Project PDF
Project PDF
Project PDF
This situation is not good for the dc motor because it will damage the motor
itself. The dc motor or any other motors need to be worm up first with a very
slow speed before start with heavy load or speed.
For solving this problem we need to add power control circuit to control the
speed of dc motor and to produce a smooth input signal for dc motor. In this
power control circuit there is a thyristor which will firing the angle of control
circuit. As we know the speed of DC motor is consists of voltage, current and also
angle. Thyristor is the only component that provides a controllable power output
by phase angle control, so called because the firing angle (a point in time where
the thyristor is triggered in to conduction) is synchronized with the phase rotation
of the ac power source. If the device is triggered early in half cycle, maximum
power is delivered the motor, late triggering in the half cycle provides minimum
power. The effect is similar to a very high speed switch, capable of being turned
on and conducted of at an infinite number of points with in each half cycle. The
efficiency of this form of power control is extremely high since a very small
amount of triggering energy can enable the thyristor to control a great deal of
output power in dc motor. The final signal input at d c motor speed is as in figure
1.3.
This power control circuit needs another additional external circuit called gate
circuit to generate the firing angle at thyristor. This is because the thyristor itself
with three leads, there are anode, cathode and gate. We need the gate circuit to
be connected to the gate lead.
1.6 SIGNIFICANCE
The speed control of dc motor by using thyristor in general is very useful by
preventing the previously mentioned problems of classical control techniques.
The ultimate result of the study is to have variable speed, in terms of efficiency
and serviceability and to increase or decrease the developed torque.
CHAPTER 2
2.0 LITERATURE REVIEW
2.1 REVIWE OF CONTROL SPEED MOTOR SYSTEM
A.T.Alexandridis (1997) proposed on the speed control on nonlinear firing
angel control scheme, which is suitable series and shunt connected dc motor
drive system. The design procedure obtains an equivalent linear model of the
system by exact state transformation and feedback rather than by linear
approximations about particular set points. Therefore, large change of the
operating points through the command input or of the external load can be
applied the successfully. In case the simulation results verify an excellent
performance of the dc motor speed control.
M.Nedelikovic (2000) created a new approach to the design of feed forward
fast current controller for SCR is described. This type of current control has
excellent stability and the fastest possible limited only by the DC side inductor. As
in any type of feed forward control, there is a problem of small inaccuracy in
estimating circuit parameters and especially in this case , due to setting the
maximum instant value of current instead of preferable average value .
This problem can be solved with the outer control loop with the PI controller,
which will generate a reference value for maximum instant value of current. For
the sake of simplicity, in this paper, although it can easily be extended to rectifier
with any number of phase.
A new GTO due to converter is proposed by Khan el al. (1988).The two
converters which Constitute the dual converter are always operated
simultaneously permitting a free flow of current from the load of the converter.
The getting pulse pattern is such that no circulating currents flow through the
converters at any time.
This disperses with the need for dc choke and avoids over-rating of the
thyristor, two major drawbacks of circulating current dual converter, while
maintaining good dynamic response and continuity of the load current.
The series motor is designed to move large loads with high starting torque
in applications such as a crane motor or lift hoist.
The shunt motor is designed slightly differently, since it is made for
applications such as pumping fluids, where constant-speed characteristics
are important.
The compound motor is designed with some of the series motor's
characteristics and some of the shunt motor's characteristics. This allows
the compound motor to be used in applications where high starting torque
and controlled operating speed are both required.
2.3.1.3 FEATURES:
Internal commutation
Speed proportionate to voltage applied
Easy to control: ON/OFF, Proportional
Low Cost
Electrical sparks due to commutators
Produce significant EMI!
NOT suitable for deployment in combustible environments
Limited speed due to commutators
Mechanical noise due to commutators
Commutators limit life time.
2.3.1.4 CONSTRUCTION:
The basic components of a DC motor include the armature assembly, which
includes all rotating parts; the frame assembly, which houses the stationary field
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coils; and the end plates, which provide bearings for the motor shaft and a
mounting point for the brush rigging. The DC motor has two basic parts: the
rotating part that is called the armature and the stationary part that includes coils
of wire called the field coils. The stationary part is also called the stator.
