Heidenhain Encoders For Servo Drives PDF

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The catalog presents an overview of encoders for use on servo drives, with a focus on rotary, angular, and linear encoders.

The catalog presents a selection of encoders for use on servo drives, including rotary, angular, and linear encoders.

The selection tables provide an overview of all HEIDENHAIN encoders for use on electric drives and the most important specifications.

Encoders for

Servo Drives

November 2006

This catalog is not intended as an overview


of the HEIDENHAIN product program.
Rather it presents a selection of encoders
for use on servo drives.
In the selection tables you will find an
overview of all HEIDENHAIN encoders for
use on electric drives and the most important
specifications. The descriptions of the
technical features contain fundamental
information on the use of rotary, angular,
and linear encoders on electric drives.
The mounting information and the
detailed specifications refer to the rotary
encoders developed specifically for drive
technology. The Rotary Encoders catalog
contains more information.

For More Product Catalogs


Catalog
Rotary Encoders

Drehgeber

April 2005

Catalog
Angle Encoders with Integral Bearing

Winkelmessgerte
mit Eigenlagerung

For the linear and angular encoders


listed in the selection tables, you will find
detailed information such as mounting
information, specifications and dimensions
in the respective product catalogs.

Contents:
Incremental Rotary Encoders
ERN, ROD
Absolute Rotary Encoders
ECN, EQN, ROC, ROQ

Juni 2006

Contents:
Incremental Angle Encoders
RON, RPN, ROD
Absolute Angle Encoders
RCN

Catalog
Angle Encoders without Integral Bearing

Winkelmessgerte
ohne Eigenlagerung

Contents:
Incremental Angle Encoders
ERA, ERP

September 2006

Product Information
ERM 200

Produktinformation

ERM 200

Contents:
Incremental Modular Magnetic Encoders

Magnetische
Einbau-Messgerte

Mrz 2006

Catalog
Exposed Linear Encoders

Offene
Lngenmessgerte

Contents:
Incremental Linear Encoders
LIP, PP, LIF, LIDA

August 2005

This catalog supersedes all previous


editions, which thereby become invalid.
The basis for ordering from HEIDENHAIN
is always the catalog edition valid when
the contract is made.
Lngenmessgerte
fr gesteuerte Werkzeugmaschinen

Standards (ISO, EN, etc.) apply only


where explicitly stated in the catalog.
September 2005

Catalog
Linear Encoders
for Numerically Controlled Machine Tools
Contents:
Incremental Linear Encoders
LB, LF, LS
Absolute Linear Encoders
LC

Contents

Overview
Explanation of the Selection Tables

Rotary Encoders for Mounting on Motors

Rotary Encoders for Integration in Motors

10

Angle Encoders and Rotary Encoders for Integrated and Hollow-Shaft Motors

12

Exposed Linear Encoders for Linear Drives

14

Sealed Linear Encoders for Linear Drives

16

Technical Features and Mounting Information


Rotary Encoders and Angle Encoders for Three-Phase AC and DC Motors

18

Linear Encoders for Linear Drives

20

Measuring Principles

Measuring Standard

22

Scanning Methods

23

Electronic Commutation with Position Encoders

24

Measuring Accuracy
Mechanical Designs,
Mounting and
Accessories

25
Rotary Encoders with Integral Bearing and Stator Coupling

28

Rotary Encoders without Integral Bearing

30

Aligning the Rotary Encoders to the Motor EMF

33

General Mechanical Information

34

Rotary Encoders with


Integral Bearing

ERN/ECN/EQN 1100 Series

36

ECN/EQN 1300 Series

38

ERN 1300 Series

40

ECI/EQI 1100 Series

42

ECI/EQI 1300 Series

44

ERO 1200 Series

46

ERO 1300 Series

48

ERO 1400 Series

50

Specifications

Rotary Encoders
without Integral
Bearing

Angle Encoders

See Angle Encoders catalog

Linear Encoders

See Exposed Linear Encoders and Linear Encoders for


Numerically Controlled Machine Tools catalogs

Interfaces

Incremental Signals

52

Commutation Signals

56

EnDat Absolute Position Values

58

Electrical Connection

Connecting Elements and Cables

65

General Electrical Specifications

68

HEIDENHAIN Measuring and Testing Devices and Evaluation Electronics

70

Encoders for Servo Drives

The properties of encoders have decisive


influence on important motor qualities such
as:
Positioning accuracy
Speed stability
Bandwidth, which determines drive
command-signal response and
disturbance rejection capability
Power loss
Size
Quietness

Controlling systems for servo drives


require measuring systems that provide
feedback for the position and speed
controllers and for electronic commutation.

Digital position and speed control


Rotary encoders (actual position value,
actual speed value,
commutation signals)

Subdivision
Speed
calculation
Position
controller

HEIDENHAIN offers the appropriate


solution for any of a wide range of
applications using both rotary and linear
motors:

Speed
controller

Incremental rotary encoders with and


without commutation tracks, absolute
rotary encoders
Incremental and absolute
angle encoders
Incremental and absolute
linear encoders

Rotary encoders

Decoupling

Current
controller

Inverters

Overview

All the HEIDENHAIN encoders shown in


this catalog involve very little cost and
effort for the motor manufacturer to mount
and wire. Encoders for rotary motors are of
short overall length. Some encoders, due
to their special design, can perform
functions otherwise handled by safety
devices such as limit switches.

Motor for "digital" drive systems (digital position and speed control)

Rotary encoder

Angle encoders

Linear encoders

Explanation of the Selection Tables

The tables on the following pages list the encoders suited for
individual motor designs. The encoders are available with dimensions
and output signals to fit specific types of motors (dc or ac).

Rotary encoders for mounting on motors


Rotary encoders for motors with forced ventilation are either built
onto the motor housing or integrated. As a result, they are
frequently exposed to the unfiltered forced-air stream of the motor
and must have a high degree of protection, such as IP 64 or better.
The permissible operating temperature seldom exceeds 100 C.
In the selection table you will find
Rotary encoders with mounted stator couplings with high
natural frequencyvirtually eliminating any limits on the
bandwidth of the drive
Rotary encoders for separate shaft couplings, which are
particularly suited for insulated mounting
Incremental rotary encoders with high quality sinusoidal
output signals for digital speed control
Absolute rotary encoders with complementary sinusoidal
incremental signals
Incremental rotary encoders with TTL- or HTL-compatible
output signals
For Selection Table see page 8

Rotary encoders for integration in motors


For motors without separate ventilation, the rotary encoder is built
into the motor housing. This configuration places no stringent
requirements on the encoder for a high degree of protection. The
operating temperature within the motor housing, however, can
reach 100 C and higher.
In the selection table you will find
Incremental rotary encoders for operating temperatures up to
120 C, and absolute rotary encoders for operating temperatures
up to 115 C
Rotary encoders with mounted stator couplings with high
natural frequencyvirtually eliminating any limits on the
bandwidth of the drive
Incremental rotary encoders for digital speed control with
sinusoidal output signals of high qualityeven at high
operating temperatures
Absolute rotary encoders with optional sinusoidal incremental
signals
Incremental rotary encoders with additional commutation
signal for synchronous motors
Incremental rotary encoders with TTL-compatible output
signals
For Selection Table see page 10

Rotary encoders and angle encoders for integrated and


hollow-shaft motors
Rotary encoders and angle encoders for these motors have
hollow through shafts in order to allow supply lines, for example,
to be conducted through the motor shaftand therefore through
the encoder. Depending on the conditions of the application, the
encoders must either feature IP 66 protection orfor example
with modular encoders using optical scanningthe machine must
be designed to protect them from contamination.
In the selection table you will find
Rotary encoders with the measuring standard on a steel drum
for shaft speeds up to 40 000 rpm
Encoders with integral bearing, with stator coupling or modular
design
Encoders with high quality absolute and/or incremental
output signals
Encoders with good acceleration performance for a broad
bandwidth in the control loop
For Selection Table see page 12

Linear encoders for linear motors


Linear encoders on linear motors supply the actual value both for
the position controller and the velocity controller. They therefore
form the basis for the servo characteristics of a linear drive. The
linear encoders recommended for this application:
Have low position deviation during acceleration in the measuring
direction
Have high tolerance to acceleration and vibration in the lateral
direction
Are designed for high velocities
Supply sinusoidal incremental signals of high quality
Exposed linear encoders are characterized by:
Higher accuracy grades
Higher traversing speeds
Contact-free scanning, i.e., no friction between scanning head
and scale
Exposed linear encoders are suited for applications in clean
environments, for example on measuring machines or production
equipment in the semiconductor industry.
For Selection Table see page 14
Sealed linear encoders are characterized by:
A high degree of protection
Simple installation
Sealed linear encoders are therefore ideal for applications in
environments with airborne liquids and particles, such as on
machine tools.
For Selection Table see page 16

Selection Guide
Rotary Encoders for Mounting on Motors
Protection: up to IP 64 (IEC 60 529)

Series

Overall dimensions

Mechanically
permissible
speed (max.)

Natural freq.
of the stator
connection

Maximum
operating
temperature

Power supply

100 C

5 V 5%

Rotary encoders with integral bearing and mounted stator coupling


D 30 mm:
6000 rpm

ECN/ERN 100

1100 Hz

3.6 to 5.25 V
D 50 mm:
4000 rpm

ECN/EQN/ERN 400

Stator coupling

12 000 rpm

5 V 10%

Stator coupling:
1500 Hz
Universal stator
coupling:
1400 Hz

85 C

10 to 30 V

100 C

5 V 10%

100 C

5 V 5%
3.6 to 5.25 V
5 V 10%

Universal stator
coupling

10 to 30 V
70 C

ERN 1000

35 max.

48.4

42.11

10 000 rpm

950 Hz

100 C

5 V 10%

100 C

5 V 10%

70 C

10 to 30 V
5 V 5%

100 C

5 V 10%

100 C

5 V 5%

Rotary encoders with integral bearing for separate shaft coupling


ROC/ROQ/ROD 400

12 000 rpm

3.6 to 5.25 V
16 000 rpm

5 V 10%
10 to 30 V
70 C

ROD 1000
36.5

10 000 rpm
34.5

100 C

5 V 10%

100 C

5 V 10%

70 C

10 to 30 V
5 V 5%

100 C
1)

After internal 5/10-fold interpolation

5 V 10%

Incremental signals

Absolute position values

Model

For more
information

Output signals

Signal periods
per revolution

Positions per
revolution

Distinguishable
revolutions

Data interface

1 VPP

2048

8 192

EnDat 2.2/01

ECN 113

EnDat 2.2 / 22

ECN 125

Catalog:
Rotary
Encoders

33 554 432

TTL

1 000 to 5 000

ERN 120

HTL

ERN 130

1 VPP

ERN 180

1 VPP

512, 2 048

8 192

33 554 432

TTL

250 to 5 000

/ 4096

EnDat 2.2/01

ECN 413/EQN 425

EnDat 2.2 / 22

ECN 425/EQN 437


ERN 420

HTL

ERN 430

TTL

ERN 460

1 VPP

1 000 to 5 000

TTL

100 to 3 600

ERN 480
ERN 1020

HTL

ERN 1030

TTL

5000 to 36 0001)

ERN 1070

1 VPP

100 to 3 600

ERN 1080
ERN 1085

Product
Information

EnDat 2.2/01

ROC 413 / ROQ 425

EnDat 2.2 / 22

ROC 425 / ROQ 437

Catalog:
Rotary
Encoders

512, 2 048

Z1 track for sine commutation

1 VPP

512, 2 048

8 192

33 554 432

TTL

50 to 10 000

HTL

50 to 5 000

ROD 436

TTL

50 to 10 000

ROD 466

1 VPP

1 000 to 5 000

ROD 486

TTL

100 to 3 600

HTL

/ 4096

ROD 426

ROD 1020
ROD 1030

TTL

5000 to 36 0001)

ROD 1070

1 VPP

100 to 3 600

ROD 1080

Selection Guide
Rotary Encoders for Integration in Motors
Protection: up to IP 40 (IEC 60 529)

Series

Overall dimensions

Diameter

Mechanically
permissible
speed (max.)

Natural freq.
of the stator
connection

Maximum
operating
temperature

1500 Hz

115 C

Rotary encoders with integral bearing and mounted stator coupling


ECN/EQN/
ERN 1100

12 000 rpm

35

ECN/EQN: L = 54.75
ERN:
L = 52.2

100 C

37

35

115 C

56

ECN/EQN/
ERN 1300

15 000 rpm

2000 Hz

115 C

12 000 rpm
50.5

15 000 rpm

120 C

Rotary encoders without integral bearing


ECI/EQI 1100
27.41.5

ECI/EQI 1300

D: 6 mm

12 000 rpm

100 C

15 000 rpm

115 C

38

12 000 rpm

ERO 1200

D: 10/12 mm

25 000 rpm

100 C

ERO 1300

D: 20/30 mm

16 000 rpm

70 C

85 C
ERO 1400

1)

After internal 5/10/20/25-fold interpolation

10

D: 4/6/8 mm

30 000 rpm

70 C

Power supply Incremental signals

5 V 5%

Absolute position values

Output
signals

Signal periods
per revolution

Positions per
revolution

Distinguishable
revolutions

Data interface

1 VPP

512

8 192

EnDat 2.1/01

TTL

For more
information

ECN 1113

Page 36

EQN 1125

4096

5 V 10%

Model

ERN 1120

1 024/2 048/3 600

1 VPP

ERN 1180
512/2 048

Z1 track for sine commutation

ERN 1185

5 V 5%

1 VPP

512/2 048

8 192

3.6 to 5.25 V

33 554 432

5 V 5%

1 VPP

512/2 048

8 192

3.6 to 5.25 V

33 554 432

5 V 5%

TTL

1 024/2 048/4 096

ERN 1321

3 block commutation signals

ERN 1326

512/2 048/4 096

ERN 1381

2 048

Z1 track for sine commutation

ERN 1387

65 536

1 VPP

5 V 5%

4096

EnDat 2.2/01

ECN 1313

EnDat 2.2 / 22

ECN 1325

EnDat 2.2/01

EQN 1325

EnDat 2.2 / 22

EQN 1337

EnDat 2.1/21

1 VPP

32

131 072

4096

5 V 10%

TTL

1 024/2 048

1 VPP
5 V 10%

TTL

Page 42

EnDat 2.1/01

ECI 1317

Page 44

EQI 1329

ERO 1225

Page 46

ERO 1285

1 024/2 048/5 000

1 VPP
5 V 10%

Page 40

EQI 1128

4096
5 V 5%/
7 to 10 V

ECI 1116

Page 38

ERO 1324

Page 48

ERO 1384

TTL

512/1 000/1 024

TTL

5 000 to 37 5001)

ERO 1470

1 VPP

512/1 000/1 024

ERO 1480

ERO 1420

Page 50

11

Selection Guide
Rotary Encoders and Angle Encoders for Integrated and
Hollow-Shaft Motors
Series

Overall dimensions

Diameter

Mechanically
permissible
speed (max.)

