Sipart PS2 Siemens Positioner

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Siemens AG 2015

Positioners

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Product Overview
SIPART PS2
Technical description
Technical specifications
- all versions
- SIPART PS2 with and without HART
- SIPART PS2 with PROFIBUS PA/
with FOUNDATION Fieldbus
- Option modules
Selection and Ordering data
- SIPART PS2
- Accessories/Spare parts
Dimensional drawings
Schematics
Mounting kit

Software
Sec. 8 SIMATIC PDM, for parametrize
HART and PROFIBUS PA devices

You can download all instructions,


catalogs and certificates for positioners
free of charge at the following
Internet address:
www.siemens.com/positioners

Siemens FI 01 June 2015

Siemens AG 2015

Positioners
Product Overview

Overview
Application

Description

Catalog page Software for


parameterization

Positioners
Position control of pneumatic linear SIPART PS2
or part-turn actuators, also for
Universal device for positioning
intrinsically safe operation
pneumatic actuators
Connection: 4 to 20 mA
HART, PROFIBUS PA or
FOUNDATION Fieldbus
Local manual operation
Binary inputs and outputs
Diagnostic function
Blocking function
Automatic startup

5/3

SIMATIC PDM

As above, but in flameproof enclo- SIPART PS2


sure for explosion-proof application As above, but in flameproof aluminum
enclosure

5/3

SIMATIC PDM

5/2

Siemens FI 01 June 2015

Siemens AG 2015

Positioners
SIPART PS2
Technical description

Overview

Electropneumatic positioner SIPART PS2 in the aluminum enclosure

Benefits
SIPART PS2 positioners offer decisive advantages:
Simple installation and automatic commissioning
(self-adjustment of zero and span)
Simple operation with
- Local operation (manual operation) and configuration of the
device using three buttons and a user-friendly two-line
display
- Parameterization via SIMATIC PDM
Very high-quality control thanks to an online adaptation
procedure
Negligible air consumption in stationary operation
"Tight closing" function (ensures maximum positioning
pressure on the valve seat)
"Fail in place" function: Current position is retained on electrical power failure (does not apply in conjunction with SIL)
Numerous functions can be activated by simple configuring
(e. g. characteristic curves and limits)
Extensive diagnostic functions for valve and actuator
Only one device version for linear and part-turn actuators
Few moving parts, hence insensitive to vibrations
External non contacting sensor as option for extreme ambient
conditions
"Intelligent solenoid valve": Partial Stroke Test and solenoid
valve function in one device
Partial Stroke Test e. g. for safety valves
Full Stroke Test, Multi Step Response Test, Valve Performance
Test for performance and maintenance evaluation of the valve
Can also be operated with purified natural gas,
carbon dioxide, nitrogen or noble gases
SIL (Safety Integrity Level) 2

Application
SIPART PS2 electropneumatic positioner in flameproof aluminum enclosure with manometers

SIPART PS2 in stainless steel enclosure with manometers

The SIPART PS2 electropneumatic positioner is used to control


the final control element of pneumatic linear or part-turn actuators. The electropneumatic positioner moves the actuator to a
valve position corresponding to the setpoint. Additional function
inputs can be used to block the valve or to set a safety position.
A binary input is present as standard in the basic device for this
purpose.

The SIPART PS2 positioner is used, for example, in the following


industries:
Chemical/petrochemical
Power stations
Paper and glass
Water, waste water
Food and pharmaceuticals
Offshore plants
The SIPART PS2 positioner is available:
For single-acting actuators: In Makrolon, stainless steel or aluminum enclosure, as well as flameproof aluminum enclosure
For double-acting actuators: In Makrolon enclosure, stainless
steel enclosure and flameproof aluminum enclosure
For non-hazardous applications
For hazardous applications in the versions
- Intrinsic safety type of protection
- Flameproof enclosure type of protection
- Non-sparking type of protection
- Dust protection by enclosure type of protection
and in the versions:
With 0/4 ... 20 mA control with/without communication through
HART signal
With PROFIBUS PA communication interface
With FOUNDATION Fieldbus (FF) communications interface

Siemens FI 01 June 2015

5/3

Siemens AG 2015

Positioners
SIPART PS2
Technical description
Explosion-proof versions
Device with protection type "intrinsic safety" for use in Zone 1,
2, 21, 22 or Class I, II, III/Division 1/Groups A-G
Device with protection type "dust protection with enclosure" for
use in Zone 21, 22 or Class II, III/Division 1/Groups E-G
Device with protection type "non-sparking" for use in Zone 2 or
Class I, Division 2, Groups A-D
Device with protection type "flameproof enclosure" for use in
Zone 1 or Class I, Division 1, Groups A-D
Stainless steel enclosure for extreme ambient conditions
The SIPART PS2 is available in a stainless steel enclosure (with
no window in the cover) for use in particularly aggressive environments (e.g. offshore operation, chlorine plants etc.). The device functions are the same as for the basic version.

Design
The SIPART PS2 positioner is a digital field device with a highlyintegrated microcontroller.

The positioner consists of the following components:


Enclosure and cover
PCB with corresponding electronics with or without communication through HART 7
or with electronics for communication in accordance with
- PROFIBUS PA specification, IEC 61158-2; bus-supplied
device, or
- FOUNDATION Fieldbus (FF) specification, IEC 61158-2,
bus-supplied device
Position detection system
Terminal housing with screw terminals
Pneumatic valve manifold with piezoelectric valve precontrol.
The valve manifold is located in the housing, the pneumatic connections for the inlet air and the positioning pressure on the righthand side. A pressure gauge block and/or a safety solenoid
valve can be connected there as options. The SIPART PS2 positioner is fitted to the linear or part-turn actuator using an appropriate mounting kit. The circuit board container in the casing provides slots for separately ordered boards with the following
functions:
Position feedback module
Position feedback as a two-wire signal 4 to 20 mA

Limit value signal via mechanical contacts


(mechanical limit switch module)
Two limits can be signaled redundantly by switching contacts.
An alarm output is also integrated in the module (see "Alarm
Module").
Valid for all modules described above:
All signals are electrically isolated from one another and from the
basic unit. The outputs indicate self-signaling faults. The modules are easy to retrofit.
Separate mounting of position detection system and
controller unit
The position detection system and controller unit can be connected separately for all casing versions of the SIPART PS2 (except flameproof design). Measurement of the travel or angle is
carried out directly on the actuator. The controller unit can then
be fitted a certain distance away, e. g. on a mounting pipe or
similar, and is connected to the position detection system by an
electric cable and to the actuator by one or two pneumatic lines.
Such a split design is frequently advantageous if the ambient
conditions at the fitting exceed the specified values for the positioner (e. g. strong vibrations).
The following can be used for measuring the travel or angle:
NCS sensor
External position detection system C73451-A430-D78
A commercially available potentiometer (10 k resistance),
e. g. for higher application temperatures or customer-specific
applications
The use of potentiometers is recommended for very small linear
actuators with a short valve travel since, on the one hand, the
space required by the potentiometer is very small and, on the
other, the transmission characteristic is optimum for a small
travel.

Pneumatic connection

Pneumatic connection for double-acting


actuators

Position detection system


(10 k potentiometer or NCS)

Electric cable

Retrofitted EMC filter module (in device)

SIPART PS2

Alarm module (3 outputs, 1 input)


Signaling of two limits of the travel or angle by binary signals.
The two limits can be set independently as maximum or minimum values.
Output of an alarm if the setpoint position of the final control
element is not reached in automatic mode or if a device fault
occurs.
Second binary input for alarm signals of for triggering safety
reactions, e. g. blocking function or safety position.

Separate mounting of position detection system and controller unit

Limit signaling through slot-type initiators (SIA module)

Non contacting sensor (NCS)

Two limits can be signaled redundantly as NAMUR signals


(EN 60947-5-6) by slot-type initiators. An alarm output is also integrated in the module (see "Alarm Module").

NCS for part-turn actuator (6DR4004-.N.10) mounted with mounting console (left) and NCS for linear actuator 14 mm (0.55 inch)
(6DR4004-.N.20) mounted with actuator-specific mounting solution
(right)

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Siemens FI 01 June 2015

Siemens AG 2015

Positioners
SIPART PS2
Technical description
The positioner outputs a continuous signal in the area where
there is a large system deviation (fast step zone); in areas of
moderate system deviation (slow step zone) it outputs a sequence of pulses. No positioning signals are output in the case
of a small system deviation (adaptive or variable deadband).
The linear or rotary motion of the actuator is detected by the
mounting kit and transferred to a high-quality potentiometer over
a shaft and a non-floating gear transmission.
The angular error of the pick-up in cases where the assembly is
mounted on a linear actuator is corrected automatically.
When connected in a 2-wire system, the SIPART PS2 draws its
power exclusively from the 4 to 20 mA setpoint signal.
The electric power is also connected through the 2-wire bus signal with PROFIBUS operation (SIPART PS2 PA).
The same applies for the FOUNDATION Fieldbus version.
Pneumatic valve manifold with piezoelectric valve
precontrol

NCS (6DR4004-.N.30) for travels > 14 mm (0.55 inch) mounted using


mounting kit for NAMUR linear actuator

The NCS sensor consists of a non-contacting position sensor. All


coupling elements are omitted such as coupling wheel and
driver pin with part-turn actuators or lever and pick-up bracket
with linear actuators for up to 14 mm travel.
This results in:
Even greater resistance to vibration and shock
No wear of sensor
Problem-free mounting on very small actuators
Negligible hysteresis with very small travels.
The sensor does not require an additional power supply, i. e.
SIPART PS2 (not for Ex d version) can be operated in a 2-wire
system. The NCS (Non Contacting Sensor) consists of a potted
sensor housing which must be mounted permanently and a
magnet which is mounted on the spindle of linear actuators or on
the shaft butt of part-turn actuators. For the version for travels
>14 mm (0.55 inch), the magnet and the NCS are premounted
on a stainless steel frame and offer the same interface mechanically as the positioner itself, i. e. they can be mounted using the
standard mounting kits 6DR4004-8V, -8VK and -8VL.
The installation of a EMC filter module in the positioner (controller
unit) is necessary in order to ensure a connection level with EMC
according to EC Declaration of Conformity when using external
sensors (see "Selection and Ordering Data", "EMC Filter Module").

