Sistema de Control de Emisiones
Sistema de Control de Emisiones
Sistema de Control de Emisiones
EG1
A/F Sensor
Ignition coils
with built-in igniters
Exhaust Camshaft
Timing OCV
Intake Camshaft
Timing OCV
Camshaft Position
Sensor (Intake)
A/F Sensor
EDU
Intake Camshaft
Timing OCV
Camshaft Position
Sensor (Exhaust)
Cold Start Fuel Injector*
Camshaft Position
Sensor (Intake)
Ignition coils
High-Pressure with built-in igniters
ECM
Fuel Injector
Fuel Tank
Crankshaft
Position
Sensor
A4270008P
ECM
Electronically
Controlled
Throttle Motor
Camshaft
Position
Sensor
(Exhaust)
*6
Cold
Start
Fuel
Injector
Rotary
Solenoid
For
ACIS
Air Cleaner
Camshaft
Position
Sensor
(Intake)
Fuel Pump
(High Pressure)
Throttle
Position
Sensor
*1
Intake
Air
Camshaft
Control Position
Valve
Sensor
(Intake)
EDU
*2
*2
*5
*1
*4
*3
Accelerator Pedal
Position Sensor
*3
A/F Sensor
Knock
Sensor
A/F Sensor
Injector
*7
Fuel Pump
*1:Ignition Coil with Igniter
Resister
*2:Intake Camshaft Timing Oil Control Valve
*3:Exhaust Camshaft Timing Oil Control Valve
*4:SCV(Swirl Control Valve) Motor
*5:SCV Position Sensor
*7
Fuel Pump
Air Filter
Pump Module
Canister Vent Valve
Vacuum Pump
Pressure Sensor
Charcoal Canister
A4270009P
EG16
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Construction
Analog/Digital
Converter
EDU
TACHOMETER
ACCELERATOR PEDAL
POSITION SENSOR
CRANKSHAFT POSITION SENSOR
SFI
ECT
CPU
ELECTRONICALLY CONTROLLED
THROTTLE MOTOR
VSV(for EVAP)
EC M
STARTER SWITCH
SCV MOTOR
MAIN RELAY CIRCUIT
PUMP RELAY
IGNITION SWITCH
KEY SWITCH
Constant Voltage
Power Supply
Communication
Integrated
Circuit (IC)
CAN Communication
Airbag Signal
Engine Speed
Engine
Coolant
Temperatu
re Data
A4270010P
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG19
Control List
System
Outline
Un sistema SFI tipo L detecta directamente la masa de aire de admisin con un medidor de flujo de
masa de aire tipo de hilo caliente .
Ignition timing is determined by the ECM based on signals from various sensors. Corrects ignition
timing in response to engine knocking.
ESA
(Electronic
Spark
Advance)
trol(KCS)
ECT
Shifting
Torque
Control
Sobre la base de las seales proporcionadas por los sensores , este sistema se aplica correcciones a la
posicin de la mariposa que ha sido calculado de acuerdo con el estado del motor , a fin de lograr una
posicin del acelerador apropiado .
VSC Control
Control
Controla la admisin y escape sincronizacin de vlvulas ptima de acuerdo con las condiciones del
motor.
Valve)
Control
ACIS
Controla de forma ptima la corriente de aire en la cmara de combustin mediante el cierre de uno
de los puertos de admisin independientes de conformidad con la condicin de temperatura del
refrigerante y del motor, a fin de estabilizar la combustin y mejorar el rendimiento .
(Acoustic
Control
Vara la longitud del colector de admisin para adaptarse a las condiciones del motor.
Controla la presin de descarga de la bomba de combustible de alta presin de acuerdo con las
Pressure Side)
corriente al motor de arranque hasta que el motor arranque. De este modo , se evita que el fallo del
motor para empezar cuando el conductor gira inadvertidamente el interruptor de encendido en OFF
justo antes de los fuegos de motor
Control
Mantiene la temperatura del sensor de oxgeno calentado en un nivel apropiado para aumentar la
Control
System
Evaporative Emission Control
Outline
El ECM controla el flujo de purga de emisiones de evaporacin (HC ) en el depsito de carbn de
confor- midad con las condiciones del motor
Al controlar el compresor de aire acondicionado ON u OFF de acuerdo con el estado del motor , se
trol
Engine Immobiliser
Function to communicate with Communicates with the meter ECU, A/C ECU, etc., on the body side, to input/output necessary sigmultiplex communication sys- nals.
tem
Permite el diagnstico preciso y detallado de averas a travs del uso de la herramienta de diagnstico
Diagnosis
probador de mano para acceder a la DTC prescrito - SAE ( cdigo de diagnstico ) y datos , as como
para realizar las pruebas activas .
