca
Sr
Ba
CO3
HCO3
NO3
Cl
F
SO4
SiO2
Boron
CO2
TDS
pH
Feed
0.00
390.00
12150.00
1310.00
410.00
0.00
0.00
0.00
0.00
0.00
19000.00
0.00
2740.00
0.00
4.00
0.00
36022.85
8.10
Adjusted Feed
0.00
390.00
12150.00
1310.00
410.00
0.00
0.00
0.00
0.00
0.00
21611.13
0.00
2740.00
0.00
4.00
0.00
38633.98
8.10
Concentrate P
Stage 1
0.00
649.46
20235.23
2182.78
683.16
0.00
0.00
0.00
0.00
0.00
35993.94
0.00
4565.90
0.00
6.53
0.00
64347.81
8.12
ermeate
Stage 1
Total
0.00
0.00
0.69
0.69
18.76
18.76
0.46
0.46
0.14
0.14
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
30.87
30.87
0.00
0.00
0.38
0.38
0.00
0.00
0.20
0.20
0.00
0.00
52.43
52.43
7.94
7.94
Permeate Flux reported by ROSA is calculated based on ACTIVE membrane area. DISCLAIMER: NO WARRANTY, EXPRESSED OR IMPLIED, AND
NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS GIVEN. Neither FilmTec Corporation nor The Dow
Chemical Company assume any obligation or liability for results obtained or damages incurred from the application of this information. Because use
conditions and applicable laws may differ from one location to another and may change with time, customer is responsible for determining whether products
are appropriate for customers use. FilmTec Corporation and The Dow Chemical Company assume no liability, if, as a result of customer's use of the ROSA
membrane design software, the customer should be sued for alleged infringement of any patent not owned or controlled by the FilmTec Corporation nor The
Dow Chemical Company.
2010-12-10
Page 2 of 3
Design Warnings
-NoneSolubility Warnings
-NoneStage Details
Stage 1 Element Recovery
1
2
3
4
5
6
7
8
0.07
0.07
0.07
0.06
0.06
0.06
0.06
0.05
Perm Flow
(m/d)
12.54
11.68
10.79
9.86
8.92
7.97
7.04
6.14
Perm TDS
(mg/l)
31.35
35.92
41.48
48.27
56.65
67.03
79.97
96.15
Feed Flow
(m/d)
187.40
174.87
163.19
152.40
142.54
133.62
125.64
118.60
Feed TDS
(mg/l)
38633.98
41401.71
44362.54
47499.27
50782.48
54169.04
57603.01
61019.26
Feed Press
(bar)
65.54
65.21
64.90
64.63
64.38
64.15
63.94
63.75
Permeate Flux reported by ROSA is calculated based on ACTIVE membrane area. DISCLAIMER: NO WARRANTY, EXPRESSED OR IMPLIED, AND
NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS GIVEN. Neither FilmTec Corporation nor The Dow
Chemical Company assume any obligation or liability for results obtained or damages incurred from the application of this information. Because use
conditions and applicable laws may differ from one location to another and may change with time, customer is responsible for determining whether products
are appropriate for customers use. FilmTec Corporation and The Dow Chemical Company assume no liability, if, as a result of customer's use of the ROSA
membrane design software, the customer should be sued for alleged infringement of any patent not owned or controlled by the FilmTec Corporation nor The
Dow Chemical Company.
