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VIBRATORY PLATE

BPU 2950A

0200201en - 10.2002
0007962 100

Operators Manual

CONTENTS

Type

Item no.

BPU 2950A

0007962 ...

This machine has been equipped with an EPA certified engine.

Additional information can be found in the engine manufacturers notes.

H00450GB

FOREWORD

Foreword

For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual.

Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Your
Wacker machine will reward your attention by giving trouble-free operation and a high degree of availability.

Defective machine parts are to be replaced as soon as possible.

All rights, especially the right for copying and distribution are reserved

Copyright by Wacker Construction Equipment AG

No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express permission in writing from Wacker Construction Equipment AG.

Any type of reproduction, distribution or saving on data carriers of any type or method not authorized by Wacker
represents an infringement of valid copyrights and will be prosecuted.
We expressly reserve the right to technical modifications- even without express due notice - which aim at improving our machines or their safety standards.

T00778GB

TABLE OF CONTENTS
FOREWORD

SAFETY INSTRUCTIONS

General instructions
Operation
Safety checks
Maintenance
Transport
Maintenance checks

6
6
7
7
7
7

TECHNICAL DATA

DESCRIPTION

Application
Dimensions
Max. admissible inclination
Description of function

9
9
9
10

TRANSPORT TO WORK SITE

11

RECOMMENDATIONS ON COMPACTION

12

OPERATION

13

Starting
Starting the engine
Handling
Forward and reverse motion
Stopping the engine

13
13
15
15
16

MAINTENANCE

17

Maintenance schedule
Engine oil
Air filter
Dual type air filter
Fuel tank
Spark plug
Carburettor
Exciter V-belt
Hydraulic control
Exciter

0108315GBIVZ.GB.doc

17
18
18
18
18
19
19
21
21
22

TABLE OF CONTENTS
FAULTS

23

Forward speed too low

Reverse speed too low
No reverse motion
Loss of hydraulic oil
Engine does not start

23
23
23
23
23

EC - CONFORMITY-CERTIFICATE

0108315GBIVZ.GB.doc

26

SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS FOR THE USE OF VIBRATORY

PLATES WITH COMBUSTION ENGINES
General instructions
1.

Vibratory plates may only be operated by persons who

*
*
*
*

are at least 18 years of age

are physically and mentally fit for this job
have been instructed in guiding vibratory plates and proved their ability for the job to the
employer
may be expected to carry out the job they are charged with carefully.

The persons must be assigned the job of guiding vibratory plates by the employer.
2.

Vibratory plates may only be used for compaction jobs. Both the manufacturers operating instructions
and these safety instructions have to be observed.

3.

The persons charged with the operation of vibratory plates have to be made familiar with the necessary
safety measures relating to the machine. In case of extraordinary uses the employer shall give the
necessary additional instructions.

4.

It is possible that this vibratory plate exceeds the admissible sound level of 89 dB (A). According to the
rules for the prevention of accidents regarding emission of noise, the employees have to wear ear protection if the sound level reaches 89 dB (A) or more.

Operation
1.

The engine is started by way of a recoil starter. The automatic decompression system makes possible
a simple and backstroke-safe engine starting procedure.

2.

The functioning of operating levers or elements is not to be influenced or rendered ineffective.

3.

During operation the operator may not leave the control elements.

4.

The operator has to stop the engine of the vibratory plate before going on breaks. The machine has to
be placed such that it cannot turn over.

5.

Stop engine before filling fuel tank. When refilling fuel tank, do not allow fuel to come into contact with
the hot parts of the engine or spill onto the ground.

6.

Do not smoke or handle open fire near this machine.

7.

The tank lid must fit tightly. Shut off fuel cock, if available when stopping the engine. For long distance
transports of machine operated by fuel or fuel - mixtures, the fuel tank has to be drained completely.

ATTENTION! Leaky fuel tanks may cause explosions and must therefore be replaced immediately.
8.

Do not operate the machine in areas where explosions may occur.

9.

Make sure that sufficient fresh air is available when operating vibratory plates with combustion engines
in enclosed areas, tunnels, adits and deep trenches.

10.

During operation keep your hands, feet and clothes away from the moving parts of the vibraton plate.
Wear safety shoes, and eye protection glasses in case of trench operation where falling sand stones
maybe ejected.

11.

When working near the edges of breaks, pits, slopes, trenches and platforms, vibratory plates are to be
operated such that there is no danger of their turning over or dropping in.