A Prueba De Fallos
Cuando el ECM detecta un fallo, el ECM detiene o controla el motor de acuerdo con los datos ya
almacenados en la memoria .
Service Tip
Sensor List
Name
SFI
ES
A
ISC
VVT-i
pedal position.
Igniter
Starter Signal
Sends the starter voltage in the form of a signal when the engine
is started.
ENGINE
EG21
Name
Park/Neutral Position Switch
SFI
Knock Sensor
ISC
VVT-i
ES
Actuator List
Name
Main Relay
Pressurizes fuel.
Fuel Injector
Heats the air-fuel ratio sensor to promote feedback control when the engine is cold.
Heats the heated oxygen sensor to promote feedback control when the engine is cold.
Igniter
Controls the position of the throttle valve in accordance with driving conditions.
Opens and closes the ACIS valve in accordance with driving conditions.
Opens and closes the swirl control valve in accordance with driving conditions.
Converts the injection request signal from the ECM into a high voltage, high amperage
injector actuation signal in order to actuate the high-pressure fuel injector.
ification combustion. This raises the combustion temperature, promotes the warm-up of the catalyst, and dramatically improves exhaust
emission performance.
High
3GR-FSE
Low
Port Injection
High
Total Hydrocarbon
Concentration (ppm)
Low
A4270011P
Homogeneous Combustion
Mediante la inyeccin de combustible durante la primera mitad de la carrera de admisin , el motor crea una mezcla ms homognea
de aire y combustible . Adems , utilizando el calor de evaporacin del combustible inyectado para enfriar el aire comprimido , el
motor ha aumentado su eficiencia de carga y produce una mayor potencia de salida
El Sistema determina el volumen de inyeccin de combustible basndose en la velocidad del motor y el volumen
Control
de aire de admisin ( que es detectada por el medidor de flujo de aire) . Despus de arrancar el motor , el control
de realimentacin se efecta en la relacin aire-combustible sobre la base del sensor relacin aire combustible.
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG23
(1)
Injection
Combustion
Timing
dbil combustin
compression
estratificacin
(2)
State of
homogeneous com-
trol
bustion
(3)
homogeneous combustion
Prohibition
stroke
intake stroke
Control Condition
At the time of starting between the
colds
Except (1) and (3)
Alta carga de conducir (grande)
intake stroke
Fuel Cut
El sistema detiene temporalmente la inyeccin de combustible para proteger el motor y mejorar la economa de combustible .
A.
ENGINE
EG22
El momento ptimo de encendido se selecciona del mapa basndose en las seales recibidas de los
acteristic
sensores .
Apropiadamente avanza o retarda la temporizacin de acuerdo con las condiciones del motor
Characteristic
Avances el tiempo de encendido cuando la velocidad de ralent disminuye, con el fin de estabilizar
Advance Characteristic
Retarda el tiempo de encendido durante la aceleracin repentina cuando la temperatura del agua es
mayor que 60 C , con el fin de evitar que el motor de golpeteo.
oKnock
Corrige el tiempo de encendido de acuerdo con las seales recibidas desde el sensor de detonacin
cuando se produce golpeteo . Dependiendo de la extensin de los golpes que se detecta , esta funcin
retarda la temporizacin por un ngulo prescrito en un momento hasta que no haya ms . Despus de
producirse no ms golpear, esta funcin avanza el tiempo por un ngulo prescrito a la vez. Si se produce
de nuevo golpeando mientras se avanza en el tiempo , se retarda el tiempo de nuev
Control System
Cuando la ECU del motor detecta la detonacin del motor , se retarda el tiempo , dependiendo de la extensin de golpeteo, por un ngulo
predeterminado en un momento hasta que el motor deja de golpetear.
When the engine stops knocking, the engine ECU advances the timing by one predetermined angle at a time. If the engine starts knocking
again, the engine ECU retards the timing again.
