Man Uc101

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The document provides technical documentation for the UC-100/101 modules including general information, technical specifications, and safety instructions.

The document describes the CPU section including the processor, memory, and physical layer module. It also provides information on general technical data, interfaces, and mechanical data.

The UC-100/101 support interfaces like INTERBUS Remote Bus, INTERBUS Local Bus, Ethernet, RS232, RS422, and a Compact Flash card interface.

RAES Vogelsang 12/06 16.

86202-0035 C / en

Operating Instructions
UC-100/101

Operating Instructions UC-100/101

manroland AG
Stadtbachstrae 1
86219 Augsburg
Germany
Telephone +49(0)82 14 24-0
Fax +49(0)82 14 24-33 03
Telegram Manro Augsburg
www.manroland.com

The copyright for this technical documentation


remains with manroland AG.

RAES Vogelsang 12/06 16.86202-0035 C / en

All rights, especially the right to copy and distribute


as well as to translate this technical documentation
are reserved for manroland AG. No part of this
documentation may be reproduced in any form
(print, photocopy, microfilm or any other way), nor is
saving, processing, copying or distribution of this
documentation by means of electronic systems
permitted without manroland's written consent..
Any misuse is liable to prosecution and damages
will be claimed.

Operating Instructions UC-100/101

Subassembly XXX

Safety Instructions ..................................................................................................... 6

General Information.................................................................................................... 8
2.1

Brief Description................................................................................................................ 8

2.2

Features............................................................................................................................ 8

2.3

Technical Data .................................................................................................................. 9


2.3.1

General Technical Data ......................................................................................... 9

2.3.2

Technical Data on Interfaces ............................................................................... 10


2.3.2.1

Technical Data on the INTERBUS Remote Bus Interface ................... 10

2.3.2.2

Technical Data on INTERBUS Local Bus Interface ............................. 10

2.3.2.3

Technical Data on the INTERBUS Diagnostic Interface ...................... 10

2.3.2.4

Technical Data on the Ethernet Interface............................................. 10

2.3.2.5

Technical Data on the RS232 Interfaces.............................................. 10

2.3.2.6

Technical Data of the RS422 Interface .................................................11

2.3.2.7

Technical Data on the Compact Flash Card Interface...........................11

2.3.3

Technical Data on the (Optional) Battery..............................................................11

2.3.4

Mechanical Data...................................................................................................11

2.3.5

Technical Data on the CPU Section .....................................................................11


2.3.5.1

2.3.5.2

2.3.6

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2.3.7

Processor..............................................................................................11
2.3.5.1.1

UC-100..............................................................................11

2.3.5.1.2

UC-101............................................................................. 12

Memory ................................................................................................ 12
2.3.5.2.1

UC-100............................................................................. 12

2.3.5.2.2

UC-101............................................................................. 13

2.3.5.2.3

CF Card ........................................................................... 13

2.3.5.3

Physical Layer Module (PHY) .............................................................. 13

2.3.5.4

Real Time Clock................................................................................... 13

2.3.5.5

Monitor Module .................................................................................... 13

2.3.5.6

Display ................................................................................................ 14

Technical Data on the INTERBUS Section.......................................................... 14


2.3.6.1

INTERBUS Master............................................................................... 14

2.3.6.2

INTERBUS Bus Terminal (equivalent to IPS.BA-1) ............................. 14

Mechanical Data.................................................................................................. 14

View............................................................................................................................ 15

Block Diagram........................................................................................................... 16

4.1

UC-100............................................................................................................................ 16

4.2

UC-101............................................................................................................................ 17

Computer Components ............................................................................................ 18


5.1

The Power Supply........................................................................................................... 18


5.1.1

The Powerpack Units .......................................................................................... 18


5.1.1.1

UC-100................................................................................................. 18

5.1.1.2

UC-101................................................................................................. 18

5.1.2

The (Optional) Battery ......................................................................................... 18

5.1.3

Voltage Monitoring............................................................................................... 19

Operating Instructions UC-100/101

Subassembly XXX

5.2

5.1.3.1

UC-100................................................................................................. 19

5.1.3.2

UC-101................................................................................................. 20

System CPU ................................................................................................................... 20


5.2.1

UC-100/101 ......................................................................................................... 20
5.2.1.1

5.2.1.2

The Processor Core............................................................................. 20


5.2.1.1.1

UC-100 (MPC-857T) ........................................................ 20

5.2.1.1.2

UC-101 (MPC-5200B)...................................................... 20

The Memory......................................................................................... 21
5.2.1.2.1

UC-100............................................................................. 21

5.2.1.2.2

UC-101............................................................................. 21

5.2.2

The Ethernet Interface X2 ................................................................................... 21

5.2.3

The RS 232 Interfaces X3 and X4 ...................................................................... 22

5.2.4

The RS 422 Interface X6..................................................................................... 22

5.2.5

The Compact Flash Card Interface X1................................................................ 22

5.2.6

The Reset_NMI Button S3 .................................................................................. 22

5.2.7

The Mode Rotary Switch S1................................................................................ 23

5.2.8

The Menu Button S2 ........................................................................................... 23

5.2.9

The Display H1.................................................................................................... 23

5.2.10 Other Hardware Properties ................................................................................. 23


5.2.11 CPU Boot Software ............................................................................................. 24
5.2.12 Functions of the System CPU ............................................................................. 24
5.3

5.4

The INTERBUS Section of the UC-100/101 ................................................................... 24


5.3.1

INTERBUS Watchdog Timer ............................................................................... 24

5.3.2

INTERBUS Reset................................................................................................ 25

5.3.3

Multi Port Memory (MPM) ................................................................................... 25

Commissioning ............................................................................................................... 25
5.4.1

Actuation of the INTERBUS Master .................................................................... 25

5.4.2

Application Software and INTERBUS Configuration ........................................... 25

5.4.3

INTERBUS Diagnosis ......................................................................................... 25


5.4.3.1

INTERBUS Diagnostic LEDs ............................................................... 25

5.4.3.2

INTERBUS Diagnostic Display ............................................................ 27

5.4.4

INTERBUS CMD Software (Configuration Monitoring Diagnostic) ..................... 27

5.4.5

Diagnosis via Host Computer and Remote Maintenance.................................... 27

5.4.6

INTERBUS-Firmware Update ............................................................................. 27

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Attachm. A Commissioning .......................................................................................... 29


A.1
A.2
A.3

Notes on Assembly ..................................................................................... 29


Software ...................................................................................................... 29
Hardware..................................................................................................... 29

Attachm. B ..................................................................................................................... 30
B.1
B.2
B.3

Operating Instructions UC-100/101

UC-100 Address Map.................................................................................. 30


UC-101 Address Map.................................................................................. 30
Address Map of the INTERBUS MPM ........................................................ 31