Natural freq.
of the stator
connection

Maximum
operating
temperature

1200 Hz

70 C

Angle encoders with integral bearing and integrated stator coupling


RCN/RON 200

3000 rpm

50 C
RCN/RON 700

RON/RPN 800

RCN: D 60 mm 1000 rpm


D 100 mm
RON: D 60 mm
RPN: D 60 mm

60 mm:
1000 Hz

50 C

100 mm:
900 Hz
RPN: 500 Hz

Angle encoders and modular encoders without integral bearing


ERM 200
Modular rotary
encoder with
magnetic graduation

D1: 40 to
410 mm
D2: 75.44 to
452.64 mm

19 000 rpm
to 3000 rpm

100 C

ERA 4000
Steel scale drum

D1: 40 to
270 mm
D2: 76.75 to
331.31 mm

10 000 rpm
to 2500 rpm

80 C

ERA 700
For inside diameter
mounting

D1: 458.62 mm 500 rpm


573.20 mm
1146.1 mm

ERA 800
For outside diameter
mounting

D1: 458.04 mm
572.63 mm

12

100 rpm

50 C

Power supply Incremental signals

3.6 to 5.25 V

5 V 10%

Absolute position values

Model

For more
information

Catalog:
Angle
Encoders
with Integral
Bearing

Output
signals

Signal periods per


revolution

Positions per
revolution

Data interface

1 VPP

16 384

268 435 465 28 bits

EnDat 2.2/02

RCN 228

EnDat 2.2/22

RCN 228

TTL

18 0001)

1 VPP

RON 225

180 0002)

RON 275

18 000

RON 285
RON 287

3.6 to 5.25 V

5 V 10%

5 V 10%

536 870 912 29 bits

1 VPP

32 768

1 VPP

18 000 36 000

TTL

EnDat 2.2/02

RCN 729

EnDat 2.2/22

RCN 729
RON 786

36 000

RON 886

180 000

RPN 886

600 to 3 600

ERM 220

1 VPP

5 V 10%

1)

1 VPP

ERM 280

12 000 to 52 000

ERA 4280 C

6 000 to 26 000

ERA 4480 C

3 000 to 13 000

ERA 4880 C

Full circle3)
36 000/45 000/90 000

ERA 780 C

Full circle3)
36 000/45 000

ERA 880 C

After internal 2-fold interpolation

2)

After internal 10-fold interpolation

3)

Product
Information:
ERM 200

Catalog:
Angle
Encoders
without
Integral
Bearing

Segment solutions upon request

13

Selection Guide
Exposed Linear Encoders for Linear Drives

Series

Overall dimensions

Maximum
traversing speed

Acceleration
in measuring
direction

LIP 400

30 m/min

200 m/s

72 to
420 mm

LIF 400

72 m/min

200 m/s2

70 to
1020 mm

600 m/min

200 m/s2

Up to 10 000 mm

480 m/min

200 m/s2

140 to
30 040 mm

LIDA 200

ML + 30

LIDA 400

12.7

21

0.2

Measuring lengths

12

240 to
6040 mm

PP 200
Two-coordinate
encoder

1)

After linear error compensation

14

60 m/min

200 m/s

Measuring range
68 mm x 68 mm

Power supply

Incremental signals

Absolute position Model


values

For more
information

Output signals

Signal period/
Accuracy grade

Cutoff frequency
3dB

5 V 5%

1 VPP

2 m/to 0.5 m

250 kHz

LIP 481

5 V 5%

1 VPP

4 m/ 3 m

300 kHz

Homing track
Limit switches

LIF 481

5 V 5%

1 VPP

200 m/ 30 m

50 kHz

LIDA 287

Product
Information:
LIDA 200

5 V 5%

1 VPP

20 m/ 5 m

400 kHz

Limit switches

LIDA 485

Catalog:
Exposed
Linear
Encoders

20 m/ 5 m1)

5 V 5%

1 VPP

4 m/ 2 m

Catalog:
Exposed
Linear
Encoders

LIDA 487

250 kHz

PP 281

15

Selection Guide
Sealed Linear Encoders for Linear Drives
Protection: IP 53 to IP 641) (IEC 60 529)

Series

Overall dimensions

Maximum
traversing
speed

Acceleration
in measuring
direction

Natural
frequency of
coupling

Measuring
lengths

30 m/min

30 m/s

2000 Hz

50 to
1 220 mm

180 m/min

100 m/s

2000 Hz

70 to
2 040 mm

120 m/min

100 m/s

2000 Hz

70 to
2 040 mm

LF

60 m/min

100 m/s

780 Hz

140 to
3 040 mm

LC

180 m/min

100 m/s

2000 Hz

140 to
4 240 mm

LS

120 m/min

60 m/s

2000 Hz

140 to
3 040 mm

LB

120 m/min
(180 m/min
on request)

60 m/s

650 Hz

440 to
30 040 mm

Linear encoders with slimline scale housing


2

ML + 158

32.2

58.2

LF

18

ML + 138

32.2

58.2

LC

LS

18

Linear encoders with full-size scale housing

1)
2)

After installation according to mounting instructions


Depending on the adapter cable

16

Power supply Incremental signals

Absolute position values

Model

For more
information

LF 481

Catalog:
Linear
Encoders for
Numerically
Controlled
Machine
Tools

Output
signals

Signal periods/
Accuracy grade

Cutoff frequency Resolution


3dB

Data interface

5 V 5%

1 VPP

4 m/to 3 m

200 kHz

3.6 to 5.25 V

1 VPP2)

20 m/to 3 m

150 kHz

to 0.005 m

5 V 5%

1 VPP

20 m/to 3 m

150 kHz

LS 487

5 V 5%

1 VPP

4 m/ 2 m

200 kHz

LF 183

3.6 to 5.25 V

1 VPP2)

20 m/to 3 m

150 kHz

to 0.005 m

5 V 5%

1 VPP

20 m/to 3 m

150 kHz

LS 187

5 V 5%

1 VPP

40 m/to 5 m

250 kHz

LB 382

EnDat 2.2

EnDat 2.2

LC 483

LC 183

Catalog:
Linear
Encoders for
Numerically
Controlled
Machine
Tools

17

Rotary Encoders and Angle Encoders for


Three-Phase AC and DC Motors
General Information
Speed stability
To ensure smooth drive performance, an
encoder must provide a large number of
measuring steps per revolution. The
encoders in the HEIDENHAIN product
program are therefore designed to supply
the necessary numbers of signal periods
per revolution to meet the speed stability
requirement.

Transmission of measuring signals


To ensure the best possible dynamic
performance with digitally controlled
motors, the sampling time of the speed
controller should not exceed approx.
256 s. The feedback values for the
position and speed controller must
therefore be available in the controlling
system with the least possible delay.

HEIDENHAIN rotary and angular encoders


featuring integral bearings and stator
couplings provide very good performance:
shaft misalignment within certain tolerances
(see Specifications) do not cause any
position error or impair speed stability.

High clock frequencies are needed to fulfill


such demanding time requirements on
position value transfer from the encoder to
the controlling system with a serial data
transmission ( see also Interfaces;
Absolute Position Values).

At low speeds, the position error of the


encoder within one signal period affects
speed stability. In encoders with purely
serial data transmission, the LSB (Least
Significant Bit) goes into the speed
stability. (See also Measuring Accuracy.)

HEIDENHAIN encoders for electric drives


therefore usually provide additional
incremental signals, which are available
without delay for use in the subsequent
electronics for speed and position control.
For standard drives, manufacturers
primarily use HEIDENHAIN absolute
encoders without integral bearing (ECI/EQI)
or rotary encoders with TTL or HTL
compatible output signalsas well as
additional commutation signals for
permanent-magnet dc drives.

For digital speed control on machines


with high requirements for dynamics,
a large number of measuring steps is
requiredusually above 500 000 per
revolution.
For applications with standard drives, as
with resolvers, approx. 60 000 measuring
steps per revolution are sufficient.
HEIDENHAIN encoders for drives with
digital position and speed control therefore
provide sinusoidal incremental signals
with signal levels of 1 VPP which, thanks
to their high quality, can be highly
interpolated in the subsequent electronics
(Diagram 1).
For example, a rotary encoder with
2048 signals periods per revolution and a
1024-fold or 4096-fold subdivision in the
subsequent electronics produces approx.
2 or 8 million measuring steps per
revolution, respectively. This corresponds
to a resolution of 23 bits. Even at shaft
speeds of 12 000 rpm, the signal arrives at
the input circuit of the controlling system
with a frequency of only approx. 400 kHz
(Diagram 2). 1 VPP incremental signals
permit cable lengths up to 150 meters.
(See also Incremental Signals 1 VPP)

Diagram 1:
Signal periods per revolution and the resulting number of measuring steps per revolution
as a function of the subdivision factor

Measuring steps per revolution 

Subdivision factor
50 000 000
20 000 000
10 000 000
5 000 000
2 000 000
1 000 000
500 000
200 000
100 000
50 000

10 000

5 000

1 000

500

100

16
20

10 000

50

20 000

Signal periods per revolution 

18

Absolute encoders from HEIDENHAIN use


the EnDat interface (for Encoder Data) for
the serial data transmission of absolute
position values and other information for
automatic self-configuration, monitoring
and diagnosis. (See Absolute Position
ValuesEnDat.) This makes it possible to
use the same subsequent electronics and
cabling technology for all HEIDENHAIN
encoders.

Bandwidth
The attainable amplification factors for the
position and speed control loops, and
therefore the bandwidth of the drives for
command response and control reliability is
sometimes limited by the rigidity of the
coupling between the motor shaft and
encoder shaft as well as by the natural
frequency of the coupling. HEIDENHAIN
therefore offers rotary and angular encoders
for high-rigidity shaft coupling. The stator
couplings mounted on the encoders have a
high natural frequency up to 2 kHz. (See
also Mechanical Design and Installation.)

Some absolute encoders such as the ECI/


EQI, ECN/EQN 1300, ECN/EQN 400 or the
RCN 226 or RCN 729 subdivide already in
the encoder the sinusoidal scanning signals
with a factor of 4096 or higher. If the
transmission of absolute positions is fast
enough (for example with EnDat 2.2 with
8 MHz clock frequency), it is possible with
these systems to do without incremental
signal evaluation.

Size
A higher permissible operating temperature
permits a smaller motor size for a specific
rated torque. Since the temperature of the
motor also affects the temperature of the
encoder, HEIDENHAIN offers encoders for
permissible operating temperatures up
to 120 C. These encoders make it possible
to design machines with smaller motors.
Power loss and quietness
The power loss of the motor, the
accompanying heat generation, and the
acoustic noise during operation are
influenced by the position error of the
encoder within one signal period. For this
reason, rotary encoders with a high signal
quality of better than 1% of the signal
period are preferred. (See also Measuring
Accuracy.)

Diagram 2:
Shaft speed and resulting output frequency as a function of the
number of signal periods per revolution

Output frequency [kHz] 

Signal periods per revolution

Shaft speed [rpm] 

19

Technical Features and Mounting Information

HEIDENHAIN absolute encoders for


digital drives also supply additional
sinusoidal incremental signals with the
same characteristics as those described
above.

Linear Encoders for Linear Drives


General Information

Selection criteria for linear encoders


HEIDENHAIN recommends the use of
exposed linear encoders whenever the
severity of contamination inherent in a
particular machine environment does not
preclude the use of optical measuring
systems, and if relatively high accuracy is
desired, e.g. for high-precision machine
tools and measuring equipment, or for
production, testing and inspecting
equipment in the semiconductor industry.
Particularly for applications on machine
tools that release coolants and lubricants,
HEIDENHAIN recommends sealed linear
encoders. Here the requirements on the
mounting surface and on machine guideway
accuracy are less stringent than for
exposed linear encoders, and therefore
installation is faster.

Speed stability
To ensure smooth-running servo
performance, the linear encoder must
permit a resolution commensurate with
the given speed control range:
On handling equipment, resolutions in
the range of several microns are
sufficient.
Feed drives for machine tools need
resolutions of 0.1 m and finer.
Production equipment in the
semiconductor industry requires
resolutions of a few nanometers.

Traversing speeds
Exposed linear encoders function without
contact between the scanning head and
the scale. The maximum permissible
traversing speed is limited only by the
cutoff frequency (3 dB) of the output
signals.
On sealed linear encoders, the scanning
unit is guided along the scale on a ball
bearing. Sealing lips protect the scale and
scanning unit from contamination. The ball
bearing and sealing lips permit mechanical
traversing speeds up to 120 m/min.

At low traversing speeds, the position


error within one signal period has a
decisive influence on the speed stability of
linear motors. (See also Measuring
Accuracy.)

Signal period and resulting measuring step as a function of the


subdivision factor

Measuring step [m] 

Subdivision factor

Signal period [m] 

20

Transmission of measuring signals


The information above on rotary and angular
encoder signal transmission essentially
applies also for linear encoders.
If, for example, one wishes to traverse at a
minimum velocity of 0.01 m/min with a
sampling time of 250 s, and if one assumes
that the measuring step should change by
at least one measuring step per sampling
cycle, then one needs a measuring step of
approx. 0.04 m. To avoid the need for
special measures in the subsequent
electronics, input frequencies should be
limited to less than 1 MHz. Linear
encoders with sinusoidal output signals
are therefore best suited for high traversing
speeds and small measuring steps.
Sinusoidal voltage signals with levels of
1 VPP attain a 3 dB cutoff frequency of
approx. 200 kHz and more at a permissible
cable length of up to 150 m.
The figure below illustrates the relationship
between output frequency, traversing
speeds, and signal periods of linear
encoders. Even at a signal period of 4 m
and a traversing velocity of 120 m/min, the
frequency reaches only 500 kHz.

Bandwidth
On linear motors, a coupling lacking in
rigidity can limit the bandwidth of the
position control loop. The manner in which
the linear encoder is mounted on the
machine has a very significant influence on
the rigidity of the coupling.
(See Design Types and Mounting)
On sealed linear encoders, the scanning
unit is guided along the scale. A coupling
connects the scanning carriage with the
mounting block and compensates the
misalignment between the scale and the
machine guideways. This permits relatively
large mounting tolerances. The coupling is
very rigid in the measuring direction and is
flexible in the perpendicular direction. If the
coupling is insufficiently rigid in the
measuring direction, it could cause low
natural frequencies in the position and
velocity control loops and limit the
bandwidth of the drive.
The sealed linear encoders recommended
by HEIDENHAIN for linear motors generally
have a natural frequency of coupling
greater than 2 kHz in the measuring
direction, which in most applications
exceeds the mechanical natural frequency
of the machine and the bandwidth of the
velocity control loop by factors of 5 to 10.
HEIDENHAIN linear encoders for linear
motors therefore have practically no
limiting effect on the position and speed
control loops.

Traversing speed and resulting output frequency as a function of


the signal period

Output frequency [kHz] 

Signal period

Traversing speed [m/min] 

For more information on linear encoders for linear drives,


refer to our catalogs Exposed Linear Encoders and Linear
Encoders for Numerically Controlled Machine Tools.

21

Measuring Principles
Measuring Standard

HEIDENHAIN encoders with optical


scanning incorporate measuring standards
of periodic structures known as graduations.
These graduations are applied to a carrier
substrate of glass or steel. The scale
substrate for large diameters is a steel
tape.
These precision graduations are
manufactured in various photolithographic
processes. Graduations are fabricated
from:
extremely hard chromium lines on glass
or gold-plated steel drums,
matte-etched lines on gold-plated steel
tape, or
three-dimensional structures on glass or
steel substrates.

With incremental encoders, the


graduation consists of the incremental
track and a reference mark track. The
position information is obtained by
counting the individual increments
(measuring steps) from some point of
reference. The reference mark is used after
restarting the machine to find the last
reference point selected.
Some rotary encoders feature additional
commutation tracks for sensing the rotor
position during switch-on (see
Commutation Signals).

The photolithographic manufacturing


processes developed by HEIDENHAIN
produce grating periods of typically 40 m
to 4 m.
These processes permit very fine grating
periods and are characterized by a high
definition and homogeneity of the line
edges. Together with the photoelectric
scanning method, this high edge definition
is a precondition for the high quality of the
output signals.
The master graduations are manufactured
by HEIDENHAIN on custom-built
high-precision ruling machines.
Magnetic encoders use a graduation carrier
of magnetizable steel alloy. A graduation
consisting of north poles and south poles is
formed with a grating period of 400 m.
Due to the short distance of effect of
electromagnetic interaction, and the very
narrow scanning gaps required, finer
magnetic graduations are not practical.
Encoders using the inductive scanning
principle have graduation structures of
copper.

Circular graduations of incremental rotary encoders

Absolute encoders feature multiple coded


graduation tracks. The code arrangement
provides the absolute position information,
which is available immediately after
restarting the machine. The track with the
finest grating structure is interpolated for
the position value and at the same time is
used to generate an optional incremental
signal (see Absolute Position Values with
EnDat).