Generacion de golpeteo
With no knock
sin golpe
A4270012P
49
-20
VVT-i
Variable Range
Right Bank
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG23
G2 Signal
N e Si gna l
Ignition
Position
#2
#1
#4
#3
#5
#6
60
120
180
240
300
#1
#2
Cylinder
Identification
Interval
Cylinder
Identification
Interval
360
420
480
540
600
660
720
780
840
A4270013P
EG24
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Al arrancar el motor, este control se abre la vlvula del acelerador para aumentar el volumen de aire de
admisin, lo que mejora el arranque del motor.
Forecast Control
Cuando el sistema detecta una de las seales indicadas a continuacin, que controla la posicin de la
Prevision
Deceleration Control
Este control aumenta el volumen de flujo de aire mediante la apertura de la vlvula de mariposa durante la
desaceleracin , reduciendo as el vaco en el colector de admisin. Esto disminuye el volumen de petrleo
que se consume a travs de aspiracin en la cmara de combustin , evita que el motor se cale a travs de
una cada repentina en la velocidad del motor, y mejora la capacidad de conduccin .
Feedback Control
Mientras que la medicin de la velocidad del motor durante un cierto perodo de tiempo, si hay una
diferencia entre la velocidad real y la velocidad objetivo , este control regula la posicin de la vlvula de
mariposa a fin de que la velocidad de ralent a la velocidad objetivo .
650
650
Low load
650
High load
800
ETCS-i Control
ENGINE
EG25
Controla el acelerador a una vlvula de mariposa ptima abertura que es apropiada para
Normal-mode Control
NIEVE
In order to bring the effectiveness of the VSC system control into full play, the throttle
valve opening angle is controlled by effecting a coordination control with the skid control ECU.
Controls the fast idle speed in accordance with the engine coolant temperature, and the
idle speed after the engine has been warmed up. It controls the idle speed by regulating
100%
Normal Mode
Throttle Valve
Position
Snow Mode
Accelerator Pedal Position
100%
A4270014P
VVT-i System
This engine uses a Dual VVT-i (Variable Valve Timing-intelligent) system that continuously varies the phases of the camshafts. By regulating the timing of the intake and exhaust valves in accordance with the driving conditions, this system realizes fuel economy, high
power output, and low exhaust emissions.
ENGINE
EG26
A/C Switch(High-Pressure)
Fan Speed
Engine Speed
NE-
Water Temperature
E2
IG Switch
ECM
Fan Speed
Vehicle speed
15 km/h maximum
Vehicle speed
15 km/h minimum
A/C Refrigerant Pressure
Voltage control
Fan Relay
Cooling Fan
ECU
Duty Control
Fan Speed
Engine Speed
Battery
A4270015P
An evaporative emission leak check consists of an application of a vacuum pressure to the system and monitoring the changes in the
system pressure in order to detect a leakage.
This system consists of an EVAP valve, charcoal canister, refueling valve, pump module, and ECM.
An ORVR (Onboard Refueling Vapor Recovery) function is provided in the refueling valve.
The vapor pressure sensor has been included in the pump module.
An air filter has been provided on the fresh air line. This air filter is maintenance-free.
The following are the typical conditions for enabling an evaporative emission leak check:
Five hours have elapsed after the engine has been turned OFF.*
Altitude: Below 2400 m (8000 feet)
Battery Voltage: 10.5 V or more
REFERENCE
*:If engine coolant temperature does not drop below 35C(95 F), this time should be extended to 7 hours. Even after that, if the temperature is not less than
35C(95
F), that time should extended to 9.5 hours.
Service Tip
The pump module performs the fuel evaporative emission leakage check. This check is done approximately five
hours after engine is turned off. So you may hear sound coming from underneath the luggage compartment for
several minutes. It does not indicate a malfunction.
System Diagram
To Intake Manifold
Refueling Valve
EVAP Valve
Service
Port
Restrictor
Passage
Fuel Tank
Pump Module
Canister
Vent
Valve
Air Filter
Charcoal
Canister
Pressure Sensor
A4270288P
ENGINE
EG28
Contains activated charcoal to absorb the vapor gas that is created in the fuel tank.
Controls the flow rate of the vapor gas from the fuel tank to the charcoal canister when
Refueling Valve
Prevents the large amount of vacuum during purge operation or system monitoring
operation from affecting the pressure in the fuel tank.