Function
The SIPART PS2 positioner works in a completely different way
to normal positioners.
Mode of operation
Comparison of the setpoint and the actual value takes place
electronically in a microcontroller. If the microcontroller detects a
deviation, it uses a 5-way switch procedure to control the piezoelectric valves, which regulates the flow of air into and from the
chambers of the pneumatic actuator or blows it in the opposite
direction.
The microcontroller then outputs an electric control command to
the piezoelectric valve in accordance with the size and direction
of the deviation (deviation between setpoint and actual values).
The piezoelectric valve converts the command into a pneumatic
positional increment.

The piezoelectric valve can release very short control pulses.


This helps achieve a high positioning accuracy. The pilot element is a piezoelectric bending converter which switches the
pneumatic main controller unit. The valve manifold is characterized by an extremely long service life.
Local operation
Local operation is performed using the built-in display and the
three buttons. Switching between the operating levels Automatic, Manual, Configuring and Diagnosis is possible at the
press of a button.
In manual mode the drive can be adjusted over the entire range
without interrupting the circuit.
Operation and monitoring with the SIMATIC PDM
configuration software
The configuration software SIMATIC PDM permits simple operation, monitoring, configuration and parameterization of the device. The diagnostic information available can be read via
SIMATIC PDM from the device. Communication is carried out via
the HART protocol or PROFIBUS PA. For the HART protocol, the
device can be accessed both via a HART modem and via a
HART-compatible input/output module (remote IO). The corresponding device description files, such as GSD and (Enhanced)
EDD are available for both types of communication.
In addition, the SITRANS DTM provides software based on tried
and tested EDD technology that can be used to parameterize
field devices via a DTM (Device Type Manager) using an FDT
frame application (e. g. PACTware). SITRANS DTM and the necessary device-specific enhanced EDD are available for download free of charge. The software provides the relevant communication interfaces for HART and PROFIBUS.
Automatic commissioning
With a simple configuration menu the SIPART PS2 can be quickly
adapted to the fitting and adjusted by means of an automatic
startup function.
During initialization, the microcontroller determines the zero
point, full-scale value, the direction of action and the positioning
speed of the fitting. From this data it establishes the minimum
pulse time and the deadband, thus optimizing the control.
Low air consumption
A hallmark of the SIPART PS2 is its own extremely low consumption of air. Normal air losses on conventional positioners are very
costly. Thanks to the use of modern piezoelectric technology, the
SIPART PS2 consumes air only when it is needed, which means
that it pays for itself within a very short time.

Siemens FI 01 June 2015

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Siemens AG 2015

Positioners
SIPART PS2
Technical description

Comprehensive monitoring functions

Maintenance required for valve

The SIPART PS2 has various monitoring functions with which


changes on the actuator and valve can be detected and signaled if applicable when a selectable limit has been exceeded.
This information may be important for diagnosis of the actuator
or valve. The measuring data to be determined and monitored,
some of whose limits can be adjusted, include:
Travel integral
Number of changes in direction
Alarm counter
Self-adjusting deadband
Valve end limit position (e. g. for detection of valve seat wear
or deposits)
Operating hours (also according to temperature and travel
ranges) as well as min./max. temperature
Operating cycles of piezoelectric valves
Valve positioning time
Actuator leakages

The Full Stroke Test, Step Response Test, Multi Step Response
Test and Valve Performance Test provide detailed information
about the maintenance required of the valve. With the help of
HART communication, you receive comprehensive test results
and can identify the extent of the maintenance measures. In order to quantify the performance capability of valves, characteristic values such as step response times (T63, T86, user-selectable Txx), dead times, overshoot, hysteresis, errors of
measurement, non-linearity, etc., are determined.

At a glance with the Diagnostics Cockpit

This positioner meets the following requirement:


Functional safety up to SIL 2 in accordance with IEC 61508 or
IEC 61511 for safe venting.

With the Diagnostics Cockpit, the HART variants of the


SIPART PS2 provide a straightforward way of getting started with
the world of diagnostic capabilities. All relevant information (setpoint, actual value, control deviation, status of the diagnostic
system, etc.) of the valve is available at a glance. Additional
facts and details are just a few mouse clicks away from the Diagnostics Cockpit.
Status monitoring with 3-stage alarm concept
The intelligent electropneumatic SIPART PS2 positioner is
equipped with additional monitoring functions. The status indications derived from these monitoring functions signal active
faults of the unit. The severity of these faults are graded using
"traffic light signaling", symbolized by a wrench in the colors
green, yellow and red (in SIMATIC PDM and Maintenance Station):
Need for maintenance (green wrench)
Urgent need for maintenance (yellow wrench)
Imminent danger of unit failure or general failure (red wrench)
This allows users to put early measures into action before a serious valve or actuator fault occurs which could result in a system
shutdown. The fact that a fault indication is signaled, such as the
onset of a diaphragm break in the actuator or the progressive
sluggishness of a unit, enables the user to ensure system reliability at any time by means of suitable maintenance strategies.
This three-stage alarm hierarchy also allows early detection and
signaling of other faults, such as the static friction of a packing
box, the wearing of a valve plug/seating, or precipitations or incrustations on the fittings.
These fault indications can be output either line-conducted over
the alarm outputs (see above) of the positioner (max. 3), or via
communication over the HART or field bus interfaces. In this
case, the HART, PROFIBUS and FF versions of SIPART PS2 permit a differentiation of the various fault indications, as well as a
trend representation and histogram function of all key process
variables with regard to the fittings.
The device display also displays the graded maintenance
requirements, complete with identification of the source of the
fault.

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Siemens FI 01 June 2015

Functional safety acc. to SIL2


The positioner is suitable for use on valves that satisfy the special requirements in terms of functional safety up to SIL 2 in accordance with IEC 61508 or IEC 61511. The variants
6DR5.1.-0....-....-Z C20 are available for this.
These are single-acting positioners for mounting on pneumatic
actuators with spring return.
The positioner vents the valve actuator on demand/in the event
of a fault and puts the valve in the preset safety position.

SIPART PS 2 as "intelligent solenoid valve


Open/Close valves, safety fittings in particular, are generally
pneumatically controlled over a solenoid valve. If you use
SIPART PS2 instead of this type of solenoid valve, the positioner
performs two tasks in a single device (without extra wiring)
Firstly, it switches the fitting off on demand by venting the actuator (functional safety acc. to SIL 2 (see above)
Secondly, it can perform a Partial Stroke Test at regular intervals (1 - 365 days), which prevents the blocking of the fitting,
e. g. due to corrosion or furring.
As in this case SIPART PS2 is constantly working in normal
operation (e. g. 99 % position), it also acts as a permanent test
function for the pneumatic output circuit, which is not usually
possible when using a solenoid valve.
Solenoid valves on control valves can also not normally be
tested during operation. They are therefore not necessary when
using SIPART PS 2 with a 4-wire connection system as the venting is carried out on demand by SIPART PS2. This means that on
control valves, both the control function and the shut-off function
can be carried out by a single device.

Siemens AG 2015

Positioners
SIPART PS2
Technical description
Configuring
In configuring mode, the SIPART PS2 positioner can be configured to requirements and include the following settings:
Input current range 0 to 20 mA or 4 to 20 mA
Rising or falling characteristic curve at the setpoint input
Positioning speed limit (setpoint ramp)
Splitrange operation; adjustable start-of-scale and full-scale
values
Response threshold (deadband); self-adjusting or fixed
Direction of action; rising or falling output pressure with rising
setpoint
Limits (start-of-scale and full-scale values) of positioning
range
Limits (alarms) of the final control element position; minimum
and maximum values
Automatic "tight closing" (with adjustable response threshold)
The travel can be corrected in accordance with the valve characteristic curve.
Function of binary inputs
Function of alarm output etc.

Configuration of the various SIPART PS2 versions is largely


identical.