Subassembly XXX

Attachm. C Plug Assignments ...................................................................................... 32


C.1
C.2
C.3
C.4
C.5
C.6

Assignment of the Ethernet Interface X2 .................................................... 32


Assignment of the RS232 Interfaces X3, X4............................................... 32
Plug Assignment of the RS422 Interface X6............................................... 33
Assignment of the RS232 Diagnostic and Parameterization Interface X11 33
Plug Assignment of the INTERBUS-Remote Bus X12................................ 34
Plug Assignment of the INTERBUS-Local Bus ........................................... 35

Attachm. D Documents with Further Information ....................................................... 36


D.1
D.2
D.3
D.4

Documents from MAN Roland .................................................................... 36


Documents from Phoenix Contact .............................................................. 36
Documents from Freescale ......................................................................... 37
Compact Flash ............................................................................................ 37

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Attachm. E Accessories ................................................................................................ 38

Operating Instructions UC-100/101

Safety Instructions

WARNING
When operating electrical equipment note that certain components are always under high
voltage.
Serious bodily injury or material damage may therefore ensue if the warning information is
not heeded.
Only appropriately qualified personnel may work on this equipment or in its vicinity.
This personnel must always be thoroughly familiar with all warnings and maintenance
procedures in accordance with these instructions.
The precondition for the correct and safe use of this equipment is proper transport, storage,
setup and assembly, as well as careful operation and maintenance.
Indicated by different symbols, we point out to possible sources of danger.
DANGER
Danger to the operator
e.g:
do not reach into the machine while it is operating
do not reach behind the web severing knife
do not touch the rotating rollers
danger of crushing !
WARNING
Safety Instructions
e.g:
Before performing repairs, maintenance or adjustments, always first press the "Safety Stop"
button required for this danger zone.
CAUTION
Important technical information

RAES Vogelsang 12/06 16.86202-0035 C / en

e.g:
Specifications on assembly (sequence), damage and faulty or incorrect settings.

Operating Instructions UC-100/101

Note
The repair and settings works described in these instructions may ONLY be performed by
specially instructed and qualified personnel. This personnel must be familiar with the repair,
maintenance and setting of rotary offset presses. Additionally, this personnel must have the
appropriate qualification and experience and must be trained in the special features of
performing these operations.
This documentation is only intended for this specific group of people. This is why all
descriptions are narrowed down to the most essential facts. The safety instructions in this
manual only point out dangers that qualified personnel are not able to recognise or predict.
Some of the individual operations described here must be performed by personnel with
expertise in mechanics, electrical engineering, electronics, pneumatics and/or hydraulics.
We emphasise that operations on electrical systems may only be performed by qualified
electricians.
All qualified personnel must have read the contents of the following documents:

Brochure: "Safety with manroland Printing Presses"

Relevant safety information brochures distributed by "Berufsgenossenschaft Druck und


Papierverarbeitung" (trade union organisation for printing and paper processing)

EN 1010-1, -2,

ISO 12648

in USA: ANSI B65.1-1995, UL 775, OSHA Regulations Standards 29 CFR

RAES Vogelsang 12/06 16.86202-0035 C / en

This documentation is not part of the manufacturer documentation required by Machinery


Directive 98/37/EG, Appendix I, 1.7.4. It is a voluntary service of the manroland AG.

Operating Instructions UC-100/101

2
2.1

General Information
Brief Description

The UC-100/101 (Unit Controller - Type 100/101) is a control subassembly based on the
housing system of the MAN Roland INTERBUS subassemblies. It contains a powerpack, a
microcontroller (with CPU, ethernet, serial interface etc.) as well as an INTERBUS master
subassembly and an INTERBUS interface I/O module.
2.2

Features

The computer has the following main features:


The powerpack units are electrically isolated DC&DC converters with 24V DC power
supply.
During power-down the SRAM memory of the microcomputer as well as the real time
clock can be buffered through an integrated battery.The local INTERBUS-terminal has its
own protection against overload.

The system CPU is based on PowerPC microcontrollers by Freescale. It has serial


EEPROM, flash EPROM, SRAM, SDRAM and a Compact-Flash-Card as memory
media.

The computer is integrated in the entire press network through a 10/100 MBaud
Ethernet LAN network interface.

Other interfaces are 1*RS-422 and 2 * RS-232 (RxD, TxD).

The input/output field bus subassemblies are coupled via INTERBUS interfaces. AN
INTERBUS master subassembly for the remote bus and an INTERBUS interface module
for the local bus is integrated for this purpose.
For INTERBUS diagnostic purposes an LCD diagnostic display as well as a diagnostic
interface (RS-232) are available.

RAES Vogelsang 12/06 16.86202-0035 C / en

Operating Instructions UC-100/101

2.3

Technical Data

2.3.1

General Technical Data

UC-100 Order No.: 16.86230-0055


UC-101 Order No.: 16.86230-0062
Climatic environmental conditions

Operating temperature:
convection

0 ... + 55 [!] C with free

Relative humidity:

95 %, no condensation

[!] := value differs from the general INTERBUS subassemblies"F" according to DIN 40040
Mechanical environmental conditions

Vibration:

IEC 68-2-6

Shock:

IEC 68-2-27

Air pressure:

860 ... 1016 hPa, 1500 m

Installation position:

horizontal

Protection class:

IP 20 according to IEC 529

Interference resistance / EMC

Test:

according to IEC 801-4

Power input:

4 kV (class 4)

Interfaces (except for local bus interface):

2 kV (class 4)

Operating voltage

Rated value:

24 V=

Permissible range:

19 V= [!] ... 30 V=

Polarity reversal protection:

yes, by serially connected


diodes

Current consumption from 24 V without local bus: max. 700 mA


Current consumption from 24 V without local bus: max. 1500 mA
Overload protection:blowout fuse 4 A/T
Power loss of the subassembly (without local bus):15 W max.

