Regulation Solutions: Temperature and Process Control

Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

REGULATION SOLUTIONS

Temperature and process control

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 1

WORLD LEADING IN TEMPERATURE CONTROL TECHNOLOGY

Worldwide, every 30 s an Omron


temperature controller is sold.
24hrs/day, 7 days/week

The worlds number one in instrumentation for


temperature control with global presence and
local service

OMRON MAKES ADVANCED TECHNOLOGY SIMPLE!


Analogue parameters such as temperature, pressure and
humidity may be simple concepts but controlling them in
todays complex industrial processes, which are subject to the
constant demand for ever greater process optimization, can
be anything but simple. Heres where Omron can help you.
As a specialist in temperature-control and other analogueparameter-control instrumentation, we are currently the only
company offering, a complete range of controllers from
basic, to advanced high-speed, high-resolution multi-loop
controllers, right through to fully integrated instruments
offering PLC-based proccess control. All with the emphasis on
simplicity.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 2

Simplicity in installation, simplicity in setting up and


simplicity in operation.
Dont, however, let this apparent simplicity fool you. With
Omron, simplicity is only skin deep. Within their compact,
rugged housings, Omron controllers pack some of the worlds
most advanced technology. Like high-visibility colour-change
displays based on LCD technology, and our unique 2-PID that
automatically provides excellent control over both
disturbance and step response.

Contents
Temperature and process control

Product portfolio and positioning

Basic temperature control


Leading display technology, providing the user with clear


and intuitive information. These Liquid Crystal Displays
have a wide viewing angle and are much easier to read
from a distance and in all lighting conditions.

18

CJ/CS PLC integrated solutions

Software and auxiliaries


16

CelciuX Control and Connectivity

PLC based temperature and


process control

14

E5_R - Fast, accurate and application specific

Multi-loop temperature control


12

E5_N-H - proven concept with process control features

Advanced temperature and


process control

10

E5_N designed to exceed your expectation

Advanced temperature and


process control

E5CSV The easy way to perfect Temperature Control

General purpose temperature control


K8AB-TH, E5L & E5C2 - temperature monitoring and control

Basic temperature control


20

Programming and SCADA software, networking, Sensors and


SSRs

Scalable automation

Omron controllers also offer a broad choice of networking


options to provide versatility in both control and monitoring.
While dedicated software with a highly intuitive user interface
ensures that installation, configuring and commissioning are
as easy as they can possibly be.
All good reasons for choosing Omron. The worlds number
one in instrumentation for analogue control. With a complete
product portfolio meeting all your needs. And with a global
network guaranteeing reliable delivery and reliable, personal
service anywhere in the world.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 3

Integration of temperature controllers

22

TEMPERATURE AND PROCESS CONTROL

Fully integrated

CJ1W-TC
CelciuX

Stand alone

E5_N
E5CSV
K8AB-TH, E5L-C, E5C2
Basic

General purpose

Basic solutions
Where simple, discrete temperature control and monitoring
are required, our K8AB-TH, E5L, E5C2 or E5CSV controllers
offer the best solution. The units offer basic control
functionality: temperature alarm, simple ON/OFF control or
single-loop PID control.

General Purpose solutions


For the majority of control applications, youll find
the ideal solution in our E5_N series, available in 4
DIN sizes. As in-panel model we offer CelciuX and
all these instruments offer reliable control even in
the most challenging environments.

Typical applications:

Typical applications:

Protection of your heating application

Packing applications

ON/OFF boiler heating control

Plastic forming and moulding

Frying and baking

Laboratory and ceramic ovens

Sealing and other packing applications

Reflow furnaces

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 4

PLC loop
E5_R

Throughout all industrial processes, the precise control of


analogue quantities such as temperature, pressure, humidity
and flow rate forms a key link in the chain whether for
safety, quality or efficiency reasons. Our solutions fall into 4
categories: Basic, General Purpose, Advanced and Hybrid.

E5_N-H

PLC based

Advanced

Advanced solutions
For demanding applications that require flexibility in inputs
and outputs, programmable control and networking
capabilities, you can choose from our range of advanced
single-loop and multi-loop solutions. These include the
single-loop E5_N-H series and the single- & multi-loop E5_R
series.