Siemens FI 01 June 2015

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Siemens AG 2015

Positioners
SIPART PS2
Technical specifications

Technical specifications
SIPART PS2 (all versions)
Rated conditions

Ambient conditions

For indoor and outdoor use

Ambient temperature

In hazardous areas, observe the


maximum permitted ambient temperature according to the temperature class. See "Technical
Specifications" on page 5/9.

Outlet air valve (deaerate actuator


for fail in place version)
- 2 bar (29 psi)
4.3 Nm/h (19.0 USgpm)
7.3 Nm/h (32.2 USgpm)
- 4 bar (58 psi)
- 6 bar (87 psi)
9.8 Nm/h (43.3 USgpm)
Device leakage Y1/Y2 with
PZ = 4 bar (58 psi) and
Tamb = 20 C (68 F)

Permitted ambient temperature for -30 ... +80 C (-22 ... +176 F)
operation2)3)

Standard

20 ml/min

Altitude

Fail in Place

10 ml/min

Restrictor ratio

Adjustable up to : 1

2 000 m above sea level. At altitudes greater than 2 000 m above


sea level, use a suitable power
supply.

Auxiliary power consumption in the < 3,6 10-2 Nm/h (0.158 USgpm)
controlled state

Relative humidity

0 ... 100 %

Degree of protection1)

IP66 according to
IEC/EN 60529/NEMA 4X

Sound pressure

Mounting position

Any; pneumatic connections and


exhaust opening not facing up in
wet environment

Design

Vibration resistance
Harmonic oscillations (sine-wave) 3.5 mm (0.14"), 2 ... 27 Hz,
according to
3 cycles/axis
EN 60068-2-6/10.2008
98.1 m/s (321.84 ft/s),
27 ... 300 Hz, 3 cycles/axis
Bumping (half-sine) according to
EN 60068-2-27/02.2010

150 m/s (492 ft/s), 6 ms,


1000 shocks/axis

Noise (digitally controlled) accord- 10 ... 200 Hz; 1 (m/s)/Hz


ing to EN 60068-2-64/04.2009
(3.28 (ft/s)/Hz)
200 ... 500 Hz; 0.3 (m/s)/Hz
(0.98 (ft/s)/Hz)
4 hours/axis
Recommended continuous duty
range of the complete fitting

30 m/s (98.4 ft/s) without resonance sharpness

Climatic class

According to EN 60721-3

Storage

1K5, but -40 ... +80 C


(1K5, but -40 ... +176 F)

Transport

2K4, but -40 ... +80 C


(2K4, but -40 ... +176 F)

Auxiliary power (air supply)

Compressed air, carbon dioxide


(CO2), nitrogen (N), noble gases
or cleaned natural gas

Pressure4)

1.4 ... 7 bar (20.3 ... 101.5 psi)

Air quality to ISO 8573-1


Solid particulate size and density

Class 2

Pressure dew point

Class 2 (min. 20 K (36 F) below


ambient temperature)
Class 2

Unrestricted flow (DIN 1945)


Inlet air valve (ventilate actuator)5)
- 2 bar (29 psi)

4.1 Nm/h (18.1 USgpm)

- 4 bar (58 psi)

7.1 Nm/h (31.3 USgpm)

- 6 bar (87 psi)

9.8 Nm/h (43.1 USgpm)

Outlet air valve (deaerate actuator


for all versions except fail in
place)5)

Range of stroke (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch)
(angle of positioner shaft
16 ... 90)
Larger range of stroke on
request.
Angle of rotation range
(part-turn actuators)

30 ... 100

Mounting type
On linear actuators

Using mounting kit 6DR4004-8V


and where necessary with an
additional lever arm 6DR4004-8L
on actuators according to
IEC 60534-6-1 (NAMUR) with
ribs, bars or flat face.

On part-turn actuators

Using mounting kit 6DR4004-8D


on actuators with mounting plane
according to VDI/VDE 3845 and
IEC 60534-6-2.

Weight, positioner without option


modules or accessories

6DR5..1 Aluminum enclosure,


narrow

8.2 Nm/h (36.1 USgpm)

- 4 bar (58 psi)

13.7 Nm/h (60.3 USgpm)

- 6 bar (87 psi)

19.2 Nm/h (84.5 USgpm)

Siemens FI 01 June 2015

Approx. 1.3 kg (2.86 lb)

6DR5..2 Stainless steel enclosure Approx. 3.9 kg (8.6 lb)


6DR5..3 Aluminum enclosure

Approx. 1.6 kg (3.53 lb)

6DR5..5 Flameproof aluminum


enclosure

Approx. 5.2 kg (11.46 lb)

Material
Enclosure
- 6DR5..0 Makrolon

Glass-fiber reinforced polycarbonate (PC)

- 6DR5..1 Aluminum, narrow

GD AISi12

- 6DR5..2 Stainless steel

Austenitic stainless steel 316Cb,


mat. No. 1.4581

- 6DR5..3 Aluminum

GD AISi12

- 6DR5..5 Aluminum, flameproof

GK AISi12

Pressure gauge block

- 2 bar (29 psi)

5/8

Mode of operation

6DR5..0 Glass-fiber reinforced en- Approx. 0.9 kg (1.98 lb)


closure made from polycarbonate

Pneumatic data

Oil content

LAeq < 75 dB
LAmax < 80 dB

Aluminum AIMgSi, anodized

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
Dimensions

See "Dimensional Drawings" on


page 5/22

Explosion protection

In Makrolon enclosure 6DR5..0

Single-acting and double-acting

Flameproof enclosure "d"

II 2 G Ex d IIC T6/T4 Gb

In aluminum enclosure 6DR5..1

Single-acting

Intrinsic safety "i"

Im aluminum enclosure 6DR5..3


and 6DR5..5

Single-acting and double-acting

II 2 G Ex ia IIC T6/T4 Gb
II 3 G Ex ic IIC T6/T4 Gc
II 2 D Ex ia IIIC T110C Db

In stainless steel enclosure


6DR5..2

Single-acting and double-acting

Non-sparking "nA"

II 3 G Ex nA IIC T6/T4 Gc

Device versions

Explosion protection according to


ATEX/IECEx

Dust, protection with "t" enclosure6) II 2 D Ex tb IIIC T100C Db

Gauge
- Gauge made of plastic

IP31

Explosion protection according to


FM/CSA, suitable for installations
according to NEC 500/NEC 505

- Gauge made of steel

IP44

Flameproof enclosure "XP"

- Gauge made of
stainless steel 316

IP54

XP, Class I, Division 1, GP. ABCD


XP, Class I, Zone 1, AEx d, IIC,
T6/T4

Intrinsic safety "IS"

IS / I, II, III / 1 / A-G


IS / 1 / AEx / Ex ib / IIC, Gb
IS / 21 / AEx / Ex ib / IIIC, Db,
T110C

Non-sparking "NI"

NI / I / 2 / A-D
NI / 2 / AEx / Ex nA, Ex ic / IIC, Gc

Degree of protection

Vibration resistance

According to EN 837-1

Connections, electrical
Screw terminals

2.5 mm2 AWG30-14

Cable gland
- Without explosion protection as
well as with Ex i

M20x1.5 or -14 NPT

Dust, protection with "DIP"


enclosure6)

- With explosion protection Ex d

Ex d certified M20x1.5;
-14 NPT or M25x1.5

DIP / II, III / 1 / E-G


DIP / 21 / AEx / Ex tb / IIIC, Db,
T100C

Natural gas as driving medium

For technical specifications using


natural gas as driving medium,
see operating instructions.

Connections, pneumatic

Female thread G or
-18 NPT
1)

Max. impact energy 1 Joule for enclosure with inspection window


6DR5..0 and 6DR5..1 or max. 2 Joule for 6DR5..3.

2)

At -10 C ( 14 F) the display refresh rate of the indicator is limited.


When using position feedback module, only T4 is permitted.

3)

With Order suffix (Order code) -Z M40 the following applies to SIPART PS2
device version with and without HART: -40 ... +80 C (-40 ... +176 F).

4)

The following applies to fail in place: 3 ... 7 bar (43.5 ... 101.5 psi).

5)

With Ex d version (6DR5..5-) values are reduced by approx. 20 %.

6)

For aluminum enclosure, narrow, single-acting, without inspection window


6DR5..1-.D...-..A.-Z...
For stainless steel enclosure, 6DR5..2-.D...-..A.-Z...
For aluminum enclosure, with inspection window 6DR5..3-.K...-..A.-Z...

Controller
Controller unit
Five-point switch

Self-adjusting

Deadband
- dEbA = Auto

Self-adjusting

- dEbA = 0.1 10 %

Can be set as fixed value

Analog-to-digital converter
Scan time

10 ms

Resolution

0,05 %

Transmission error

0,2 %

Temperature influence effect

0.1 %/10 K ( 0.1 %/18 F)

Certificates and approvals


Classification according to pressure For gases of fluid group 1, comequipment directive
plies with requirements of
(PED 97/23/EC)
article 3, paragraph 3 (sound
engineering practice SEP)
CE conformity

You can find the appropriate


directives and standards, including the relevant versions, in the
EC Declaration of Conformity on
the Internet.

