Hitachi Chiller

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The document discusses Hitachi air-cooled water chillers, including their components, operation, specifications and dimensions for different models.

The main components include screw compressors, air-cooled condensers, shell-tube evaporators and auxiliary control equipment housed in a metal cabinet.

The continuous capacity control adjusts the slide valve position between 100-15% to precisely control the chilled water temperature based on cooling load.

HITACHI AIR-COOLED WATER CHILLERS

SCREW TYPE
HITACHI
Nominal Capacity Range
R407C: 181kW to 1,089kW
156,000kcal/h
52 RT
R22:
191kW
164,230kcal/h
54RT

to
to
to
to
to

936,100kcal/h
310 RT
1,146kW
985,400kcal/h
336 RT

Technical Catalog I
Design Information
Model:

R22
RCU75AHYZ1
RCU100AHYZ1
RCU120AHYZ1
RCU150AHYZ1
RCU180AHYZ1
RCU200AHYZ1
RCU240AHYZ1
RCU270AHYZ1
RCU300AHYZ1
RCU330AHYZ1
RCU350AHYZ1
RCU360AHYZ1
RCU380AHYZ1
RCU400AHYZ1

R407C
RCUG75AHYZ1
RCUG100AHYZ1
RCUG120AHYZ1
RCUG150AHYZ1
RCUG180AHYZ1
RCUG200AHYZ1
RCUG240AHYZ1
RCUG270AHYZ1
RCUG300AHYZ1
RCUG330AHYZ1
RCUG350AHYZ1
RCUG360AHYZ1
RCUG380AHYZ1
RCUG400AHYZ1

New SeriesHITACHI H Series air-cooled water chillers which achieve to 400HP, are designed for all
the conveniences of chilled water air-conditioning systems and modern manufacturing industriesthese
chillers can operate normally even at 43 of the outdoor air temperaturethat is why the chillers can apply
for larger temperature range
HITACHI air-cooled water chillers are equipped with newly-developed HITACHI A type semi-hermetic
screw compressors which features are lower noise and vibration, reliable long period operation and used the
higher performance air-cooled condenser that result in compact structure
The units are composed of a compressor(s), a air-cooled condenser(s), a shell-tube type evaporator and
auxiliary and control equipment, these parts are equipped in the metal cabinet for avoiding the climate
influencethe shell plate is used the galvanize steel with oleoresin paint

FEATURE

New HITACHI AIR-COOLED WATER CHILLERS


THATS THE ACHIEVEMENT OF TOTAL HITACHI TECHNOLOGE
Reliable semi-hermetic screw type compressor

Adopting new screw rotor outline , HITACHI have developed the higher performance screw type compressor
to improve the operation reliable and durable.
In this new century, people pay more attention to the change of the environment
HITACHI semi-hermetic screw type compressor ,which use the R407C directly, reduce the
refrigerant leak greatly, and have been sold 140,000 in the world !
Discharge Outlet

1. Efficiency is improved by using the highly precision rotors.


2 . Separating efficiency enhanced greatly by changing the oil separate mode.

Motor for Compressor

Slide Valve

Suction Inlet

Bearing
Highly

Efficiency Operation

To combine highly performance fins in the air side heat exchangerefficiently screw type compressor and water
side heat exchanger together properly can achieve high efficiency operation.
Heat-Exchanger(AHYZ1)
Air

side

heat-exchanger

used

the

converse M type distribution that the air


velocity

distribute

equally

highly

efficiency heat exchange is achieved, and


improve defrost performance.

Improve the air heat exchanger configure. Adopt highly efficiency inner thread tube 3Improve Air velocity distribution to enhance efficiency and defrost performance

Smaller

Vibration and Lower Operation Sound

Due to the combination of the HITACHI semi-hermetic screw compressors and smooth-air-flow propeller fans for
air side heat exchangers, smaller vibration and lower sound operation has been achieved, Therefore, in most
cases, special vibration absorbing curbs are not required by utilizing factory-supplied rubber mats.

FEATURE

Capacity Control
Continuous Capacity Control
Chilled water outlet temperature can be controlled precisely within 0.5 of the setting
temperature. This control is performed by applying a micro-computer to the continuous
capacity control type screw compressor.
This precise temperature control is not only suitable for air conditioning, but also for industrial
Load-up signal
When there is a big
use.
12sec.

difference between
set temperature and
actual temperature

60sec.

Load-up signal

Start
2sec.

Inlet water
temperature

60sec.