Circular graduations of absolute rotary encoders

22

Scanning Methods

Photoelectric scanning
Most HEIDENHAIN encoders operate
using the principle of photoelectric
scanning. The photoelectric scanning of a
measuring standard is contact-free, and
therefore without wear. This method
detects even very fine lines, no more than
a few microns wide, and generates output
signals with very small signal periods.
The ERN, ECN, EQN, ERO and ROD, RCN,
RQN rotary encoders use the imaging
scanning principle.
Put simply, the imaging scanning principle
functions by means of projected-light
signal generation: two graduations with
equal grating periods are moved relative to
each otherthe scale and the scanning
reticle. The carrier material of the scanning
reticle is transparent, whereas the
graduation on the measuring standard may
be applied to a transparent or reflective
surface.
When parallel light passes through a grating,
light and dark surfaces are projected at a
certain distance. An index grating with the
same grating period is located here. When
the two gratings move in relation to each
other, the incident light is modulated: if the
gaps are aligned, light passes through. If
the lines of one grating coincide with the
gaps of the other, no light passes through.
Photovoltaic cells convert these variations
in light intensity into nearly sinusoidal
electrical signals. Practical mounting
tolerances for encoders with the imaging
scanning principle are achieved with grating
periods of 10 m and larger.

LED light source

Condenser lens

Scanning reticle
Measuring standard

Photocells

Photocells I90
and I270 are
not shown

Photoelectric scanning according to the imaging scanning principle

Other scanning principles


Some encoders function according to other
scanning methods. ERM encoders use a
permanently magnetized MAGNODUR
graduation that is scanned with
magnetoresistive sensors.
ECI/EQI rotary encoders operate according
to the inductive measuring principle. Here,
moving graduation structures modulate a
high-frequency signal in its amplitude and
phase.

23

Electronic Commutation with Position Encoders

Commutation in permanent-magnet
three-phase motors
Before start-up, permanent-magnet
three-phase motors must have an absolute
position value available for electrical
commutation. HEIDENHAIN rotary
encoders are available with different types
of rotor position recognition:
Absolute rotary encoders in singleturn
and multiturn versions provide the
absolute position information immediately
after switch-on. This makes it immediately
possible to derive the exact position of
the rotor and use it for electronic
commutation.
Incremental rotary encoders with a
second trackthe Z1 trackprovide
one sine and one cosine signal (C and D)
for each motor shaft revolution in addition
to the incremental signals. For sine
commutation, rotary encoders with a Z1
track need only a subdivision unit and a
signal multiplexer to provide both the
absolute rotor position from the Z1 track
with an accuracy of 5 and the position
information for speed and position
control from the incremental track (see
also InterfacesCommutation signals).
Incremental rotary encoders with
block commutation tracks also output
three commutation signals I, II, and III,
which are used to drive the power
electronics directly. These encoders are
available with various commutation
tracks. Typical versions provide 3 signal
periods (120 mech.) or 4 signal periods
(90 mech.) per commutation and
revolution. Independently of these
signals, the incremental square-wave
signals serve for position and speed
control. (See also Interfaces
Commutation signals.)

Commutation of synchronous linear


motors
Like absolute rotary and angular encoders,
absolute linear encoders of the LC series
provide the exact position of the moving
motor part immediately after switch-on.
This makes it possible to start with
maximum holding load on vertical axes
even at a standstill.

Keep in mind the switch-on behavior of


the encoders (see General Electrical
Information).

24

Schematic
representation of a
circular scale with
absolute grating

Schematic
representation of a
circular scale Z1
track

Schematic
representation of a
circular scale with
block commutation
tracks

Measuring Accuracy

The quantities influencing the accuracy of


linear encoders are listed in the Linear
Encoders for Numerically Controlled Machine
Tools and Exposed Linear Encoders
catalogs.
The accuracy of angular measurement
is mainly determined by:
1. Quality of the graduation
2. Quality of scanning
3. Quality of the signal processing
electronics
4. Eccentricity of the graduation to the
bearing
5. Error due to radial deviation of the
bearing
6. Elasticity of the encoder shaft and its
coupling with the drive shaft
7. Elasticity of the stator coupling (RON,
RPN, RCN) or shaft coupling (ROD)
In positioning tasks, the accuracy of the
angular measurement determines the
accuracy of the positioning of a rotary axis.
The system accuracy given in the
Specifications is defined as follows:
The extreme values of the total deviations
of a position arereferenced to their mean
valuewithin the system accuracy a.
For rotary encoders with integral bearing
and integrated stator coupling, this value
also includes the deviation due to the
shaft coupling.

For rotary encoders with integral bearing


and separate shaft coupling, the angle
error of the coupling must be added.
For rotary encoders without integral
bearing, deviations resulting from
mounting, from the bearing of the drive
shaft, and from adjustment of the
scanning head must be expected in
addition to the system error (see next
page).
The system accuracy reflects position
errors within one revolution as well as
those within one signal period.

Position errors within one revolution


become apparent in larger angular motions.
Position errors within one signal period
already become apparent in very small
angular motions and in repeated
measurements. They especially lead to
speed ripples in the rotational-speed
control loop.
HEIDENHAIN rotary encoders with integral
bearing permit interpolation of the
sinusoidal output signal with subdivision
accuracies of better than 1% of the
signal period.

Example
Rotary encoder with 2048 sinusoidal signal
periods per revolution:
One signal period corresponds to
approx. 600".
This results in maximum position deviations
within one signal period of approx. 6".
The position error of the encoder within
one signal period always affects the
calculation of the actual speed on the basis
of the actual position values of two
successive sampling cycles. The position
error of the encoder within one revolution
is relevant for the speed control loop only if
no more than a few actual position values
per revolution are being evaluated. For
example: a sampling time of 250 s and
a speed of n  24 000 rpm result in only
10 samples per revolution.
Temperatures as high as 120 C such as can
typically be found on motors cause only a
very small position error in HEIDENHAIN
encoders.
Encoders with square-wave output signals
have a position error of approx. 3% of
the signal period. These signals are suitable
for up to 100-fold phase-locked loop
subdivision.

Signal level 

Position error within one signal period

Signal period
360 elec.

Position error 

Position error 

Position deviations within one revolution

Position error within


one signal period

Position 

25

Measuring Accuracy
Rotary Encoders without Integral Bearing

Example
ERO 1420 rotary encoder with a mean
graduation diameter of 24.85 mm:
A radial runout of the measured shaft of
0.02 mm results in a position error within
one revolution of 330 angular seconds.

2. Error due to eccentricity of the


graduation to the bearing
Under normal circumstances, the bearing
will have a certain amount of radial
deviation or geometric error after the disk/
hub assembly is mounted. When centering
using the centering collar of the hub,
please note that, for the encoders listed in
this catalog, HEIDENHAIN guarantees an
eccentricity of the graduation to the
centering collar of under 5 m. For the
modular rotary encoders, this accuracy
value presupposes a diameter deviation of
zero between the drive shaft and the
"master shaft."

To evaluate the accuracy of modular


rotary encoders without integral
bearing (ERO), each of the significant
errors must be considered individually.

If the centering collar is centered on the


bearing, then in a worst-case situation both
eccentricity vectors could be added
together.

1. Directional deviations of the


graduation
ERO: The extreme values of the directional
deviation with respect to their mean value
are shown in the Specifications as the
graduation accuracy for each model. The
graduation accuracy and the position error
within a signal period comprise the system
accuracy.

Resultant measured
deviations for
various eccentricity
values e as a function
of mean graduation
diameter D

26

Measured deviations [angular seconds] 

In addition to the system accuracy, the


mounting and adjustment of the scanning
head normally have a significant effect on
the accuracy that can be achieved with
rotary encoders without integral bearings.
Of special importance are the mounting
eccentricity and radial runout of the drive
shaft.

500
300
ERO 1400 (D = 24.85)

200

ERO 1200 (D = 38.5)


100
50

ERO 1300 (D = 60.5)

20
15
10
7
5

10

20

30

50

Mean graduation diameter D [mm] 

3. Error due to radial deviation of the


bearing
The equation for the measuring error is
also valid for radial deviation of the bearing if
the value e is replaced with the eccentricity
value, i.e. half of the radial deviation (half of
the displayed value).

The following relationship exists between


the eccentricity e, the mean graduation
diameter D and the measuring error
(see illustration below):
= 412 e
D
= Measuring error in " (angular seconds)
e = Eccentricity of the radial grating to
the bearing in m
D = Mean graduation diameter in mm

Model

Mean
graduation
diameter D

Bearing compliance to radial shaft loading


causes similar errors.

Error per
1 m of
eccentricity

10.7"

ERO 1324 D = 60.5 mm


ERO 1384

6.8"

Model Line count Position error within


one signal period u

ERO

ERO 1420 D = 24.85 mm 16.5"


ERO 1470
ERO 1480
ERO 1225 D = 38.5 mm
ERO 1285

4. Position error within one signal


period u
The scanning units of all HEIDENHAIN
encoders are adjusted so that the
maximum position error values within one
signal period will not exceed the values
listed below, with no further electrical
adjusting required at mounting.

5000
2048
1500
1024
1000
512

TTL

1 VPP

8.0"
19.0"
26.0"
38.0"
40.0"
76.0"

2.7"
6.5"
8.7"
13.0"
14.0"
25.0"

The values for the position errors within


one signal period are already included in
the system accuracy. Larger errors can
occur if the mounting tolerances are
exceeded.

Scanning unit

Dj

j'
j
M
D

e
Measuring error as
a function of the mean
graduation diameter D
and the eccentricity e
M Center of graduation
"True" angle
Scanned angle

27

Mechanical Design Types and Mounting


Rotary Encoders with Integral Bearing and Stator Coupling

ECN/EQN/ERN rotary encoders have


integrated bearings and a mounted stator
coupling. The encoder shaft is directly
connected with the shaft to be measured.
During angular acceleration of the shaft,
the stator coupling must absorb only that
torque caused by friction in the bearing.
ECN/EQN/ERN rotary encoders therefore
provide excellent dynamic performance
and a high natural frequency.
Benefits of the stator coupling:
No axial mounting tolerances between
shaft and stator housing for ExN 1300
and ExN 1100
High natural frequency of the coupling
High torsional rigidity of shaft coupling
Low mounting or installation space
requirement
Simple installation

ERN/ECN/EQN 1300

ERN/ECN/EQN 1100
Stator coupling
45 mm

Mounting the ECN/EQN/ERN 1100 and


ECN/EQN/ERN 1300
The blind hollow shaft or the taper shaft of
the rotary encoder is connected at its end
through a central screw with the measured
shaft. The encoder is centered on the
motor shaft by the hollow shaft or taper
shaft. The stator of the encoder is clamped
in a location hole by an axially tightened
screw, or on the ECN/EQN 1100 with
37 mm diameter, by a radially expanding
screw.

Mounting the ERN 1000


The rotary encoder is slid by its blind
hollow shaft onto the measured shaft and
fastened by two screws or three eccentric
clamps. The stator is mounted without a
centering flange to a flat surface with four
cap screws or with 2 cap screws and
special washers.

ECN/EQN 1100
Stator coupling
37 mm

Mounting accessories for the ERN 1000


Washer
For increasing the natural frequency fN and
mounting with only two screws
Id. Nr. 334 653-01 (2 pieces)

28

ERN 1000

Mounting accessories
Screwdriver bit
for HEIDENHAIN shaft couplings, for
ExN 100/400/1000 shaft clamps, for ERO
shaft clamps
Width
Length
across flats

Id. Nr.

2 (ball head)

350 378-04

70 mm

3 (ball head)

350 378-08

1.5

350 378-01

350 378-03

2.5

350 378-05

350 378-07

TX8

89 mm
152 mm

Screwdriver
Adjustable torque
0.2 Nm to 1.2 Nm
1 Nm to 5 Nm

350 378-11
350 378-12

Id. Nr. 350 379-04


Id. Nr. 350 379-05

Extraction tool
For removing the PCB connector from the
ERN 1120 and ERN 1180
Id. Nr 592 818-01

29

Mechanical Design Types and Mounting


Rotary Encoders without Integral Bearing

The ERO, ECI/EQI rotary encoders without


integral bearing consist of a scanning head
and a graduated disk, which must be
adjusted to each other very exactly. A
precise adjustment is an important factor
for the attainable measuring accuracy.
The ERO modular rotary encoders consist
of a graduated disk with hub and a
scanning unit. They are particularly well
suited for applications with limited
installation space and negligible axial and
radial runout, or for applications where
friction of any type must be avoided.

ERO 1200

In the ERO 1200 series, the disk/hub


assembly is slid onto the shaft and
adjusted to the scanning unit. The scanning
unit is aligned on a centering collar and
fastened on the mounting surface.

ERO 1300

With the ERO 1300 series, the scanning


unit can be mounted from the side,
permitting installation on a through shaft.
The ERO 1400 series consists of miniature
modular encoders. These rotary encoders
have a special built-in mounting aid that
centers the graduated disk to the scanning
unit and adjusts the gap between the disk
and the scanning reticle. This makes it
possible to install the encoder in a very
short time. The encoder is supplied with a
cover cap for protection from extraneous
light.

ERO 1400

Mounting the ERO


modular rotary
encoder

Mounting accessories ERO 1400


Mounting accessories
Aid for removing the clip for optimal
encoder mounting
Id. Nr. 510 175-01
Accessories
Housing for ERO 14xx with axial PCB
connector and central hole
Id. Nr. 331 727-23

30

Mounting
accessories
ERO 1400

The inductive rotary encoders ECI/EQI 1100


are mechanically compatible with the
photoelectric encoders ExN 1100: the
bottomed hollow shaft is fastened with a
central screw. The stator of the encoder is
clamped by a radially tightened screw in
the location hole.

Mounting the
ECI/EQI 1100
Accessories for adjustment of the
ECI/EQI 1100
To adjust the encoder, you will need:
Adjusting screw M8
For setting the scanning gap
Id. Nr. 377 567-05

Encoder cable
for IK 215, includes adapter connector
Id. Nr. 528 703-02
Software (for Windows 2000/XP)
for inspecting the output signals in
combination with the absolute value card
IK 215 (see HEIDENHAIN Measuring and
Testing Devices)
Id. Nr. 539 862-xx
Adapter connector
3 connectors for replacement
Id. Nr. 528 694-01

31

The ECI/EQI 1300 inductive rotary


encoders are mechanically compatible with
the ExN 1300 photoelectric encoders. The
taper shaft (a bottomed hollow shaft is
available as an alternative) is fastened with
a central screw. The stator of the encoder
is clamped by an axially tightened screw in
the location hole.

Mounting the
ECI/EQI 1300
Accessories for adjustment of the
ECI/EQI 1300
To adjust the encoder, you will need:
Adjustment aid for setting the gap
Id. Nr. 335 529-xx
Mounting aid for adjusting the rotor
position to the motor emf
Id. Nr. 352 481-xx
Encoder cable
for IK 215, includes adapter connector
Id. Nr. 528 703-02
Software (for Windows 2000/XP)
for inspecting the output signals in
combination with the absolute value card
IK 215 (see HEIDENHAIN Measuring and
Testing Devices)
Id. Nr. 539 862-xx

Adjustment aid

Adapter connector
3 connectors for replacement
Id. Nr 528 694-01

Mounting aid

32

Aligning the Rotary Encoders to the Motor EMF

Synchronous motors require information


on the rotor position immediately after
switch-on. This information can be provided
by rotary encoders with additional
commutation signals, which provide
relatively coarse position information. Also
suitable are absolute rotary encoders in
multiturn and singleturn versions, which
transmit the exact position information
within a few seconds of arc (see also
Electronic Commutation with Position
Encoders). When these encoders are
mounted, the rotor positions of the
encoder must be assigned to those of the
motor in order to ensure the most constant
possible motor current. Inadequate
assignment to the motor emf will cause
loud motor noises and high power loss.
Rotary encoders with integral bearing
First, the rotor of the motor is brought to
a preferred position by the application
of a dc current. Rotary encoders with
commutation signals are aligned
approximatelyfor example with the aid
of the line markers on the encoder or the
reference mark signaland mounted on
the motor shaft. The fine adjustment is quite
easy with a PWM 9 phase angle measuring
device (see HEIDENHAIN Measuring and
Testing Devices): the stator of the encoder
is turned until the PWM 9 displays, for
example, the value zero as the distance
from the reference mark. Absolute rotary
encoders are at first mounted as a
complete unit. Then the preferred position
of the motor is assigned the value zero.
The IK 215 adapter card for PCs and the
accompanying software (see HEIDENHAIN
Measuring and Testing Devices) serve this
purpose. They feature the complete range
of EnDat functions and make it possible to
shift datums, set write protection against
unintentional changes in saved values, and
use further inspection functions.
Rotary encoders without integral
bearing
ECI/EQI rotary encoders are mounted
as complete units and then adjusted with
the aid of the IK 215 adapter card for PCs
and the accompanying software. For the
ECI/EQI 1300, the central screw is
loosened again and the encoder rotor is
turned with the mounting aid to the desired
position until, for example, an absolute
value of approximately zero appears in the
position data. For the ECI/EQI with pure
serial operation (EnDat 21), electronic
compensation is also possible: the
ascertained compensation value is saved in
the encoder and can be read out by the
control electronics to calculate the position
value.