Siemens FI 01 June 2015

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Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
SIPART PS2 with and without HART
Basic device
without Ex protection

Electrical specifications
Current input IW
Rated signal range
Test voltage
Binary input BIN1 (terminals 9/10;
electrically connected to the basic
device)
2-wire connection (terminals 6/8)
6DR50.. and 6DR53.. without HART
6DR51.. and 6DR52.. with HART
Current to maintain the auxiliary power
supply
Required load voltage UB
(corresponds to at 20mA)
Without HART (6DR50..)
- Typical
- max.
Without HART (6DR53..)
- Typical
- max.
With HART (6DR51..)
- Typical
- max.
With HART (6DR52..)
- Typical
- max.
Static destruction limit
Effective internal capacitance Ci
Without HART
With HART
Effective internal inductance Li
Without HART
With HART
For connecting to circuits with the
following peak values

Basic device
with Ex d explosion
protection

Basic device with


"ia"explosion
protection

Basic device with


explosion protection
"ic", "nA", "t"

0/4 ... 20 mA
840 V DC, 1 s
Suitable only for floating contact; max. contact load
< 5 A at 3 V

3.6 mA

6.36 V (= 318 )
6.48 V (= 324 )

6.36 V (= 318 )
6.48 V (= 324 )

7.8 V (= 390 )
8.3 V (= 415 )

7.8 V (= 390 )
8.3 V (= 415 )

7.9 V (= 395 )
8.4 V (= 420 )

6.6 V (= 330 )
6.72 V (= 336 )

6.6 V (= 330 )
6.72 V (= 336 )

40 mA

8.4 V (= 420 )
8.8 V (= 440 )
40 mA

8.4 V (= 420 )
8.8 V (= 440 )
-

8.4 V (= 420 )
8.8 V (= 440 )
-

11 nF
11 nF

"ic": 11 nF
"ic": 11 nF

207 H
310 H
Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ic": 207 H
"ic": 310 H
"ic":
Ui = 30 V
Ii = 100 mA
"nA"/"t":
Un 30 V
In 100 mA

3-/4-wire connection
(terminals 2/4 and 6/8)
6DR52.. with HART,
explosion-protected
6DR53.. without HART,
not explosion-protected)
Load voltage at 20 mA
Power supply UH
Current consumption IH
Effective internal capacitance Ci
Effective internal inductance Li
For connecting to circuits with the following peak values

0.2 V (= 10 )
18 ... 35 V DC

0.2 V (= 10 )
1 V (= 50 )
18 ... 35 V DC
18 ... 30 V DC
(UH -7.5 V)/2.4 k [mA]
22 nF
0.12 mH
Ui = 30 V DC
Ii = 100 mA
Pi = 1 W

Electrical isolation

between UH and IW

between UH and IW

between UH and IW
(2 intrinsically safe circuits)

1 V (= 50 )
18 ... 30 V DC
"ic": 22 nF
"ic": 0,12 mH
"ic":
Ui = 30 V
Ii = 100 mA
"nA/"t":
Un 30 V
In 100 mA
between UH and IW

HART communication
HART version
PC parameterization software

5/10

Siemens FI 01 June 2015

7
SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery.

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
SIPART PS2 with PROFIBUS PA/with FOUNDATION Fieldbus
Basic device
without Ex protection

Basic device
with Ex d explosion
protection

9 ... 32 V

9 ... 32 V

Basic device with


"ia"explosion
protection

Basic device with explosion protection


"ic", "nA", "t"

Electrical specifications
Power supply, bus circuit
Bus voltage

Bus-supplied
9 ... 24 V

9 ... 32 V

Bus connection with FISCO


supply unit

Ui = 17.5 V
Ii = 380 mA
Pi = 5.32 W

"ic":
Ui = 17.5 V
Ii = 570 mA
"nA"/"t": Un 32 V

Bus connection with barrier

Ui = 24 V
Ii = 250 mA
Pi = 1.2 W

"ic": Ui = 32 V
"nA"/"t": Un 32 V

For connecting to circuits with the


following peak values

Effective internal capacitance

Ci = negligible

Ci = negligible

Effective internal inductance

Li = 8 H

"ic": Li = 8 H

11.5 mA 10 %

Current consumption
Additional error signal

0 mA
electrically isolated from bus circuit and binary input

Safety shutdown can be activated with


"jumper" (terminals 81/82)
Input resistance

0 ... 4.5 V or unconnected

Signal state "1" (shutdown not active)

13 ... 30 V

For connecting to power supply with


the following peak values

Effective Internal capacitance and


inductance
Binary input BE1 for PROFIBUS (terminals 9/10); electrically connected to
the bus circuit)

> 20 k

Signal state "0" (shutdown active)

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"nA":
Un 30 V
In 100 mA
"ic":
Ui = 30 V
Ii = 100 mA

negligibly small

negligibly small

Bridged or connection to switching contact.


Suitable only for floating contact; max. contact load < 5 A at 3 V

Electrical isolation
For basic device without Ex protection and for basic device with Ex d
For basic device Ex "ia"
For basic device Ex "ic", "nA", "t"
Test voltage

Electrical isolation between basic device and the input for safety shutdown, as well as the outputs of the
option modules
The basic device and the input to the safety shutdown, as well as the outputs of the option modules,
are separate, intrinsically safe circuits.
Electrical isolation between basic device and the input for safety shutdown,
as well as the outputs of the option modules
840 V DC, 1 s

PROFIBUS PA communication
Communication

Layers 1 and +2 according to PROFIBUS PA, transmission technology according to IEC 61158-2;
slave function; layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard with the extended PROFIBUS functions
(all data acyclic, manipulated variable, feedbacks and status also cyclic)

C2 connections

Four connections to master class 2 are supported; automatic connection setup 60 s after break in communication

Device profile
Response time to master message
Device address
PC parameterization software

PROFIBUS PA profile B, version 3.0, more than 150 objects


Typically 10 ms
126 (when delivered)
SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery.

Siemens FI 01 June 2015

5/11

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
Basic device
without Ex protection

Basic device
with Ex d explosion
protection

Basic device with


"ia"explosion
protection

Basic device with explosion protection


"ic", "nA", "t"

FOUNDATION Fieldbus
communication
Communications group and class
Function blocks

Execution times of the blocks


Physical layer profile

According to technical specification of the Fieldbus Foundation for H1 communication


Group 3, Class 31PS (Publisher Subscriber)
1 Resource Block (RB2)
1 Analog Output Function Block (AO)
1 PID Function Block (PID)
1 Transducer Block (Standard Advanced Positioner Valve)
AO: 60 ms
PID: 80 ms
123, 511

FF registration

Tested with ITK 5.0

Device address

22 (when delivered)

5/12

Siemens FI 01 June 2015

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
Option modules

Alarm module

Without Ex protection/
with Ex protection Ex d

With explosion protection "ia"

With explosion protection


"ic", "nA", "t"

6DR4004-8A

6DR4004-6A

6DR4004-6A

3 binary output circuits

Alarm output A1: Terminals 41 and 42


Alarm output A2: Terminals 51 and 52
Alarm output: Terminals 31 and 32
35 V

- High (not activated)

Conductive, R = 1 k, +3/-1 % *)

2.1 mA

2.1 mA

- Low *) (activated)

Blocked, IR < 60 A

1.2 mA

1.2 mA

Power supply UH
Signal state

*) Low is also the status when the


basic device is faulty or is without
additional electrical power supply.

*) When used in the flameproof enclo- Switching threshold with supply to


sure the current consumption must
EN 60947-5-6:
be limited to 10 mA per output.
UH = 8.2 V, Ri = 1 k

Switching threshold with supply to


EN 60947-5-6:
UH = 8.2 V, Ri = 1 k

For connecting to circuits with the following peak values

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA
"nA"/"t": Un 15 V

Effective internal capacitance

Ci = 5.2 nF

Ci = 5.2 nF

Effective internal inductance

Li = negligibly small

Li = negligibly small

1 binary output circuit

Binary input BE2: Terminals 11 and 12, terminals 21 and 22 (bridge)

Electrically connected to the basic


device
- Signal state 0

Floating contact, open

- Signal state 1

Floating contact, closed

- Contact load

3 V, 5 A

Electrically isolated from the basic


device
4.5 V or open

- Signal state 0

13 V

- Signal state 1

25 k

- Natural resistance
Static destruction limit

35 V

For connecting to circuits with the following peak values

Ui = 25.2 V

"ic": Ui = 25.2 V
"nA"/"t": Un 25.5 V

Effective internal capacitance

Ci = negligibly small

Ci = negligibly small

Effective internal inductance

Li = negligibly small

Li = negligibly small

The 3 outputs, the input BE2 and the basic device are electrically isolated from each other

Electrical isolation
Test voltage
Position feedback module

840 V DC, 1 s
6DR4004-8J

6DR4004-6J

6DR4004-6J

DC output for position feedback


1 current output: Terminals 61 and 62

2-wire connection
4 ... 20 mA, short-circuit proof

Rated signal range


Total operating range
Power supply UH

3.6 20.5 mA
+12 +35 V

+12 +30 V

+12 +30 V

(UH [V] 12 V)/I [mA]

External loads RB [k]