2010-12-10
Page 3 of 3
Scaling Calculations
pH
Langelier Saturation Index
Stiff & Davis Stability Index
Ionic Strength (Molal)
TDS (mg/l)
HCO3
CO2
CO3
CaSO4 (% Saturation)
BaSO4 (% Saturation)
SrSO4 (% Saturation)
CaF2 (% Saturation)
SiO2 (% Saturation)
Mg(OH)2 (% Saturation)
Raw Water
8.10
-6.48
-7.38
0.75
36022.85
0.00
0.00
0.00
19.41
0.00
0.00
0.00
0.00
0.71
Adjusted Feed
8.10
-6.48
-7.38
0.79
38633.98
0.00
0.00
0.00
19.06
0.00
0.00
0.00
0.00
0.71
Concentrate
8.12
-6.04
-7.14
1.35
64347.81
0.00
0.00
0.00
34.90
0.00
0.00
0.00
0.00
1.30
2010-12-10
Page 1 of 3
Project Information:
Case-specific:
System Details
Feed Flow to Stage 1
2998.45 m/d
Raw Water Flow to System
2998.45 m/d
Feed Pressure
54.84 bar
Fouling Factor
0.85
Chem. Dose (100% H2SO4)
0.00 mg/l
Total Active Area
4756.48 M
Water Classification: Seawater (Open Intake) SDI < 5
Stage
Element
#PV #Ele
SW30XHR-400i
16
Feed
Flow
(m/d)
2998.45
Feed
Press
(bar)
54.50
Recirc
Flow
(m/d)
0.00
Conc
Flow
(m/d)
1799.01
Conc
Press
(bar)
53.14
Perm
Flow
(m/d)
1199.44
Osmotic Pressure:
Feed
Concentrate
Average
Average NDP
Power
Specific Energy
Avg
Flux
(lmh)
10.51
Perm
Press
(bar)
0.00
27.69
47.32
37.50
16.46
237.95
4.76
bar
bar
bar
bar
kW
kWh/m
Boost
Press
(bar)
0.00
Perm
TDS
(mg/l)
181.11
Pass Streams
(mg/l as Ion)
Name
NH4
K
Na
Mg
Ca
Sr
Ba
CO3
HCO3
NO3
Cl
F
SO4
SiO2
Boron
CO2
TDS
pH
Feed
0.00
390.00
12150.00
1310.00
410.00
0.00
0.00
0.00
0.00
0.00
19000.00
0.00
2740.00
0.00
4.00
0.00
36022.85
8.10
Adjusted Feed
0.00
390.00
12150.00
1310.00
410.00
0.00
0.00
0.00
0.00
0.00
21610.46
0.00
2740.00
0.00
4.00
0.00
38633.31
8.10
Concentrate P
Stage 1
0.00
648.42
20207.49
2182.35
683.03
0.00
0.00
0.00
0.00
0.00
35947.59
0.00
4565.95
0.00
6.21
0.00
64270.30
8.14
ermeate
Stage 1
Total
0.00
0.00
2.41
2.41
64.80
64.80
1.58
1.58
0.49
0.49
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
106.61
106.61
0.00
0.00
1.31
1.31
0.00
0.00
0.68
0.68
0.00
0.00
181.11
181.11
7.64
7.64
Permeate Flux reported by ROSA is calculated based on ACTIVE membrane area. DISCLAIMER: NO WARRANTY, EXPRESSED OR IMPLIED, AND
NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS GIVEN. Neither FilmTec Corporation nor The Dow
Chemical Company assume any obligation or liability for results obtained or damages incurred from the application of this information. Because use
conditions and applicable laws may differ from one location to another and may change with time, customer is responsible for determining whether products
are appropriate for customers use. FilmTec Corporation and The Dow Chemical Company assume no liability, if, as a result of customer's use of the ROSA
membrane design software, the customer should be sued for alleged infringement of any patent not owned or controlled by the FilmTec Corporation nor The
Dow Chemical Company.
2010-12-10
Page 2 of 3
Design Warnings
-NoneSolubility Warnings
-NoneStage Details
Stage 1 Element Recovery
1
2
3
4
5
6
7
8
0.09
0.08
0.08
0.07
0.06
0.05
0.04
0.03
Perm Flow
(m/d)
16.55
14.17
11.87
9.74
7.83
6.20
4.84
3.76
Perm TDS
(mg/l)
83.16
104.75
133.74
172.80
225.60
296.58
391.67
517.10
Feed Flow
(m/d)
187.40
170.85
156.68
144.81
135.07
127.24
121.04
116.19
Feed TDS
(mg/l)
38633.31
42367.35
46189.78
49965.85
53556.58
56839.95
59735.98
62209.31
Feed Press
(bar)
54.50
54.26
54.05
53.86
53.70
53.54
53.40
53.27
Permeate Flux reported by ROSA is calculated based on ACTIVE membrane area. DISCLAIMER: NO WARRANTY, EXPRESSED OR IMPLIED, AND
NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS GIVEN. Neither FilmTec Corporation nor The Dow
Chemical Company assume any obligation or liability for results obtained or damages incurred from the application of this information. Because use
conditions and applicable laws may differ from one location to another and may change with time, customer is responsible for determining whether products
are appropriate for customers use. FilmTec Corporation and The Dow Chemical Company assume no liability, if, as a result of customer's use of the ROSA
membrane design software, the customer should be sued for alleged infringement of any patent not owned or controlled by the FilmTec Corporation nor The
Dow Chemical Company.