The armature is made of coils of wire wrapped around the core, and the core has
an extended shaft that rotates on bearings .we can also notice that the ends of
each coil of wire on the armature are terminated at one end of the armature. The
termination points are called the commutator, and this is where the brushes
make electrical contact to bring electrical current from the stationary part to the
rotating part of the machine .The coils that are mounted inside the stator are
called field coils and they may be connected in series or parallel with each other
to create changes of torque in the motor. You will find the size of wire in these
coils and the number of turns of wire in the coil will depend on the effect that is
trying to be achieved.
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CHAPTER 3
SPEED CONTROLOF DC MOTOR
3.0 INTRODUCTION
Motors come in a variety of forms, and the speed controllers motor drive
output will be different dependent on these forms. Direct current (DC) motors
have been widely used in many industrial applications such as electric vehicles,
steel rolling mills, electric cranes and robotic manipulators due to precise, wide,
simple and continuous control characteristics.
Traditionally rheostatic armature control method was widely used for the
speed control of low power dc motors. However the controllability, cheapness,
higher efficiency and higher current carrying capabilities of static power
converters brought a major change in the performance of electrical drives. The
desired torque speed characteristic could be achieved by the use of
conventional Thyristor controlled methods. The thyristor dc drive remains an
important speed-controlled industrial drive, especially where the higher
maintenance cost associated with the dc motor brushes is tolerable. The
controlled (thyristor) rectifier provides a low impedance adjustable dc voltage for
the motor armature, thereby providing speed control. In all variable speed drive
systems, power electronic converter acts as an interface which accepts electric
power from the existing source and converts it in a controlled manner into a
suitable form compatible with the particular load or the process for which it is
employed. The main sources for electric power are:
1. Single or three phase 50Hz ac from utility system.
2. Dc from storage batteries or solar cells.
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The modern converters are compact, cheap, reliable, flexible and completely
controllable. They need reduced maintenance too. For dc motor control,
controlled dc power from a constant ac supply is obtained by means of controlled
rectifiers (converters) using thyristors and diodes. The control of dc voltage is
achieved by varying the phase angle at which the thyristors are fired relative to
the applied alternating waveform. This scheme of phase control is known as
phase control. In another control system, known as integral cycle control, the
current is gated to flow from the ac supply for a number of complete cycles and is
then quenched further for a few cycles, the process being repeated continuously.
Control is applied by adjusting the ratio of on and off durations. This method is
suitable for the control of fractional kW output dc motors.
Phase controlled converters are simple to operate and less expensive as they
do not require additional circuitry for commutation process. In such converters
natural commutation is achieved, i.e., when an incoming thyristor is turned on, it
immediately reverse biases the outgoing thyristor and turns it off. Thereby
obtaining control in both half cycles of ac mains. This rectified voltage is fed to the
armature of dc motor. Hence speed of the motor can be controlled in proportion
with the voltage.
where
N- Speed of motor
Ia- Armature current
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Merits:
Good working efficiency.
Compact controlling equipment
The speed is not effected by load and speed control can be performed
effectively even at light loads.
Relatively inexpensive and simple to accomplish both manually and
automatically.
Demerits:
Inability to obtain prefer below the basic speed.
Instability at high speeds because of armature reaction.
Commutation difficulties and possible commutator damage at high speeds.
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Demerits:
The relatively high cost of large, convinously rated, variable resistors capable of
dissipating large amounts of power.
Poor speed regulation for any given no load speed setting.
Low efficiency resulting in high operating cost.
Difficulty in obtaining stepless control of speed in higher power ratings.
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..3.1
Where Rf and Lf are the field resistor and inductor respectively.
Instantaneous armature current:
..3.2
Where Ra and La are the armature resistor and inductor respectively.