Encoder aligned
Encoder poorly aligned

Motor current of adjusted and very poorly adjusted rotary encoder

Aligning the rotary encoder to the motor emf with the aid of the
adjusting and testing software for the IK 215

Manual alignment of ECI/EQI 1300

33

General Mechanical Information

UL certification
All rotary encoders and cables in this
brochure comply with the UL safety
regulations "
" for the USA and the
CSA safety regulations for Canada.
They are listed under file no. E205635.
Acceleration
Encoders are subject to various types of
acceleration during operation and
mounting.
The indicated maximum values for
vibration apply for frequencies of
55 to 2000 Hz at room temperature
(IEC 60 068-2-6). If the operating
temperatures exceed the values given
in the specifications, the vibration load
must be reduced (see Specifications).
Any acceleration exceeding permissible
values, for example due to resonance
depending on the application and
mounting, might damage the encoder.
Comprehensive tests of the entire
system are required.
The maximum permissible acceleration
values (semi-sinusoidal shock) for shock
and impact are valid for 6 ms
(IEC 60 068-2-27).
Under no circumstances should a
hammer or similar implement be used to
adjust or position the encoder.
The permissible angular acceleration
for all rotary encoders and angle
encoders is over 105 rad/s2.
The maximum values for vibration and
shock indicate the limits up to which the
encoder can be operated without failure.
For an encoder to realize its highest
potential accuracy, the environmental and
operating conditions described under
Measuring Accuracy must be ensured.
If the application includes increased
shock and vibration loads, please ask for
comprehensive assistance from
HEIDENHAIN.
Humidity
The max. permissible relative humidity is
75%. 95% are permissible temporarily.
Condensation is not permissible.

34

Natural frequency fN of coupling


Angle encoders and rotary encoders,
together with the separate shaft coupling
or the mounted stator coupling, form a
single vibrating spring-mass system whose
natural frequency should be as high as
possible.
For the ROC, ROQ, ROD, the natural
frequency fN depends, besides the moment
of inertia of the rotor, primarily on the
torsional rigidity C of the shaft coupling.
fN = 1
2

fN: Natural frequency of coupling in Hz


C: Torsionial rigidity of the coupling
in Nm/rad
: Moment of inertia of the rotor in kgm2
For the encoders with stator couplings,
ECN, EQN, ERN, and RCN, RPN, RON,
the natural frequency of coupling is
determined by the stator coupling and the
stator.
If radial and/or axial acceleration forces are
added, the stiffness of the encoder bearings
and the encoder stators are also significant.
If such loads occur in your application,
HEIDENHAIN recommends consulting
with the main facility in Traunreut.
Magnetic fields
Magnetic fields > 30 mT can impair the
proper function of encoders. If required,
please contact HEIDENHAIN, Traunreut.
Protection against contact (IEC 60 529)
After encoder installation, all rotating parts
must be protected against accidental
contact during operation.
Protection (IEC 60 529)
The degree of protection shown in the
catalog is adapted to the usual mounting
conditions. You will find the respective
values in the Specifications. If the given
degree of protection is not sufficient (such
as when the encoders are mounted
vertically), the encoders should be
protected by suited measures such as
covers, labyrinth seals, or other methods.
Splash water must not contain any
substances that would have harmful
effects on the encoder parts.

Expendable parts
HEIDENHAIN encoders contain components
that are subject to wear, depending on the
application and manipulation. These include
in particular the following parts:
LED light source
Cables with frequent flexing
Additionally for encoders with integral
bearing:
Bearings
Shaft sealing rings for rotary and angular
encoders
Sealing lips for sealed linear encoders

System tests
Encoders from HEIDENHAIN are usually
integrated as components in larger
systems. Such applications require
comprehensive tests of the entire
system regardless of the specifications
of the encoder.
The specifications given in the brochure
apply to the specific encoder, not to the
complete system. Any operation of the
encoder outside of the specified range
or for any other than the intended
applications is at the user's own risk.
In safety-oriented systems, the
higher-level system must verify the
position value of the encoder after
switch-on.

Assembly
Work steps to be performed and
dimensions to be maintained during
mounting are specified solely in the
mounting instructions supplied with the
unit. All data in this catalog regarding
mounting are therefore provisional and
not binding; they do not become terms
of a contract.

Temperature ranges
For the unit in its packaging, the storage
temperature range is 30 to 80 C
The operating temperature range
indicates the temperatures the encoder
may reach during operation in the actual
installation environment. The function of
the encoder is guaranteed within this range
(DIN 32 878). The operating temperature
is measured on the face of the encoder
flange and must not be confused with the
ambient temperature.
The temperature of the encoder is
influenced by:
Mounting conditions
The ambient temperature
Self-heating of the encoder
The self-heating of an encoder depends
both on its design characteristics (stator
coupling/solid shaft, shaft sealing ring, etc.)
and on the operating parameters (rotational
speed, power supply). Higher heat generation
in the encoder means that a lower ambient
temperature is required to keep the encoder
within its permissible operating temperature
range. These tables show the approximate
values of self-heating to be expected in the
encoders. In the worst case, a combination
of operating parameters can exacerbate
self-heating, for example a 30 V power
supply and maximum rotational speed.
Therefore, the actual operating temperature
should be measured directly at the encoder
if the encoder is operated near the limits of
permissible parameters. Then suitable
measures should be taken (fan, heat sinks,
etc.) to reduce the ambient temperature far
enough so that the maximum permissible
operating temperature will not be exceeded
during continuous operation. For high
speeds at maximum permissible ambient
temperature, special versions are available
on request with reduced degree of
protection (without shaft seal and its
concomitant frictional heat).

Self-heating at supply voltage

15 V

30 V

ERN/ROD

Approx. 5 K

Approx. +10 K

ECN/EQN/ROC/ROQ

Approx. 5 K

Approx. +10 K

Typical self-heating of the encoder at power supplies from 10 to 30 V. In 5-V versions,


self-heating is negligible.

Heat generation at speed nmax


Solid shaft

ROC/ROQ/ROD

Approx. + 5 K with protection class IP 64


Approx. + 10 K with protection class IP 66

Blind hollow shaft

ECN/EQN/ERN 400

Approx. + 30 K with protection class IP 64


Approx. + 40 K with protection class IP 66

ERN 1000

Approx. +10 K

ECN/ERN 100
ECN/EQN/ERN 400

Approx. + 40 K with protection class IP 64


Approx. + 50 K with protection class IP 66

Hollow through
shaft

An encoder's typical self-heating values depend on its design characteristics at maximum


permissible speed. The correlation between rotational speed and heat generation is nearly
linear.

2D_anb_2

(C
(F)

Measuring the actual operating temperature at the defined measuring point of the rotary
encoder (see Specifications)

35

ERN/ECN/EQN 1100 Series


Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling 45 mm or 37 mm (for ECN/EQN)
Compact dimensions
Blind hollow shaft

ECN/EQN

ERN

L1

12.3 max.

(2.6)

L2

SW2.5

10

( 36.5 max.)

7.85

0.5 max.
0.03 A

12.5 min.

3.9

10 min.

6H7 e
1

30

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm
A
k
m

*)

36

7.9 min. *)
2 min.
3.750.2

0.5 *)

3.8

0.02 A

+0.2
M3

Dimensions in mm

0.1

13.60.5

37 +0.02
0

36.5

0.1

37 0

SW2.5

7.8

80.1

4.5

ECN/EQN

391
5.5

45

5.5

0.2

0.5 max.

= Bearing
*)
2.5 min./6.5 max. *)
= Required mating dimensions
101 *)
= Measuring point for operating temperature
= To fasten the ring coupling, turn the eccentric screw (M4)
to the right by approx. 90. Tightening torque 2 0.1 Nm
= ERN: Connector 15-pin; ERN 1185: Connector 14-pin
= M3 x 10 ISO 4762 max. torque 1.2 0.1 Nm, width A/F 2.5
= Self-locking screw ISO 4762 width A/F 2.5, ECN: M3 x 16, EQN: M3 x 30. Tightening torque 1.2 0.1 Nm
= Special setscrew M4x7.8 to fasten the ring coupling, width A/F 2. Tightening torque 0.45 0.05 Nm.
Before coupling is mounted, screw is driven in to protrude by approx. 0.8 mm
= For different dimensions of ECI/EQI 1100, see page 42
Direction of shaft rotation for output signals as per the interface description

0.02 *) A

6g7 e

(37.55)

81

3.250.5

45F8 e

+0.2
0.5

L3

40.4 +0.5/1.1 (37.8)

ECN/EQN 42.451

8 min./14 max.

L2

L3

0
12.3 1

M3

ERN: 8 min./ 17 max.


ExN: 8 min./ 14 max.

L1
ERN

13.60.5

6g7 e

45

Absolute

Incremental

ECN 1113

EQN 1125

ERN 1120

ERN 1180

ERN 1185

VPP1)

VPP1)

Incremental signals

VPP1)

TTL

Line count*/
System accuracy

512/ 60"

1024/ 64"
2048/ 32"
3600/ 18"

Reference mark

One

Scanning frequency
Edge separation a
Cutoff frequency 3dB

200 kHz

300 kHz
0.39 s

Absolute position values

EnDat 2.1

VPP1)

Ordering designation

EnDat 01

Position values/rev

8192 (13 bits)

Z1 track2)

Revolutions

Elec. permissible speed/


System accuracy

4 000 rpm/ 1 LSB


12 000 rpm/ 16 LSB

Calculation time tcal

0.25 s

Power supply

5 V 5%

5 V 10%

Current consumption
(without load)

160 mA

Electrical connection

Via 12-pin PCB connector

Via 15-pin PCB connector

Shaft

Blind hollow shaft 6 mm

Blind hollow shaft 6 mm

Stator coupling*

45 mm or 37 mm

45 mm

Mech. perm. speed n

12 000 rpm

12 000 rpm

Starting torque

0.001 Nm (at 20 C)

0.001 Nm (at 20 C)

200 mA

Moment of inertia of rotor Approx. 0.4 10

kgm2

180 kHz

512 lines:
100 kHz
2048 lines:
350 kHz

120 mA
14-pin

Specifications

4096 (12 bits)

512/ 60"
2048/ 40"

Approx. 0.3 106 kgm2

Natural frequency of
stator coupling

1500 Hz

1500 Hz

Permissible axial motion


of measured shaft

0.5 mm

0.5 mm

Vibration 55 to 2000 Hz
Shock 6 ms

2
200 m/s (IEC 60 068-2-6)
1000 m/s2 (IEC 60 068-2-27)

2
100 m/s (IEC 60 068-2-6)
1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

115 C

100 C

Min. operating temp.

40 C

30 C

Protection IEC 60 529

IP 40 when mounted

IP 40 when mounted

Weight (approx.)

0.1 kg

0.1 kg

115 C

* Please indicate when ordering


Restricted tolerances
Signal amplitude:
0.80 to 1.2 VPP
Asymmetry:
0.05
Amplitude ratio:
0.9 to 1.1
Phase angle:
90 5 elec.
Signal-to-noise ratio E, F: 100 mV
2)
For sine commutation: One sine and one cosine signal per revolution
1)

37

ECN/EQN 1300 Series


Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling
Installation diameter 65 mm
Taper shaft

*) 65 +0.02 for ECI/EQI 13xx

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
A
B
k
m

38

= Bearing of mating shaft


= Bearing of encoder
= Required mating dimensions
= Measuring point for operating temperature
= Clamping screw for coupling ring width A/F 2; Tightening torque 1.25 Nm
= ERN/ECN/EQN: Plug connector 12-pin (and 4 pins for temperature sensor, on ECN 1325/EQN 1337)
ERN with Z1 track: Plug connector 14-pin
ERN with block commutation: Plug connector 16-pin
= Screw plug sizes 3 and 4; tightening torque 5 +0.5 Nm
= Die-cast cover
= Self-tightening screw M5 x 50 DIN 6912 width A/F 4; tightening torque 5 +0.5 Nm
= Back-off thread M10
Direction of shaft rotation for output signals as per the interface description

Absolute
ECN 1313
1)

ECN 1325

EQN 1325

EQN 1337

Incremental signals

VPP

VPP1)

Line count*/
System accuracy

512/ 60"
2048/ 20"

2048/ 20"

512/ 60"
2048/ 20"

2048/ 20"

Cutoff frequency 3dB

2048 lines: 200 kHz


512 lines: 100 kHz

2048 lines: 200 kHz


512 lines: 100 kHz

Absolute position values

EnDat 2.2

Ordering designation

EnDat 01

EnDat 22

EnDat 01

EnDat 22

Position values/rev

8192 (13 bits)

33 554 432 (25 bits)

8192 (13 bits)

33 554 432 (25 bits)

Revolutions

Elec. permissible speed/


System accuracy

512 lines:
5 000 rpm/ 1 LSB
12 000 rpm/ 100 LSB
2048 lines:
1 500 rpm/ 1 LSB
12 000 rpm/ 50 LSB

12 000 rpm
(for continuous position
value)

512 lines:
5 000 rpm/ 1 LSB
12 000 rpm/ 100 LSB
2048 lines:
1 500 rpm/ 1 LSB
12 000 rpm/ 50 LSB

12 000 rpm
(for continuous position
value)

Calculation time tcal

0.25 s

5 s

0.25 s

5 s

Power supply

5 V 5%

3.6 to 5.25 V

5 V 5%

3.6 to 5.25 V

Current consumption
(without load)

160 mA

150 mA

200 mA

180 mA

Electrical connection via


PCB connector

12-pin

Rotary encoder: 12-pin


2)
Temperature sensor :
4-pin

12-pin

Rotary encoder: 12-pin


Temperature sensor2):
4-pin

Shaft

Taper shaft 9.25 mm; taper 1:10

Mech. perm. speed n

15 000 rpm

Starting torque
at 20 C

0.01 Nm

4096 (12 bits)

12 000 rpm

Moment of inertia of rotor 2.6 106 kgm2


Natural frequency of
stator coupling

1800 Hz

Permissible axial motion


of measured shaft

0.5 mm

Vibration 55 to 2000 Hz
Shock 6 ms

2 3)
300 m/s (IEC 60 068-2-6)
1000 m/s2 / 2000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

115 C

Min. operating temp.

40 C

Protection IEC 60 529

IP 40 when mounted

Weight (approx.)