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SAFETY INSTRUCTIONS

12.
13.
14.

15.
16.
17.

Make sure the soil or subsoil to be compacted has a high enough load carrying capacity.
Use appropriate protective clothing while working or while carrying out maintenance work.
When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so
that he will not be squeezed between the handle and a possible obstacle. Special care is required when work
ing on uneven ground or when compacting coarse material. Make sure of a firm stand when operating
the machine under such conditons.
Vibratory plates are to be guided such that hand injuries caused by solid objects are avoided.
Vibratory plates have to be guided such that their stability is guaranteed.
Machines with integrated transport trolley may not be parked or stored on the trolley. This device has
only been designed to transport the machine.

Safety checks
1.
2.
3.
4.
5.

Vibratory plates may only be operated with all safety devices installed.
Before starting operation, the operator has to check that all control and safety devices function properly.
Immediately notify your supervisor or superintendent if you have determined defects in the safety devices or other defects which could endanger the safe operation of the machine or which could endanger
the environment.
In case of defects jeopardizing the operational safety of the vibration plate, the machine has to be
stopped immediately.
Process materials and operating fuels must be stowed away in receptacles or containers marked according to the respective manufacturers specifications.

Maintenance
1.
2.
3.
4.

5.
6.

Only use original spare parts. Modifications to this machine, including the adjustment of the maximum
engine speed set by the manufacturer, are subject to the express approval of Wacker. In case of nonobservance all liabilities shall be refused.
All drive units have to be switched off before carrying out maintenance jobs. Deviations from this are only
allowed if the maintenance or jobs require a running engine.
When working on vibratory plates equipped with electric starter, disconnect battery before carrying out
maintenance or repair jobs on the electric parts of the machine.
Remove pressure from hydraulic lines before working on them. Caution: take care when removing hydraulic lines, for the oil may be very hot (up. over 80o C). Precautions are to be taken to prevent oil from
splashing into the operators eyes.
As soon as maintenance and repair jobs have been completed all safety devices have to be reinstalled
properly.
Do not hose down the machine with water after each use to avoid possible malfunctions. Do not use high
pressure washers nor chemical products.

Transport
1.
2.
3.

During transport, loading and unloading of vibration plates by means of lifting devices, appropriate slinging means or hooks have to be used on the lifting points provided for this purpose on the vibratory plate.
The load-carrying capacity of the loading ramps has to be sufficient and the ramps have to be secure
such that they cannot turn over. Make sure that no one be endangered by machines turning over by slipping or by moving machine parts.
When being transported on vehicles, precautions have to be taken that vibration plates do not slip or turn
over.

Maintenance checks
According to the conditions and frequency of use, vibratory plates have to be checked for safe operation at
least once a year by skilled technicians, such as those found at Wacker-service depots and have to be repaired
if necessary.
Please also observe the corresponding rules and regulations valid in your country.

SV00019GB

TECHNICAL DATA

BPU 2950A

Item no.
Forward / reverse speed

Surface compaction performance

Operating weight (mass)

0007962 ...
m/min:

to 22

m2/h:

to 660

kg:

Power transmission

Exciter
Vibrations
Multigrade oil
Drive motor
Piston displacement
Engine speed (rpm)
Nominal output
Oil
Fuel
Fuel consumption
Tank capacity

152
From drive engine directly to exciter unit via
centrifugal clutch and V-belt

rpms (Hz):

cm3:
rpms:
kW (HP):
l/h:
l:

5400 (90)
SAE 10 W 40
Air-cooled single-cylinder 4-stroke diesel engine
270
3600
6,6 (9)
SAE 10 W 40
gasoline
1,5
6,0

Hydraulic control
Hydraulic oil

Fuchs Renolin MR 520

The required sound specifications, called-for by the EC-Machine Regulations per Appendix 1, Paragraph
1.7.4.f, are
- sound pressure level at the operator's location LpA = 88 dB(A)
The sound values were determined according to ISO 3744 for the sound power level (LwA) and, alternately,
ISO 6081 for the sound pressure level (LpA) at the operator's location.
The weighted effective acceleration value, determined according to ISO 8662, Part 1, is 6,8 m/s2.
The sound and vibration measurements were carried out and obtained with the machine working on crushed
gravel at nominal engine speed.