Outlet water
temperature

Outlet water
temperature

Inlet water
temperature

Neutral zone
standard

6
4

(Set temperature:5)

Stop

Stop temperature
standard

Lapsed time
Load-down signal
A given load status is
maintained.

2sec.

60sec.

The inlet water temperature


is detected at a stop, and it
is restarted by a raise in
inlet water temperature

-Principle of Continuous Capacity ControlContinuous capacity control is performed by adjusting the slide valve position as shown below.
The slide position can be changed freely between 100% and 15% in accordance with cooling load.

Load-up

Pd: Discharge Pressure,

Load-down

Ps: Suction Pressure

Micro-Processor Control for Various Functions


Alarm Indication for each cycle by 7-Segment
Rotating control of compressor starting order
Current limitation control
Automatic start after instantaneous power failure
Complete Standard Accessory
Water connection companion flange
Vibration-proof Mat
Foundation Bolt, Nut, Washer and Bushing
Spreader bar for rigging
Noise-proof pan for compressor

Hold

S1,2,3 :Solenoid Valve

Other Option
The following specifications are available on order basis.
Please contact local Hitachis distributors if required.
G/W communication adapter or RS485 physics
connector.
High static pressure fan (Outside static pressure:150Pa)
Remote control box
Liquid crystal touch panel with big screen
HITACHI water chillers group control system

GENERAL DATA

General DataR22 and R407C


Model

Nominal Cooling
Capacity *1

R22

Nominal Cooling
Capacity *1

R407C

RCU120AHY Z1

RCU150AHY Z1

RCU180AHY Z1

RCU200AHY Z1

RCU240AHY Z1

RCUG120AHY Z1

RCUG150AHY Z1

RCUG180AHY Z1

RCUG200AHY Z1

RCUG240AHY Z1

kW

191

286

358

382

537

573

716

kcal/h

164,230

245,916

307,825

328,461

461,737

492,691

615,649
203.6

RT

54.3

81.3

101.8

108.6

152.7

163.0

kW

181

272

340

363

510

544

680

kcal/h

156,019

233,620

292,433

312,038

438,650

468,057

584866.7

RT

51.6

77.3

96.7

103.2

145.1

154.8

193.4

Continuous Capacity Control

100150

mm

2,390

4,490

4,490

4,490

6,590

6,590

9,080(Minimum)

Depth

mm

1,940

1,940

1,940

1,940

1,940

1,940

1,940

Height

mm

2,170

2,170

2,170

2,170

2,170

2,170

2,170

kg

2,057

3,822

4,017

4,103

5,688

5,827

24,017

10015(5)*20

10015(7.5)*2,0

Standard

R22

R407C

R407C

Flow Control

Number of Circuit

Ty pe

Compressor

60ASCC-Z

Condenser

Air Discharge
Ev aporator

Semi-Hermetic Screw Ty pe

Model

Fan Power Input


Motor Quantity

10015(7.5)*20

Thermal Expansion Valv e


1

Quantity
Condenser Fan
HeatExchanger

RCU100AHY Z1
RCUG100AHY Z1

Width

Net Weight

Ref rigerant

RCU75AHY Z1
RCUG75AHY Z1

Capacity Control

Outer
Dimension

R22
R407C

50ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z
3

60ASCC-Z
4

Cross Fin Ty pe
Direct driv e Propeller Fan

kW

1.1

1.1

1.1

1.1

1.1

1.1

1.1

12

12

28

m 3/min

930

1,860

1,860

1,860

2,790

2,790

3,720

Shell and Tube Ty pe

Saf ety Dev ices

Ov ercurrent Relay f or Compressor , Internal Thermostat f or Compressor, Rev erse Phase Protection Dev ice f or Compressor,Thermal Ov ercurrent
Relay f or Fan Motor,High Pressure Switch, Low Pressure Control, Suction Gas Temperature Control,Freeze Protection Thermistor control,Oil Heater,
Discharge Gas Thermistor, Fusible Plug, Fuse f or Control Circuit and Pressure Relief Valv e

Piping Connections f or Water-Side Heat


Exchanger(In/Outlet)

With 90 Inner
Diameter
Companion Flange

Connection Hole

Main Power
(square orif ice)

mm

Circuit

mm

264.5102
52

2500200

500200
364.510252

464.510252

664.521022
52

kg

2,524

4,442

4,635

4,745

6,813

6,956

24,635

Width

mm

2,600

4,700

4,700

4,700

6,800

6,800

24,700

Depth

mm

2,190

2,190

2,190

2,190

2,190

2,190

2,190

Height

mm

2,510

2,510

2,510

2,510

2,510

2,510

2,510

Shipping Weight
Shipping
Dimension

*3

With 142 Inner Diameter Companion Flange

NOTE:
1. The nominal cooling capacities are based on GB/T
18430.1-2001(*1)
Chilled Water Inlet/Outlet Temperature12/7
Condensate Air Inlet Temperature35(DB)
2. Applicable Power Supply
Main Power SourceAC3 380V50HZ
Control Power SourceAC1220V50HZ
3.The units greater than 240AHYZ1 including 240AHYZ1
consist of two modules and are separately shipped.(*3).