2010-12-10
Page 3 of 3
Scaling Calculations
pH
Langelier Saturation Index
Stiff & Davis Stability Index
Ionic Strength (Molal)
TDS (mg/l)
HCO3
CO2
CO3
CaSO4 (% Saturation)
BaSO4 (% Saturation)
SrSO4 (% Saturation)
CaF2 (% Saturation)
SiO2 (% Saturation)
Mg(OH)2 (% Saturation)
Raw Water
8.10
-5.99
-6.99
0.75
36022.85
0.00
0.00
0.00
19.41
0.00
0.00
0.00
0.00
0.71
Adjusted Feed
8.10
-5.99
-6.99
0.79
38633.31
0.00
0.00
0.00
19.06
0.00
0.00
0.00
0.00
0.71
Concentrate
8.14
-5.53
-6.75
1.35
64270.30
0.00
0.00
0.00
34.92
0.00
0.00
0.00
0.00
1.45
2010-12-10
Rev
Description
Date
Drawn
Initial release
AGE
APP
QUALITY PROCEDURE
PROPRIETARY AND CONFIDENTIAL:
THE INFORMATION CONTAINED IN THIS
DOCUMENT IS THE SOLE PROPERTYOF SEA
RECOVERY CORP. AND ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
SEA RECOVERY CORP. IS PROHIBITED.
B65000008
Sheet 1 of 6
1.
TITLE
SCOPE
This FAT will consist of preliminary checks, pressure testing requirements, mechanical interface
verification, visual inspection of piping and tubing, and a final inspection to ensure that the unit is in a fit
condition for delivery to the client.
3.
PURPOSE
This procedure defines the method by which the Atlantic Sea RO system can be fully factory acceptance
tested to permit Client approval.
4.
REFERENCED DOCUMENTS
Document/drawing number
Revision
Assembly drawing(s)
P&ID
Electrical schematic
System manual
ROSA performance analysis
SCD, Powder Coating
B65000001
B65000006 Rev A
Sheet 2 of 6
Paint
Check that the system paint work is complete and has been repaired where necessary in
accordance with Specification Control Document, Powder Coating, B65000001.
Verified _________________________
4.1.1
Markings
Check that all markings, serial numbers, connection identifications, gauge identifications, valve
control identifications, etc. are correct and distinct.
Verified _________________________
4.1.2
Complete an overall dimensional and component check of each system skid to ensure that it has
been assembled in accordance with the assembly drawings (refer to section 4)
Verified _________________________
4.1.3
Visually inspect any rigid/flexible piping runs, paying attention to fluid couplings to ensure that
they have not been damaged.
Verified _________________________
4.1.4
Photographs
On completion of this FAT, photograph the system skids and append the photographs to this FAT.
Verified _________________________
Notes:
B65000006 Rev A
Sheet 3 of 6
4.2
4.2.1
Acceptance Test
Before performing acceptance test the following shall be recorded:
FAT date:
Serial No:
System:
System size:
HW version:
SW version:
HP pump serial no:
HPP motor serial no:
HPP motor:
HP
Volts
Hz
Phase
HP
Volts
Hz
Phase
B65000006 Rev A
Sheet 4 of 6
Step
Process
Expected
Value(s)
Recorded
Value(s)
Pass
Fail
System Setup
1
Visual
Visual
10
11
975
12
4-6
13
14
60 10
15
4.8 2
16
Visual
17
Visual
18
Visual
19
Visual
20
21
22
---
Visual
< 500
---
Verified _________________________
B65000006 Rev A
Sheet 5 of 6
Revision: ____________________
Has been inspected and tested and has been found to meet the requirements of the above
specification.