0.25 kg

2
150 m/s (IEC 60 068-2-6)
1000 m/s2 / 2000 m/s2 (IEC 60 068-2-27)

* Please indicate when ordering


Restricted tolerances
Signal amplitude
0.75 to 1.2 VPP
Asymmetry:
0.05
Amplitude ratio:
0.9 to 1.1
Phase angle:
90 5 elec.
Signal-to-noise ratio E, F: 100 mV
2)
Evaluation optimized for KTY 84
Only use sensors with double or reinforced insulation. Ensure that the lines are routed inside the motor housing.
3)
As per standard for room temperature, the following applies for operating temperature
Up to 100 C: 300 m/s2
Up to 115 C: 150 m/s2
1)

39

ERN 1300 Series


Rotary Encoders with Integral Bearings for Integration in Motors
Mounted stator coupling
Installation diameter 65 mm
Taper shaft

*) 65 +0.02 for ECI/EQI 13xx

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
A
B
k
m

40

= Bearing of mating shaft


= Bearing of encoder
= Required mating dimensions
= Measuring point for operating temperature
= Clamping screw for coupling ring width A/F 2; Tightening torque 1.25 Nm
= ERN/ECN/EQN: Plug connector 12-pin (and 4 pins for temperature sensor, on ECN 1325/EQN 1337)
ERN with Z1 track: Plug connector 14-pin
ERN with block commutation: Plug connector 16-pin
= Screw plug sizes 3 and 4; tightening torque 5 +0.5 Nm
= Die-cast cover
= Self-tightening screw M5 x 50 DIN 6912 width A/F 4; tightening torque 5 +0.5 Nm
= Back-off thread M10
Direction of shaft rotation for output signals as per the interface description

Incremental
ERN 1381

Incremental signals

TTL

VPP2)

Line count*/
System accuracy

1024/ 64"
2048/ 32"
4096/ 16"

512/ 60"
2048/ 20"
4096/ 16"

Reference mark

One

Scanning frequency
Edge separation a
Cutoff frequency 3dB

300 kHz
0.35 s

Absolute position values

VPP2)

TTL

Position values/rev

Z1 track3)

3 x TTL4)

Power supply

5 V 10%

5 V 5%

Current consumption
(without load)

120 mA

130 mA

150 mA

Electrical connection via


PCB connector

12-pin

14-pin

16-pin

Shaft

Taper shaft 9.25 mm; taper 1:10

Mech. perm. speed n

15 000 rpm

Starting torque
at 20 C

0.01 Nm

120 C

120 C;

Moment of inertia of rotor 2.6 10

ERN 1387

1)

ERN 1321

ERN 1326
TTL

2048/ 20"

1024/ 64"
2048/ 32"
4096/ 16"

300 kHz
0.35 s

210 kHz

kgm2

Natural frequency of
stator coupling

1800 Hz

Permissible axial motion


of measured shaft

0.5 mm

Vibration 55 to 2000 Hz
Shock 6 ms

2 5)
300 m/s (IEC 60 068-2-6)
1000 m/s2 / 2000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

120 C;

Min. operating temp.

40 C

Protection IEC 60 529

IP 40 when mounted

Weight (approx.)

0.25 kg

* Please indicate when ordering


Available in 2nd quarter of 2007; for the previous version, see the ERN 1326, October 2006
2)
Restricted tolerances
Signal amplitude
0.75 to 1.2 VPP
Asymmetry:
0.05
Amplitude ratio:
0.9 to 1.1
Phase angle:
90 5 elec.
Signal-to-noise ratio E, F: 100 mV
3)
One sine and one cosine signal per revolution
4)
Three square-wave signals with signal periods of 90 or 120 mechanical phase shift
5)
As per standard for room temperature, the following applies for operating temperature
Up to 100 C: 300 m/s2
Up to 115 C: 150 m/s2
1)

41

ECI/EQI 1100 Series


Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 38 mm
Blind hollow shaft

27.41.5
9.21

380.04

0m Dm
4

80.1

7.8

37 0.01

0.03

6H7 e

.5

3.8
270.6

0.1 A

+0.2

6g7e

0.2

0.5

M3

0.02 A

2 min.

0.01 A

30.5
80.1

Dimensions in mm

20

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm
A
k
m

42

= Bearing
= Required mating dimensions
= Measuring point for operating temperature below removable cover on metal surface
= Screw for securing the cable covering, tightening torque 1.2 0.1 Nm
= Plug connector, 12-pin
= Clamping diameter
= Removable cover
= Self-locking screw M3 x 20 ISO 4762 width A/F 2.5, tightening torque 1.2 0.1 Nm
= Setscrew M4 for clamping, width A/F 2, tightening torque 1.2 0.1 Nm
= Permissible thread length for
Direction of shaft rotation for output signals according to interface description

38.1 min.

0m Bm

3.750.2

8 min./14 max.

71

38 +0.03

SW2.5

37 +0.02

Absolute
ECI 1116
Absolute position values

EnDat 2.1

Ordering designation

EnDat 21

Position values/rev

65 536 (16 bits)

Revolutions

Elec. permissible speed

12 000 rpm for continuous position value

System accuracy

480 (typ. 310)

Calculation time tcal

8 s

Power supply

5 V 5%

Current consumption
(without load)

200 mA

Electrical connection

PCB connector FCI Berg, 12-pin

Magnetic field
compatibility

Shaft

Blind hollow shaft 6 mm, axial clamping

Mech. perm. speed n

12 000 rpm

EQI 1128

4096 (12 bits)

260 mA

1)

30 mT

Moment of inertia of rotor 0.76 106 kgm2


Permissible axial motion
of measured shaft

0.2 mm

Vibration 55 to 2000 Hz
Shock 6 ms

300 m/s2 (IEC 60 068-2-6)


1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

100 C

Min. operating temp.

20 C

Protection IEC 60 529

IP 20 when mounted

Weight (approx.)

0.1 kg

1)

Reference value for encoder mounting area (air). If this value is exceeded, then a clarification of details with the multiturn encoder
mounted must be reached with HEIDENHAIN.

43

ECI/EQI 1300 Series


Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 65 mm
Taper shaft or blind hollow shaft

39.251

35.251

24.91

20.91
4.15

64.990.05

M6

70

10

4.5

4.5

(43.75)

(31.1)

13.50.1

8.3

12G6

0.5x15

0.3 ... 0.9

36+0.3/0.1

0.02 A
A

M5

12h6

65+0.02

0.1 A

25

14

M5

9.25

= Bearing
25
= Required mating dimensions
0.1
< 8.5
= Measuring point for operating temperature

= Mounting screw
= Plug connector, 12-pin
= Cable outlet for ribbon cable
= Cable outlet for round cable
= Clamping area
= Back-off thread M6
= Cylinder head screw
ISO 4762 M5 x 35-A2
for hollow shaft
0.02 A
ISO 4762 M5 x 50-A2
for taper shaft
1 : 10
Tightening torque 5 Nm
> 20
7.50.1
= Setting tool for scanning gap
= Permissible scanning gap range
over all operating conditions
Direction of shaft rotation for output signals as per the interface description

44

27.5+0.4

20...30

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm

0.3 ... 0.9

5.30.3

(4.5)

Dimensions in mm

M5

20

M5

8.3

15

4.5

4
< 5.5
> 10

> 21

0.02 A

65+0.02

(20

20

64.990.05

(17)

(35

m
(21)

A
k
m

(65

15

4.15

6.40.5

9.25

10.40.5

Absolute
ECI 1317
Incremental signals

1 VPP

Line count/
System accuracy

32/ 280"

Cutoff frequency 3dB

6 kHz typical

EQI 1329

Absolute position values1) EnDat 2.1


Ordering designation

EnDat 01

Position values/rev

131 072 (17 bits)

Revolutions

Elec. permissible speed/


System accuracy

5 000 rpm/ 40 LSB


15 000 rpm/ 56 LSB

Calculation time tcal

8 s

Power supply

5 V 5% or 7 to 10 V

Current consumption
(without load)

170 mA

Electrical connection

Via 12-pin PCB connector

Shaft*/Moment of inertia Taper shaft


9.25 mm;
of rotor
Hollow shaft 12.0 mm;

4096 (12 bits)

6
2
Taper 1:10 /2.2 x 10 kgm
Length 5 mm /3.2 x 106 kgm2

Mech. perm. speed n

15 000 rpm

Permissible axial motion


of measured shaft

0.2/+0.4 mm with 0.5 mm scanning gap

Vibration 55 to 2000 Hz
Shock 6 ms

2
100 m/s (IEC 60 068-2-6)
1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

115 C

Min. operating temp.

20 C

Protection IEC 60 529

IP 20 when mounted

Weight (approx.)

0.13 kg

12 000 rpm

* Please indicate when ordering


Encoders with analog signals are to be operated with a minimum scanning cycle of 2 ms.
Encoders without analog signals require a scanning cycle of less than 800 s

1)

45

ERO 1200 Series


Rotary Encoders without Integral Bearings for Integration in Motors
Installation diameter 52 mm
Hollow through shaft

Dimensions in mm
D
10h6 e

Tolerancing ISO 8015


ISO 2768 - m H
< 6 mm: 0.2 mm
A
k

46

12h6 e
Z

= Bearing
= Required mating dimensions
= Disk/hub assembly
= Offset screwdriver ISO 2936 2.5 (I2 shortened)
Direction of shaft rotation for output signals
according to interface description

ERO 1225

ERO 1285

0.05 0.02

1024

0.6 0.2

2048

0.2 0.05

1024
2048

0.2 0.03

0.03 0.02

Incremental
ERO 1225

ERO 1285

Incremental signals

TTL

1 VPP

Line count*

1024
2048

System accuracy1)/
1024 lines: 92"/ 6"
Accuracy of the graduation2) 2048 lines: 73"/ 6"
Reference mark

One

Scanning frequency
Edge separation a
Cutoff frequency 3dB

300 kHz
0.39 s

Power supply

5 V 10%

Current consumption
(without load)

150 mA

Electrical connection

Via 12-pin PCB connector

Shaft*

Hollow through shaft 10 mm or 12 mm

1024 lines: 67"/ 6"


2048 lines: 60"/ 6"

180 kHz typical

6
2
Moment of inertia of rotor Shaft 10 mm: 2.2 10 kgm
6
Shaft 12 mm: 2.15 10 kgm2

Mech. perm. speed n

25 000 rpm

Permissible axial motion


of measured shaft

1024 lines: 0.2 mm


2048 lines: 0.05 mm

Vibration 55 to 2000 Hz
Shock 6 ms

100 m/s2 (IEC 60 068-2-6)


1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

100 C

Min. operating temp.

40 C

Protection IEC 60 529

IP 00

Weight (approx.)

0.07 kg

0.03 mm

* Please indicate when ordering


Before installation. Additional error caused by mounting inaccuracy and inaccuracy from the bearing of the drive shaft are not included.
2)
For other errors, see Measuring Accuracy
1)

47

ERO 1300 Series


Rotary Encoders without Integral Bearings for
Integration in Motors
Installation diameter 75 mm
Hollow through shaft

ERO 1324

ERO 1384

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
A = Bearing
k = Required mating dimensions
= Disk/hub assembly
Direction of shaft rotation for output signals
as per the interface description

48

D
20h6 e
30h6 e
a

ERO 1324

0.20.1

0.05

0.02

ERO 1384

0.15 0.04

0.03

0.02

Incremental
ERO 1324

ERO 1384

Incremental signals

TTL

1 VPP

Line count*

1024
2048
5000

System accuracy1)/
1024 lines: 72"/ 15"
Accuracy of the graduation2) 2048 lines: 53"/ 5"
5000 lines: 42"/ 3.5"
Reference mark

One

Scanning frequency
Edge separation a
Cutoff frequency 3dB

400 kHz
0.29 s

Power supply

5 V 10%

Current consumption
(without load)

150 mA

Electrical connection

Via 12-pin PCB connector


(Adapter cable Id. Nr. 295 545-xx)

Shaft*

Hollow through shaft 20 mm or 30 mm

1024 lines: 47"/ 15"


2048 lines: 40.5"/ 5"
5000 lines: 37"/ 3.5"

180 kHz

Via 12-pin PCB connector


(Adapter cable Id. Nr. 372 164-xx)

6
2
Moment of inertia of rotor Shaft 20 mm: 26 10 kgm
6
Shaft 30 mm: 35 10 kgm2

Mech. perm. speed n

16 000 rpm

Permissible axial motion


of measured shaft

0.05 mm

Vibration 55 to 2000 Hz
Shock 6 ms

2
100 m/s (IEC 60 068-2-6)
1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

70 C

Min. operating temp.

0 C

Protection IEC 60 529

IP 00

Weight (approx.)

0.2 kg

0.04 mm

85 C

* Please indicate when ordering


Before installation. Additional error caused by mounting inaccuracy and inaccuracy from the bearing of the drive shaft are not included.
2)
For other errors, see Measuring Accuracy
1)

49

ERO 1400 Series


Rotary Encoders without Integral Bearing
For integration in motors with PCB connector (protection IP 00)
For mounting on motors with cable outlet (protection IP 40)
Installation diameter 44 mm

With axial PCB connector

1.6

6.5

19.90.5

4.5

30.5

With cable exit

.5

32

14

12.850.5

6.4

25

2.5

22

(9.85)

22

21.70.5

38.4

k
0.3 A

0.2
A
0.1/40

D 0.2

22

2x

M2

0.5 max.
L

32.5

25.20.5

4.80.2

10

26.20.5

M3

121
7

Axial PCB connector and round cable

29.2 ca.

32

(22)

10

3.70.2
a A

0.90.1

Axial PCB connector and ribbon cable

Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
A
k

50

= Bearing
= Required mating dimensions
= Accessory: Round cable
= Accessory: Ribbon cable
= Setscrew 2x90 offset M3, width A/F 1.5 Md = 0.25 0.05 Nm
= Version for repeated assembly
= Version featuring housing with central hole (accessory)
Direction of shaft rotation for output signals as per the interface description

13+4.5/3

10 min.

Bend radius R

Stationary
cable

Moving cable

Ribbon cable

R 2 mm

R 10 mm

ERO 1420

0.03

0.1

4h6 e

ERO 1470

0.02

0.05

ERO 1480

6h6 e
8h6 e

Incremental
ERO 1420

ERO 1470

ERO 1480

Incremental signals

TTL

TTL x 5

Line count*

512, 1000, 1024

1000
1500

Integrated interpolation*

5-fold

10-fold

20-fold

25-fold

Signal periods/rev

512, 1000, 1024

5000
7500

10 000
15 000

20 000
30 000

25 000
37 500

512, 1000, 1024

Edge separation a

0.39 s

0.47 s

0.22 s

0.17 s

0.07 s

Scanning frequency

300 kHz

100 kHz

62.5 kHz

100 kHz

Cutoff frequency 3dB

System accuracy

512 lines: 139"


1000 lines: 112"
1024 lines: 112"

Reference mark

One

Power supply

5 V 10%

Current consumption
(without load)

150 mA

Electrical connection*

Over 12-pin axial PCB connector


Cable 1 m, radial, without connecting element (not with ERO 1470)

Shaft*

Blind hollow shaft 4 mm; 6 mm or 8 mm


or hollow through shaft in housing with bore (accessory)

TTL x 10 TTL x 20 TTL x 25 1 VPP


512, 1000, 1024

180 kHz
1000 lines: 130"
1500 lines: 114"

155 mA

512 lines: 190"


1000 lines: 163"
1024 lines: 163"

200 mA

150 mA

Moment of inertia of rotor Shaft 4 mm: 0.28 106 kgm2


Shaft 6 mm: 0.27 106 kgm2
Shaft 8 mm: 0.25 106 kgm2
Mech. perm. speed n

30 000 rpm

Permissible axial motion


of measured shaft

0.1 mm

Vibration 55 to 2000 Hz
Shock 6 ms

2
100 m/s (IEC 60 068-2-6)
1000 m/s2 (IEC 60 068-2-27)

Max. operating temp.

70 C

Min. operating temp.

10 C

Protection IEC 60 529

With PCB connector: IP 00


With cable outlet: IP 40

Weight (approx.)

0.07 kg

0.05 mm

Bold: These preferred versions are available on short notice


* Please indicate when ordering
1)
Before installation. Additional error caused by mounting inaccuracy and inaccuracy from the bearing of the drive shaft are not included.

51

Interfaces
Incremental Signals 1 VPP

HEIDENHAIN encoders with 1-VPP


interface provide voltage signals that can
be highly interpolated.
The sinusoidal incremental signals A and
B are phase-shifted by 90 elec. and have
an amplitude of typically 1 VPP. The
illustrated sequence of output signals
with B lagging Aapplies for the direction
of motion shown in the dimension
drawing.
The reference mark signal R has a usable
component G of approx. 0.5 V. Next to
the reference mark, the output signal can
be reduced by up to 1.7 V to a quiescent
value H. This must not cause the subsequent
electronics to overdrive. Even at the
lowered signal level, signal peaks with the
amplitude G can also appear.

Interface

Sinusoidal voltage signals 1 VPP

Incremental signals

2 nearly sinusoidal signals A and B


Signal amplitude M:
0.6 to 1.2 VPP; typ. 1 VPP
Asymmetry |P N|/2M:
0.065
Signal ratio MA/MB:
0.8 to 1.25
Phase angle |1 + 2|/2:
90 10 elec.