RAES Vogelsang 12/06 16.86202-0035 C / en

Insulation

Rating:

according to VDE 0160

Rated insulation voltage:

500 V AC

Connecting terminals

Conductor cross-section without core end sleeve:

0.5 ... 1.5 mm2

Conductor cross-section without core end sleeve:

0.25 ... 1.0 mm2

Operating Instructions UC-100/101

2.3.2
2.3.2.1

Technical Data on Interfaces


Technical Data on the INTERBUS Remote Bus Interface

Data transfer:

RS-422

Shielded cable length:max. 400 m


Electrical isolation

Continuing remote bus interface:

no electrical isolation

Connecting technology:D-Sub socket 9-pin


not electrically isolated
Continuous potential difference: 7V
2.3.2.2

Technical Data on INTERBUS Local Bus Interface

Data transfer:

CMOS level

Unshielded cable length:70 mm ribbon cable


Power supply for I/O subassemblies

Rated voltage:

15 V 2 % (controlled)

Rated current:

1000 [!] mA

Short-circuit protection:
DC/DC transformer

yes, current limitation of the

Stored energy time: 10 ms

2.3.2.3

Technical Data on the INTERBUS Diagnostic Interface

Data transfer protocol:

Xon / Xoff

Shielded cable length:

max. 15 m

Connecting technology:RJ-11 modular jack (with MAN assignment)


not electrically isolated
a potential difference is impermissible
2.3.2.4

Technical Data on the Ethernet Interface

Data transfer:

100Mb / FullDuplex

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Connecting technology:RJ-45 modular jack


electrically isolated
2.3.2.5

Technical Data on the RS232 Interfaces

Data transfer protocol:Xon / Xoff


Shielded cable length:

max. 15 m

Connecting technology:RJ-11 modular jack (with MAN assignment)


not electrically isolated;
a potential difference is impermissible

Operating Instructions UC-100/101

10

2.3.2.6

Technical Data of the RS422 Interface

Data transfer protocol:Xon / Xoff


Shielded cable length:

max. 400 m

Connecting technology:D-Sub socket 9-pin


ence: max 7V
Shielded cable length:
2.3.2.7

not electrically isolated;


Continuous potential differmax. 400

Technical Data on the Compact Flash Card Interface

CF card type:

Type I

Supply voltage for the CF card:5V 5 %


Rated current:
2.3.3

max. 100mA

Technical Data on the (Optional) Battery

Battery voltage:

3V

Battery capacity:

950 mAh

Rated current load:typ. 40 uA


2.3.4

Mechanical Data

Module dimensions (H x W x D): 163 x 138 x 77 mm


Overall installation height on assembly rail: 84 mm
Weight:

750 g

Mounting:

assembly rail

2.3.5
2.3.5.1

Technical Data on the CPU Section


Processor

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2.3.5.1.1 UC-100
Type:

Freescale MPC857T

CPU-Core:

PowerPC

Cache (data \ program):4kByte \ 4kByte


MMU:

yes

CPU clock pulse: 100 MHz


Data bus clock pulse:50 MHz
Integrated peripherals:Fast Ethernet Controller FEC
(without PHY)

Operating Instructions UC-100/101

11

PCMCIA controller (for CF card)


2 Serial Management Controller SMC
(for 2*RS232)
1 Serial Communications Controller SCC
(for 1*RS422)
DMA-Controller
Interrupt-Controller
Timer
8 kByte DualPort RAM
IC-Bus Controller
MII interface (Ethernet Phy)
2.3.5.1.2 UC-101
Type:

Freescale MPC5200B

CPU-Core:

PowerPC

Cache (data \ program):32kByte \ 32kByte


MMU:

yes

CPU clock pulse: 396 MHz


Data bus clock pulse DDR-RAM:133 MHz
Data bus clock pulse:66 MHz
Integrated peripherals:Fast Ethernet Controller FEC
(without PHY)
ATA controller (for CF card)
3 Peripheral Serial Controllers
(for 2*RS-232 and 1*RS-422/485)
DMA controller
Interrupt controller
Timer
8 kByte DualPort RAM ???
IC bus controller
MII interface (Ethernet Phy)
2.3.5.2

Memory

2.3.5.2.1 UC-100

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Flash EPROM
Size/data bus width:

8 MByte / 32 bit

SDRAM
Size/data bus width:

64 MByte / 32 Bit

SRAM
Size/data bus width:
Battery buffered:

1 MByte / 32 Bit
yes

Operating Instructions UC-100/101

12

EEPROM
Size/data bus width:
Interface:

2 kByte / serial
IC bus

2.3.5.2.2 UC-101

Flash EPROM
Size/data bus width:

8 MByte / 16 bit

SDRAM
Size/data bus width:

128 MByte / 32 bit

SRAM
Size/data bus width:
Battery buffered:

2 MByte / 16 bit
yes

EEPROM
Size/data bus width:
Interface:

2 kByte / serial
IC bus

2.3.5.2.3 CF Card
Size/data bus width:external CF card / 8/16 bit
2.3.5.3

Physical Layer Module (PHY)

Type:

Intel LXT971A

Ethernet connection:10/100 BASE-T


Interface:
2.3.5.4

Real Time Clock

Type:

Phillips PCF8563RTC

Battery buffered:

yes (optional)

Interface:

IC

2.3.5.5
RAES Vogelsang 12/06 16.86202-0035 C / en

MII

Monitor Module

Type:

NS LM81

Monitoring functions:5V
3.3V
ext. 3V battery
Interface:

Operating Instructions UC-100/101

IC

13

2.3.5.6

Display

Type

Agilent HDSP-2531 (yellow)

Display:

8 characters

Character size:

5*7 dots

2.3.6

Technical Data on the INTERBUS Section

2.3.6.1

INTERBUS Master

INTERBUS master type:G4 (Phoenix IBS USC 4-2 add-on board)


Node number:

max. 512

Input data (bytes): max. 1024


Input data (bytes): max. 1024
PCP nodes:

max. 127

Host connection:

Multiport memory (MPM)


Size (kByte):

64

Data consistency (bit):max. 64


Transfer speed:

0.5 MBaud or
2.0 MBaud

Diagnosis:

LCD terminal
RS-232 interface

2.3.6.2

INTERBUS Bus Terminal (equivalent to IPS.BA-1)

ID-Code:

8 dec / 8 hex

Number of data words:0


Local bus terminal: yes (1* 2*7-pin ribbon cable)
Remote bus terminal:yes (1* 9/pin DSUB RS-422)

RAES Vogelsang 12/06 16.86202-0035 C / en

Data transfer rate: 0.5MBaud or 2.0MBaud


set by the software.
2.3.7

Mechanical Data

Module dimensions (H x W x D):163 x 138 x 77 mm


Overall installation height on assembly rail:84 mm
Weight:

750 g

Mounting:

assembly rail

Operating Instructions UC-100/101

14

View

X7

S3

POWER

RESET

S1

H1

S2

MODE

DISPLAY

MENU

+24 V
+24 V
0V
0V

3V - BATTERY

+ -

01
EF 2

BCD

X7

8 9A

1 2 3 4

67

34 5

BYTE
n+1
0
1
2
3
4
5
6
7

R
S3
n

MODE
S1

H4 H5

H2

H3 RS HB HF BS

DISPLAY S2
H1
Q

LOCAL BUS

0
1
2
3
4
5
6
7

SYSFAIL

UL
RC
BA
RD

X1

UC-100/101
16.86230-00xx A B C D E F
BOOT

LD

FIRMWARE

INTERBUS

0214
4556

X1 COMPACT FLASH CARD

BATTERY

COMPACT FLASH
CARD
X6
X6

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RS
422
RS422

X2 ETHERNET
ETHERNET
X2
R
R LL TT

X3
X3
RS 232
RS

RS 422

Ethernet

RS 232

RS 232

RS 232

REMOTE

X6

X2

X3

X4

X11

X12

Operating Instructions UC-100/101

X4

X11

RS 232

RS 232

INTERBUS

X12
REMOTE

15

4
4.1

Block Diagram
UC-100
24 V

Filter

15 V

15 V
PowerFail

X7
Power

5V

5V

24 V

IRQ

5V

LED DISPLAY
8 characters

3.3V
LEDs
HF BS

Battery

SRAM
256k*32

FlashEPROM
2M*32

INTERBUScontrol logic
EPLD
EPM3128

PowerControl
WatchDog

SDRAM
16M*32

LEDs

CompactFlash
Card

H2 H3 H4 H5 RSHB

INTERBUSMPM
control logic
EPLD
XC5206

IC Bus

RTC
SRAM
32k*16

System
monitor
EEPROM
2k

MultiProtocol
Controller
100/50MHz

USC4
INTERBUS master
controller board

BCD

RES

8 9A

01
EF 2

34 5

67

Debug
BDM

MPC857T

Flash
EPROM
256k*16

(MC68332, memory,
INTERBUS masterchip)

LOCAL

PHY

NMI

Physical layer

INTERBUS

LXT971A

Display

3.3V

Protocol chip
SUPI-3-OPC
ID 8

LEDs

15 V

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R L T

LEDs
ULRCBARD LD E

RS422

Ethernet

RS232

RS232

RS232

Remote

X6

X2

X3

X4

X11

X12

Operating Instructions UC-100/101

16

4.2

UC-101
24 V

Filter/
Limitation

Current
15 V
limitation

15 V

15 V
PowerFail

X7
Power

15 V

IRQ

5V

LED DISPLAY
8 characters

15 V

15 V

2.5V

3.3V

1.5V

HF BS

Battery

FlashEPROM
4M*16

INTERBUScontrol logic
EPLD
EPM3128

PowerControl
WatchDog

DDR-RAM
32M*32

LEDs

CompactFlash
Card

H2 H3 H4 H5 RSHB

INTERBUSMPM
control logic
EPLD
XC5206

IC Bus

RTC

MPC5200B

SRAM
32k*16

System
monitor
EEPROM
2k

MultiProtocol
Controller
396/133/66MHz

USC4
INTERBUS master
controller board

8 9A

01
EF 2

67

34 5

BCD

RES

Flash
EPROM
256k*16

(MC68332, memory,
INTERBUS masterchip)

LOCAL

PHY

NMI

Physical layer

INTERBUS

LXT971A

Display

LEDs

SRAM
1M*16

Debug
BDM

15 V

Protocol chip
SUPI-3-OPC
ID 8

LEDs

15 V

R L T

LEDs
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ULRCBARD LD E

RS422

Ethernet

RS232

RS232

RS232

Remote

X6

X2

X3

X4

X11

X12

Operating Instructions UC-100/101

17

Computer Components

5.1

The Power Supply

5.1.1
5.1.1.1

The Powerpack Units


UC-100

The internal powerpack unit of the UC-100 has the following properties:

Two DC/DC converters with common fuse protection (4A/T).

24 VDC input voltage supply (-15%, + 20%).

Integrated network filter.

The 4 terminals for the supply voltage are located on the left upper housing side.
The two +24V terminals as well as the two 0V terminals are interconnected on the UC100/101.

The local bus powerpack unit is a DC/DC converter and has the following parameters

The output voltage is 15V.

The maximum output current is 1A.

The powerpack unit for the internal supply of the UC-100 is a DC/DC converter. It is
specified as follows:

The output voltage is 5V.

The maximum output current is 3A

The necessary 3.3V voltage is generated from this 5V output voltage.

5.1.1.2

UC-101

The internal powerpack unit of the UC-101 has the following properties:

A DC/DC converter 24V/15V with fuse protection on the primary side (4A/T).

24 VDC input voltage supply (-15%, + 20%).

Integrated network filter.

The 4 terminals for the supply voltage are located on the left upper housing side.
The two +24V terminals as well as the two 0V terminals are interconnected on the UC100/101.

The local bus power supply is diverted from the above mentioned DC/DC converter and has
the following parameters:

The output voltage is 15V.

The maximum output current is 1A.

The local bus voltage is electronically protected against overload.

The internal voltages for the internal supply of the UC-101 are generated by switching
controllers from the above mentioned DC/DC converter. It is specified as follows:

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The generated output voltages are 5V, 3.3V, 1.8V, 1.5V.

5.1.2

The (Optional) Battery

The battery powers the RealTimeClock and the SRAM in case of missing supply voltage.
The lithium battery normally used has a nominal voltage of 3V and a capacity of 950mAh.

Operating Instructions UC-100/101

18

The battery can be accessed for replacement through the front of the housing.

Battery service life: Normally operated, the integrated lithium battery has a service life
of about 2 years (standby operation approx. 12 months).During operation the battery is
monitored via software.

1. Battery insertion: The battery must be inserted with the 24V DC computer power
supply switched on, to avoid a high backup current and an extremely shortened battery
lifetime.

Battery replacement: The lithium battery must be regularly replaced at maintenance


intervals of two years, to ensure continuous data backup.The battery must be replaced
with the 24V DC computer power supply switched on, to ensure data preservation in the
SRAM.

A UL-certified battery must be used


(MAN item no.: 07.93100-9010).
Only qualified personnel may replace the battery.

+ -

+ -

+ -

1).

BATTERY

2).

BATTERY

BATTERY

Insert the battery by removing the battery cover (a) and inserting the battery in the correct
direction (b).Then reattach the battery cover (c).An insulated gripper tool is useful for
removing the empty battery.
5.1.3

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5.1.3.1

Voltage Monitoring
UC-100

The 15V for the local INTERBUS are not monitored.

The hardware is reset if the secondary 3.3V or the 5V is no longer maintained.

If the 24V DC supply voltage drops below 19V, a power-fail signal is generated that
notifies the CPU of a power failure with a prewarning time of at least 8 ms and
depending on the software allows responses such as the saving of relevant data.

The computer voltages 5V, 3.3V and the voltage of the battery can be monitored by the
software via a monitor module.

Operating Instructions UC-100/101

19

5.1.3.2

UC-101

The secondary 15V for the local INTERBUS protected against overload. A power-fail
signal is generated.

The hardware is reset if the secondary 1.5V, 2.5V, 3.3V or the 5V is no longer
maintained.

If the 24V DC supply voltage drops below 19V, a power-fail signal is generated that
notifies the CPU of a power failure with a prewarning time of at least 8 ms and
depending on the software allows responses such as the saving of relevant data.