Comments:
DATE: _______________
INSPECTION: ___________________________________
DATE: _______________
CLIENT: _______________________________________
DATE: _______________
B65000006 Rev A
Sheet 6 of 6
Description:
Ratings:
Model: SRC 42M3: Rating Gallons Per Day (GPD): 11,000; Model: SRC 76M3:
Rating (GPD): 20,000; Model: SRC 98M3: Rating (GPD): 26,000; Model: SRC
55M3: Rating (GPD): 14,530; Model: SRC 70M3: Rating (GPD): 18,515; Model:
SRC 75M3: Rating (GPD): 20,235; Model: SRC 121M3: Rating (GPD): 32,000;
Model: SRC 132M3: Rating (GPD): 35,000; Model: SRC 144M3: Rating (GPD):
38,000; Model: SRC 159M3: Rating (GPD): 42,000; Model: SRC 167M3: Rating
(GPD): 44,000.
Service Restrictions:
Comments:
Notes / Documentation:
Term of Validity:
ABS Rules:
National Standards:
Page 83
05/01/2010 4:18:13 PM
Page 1 of 2
International Standards:
Government Authority:
EUMED:
Others:
None
Model Certificate
PDA
Model Certificate No
05-HS122694D/1-PDA
Issue Date
12/JAN/2006
Expiry Date
11/JAN/2011
ABS Programs
ABS has used due diligence in the preparation of this certificate and it represents the information on the product in the ABS Records as of the
date and time the certificate was printed. Type Approval requires Drawing Assessment, Prototype Testing and assessment of the
manufacturer's quality assurance and quality control arrangements. Limited circumstances may allow only Prototype Testing to satisfy Type
Approval. The approvals of Drawings and Products remain valid as long as the ABS Rule, to which they were assessed, remains valid. ABS
cautions manufacturers to review and maintain compliance with all other specifications to which the product may have been assessed. Further,
unless it is specifically indicated in the description of the product; Type Approval does not necessarily waive witnessed inspection or survey
procedures (where otherwise required) for products to be used in a vessel, MODU or facility intended to be ABS classed or that is presently in
class with ABS. Questions regarding the validity of ABS Rules or the need for supplemental testing or inspection of such products should, in all
cases, be addressed to ABS.
Page 84
05/01/2010 4:18:13 PM
Page 2 of 2
Page 85
Bremerhafen Retrofi
Svendborg
NCP retrofit
NCP retrofit
Denmark
Denmark
Croatia
Croatia
Croatia
Mururoa Island
French Polynesia
Germany
Germany
Germany
Germany
Germany
Germany
YN-715 Merwede
YN-715 Merwede
YN-717 Merwede
YN-717 Merwede
Wind Mill Park Service Plfrm
Ramco Express
AIR-07
Vrouwe Maria
Alexander von Humboldt
Clasified
Clasified
Clasified
Glomar Venture
FCS3307-1
FCS3307-2
Hos Achiever
YN-714 Merwede
Henri P. Lading
New Granger
Marsdiep
Andfjord
Seaspan
TakLift 7
Omega
Orion
Merwerde
Merwerde
Merwerde
Merwerde
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Holland
Merwerde
Merwerde
Porto Heli
Skiathos Island