TD00450GB

DESCRIPTION

Application
The BPU 2950A is suited to compact all kinds of soils, even cohesive soils in trench and surface compaction.
They are also suited to compact blacktop surfacings and to vibrante interlocking paving stones. Due to its optimum ratio of centrifugal force to contact area the BPU 2950A is the machine of this series which can be most
universally used.

Dimensions

Max. admissible inclination

T00672GB

DESCRIPTION

Description of function

The vibration required for compaction is produced by the exciter (4) which is firmly joinded to the lower mass
(3). This exciter (4) is designed as a central vibrator with single-plane vibrations. Such a principle permits the
direction of vibration to be changed by turning the eccentric weights (11). In this way an infinitely variable transition between vibration in forward motion, on the spot and in reverse motion is possible. This process is hydraulically controlled with the operating control handle (6) on the centre pole head (7).
The drive engine (1) is anchored to the upper mass (2) and drives the exciter (4). The torque is transmitted by
means of a friction connection through the centrifugal clutch (8) and the exciter V-belt (9).
The centrifugal clutch (8) interrupts flow of power to the exciter (4) at low engine speeds and thus permits perfect idling of the drive engine (1). The speed of the drive engine (1) can be infinitely varied by way of the throttle
control lever (5).
The upper (2) and lower (3) masses are connected to each other by 4 vibration-damping shock mounts (10).
This damping system prevents the very high frequencies from being transmitted to the upper mass (2). As a
result the funcionability of the drive engine (1) is retained in spite of the high compaction performance.
The drive engine (1), is started by way of a rewind starter.

Forwards

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On the spot

10

Reverse

TRANSPORT TO WORK SITE

Transport to work site

Conditions:
-

To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of
200 kg.

During transport, always switch the engine off!

Only attach suitable tackle at the central lifting point (13) provided.

During transport on the loading area of a vehicle, tie down the vibration plate using the lugs (12).

Note:

T00673GB

Also observe the regulations in the safety instructions.

11

RECOMMENDATIONS ON COMPACTION

Ground conditions
The max. compaction depth depends on several factors relating to the ground condition, such as moisture,
grain distribution etc.
It is therefore not possible to specify exact values.
Recommendation:

In each case determine the max. compaction depth with compaction tests and soil samples.

Compaction on slopes
The following points are to be observed when compacting on sloped surfaces (slopes, embankments):
*
*
*

Only approach gradients from the bottom (a gradient which can be easily overcome upwards, can also be
compacted downwards without any risk).
The operator must never stand in the direction of descent (see chapter, Safety instructions).
The max. gradient of 20o must not be exceeded.

WARNING!

If this gradient were exceeded, this would result in a failure of the engine lubrication system
splash lubrication and thus inevitably lead to a breakdown of important engine components.

Rightg !

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Wrong !

12

OPERATION

Starting
Pre-starting check
1. Oil level check
Insert dipstick in oil filler neck, but without screwing in. If oil level is low, fill to the top of the oil filler neck with
high grade SAE 10 W 40 oil.
2. Dual-air cleander >Dual element type<
Check the air cleaner elements to be sure they are clean and in good condition. Clean or replace the elements if necessary.
3. Fuel
Use any regular grade automotive gasoline (unleaded gasoline is preferred) with a pump octane rating of
86 or higher.
Never use an oil/gasoline mixture or dirty gasoline: Avoid getting dirt, dust or water in the fuel tank.
Caution: Gasoline substitutes are not recommended, they may be harmful to the fuel system components.
Starting the engine
a) Turn the fuel valve to the ON position.
b) Move the choke lever to the CLOSE position.
Note: If the engine is warm or the air temperature is high, move the control lever away from the CHOKE
postion as soon as the engine starts.
c) Move the throttle lever slightly to the left.

a)

b)

With recoil starter:

d) Turn the engine switch to the ON position.

e) Pull the starter grip lightly until resistance is felt, then pull briskly.
Caution: Do not allow the starter grip to snap back against the engine.
Return it gently to prevent damage to the starter.

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13

c)

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14

OPERATION

Handling
As the engine warms up, gradually move the choke lever to the OPEN position.
Position the throttle lever for the desired engine speed.
Oil alert system
The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase drops below a safe limit, the oil alert system will automatically shut
down the engine (the engine switch will remain in the ON position).

