Zara (Columbiacase)
Zara (Columbiacase)
Zara (Columbiacase)
History of Zara
textiles
for
ii.
iii.
and
production
decision-making.
Communications and workflow within the
design center were very fluid.
In-house Manufacture
In-house manufacture entailed two basic steps:
fabric procurement and garment assembly and
finishing.
Inditex owned a fabric sourcing
company in Barcelona (Comditel), several textile
production companies and a share in a fabric
finishing company, Fibracolor.
Comditel
managed about 40% of fabric procurement, with
a specialty in greige goods (undyed fabrics,
often woven cotton, which can be dyed or
printed to order). Setup time for dying or
printing was about 4 or 5 days, with the whole
process taking about a week. For synthetics and
more fashion fabrics, Zara relied mostly on
external sourcing.
Based on decisions about which styles were to
be produced and in what sizes, the Zara
factories cut the fabric. A mattress of layered
fabric was laid out on long tables, vacuum sealed
and cut by machine based on a computer layout
of pattern pieces. The layout itself was arranged
by people working at computer terminals who
specialized in appropriate layout with minimum
waste; Zara managers had determined that
these skilled workers were able, within 15 or 20
minutes, to arrange layout with higher utilization
than could be achieved solely with computer
algorithms, though the computer-generated
layouts, which took only a few seconds to
generate, were used for benchmarking. The cut
fabric pieces were marked and bundled for
sewing.
Sewing was subcontracted to a network of 400
smaller firms within Galicia and northern
Portugal. Within this rural area, where wages
were low and unemployment high, Zaras
In-Season Production
Zara committed only 50-60% of production in
advance of the season, with the remainder
manufactured on a rolling basis during the
season. It was the in -house portion of the inseason production that easily could be
modified in response to market demand. If
an item was not selling, further production
could be eliminated. If an item sold well,
more units could be made up within a week
or so, assuming the fabric was available.
Zara would produce more to meet demand to
the extent of fabric in stock, but no more.
Miguel Daz Miranda, Vice-President of
Manufacturing, explained:
The size of the production run scale, in
the traditional sense is not an issue. We
recoup our costs on the garments through
markup because people will pay a premium
for the right garment at the right time. It is
the product that drives the customer.
For an expected very strong demand, well
take a bigger risk on the fabric purchasing
decision. Sometimes we make a decision that
from an economic point of view might not
seem sound, but we know that. For example,
we might have an item that is selling very
well, but if we think that we are saturating
the market with that look we will stop
manufacturing it and create unsatisfied
demand on purpose.
From a strictly
economic point of view, that is ridiculous. But
the culture we are creating with our
Distribution
Distribution of both outsourced and in -house
manufactured garments was centralized at
Zaras 500,000 square meter distribution center
in Arteixo. The distribution center is centrally
located among the fo urteen manufacturing
plants. Garments moved along two hundred and
eleven kilometers of track from the cluster of
factories located there to the distribution center.
Hanging garments were arranged on coded bars
that sorted automatically by style within the
distribution center; stock-picking of hanging
garments was done manually. Folded garments
were sorted on a carousel, with each garment
dropped down a chute toward a box for its
destination store based on its bar code.
About 2.5 million garments could move through
the distribution center each week . Though the
distribution center in Arteixo was utilized at only
50% capacity at the end of 2001, based on the
companys growth plans of 20-25% per year,
more distribution capacity needed to come online, and the company was building a second
Retailing
Store managers ask for the ite ms from a
collection that they wanted at their stores,
but the final allocations of inventory were
made centrally, taking into account current
store sales and inventory information, and
sometimes included new items not requested
by the store manager. Stores received new
inventory several times a week.
The
freshness in assortment is very important for
fashion forward merchandise. It creates an
exciting anticipation on the part of our
customers. They know when the trucks are
expected at their local store s o that they can
be the first to see the new merchandise,
reported Josefina Luca Bengochea Martn, a
store manager in Barcelona. Our customers
come into our stores on average of 17 times a
year; that number would be 3 or 4 for our
competitors
commented
Jos
Mara
Castellano.
Items that were not sold could be returned
for possible reallocation to other stores or for
outlet sale.
Sale periods were heavily
regulated in Europe; only items previously in
stock could be marked down. In general,
Zara tried to minimize the volume of
merchandise moved at end-of-season sale
prices, since under their system there was no
need for a large inventory clearance. Zara
experienced 15-20% markdown sale of
season volume, compared to 30-40% for
much of the industry. Zara did not advertise,
but instead relied on word of mouth. Typical
expenditure for retail advertising is 3-4% of
sales; at Inditex it ran at 0.3%, almost all of
that for simple newspaper notices of the sales
periods.
The Stores
Zara stores were uniform, including as to
lighting, fixtures and window display, as well as
the arrangements of garments, with a targeted
floorspace of 1200 square meters (see Exhibit
III). There is a model store located at Zara
headquarters that was kept up-to-date in terms
of current product selection. Store locations
were upscale in prime high street areas such as
the Champs Elysees in Paris, Regent Street in
London and Lexington Avenue in New York City,
and the store design, displays and windows
emphasized an upscale, fashio n forward
message.