Multi loop

Hybrid

Hybrid solutions
Since sequence-based systems must regularly provide some
degree of analogue loop control as well, it is often desirable
to integrate the analogue loop in the PLC. To meet this need,
weve combined our know-how to produce a range of hybrid
solutions.
Typical applications:

Typical applications:
Heat-treatment ovens
Processing food and beverages
Autoclaves and sterilizers
Automotive and semiconductor

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 5

Single loop

Packaging and plastic machinery


Water treatment
Wine-making plants
Climate chambers

K8AB-TH, E5L & E5C2 - BASIC TEMPERATURE CONTROL

EASY INSTALLATION AND OPERATION


The K8AB-TH, E5L and E5C2 provide the perfect solution for
basic applications including alarm monitoring and simple
ON/OFF or PD control.
K8AB-TH protect your heating application
The K8AB-TH is a temperature monitoring relay that is
designed to protect equipment against abnormal
temperatures. It comes in a slim 22.5 mm housing suitable
for DIN-rail mounting. Its easy to set-up; functions are set by
DIP switch, and the alarm threshold by rotary switches on the
front. The unit features multiple inputs and a change-over
relay for the output. The K8AB-TH also embodies output latch,
SV protection and fail-safe operation.

5 Prevent overheating in cabinets

Due to the heat dissaption of the SSRs the temperature in thecabinet


can rise above the temperature where efficient operation is
guaranteed.The simple ON/OFF control of the E5L can protect against
overheating without the necessity and expense of running the fans
continously.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 6

E5L- ideal for simple build-in control


This compact ON/OFF controller is provided with a sensor and
is available in an analogue or digital version. Mounting is
in-panel with a standard socket. Available in 4 setting ranges
and all with a powerful 10A/250Vac output relay.
E5C2 it cant get easier
The E5C2 compact temperature controllers provide ON/OFF or
PD-control. The family offers a choice of type J or K
thermocouple, PT100 and thermistor inputs, and relay or
voltage (pulse) outputs. The E5C2 allows for DIN-rail and
front-panel mounting just choose one of the available 8-pin
plug-in sockets.

5 ON/OFF

Hot water supply provided by a boiler can be simply controlled with


an E5C2. The water temperature is set by the big and easy to operate
dial on the front of the controller.

E5C2, E5L benefits


Reduced engineering time and costs
Easy to operate with analogue setting dial (E5L-C with up/

down key)
Choice of ON/OFF or PD control models (E5C2)
Easy to see output operation with LED indicator
High power switching up to 10A (E5L)

K8AB-TH benefits
Easy to setup, field-configurable dip switch for multi-input

and unit selection


Only 4 application-specific models, high- and low

temperature range, 24 V or 100-240 V


Slim, compact (22.5 mm wide) space-saving design, DIN-rail

and panel mounting


Change-over type output relay, with or without latching and

front button/external reset


Self protection against power or unit failure thanks to

5 Protect your heating application

If a temperature sensor is damaged or the SSR is short circuited in a


furnace, the controller has no means of stopping rises in
temperature. An internal alarm can help, but there is still some risk if
the controller fails. This risk is eliminated by building a redundancy
with the K8AB-TH alarm unit which can automatically switch off the
power to the furnace.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 7

selectable relay fail-safe mode


LED alarm indicator for alarm and SV-protection status

E5CSV BASIC TEMPERATURE CONTROL

THE EASY WAY TO PERFECT TEMPERATURE CONTROL


The E5CSV temperature controller series is the enhanced
successor to our E5CS series the most widely sold
temperaturecontroller that has established itself throughout
the world as the ideal choice for simple, cost-effective
temperature control.
Keeping the best
The new series shares many of the outstanding features that
made its predecessor such a success including easy
settingup using DIP and rotary switches, a large 7-segment
LED display and choice of ON/OFF or PID control with SelfTuning. Whats more, it still provides an indication of output
and alarm status and direction of deviation from set point.

Intuitive operator guidance


Clear indication that the correct
temperature has been reached thanks to
the deviation indicator.