Reference mark
signal

1 or more signal peaks R


Usable component G:
Quiescent value H:
Signal-to-noise ratio E, F:
Zero crossovers K, L:

Connecting cable

HEIDENHAIN cable with shielding


PUR [4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
Max. 150 m distributed capacitance 90 pF/m
6 ns/m

Cable length
Propagation time

0.2 to 0.85 V
0.04 V to 1.7 V
40 mV
180 90 elec.

Any limited tolerances in the encoders are listed in the specifications.

The data on signal amplitude apply when


the power supply given in the specifications
is connected to the encoder. They refer to a
differential measurement at the 120-ohm
terminating resistor between the associated
outputs. The signal amplitude decreases
with increasing frequency. The cutoff
frequency indicates the scanning frequency
at which a certain percentage of the original
signal amplitude is maintained:
3 dB cutoff frequency:
70 % of the signal amplitude
6 dB cutoff frequency:
50 % of the signal amplitude

Signal period
360 elec.

Interpolation/resolution/measuring step
The output signals of the 1 VPP interface
are usually interpolated in the subsequent
electronics in order to attain sufficiently
high resolutions. For velocity control,
interpolation factors are commonly over
1000 in order to receive usable velocity
information even at low speeds.
(Rated value)

Short-circuit stability
A temporary short circuit of one signal
output to 0 V or UP (except encoders with
UP min= 3.6 V) does not cause encoder
failure, but it is not a permissible operating
condition.
Short circuit at

20 C

125 C

One output

< 3 min

< 1 min

All outputs

< 20 s

<5s

A, B, R measured with oscilloscope in differential mode

Cutoff frequency
Typical signal
amplitude curve with
respect to the
scanning frequency

Signal
amplitude [%] 

Measuring steps for position measurement


are recommended in the specifications.
For special applications, other resolutions
are also possible.

3 dB cutoff frequency
6 dB cutoff frequency

52

Scanning
frequency [kHz] 

Input circuitry of the subsequent


electronics

Incremental signals
Reference mark
signal

Dimensioning
Operational amplifier MC 34074
Z0 = 120
R1 = 10 k and C1 = 100 pF
R2 = 34.8 k and C2 = 10 pF
UB = 15 V
U1 approx. U0

Encoder

Subsequent electronics

Ra < 100 ,
approx. 24
Ca < 50 pF
Ia < 1 mA
U0 = 2.5 V 0.5 V
(relative to 0 V of the
power supply)

3dB cutoff frequency of circuitry


Approx. 450 kHz
Approx. 50 kHz and C1 = 1000 pF
and C2 = 82 pF
The circuit variant for 50 kHz does reduce
the bandwidth of the circuit, but in doing
so it improves its noise immunity.

Circuit output signals


Ua = 3.48 VPP typical
Gain 3.48

Signal monitoring
A threshold sensitivity of 250 mVPP is
to be provided for monitoring the 1-VPP
incremental signals.

Pin layout
12-pin M23 coupling

12-pin
PCB connector

15-pin
PCB connector
b
a

12

15-pin D-sub connector for IK 115/IK 215

15 13 11 9 7 5 3 1

15

123 4 5 6

14 12 10 8 6 4 2

Power supply

Incremental signals

Other signals

12

10

11

12

10

11

14

5/8/13/15

13

12

2a

2b

1a

1b

6b

6a

5b

5a

4b

4a

3a

15

13

11

14

12

8/9/10/15

UP

Sensor
UP

0V

Sensor
0V

A+

B+

R+

Vacant

Brown/
Green

Blue

White/
Green

White

Brown

Green

Gray

Pink

Red

Black

Output cable
inside the motor housing
for ERN 1381
Id. Nr. 340 111-xx

17-pin
flange socket
M23

Violet

Yellow

12-pin PCB connector


b
a
123 4 5 6

Incremental signals

Other signals

10

15

16

12

13

2a

2b

1a

1b

6b

6a

5b

5a

4b

4a

8/9/11/
14/17
3a/3b

UP

Sensor
UP

0V

Sensor
0V

A+

B+

R+

T+

T1)

Vacant

Brown/
Green

Blue

White/
Green

White

Brown

Green

Gray

Pink

Red

Black

White1)

Violet

1)

Brown1)

Cable shield connected to housing; UP = power supply voltage


Sensor: The sensor line is connected internally with the corresponding power line
Vacant pins or wires must not be used!
1)
Only for encoder cable inside the motor housing

53

Electrical Connection

Power supply

12

Vacant Vacant

Interfaces
Incremental Signals TTL

HEIDENHAIN encoders with TTL


interface incorporate electronics that digitize
sinusoidal scanning signals with or without
interpolation.
The incremental signals are transmitted as
the square-wave pulse trains Ua1 and Ua2,
phase-shifted by 90 elec. The reference
mark signal consists of one or more
reference pulses Ua0, which are gated with
the incremental signals. In addition, the
integrated electronics produce their inverse
signals , and for noise-proof
transmission. The illustrated sequence of
output signalswith Ua2 lagging Ua1
applies for the direction of motion shown
in the dimension drawing.
The fault-detection signal indicates
fault conditions such as breakage of the
power line or failure of the light source. It
can be used for such purposes as machine
shut-off during automated production.
The distance between two successive
edges of the incremental signals Ua1 and
Ua2 through 1-fold, 2-fold or 4-fold
evaluation is one measuring step.
The subsequent electronics must be
designed to detect each edge of the
square-wave pulse. The minimum edge
separation a listed in the Specifications
applies for the illustrated input circuitry
with a cable length of 1 m, and refers to
a measurement at the output of the
differential line receiver. Propagation-time
differences in cables additionally reduce
the edge separation by 0.2 ns per meter
of cable length. To prevent counting error,
design the subsequent electronics to
process as little as 90% of the resulting
edge separation. The max. permissible
shaft speed or traversing velocity must
never be exceeded.

Interface

Square-wave signals TTL

Incremental signals

2 TTL square-wave signals Ua1, Ua2 and their inverted signals


,

Reference mark
signal
Pulse width
Delay time

1 or more TTL square-wave pulses Ua0 and their inverted


pulses
90 elec. (other widths available on request); LS 323: ungated
|td| 50 ns

Fault detection
signal

1 TTL square-wave pulse


Improper function: LOW (upon request: Ua1/Ua2 high impedance)
Proper function: HIGH
tS 20 ms

Pulse width
Signal level

Differential line driver as per EIA standard RS 422


UH 2.5 V at IH = 20 mA
UL 0.5 V at IL = 20 mA

Permissible load

between associated outputs


Z0 100
|IL| 20 mA
max. load per output
Cload 1000 pF
with respect to 0 V
Outputs protected against short circuit to 0 V

Switching times
(10% to 90%)

t+ / t 30 ns (typically 10 ns)
with 1 m cable and recommended input circuitry

Connecting cable

HEIDENHAIN cable with shielding


PUR [4(2 0.14 mm2) + (4 0.5 mm2)]
Max. 100 m ( max. 50 m) distributed capacitance 90 pF/m
6 ns/m

Cable length
Propagation time

Fault

Signal period 360 elec.

Measuring step after


4-fold evaluation

tS
UaS

The permissible cable length for


transmission of the TTL square-wave
signals to the subsequent electronics
depends on the edge separation a. It is
max. 100 m, or 50 m for the fault detection
signal. This requires, however, that the
power supply (see Specifications) be
ensured at the encoder. The sensor lines
can be used to measure the voltage at the
encoder and, if required, correct it with an
automatic system (remote sense power
supply).

Permissible cable
length
with respect to the
edge separation

Cable length [m] 

Inverse signals , , are not shown

100

Without

75
50

With

25
6
0.7

0.6

0.5

0.4

0.3

0.2

0.1 0.05

Edge separation [s] 

54

Input circuitry of the subsequent


electronics

Incremental signals
Reference mark
signal

Dimensioning
IC1 = Recommended differential line
receivers
DS 26 C 32 AT
Only for a > 0.1 s:
AM 26 LS 32
MC 3486
SN 75 ALS 193
R1
R2
Z0
C1

Encoder

Subsequent electronics

Fault detection
signal

= 4.7 k
= 1.8 k
= 120
= 220 pF (serves to improve noise
immunity)

Pin layout
12-pin
flange socket
or
coupling M23

12-pin
connector M23

15-pin
D-sub connector
for IK 115/IK 215

12-pin PCB connector

15 13 11 9 7 5 3 1

b
a

12

123 4 5 6

Power supply

15-pin
PCB connector
15
14 12 10 8 6 4 2

Incremental signals

Other signals

12

10

11

12

10

11

14

13

5/6/8

15

12

2a

2b

1a

1b

6b

6a

5b

5a

4b

4a

3a

3b

15

13

11

14

12

UP

Sensor
UP

0V

Sensor
0V

Ua1

Ua2

Ua0

1)

Brown/
Green

Blue

White/
Green

White

Brown

Green

Gray

Pink

Red

Black

Violet

1)

1)

8/9/
/
10/15
Vacant Vacant2)

Yellow

Cable shield connected to housing; UP = power supply voltage


Sensor: The sensor line is connected internally with the corresponding power line
Vacant pins or wires must not be used!
1)
2)
LS 323/ERO 14xx: Vacant
Exposed linear encoders: Switchover TTL/11 APP for PWT

55

Interfaces
Commutation Signals for Sinusoidal Commutation

The commutation signals C and D are


taken from the so-called Z1 track and form
one sine or cosine period per revolution.
They have a signal amplitude of typically
1 VPP at 1 k.
The recommended input circuitry of the
subsequent electronics is the same as for
the 1 VPP interface. The required
terminating resistor of Z0, however, is 1 k
instead of 120 . The ERN 1185 and
ERN 1387 are rotary encoders with commutation signals for sinusoidal commutation.

Interface

Sinusoidal voltage signals 1 VPP

Commutation
signals

2 nearly sinusoidal signals C and D


For signal levels see Incremental Signals 1 VPP

Incremental signals

See Incremental Signals 1 VPP

Connecting cable

HEIDENHAIN cable with shielding


PUR [4(2 x 0.14 mm2) + 4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
Max. 150 m
6 ns/m

Cable length
Propagation time

Electronic commutation with Z1 track


Position
value output
Analog switch

A/D converter

One revolution

Absolute position value


coarse commutation

EEPROM
and counter

Z1 track

Incremental signals

Incremental signals
Multiplexer

Reference mark signal

Subdivision
electronics

Absolute position value


exact commutation

Pin layout
17-pin
HEIDENHAIN
coupling or
flange socket
M23

14-pin PCB connector


b
a
1 23 45 6 7

Power supply

Incremental signals

10

11

15

16

12

13

1b

7a

5b

3a

6b

2a

3b

5a

4b

4a

UP

Sensor
UP1)

0V

Sensor
0 V1)

Inside
shield

A+

B+

R+

Brown/
Green

Blue

White/
Green

White

Green/
Black

Yellow/
Black

Blue/
Black

Red/
Black

Red

Black

Other signals

56

14

17

7b

1a

2b

6a

C+

D+

T+2)

T2)

Gray

Pink

Yellow

Violet

Green

Brown

Cable shield connected to housing;


UP = power supply; T = temperature
Sensor: The sensor line is connected internally with the
corresponding power line.
Vacant pins or wires must not be used!
1)

Not assigned if a power of 7 to 10 V is supplied via


motor-internal adapter cable
2)
Only for motor-internal adapter cables

Commutation Signals for Block Commutation

The block commutation signals I, II and III


are derived from three separate absolute
tracks. They are transmitted as square-wave
signals in TTL levels.
The ERN 1326 is a rotary encoder with
output signals for block commutation.

Interface

Square-wave signals TTL

Commutation
signals
Width
Signal level

Three square-wave signals I, II, III and their inverse signals I, II, III

Incremental signals

See Incremental Signals TTL

Connecting cable

HEIDENHAIN cable with shielding


2
2
2
PUR [4(2 x 0.14 mm ) + 4(2 x 0.14 mm ) + (4 x 0.5 mm )]
Max. 100 m
6 ns/m

120 mech. or 90 mech. (other versions upon request)


See Incremental Signals TTL

Cable length
Propagation time

Example of a signal sequence for block


commutation

Ua0
36
I
12
II
24
III

Pin layout
17-pin
flange socket
M23

16-pin PCB connector

Power supply

Incremental signals

10

11

15

16

12

13

1b

2b

1a

5b

5a

4b

4a

3b

3a

UP

Sensor
UP

0V

Inside
shield

Ua1

Ua2

Ua0

Brown/
Green

Blue

White/
Green

Green/
Black

Yellow/
Black

Blue/
Black

Red/
Black

Red

Black

Other signals
4

14

17

2a

8b

8a

6b

6a

7b

7a

II

II

III

III

White

Green

Brown

Yellow

Violet

Gray

Pink

Cable shield connected to housing;


UP = power supply voltage
Sensor: The sensor line is
connected internally with the
corresponding power line.
Vacant pins or wires must not be
used!

57

Interfaces
Absolute Position Values

The EnDat interface is a digital, bidirectional


interface for encoders. It is capable of
transmitting position values from both
absolute andwith EnDat 2.2incremental
encoders, as well as reading and updating
information stored in the encoder, or of
saving new information. Thanks to the
serial transmission method only four
signal lines are required. The data are
transmitted in synchronism with the clock
signal from the subsequent electronics.
The type of transmission (position values,
parameters, diagnostics, etc.) is selected
by mode commands that the subsequent
electronics send to the encoder.

Interface

EnDat serial bidirectional

Data transfer

Absolute position values, parameters and additional information

Data input

Differential line receiver according to EIA standard RS 485 for the


CLOCK, CLOCK, DATA and DATA

Data output

Differential line driver according to EIA standard RS 485 for the


DATA and DATA

Code

Pure binary code

Position values

Ascending during traverse in direction of arrow (see Dimensions)

Incremental signals

1 VPP (see Incremental Signals 1 VPP) depending on unit

Clock frequency and cable length


Without propagation-delay compensation,
the clock frequencydepending on the
cable lengthis variable between 100 kHz
and 2 MHz. Because large cable lengths
and high clock frequencies increase the
signal run time to the point that they can
disturb the unambiguous assignment of
data, the delay can be measured in a test
run and then compensated. With this
propagation-delay compensation in the
subsequent electronics, clock frequencies
up to 8 MHz at cable lengths up to a
maximum of 100 m are possible. The
maximum clock frequency is mainly
determined by the cables and connecting
elements used. To ensure proper function
at clock frequencies above 2 MHz, use only
original ready-made HEIDENHAIN cables.

Connecting cable
HEIDENHAIN cable with shielding
With
Incremental PUR [(4 x 0.14 mm2) + 4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
Without signals
PUR [(4 x 0.14 mm2) + (4 x 0.34 mm2)]
Max. 150 m

Propagation time

Max. 10 ns; approx. 6 ns/m

Cable length [m] 

Cable length

0 300

1 000

2 000

4 000

6 000

8 000

Clock frequency [kHz] 


EnDat 2.1; EnDat 2.2 without delay compensation
EnDat 2.2 with propagation-delay compensation

Input circuitry of the subsequent


electronics

Data transfer

Dimensioning
IC1 = RS 485 differential line receiver and
driver
C3 = 330 pF
Z0 = 120

Incremental signals
Depends on encoder

58

Encoder

Subsequent electronics

Versions
The extended EnDat interface version 2.2 is
compatible in its communication, command
set and time conditions with version 2.1, but
also offers significant advantages. It makes
it possible, for example, to transfer additional
information with the position value without
sending a separate request for it. The
interface protocol was expanded and the
time conditions (clock frequency, processing
time, recovery time) were optimized. In
addition, encoders with ordering designations
EnDat 02 or EnDat 22 have an extended
power supply range.
Both EnDat 2.1 and EnDat 2.2 are available
in versions with or without incremental
signals. EnDat 2.2 encoders feature a high
internal resolution. Therefore, depending
on the control technology being used,
interrogation of the incremental signals is
not necessary. To increase the resolution
of EnDat 2.1 encoders, the incremental
signals are evaluated in the subsequent
electronics.
Command set
The command set is the sum of all
available mode commands. The EnDat 2.2
command set includes EnDat 2.1 mode
commands. When a mode command from
the EnDat 2.2 command set is transmitted
to EnDat-01 subsequent electronics, the
encoder or the subsequent electronics
may generate an error message.
EnDat 2.2 command set (includes
EnDat 2.1 command set)
Position values for incremental and
absolute encoders
Additional information on position value
- Diagnostics and test values
- Absolute position values after reference
run of incremental encoders
- Parameter upload/download
- Commutation
- Acceleration
- Limit position signal
- Temperature of the encoder PCB
- Temperature evaluation of an external
temperature sensor (e.g. in the motor
winding)
EnDat 2.1 command set
Absolute position values
Parameter upload/download
Reset
Test command and test values

Interface

Command
set

Ordering
designation

Version

Clock
frequency

EnDat

EnDat 2.1
or
EnDat 2.2

EnDat 01

With incremental signals

2 MHz

EnDat 21

Without incremental signals

EnDat 2.2

EnDat 02

With incremental signals

EnDat 2.2

EnDat 22

Without incremental signals 8 MHz

2 MHz

Benefits of the EnDat Interface

Functions

Automatic self-configuration: All


information required by the subsequent
electronics is already stored in the
encoder.
High system security through alarms
and messages for monitoring and
diagnosis.
High transmission reliability through
cyclic redundancy checks.
Faster configuration during installation:
Datum shifting through offsetting by a
value in the encoder.