The motor back EMF which is also known as speed voltage is expressed as
.3.3
Where Kv is the motor constant (in V/A-rad/s) and w is the motor speed (rad/s).
The torque developed by the motor is
.3.4
Where (K t =Kv) is the torque constant (in V/A-rad/s).
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..3.6
..3.10
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If Ra is a small value (which is usual), or when the motor is lightly loaded, i.e. Ia is
small,
3.11
That is if the field current is kept constant, the speed motor speed depends on the
supply voltage. These observation leads to the application of variable DC voltage
to control the speed and torque of DC motor.
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There are several controllers that can used to control the speed of the
motor such as by using thyristor, phase-locked-loop control, chopper circuit, Fuzzy
Logic Controller and etc. Here, we will discuss only at the speed control system by
using thyristor, phase-locked loop and PWM technique.
..3.12
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CHAPTER FOUR
SIMULATION AND RESULTS
4.0
INTRODUCTION
control, and other disciplines. This is possible because all the electrical parts of
the simulation interact with the extensive Simulink modeling library. Since
Simulink uses the MATLAB computational engine, designers can also use MATLAB
toolboxes and Simulink block sets. SimPowerSystems software belongs to the
Physical Modeling product family and uses similar block and connection line
interface.
SimPowerSystem Libraries
SimPowerSystems libraries contain models of typical power equipment such as
transformers, lines, machines, and power electronics. The capabilities of
SimPowerSystems software for modeling a typical electrical system are illustrated
in demonstration files. And for users who want to refresh their knowledge of
power system theory, there are also self-learning case studies.
The SimPowerSystems main library, powerlib, organizes its blocks into libraries
according to their behavior. The powerlib library window displays the block library
icons and names. Double-click a library icon to open the library and access the
blocks. The main powerlib library window also contains the Powergui block that
opens a graphical user interface for the steady-state analysis of electrical circuits.
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Where J = inertia,
Bm = viscous friction coefficient, and Tf = Coulomb friction torque.
Preset model
Provides a set of predetermined electrical and mechanical parameters for
various DC machine ratings of power (HP), DC voltage (V), rated speed (rpm),
and field voltage (V).The preset models are only available for the wound-field
DC machine model, that is, when the Field type parameter is set to Wound.
Select one of the preset models to load the corresponding electrical and
mechanical parameters in the entries of the dialog box. Select No if you do not
want to use a preset model, or if you want to modify some of the parameters of
a preset model, as described below.
When you select a preset model, the electrical and mechanical parameters in
the Parameters tab of the dialog box become unmodifiable (grayed out). To
start from a given preset model and then modify machine parameters, you have
to do the following:
Select the desired preset model to initialize the parameters. Change the Preset
model parameter value to No. This will not change the machine parameters. By
doing so, you just break the connection with the particular preset model.
Modify the machine parameters as you wish, then click Apply.
Mechanical input
Allows you to select either the torque applied to the shaft or the rotor speed
as the Simulink signal applied to the block's input. Select Torque TL to specify a
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torque input, in N.m, and change labeling of the block's input to TL. The
machine speed is determined by the machine Inertia J and by the difference
between the applied mechanical load torque TL and the internal
electromagnetic torque Te. The sign convention for the mechanical torque is the
following: when the speed is positive, a positive torque signal indicates motor
mode and a negative signal indicates generator mode.
Select Speed w to specify a speed input, in rad/s, and change labeling of the
block's input to w. The machine speed is imposed and the mechanical part of
the model (Inertia J) is ignored. Using the speed as the mechanical input allows
modeling a mechanical coupling between two machines and interfacing with
SimMechanics and SimDriveline models.
Field type
Allows you to select between the wound-field and the permanent magnet DC
machine.
Armature resistance and inductance [Ra La]
The armature resistance Ra, in ohms, and the armature inductance La, in
henries.
Field resistance and inductance [Rf Lf]
The field resistance Rf, in ohms, and the field inductance Lf, in henries. This
parameter is only visible when the Field type parameter on the Configuration
tab is set to Wound.