Santorini Island
Georg Covas
Fotopoulos Chris
Synodinos Helias
Greece
Greece
Greece
Mediterranean
BUQUE ORION
ECUADOR
ECUADOR
LAND BASED
M/Y NERAIDA
M/Y NERAIDA
t
M/S Sia
TBA
TBA
TBA
Abbey Working
AIRES
Boer en Ruiten
Club Cruise
Dutch Royal Navy
Dutch Royal Navy
Dutch Royal Navy
Glomar Ship Management
Harbour authorities
Harbour authorities
Hornbeck Offshore
Hornbeck Offshore
JD Contractors A/S
Larr Maritime
Marsdiep Offshore
Northsea Offshore Services
Seaspan bv
Smit Inernational
Workships Africa bv
Workships Africa bv
French Army
ECUADORIAN NAVY
ECUADORIAN NAVY
ACI- CROATIA
Erria A/S
CT Offshore
TBA
TBA
TBA
CHILEAN NAVY
Buque Chenook
China
China
China
Aramco Oil
Aramco
Aramco
Aramco
Aramco
Aramco
JOHSTON INTERNATIONAL
Owner/Operator
Prosafe
WORKSHIPS AFRICA LIMITED
PEARL SEAS
CHILE
CANADA
CANADA
IRVING
HALLIFAX
Bahrain
Bahrain
Bahrain
Bahrain
Bahrain
Bahrain
Al Mahmood
BELIZE
BELIZE
Brazil
Front Puffin
Australia
Land System
Land System
Land System
Land
COAST GUARD
COAST GUARD
LAND BASED
LUXURY YACHT
LUXURY YACHT
Tug Boat
Cable Layer
Accommadation Barge
Working Barge
Working Barge
Oceanographic vessel
PATROL BOAT
CRUISE SHIP
FPSO
Barge
Jack Up Barge
Jack Up Barge
Jack Up Barge
Jack Up Barge
Jack Up Barge
LAND BASE
LAND BASE
FPSO
Vessel type
FPSO
Dive, support 505 ton
2008
2008
2008
2006
2007
2009
2010
2006
2006
2006
2006
2006
Year
Product 1
2008
2009 Coral Sea 3600
2008
2008
2009
2009
2009
ABS
2007
2008
ABS
2008
ABS
2008
Clasified 2007
Clasified 2008
Clasified 2009
ABS
2008
ABS
2009
ABS
2009
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2008
ABS
2009
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
Class
CLIENT
Prosafe
OCEANIX Offshore NL
French Army
ECUADORIAN NAVY
ECUADORIAN NAVY
ACI-CROATIA
NCP
NCP
Erria A/S
CT Offshore Denmark
CHILEAN NAVY
Aramco Oil
Aramco
Aramco
Aramco
Aramco
Aramco
Product 2
05/01/2010
Page 86
Oman
Oman
LISBON
LISBON
Norway
Norway
Norway
Norway
Oman
Oman
Portugal
Portugal
AUSTAL - AUSTRALIA
AUSTAL - AUSTRALIA
AUSTAL - AUSTRALIA
AUSTAL - AUSTRALIA
AUSTAL - AUSTRALIA
AUSTAL - AUSTRALIA
Dubai Shipyard
Dubai Shipyard
Abu Dhabi site installation
UAE
UAE
UAE
DLB 264
DLB 332
Barge Kanta
TTS Hibiscus
TTS Hummingbird
TTS 4
TTS 5
TTS 6
PET-207
PET-008
55m LCU
Seismic vessel
Working Vessel
Working Barge
Construction Vessel
Barges
Barge
Platform Rig
Jack up rig
FPSO
FPSO
Working Vessel
Barge
Working Vessel
Jackup oilrig
Jack Up Barge
Jack Up Barge
Jack Up Barge
ICE BREAKER
Jack up Rig
passenger/cruiser
passenger/cruiser
FPSO
SUPPLY VESSEL
Jack up Rig
LAND BASE
Jack up Rig
Patrol vessel
DRILLSHIP
97K Drillship
97K Drillship
97K Drillship
Drillship
Construction Vessel
Construction Vessel
Diving and Support vessel
PETROTRIN
PLATFORM
PETROTRIN
PLATFORM
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Trinidad and Tobago Coast Guard (TTCG)30m (98ft) PATROL BOAT