Enhancing the rest...


Building on the success of the previous E5CS, however, the
new E5CSV series offers much more. Like an Auto-Tune
function and the fact that as standard you can now select
multiple input types (thermocouple/RTD). A new 3.5 digit
display also means that E5CSV can show a larger range, now
extending up to 1999 C. The series also meets new RoHS
requirements and complies with the stringent IP66 standard.
Whats more, depth has been reduced to a mere 78 mm. The
E5CSV series: perfect temperature control in 4 simple steps.

Speed-up your line


Excellent control, especially in this
disturbance sensitive application.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 8

Usage in harsh environment


The flat front makes the use of the E5CSV
hygienic and its easy and safe to clean
thanks to its IP66 rating.

E5CSV benefits
Easy setting-up using DIP and rotary switches
Meets broad range of basic temperature-control

requirements with only 4 models


No expert knowledge needed to optimise performance

because of Self- and Auto-Tuning functions


Reduced chance of malfunction thanks to set-value

protection
End-user friendly since the menu only has 3 parameters
Clear status overview thanks to PV-SV deviation indicator,

output and alarm indicator


Easy connection to a broad range of temperaturesensor

types

220 VAC
Relay
output

Voltage
(puls)
output

24 VAC/DC
Relay
output

Voltage
(puls)
output

1. Select
4 models only

3. Mount

PV
SP
Alarm Value
2. Set up
Function, input and alarm type are
easy set by dip and rotary switches

Perfect temperature control in 4 simple steps

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 9

4. Adjust
Only 3 parameters

E5 _N GENERAL PURPOSE TEMPERATURE CONTROL

10

DESIGNED TO EXCEED EXPECTATIONS


The E5_N single-loop series is the ideal choice for the majority
of general analogue control applications. The instruments are
exceptionally easy to use and to configure for optimum
control. Not surprising then that they are currently the most
popular controllers in the world.
To meet the challenges of operating in an industrial
environment, all products in the E5_N series feature a large
high intensity back-lit Liquid Crystal Display with a wide
viewing angle. This makes the display much easier to read
from a distance and in all lighting conditions. Whats more,
the sharp 11-segment digits make parameter text much easier
to understand.

The series also features a 3-colour-change PV display,


providing operators with easy recognition of process status
Installation, set-up and operation couldnt be easier with the
front panel keys and the clear and structured menu. A
customisable menu-setting facility allows the instrument to
display only the parameters of interest and hide the others to
reduce possible operator confusion. The instruments can also
be set-up using a PC with our Windows-based configuration
and tuning software CX-Thermo. Moreover, our ThermoMini
cloning software (available free) enables you to program the
same parameters into multiple units.

Start
Seal bar

PV colour change
This provides crystal-clear process status,
even from a distance and without the need
for interpreting the values. When one of
the heaters is not at set-point the PV can
change colour to alert any member of staff
(detecting a bad sealing at an early stage,
for example).

Basic (2-step) programmer


In many thermal processes (food, brick,
pottery etc.) a small element of timing is
required. This feature enables you to ramp
up to a set-point and set the dwell time
period. At the end of this time, the process
stops or continues with an indication alarm
to alert the operator. With this feature, a
fixed minimum or maximum curing/baking
time is assured.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 10

Customizing with Logic Operations


With Logic operations you can have your
timer inside the temperature controller.
The logic operates the closing, hold and
opening of the Sealing Bar.

11

step-response

disturbance-response

SV
PV

step-response

standard PID
disturbance-response

E5_N benefits
Excellent visibility in all lighting conditions thanks to

high-intensity Liquid Crystal Display with wide viewing


angle
Optimal status recognition with 3-colour-change PV display

SV
PV

step-response

standard PID
disturbance-response

Clear diagnostics and extended process and heater alarm

strategies
Exact control with Omrons unique 2-PID system

SV
PV

Omron 2-PID

Easy set-up and operation through the front keys or with

intuitive, Windows-based software tool


Omron innovation: 2-PID Control


2-PID control is an important advance on standard PID control. 2-PID
control uses a powerful algorithm that enables the instrument to be
tuned for optimum disturbance response without any compromise on
the speed of reaction to changes in set point. The best is that the
user doesnt have to take any special action. All our instruments are
factory preset with a default setting, suitable to give fast responses
with minimal overshoot. This means faster start up production times
and much more stable control during production leading to better
quality products.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 11