The EnDat interface transmits absolute


position values or additional physical
quantities (only EnDat 2.2) in an
unambiguous time sequence and serves
to read from and write to the encoders
internal memory. Some functions are
available only with EnDat 2.2 mode
commands.

Other benefits of EnDat 2.2


A single interface for all absolute and
incremental encoders.
Additional information (limit switch,
temperature, acceleration).
Quality improvement: Position value
calculation in the encoder permits
shorter sampling intervals (25 s).
Advantages of purely serial
transmission specifically for EnDat 2.2
encoders
Simple subsequent electronics with
EnDat receiver chip.
Simple connection technology:
Standard connecting elements (M12,
8-pin), single-shielded standard cable
and low wiring costs.
Minimized transmission times through
adaptation of the data word length to the
resolution of the encoder.
High clock frequencies up to 8 MHz.
Position values available in the
subsequent electronics after only
approx. 10 s.
Support for state-of-the-art machine
designs e.g. direct drive technology.

Position values can be transmitted with or


without additional information. The additional
information types are selectable via the
Memory Range Select (MRS) code. Other
functions such as parameter reading and
writing can also be called after the memory
area and address have been selected.
Through simultaneous transmission with
the position value, additional information can
also be requested of axes in the feedback
loop, and functions executed with them.
Parameter reading and writing is possible
both as a separate function and in connection
with the position value. Parameters can be
read or written after the memory area and
address is selected.
Reset functions serve to reset the encoder
in case of malfunction. Reset is possible
instead of or during position value
transmission.
Servicing diagnostics make it possible
to inspect the position value even at a
standstill. A test command has the encoder
transmit the required test values.

You can find more information in the


Technical Information document for
EnDat 2.2 or on the Internet at
www.endat.de

59

Control cycles for transfer of position


values
The transmission cycle begins with the
first falling clock edge. The measured
values are saved and the position value
calculated. After two clock pulses (2T),
to select the type of transmission, the
subsequent electronics transmit the mode
command Encoder transmit position
value (with/without additional information).
After successful calculation of the absolute
position value (tcalsee table), the start
bit begins the data transmission from the
encoder to the subsequent electronics. The
subsequent error messages, error 1 and
error 2 (only with EnDat 2.2 commands),
are group signals for all monitored functions
and serve as failure monitors.
Beginning with the LSB, the encoder then
transmits the absolute position value
as a complete data word. Its length varies
depending on which encoder is being
used. The number of required clock pulses
for transmission of a position value is
saved in the parameters of the encoder
manufacturer. The data transmission of the
position value is completed with the Cyclic
Redundancy Check (CRC).
In EnDat 2.2, this is followed by additional
information 1 and 2, each also concluded
with a CRC. With the end of the data word,
the clock must be set to HIGH. After 10 to
30 s or 1.25 to 3.75 s (with EnDat 2.2
parameterizable recovery time tm) the data
line falls back to LOW. Then a new data
transmission can begin by starting the
clock.

60

Mode commands

Encoder transmit position value


Selection of the memory area
Encoder receive parameters
Encoder transmit parameters
Encoder receive reset1)
Encoder transmit test values
Encoder receive test commands

Encoder transmit position value with additional information


Encoder transmit position value and receive selection of memory area2)
Encoder transmit position value and receive parameters2)
Encoder transmit position value and transmit parameters2)
Encoder transmit position value and receive error reset2)
Encoder transmit position value and receive test command2)
Encoder receive communication command3)

1)

Same reaction as switching the power supply off and on


Selected additional information is also transmitted
3)
Reserved for encoders that do not support the safety system
2)

The time absolute linear encoders need for


calculating the position values tcal differs
depending on whether EnDat 2.1 or
EnDat 2.2 mode commands are transmitted
(see Specifications in the Linear Encoders
for Numerically Controlled Machine Tools
brochure). If the incremental signals are
evaluated for axis control, then the EnDat 2.1
mode commands should be used. Only in
this manner can an active error message
be transmitted synchronously with the
currently requested position value. EnDat 2.1
mode commands should not be used for
purely serial position-value transfer for axis
control.

Clock frequency

fc

Calculation time for


Position value
tcal
Parameters
tac
Recovery time

Without delay
compensation

With delay
compensation

100 kHz ... 2 MHz

100 kHz ... 8 MHz

See Specifications
Max. 12 ms

tm

EnDat 2.1: 10 to 30 s
EnDat 2.2: 10 to 30 s or 1.25 to 3.75 s (fc 1 MHz)
(parameterizable)

tR

Max. 500 ns

tST

Data delay time

tD

(0.2 + 0.01 x cable length in m) s

Pulse width

tHI

0.2 to 10 s

tLO

0.2 to 50 ms/30 s (with LC)

2 to 10 s

Pulse width fluctuation


HIGH to LOW max. 10%

EnDat 2.2

Transmitted data are identified as either


position values, position values with
additional information, or parameters. The
type of information to be transmitted is
selected by mode commands. Mode
commands define the content of the
transmitted information. Every mode
command consists of three bits. To ensure
reliable transmission, every bit is transmitted
redundantly (inverted or redundant). If the
encoder detects an erroneous mode
transmission, it transmits an error message.
The EnDat 2.2 interface can also transfer
parameter values in the additional
information together with the position
value. This makes the current position
values constantly available for the control
loop, even during a parameter request.

EnDat 2.1

Selecting the Transmission Type

EnDat 2.2 Transmission of


Position Values

Encoder saves
position value

Position value without additional information

EnDat 2.2 can transmit position values with


or without additional information.

Subsequent electronics
transmit mode command
tm

tcal

tR

tST
M

S F1 F2 L

Mode command

Position value

CRC

S = start, F1 = error 1, F2 = error 2, L = LSB, M = MSB


Diagram does not depict the propagation-delay compensation

Encoder saves
position value

Data packet with position value and additional information 1 and 2


Subsequent electronics
transmit mode command
tm

tcal

tR

tST
S F1 F2 L

Mode command

Position value

Additional
information 2

CRC

Additional
information 1

CRC

CRC

S = start, F1 = error 1, F2 = error 2, L = LSB, M = MSB


Diagram does not depict the propagation-delay compensation

Additional information
With EnDat 2.2, one or two pieces of
additional information can be appended
to the position value. Each additional
information is 30 bits long with LOW as
first bit, and ends with a CRC check. The
additional information supported by the
respective encoder is saved in the encoder
parameters.

30 bits
Additional information

WRN

5 bits
CRC

RM Busy

Acknowledgment
of the additional
information

The content of the additional information


is determined by the MRS code and is
transmitted in the next sampling cycle for
additional information. This information is
then transmitted with every sampling until
a selection of a new memory area changes
the content.

8 bits
address or
data

8 bits
Data

The additional information


always begins with:

The additional information can contain the following data:

Status data
Warning WRN
Reference markRM
Parameter requestbusy
Acknowledgment of
additional information

Additional information 1
Diagnosis
Position value 2
Memory parameters
MRS-code acknowledgment
Test values
Temperature

Additional information 2
Commutation
Acceleration
Limit position signals

61

EnDat 2.1 Transmission of


Position Values

Encoder saves
position value
Subsequent electronics
transmit mode command

EnDat 2.1 can transmit position values with


interrupted clock pulse (as in EnDat 2.2) or
continuous clock pulse.
Interrupted clock
The interrupted clock is intended particularly
for time-clocked systems such as closed
control loops. At the end of the data word
the clock signal is set to HIGH level. After
10 to 30 s (tm), the data line falls back to
LOW. A new data transmission can then
begin when started by the clock.

Mode command

Position value

Cyclic Redundancy
Check

Interrupted clock

Synchronization of the serially


transmitted code value with the
incremental signal
Absolute encoders with EnDat interface
can exactly synchronize serially transmitted
absolute position values with incremental
values. With the first falling edge (latch signal)
of the CLOCK signal from the subsequent
electronics, the scanning signals of the
individual tracks in the encoder and counter
are frozen, as are the A/D converters for
subdividing the sinusoidal incremental
signals in the subsequent electronics.
The code value transmitted over the serial
interface unambiguously identifies one
incremental signal period. The position value
is absolute within one sinusoidal period of
the incremental signal. The subdivided
incremental signal can therefore be
appended in the subsequent electronics to
the serially transmitted code value.

62

Save new
position value

Save new
position value

CRC

Position value

n = 0 to 7; depending on system

Encoder

CRC

Continuous clock

Subsequent electronics
Latch signal

Comparator

Continuous clock
For applications that require fast acquisition
of the measured value, the EnDat interface
can have the clock run continuously.
Immediately after the last CRC bit has
been sent, the data line is switched to high
for one clock cycle, and then to low. The
new position value is saved with the very
next falling edge of the clock and is output
in synchronism with the clock signal
immediately after the start bit and alarm
bit. Because the mode command Encoder
transmit position value is needed only
before the first data transmission, the
continuous-clock transfer mode reduces
the length of the clock-pulse group by
10 periods per position value.

1 VPP
Counter

1 VPP

Subdivision
Parallel
interface

After power on and initial transmission of


position values, two redundant position
values are available in the subsequent
electronics. Since encoders with EnDat
interface guarantee a precise
synchronizationregardless of cable
lengthof the serially transmitted absolute
value with the incremental signals, the two

values can be compared in the subsequent


electronics. This monitoring is possible
even at high shaft speeds thanks to the
EnDat interfaces short transmission times
of less than 50 s. This capability is a
prerequisite for modern machine design
and safety systems.

Parameters and Memory Areas


The encoder provides several memory areas
for parameters. These can be read from by
the subsequent electronics, and some can
be written to by the encoder manufacturer,
the OEM, or even the end user. Certain
memory areas can be write-protected.
The parameters, which in most cases
are set by the OEM, largely define the
function of the encoder and the EnDat
interface. When the encoder is exchanged,
it is therefore essential that its parameter
settings are correct. Attempts to configure
machines without including OEM data can
result in malfunctions. If there is any doubt
as to the correct parameter settings, the
OEM should be consulted.
Parameters of the encoder manufacturer
This write-protected memory area contains
all information specific to the encoder,
such as encoder type (linear/angular,
singleturn/multiturn, etc.), signal periods,
position values per revolution, transmission
format of position values, direction of
rotation, maximum speed, accuracy
dependent on shaft speeds, warnings and
alarms, part number and serial number.
This information forms the basis for
automatic configuration. A separate
memory area contains the parameters
typical for EnDat 2.2: Status of additional
information, temperature, acceleration,
support of diagnostic and error messages,
etc.

Parameters of the OEM


In this freely definable memory area, the
OEM can store his information, e.g. the
electronic ID label of the motor in which
the encoder is integrated, indicating the
motor model, maximum current rating, etc.
Operating parameters
This area is available for a datum shift and
the configuration of diagnostics. It can be
protected against overwriting.
Operating status
This memory area provides detailed alarms
or warnings for diagnostic purposes. Here it
is also possible to activate write protection
for the OEM parameter and operating
parameter memory areas, and to interrogate
their status. Once activated, the write
protection cannot be reversed.

Safety System
Safety-related encoders that are based on
data transmission via the EnDat 2.2 interface
can be used in safety-related applications.
The systems are inspected for compliance
with IEC 61 508, ISO 13 849 and EN 954-1.

Absolute encoder

Subsequent
electronics
1 VPP A*)

Incremental
signals *)

Absolute
position value

Operating
parameters

Operating
status

Parameters Parameters of the encoder


of the OEM manufacturer for
EnDat 2.1

EnDat interface

1 VPP B*)

Monitoring and Diagnostic


Functions
The EnDat interface enables comprehensive
monitoring of the encoder without requiring
an additional transmission line. The alarms
and warnings supported by the respective
encoder are saved in the parameters of
the encoder manufacturer memory area.
Error message
An error message becomes active if a
malfunction of the encoder might result
in incorrect position values. The exact
cause of the disturbance is saved in the
operating status memory and can be
interrogated in detail. Errors include, for
example,
Light unit failure
Signal amplitude too low
Error in calculation of position value
Power supply too high/low
Current consumption is excessive
Here the EnDat interface transmits the
error bitserror 1 and error 2 (only with
EnDat 2.2 commands). These are group
signals for all monitored functions and
serve for failure monitoring. The two error
messages are generated independently
from each other.
Warning
This collective bit is transmitted in the
status data of the additional information.
It indicates that certain tolerance limits
of the encoder have been reached or
exceededsuch as shaft speed or the limit
of light source intensity compensation
through voltage regulationwithout
implying that the measured position values
are incorrect. This function makes it
possible to issue preventive warnings in
order to minimize idle time.
Cyclic Redundancy Check
To ensure reliability of data transfer, a cyclic
redundancy check (CRC) is performed
through the logical processing of the
individual bit values of a data word. This
5-bit long CRC concludes every transmission. The CRC is decoded in the
receiver electronics and compared with
the data word. This largely eliminates
errors caused by disturbances during
data transfer.

*) Depends on
encoder

EnDat 2.2

63

Pin Layout

Pin layout
17-pin
coupling or
flange socket
M23

12-pin PCB connector


b
a
123 4 5 6

Power supply

Incremental signals

1)

Absolute position values

10

11

15

16

12

13

14

17

1b

6a

4b

3a

2a

5b

4a

3b

6b

1a

2b

5a

UP

Sensor2)
UP

0V

Inside
shield

A+

B+

DATA

DATA

Brown/
Green

Blue

White/
Green

Green/
Black

Yellow/
Black

Blue/
Black

Red/
Black

Gray

Pink

Other signals
5

T+3)

T3)

2)

Sensor
0V
White

CLOCK CLOCK

Violet

Yellow

Cable shield connected to housing; UP = power supply voltage; T = temperature


Sensor: The sensor line is connected internally with the corresponding power line.
Vacant pins or wires must not be used!
1)

Only with ordering designations 01 and 02


Not assigned if a power of 7 to 10 V is supplied via motor-internal adapter cable
3)
Only for motor-internal adapter cables
2)

Brown3) White3)

8-pin
coupling or
flange socket
M12

6
7
1

Power supply

1)

5
8

4
3
2

Absolute position values

UP1)

UP

0 V1)

0V

DATA

DATA

CLOCK

CLOCK

Blue

Brown/Green

White

White/Green

Gray

Pink

Violet

Yellow

For parallel supply lines

15-pin
D-sub connector, male
for IK 115/IK 215

15-pin
D-sub connector, female
for HEIDENHAIN controls
and IK 220
Incremental signals 1)

Power supply

Absolute position values

12

10

11

13

15

11

13

14

15

UP

Sensor
UP

0V

Sensor
0V

Inside
shield

A+

B+

DATA

DATA

Brown/
Green

Blue

White/
Green

White

Green/
Black

Yellow/
Black

Blue/
Black

Red/
Black

Gray

Pink

1)
Cable shield connected to housing; UP = power supply voltage
Only with ordering designation 01 and 02
Sensor: The sensor line is connected internally with the corresponding power line.
Vacant pins or wires must not be used!

64

CLOCK CLOCK

Violet

Yellow

Connecting Elements and Cables


General Information

Insulated connector: Connecting


element with coupling ring; available
with male or female contacts.

