Regulation Solutions: Temperature and Process Control
Regulation Solutions: Temperature and Process Control
Regulation Solutions: Temperature and Process Control
Contents
Temperature and process control
18
16
14
12
10
20
Scalable automation
22
Fully integrated
CJ1W-TC
CelciuX
Stand alone
E5_N
E5CSV
K8AB-TH, E5L-C, E5C2
Basic
General purpose
Basic solutions
Where simple, discrete temperature control and monitoring
are required, our K8AB-TH, E5L, E5C2 or E5CSV controllers
offer the best solution. The units offer basic control
functionality: temperature alarm, simple ON/OFF control or
single-loop PID control.
Typical applications:
Typical applications:
Packing applications
Reflow furnaces
PLC loop
E5_R
E5_N-H
PLC based
Advanced
Advanced solutions
For demanding applications that require flexibility in inputs
and outputs, programmable control and networking
capabilities, you can choose from our range of advanced
single-loop and multi-loop solutions. These include the
single-loop E5_N-H series and the single- & multi-loop E5_R
series.
Multi loop
Hybrid
Hybrid solutions
Since sequence-based systems must regularly provide some
degree of analogue loop control as well, it is often desirable
to integrate the analogue loop in the PLC. To meet this need,
weve combined our know-how to produce a range of hybrid
solutions.
Typical applications:
Typical applications:
Heat-treatment ovens
Processing food and beverages
Autoclaves and sterilizers
Automotive and semiconductor
Single loop
5 ON/OFF
down key)
Choice of ON/OFF or PD control models (E5C2)
Easy to see output operation with LED indicator
High power switching up to 10A (E5L)
K8AB-TH benefits
Easy to setup, field-configurable dip switch for multi-input
E5CSV benefits
Easy setting-up using DIP and rotary switches
Meets broad range of basic temperature-control
protection
End-user friendly since the menu only has 3 parameters
Clear status overview thanks to PV-SV deviation indicator,
types
220 VAC
Relay
output
Voltage
(puls)
output
24 VAC/DC
Relay
output
Voltage
(puls)
output
1. Select
4 models only
3. Mount
PV
SP
Alarm Value
2. Set up
Function, input and alarm type are
easy set by dip and rotary switches
4. Adjust
Only 3 parameters
10
Start
Seal bar
PV colour change
This provides crystal-clear process status,
even from a distance and without the need
for interpreting the values. When one of
the heaters is not at set-point the PV can
change colour to alert any member of staff
(detecting a bad sealing at an early stage,
for example).
11
step-response
disturbance-response
SV
PV
step-response
standard PID
disturbance-response
E5_N benefits
Excellent visibility in all lighting conditions thanks to
SV
PV
step-response
standard PID
disturbance-response
strategies
Exact control with Omrons unique 2-PID system
SV
PV
Omron 2-PID
12
Set value
Available in 1/4 DIN, 1/8 DIN and 1/16 DIN, the series features
a universal input, configurable for temperature and process
signals. To provide flexibility the 1/4 and 1/8 DIN units have
replaceable output modules. For all models optional modules
are available supporting serial communications for dataexchange, programming or commissioning.
Time
Valve applications
Precise valve control is possible with or without potentiometer
feedback. To connect differential pressure flow meters, square root
extraction is possible on the input.
13
E5_N-H benefits
14
Set value
The series comprises two types: 1/4 DIN (96 96 mm) E5AR in
1-, 2- and 4-loop models and the 1/8 DIN (48 96 mm) E5ER
in 1- and 2-loop models. Various control modes can be
selected, including heating/cooling control, valve control,
cascade and ratio control.
Time
15
E5_R benefits
Disturbance Impression
Previous Method
Set Value
New Method
Internal Setpoint
Process Value
Display
High accuracy (0.01 C with Pt100)
Fast response 50 ms input sampling
Profibus or Modbus
total)
16
Connectivity
CelciuX and Omrons Smart Platform offers complete
machine automation from one single connection and
software. The Smart Active Parts Library provides functional
graphical objects for OMRONs NS-series HMI and a library of
smart function blocks for PLCs is available.