0,3 %

Transmission error

0.1 %/10 K ( 0.1 %/18 F)

Temperature influence effect

0,1 %

Resolution

1%

Residual ripple
For connecting to circuits with the following peak values

Ui = 30 V
Ii = 100 mA
Pi = 1 W

"ic":
Ui = 30 V,
Ii = 100 mA
"nA"/"t":
Un 30 V, In 100 mA
Pn 1 W

Effective internal capacitance

Ci = 11 nF

Ci = 11 nF

Effective internal inductance

Li = negligibly small

Li = negligibly small

Electrical isolation
Test voltage

Electrically isolated from the alarm option and safely isolated from the basic device
840 V DC, 1 s

Siemens FI 01 June 2015

5/13

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications

SIA module
Limit transmitter with slot-type
initiators and alarm output

Without Ex protection

With explosion protection "ia"

With explosion protection


"ic", "nA", "t"

6DR4004-8G

6DR4004-6G

6DR4004-6G

2 slot-type initiators

Binary output (limit transmitter) A1: Terminals 41 and 42


Binary output (limit transmitter) A2: Terminals 51 and 52

Connection

2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side

Signal state High (not activated)

> 2.1 mA

Signal state Low (activated)

< 1.2 mA
Type SJ2-SN

2 slot-type initiators
Function

NC (normally closed)

Connecting to circuits with the


following peak values

Rated voltage 8 V current


Ui = 15 V
consumption:
Ii = 25 mA
3 mA (limit value not responded), Pi = 64 mW
1 mA (limit value responded)

"ic":
Ui = 15 V
Ii = 25 mA
"nA":
Un 15 V
Pn 64 mW

Effective internal capacitance

Ci = 41 nF

Ci = 41 nF

Effective internal inductance

Li = 100 H

Li = 100 H

1 alarm output

Binary output: Terminals 31 and 32

Connection

On switching amplifier according to EN 60947-5-6: (NAMUR), UH = 8.2 V, Ri = 1 k).

Signal state High


(not activated)

R = 1.1 k

> 2.1 mA

> 2.1 mA

Signal state Low (activated)

R = 10 k

< 1.2 mA

< 1.2 mA

Power supply UH

UH 35 V DC
I 20 mA

Connecting to circuits with the


following peak values

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA
"nA":
Un 15 V
Pn 64 mW

Effective internal capacitance

Ci = 5.2 nF

Ci = 5.2 nF

Effective internal inductance

Li = negligibly small

Li = negligibly small

Electrical isolation

840 V DC, 1 s

Test voltage

5/14

The 3 outputs are electrically isolated from the basic device.

Siemens FI 01 June 2015

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications

Mechanical limit switch module

Without Ex protection

With explosion protection "ia"

With explosion protection


"ic", "t"

6DR4004-8K

6DR4004-6K

6DR4004-6K

Limit transmitter with mechanical


switching contacts
2 limit value contacts

Binary output A1: Terminals 41 and 42


Binary output A2: Terminals 51 and 52

Max. switching current AC/DC

4A

Connecting to circuits with the


following peak values

Ui = 30 V
Ii = 100 mA
Pi = 750 mW

"ic":
Ui = 30 V
Ii = 100 mA
"t":
Un = 30 V
In = 100 mA

Effective internal capacitance

Ci = negligibly small

Ci = negligibly small

Effective internal inductance

Li = negligibly small

Li = negligibly small

Max. switching voltage AC/DC

250 V/24 V

30 V DC

30 V DC

1 alarm output

Binary output: Terminals 31 and 32

Connection

On switching amplifier according to EN 60947-5-6: (NAMUR),


UH = 8.2 V, Ri = 1 k).

Signal state High


(not activated)

R = 1.1 k

> 2.1 mA

> 2.1 mA

Signal state Low (activated)

R = 10 k

< 1.2 mA

< 1.2 mA

Auxiliary power

UH 35 V DC
I 20 mA

Connecting to circuits with the


following peak values

Ui = 15 V
Ii = 25 mA
Pi = 64 mW

"ic":
Ui = 15 V
Ii = 25 mA
"t":
Un = 15 V
In = 25 mA

Effective internal capacitance

Ci = 5.2 nF

Ci = 5.2 nF

Effective internal inductance

Li = negligibly small

Li = negligibly small

Electrical isolation

The 3 outputs are electrically isolated from the basic device


3 150 V DC, 2 s

Test voltage
Rated conditions altitude

Max. 2 000 m NN
At altitudes over 2 000 m NN,
use a suitable power supply

Without Ex protection

With explosion protection "ia"

With explosion protection


"ic", "nA", "t"

EMC filter module type C73451-A430-D23 is required for NCS sensor or an external potentiometer. External
position sensor (potentiometer or NCS; as option) with the following peak values

EMC filter module


Resistance of external
potentiometer
Peak values when suppled via the
PROFIBUS basic device

10 k
-

Peak values when suppled via other basic devices

Electrical isolation

Uo = 5 V
Io = 75 mA statisch
Io = 160 mA kurzfristig
Po = 120 mW

Uo = 5 V
Io = 75 mA
Po = 120 mW

Uo = 5 V
Io = 100 mA
Po = 33 mW
Co = 1 F
Lo = 1 mH

Uo = 5 V
Io = 75 mA
Po = 120 mW
Co = 1 F
Lo = 1 mH

Electrically connected to the basic device

Siemens FI 01 June 2015

5/15

Siemens AG 2015

Positioners
SIPART PS2
Technical specifications
Without Ex protection

With explosion protection "ia"

With explosion protection


"ic", "nA"

NCS sensor
Position range
Linear actuator 6DR4004-.N.20

3 ... 14 mm (0.12 ... 0.55")

Linear actuator 6DR4004-.N.30

10 ... 130 mm (0.39 ... 5.12"); up to 200 mm (7.87") on request

Part-turn actuator

30 ... 100

Linearity (after correction by


positioner)
1%

Linear actuator

1%

Part-turn actuator

0,2 %

Hysteresis

0,1 %/10 K ( 0.1 %/18 F) for -20 ... +90 C (-4 ... +194 F)
0,2 %/10 K ( 0.2 %/18 F) for -40 ... -20 C (-40 ... -4 F)

Temperature influence (range: rotation angle 120 or stroke 14 mm)


Climatic class

According to EN 60721-3

Storage

1K5, but -40 ... +90 C (1K5, but -40 ... +194 F)

Transport

2K4, but -40 ... +90 C (2K4, but -40 ... +194 F)

Vibration resistance

Harmonic oscillations (sine) according to IEC 60068-2-6

3.5 mm (0.14"), 2 ... 27 Hz; 3 cycles/axis


98.1 m/s (321.84 ft/s), 27 ... 300 Hz, 3 cycles/axis
300 m/s2 (984 ft/s2), 6 ms, 4 000 shocks/axis

Bumping according to
IEC 60068-2-29
Degree of protection of enclosure

IP68 according ot IEC EN 60529; NEMA 4X / Encl. Type 4X

Connecting to circuits with the


following peak values

Ui = 5 V
Ii = 160 mA
Pi = 120 mW

Ui = 5 V

Effective internal capacitance

Ci = 180 nF

Ci = 180 nF

Effective internal inductance

Li = 922 H

Li = 922 H

Explosion protection according to


ATEX/IECEx

Intrinsic safety "ia":


II 2 G Ex ia IIC T6/T4 Gb

Intrinsic safety "ic":


II 3 G Ex ic IIC T6/T4 Gc
Non-sparking "nA":
II 3 G Ex nA IIC T6/T4 Gc

Explosion protection according to


FM

Intrinsic safety "ia":


IS, Class I, Divison 1, ABCD
IS, Class I, Zone 1, AEx ib, IIC

Non-sparking, "nA":
NI, Class I, Divison 2, ABCD
NI, Class I, Zone 2, AEx nA, IIC

Permissible ambient temperature


ATEX/IECEx

T4: -40 ... +90 C (-40 ... +194 F)


T6: -40 ... +70 C (-40 ... +158 F)

FM

T4: -40 ... +85 C (-40 ... +185 F)


T6: -40 ... +70 C (-40 ... +158 F)

5/16

Siemens FI 01 June 2015

Siemens AG 2015

Positioners
SIPART PS2
Selection and Ordering data SIPART PS2
Selection and ordering data

Article No.

SIPART PS2 electropneumatic


positioner in enclosure made of
Makrolon, aluminum and stainless steel

6 DR 5

Order code

Selection and ordering data

Article No.
6 DR 5

777 - 0 7777 - 0 7A7 777

SIPART PS2 electropneumatic


positioner in enclosure made of
Makrolon, aluminum and stainless steel

Click on the Article No. for the


online configuration in the PIA
Life Cycle Portal.