1
2

Engine switch
Note: If engine does not start
check oil level

Forward and reverse motion

The engine speed can be infinitely varied with the throttle control lever (5).
The direction of travel is determined with the shift lever (6).
Depending on the position of the shift lever (6), the vibration plate compacts in forward direction, at standstill
or in reverse direction.

Forwards

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Standstill

15

Reverse

OPERATION

Stopping the engine

To stop the engine in an emergency, turn the engine switch to the OFF position. Under normal conditions, use
the following procedure:
a) Move the throttle lever fully to the right.
b) Turn the engine switch to the OFF position.
c) Turn the fuel valve to the OFF position.

a)

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b)

16

c)

MAINTENANCE

Maintenance schedule

Check all external screw connections for tight fit approx. 8 hours after first operation.
Parts

Maintenance jobs

Maintenance interval

Air filter

daily

Drive engine
Exciter

Check for external damage and tight fit.

Check filter cartridge, clean or replace if
necessary.
Check tank lid fortight fit, replace if
necessary.
Check oil level, top up if necessary.
Check for tightness.

Drive engine

First oil change.

after 20 hours

Centre pole

Grease moveable locking device, and spindle

for pole height adjustment.

weekly

Drive engine

Clean spark plug, check spark plug gap

0,7 mm.
Check oil level, top up if necessary.
Check V-belt tension-retension, if
need be.
Check fastening screws of protective frame and
central suspension for tight fit.

monthly

after 100 hours

Exhaust muffler
Drive engine

Check fuel filter for flow, repalce if

necessary.
Remove combustion residue from spark arrester.
Further oil changes.

Exciter

Check oil level-fill up, if need be.

after 150 hours

Exciter

Oil change.

after 250 hours

Drive engine

Valve clearance - Check, set - 0,15 mm

intake valve, 0,20 mm exhaust valve.

after 300 hours

Fuel tank

Centre pole head

V-belt
Protective frame

Fuel tank

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17

MAINTENANCE

Engine oil
Oil change
Drain the oil while the engine is still warm to assure rapid and complete draining.
1.
2.
3.
4.

Remove the oil filler cap and the drain plug to drain the oil.
Install the drain plug, and tighten it securely.
Refill with the recommended oil and check oil level.
Install the oil filter cap.

Engine oil capacity: 1,1 l (1,06 USqt., 1,78 lmp pt)

Air filter
Air filter service
A dirty air filter will restrict air flow to the carburettor. To prevent carburettor malfunction, service the air filter
regularly. Service more freqently when operating the engine in extremely dusty areas.
Warning:
Caution:

Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result.
Never run the engine without the air cleaner. Rapid engine wear will result.

Dual type air filter

1. Remove the wing nut and the air filter cover. Remove the elements and separate them. Carefully check both
elements for holes or tears and replace if damaged.
2. Foam element: Wash the element in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flash point solvent. Allow the element to dry thoroughly. Soak the
element in clean engine oil, and squeeze out the excess oil. The engine will smoke during initial start-up if
too much oil is left in the foam.
3. Paper element: Tap the element lightly serveral times on a hard surface to remove excess dirt, or blow compressed air through the filter from the inside out. Never try to brush the dirt off; brushing will force dirt into
the fibers.
Replace the paper element if it is excessively dirt.

Fuel tank
Fuel strainer cup cleaning
Turn the fuel valve to Off. Remove the sediment cup and O-ring, and wash them in nonflammable or high flash
point solvent. Dry them thoroughly, and reinstall securely. Turn the fuel valve on, and check for leaks.

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18

MAINTENANCE

Spark plug
Spark plug service
Recommended spark plug: BP6ES-11, BPR6ES-11 (NGK), W20EP-U11, W20EPR-U11 (ND).
Caution:
Never use a spark plug of incorrect heat range.
To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
1. Remove the spark plug cap, and use a spark plug wrench to remove the plug.
Warning: If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.
2. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a
wire brush if it is to be reused.
3. Measure the plug gap with a feeler gauge. The gap should be 0,7-0,8 mm (0.039-0.043 in). Correct as necessary by bending the side electrode.
4. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent
cross-threading.
5. After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
Note:
If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/8-1/4 turn after the spark plug seats to compress
the washer.
Caution:
The spark plug must be securely tightened. An improperly tightened spark plug can become
very hot and may damage the engine.
Carburettor
Carburettor adjustment
*
*

Start the engine and allow it to warm up to normal operting temperature.