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Initial speed
Specifies an initial speed for the DC machine, in rad/s, in order to start the
simulation with a specific initial speed. To start the simulation in steady state,
the initial value of the input torque signal TL must be proportional to the initial
speed.
Sample time (1 for inherited)
Specifies the sample time used by the block. To inherit the sample time
specified in the Powergui block, set this parameter to 1.
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This section presents simulation results for the speed control DC motor. The
torque-speed curves for the speed control methods are determined using the
Simulink models presented in the previous section. For this purpose, a 5-Horse
Power (HP) DC motor of 240 V rating 1220 r/min is used in the simulation models.
The equivalent circuit parameters of the motor are: Rf=240
Ohm,Lf=120H,Ra=0.6Ohm.
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For alpha=0
Vav=(2*2^0.5*240)*cos 0/3.14
=216.18v
Induced EMF: Eo =va-Ia*Ra
= 216.1-16.2*0.6 = 206.46 V
Eo = w*Laf*If from this we can find speed as
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Vav=(2*2^0.5*240)*cos 60/3.14
=108.03v
Induced EMF: Eo =va-Ia*Ra
= 108.03-16.2*0.6 = 98.3179v
Eo = w*Laf*If from this we can find speed as
w = (Eo/La*If) speed w = 8.317/1.8 = 54.62rad/s = 521.592r/min
For the armature voltage control, simulations are performed using the model
shown in Figure 4.1 for three different armature voltages, Va=108.03, 187.127,
216.075and 240V while the voltage applied to the field circuit is kept constant at
its nominal value 240 V.
From the calculation part shown we can find found the wave forms fordefernt
parameters of DC motor as shown below
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Output speed wave form the dc motor for higher voltage and low voltage
respectively
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Output torque (Te) wave form the dc motor for higher voltage and low voltage
respectively
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We thus conclude that speed variation can be adjusted by the method of speed
control using thyristors.
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CHAPTER FIVE
CONCLUSION AND RECOMMENDATION
5.1Recomendation
To achieve the desired speed of dc motor, it is necessary to control the
output voltage of the Thyristor Bridge. To do this, it is necessary to design
control circuit and pulse generator for triggering the Thyristor Bridge and it
requires carful understanding.
5.2CONCLUSION
Motor speed should be independent of load. Differential drive platform need to
synchronize wheel speed to go in a straight line. Controllability, cheapness, higher
efficiency, current carrying capabilities of static power converters brought a major
change to performance of electrical drives .Excellent control of DC motor drive is
designed using rectifier circuit for formative the optimal speed control. Armature
voltage of dc motor is varied and speed is controlled.
If the current is limited however the torque must also be limited, at the value
coincident with the limited current. The effect that this has on the torque speed
must also be considered. As the load torque increases the speed drops .The motor
torque always equals the load torque when the motor is running at constant speed
(this follows from Newtons first law-An object in motion tends to stay in motion
in the same speed and in same direction unless acted upon by unbalanced force.
The motor torque and load torque must be balanced out if the speed is not
changed).Universal motor generally run at high speed making them useful for
appliances where high RPM operation is desirable.
We successfully controlled speed of DC motor using Thyristor Bridge in
useful range to increase efficiency and deduce losses.
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REFERENCE
1) SIMULINK, Model-based and system-based design, using Simulink,
MathWorks Inc., Natick, MA, 2000.
2) SimPowerSystems for use with Simulink, users guide, MathWorks Inc., Natick,
MA, 2002
4) P.C. Sen, principles of Electrical Machines and power Electronics, John Wiley &
Sons. New York, 1989
5) www.electronics-tutorials.ws/transistor/tran_7.html
6) M. H. Rashid, Power Electronics: Circuits, Devices, and Applications
Prentice Hall, New Jersey, 1988.
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Appendix
Dc =direct current
AC =alternating current
SCR =silicon control rectifier
GTO = gate transistor on
PWM = pulse width modulation
EMI = electromagnetic interface
RPM = revolution per minute
= firing angle of thyristor
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