Limit monitor
Installed, incl. 2nd cable gland
Without
Alarm module;
electronic (6DR4004-.A)
SIA module; slot-type initiators
(6DR4004-.G)
Mechanical limit switch module
(mechanical switching contacts
(6DR4004-.K))4)

Version
2-wire (4 to 20 mA)
Without HART
} 0
With HART, not explosion} 1
protected
2-, 3-, 4-wire (0/4 to 20 mA)
With HART, explosion-protected } 2
Without HART, not explosion
3
-protected
PROFIBUS PA connection
5
FOUNDATION Fieldbus connection
6
For actuator
Single-acting
Double-acting
Enclosure
Makrolon
Aluminum, narrow;
only single-acting
Stainless steel, without inspection
window
Aluminum
Explosion protection
Without
With protection type
Intrinsic safety
With protection type1)
Non-sparking
Dust protection via enclosure
With protection type2)
Intrinsic safety
Non-sparking
With protection type2)
Non-sparking
With protection type1)
Intrinsic safety
Non-sparking
Dust protection via enclosure
Connection thread
electrical/pneumatic
M20x1.5/G
-14 NPT / -18 NPT
M20x1.5/-18 NPT
-14 NPT / G
Plug M12 / G3)
Plug M12 / -18 NPT3)

}
}

1
2

0
11

3
}
}

N
E

0
1
2

5
3

Mounted pressure gauge block


Without
}
Gauge made of plastic
Block made of aluminum, singleacting G, scaled in MPa and bar
Block made of aluminum, doubleacting G, scaled in MPa and bar
Block made of aluminum, singleacting -18 NPT, scaled in MPa
and psi
Block made of aluminum, doubleacting -18 NPT, scaled in MPa
and psi

G
K

G
N
M
P
R
S

We can offer shorter delivery times for configurations designated with


the Quick Ship Symbol . For details see page 9/5 in the appendix.

2)

0
1
2

Brief instructions
German/English
French/Spanish/Italian

} Available ex stock

1)

Customer-specific design
Without

}
}

777 - 0 7777 - 0 7A7 777

Option modules
Installed,
incl. 2nd cable gland
Without
}
Position feedback module for position feedback signal (4 ... 20 mA)
(6DR4004-.J)
EMC filter module for external position sensor in the SIPART PS2
enclosure (C73451-A430-D23),
NCS sensor 6DR4004-.N..0 and
external position sensing with nonSiemens potentiometer
Position feedback module and EMC
filter module for external position
sensor

Order code

Enclosure: aluminum narrow 6DR5..1 or stainless steel 6DR5..2, each


without inspection window in the cover. Aluminum 6DR5..3 with inspection
window in the cover and max. impact energy 2 Joule.

Enclosure: aluminum or Makrolon, each with inspection window in the


cover. Max. impact energy 1 Joule for enclosure with inspection window
6DR5..0 and 6DR5..1 or max. 2 Joule for 6DR5..3.
3)
Connector M12 mounted and electrically connected in versions 6DR55..
and 6DR56..
Connector M12 mounted in versions 6DR50.., 6DR51.., 6DR52.. and
6DR53..
Not for protection type "dust protection by enclosure" 6DR5...-0D... and
6DR5...-0K...

Gauge made of steel


block made of aluminum, singleacting G, scaled in MPa, bar, psi
Block made of aluminum, doubleacting G, scaled in MPa, bar, psi
Block made of aluminum, singleacting -18 NPT, scaled in MPa,
bar, psi
Block made of aluminum, doubleacting -18 NPT, scaled in MPa,
bar, psi
Gauge made of stainless steel 316
Block made of stainless steel 316,
single-acting G, scaled in MPa,
bar, psi
Block made of stainless steel 316,
double-acting G, scaled in MPa,
bar, psi
Block made of stainless steel 316,
single-acting -18 NPT, scaled in
MPa, bar, psi
Block made of stainless steel 316,
double-acting -18 NPT, scaled in
MPa, bar, psi
4)

A
B
0
1
2
3
4

9 R1A
9 R2A
9 R1B
9 R2B

9 R1C
9 R2C
9 R1D
9 R2D

Not for protection type "non-sparking"

Siemens FI 01 June 2015

5/17

Siemens AG 2015

Positioners
SIPART PS2
Selection and Ordering data SIPART PS2
Selection and ordering data

Article No.

SIPART PS2 electropneumatic


positioner in enclosure made of
Makrolon, aluminum and stainless steel

6 DR 5

Further designs

777 - 0 7777 - 0 7A7 777

Order code

Add "-Z" to Article No. and specify


Order Code.

TAG plate made of stainless steel,


3-line
Text line 1: Plain text from Y17
Text line 2: Plain text from Y15
Text line 3: Plain text from Y16

A20

Version with stainless steel


sound absorbers
Standard with stainless steel enclosure

A40

Functional safety (SIL 2) only for


6DR5.1. (single-acting positioners)
Device suitable for use according to
IEC 61508 and IEC 61511

C20

Fail in Place
Holding function in case of auxiliary
electrical power failure

F01

Pneumatic terminal block made of


stainless steel 316

K18

OPOS adapter with interface


VDI/VDE 3847
blanketing, not for flameproof aluminum enclosure

K20

Marine approval
Germanischer Lloyd certificate

S10

LR Lloyds Register certificate

S11

BV Bureau Veritas certificate

S12

ABS American Bureau of Shipping


certificate

S13

DNV-GL Det Norske Veritas

S14

Measuring point description


Max. 16 characters for HART,
max. 32 characters for PROFIBUS
PA, FOUNDATION Fieldbus and
4 ... 20 mA,
specify in plain text: Y15: ........

Y15

Measuring point text


Max. 24 characters for HART,
max. 32 characters for PROFIBUS
PA, FOUNDATION Fieldbus and
4 ... 20 mA,
specify in plain text: Y16: ........

Y16

Measuring point number (TAG No.)


Max. 32 characters,
specify in plain text: Y17: ........

Y17

Preset bus address


Specify in plain text: Y25: ........
(only for 6DR55.. and 6DR56..)

Y25

Customer-specific parameter setting


Specify in plain text: Y30: ........

Y30

} Available ex stock

5/18

Siemens FI 01 June 2015

Order code

Siemens AG 2015

Positioners
SIPART PS2
Selection and Ordering data SIPART PS2
Selection and ordering data

Article No.

SIPART PS2 electropneumatic


positioner, in flameproof aluminum enclosure, without cable
gland

6 DR 5

Order code

Selection and ordering data

Article No.

6 DR 5

7 7 5 - 0 E 7 7 7 - 00 7 A 7 7 7 7

SIPART PS2 electropneumatic


positioner, in flameproof aluminum enclosure, without cable
gland

0
1

Mounted pressure gauge block


Without
}
Gauge made of plastic, block made
of aluminum, single-acting G,
scaled in MPa and bar
Gauge made of plastic, block made
of aluminum, double-acting G,
scaled in MPa and bar
Gauge made of plastic, block made
of aluminum, single-acting
-18 NPT, scaled in MPa and psi
Gauge made of plastic, block made
of aluminum, double-acting
-18 NPT, scaled in MPa and psi

Click on the Article No. for the


online configuration in the PIA
Life Cycle Portal.
Version
2-wire (4 to 20 mA)
Without HART
With HART
2-, 3-, 4-wire (0/4 to 20 mA)
}
With HART
Without HART
PROFIBUS PA connection
FOUNDATION Fieldbus connection
For actuator
Single-acting
Double-acting
Connection thread
electrical/pneumatic
M20 x 1.5 / G
-14 NPT / -18 NPT
M20 x 1.5 / -18 NPT
-14 NPT / G
M25x1.5 / G
Limit monitor
Built-in
Without
Alarm module; electronic
(6DR4004-8A)

}
}

}
}

Option modules
Built-in
Without
}
Position feedback module for position feedback signal (4 ... 20 mA)
(6DR4004-8J)
EMC filter module for external
position sensor
Position feedback module and EMC
filter module for external position
sensor
Brief instructions
German/English
French/Spanish/Italian

2
3
5
6

7 7 5 - 0 E 7 7 7 - 00 7 A 7 7 7 7

0
1
2
3
4

Gauge made of steel


Block made of aluminum, singleacting G, scaled in MPa, bar, psi
Block made of aluminum, doubleacting G, scaled in MPa, bar, psi
Block made of aluminum, singleacting -18 NPT, scaled in MPa, bar,
psi
Block made of aluminum, double-acting
-18 NPT, scaled in MPa, bar, psi

1
2

G
N
M
P
Q

9 R1A
9 R2A
9 R1B
9 R2B

Gauge made of stainless steel 316


Block made of stainless steel 316, single-acting G, scaled in MPa, bar, psi
Block made of stainless steel 316, double-acting G, scaled in MPa, bar, psi
Block made of stainless steel 316,
single-acting -18 NPT, scaled in
MPa, bar, psi
Block made of stainless steel 316,
double-acting -18 NPT, scaled in
MPa, bar, psi

0
1

0
1
2
3

A
B

} Available ex stock
We can offer shorter delivery times for configurations designated with
the Quick Ship Symbol . For details see page 9/5 in the appendix.

Order code

9 R1C
9 R2C
9 R1D
9 R2D

Further designs
Add "-Z" to Article No. and specify
Order Code.