Neptune Offshore
Marsun shipyard
South America
ASETANIAN MARINE
BROSEAR
Global Industrial ( Batam)
IMC
Kim Heng Offshore Services
NABORS
OCEANEX SUPPLY OFFSHORE
Prosafe Production
Prosafe Production
SAAG Drilling & Well service
Seismic
Swiber Marine
Frontier Drilling
K300
QWA-125
Seminole
Mark 5
KH 300
P18
QM19
M/T Kudam
M/T Navarin
MR047
Q0843-68m
AK215
Thailand
Indonesian Shipyard
Batam Shipyard
GI Batam Shipyard
IMC Nanjing
Smith Shipyard
Keppel Fels
Pasir Gudang Shipyard
Keppel Fels
Keppel Fels
Jurong Shipyard
Penguin Shipyard
Swiber Shipyard
SembCorp
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Singapore
Saipem
Saipem
Saipem
C&M
Perro Negro V
Perro Negro VII
Perro Negro VII
ICE MAIDEN
Arabian Sea
Arabian Sea
Arabian Sea
RUSSIA
Saudi Arabia
Saudi Arabia
Saudi Arabia
HERCULES OFFSHORE
RIG 205
QUATAR
PERUVIAN NAVY
BW Offsshore AS
CAMSA
HERCULES OFFSHORE
HOTEL PENASCO DEL SOL
PEMEX
MEXICAN NAVY
Cal Dive
FUGRO
Cardiff
Cardiff
Cardiff
Cardiff 97K
EMPERADOR
Pan Trader
Byford Dolphin
Oseberg st
MV Guard Celena
KMZ
BPD - OCEANIC 1
RIG 170
HOTEL PENASCO DEL SOL
AKAL-J
HUASTECO
Seligi A
Seligi B
Patrol Craft
EXPLORER
HN1838
HN1865
HN1866
HN1837
PERU
TAMPICO, TAMAULIPAS
New Caledonia
New Caledonia
PUERTO PENASCO
Malta Shipyard
Malta
MEXICO
MEXICO
MEXICO
MEXICO
MEXICO
MEXICO
Malaysia
Malaysia
Malaysia
Korea
Korea
Korea
Korea
ABS
ABS
DNV
ABS
ABS
ABS
BV/ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
BV
DNV
ABS
ABS
ABS
ABS
ABS
ABS
ABS
2006
2008
2009
2009
2009
2009
2009
2009
2008
2008
2008
2008
2008
2007
2009
2008
2007
2008
2009
2008
2008
2009
2010
2009
2006
2007
2008
2007
2006
2006
2010
2010
2010
2010
ENDEAVOUR SHIPPING CO
ENDEAVOUR SHIPPING CO
PERUVIAN NAVY
BW Offsshore AS
PEMEX
05/01/2010
PETROTRIN
PETROTRIN
Trinidad and Tobago Coast Guard (TTCG)
Trinidad and Tobago Coast Guard (TTCG)
Trinidad and Tobago Coast Guard (TTCG)
Trinidad and Tobago Coast Guard (TTCG)
Trinidad and Tobago Coast Guard (TTCG)
Trinidad and Tobago Coast Guard (TTCG)
Neptune Offshore
Petrobras
Saipem
Saipem
Extension of the system Saipem
Page 87
LEEVAC INDUSTRIES
LEEVAC INDUSTRIES
USA
USA
USA - ALASKA
USA - India
USA - India
USA - Indonesia
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - ANGOLA
USA - BRAZIL
USA - BRAZIL
USA - BRAZIL
USA - GULF
USA - GULF
USA - LYBIA
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - MEXICO
USA - SOUTH AFRICA
USA - US GULF
USA - US GULF
USA
USA
USA
USA - CONGO
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
Fulmar Rig
Classified
North Sea Producer
M/V Bibby Aquamarine
M/V Vestfonn
M/V Norlift
M/V Albatross 1
Ben Avon
M/V Discovery
OSG UK
Talisman Energy UK
HOS ACHIEVER
HORNBECK OFFSHORE
HOS IRON HORSE
HORNBECK OFFSHORE
SEAPRO
FUGRO
Super Sundowner VI
NABORS
Sun Downer SD7
NABORS
Mase 803
NABORS
NABORS 659
NABORS
Mase 802
NABORS
Super Sundowner X
NABORS
super Sundowner XI