Highest application security thanks to password protection

and customisable menus


Logic operations to combine any internal flag, status or

alarm into a logic strategy, customize your application

E5_N-H ADVANCED TEMPERATURE AND PROCESS CONTROL

12

PROVEN CONCEPT WITH PROCESS CONTROL FEATURES


The E5_N-H series is taking the proven features of the E5_N
series to process control level.
The same menu structure ensures that installation and
operation is just as easy. But accuracy, speed and process
control features are improved. In short, the process
specifications of the new E5_N-H provide you with the
flexibility that gives applications that special edge.

The range is completed by dedicated valve driver units for


controlling motorised valves plus a set-value in time
profiling model.

Set value

Available in 1/4 DIN, 1/8 DIN and 1/16 DIN, the series features
a universal input, configurable for temperature and process
signals. To provide flexibility the 1/4 and 1/8 DIN units have
replaceable output modules. For all models optional modules
are available supporting serial communications for dataexchange, programming or commissioning.

Standard control functions are supported by two levels of


auto-tune, plus self-tune. In addition, remote setpoint,
transfer output and one and three phase heater alarm options
are available. Further the E5_N-H holds 8 Banks, each able to
hold various parameters like PID, alarm thresholds and
setpoints.

Time

Valve applications
Precise valve control is possible with or without potentiometer
feedback. To connect differential pressure flow meters, square root
extraction is possible on the input.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 12

Time based process applications


Banks are used to hold PID and alarm values. The banks can also hold
soak times as another way to create an SV program.

13

E5_N-H benefits

Same easy and intuitive menu structure as E5_N series

Fast (60ms) and Accurate (0,1%PV)

Flexible connection to any sensor or actuator thanks to the


Universal inputs and modular outputs

Setpoint profiles and recipe support with parameter banks

Valve Control with or without hardware feedback

Customizing your application with Logic Operations


The E5_N(H) series have 8 logic registers to perform logic switching. It is much like a PLC
ladder. The feature logically calculates (0/1) the status of Alarms, RUN/STOP, auto/manual, event
inputs and control/alarm outputs to a Work-Bit. Additionally the calculation-results can be
delayed or inverted. The work-bit status can be send to auxiliary/control outputs or can be
used to switch an operating status.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 13

E5_R ADVANCED TEMPERATURE AND PROCESS CONTROL

14

FAST, ACCURATE AND APPLICATION SPECIFIC


The E5_R series combines high performance with advanced
features that include multi-loop control of process parameters
such as temperature, pressure and humidity. The series is
characterized by high accuracy combined with exceptionally
fast sampling and control update time. Optionally E5_R offers
a multi channel programmer to change set values in time.

As well as the universal inputs and various control outputs,


the instruments can easily be configured for external control
using various I/Os. These include up to 6 event inputs, up to
2 transfer outputs plus auxiliary outputs for alarm signals.
Serial communications enables sharing of data with a master
through CompowayF or Modbus. DeviceNet integrated models
are also available, as are models capable of connecting to a
Profibus network via Omrons Intelligent Gateway.

Set value

The series comprises two types: 1/4 DIN (96 96 mm) E5AR in
1-, 2- and 4-loop models and the 1/8 DIN (48 96 mm) E5ER
in 1- and 2-loop models. Various control modes can be
selected, including heating/cooling control, valve control,
cascade and ratio control.

As with all Omrons analogue control instruments, configuring


the E5_R series is simple. Initial settings can be performed
easily, either via the buttons on the front panel or via a PC
with Omrons CX-Thermo software that allows full parameter
setting, saving and cloning for repeatable configurations.

Time

Mixing two flows: Ratio Control


Used in applications where a secondary
flow needs to be mixed in an exact ratio to
the main flow, as in colouring paint, mixing
yoghurt with jam and chloride with water.