The uncluttered arrangement of
goods in uncrowded spaces coordinated by color
made the experience of shopping more like that
in high-end luxury stores, and quite different
from that offered by the value marketers.
Pricing Strategy
Zara contrasted its pricing strategy to many
others in its business, who set price equal to
cost plus a target margin. Zara prices are
based on comparables within the target market,
subject to covering costs plus a target margin,
said Jos Pablo Alvarez, Vice-President of
Marketing.
For example, a coat in Madrid,
Spain could be priced for 100, and the same
coat in New Yorks Lexington Avenue store could
be priced $185 (a sample price -tag is shown in
Exhibit IV). Zara printed price tags for multiple
jurisdictions showing on the single tag all of its
different prices by country. This simplified the
tagging procedure and also permitted goods to
be moved from store to store without retagging
and also permitted goods to be transshipped
between one country to another without
retagging. With the adoption of the euro at the
beginning of 2002, Zara is considering switching
to a system of local price marking in the stores,
using a device that reads the item bar code and
prints the appropriate local price.
Growth Strategy
Zaras growth had been outward from its base
in Spain, with the locations for new stores
chosen selectively to stake out sequentially new
territories that could be supported within the
Zara model. Most of the stores are companyowned, although in some markets (eg,Middle
East) Zara has opened a small numbers of stores
through franchises and in some other markets
A Sourcing Dilemma
As Castellano stepped to the podium he
reflected on how far Zara had come since he
joined the company from IBM in 1984. He
Fiscal Year
(Euro in millions)
1996
1997
1998
1999
2000
1,008.5
16.8%
487.5
48.3%
152.4
15.1%
72.7
1,217.4
20.7%
599.1
49.2%
192.8
15.8%
117.4
1,614.7
32.6%
814.8
50.5%
242.1
15.0%
153.1
2,035.1
26.0%
1046.7
51.4%
299.6
14.7%
204.7
2,614.7
28.5%
1337.7
51.2%
390.3
14.9%
259.2
Assets
Cash & Equivalents
Account Receivables
Inventories
Other Current Assets
79.6
NA
NA
110.7
134.8
NA
NA
139.2
151.7
75.0
157.6
7.1
164.5
121.6
188.5
7.3
203.9
145.1
245.1
6.2
Long-term Assets
Goodwill
Deferred Charges
597.7
0
32.3
669.2
1.7
32.3
915.1
1.2
18.6
1168.8
98.1
24.1
1395.7
89.1
22.5
Total Assets
820.3
977.2
1,326.3
1,772.9
2,107.6
55.9
178.2
43.0
229.9
88.3
356.3
116.3
435.4
96.9
573.4
168
3.3
164.1
10.3
186.3
22.0
290.9
37.1
231.8
34.6
Total Liabilities
405.4
447.3
652.9
879.7
936.7
Shareholders' Equity
414.9
529.9
673.4
893.2
1170.9
Total L&SE
820.3
977.2
1,326.3
1,772.9
2,107.6
Liabilities
Short-term Debt
Other Current Liabilities
Long-term Debt
Other Long-term Liabilities
Financial Statistics
Days Inventory (fye)
Net Working Capital
35.6
33.8
34.2
(204.9)
(234.3)
(273.9)
1,525.5
2.04
748
1,999.8
2.17
922
2,606.5
2.41
1,080
4,752.34
321,000
4,534.69
441,000
4,853.82
537,000
11.0%
5.0%
9.0%
(123.4) (133.7)
Operating Statistics
Total Retail Sales (millions)
Average Sales per Store (millions)
Total Retail Stores
Average Sales per Sq. Meter
Total Selling Sq. Meters
Same Store Sales
Source: May 2001, Offering Memorandum
(Euro in millions)
Net Sales
1998
Zara
1999
2000
1,304.2
1,603.4
2,044.7
131.9
143.8
172.6
Massimo Dutti
120.5
144.2
184.0
22.3
82.1
134.9
N/A
26.3
72.5
1998
213.0
15.0
14.2
(3.7)
N/A
EBIT
1999
248.4
17.1
17.4
7.1
1.7
2000
327.9
24.1
20.3
8.4
(3.2)
Bershka
Stradivarius
(Euro in millions)
Zara
Pull & Bear
Massimo Dutti
Bershka
Stradivarius
10
11
12
13
Franchise
Joint
Venture
Total
220
220
Portugal
32
32
Belgium
12
12
France
63
63
United Kingdom
Germany
Poland
Greece
15
15
Cyprus
Israel
Lebanon
Turkey
Japan
United States
Canada
23
23
Argentina
Venezuela
Brazil
Chile
Uruguay
Mexico
Kuwait
Dubai
Saudi Arabia
Bahrain
Qatar
Andorra
Austria
Denmark
Total
410
27
12
449
14