NABORS
Super SundownerXIV
NABORS
Super Sundowner XVII
NABORS
VENEZUELA
PRIDE
M. LeTourneau, TX
MEXICO
PRIDE
PORTLAND
PRIDE
RIO DE JANEIRO
PRIDE
Bethlehem Steel Corp
Alaska
PRIDE
Bethlehem Steel Corp
Nevada
PRIDE
SEA EXPLORER
PRIDE
Bethlehem Steel Corp
Alabama
PRIDE
Bethlehem Steel Corp
Arkansas
PRIDE
M. LeTourneau, TX
Wisconsin
PRIDE
Ingalls Shipbuilding
Tennessee
PRIDE
Bethlehem Steel Corp
Mississippi
PRIDE
Bethlehem Steel Corp
Colorado
PRIDE
Bethlehem Steel Corp
Nebraska
PRIDE
Bethlehem Steel Corp
Texas
PRIDE
Bethlehem Singapore
South Carolina
PRIDE
Bethlehem Singapore
California
PRIDE
Bethlehem Steel Corp
Louisiana
PRIDE
1002E
PRIDE
1005E
PRIDE
OKLAHOMA
PRIDE
WISCONSIN
PRIDE
SOUTH SEAS
PRIDE
1003E
PRIDE
KANSAS
PRIDE
SAMSUNG HEAVY IND - KORE PS1 - DEEP OCEAN ASCENSIONPRIDE
SAMSUNG HEAVY IND - KORE PS2 - DEEP OCEAN CLARION PRIDE
SAMSUNG HEAVY IND - KORE PS3 - DEEP OCEAN MENDOCINPRIDE
Gen yard - Namibia
CABINDA
PRIDE
Guam Ship Yard
USNS RICHARD BYRD
US Navy
VT Marine
Various
US Navy
BOCONCO / GULF ISLAND FABINFLUENCE
SUPERIOR ENERGY
BOCONCO / GULF ISLAND FABRESPECT
SUPERIOR ENERGY
DAKOTA CREEK IND / BOLLIN ROSS CANDIES
OTTO CANDIES
CANDIES SHIPBUILDERS
CHLOE CANDIES
OTTO CANDIES
DAKOTA CREEK IND / BOLLIN GRANT CANDIES
OTTO CANDIES
GULF PROVIDER
GULF FLEET MANAGEMENT
GULF SERVICE
GULF FLEET MANAGEMENT
GLOBAL COMANCHE
GLOBAL INDUSTRIES
GLOBAL HERCULES
GLOBAL INDUSTRIES
GLOBAL TITAN II
GLOBAL INDUSTRIES
GLOBAL CHEROKEE
GLOBAL INDUSTRIES
GLOBAL SHAWNEE
GLOBAL INDUSTRIES
GLOBAL CHEYENEE
GLOBAL INDUSTRIES
GLOBAL DLB 264
GLOBAL INDUSTRIES
GLOBAL DLB 322
GLOBAL INDUSTRIES
UK
North Sea (Aberdeen)
Finland
UK
UK
Norway
Davie Shipyard Quebec Canada
UK
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
UK
UK
UK
UK
UK
UK
UK
Ship installation Canada
North Sea (Aberdeen)
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
UK
2009
ABS/LRS 2009
2008
2007
2000
2006
2009
1999
2008
2008
2008
2008
2009
2009
2003
2003
2003
2005
2005
2006
1996
2010
2010
Classified
FPSO
Offshore Support Vessel
Offshore Stimulation Vessel
Reel Pipe lay Vessel
Geo. Tech.Drill and Survey
Jack up Rig
Research Ship
Kahreef Class Patrol Vessel
Kahreef Class Patrol Vessel
Kahreef Class Patrol Vessel
Kahreef Class Patrol Vessel
Kahreef Class Patrol Vessel
Kahreef Class Patrol Vessel
DP Well Testing Vessel
DP Construction
Diving Support Vessel
Sub Sea Support/Platform
Sub Sea Support/Platform
Sub Sea Support/Platform
Offshore Support Vessel
Tanker
Production Rig
PEMEX
NIPPON OIL
BP
BP
PETROBRAS
PRESTOIL
US Navy
VT Halter Marine
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PETRO SA
ONGC
ONGC
ConocoPhillips
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
PEMEX
CABINDA GULF
PETROBRAS
PETROBRAS
PETROBRAS
WALTER O&G
OSG USA
Talisman Energy UK
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
BVT Shipbuilding
05/01/2010