With the engine idling, turn the pilot screw in or out to the setting that produces the highest idle rpm. The
correct setting will usually be approximately 2 1/4 turns from the fully closed position.
Caution:
Do not tighten the pilot screw against its seat as this will damage the pilot screw or seat. After
the pilot screw is correctly adjusted, turn the throttle stop screw to obtain the standard idle
speed. Standard idle speed: 1 400 + 150 rpm.

1. Pilot screw

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2. Throttle stop screw

19

T00676GB

20

MAINTENANCE

Exciter V-belt
Remove belt guard. Remove nuts situated on the motor V-belt pulley, remove V-belt pulley half. Remove nuber
of spacers on (the romoval or one spacer is usually sufficient). Install the removed spacers on the outside of
the V-belt pulley. (If one washer is removed, install it on the outer half of the pulley, of two, one on the outer
and one on the inner V-belt pulley half etc). Thus V-belt aligment is maintained. Install spring washers in a way
such that the large diameter comes to lie on the motor V-belt pulley. Loosen nuts and unter continual rotation
of the motor V-belt pulley tighten nut alternately.

Hydraulic control
Check oil level:
1.
2.
3.
4.

Move centre pole into vertical position.

Open filler bore (14).
Oil level must be at mark, if necesary top up with hydraulic oil Fuchs Renolin MR 520.
Close filler bore (14).

Bleeding hydraulic control:

1. Move centre pole into vertical position, move control handle (6) right into the reverse position, open filler
bore (14).
2. Loosen connecting screw (15).
3. Slowly push the control handle (6) in forward motion direction until hydraulic oil emerges bubblefree at the
connecting screw.
4. Tighten connecting screw (15).
5. If necessary, top up with Fuchs Renolin MR 520, seal filler bore (14).

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21

MAINTENANCE

Exciter
Check oil level:
1.
2.
3.
4.
5.

Position vibration plate horizontally.

Open filler bore (16).
The oil level must reach the start of the thread of the filler bore (16).
If necessary, pour in HD brand oil SAE 10 W 40 through filler bore (use funnel).
Close filler bore (16).

Lower and of thread

Changing the oil:

1.
2.
3.
4.
5

Open filler bore (16).

Tilt vibration plate and keep it tilted until the oil has run out.
Place vibration plate in horizontal position.
Pour in 0,75 l HD brand oil SAE 10 W 40 through the filler bore (16).
Close filler bore (16).

WARNING!

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Do not pour in too much oil!

22

FAULTS

Forward speed too low

Cause:

Remedy: -

Too little hydraulic oil in the centre pole head.

Air in hydraulic control.
Top up hydraulic oil.
Bleed system.

Reverse speed too low

Cause:
- Too much oil in centre pole head.
Remedy: - Correct oil level in accordance with mark.

No reverse motion
Cause:
- Mechanical fault.
Remedy: - Contact Wacker service dept.

Loss of hydraulic oil

Cause:
- Leaks, hydraulic hose defective.
Remedy: - Change defective parts.
Note: Bleed system after every dismantling operation.

Engine does not start

Cause:

- Fuel tank empty.

- Fuel shut-off valve closed.
- Air filter dirty.
- Stop button defective.
- Recoil starter defective.
- Oil alert system has stopped engine.
Remedy: - Fuel up.
- Open.
- Clean.
- Repair.
- Repair.
- Fill up with engine oil.

T00386GB

23

24

25

EC - CONFORMITY-CERTIFICATE
Wacker Construction Equipment AG , Preuenstrae 41, 80809 Mnchen

hereby certify that the construction equipment specified hereunder:

1. Category:

Vibratory plate

2. Type:

BPU 2950A

3. Equipment item number:

0007962 ...

4. absolute installed power:

6,6 kW

has been evaluated in conformity with Directive 2000/14/EC:

Conformity
assessment
procedure
Annex VIII

At the following notified

body
VDE Prf- und
Zertifizierungsinstitut
Zertifizierungsstelle
Merianstrae 28
63069 Offenbach/Main

Measured
sound power level

Guaranteed
sound power level

105 dB(A)

and has been manufactured in accordance with the following directives:

2000/14/EG
EMV - Richtlinie 89/336/EG
98/37/EG
EN 500-1
EN 500-4
....................................................

Dr. Sick
Board of Directors

File certificate carefully

C0006607.GB

108 dB(A)