Fresh air goes into the charcoal canister and the cleaned drain air goes out into the
atmosphere.
Canister Vent Valve
Pump Module
Function
Vacuum Pump
Pressure Sensor
Opens and closes the fresh air line in accordance with the signals from the ECM.
Applies vacuum pressure in the evaporative emission system in accordance with the
signals from the ECM.
Detects the pressure in the evaporative emission system and sends the signals to the
ECM.
Opens in accordance with the signals from the ECM when the system is purging, in
EVAP Valve
order to send the vapor gas that was absorbed by the charcoal canister into the intake
manifold. During the system monitoring mode, this valve controls the introduction of
the vacuum into the fuel tank.
Air Filter
Prevents dust and debris in the fresh air from entering the system.
Service Port
This port is used for connecting a vacuum gauge for inspecting the system.
Controls the pump module and the EVAP valve in accordance with the signals from
ECM
various sensors, in order to achieve a purge volume that suits the driving conditions. In
addition, the ECM monitors the system for any leakage and outputs a DTC if a malfunction is found.
Chamber A
Refueling Valve(Open)
Chamber B
Charcoal
Canister
To Fuel Tank
Positive Pressure
(Fuel Tank Pressure)
Internal Pressure
Negative pressure
During Refueling
A4270278P
Fresh Air
To Charcoal Canister
Fuel Inlet Pipe
Pump Module
Pump module consists of the canister vent valve, pressure sensor, vacuum pump, and pump motor.
The canister vent valves switches the passage in accordance with the signals receives from the ECM.
A DC type brush less motor is used for the pump motor.
A vane type vacuum pump is used.
ENGINE
EG30
Fresh Air
Pressure Sensor
Filter
Vacuum
Pump and
Pump Motor
Fresh Air
To Charcoal
Canister
Filter
Pressure Sensor
Reference Orifice
Vacuum
Pump and
Pump Motor
Pump Module
To Charcoal
Canister
A4270249P
System Operation
Purge Flow Control
When the engine has reached predetermined parameters, stored fuel vapors are purged from the charcoal canister whenever the EVAP
valve is opened by the ECM.The ECM will change the duty ratio cycle of the EVAP valve, thus controlling purge flow volume. Purge
flow volume is determined by intake manifold pressure and the duty ratio cycle of the EVAP valve. Atmospheric pressure is allowed
into the charcoal canister to ensure that purge flow is constantly maintained whenever purge vacuum is applied to the charcoal canister.
To Intake Manifold
Atmosphere
EVAP Valve(Open)
ECM
A4270280P
Close
A4270281P
ENGINE
EG32
EVAP
Valve
ON(Open)
OFF(Close)
Canister
Vent
Valve
ON
OFF(Vent)
ON
Pump Motor
OFF
Atmospheric Pressure
System
Pressure
0.02 in Pressure
1.
Order
1.
2.
2.
Operation
Atmospheric
Pres-
3.
4.
5.
Description
ECM turns canister vent valve OFF (vent) and measures EVAP system pressure to
sure Measurement
Vacuum pump creates negative pressure (vacuum) through 0.02 in. orifice and pres-
sure Measurement
6.
A4270282P
Time
10 sec.
60 sec.
Vacuum pump creates negative pressure (vacuum) in EVAP system and EVAP sys3.
tem pressure is measured. If stabilized pressure is larger than 0.02 in. leak pressure,
Within 15
ECM determines EVAP system has leak.If EVAP pressure does not stabilize within
min.
ECM opens EVAP valve and measure EVAP pressure increase. If increase is large,
tor
10 sec.
Repeat 0.02 in. Leak Vacuum pump creates negative pressure (vacuum) through 0.02 in. orifice and pres5.
Pressure
Measure-
60 sec.
ment
6.