Insulated coupling:
Connecting element with external thread.
Available with male or female contacts.

Symbols

Symbols

M12

M23
M12

M23

Mounted coupling
with central fastening

Cutout for mounting

M23

Mounted coupling
with flange

Flange socket: Permanently mounted


on the encoder or a housing, with
external thread (like the coupling), and
available with male or female contacts.

M23

Right-angle flange socket (rotatable) on adapter cable inside


the motor with connection for temperature sensor
M12

M23

Symbols
M23

D-sub connector: For HEIDENHAIN


controls, counters and IK absolute value
cards.
Symbols

The pins on connectors are numbered in


the direction opposite to those on
couplings or flange socket, regardless of
whether the contacts are

with integrated interpolation


electronics

Bell seal
Id. Nr. 266 526-01

Male contacts or
Female contacts

1)

Accessories for flange socket and M23


mounted couplings

Threaded metal dust cap


Id. Nr. 219 926-01

When engaged, the connections provide


protection to IP 67 (D-sub connector:
IP 50; IEC 60 529). When not engaged,
there is no protection.

65

Connecting Elements and Cables


Encoder Cable

Encoder cable inside the motor housing


Cable diameter 4.5 mm
16xAWG30/7
for

Complete
With PCB connector and
right-angle socket M23,
17-pin

Complete
With one connector
With PCB connector and right- With PCB connector
angle socket M12, 8-pin for
pure serial data transmission

PCB
connector

Crimp sleeve

ECN 1113
EQN 1125

12-pin

4.5 mm

349 851-xx

349 825-xx

ECI 1116
EQI 1128

12-pin

4.5 mm

392 107-xx
2
[4 x (2 x 0.14 mm )]

ERN 1120
ERN 1180

15-pin

4.5 mm

541 249-xx

ERN 1185

14-pin

4.5 mm

316 594-xx

317 900-xx

ECN 1313
EQN 1325
ECI 1317
EQI 1329

12-pin

6 mm

332 201-xx

332 202-xx

ECN 1325
EQN 1337

12-pin,
4-pin

6 mm

530 094-01

ERN 1387

14-pin

6 mm

332 199-xx

332 200-xx

ERN 1326

16-pin

6 mm

341 370-xx

341 369-xx

ERN 1321
ERN 1381

12-pin

6 mm

340 111-xx

333 276-xx

1)

1)

Without separate connections for temperature sensor

Encoder cable
for

With one connector


with 12-pin PCB connector
Cable 4.5 mm
with shield connection clamp

Cable 4.5 mm

Ribbon cable

ERO 1225
ERO 1285
ERO 1384

372 164-xx

ERO 1324

295 545-xx

ERO 1420
ERO 1470
ERO 1480

364 439-xx

365 509-xx

66

Connecting Cables

8-pin
M12
for
EnDat
without
incremental
signals

PUR connecting cable

8-pin:
12-pin:
17-pin:

12-pin 17-pin
M23 M23
for
1 VPP
TTL

for
EnDat with
incremental
signals
SSI

[(4 0.14 mm2) + (4 0.34 mm2)]


6 mm
[4(2 0.14 mm2) + (4 0.5 mm2)]
8 mm
[(4 0.14 mm2) + 4(2 0.14 mm2) + (4 0.5 mm2)] 8 mm

Complete with connector (female) and


coupling (male)

368 330-xx

298 401-xx

323 897-xx

Complete with connector (female) and


connector (male)

298 399-xx

Complete with connector (female) and


D-sub connector (female) for IK 220

310 199-xx

332 115-xx

Complete with connector (female) and


D-sub connector (male) for IK 115/IK 215

524 599-xx

310 196-xx

324 544-xx

With one connector (female)

559 346-xx

309 777-xx

309 778-xx

Cable only, 8 mm

244 957-01

266 306-01

Mating element on connecting cable to


connector on encoder cable

Connector (female) for cable 8 mm

291 697-05

291 697-26

Connector on cable for connection to


subsequent electronics

Connector (male)

for cable 8 mm
6 mm

291 697-08
291 697-07

291 697-27

Coupling on connecting cable

Coupling (male)

for cable 4.5 mm


6 mm
8 mm

291 698-14
291 698-03
291 698-04

291 698-25
291 698-26
291 698-27

Flange socket for mounting on the


subsequent electronics

Coupling (female)

315 892-08

315 892-10

Mounted couplings

With flange (female)

6 mm
8 mm

291 698-17
291 698-07

291 698-35

With flange (male)

6 mm
8 mm

291 698-08
291 698-31

291 698-41
291 698-29

With central fastening


(male)

6 mm

291 698-33

291 698-37

364 914-01

Adapter connector 1 VPP/11 APP


For converting the 1 VPP signals to 11 APP;
M23 connector (female) 12-pin and M23
connector (male) 9-pin

67

General Electrical Information

Power Supply

Cable

The encoders require a stabilized dc


voltage UP as power supply. The respective
Specifications state the required power
supply and the current consumption. The
permissible ripple content of the dc voltage
is:
High frequency interference
UPP < 250 mV with dU/dt > 5 V/s
Low frequency fundamental ripple
UPP < 100 mV
The values apply as measured at the
encoder, i.e., without cable influences. The
voltage can be monitored and adjusted
with the encoders sensor lines. If a
controllable power supply is not available,
the voltage drop can be halved by switching
the sensor lines parallel to the corresponding
power lines.
Calculation of the voltage drop:
L I
U = 2 103 C
56 AP
where U:
LC:
I:
AP:

Line drop in V
Cable length in m
Current consumption in mA
Cross section of power lines
in mm2

Switch-on/off behavior of the encoders


The output signals are valid no sooner
than after switch-on time tSOT = 1.3 s (see
diagram). During time tSOT they can have any
levels up to 5.5 V (with HTL encoders up to
UPmax). If an interpolation electronics unit is
inserted between encoder and power supply,
the electronics switch-on/switch-off characteristics must also be considered. When
the power supply is switched off, or when
the supply voltage falls below Umin, the
output signals are also undefined. The given
data applies only for the encoders listed in
the catalogcustom-designed interfaces
are not taken into account.

It is absolutely necessary to use


HEIDENHAIN cables for safety-related
applications. The cable lengths listed in
the Specifications apply only for
HEIDENHAIN cables and the
recommended input circuitry of the
subsequent electronics.
Durability
All encoders have polyurethane (PUR)
cables. PUR cables are resistant to oil,
hydrolysis and microbes in accordance
with VDE 0472. They are free of PVC
and silicone and comply with UL safety
directives. The UL certification
AWM STYLE 20963 80 C 30 V E63216
is documented on the cable.

Encoders with new features and increased


performance range may take longer to
switch on (longer time tSOT). If you are
responsible for developing subsequent
electronics, please contact HEIDENHAIN
in good time.

Temperature range
HEIDENHAIN cables can be used
for rigid configuration
40 to 85 C
for frequent flexing
10 to 85 C
Cables with limited resistance to hydrolysis
and microbes are rated for up to 100 C.
If required, please ask for assistance from
HEIDENHAIN Traunreut.

Isolation
The encoder housings are isolated against
internal circuits.
Rated surge voltage: 500 V
(preferred value as per VDE 0110 Part 1, overvoltage category II, contamination level 2)

Bending radius
The permissible bending radii R depend on
the cable diameter and the configuration:

Initial transient response of the supply voltage and switch-on/switch-off behavior


U

Stationary cable

Up max
Up min

UPP

Moving cable

tsot

Moving cable

Output signals invalid

Connect HEIDENHAIN position encoders


only to subsequent electronics whose
power supply is generated through double
or strengthened insulation against line
voltage circuits. Also see IEC 364-4-41:
1992, modified Chapter 411 regarding
protection against both direct and indirect
touch (PELV or SELV). If position encoders
or electronics are used in safety-related
applications, they must be operated with
protective extra-low voltage (PELV) and
provided with overcurrent protection or, if
required, with overvoltage protection.

Valid

Cable

Bend radius R

Cross section of power supply lines AP


1 VPP/TTL/HTL

3.7 mm 0.05 mm2

11 APP

EnDat/SSI EnDat 4)
17-pin
8-pin

Station- Moving
ary cable cable

8 mm 40 mm

4.5 mm 0.14/0.052) mm2 0.05 mm2 0.05 mm2 0.14 mm2 10 mm 50 mm


5.1 mm
6 mm
0.19/0.143) mm2
1)
10 mm

0.08 mm2 0.34 mm2 20 mm 75 mm


35 mm 75 mm

8 mm
0.5 mm2
1)
14 mm

0.5 mm2

1)

Metal armor

68

Invalid

2)

1 mm2

Length gauges

3)

LIDA 400

1 mm2

4)

40 mm 50 mm
100 mm 100 mm

Also Fanuc, Mitsubishi

Electrically Permissible Speed/


Traversing Speed
The maximum permissible shaft speed or
traversing velocity of an encoder is derived
from
the mechanically permissible shaft
speed/traversing velocity (if listed in
Specifications)
and
the electrically permissible shaft speed
or traversing velocity.
For encoders with sinusoidal output
signals, the electrically permissible shaft
speed or traversing velocity is limited by
the 3dB/ 6dB cutoff frequency or the
permissible input frequency of the
subsequent electronics.
For encoders with square-wave signals,
the electrically permissible shaft speed/
traversing velocity is limited by
the maximum permissible scanning
frequency fmax of the encoder
and
the minimum permissible edge
separation a for the subsequent
electronics.
For angular or rotary encoders
fmax
z
nmax =
60 103
For linear encoders
vmax = fmax SP 60 103
where:
nmax: Electrically permissible speed in rpm
vmax: Electrically permissible traversing
velocity in m/min
fmax: Maximum scanning/output
frequency of the encoder or input
frequency of the subsequent
electronics in kHz
z:
Line count of the angle or rotary
encoder per 360
SP: Signal period of the linear encoder
in m

Noise-Free Signal Transmission


Electromagnetic compatibility/
CE compliance
When properly installed and when
HEIDENHAIN connecting cables and cable
assemblies are used, HEIDENHAIN
encoders fulfill the requirements for
electromagnetic compatibility according to
89/336/EEC with respect to the generic
standards for:
Noise immunity IEC 61 000-6-2:
Specifically:
ESD
IEC 61 000-4-2
Electromagnetic
fields
IEC 61 000-4-3
Burst
IEC 61 000-4-4
Surge
IEC 61 000-4-5
Conducted
disturbances
IEC 61 000-4-6
Power frequency
magnetic fields
IEC 61 000-4-8
Pulse
magnetic fields
IEC 61 000-4-9
Interference IEC 61 000-6-4:
Specifically:
For industrial, scientific and medical
(ISM) equipment
IEC 55 011
For information technology
equipment
IEC 55 022
Transmission of measuring signals
electrical noise immunity
Noise voltages arise mainly through
capacitive or inductive transfer. Electrical
noise can be introduced into the system
over signal lines and input or output
terminals.
Possible sources of noise are:
Strong magnetic fields from
transformers and electric motors
Relays, contactors and solenoid valves
High-frequency equipment, pulse
devices, and stray magnetic fields from
switch-mode power supplies
AC power lines and supply lines to the
above devices

Protection against electrical noise


The following measures must be taken to
ensure disturbance-free operation:
Use only HEIDENHAIN cables.
Use connectors or terminal boxes with
metal housings. Do not conduct any
extraneous signals.
Connect the housings of the encoder,
connector, terminal box and evaluation
electronics through the shield of the
cable. Connect the shielding in the area
of the cable inlets to be as induction-free
as possible (short, full-surface contact).
Connect the entire shielding system with
the protective ground.
Prevent contact of loose connector
housings with other metal surfaces.
The cable shielding has the function of
an equipotential bonding conductor.
If compensating currents are to be
expected within the entire system, a
separate equipotential bonding
conductor must be provided. See also
EN 50 178/4.98 Chapter 5.2.9.5 regarding
protective connection lines with small
cross section.
Do not lay signal cables in the direct
vicinity of interference sources (inductive
consumers such as contacts, motors,
frequency inverters, solenoids, etc.).
Sufficient decoupling from interferencesignal-conducting cables can usually be
achieved by an air clearance of 100 mm
or, when cables are in metal ducts, by a
grounded partition.
A minimum spacing of 200 mm to
inductors in switch-mode power supplies
is required. Also see EN 50 178 / 4.98
Chapter 5.3.1.1 regarding cables and
lines, EN 50 174-2 / 09.01 Chapter 6.7
regarding grounding and potential
compensation.
When using multiturn encoders in
electromagnetic fields greater than
30 mT, HEIDENHAIN recommends
consulting with the main facility in
Traunreut.
Both the cable shielding and the metal
housings of encoders and subsequent
electronics have a shielding function. The
housings must have the same potential
and be connected to the main signal ground
over the machine chassis or by means of
a separate potential compensating line.
Potential compensating lines should have a
minimum cross section of 6 mm2 (Cu).

Minimum distance from sources of interference

69

HEIDENHAIN Measuring Equipment


For Incremental Encoders

The PWM 9 is a universal measuring device


for checking and adjusting HEIDENHAIN
incremental encoders. There are different
expansion modules available for checking
the different encoder signals. The values
can be read on an LCD
monitor. Soft keys
provide ease of
operation.

PWM 9
Inputs

Expansion modules (interface boards) for 11 APP; 1 VPP;


TTL; HTL; EnDat*/SSI*/commutation signals
*No display of position values or parameters

Features

Measures signal amplitudes, current consumption,


operating voltage, scanning frequency
Graphically displays incremental signals (amplitudes,
phase angle and on-off ratio) and the reference-mark
signal (width and position)
Displays symbols for the reference mark, fault
detection signal, counting direction
Universal counter, interpolation selectable from single
to 1024-fold
Adjustment support for exposed linear encoders

Outputs

Inputs are connected through to the subsequent


electronics
BNC sockets for connection to an oscilloscope

Power supply

10 to 30 V, max. 15 W

Dimensions

150 mm 205 mm 96 mm

For Absolute Encoders


The IK 215 is an adapter card for PCs for
inspecting and testing absolute
HEIDENHAIN encoders with EnDat or SSI
interface. Parameters can be read and
written via the EnDat interface.

70

IK 215
Encoder inputs

EnDat 2.1 (absolute value or incremental signals) or SSI

Interface

PCI bus, Rev. 2.1

Application software

Operating system: Windows 2000/XP


Features:
Display of position value
Counter for incremental signals
EnDat functionality
Installation software for ExI 1100/1300

Signal subdivision
for incremental signals

Up to 1024-fold

Dimensions

100 mm x 190 mm

Evaluation Electronics

IK 220
Universal PC counter card
The IK 220 is an expansion board for
AT-compatible PCs for recording the
measured values of two incremental or
absolute linear or angle encoders. The
subdivision and counting electronics
subdivide the sinusoidal input signals
to generate up to 4096 measuring steps
per input signal period. A driver software
package is included in delivery.

IK 220

11 APP

Input signals
(switchable)

1 VPP

Encoder inputs

Two D-sub connectors (15-pin), male

Max. input frequency

500 kHz

Max. cable length

60 m

33 kHz

EnDat 2.1 SSI

10 m

Signal subdivision
(signal period to meas. step) Up to 4096-fold
Data register for measured 48 bits (44 bits used)
values (per channel)

For more information see the IK 220


Product Information

Internal memory

For 8192 position values

Interface

PCI bus (plug and play)

Driver software and


demonstration program

For WINDOWS 98/NT/2000/XP


In VISUAL C++, VISUAL BASIC and
BORLAND DELPHI

Dimensions

Approx. 190 mm 100 mm

Windows is a registered trademark of the Microsoft Corporation.

71

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Vollstndige Adressen siehe www.heidenhain.de


For complete addresses see www.heidenhain.de
208 922-27 40 11/2006 H Printed in Germany Subject to change without notice

Zum Abheften hier falzen! / Fold here for filing!

DR. JOHANNES HEIDENHAIN GmbH


Dr.-Johannes-Heidenhain-Strae 5
83301 Traunreut, Germany
{ +49 (86 69) 31-0
| +49 (86 69) 50 61
E-Mail: [email protected]

CS

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