Temperature and Pressure interaction in


an autoclave
Sterilizing products at high temperatures
under pressure demands a fast and
accurate controller like the E5_R.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 14

Controlling a processing vessel


In a fermentor, tight control over all the
parameters such as temperature, pH, level
and/or pressure is essential for a good
product.

15

E5_R benefits
Disturbance Impression

Previous Method

Set Value
New Method
Internal Setpoint
Process Value

Easy and clear read-out thanks to bright Liquid Crystal

Display
High accuracy (0.01 C with Pt100)
Fast response 50 ms input sampling

and control update for all 4 loops


Exceptional versatility multi-loop control, cascade control,

Advanced disturbance control technology provides outstanding


suppression of overshoot.

and valve control


Easy integration with DeviceNet,

Profibus or Modbus

Advanced disturbance control


Many manufacturers claim their products offer overshoot reduction
after a disturbance. Omron, however, has the technology to provide
complete control of PV overshoot. Our E5R model and CelciuX have
the advanced system called ADO (Adjustment of Disturbance
Overshoot) that infers the disturbance automatically without the
need for an additional sensor, and takes the appropriate action
whether overshoot is needed or absolutely not allowed.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 15

SV programmer (max. 32 programs with max 256 segments

total)

CELCIUX MULTI-LOOP TEMPERATURE CONTROL

16

CONTROL AND CONNECTIVITY


The CelciuX is a modular, multi-channel temperature
controller that interfaces to a wide range of industrial
networks. It has easy program-less communication with
Omron and third-party PLCs and HMI. The CelciuX
incorporates smart and easy-to-use temperature control
technology, while Omrons unique Gradient temperature
Control (GTC) algorithm makes it capable of handling complex
temperature profiles.
Starting with one end unit (EU), up to 15 basic temperature
control units can be added. With multiple EUs, expansion up
to 250 loops is possible, even with distributed placement. PC
software makes it simple to set parameters and to copy the
same parameters in multiple units or to duplicate systems.

Connectivity
CelciuX and Omrons Smart Platform offers complete
machine automation from one single connection and
software. The Smart Active Parts Library provides functional
graphical objects for OMRONs NS-series HMI and a library of
smart function blocks for PLCs is available.
A wide range of industrial fieldbus connections is possible
from Modbus to Profibus. With the addition of the HFU it is
possible to connect the CelciuX to Omron or 3th party PLC
without programming the communication protocol. The
CelciuX acts as a master and push&pulls the data into the
PLC memory area, ready for the PLC to use.

Control
The 2-PID control algorithm (see page 11) and our reliable
auto-tuning algorithms reduce commissioning time. CelciuX
also offers special algorithms and strategies like GTC (see
page 17), Heat&Cool with dual PID set, or reduce peak
currents with output-on scheduling.

5 Multi-loop machine control with HMI

Control, overview and data-logging couldnt be easier with the


CelciuX in combination with a direct connection to Omron HMIs.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 16

5 The perfect solution for multi-loop control

Reliability, compactness and uncompromising control performance


make the CelciuX the perfect choice for basic multi-loop control.

17

Celciux benefits
Interfaces to a wide range of industrial networks
Reduces engineering due to Program-less Communications,

Smart Active Parts and Function Block Libraries


Available with screw terminals and screw-less clamp

terminals
Up to 250 loops, optional with distributed placement
One unit handling various types of input, such as Pt,

thermocouple, mA, and V input


Gradient Temperature Control
Heat & Cool autotuning (dual-PID set)

With GTC you can choose either to:


1. Force fast heating from the inside
2. Force fast heating from the outside
3. Force temperature uniformity

Without GTC

With GTC

5 Precise control of 2D temperature profiles

2-dimensional heating control

Gradient Temperature Control (GTC), Omrons unique loop-interacting PID control technology,
ensures that a 2-dimensional temperature profile remains constant over a defined area,
eliminating the damaging effect of hot spots on sheets of materials such as metal, glass,
plastic or silicon wafers. GTC makes it possible to control the exact shape of the temperature
profile at any position.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 17