Final Check
Atomosphere
EVAP Valve
(OFF)
Pump Module
Canister Vent
Valve(OFF)
Pressure
Sensor
EVAP
Valve
ON(Open)
OFF(Close)
Canister
Vent
Valve
ON
OFF(Vent)
Pump Motor
ON
OFF
Atmospheric Pressure
System
Pressure
0.02 in Pressure
A4270283P
EG34
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Atomosphere
EVAP Valve
(OFF)
Pump Module
Canister Vent
Valve(OFF)
Pressure
Sensor
EVAP
Valve
Reference Orifice
ON(Open)
OFF(Close)
Canister
Vent
Valve
ON
OFF(Vent)
Pump Motor
ON
OFF
Atmospheric Pressure
System
Pressure
0.02 in Pressure
A4270284P
Atomosphere
EVAP Valve
(OFF)
Pump Module
Canister Vent
Valve(OFF)
EVAP
Valve
Reference Orifice
ON(Open)
OFF(Close)
Canister
Vent
Valve
ON
OFF(Vent)
Pump Motor
ON
OFF
Atmospheric Pressure
System
Pressure
0.02 in Pressure
Normal
A4270285P
EG36
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Atomosphere
EVAP Valve
(ON)
Pump Module
Canister Vent
Valve(ON)
EVAP
Valve
ON(Open)
OFF(Close)
Canister
Vent
Valve
ON
OFF(Vent)
Pump Motor
ON
OFF
Atmospheric Pressure
System
Pressure
Normal
0.02 in Pressure
P0441
A4270286P
Atomosphere
EVAP Valve
(OFF)
Pump Module
Canister Vent
Valve(OFF)
EVAP
Valve
Reference Orifice
ON(Open)
OFF(Close)
Canister
Vent
Valve
OFF(Vent)
Pump Motor
ON
OFF
Atmospheric Pressure
System
Pressure
P0455
P0456
0.02 in Pressure
Normal
EG38
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Engine Switch
+
Brake Pedal
STSW
Power Supply
ECU
ACCR
STAR
Brake Signal
ECM
PNP Switch
STA
Starter Relay
Ne
Brake Signal
Starter
ON
Start Input Signal (STSW)
OFF
ON
OFF
ON
OFF
Elapse of Time
Cranking Hold Control Circuit Diagram (SMART ACCESS SYSTEM with PUSH-BUTTON START Type) and System Diagram
A4270017P
force generates voltage in opposing directions, depending on whether the protrusion of the timing rotor approaches the crankshaft position
sensor or withdraws from the sensor. Thus, the voltage appears in the form of alternating current voltage.
Ne Signal
Timing Rotor
A4270018P
Timing Rotor
A4270019P
EG40
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
ment, this electronic position sensor enables accurate control and ensures permanent reliability. When the amount of pedal effort applied
to the accelerator changes, this sensor sends the angle of the magnetic field in relation to the flow of the applied current in the Hall
element (VCP1 -> EP1, VCP2 -> EP2) in the form of an accelerator pedal effort signal to the ECM. In addition, this sensor consists of a
dual system
having different output characteristics to ensure reliability.
N
Hall element
Strength of
a magnetic field
Hall element
S
Accelerator Pedal ON
VPA1VPA2
- (EP1EP2)
Impression current
- (EP1EP2)
Electromotive
power
Hall element
Magnetic field
Abnormality Detection Sensor (VPA2)
Fully Open
Maximum Stroke
A4270020P
Fail Safe
The accelerator position sensor comprises two (main, sub) sensor circuits, to detect the pedal position. In case of an abnormal
condition in the signal, the ECM switches to the failsafe driving mode.
System 1 Failure
The accelerator pedal position sensor comprises two (main, sub) sensor circuits. If a malfunction occurs in either one of the sensor circuits, the ECM detects the abnormal signal voltage difference between these two sensor circuits and switches to the limp mode. In the
limp mode, the remaining circuit is used to calculate the accelerator pedal opening, in order to operate the vehicle under limp mode control.
Engine ECU
Open
Accelerator Pedal
Position Sensor
Main
Main Sub
Throttle
Position
Sensor
Sub
Throttle
Valve
Return
Spring
Accelerator Pedal
Throttle
Control
Motor
A4270021P
Throttle Body
System 2 Failure
If both systems malfunction, the ECM detects the abnormal signal voltage between these two sensor circuits and regards that the opening
angle of the accelerator pedal is fully opened and then continues the throttle control. At this time, the vehicle can be driven within its
idling range.
EC M
Close
Accelerator Pedal
Position Sensor
Main
Main
Sub
Sub
Throttle
Position
Sensor
Accelerator Pedal
Throttle
Valve
Throttle Body
Return
Spring
Throttle
Control
Motor
A4270022P
EG42
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Hall IC 2
Hall IC 1
E2
VTA2
VC
VTA1
Output Voltage[V]
Control Sensor(VTA1)
Fully Closed
Fully Open
A4270023P
Fail Safe
The throttle position sensor comprises two (main, sub) sensor circuits, to detect the throttle position. In case of an abnormal condition
in the signal, the ECM switches to the failsafe driving mode.