The computer voltages 1.5V, 2.5V, 3.3V, 5V, 15V and the voltage of the battery can be
monitored by the software via a monitor module

5.2

System CPU

5.2.1

UC-100/101

The system CPU of the computer is based on the MPC857T (UC-100) resp. the MPC5200B (UC-101) of the PowerPC family by Freescale. The system CPU has the following
features:

The system core is a MPC857T/MPC5200B PowerPC by Freescale


The integrated Ethernet LAN interface has a maximum transfer rate of 100 MBit and
allows full-duplex operation.

The Compact Flash connector integrated on the top of the housing provides a batteryindependent remanent data memory.

Two serial RS232 interfaces for service and diagnostic functions (RJ11 jacks,
assignment analogous to VME.MS2000, PCI.MC-45 and Hirschmann switch).

A serial RS422 interface for connection to an HMI station or a peripheral unit (e.g.
barcode reader, etc.).

The alphanumeric display on the front allows plain text displays.

Rest/NMI button

Hexadecimal operating mode selection switch

Menu button

Heart beat LED

Reset LED

Programmable LEDs H2 - H5

5.2.1.1

The Processor Core

5.2.1.1.1 UC-100 (MPC-857T)

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The processor core has the following basic features:

The processor has a PowerPC core.

There is no floating-point processor.

The processor has an MMU.

The processor has program and data caches of 4 kByte each.

The CPU clock pulse is currently 100 MHz.

The external bus clock pulse is 50 MHz.

5.2.1.1.2 UC-101 (MPC-5200B)


The processor core has the following basic features:

The processor has a PowerPC core.

There is a floating-point processor.

The processor has an MMU.

Operating Instructions UC-100/101

20

The processor has program and data caches of 32 kByte each.

The CPU clock pulse is currently 396 MHz.

The external bus clock pulse is 66/133 MHz (IO-bus/DDR-RAM).

5.2.1.2

The Memory

5.2.1.2.1 UC-100
The UC-100 has the following memory systems:

8 MByte Flash EPROM with 32bit data bus

(Battery-backup) SRAM 1 MByte with 32 bit data bus

64 MByte SDRAM with 32 bit data bus

2 kByte serial EEPROM via IC interface

5.2.1.2.2 UC-101
The UC-101 has the following memory systems:

8 MByte Flash EPROM with 16 bit data bus

(Battery-backup) SRAM 2 MByte with 16 bit data bus

128 MByte SDRAM with 32 bit data bus

2 kByte serial EEPROM via IC interface

5.2.2

The Ethernet Interface X2

Although the Ethernet interface X2 supports all 10/100 Base-T operating modes, it has
been configured by the software so as to allow 100 Mbaud full-duplex operation.The autonegotiation is then switched off.
The usual communication partner is an Ethernet switch. An untwisted patch cable is needed
for the connection.The switch should also be permanently set to 100 Mbaud / full-duplex /
no auto-negotiation at this port.
Interface controller is the FEC (FastEthernetController) of the processor. This processor is
connected to the 10/100 Base-T Ethernet via the physical layer module (PHY)
LXT971A.The configuration interface between the processor and the PHY is MII (Media
Independent Interface).
The data of the Ethernet port (MAC address, IP address) is saved as non-volatile in the
serial EEPROM.
Three LEDs provide information on the operational status:

X6

X2 ETHERNET

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RS 422

X3
RS 232

R Receive
yellow LED
The LED indicates incoming data packages.
L Link
green LED
Link indicates whether a connection between the nodes exists.
T Transmit
yellow LED
The LED indicates outgoing data packages.

Operating Instructions UC-100/101

21

5.2.3

The RS 232 Interfaces X3 and X4

The UC-100/101 has two RS-232 interfaces at X3 and X4. Since only a two-wire cable
(RxD, TxD) is used, the Xon/Xoff protocol must be used.The interface is configured by the
software.
(Usually the setting is
for UC-100 9600 baud / 8 bits / no parity / 1 stop-bit and
for UC-101 38400 baud / 8 bits / no parity / 1 stop-bit.)
The interface controllers are the internal SMCs of the MPC-857T processor.
Interface controllers for the UC-101 are the peripheral serial controllers of the MPC-5200B
processor.
Be careful not to connect the RS-232 cable of the X3 and X4 interfaces to the Ethernet X2
interface.
5.2.4

The RS 422 Interface X6

The UC-100/101 has an RS 422 communication interface at X6. Since only two signals
(RxD, TxD) are used, the Xon/Xoff protocol must be used.
Interface controller for the UC-100 is the internal SCC1 of the MPC857T processor.
Interface controllers for the UC-101 are the peripheral serial controllers of the MPC-5200B
processor.
Be careful not to interchange the cables of the RS-422 interface X6 with the cables of the
INTERBUS remote bus interface X12.Otherwise there is a danger of damage to the
subassembly.
5.2.5

The Compact Flash Card Interface X1

Slot X1 of the UC-100/101 supports Compact Flash Cards of type 1. An MS-DOS


compatible file system is usually used.
The interface controller for UC-100 is the PCMCIA controller for port B of the MPC857T
processor.
The interface controller for UC-101 is the ATA controller of the MPC5200B processor.
The CF card must not be inserted or removed during Power On.
Otherwise data and the file system might be destroyed.

5.2.6

The Reset_NMI Button S3


RESET
NMI

01
EF 2

8 9A

BCD

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67

34 5

R
S3

M
MODE
S1

Operating Instructions UC-100/101

H4 H5

H2 H3 RS HB HF BS

DISPLAY

S2

H1
Q

22

If button S3 is pressed for a time <1.3 seconds at position R (:=Reset), the hardware is
reset.
If button S3 is pressed to position N (:=NMI), a top priority interrupt occurs.Depending on
the software, this priority can be used to (e.g.) bring the subassembly into the debug mode
5.2.7

The Mode Rotary Switch S1

HEX rotary switch


S1

8 9A

01
EF 2

67

34 5

BCD

R
S3

M
H4 H5

MODE

H2 H3 RS HB HF BS

S1

DISPLAY

S2

H1
Q

The HEX rotary switch S1 can be outputted by the software.The operating mode is usually
selected by this means.
5.2.8

The Menu Button S2

Button S2 can be outputted by the software. It can also trigger an interrupt if necessary.The
positions are M, neutral and Q.
5.2.9

The Display H1

Display
H1

8 9A

01
EF 2

67

34 5

BCD

R
S3

M
MODE

H4 H5

H2 H3 RS HB HF BS

S1
RAES Vogelsang 12/06 16.86202-0035 C / en

DISPLAY

S2

H1
Q

The display has 8 characters with 5x7 dots. It is actuated by the software.
Since the display does not have a hardware reset, the content is random up until activation
by the software after the power-up. At a reset the content is therefore preserved until it is
overwritten.
5.2.10 Other Hardware Properties

There is a battery backup capable realtime clock.