A wide range of industrial fieldbus connections is possible
from Modbus to Profibus. With the addition of the HFU it is
possible to connect the CelciuX to Omron or 3th party PLC
without programming the communication protocol. The
CelciuX acts as a master and push&pulls the data into the
PLC memory area, ready for the PLC to use.
Control
The 2-PID control algorithm (see page 11) and our reliable
auto-tuning algorithms reduce commissioning time. CelciuX
also offers special algorithms and strategies like GTC (see
page 17), Heat&Cool with dual PID set, or reduce peak
currents with output-on scheduling.
17
Celciux benefits
Interfaces to a wide range of industrial networks
Reduces engineering due to Program-less Communications,
terminals
Up to 250 loops, optional with distributed placement
One unit handling various types of input, such as Pt,
Without GTC
With GTC
Gradient Temperature Control (GTC), Omrons unique loop-interacting PID control technology,
ensures that a 2-dimensional temperature profile remains constant over a defined area,
eliminating the damaging effect of hot spots on sheets of materials such as metal, glass,
plastic or silicon wafers. GTC makes it possible to control the exact shape of the temperature
profile at any position.
18
PLC-INTEGRATED SOLUTIONS
Omron has combined its know-how both in discrete
temperature control and sequence based PLC systems to
produce a range of integrated control solutions from PID ladder
instruction right up to high-end analogue loop control. Besides
the powerful PID ladder instruction with auto-tune for our PLCs
for dedicated temperature control, you can choose Omrons
CJ1W-TC series. Based on our successful E5_N series, these
temperature control cards for our CJ1 PLC provide
PLC-integrated temperature control with no compromise on
performance. And to simplify control-loop operation and
reduce engineering time, Omron provides PLC Function Blocks
to easily access all controller data in the TC card.
19
scalable concept
Space saving thanks to compact size
Broad range of options from PID PLC instruction right up to
number of loops
Easy engineering with Function Block programming
20
CX Thermo CX Process
Configuration software
General purpose
Advanced
Basic
Multi loop
PLC integrated
G3NA benefits
5-90A output current
24-480VAC/5-200VDC output voltages
Built-in varistor
Operation indicator (red LED)
Protective cover for greater safety
G3R/G3RV benefits
Up to 2A output current
5 to 200VDC/100 to 240VAC output
voltages
Compatible with G2RS/G2RV
electromechanical relays
DIN-rail mounting via sockets
21
ES1C
ES1B
IR sensors
TC Views
Mini SCADA
Power control
SSRs
G3PE benefits
G3ZA benefits
Compact size
(eight channels)
22
SCALABLE AUTOMATION
Lean Automation
Simple, compact and easy to use. The perfect fit to perform
straightforward applications without the need for specialist
functionality. Combine Omrons CP1 compact PLC with
CelciuX, NQ and others, efficiently over Modbus.
23
Stream Automation
Dedicated for fast and flexible automation. By using field
network connectivity the system can be configured in a highly
flexible manner. And at the same time providing a single
access point to all connected devices from the PLC or HMI.
One connection, One software.
X-stream Automation
Implementing control functions like cascade and fuzzy, plus
the use of process control I/O, data acquisition and storage,
provides an ideal platform for plant-cell automation.
Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu
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Automation Systems
Programmable logic controllers (PLC) Human machine interfaces (HMI) Remote I/O
Industrial PCs Software
Motion & Drives
Motion controllers Servo systems Inverters
Control Components
Temperature controllers Power supplies Timers Counters Programmable relays
Digital panel indicators Electromechanical relays Monitoring products Solid-state relays
Limit switches Pushbutton switches Low voltage switch gear
Sensing & Safety
Photoelectric sensors Inductive sensors Capacitive & pressure sensors
Cable connectors Displacement & width-measuring sensors Vision systems
Safety networks Safety sensors Safety units/relay units Safety door/guard lock switches
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
CD_En-03+RegulationSolutions+brochure