Failure Detection
The throttle position sensor comprises two (main, sub) sensor circuits. If a malfunction occurs in either one of the sensor circuits, the
ECM detects the abnormal signal voltage difference between these two sensor circuits, cuts off the current to the throttle control motor,
and switches to the limp mode. Then, the force of the return spring causes the throttle valve to return and stay at the prescribed opening.
At this time, the vehicle can be driven in the limp mode while the engine output is regulated through the control of the fuel injection and
ignition timing in accordance with the accelerator opening.
Fuel Injector
Ignition Coil
EC M
Open
Accelerator Pedal
Position Sensor
Main
Main
Sub
Sub
Throttle
Position
Sensor
Accelerator Pedal
Throttle
Valve
Return Spring
Throttle Body
A4270024P
temperature
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG45
measurement resistor and a heating resistor (heater). In principle, this airflow meter can directly measure the mass flow due to the
nature of the hot-wire type MAF (Mass Air Flow ) meter. Therefore, it does not require a density correction to counter the changes in
the intake temperature. However, it does require intake temperature data in order to effect engine control such as in SFI (Sequential
Fuel Injection). For this reason, the MAF (Mass Air Flow) meter contains a compact, thermistor type intake temperature sensor that
detects the intake temperature.
The bridge circuit is connected as shown in the diagram below. When R1 x R4 = R2 x R3 is established in this circuit, V1 becomes V2,
causing the ammeter G to indicate 0.
R1
:Ammeter
R2
V1
R3
V2
R4
Bridge Circuit
A4270025P
When the intake air volume changes, the bridge circuit in the hot-wire measurement portion effects feedback control to supply
electricity to the heating resistor, in order to maintain a constant difference in temperature between the intake temperature
measurement resistor and the heating resistor (heater). Then, it converts the supplied electricity into voltage and outputs it to the ECM.
The ECM calculates the engine intake air volume based on a predetermined relationship between the MAF (Mass Air Flow) meter
output voltage and the flow volume.
The diagram below describes the configuration of the bridge circuit of the hot-wire type MAF (Mass Air Flow) meter. For example, if
the intake volume that is drawn in increases, it cools the heating resistor and decreases the RH value, thus resulting in RH (R1) x R4 <
RK (R2) x R3, VM VK. When the control unit detects this condition, it effects control to increase the amperage that flows from the
power supply to VB (to heat RH), in order to result in RH (R1) x R4 = RK (R2) x R3, VM = VK.
Intake Air
Temperature
Sensor
To Throttle Body
Bypass Flow
Intake Temperature
Measurement Resistor
Heating Resistor
RK(R2)
VB
RH(R1)
VM
Fixed Resistor
R3
VK
VG
Fixed Resistor
R4
EVG
Bridge Circuit
A4270026P
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG47
20
5
1
0.5
0.3
Thermistor
40
80
A4270105P
Turbulence
Stoichiometric Air-Fuel Ratio
High
High
Air-Fuel
Ratio
Sensor
Output
Low
Rich
Air-Fuel Ratio
Air-Fuel
Ratio Sensor
Heated
Oxygen sensor
Air-Fuel Ratio
Low
Lean
Output Characteristics
Control
Amount
cylinder block, a delayed movement of the weight occurs in the sensor due to the inertial force of the weight. This causes a pressure to be
applied to a piezoelectric ceramic element, which is provided between the cylinder block and the weight, thus generating a voltage.
Weight
To
cylinder
block
Piezoelectric
Ceramic Element
To cylinder block
Piezoelectric
Diaphragm
Ceramic Element
Cylinder
Block
Weight
Piezoelectric
Ceramic Element
Diaphragm
A4270028P
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG49
Spool Valve
Connector
* VVT-i
* VVT-i
Controller
Controller
retard chamber
Advance Chamber
Plunger
Drain
Spring
Drain
Oil pressure
Coil
A4270029P
Advance
The spool valve of the OCV reaches the position shown in the drawing, as a
result of receiving a signal from the ECM.
Then, hydraulic pressure is applied to the hydraulic pressure chamber for advance,
causing the intake camshaft to rotate towards advance.