Order code

TAG plate made of stainless steel,


3-line
Text line 1: Plain text from Y17
Text line 2: Plain text from Y15
Text line 3: Plain text from Y16

A20

Functional safety (SIL 2) only for


6DR5.1. (single-action positioners)
Device suitable for use according to
IEC 61508 and IEC 61511

C20

Fail in Place
Holding function in case of auxiliary
electrical power failure

F01

Pneumatic terminal block made of


stainless steel 316

K18

Measuring point description


Max. 16 characters for HART,
max. 32 characters for PROFIBUS
PA and FOUNDATION Fieldbus,
specify in plain text: Y15: ........

Y15

Measuring point text


Max. 24 characters for HART,
max. 32 characters for PROFIBUS
PA and FOUNDATION Fieldbus,
specify in plain text: Y16: ........

Y16

Measuring point number (TAG No.)


Max. 32 characters,
specify in plain text: Y17: ........

Y17

Preset bus address


Specify in plain text: Y25: ........
only for 6DR55.. and 6DR56..)

Y25

} Available ex stock
Siemens FI 01 June 2015

5/19

Siemens AG 2015

Positioners
SIPART PS2
Selection and Ordering data Accessories/Spare parts

Selection and ordering data

Selection and ordering data

Article No.

Accessories

Position feedback module for position feedback signal (4 ... 20 mA)


Without explosion protection

} 6DR4004-8J

With ATEX/IECEx and FM/CSA explosion protection

} 6DR4004-6J

Alarm module for 3 alarm outputs and 1 binary


input (functionality: 2 limit monitors, 1 fault alarm,
1 binary input)
} 6DR4004-8A

With ATEX/IECEx and FM/CSA explosion protection

} 6DR4004-6A

Without explosion protection

} 6DR4004-8G

With ATEX/IECEx and FM/CSA explosion protection

} 6DR4004-6G

3 gauges made of plastic, block made of


aluminum, double-acting -18 NPT, scaled in
MPa and psi

} 6DR4004-2MN

2 gauges made of steel


Block made of aluminum, single-acting G,
scaled in MPa, bar, psi

} 6DR4004-1P

3 gauges made of steel


Block made of aluminum, double-acting G,
scaled in Mpa, bar, psi

} 6DR4004-2P

2 gauges made of steel


Block made of aluminum, single-acting
-18 NPT, scaled in MPa, bar, psi

} 6DR4004-1PN

Article No.

3 gauges made of steel


Block made of aluminum, double-acting
-18 NPT, scaled in MPa, bar, psi

} 6DR4004-2PN

6 D R 4 00 0 4 - 7 N 7 7 0

} 6DR4004-1Q
2 gauges made of stainless steel 316
Block made of stainless steel 316, single-acting
G, scaled in MPa, bar, psi

} 6DR4004-8K

With explosion protection

} 6DR4004-6K

EMC filter module with and without explosion


protection for connection of external position
sensor (10 k) or NCS sensor

} C73451-A430-D23

} Available ex stock

Accessories

Click on the Article No. for the online


configuration in the PIA Life Cycle
Portal.
Explosion protection
Not explosion-proof
With protection type (ATEX/IECEx/FM)
Intrinsic safety
Non-sparking
Cable length
6 m (19.68 ft)
20 m (65.67 ft)
40 m (131.23 ft)
Actuator type
For part-turn actuators, glass fiber-reinforced polyester magnet holders1)
For linear actuators
up to 14 mm (0.55 inch)2)
For linear actuators
> 14 ... 130 mm (0.55 ... 5.12 inch)3)
For part-turn actuators, anodized aluminum
magnet holders
1)

} 6DR4004-2Q
3 gauges made of stainless steel 316
Block made of stainless steel 316, double-acting
G, scaled in MPa, bar, psi
} 6DR4004-1QN
2 gauges made of stainless steel 316
Block made of stainless steel 316, single-acting
-18 NPT, scaled in MPa, bar, psi

8
6

} 6DR4004-2QN
3 gauges made of stainless steel 316
Block made of stainless steel 316, double-acting
-18 NPT, scaled in MP, bar, psi

N
P
R

Pneumatic terminal block made of


stainless steel 316
to replace the pneumatic terminal block made of
aluminum
1
2
3
4

Fitted with mounting console, available for order separately as accessory.


Mounted with individual mounting solution. Only a NAMUR mounting
bracket can be used as mounting base (order separately as accessory).
3) Mounted with NAMUR interface. Article No. either 6DR4004-8V or
6DR4004-8V + 6DR4004-8L depending on stroke range.
Or mounted without NAMUR interface, individual mounting solution. Article
No. 6DR4004-8VK or 6DR4004-8VL can be used as individual mounting
solution depending on the stroke range.
2)

5/20

Siemens FI 01 June 2015

} 6DR4004-2M
3 gauges made of plastic, block made of
aluminum, double-acting G, scaled in MPa and
bar
} 6DR4004-1MN

Without explosion protection

NCS sensor
for non-contacting detection of position (not
for Ex d version)

} 6DR4004-1M
2 gauges made of plastic, block made of
aluminum, single-acting G, scaled in MPa and
bar

2 gauges made of plastic, block made of


aluminum, single-acting -18 NPT, scaled in
MPa and psi

Mechanical limit switch module


(with mechanical ground contacts, not for Ex d
version)

Selection and ordering data

} C73451-A430-D78
External position detection system
(with explosion protection to ATEX/IECEx) for
separate mounting of position sensor and controller unit (not for Ex d version), comprising
SIPART PS2 Makrolon enclosure with integral
potentiometer and sliding clutch (without electronics and valve block)
The EMC filter module is additionally required for
the controller unit. (separate ordering item, see
above).

Gauge block with

Without explosion protection

SIA module (slot-type initiator alarm module,


not for Ex d version)

Article No.

Single-acting with G

} 6DR4004-1R

Double-acting with G

} 6DR4004-2R

Single-acting with -18 NPT

} 6DR4004-1RN

Double-acting with -18 NPT

} 6DR4004-2RN

Mounting kit for NAMUR part-turn actuators


(VDI/VDE 3845, with plastic coupling wheel,
without mounting console)

} 6DR4004-8D

(VDI/VDE 3845, with stainless steel coupling,


without mounting console)

} TGX:16300-1556

The following mounting consoles can be used


with the NAMUR part-turn actuator mounting kit
6DR4004-8D and TGX:16300-1556.
Size W x L x H (H = height of shaft butt)
30 x 80 x 20 mm

TGX:16152-105

30 x 80 x 30 mm

TGX:16300-147

30 x 130 x 30 mm

TGX:16300-149

30 x 130 x 50 mm

TGX:16300-151

Siemens AG 2015

Positioners
SIPART PS2
Selection and Ordering data Accessories/Spare parts
Mounting kit for other part-turn actuators

Documentation (see notes below)

The following mounting consoles can be used


together with the NAMUR part-turn actuator
mounting kit 6DR4004-8D.

Operating Instructions
SIPART PS2 HART German

A5E00074630

SPX (DEZURIK) Power Rac, sizes R1, R1A, R2 }


and R2A

TGX:16152-328

SIPART PS2 HART English

A5E00074631

SIPART PS2 PROFIBUS PA German

A5E00127924

TGX:16152-350

SIPART PS2 PROFIBUS PA English

A5E00127926

Fisher 1051/1052/1061, sizes 30, 40, 60 to 70 }

TGX:16152-364

SIPART PS2 FOUNDATION Fieldbus German

A5E00214568

TGX:16152-348

SIPART PS2 FOUNDATION Fieldbus English

A5E00214569

Masoneilan Camflex II
Fisher 1051/1052, size 33
Mounting kit for NAMUR linear actuators

SIPART PS2 Compact Instruction Manual

NAMUR linear actuator mounting kit with short }


lever (2 ... 35 mm (0.08 ... 1.38 inch)

6DR4004-8V

English, French, German, Spanish, Italian,


Dutch

A5E03436620

6DR4004-8L

Estonian, Latvian, Lithuanian, Polish, Romanian

A5E03436655

Bulgarian, Czech, Finnish, Slovakian, Slovenian

A5E03436664

Danish, Greek, Portuguese, Swedish,


Hungarian

A5E03436683

Long lever for travels from 35 ... 130 mm


(1.38 ... 5.12 inch) without NAMUR mounting
bracket

}
Reduced mounting kit (like 6DR4004-8V but
without fixing angle and U-bracket), with short
lever with up to 35 mm travel (1.38 inch)

6DR4004-8VK

6DR4004-8VL

Reduced mounting kit (like 6DR4004-8V but


without fixing angle and U-bracket), with long
lever with > 35 mm travel (1.38 inch)

Operating Instructions for NCS Sensor

}
Roll and disk made of stainless steel 316
for replacement of the Teflon roll and aluminum
disk in the 6DR4004-8, -8VK and -8VL mounting
kits for NAMUR linear actuators

6DR4004-3N

Two terminal blocks made of stainless steel 316 }


for replacement of the aluminum terminal
blocks in the 6DR4004-8V, -8VK and -8VL
mounting kits for NAMUR linear actuators

6DR4004-3M

English, German, French, Italian, Spanish,


Portuguese (Brazil)

A5E00097485

SIPART PS2 device documentation


DVD with complete documentation for all
device versions
SITRANS I100 output isolator HART
(see "SITRANS I supply units and isolation amplifiers") with
24 V DC auxiliary power