CJ/CS PLC BASED TEMPERATURE AND PROCESS CONTROL

18

PLC-INTEGRATED SOLUTIONS
Omron has combined its know-how both in discrete
temperature control and sequence based PLC systems to
produce a range of integrated control solutions from PID ladder
instruction right up to high-end analogue loop control. Besides
the powerful PID ladder instruction with auto-tune for our PLCs
for dedicated temperature control, you can choose Omrons
CJ1W-TC series. Based on our successful E5_N series, these
temperature control cards for our CJ1 PLC provide
PLC-integrated temperature control with no compromise on
performance. And to simplify control-loop operation and
reduce engineering time, Omron provides PLC Function Blocks
to easily access all controller data in the TC card.

Central storage control


Control over temperature and humidity for multiple storage cabinets
can be handled from one single PLC. Easy to scale-up or -down with a
perfect overview using CX-Supervisor or other SCADA software.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 18

In addition, our innovative CJ1 hybrid CPU range integrates


high-speed sequence and advanced analogue control in a
single unit. Omrons CX-Process configuration tool uses
Function Block programming to enable you to build your own
control strategy. Clear commissioning windows help to adjust
and tune the loops. Moreover, at the press of a button, you
can automatically create controller faceplates for Omrons
NS-series HMI. Providing the same benefits and features,
Omrons CS1 PLC series offers a similar solution as the CJ1
series, but for even bigger systems and, if required, with
dual-redundant CPUs.

Dedicated temperature and process I/O


Analogue outputs for manual power control or multiple loop on
inputs for alarming and data logging all centrally handled from one
CPU and with our extensive range of temperature and process I/O
units.

19

Integrated loop benefits


Always a good investment thanks to the modular and

scalable concept
Space saving thanks to compact size
Broad range of options from PID PLC instruction right up to

analogue loop strategy engines


Effective PLC-integrated solutions for controlling any

number of loops
Easy engineering with Function Block programming

Total machine control


Specific features like compact build, accuracy, speed and control
over disturbance, projects our know-how in packaging machinery.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 19

HMI screens can be simply and automatically generated


Gradient Temperature Control

20

SOFTWARE AND AUXILIARIES

CX Thermo CX Process
Configuration software

General purpose
Advanced

Basic

PLC hybrid CPU

Multi loop
PLC integrated

G3NA benefits
5-90A output current
24-480VAC/5-200VDC output voltages
Built-in varistor
Operation indicator (red LED)
Protective cover for greater safety

G3NA Hockey puck style SSR with


5-90A output currents
All models feature the same compact
dimensions to provide a uniform
mounting pitch. A built-in varistor
effectively absorbs external surges. The
operation indicator enables monitoring
operation.

G3R/G3RV benefits
Up to 2A output current
5 to 200VDC/100 to 240VAC output

voltages
Compatible with G2RS/G2RV

electromechanical relays
DIN-rail mounting via sockets

G3R and G3RV - Compact SSR for I/O


interfacing
High-speed models with optimum input
ratings for a variety of sensors are
available, as well as input and output
modules that can be used for the G2R.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 20

21

ES1C

ES1B

IR sensors

TC Views
Mini SCADA

Power control

SSRs

G3PE benefits

G3ZA benefits

Single and three phase, 15-45A output current

Multi-channel power controller

100-480VAC output voltages

Controls up to eight standard solid state relays

Applicable with 1-, 2- and 3-phase loads

Easy integration with PLC and CelciuX

All features can be delivered with or without heat sink

Compact size

Surge-pass circuit provides high surge endurance

Available with heater alarms (four channels) or without

(eight channels)

G3PE Compact Solid State Relay with built-in heat sink

G3ZA Multi-channel power controller for smarter SSR usage

The compact design of G3PE has been achieved by optimising


the shape of the heat sink. The G3PE range provides you with
a choice between DIN-rail mounting and panel mounting.