There is a monitor module for monitoring the onboard voltages.

Operating Instructions UC-100/101

23

5.2.11 CPU Boot Software


The boot software is located in the Flash EPROM.
Each UC-100/101 receives a sticker on the rating plate at production, indicating the revision
status of the boot firmware.

RC
BA
RD

UC-100/101
Unit Controller Type 100
16.86230-0055 A B C D E F
BOOT

LD

FIRMWARE

INTERBUS

0.50.2.1.4

0214
4556

UL

Boot Software FW Revision


During updating the supply voltage of the
UC-100/101 must never be switched off. Otherwise there is a danger that the subassembly
will no longer be functional.
5.2.12 Functions of the System CPU
All control processes of the PECOM 2000 system run on the system CPU

The operating system is currently PSOS for UC-100 and Xenomai/Linux for UC-101

Microcomputer programs (ink fountain, register control, etc.)

IEC1131 programming based on K&W software (press control)

5.3

The INTERBUS Section of the UC-100/101

RAES Vogelsang 12/06 16.86202-0035 C / en

The INTERBUS section of the UC-100/101 for the field bus connection of the decentralized
control module has the following features:

An INTERBUS Master.

An integral IINTERBUS bus terminal with 0.5 Mbaud or 2 Mbaud.

A diagnostic display for fast bus troubleshooting and commissioning support on site.

A RS-422 port for the field bus as a remote bus via a DSUB 9-pin plug.

A 14-pin connection for the field bus as a local bus.

A serial RS-232 diagnostic interface for service and diagnostic functions (RJ11 jacks,
assignment analogous to PCI.IBM-1, MS2000 and Hirschmann Switch).

Note:
The INTERBUS master core function has been implemented by means of an add-on board
from Phoenix Contact, to ensure the greatest possible compatibility (in particular for future
new software versions) with the INTERBUS standard.
The diagnostic display as a module is also a Phoenix product and is already used in many
Phoenix activation systems (e.g. the S5 subassembly) in a functionally compatible way.
5.3.1

INTERBUS Watchdog Timer

This watchdog timer can monitor the data transfer with the host computer.Only switch-on is
possible by the software.If the triggering does not occur, an interrupt is generated for the

Operating Instructions UC-100/101

24

INTERBUS master. The INTERBUS master then responds by resetting all outputs, among
other measures.
The LED HF is set!
5.3.2

INTERBUS Reset

The INTERBUS is reset either by the UC-100/101 hardware reset or by a software reset.The
MPM is not deleted immediately after the reset.The data remain in the MPM until the
INTERBUS master checks the MPM during the reset test routine, after which they are
deleted.
5.3.3

Multi Port Memory (MPM)

The MPM occupies 64 kByte. The bytes are arranged in the Motorola format (Big
Endian).The memory sector is assigned by Phoenix Contact.See also the documents listed
in the Appendix.
5.4

Commissioning

5.4.1

Actuation of the INTERBUS Master

A driver program must form the interface between the application programs and the
INTERBUS master. See also the documents from Phoenix Contact listed in the Appendix.
The basic functions of the driver program are:

Initialization of the INTERBUS master

Reading and writing of data

Handling of the mailbox for sending and receiving messages

Checking of validity and plausibility of transferred parameters

Requesting and forwarding of INTERBUS diagnostic data

Providing watchdog functions to the soft PLC

5.4.2

Application Software and INTERBUS Configuration

INTERBUS configuration
The INTERBUS configuration can be created in CMD or as a text file.

Data consistency Data consistency must be maintained both for the INTERBUS
configuration and in the application programs. See the specification available in the
Intranet: "Data Consistency at the INTERBUS".

Operating the INTERBUS-watchdog


The watchdog in the INTERBUS master, which monitors the host, is started by the PLC
program with sufficient time-out and is triggered again in each cycle.

5.4.3
5.4.3.1

INTERBUS Diagnosis
INTERBUS Diagnostic LEDs

RAES Vogelsang 12/06 16.86202-0035 C / en

The functions of the LEDs are described in the following.


R
S3

M
MODE
S1

H4 H5

H2 H3 RS HB HF BS

DISPLAY

S2

H1
Q

HF Host_Fail (red LED)


Active after reset or malfunction in CPU; if the latter has not reset the watchdog timer of the
INTERBUS- master within a time interval set by the software, for example.

Operating Instructions UC-100/101

25

Host_Fail is deleted by the CPU software.


BS Board_Select green LED
The CPU accesses the MPM or the I/O register of the INTERBUS-master of the
UC-100/101.
Note:
As long as the Host Fail is active the INTERBUS output data are reset.

UL U_Locic
green LED
Monitoring of the + 5 V supply voltage of the UC-100/101.
UL
RC Remotebus_Check green LED
Internal monitoring of the connection between the INTERBUS master and
the INTERBUS bus terminal of the UC-100/101:
RC if the connection is OK and the master is not being reset, the LED lights
up.
With an INTERBUS or power-up reset the LED is inactive.
BA

BA Bus_Active
green LED
Signals cyclical data traffic via the INTERBUS signal lines.

RD RD Remotebus_Disableyellow LED
This LED indicates a cutoff of the continuative INTERBUS remote bus
interface, programmable by the INTERBUS- master.
LD

LD Local_Bus_Disable yellow LED


This LED indicates a cutoff of the INTERBUS local bus interface,
programmable by the INTERBUS- master.

RAES Vogelsang 12/06 16.86202-0035 C / en

E Error
red LED
This LED can be set by the INTERBUS master when the latter detects an
error at the bus terminal or the connected I/O modules.

Operating Instructions UC-100/101

26

5.4.3.2

INTERBUS Diagnostic Display

BYTE
n+1
0
1
2
3
4
5
6
7

On the front of the UC-100/101 is a button field with six


buttons and an LC display for the diagnostic display.You
can navigate within the menus by means of the buttons.
A large variety of information can be shown on the
diagnostic display. Examples:
Instantaneous bus condition
Error locations and error codes

Input or output bits of a data word

0
1
2
3
4
5
6
7

Hardware and firmware status of the INTERBUS master


The detailed description of this diagnostic display from
Phoenix Contact is designated:

SYSFAIL

5.4.4

IBS SYS DIAG DSC UM (see Appendix)

INTERBUS CMD Software (Configuration Monitoring Diagnostic)

The IBS CMD G4 program from Phoenix Contact is not included in delivery of the UC-100/
101. The program runs on standard PCs with Microsoft-Windows.
The program has extensive options for planning and diagnosing the INTERBUS such as:

Configuration (Configuration) of the bus structure and logical address allocation

Display (Monitoring) of input and output data of individual nodes

Detection and localization (Diagnostic) of errors in the system and the option of
message recording and statistical error assessment

The CMD also contains a library of firmware commands and error codes.
For operating the CMD, you must connect the serial port (RS-232) of the PC to the
diagnostic interface X11 (RS-232) of the UC-100/101 INTERBUS master.
According to the RS-232 specification the cable must not be longer than 15 m.
IBS VME6H SC/I-T must be set at present as the bus activation type.