Advance Hydraulic
Pressure Chamber
EG48
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
ECM
OCV
Oil pressure
Retard
Drain
The spool valve of the OCV reaches the position shown in the drawing, as a
result of receiving a signal from the ECM.
Then, hydraulic pressure is applied to the hydraulic pressure chamber for retard,
causing the intake camshaft to rotate towards retard.
ECM
OCV
Retard Hydraulic
Pressure Chamber
Hold
Drain
Oil pressure
ECM
OCV
A4270030P
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
EG51
Advance
The spool valve of the OCV reaches the position shown in the drawing,
as a result of receiving a signal from the ECM.
Then, hydraulic pressure is applied to the hydraulic pressure chamber for advance,
causing the exhaust camshaft to rotate towards advance.
Advance Hydraulic
Pressure Chamber
ECM
OCV
Oil pressure
Retard
The spool valve of the OCV reaches the position shown in the drawing,
as a result of receiving a signal from the ECM.
Then, hydraulic pressure is applied to the hydraulic pressure chamber for retard,
causing the exhaust camshaft to rotate towards retard.
Retard Hydraulic
Pressure Chamber
Hold
Drain
ECM
OCV
Drain
Oil pressure
The ECM effects control by calculating the target degree of advance
in accordance with the driving conditions. After reaching the target timing,
the ECM maintains the timing by setting the OCV to neutral,
provided that the driving conditions do not change. As a result,
the valve timing can be set to any target position.
At the same time, the engine oil is prevented from flowing out needlessly.
ECM
OCV
A4270031P
Injector
A single-orifice, high-pressure slit nozzle injector is used.
The injector atomizes fuel into a fine mist and expands it to form a large, fan-shaped pattern. Then, the fuel mist enters the combustion
chamber while drawing in a large volume of air. This increases the intake air volume and improves charging efficiency. Furthermore, the
intake air forms a vertical swirl current (tumble current) in the combustion chamber to promote the mixture of air and fuel, thus achieving
high performance and a high power output.
Because the injector is exposed inside the combustion chamber, a special coating has been applied to the nozzle in order to suppress the
adhesion of carbon deposits created by the combustion gas.
An insulator is used in the area in which the injector comes in contact with the cylinder head, and a Teflon shaft seal is used for sealing
the injector against the cylinder pressure in order to reduce vibration and noise and enhance sealing performance.
An EDU (Electronic Driver Unit) is used in order to operate the high-pressure fuel injectors speedily and precisely.
Insulator
Nozzle
Teflon Shaft Seal
A4270032P
Fuel Injector
Number of Orifices
0.150.71
4 ~ 13
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
Flow Rate
[cm3/min.](at3001.5kPa)
EG53
12012.0
Operating Conditions
Engine Coolant Temperature
Surge Tank
Fuel Pump
A fuel pump assembly consisting of a (low pressure) fuel pump, fuel filter, and sender gauge is used.
To prevent fuel from leaking during a collision (in which air bags are deployed), a system that turns OFF the circuit opening relay, in accordance with a signal from the airbag ECU, is used to ensure safety.
Fuel Pump
Fuel Filter
Pressure Regulator
Sender Gauge
A4270033P
Fuel Pump
Discharge Pressure [kPa]
400
190 Minimum
Fuel Filter
Filter System
Filtering Surface Area [cm2]
EG54
ENGINE
3GR-FSE ENGINE CONTROL SYSTEM
IG Switch
IGSW
Main Relay
FC
Circuit
Opening
Relay
+B
Front
Air Bag
Sensor
LH
MREL
+S
L
-S
L
Side
Air Bag
Sensor
LH
E CM
VUPR
SSR+
FSR
SSR-
VUPL
SSL+
FSL
SSR-
Front
Air Bag
Sensor
RH
Side
Air Bag
Sensor
RH
Gateway
ECU
FPR
+S R
-S R
CAN
Fuel Pump
BEAN
A4270034P
Battery
+B
Coil
from ECM
IGt
Waveform
Shaping
Circuit
Lock
Prevention
Circuit
Overvoltage
Protection
Primary
Secondary
Circuit
Coil
Coil
Spark Plug
Drive
Circuit
Overcurrent
Protection
Circuit
IGf
Failsafe Signal
to ECM
GND
A4270035P