The G3ZA recives manipulated variables generated by control


loops or manual settings via a simple-to-wire RS-485. It
regulates the heater power with high precision by driving up
to eight standard SSRs. Moreover, the offset control reduces
peak power in the supply net.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 21

22

SCALABLE AUTOMATION

FIT FOR PURPOSE


Omron is able to supply different scalable solutions for the
variety of needs in the market today. Depending on the level
of complexity of the application, we offer a increasing level of
sophistication. Lean, Stream & Xstream

Lean Automation
Simple, compact and easy to use. The perfect fit to perform
straightforward applications without the need for specialist
functionality. Combine Omrons CP1 compact PLC with
CelciuX, NQ and others, efficiently over Modbus.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 22

Omrons NQ series of compact HMIs can simply visualise and


effectively operate the connected units. For CelciuX Tag lists
and general operation screens are prepared to speed-up the
application development.

23

Fast project development using Smart Active Part


Smart Active Parts (SAPs) are pre-programmed visualisation modules with embedded
communication code. Using SAPs, you can configure, commission, operate and
maintain your complete machine from our NS terminals. SAPs enable you to read and
write without having to program a single line of communication code.

Stream Automation
Dedicated for fast and flexible automation. By using field
network connectivity the system can be configured in a highly
flexible manner. And at the same time providing a single
access point to all connected devices from the PLC or HMI.
One connection, One software.

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 23

X-stream Automation
Implementing control functions like cascade and fuzzy, plus
the use of process control I/O, data acquisition and storage,
provides an ideal platform for plant-cell automation.

Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu

Austria
Tel: +43 (0) 2236 377 800
www.industrial.omron.at

Germany
Tel: +49 (0) 2173 680 00
www.industrial.omron.de

Portugal
Tel: +351 21 942 94 00
www.industrial.omron.pt

Turkey
Tel: +90 216 474 00 40
www.industrial.omron.com.tr

Belgium
Tel: +32 (0) 2 466 24 80
www.industrial.omron.be

Hungary
Tel: +36 1 399 30 50
www.industrial.omron.hu

Russia
Tel: +7 495 648 94 50
www.industrial.omron.ru

United Kingdom
Tel: +44 (0) 870 752 08 61
www.industrial.omron.co.uk

Czech Republic
Tel: +420 234 602 602
www.industrial.omron.cz

Italy
Tel: +39 02 326 81
www.industrial.omron.it

South Africa
Tel: +27 (0)86 066 7661
www.industrial.omron.co.za

Denmark
Tel: +45 43 44 00 11
www.industrial.omron.dk

Netherlands
Tel: +31 (0) 23 568 11 00
www.industrial.omron.nl

Spain
Tel: +34 913 777 900
www.industrial.omron.es

Finland
Tel: +358 (0) 207 464 200
www.industrial.omron.fi

Norway
Tel: +47 (0) 22 65 75 00
www.industrial.omron.no

Sweden
Tel: +46 (0) 8 632 35 00
www.industrial.omron.se

France
Tel: +33 (0) 1 56 63 70 00
www.industrial.omron.fr

Poland
Tel: +48 (0) 22 645 78 60
www.industrial.omron.pl

Switzerland
Tel: +41 (0) 41 748 13 13
www.industrial.omron.ch

More Omron representatives


www.industrial.omron.eu

Automation Systems
Programmable logic controllers (PLC) Human machine interfaces (HMI) Remote I/O
Industrial PCs Software
Motion & Drives
Motion controllers Servo systems Inverters
Control Components
Temperature controllers Power supplies Timers Counters Programmable relays
Digital panel indicators Electromechanical relays Monitoring products Solid-state relays
Limit switches Pushbutton switches Low voltage switch gear
Sensing & Safety
Photoelectric sensors Inductive sensors Capacitive & pressure sensors
Cable connectors Displacement & width-measuring sensors Vision systems
Safety networks Safety sensors Safety units/relay units Safety door/guard lock switches

Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.

CD_En-03+RegulationSolutions+brochure

Order/version: 2309282/005 (width: 210mm, height: 297mm)


Print type: PGB Brochure - Central Print, Full color, with extra spotcolor(s)
Produced by Adnovate on 14-jan-2010 at 10:02:23 in Adobe InDesign 5.0.4.682
Low resolution proof not suitable for production purposes
Page: 24

You might also like