RAES Vogelsang 12/06 16.86202-0035 C / en

5.4.5

Diagnosis via Host Computer and Remote Maintenance

The CPU of the UC-100/101 communicates via the MPM (Multi Port Memory) with the
INTERBUS master of the UC-100/101. Depending on the software of the CPU, all commands
implemented in the firmware of the INTERBUS master can be executed through this channel.
The CPU of the UC-100/101 can in turn be accessed through either the RS-232 (X11) or
the Ethernet interface (X2)The software of the UC-100/101 can therefore communicate with
the outside world through the press network.
5.4.6

INTERBUS-Firmware Update

The INTERBUS master contains firmware that defines the internal and external
characteristics of the interface module.Each interface module contains a serial interface
X11 (RS-232) through which the internal firmware can be updated. This process is referred

Operating Instructions UC-100/101

27

to as a firmware update.The firmware must match the INTERBUS master (that is, the master
firmware for a Siemens S7 control system differs from the firmware for a MAN Roland UC100/101). The updating generally occurs from a PC by means of a special program.
During updating the supply voltage of the
UC-100/101 must never be switched off. Otherwise there is a danger that the subassembly
will no longer be functional.
Each UC-100/101 receives a sticker on the rating plate at production, indicating the revision
status of the boot firmware (e.g. 4.66).

RC
BA
RD

UC-100/101
Unit Controller Type 100
16.86230-0055 A B C D E F
BOOT

LD

FIRMWARE

INTERBUS

0214
4556

UL

4.66

RAES Vogelsang 12/06 16.86202-0035 C / en

INTERBUS master FW revision

Operating Instructions UC-100/101

28

Attachm. A Commissioning
A.1
Notes on Assembly
When planning an INTERBUS system, consider the following items for all IPS
subassemblies:

Assembly rail:

DIN EN 50 022 - 35 x 15

Distance to the cable channel:

20 mm

A.2
Software
The following software must be available:

System and user software on Compact Flash card

Configurations (Ethernet, interbus etc.)

A.3
Hardware
Note the following items before commissioning:

Rotary switch at S1 in the correct position

The correct compact flash card is inserted


If applicable, backup battery inserted in the correct way (4.1.2)

The required interbus connections (local bus, remote bus) have been set up

The Ethernet connection to the switch port has been set up and is correctly configured
(also on the switch)

Power supply 24V DC connected to X7

Power ON.

Initialization reset at S3 (when putting in operation for the first time)

RAES Vogelsang 12/06 16.86202-0035 C / en

Operating Instructions UC-100/101

29

Attachm. B
B.1

Address sector [HEX]

Device

Size

FF80.0000 - FFFF.FFFF

Flash-EPROM

8MB

0000.0000 - 03FF.FFFF

SDRAM

64MB

8000.0000 - 800F.FFFF

SRAM

1MB

C050.0000 - C050.7FFF

INTERBUS status

C051.0000 - C051.FFFF

INTERBUS MPM

64KB

8100.0000 - 8100.07FF

(CF) PCMCIA
Common Memory

8100.1000 - 8100.1FFF

(CF) PCMCIA
Memory Attribute

8060.0000 - 80607FFF

Display

1020.0000 - 1020.1FFF

MPC857T RAM

8KB

Address sector [HEX]

Device

Size

FF80.0000 - FFFF.FFFF

Flash-EPROM

8MB

0000.0000 - 07FF.FFFF

DDRAM

128MB

8010.0000 - 802F.FFFF

SRAM

2MB

C050.0000 - C050.FFFF

INTERBUS status

C051.0000 - C051.FFFF

INTERBUS MPM

64KB

(CF) ATA

8060.0000 - 8060FFFF

Display

MPC5200B RAM

UC-101 Address Map

16KB

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B.2

UC-100 Address Map

Operating Instructions UC-100/101

30

B.3

Address Map of the INTERBUS MPM

C051.FFFFhex

Extended DTA (data area) and / or mailbox


area (MXA)

C051.4000hex
C051.3FFFhex

Hardware register

C051.3F00hex
C051.3EFFhex

Software register

C051.3200hex

The types and locations of the available registers are


stored in the MPM description.

C051.31FFhex

Extended DTA (data area) and / or mailbox


area (MXA)

C051.2000hex

Data area (DTA)


C051.13FFhex
C051.1000hex

C051.03FFhex

Write sector
node 0
(host CPU)

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C051.0000hex

Write sector
node 1
(INTERBUS master)

Only in this sector can the hardware access lock be enabled for
data consistency

Operating Instructions UC-100/101

31

Attachm. C Plug Assignments


C.1
Assignment of the Ethernet Interface X2
RJ45 jack for connecting an outlet/switch

ETHERNET with RJ-45


UC-100/101

Pin

Signal

TxD+

Patch cable
(gray plugs)
(e.g. 07.08000-0022)

ETHERNET with RJ-45


Outlet/Switch

Pin

Signal

-----------------------------------------------

RxD+

TxD-

-----------------------------------------------

RxD-

RxD+

-----------------------------------------------

TxD+

1)

-----------------------------------------------

1)

-----------------------------------------------

RxD-

-----------------------------------------------

2)

-----------------------------------------------

2)

-----------------------------------------------

RJ45
housing

Shield

-----------------------------------------------

RJ45
housing

1)
2)

C.2

TxD-

Shield

: Pins are interconnected and then terminated


: Pins are interconnected and then terminated

Assignment of the RS232 Interfaces X3, X4


RJ11 jack for connecting a PC

D-SUB 9-pin
(PC)

RS232 with RJ11

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Connecting cable
(e. g. 07.98241-0051)
Pin

Signal

Pin

TXD

-----------------------------------------------

GND

-----------------------------------------------

RXD

-----------------------------------------------

Operating Instructions UC-100/101

32

D-SUB 9-pin
(PC)

RS232 with RJ11


Connecting cable
(e. g. 07.98241-0051)
Pin

Signal

RJ11
housing

Shield

Pin
-----------------------------------------------

D-SUB housing

C.3
Plug Assignment of the RS422 Interface X6
9-pin D-SUB jack for connecting peripheral units

RS422 with D-SUB 9-pin

RAES Vogelsang 12/06 16.86202-0035 C / en

C.4

Pin

Signal

TxD+

RxD+

TxD-

RxD-

D-SUB
housing

Shield

Assignment of the RS232 Diagnostic and Parameterization Interface X11


RJ11 jack for connecting a PC

D-SUB 9-pin
(PC)