Mounting kit for other linear actuators


Retrofitting kit for Moore series 72 and 750 valve }
positioners

TGX:16152-117

Masoneilan type 87/88

TGX:16152-620

Fisher type 657/667, size 30 to 80

TGX:16152-110

Samson actuator type 3277


(yoke dimension (H5) = 101 mm2
(integrated connection without tube),
not for Ex d

6DR4004-8S

A5E00214567

7NG4124-0AA00

7NG4131-0AA00

7MF4997-1DB

SITRANS I200 output isolator HART


(see "SITRANS I supply units and isolation amplifiers") with
24 V DC auxiliary power
HART modem for connecting to PC or laptop
with USB interface
} Available ex stock
1)

Only together with 6DR4004-8S

Note:

OPOS Interface according to VDI/VDE 3847


}
OPOS adapter with interface VDI/VDE 3847,
blanketing, not for flameproof aluminum enclosure

6DR4004-5PA

OPOS/NAMUR mounting kit with short lever for }


installation according to NAMUR or integrated
installation without pipe

6DR4004-5PL

Connection block, for safety solenoid valve with


extended mounting flange to NAMUR
For mounting to IEC 534-6

6DR4004-1B

For SAMSON actuator (integrated mounting)


see above

6DR4004-1C1)

All the above-mentioned manuals are included on DVD and can


be downloaded from www.siemens.de/sipartps2.
Scope of delivery for positioner
1 SIPART PS2 positioner as ordered
1 DVD with the complete documentation for all versions and
accessories
Short manual "SIPART PS2 - Configuration At a Glance"

Selection and ordering data

Article No.

NCS-Sensor spare parts

Magnet holder made of fiberglass-reinforced


polyester including magnet for non-contacting
position detection for part-turn actuators

A5E00078030

Magnet holder made of anodized aluminum


including magnet for non-contacting position
detection for part-turn actuators

A5E00524070

Siemens FI 01 June 2015

5/21

Siemens AG 2015

Positioners
SIPART PS2
Dimensional drawings

Dimensional drawings
Makrolon enclosure 6DR5..0
Stainless steel enclosure 6DR5..2
60
(2.36)

Y2

23
(0.91)

11,2
(0.44)

58
(2.28)

186.5 *)
(7.34) *)

182
(7.17)

12
(0.47)
6.5
(0.26)

Aluminum enclosure, narrow 6DR5..1

Y1

14
(0.55)

59
(2.32)

29.5
(1.16)

29.5
(1.16)

29
(1.14)
84
(3.31)

27.5
(1.08)

7
(0.28)
34.5
(1.36)

Y1

9 (0.35)

2
(0.08)

65
(2.56)

50 (1.97), 4 x M6

M8, 9 (0.35) deep


23
(0.91)

58
(2.28)

11.2
(0.44)

PZ

185
(7.28)

Makrolon enclosure 6DR5..0


Aluminum enclosure, narrow 6DR5..1
Stainless steel enclosure 6DR5..2

*)

96.6 (3.80)3)

72 (2.84) 2)

95 (3.74)1)

37
(1.46)

29.5
(1.16)
29.5
(1.16)

9 (0.35) deep
M8, 9 (0.35) deep

PZ

29
(1.14)

33

(1.30)

48
(1.89)

Y1

7
(0.28)

Y1

2
(0.08)

65
(2.56)

50 (1.97), 4 x M6

M20 x 1.5
G"

88.5 90.5 *)
(3.48) (3.56) *)

Enclosure, dimensions in mm (inch)

5/22

Siemens FI 01 June 2015

Dimensions with pneumatic terminal block NPT


Stainless steel version, values:
1)
99 (3.89)
2)
74 (2.91)
3)
98 (3.86)

Siemens AG 2015

Positioners
SIPART PS2
Dimensional drawings
60 (2.36)
1 (0.04)

M8, 9 (0.35) deep

Y2

11.2 (0.44)

23
(0.91)

14.5 (0.57)

58 (2.28)
186.5 (7.34)

29.5
29.5
(1.16) (1.16)
73.05 (2.88)

Pz

7
(0.28)

98.6 (3.88)

37
(1.46)

Y1

30.05
(1.18)

39 (1.53)

7 (0.28)

33
(1.30)

48.6 (1.91)

2 (0.08)

65 (2.56)

50 (1.97), 4 x M6, 9 (0.35) deep

188.5 (7.42)*)

Dimensions with pneumatic terminal block NPT

103 (4.05)

*)

88.1 (3.47)
90.1 (3.55) *)

15.5 (0.61)

14.5 (0.57)

Aluminum enclosure 6DR5..3, dimensions in mm (inch)

Siemens FI 01 June 2015

5/23

Siemens AG 2015

Positioners
SIPART PS2
Dimensional drawings

M20, M25 or
NPT (2x)

14.3
(0.56)

25.7
(1.00)

87.2
(3.43)

136.5
(5.37)

82.5
(3.25)

158.5
(6.24)

3.5
(0.14)

1)

8 (0.31) h9
235.3
(9.26)

Flameproof aluminum enclosure 6DR5..5, dimensions in mm (inch)

M6
4+0.1 (0.16+0.04)

Mounting
plate

>4
(0.16)

25 (0.98)

Mounting level of positioner

a = 4 (0.16)
b = 12 (0.47)

Part-turn actuator

6.5 (0.26)

35 (1.38)

F05-Lkr.50 (1.97)

Mounting onto part-turn actuators; mounting consoles (scope of delivery


of actuator manufacturer), extract from VDI/VDE 3845, dimensions in mm
(inch)

5/24

Siemens FI 01 June 2015

Connection 238/Y2 only for double-acting version

33.5
(1.32)

10.25
(0.40)
34
25
(1.34) (0.98)

7.75
(0.31)

43
(1.69)

65
(2.56)

4.5
19.25 (0.18)
(0.76)

1)

7.5
(0.30)

233.3
(9.19)

128.5
(5.06)

M6,
8 (0.31) deep (2x)

0
5 7)
(1.9

60
(2.36)

M6,
11 (0.43) deep (4x)

12
(0.47)

33.5
(1.32)

all air connections


G or -NPT

23
(0.91)

7
(0.28)

M8,
14 (0.55) deep (4x)
5 (0
. 2)

Siemens AG 2015

Positioners
SIPART PS2
Schematics

Schematics

Two-wire system

Electric connection of 2-wire devices (6DR50.. and 6DR51..)


Devices of types 6DR50.. and 6DR51.. are operated in a 2-wire
system.

+
4 ... 20 mA
J

6
7
8
9
BE1
10

4 ... 20 mA

Two-wire system
J

6
7

8
9 BE1
10

Three-/Four-wire system

SIPART PS2 electropneumatic positioner, input circuit for 6DR50.. and


6DR51..

Electric connection of PROFIBUS PA device (6DR55..) and


FOUNDATION Fieldbus device (6DR56..)

18 ... 30 V

1)

30 V

81
82

24 V

0/4 ... 20 mA

6
7

9
10
1)

2
3
4
5

1)
J

PROFIBUS PA and
FOUNDATION
Fieldbus connection

2
3
4
5

6
7
8
9 BE1
10

1) Jumper between 5 and 7 only for three-wire system

BE1

SIPART PS2 electropneumatic positioner, input circuits for 6DR52.. and


6DR53..

Input for safety shutdown (activated using coding jumper)

SIPART PS2 PA and SIPART PS2 FF electropneumatic positioner, input


circuit for 6DR55.. and 6DR56..

Electric connection of 2-, 3- and 4-wire device


(6DR52.. and 6DR53..)
Devices of types 6DR52.. and 6DR53.. can be operated in a 2-,
3- and 4-wire system.

R 250 if req. 1)

lH+

ly = 4 ... 20 mA

lW-

HART
modem

2
3
4
5
6
7
8

PC/Laptop

1) Only required with current sources not conforming to HART

SIPART PS2 electropneumatic positioner, example of connection for communication through HART for 6DR52..

Siemens FI 01 June 2015

5/25

Siemens AG 2015

Positioners
SIPART PS2
Mounting kit
Mounting kit for NAMUR linear actuators
1 mounting bracket
2 mounting prisms
1 U-bracket
1 lever arm with adjustable pick-up roll
2 U-bolts
Various screws and lock washers

Mounting of SIPART PS2 on linear actuators

5/26

Siemens FI 01 June 2015

Mounting of SIPART PS2 in flameproof aluminum enclosure on linear actuators

Siemens AG 2015

Positioners
SIPART PS2
Mounting kit
Mounting kit for NAMUR part-turn actuators
1 coupling wheel
1 driver pin
8 scales
1 pointer
Various screws and lock washers
Caution: The mounting consoles and the screws for mounting onto the part-turn actuator are not included in the scope of delivery
and must be provided by the customer (see "Technical specifications")

Mounting of SIPART PS2 on part-turn actuators

Mounting of SIPART PS2 in flameproof aluminum enclosure on part-turn


actuators

More information
Special versions
On request

Siemens FI 01 June 2015

5/27

Siemens AG 2015

Positioners
Notes

5/28

Siemens FI 01 June 2015

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