RS232 with RJ11


Connecting cable
(e. g. 07.98241-0051)
Pin

Signal

Pin

CTS

Operating Instructions UC-100/101

33

D-SUB 9-pin
(PC)

RS232 with RJ11


Connecting cable
(e. g. 07.98241-0051)
Pin

Signal

Pin

TXD

-----------------------------------------------

GND

-----------------------------------------------

RXD

-----------------------------------------------

RTS

RJ11
housing

Shield

-----------------------------------------------

D-SUB housing

C.5
Plug Assignment of the INTERBUS-Remote Bus X12
D-SUB socket plug, 9-pin, for connecting the remote bus for further assistance

Pin

Signal

Meaning

DO

+ Data out

DI

+ Data in

GND

Reference conductor

GND

Reference conductor

+5V

Logic voltage

/DO

- Data out

/DI

- Data in

+ 5V

Logic voltage

D-SUB
housing

Shield

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Connect cable shield

Operating Instructions UC-100/101

34

C.6
Plug Assignment of the INTERBUS-Local Bus
Pin plug, 14-pin
Signal

+15V

+15V

+15V

GND

LDI

GND

LDO

GND

LBST

10

GND

11

BITRATE

12

GND

13

+15V

14

+15V

I/O

Meaning

Input

Local data In

Output

Local data Out

Input

Local bus status

Input

Bit rate signal


(0.5MB = high
2MB = low)

RAES Vogelsang 12/06 16.86202-0035 C / en

Pin

Operating Instructions UC-100/101

35

Attachm. D Documents with Further Information


D.1
Documents from MAN Roland
These documents are available from MAN Roland in the Intranet.
Documents from MAN Roland
Document

Language

MAN item no.

Ethernet General Information

German

16.85602-0004 / de

Network topology

English

16.85602-0004 / en

Addressing

French

16.85602-0004 / fr

Spanish

16.85602-0004 / sp

Ethernet Assembly Guideline

German

16.85602-0006 / de

System Description (Specification):


INTERBUS-based Press I/O System
General description of the INTERBUS at MAN Roland:

German

16.86902-0016 / de

English

16.86902-0016 / en

French

16.86902-0016 / fr

Spanish

16.86902-0016 / sp

Topology and function

Setup guidelines

Cable connections

Data Consistency at the INTERBUS


An agreement on handling the data formats that is absolutely
binding for the:

Configuration of the INTERBUS

Microcomputer programming

PLC programming

Hardware development

German

D.2
Documents from Phoenix Contact
The documents from Phoenix Contact are also available in the Internet for downloading at
www.phoenixcontact.com.
Documents from Phoenix Contact

RAES Vogelsang 12/06 16.86202-0035 C / en

Document

Designation

Language

Phoenix
Contact
Item no.

INTERBUS Diagnosis Manual G4


Compact Manual for INTERBUS users

IBS SYS DIAG DSC UM

German

2747280

Operation of the diagnostic display

IBS SYS DIAG DSC UM E

English

2747293

Error codes

IBS SYS DIAG DSC UM F

French

2747837

IBS SYS DIAG DSC UM I

Italian

2747840

IBS SYS DIAG DSC UM SP

Spanish

2747853

IBS SYS DIAG DSC UM P

Portuguese

2747866

IBS SYS DIAG DSC UM CZ

Czech

2745431

IBS CMD SWT G4 4.6 QS UM

German

2698588

IBS CMD SWT G4 4.6 QSUME

English

2698591

IBS CMD SWT G4 4.6 QSUMSP Spanish

2698614

INTERBUS IBS CMD G4 - Getting Started


Compact manual for configuring and
diagnosing the INTERBUS with a PC

Operating Instructions UC-100/101

36

D.3
Documents from Freescale
The documents from Freescale are also available for downloading in the Internet at
www.freescale.com.
Documents from Freescale for UC-100
Document

Designation

Language

MPC862
PowerQUICC Family User's Manual
(also applies for MPC857T)

MPC862UM

English

Errata to
MPC862 PowerQUICC User's Manual

MPC862UMAD

English

Digital Signal Processing


Addendum

MPC8XXRMAD

English

Programming Environments Manual


MPCFPE32B
for 32-Bit Implementations of the PowerPC
Architecture

English

MPC862/857T/857DSL
Hardware Specifications

MPC862EC/D

English

XPC862/857T Family
Device Errata

XPC857TCE

English

XPC862 / XPC857T Family Device Errata


Summary

XPC857TCESUMM

English

Documents from Freescale for UC-101


Document

Designation

MPC5200B
Users Manual

MPC5200BUM

English

MPC5200B
Data Sheet

MPC5200BDS

English

MPC5200B
Errata

MPC5200BE

English

G2 Power PC Core
Reference Manual

G2CORERM

English

G2 Power PC Core
Reference Manual Errata

G2CORERMAD

English

Programming Environments Manual


MPCFPE32B
for 32-Bit Implementations of the PowerPC
Architecture
RAES Vogelsang 12/06 16.86202-0035 C / en

Language

English

D.4
Compact Flash
The documents from the CompactFlash Association (CFA) can also be downloaded from
the Internet at www.compactflash.org..
Documents of the CFA
Document
CompactFlash Specification Revision 4.0

Operating Instructions UC-100/101

Designation

Language
English

37

Attachm. E Accessories
For labeling the plug and terminal connections, a folding label with a large writing area is
available as an accessory that snaps into the module housing.

Label:

07.91507-9112

Dimensions of the required plug-in cards:

64.5 x 54.5 mm2

A lithium battery is available as an accessory for supplying the realtime clock or the SRAM
when the power is off:

Lithium battery 3V

07.93100-9010

Battery capacity:

950 mAh

UL safety approval:

MH14002

Different Compact Flash memory cards are available as memory media:

CF Card Type1 64MB:

07.91690-9270

CF Card Type1 128MB:

07.91690-9271

For connecting a PC to the serial interface there is a connecting cable available:

Cable RS-232 RJ-11 to 9-pin D-SUB

07.98241-0051

Cable length:

5m

For connecting the UC-100/101 to an Ethernet switch/outlet a "straight" patch cable (gray
plugs) is required.
Examples are:

"Straight" patch cable 1.5 m

07.08000-0006

"Straight" patch cable 3.0 m

07.08000-0022

"Straight" patch cable 5.0 m

07.08000-0007

"Straight" patch cable 10.0 m

07.08000-0004

"Straight" patch cable 15.0 m

07.08000-0008

For directly connecting the UC-100/101 to an Ethernet data terminal device (e.g. PC), a
"crossover" patch cable is required.
An example is:
"Crossover" patch cable 5.0 m

07.08000-0012

RAES Vogelsang 12/06 16.86202-0035 C / en

Operating Instructions UC-100/101

38

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