The common chilled water piping (Filed-Supplied)


between each water cooler shall be directly connected
at site.

4. Water Flow
1) RCU(G)240,300,360,400AHYZ1
It is necessary to control the same water quantity to each cooler.
2) RCU(G)270,330,350,380AHYZ1
The chilled water flow rate is different between No.1 & No.2 units. It
is necessary to control the water quantity of each unit with adjusting
valves(Filed-Supplied).
5. It is required to connect electrical control wires between No.1 and
No.2 units for the unit greater than 240AHYZ1including 240AHYZ1.
6. ( ) marked with *2 is available by selection switch.

Working Range

Standard
515
543

I t em
Chilled Water Outlet Temperature
Condenser Air Inlet Temperature(DB

GENERAL DATA

General DataR22 and R407C


Model

Nominal Cooling Capacity*1

R22

Nominal Cooling Capacity*1

R407C

RCU330AHYZ1
RCUG330AHYZ1

RCU350AHYZ1

RCU360AHYZ1

RCU380AHYZ1

RCUG350AHYZ1 RCUG360AHYZ1 RCUG380AHYZ1

RCU400AHYZ1
RCUG400AHYZ1

kW

740

764

919

955

1,074

1,110

1,146

kcal/h

636,285

656,922

790,198

821,152

923,474

954,428

985,383
325.9

RT

210.5

217.3

261.4

271.6

305.5

315.7

kW

703

726

873

907

1,020

1,055

1,089

kcal/h

604,471

624,076

750,688

780,095

877,300

906,707

936,113

RT

199.9

206.4

248.2

258.0

290.1

299.8

309.6

Continuous Capacity Control

10015(7.5)*20

10015(6)*20

10015(7.5)*20

mm

9,080(Minimum)

9,080(Minimum)

11,180(Minimum)

Depth

mm

1,940

1,940

1,940

1,940

1,940

1,940

Height

mm

2,170

2,170

2,170

2,170

2,170

2,170

2,170

kg

4,103+4,017

24,103

5,688+4,103

5,827+4,103

25,688

5,827+5,688

25,827

11,180(Minimum) 13,280(Minimum) 13,280(Minimum)

Standard

R22

R407C

R407C

Flow Control

Number of Circuit

Type

Model

Quantity

Compressor

HeatExchanger

RCU300AHYZ1
RCUG300AHYZ1

Width

Net Weight

Refrigerant

RCU270AHYZ1
RCUG270AHYZ1

Capacity Control

Outer
Dimension

R22
R407C

Condenser
Condenser
Fan
Power Input
Fan Motor
Quantity
Air Discharge

13,280(Minimum)
1,940

Thermal Expansion Valve


4

5
Semi-Hermetic Screw Type

60ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z

60ASCC-Z

Cross Fin Type

Direct Drive Propeller Fan

kW

1.1

1.1

1.1

1.1

1.1

1.1

1.1

8+8

28

12+8

12+8

212

12+12

212

m3/min

3,720

3,720

4,650

4,650

5,580

5,580

5,580

Shell and Tube Type

Safety Devices

Overcurrent Relay for Compressor , Internal Thermostat for Compressor, Reverse Phase Protection Device for Compressor,Thermal
Overcurrent Relay for Fan Motor,High Pressure Switch, Low Pressure Control, Suction Gas Temperature Control,Freeze Protection Thermistor
control,Oil Heater, Discharge Gas Thermistor, Fusible Plug, Fuse for Control Circuit and Pressure Relief Valve

Piping Connections for Water-Side Heat


Exchanger(In/Outlet)

With 142 Inner Diameter Companion Flange

Main Power
(square orifice)

mm

2500200

Circuit

mm

Evaporator

Connection Hole

Shipping Weight*3
Shipping
Dimension

2102
252
664.5

764.52102252

864.52102252

kg

4,745+4,635

24,745

6,813+4,745

6,956+4,745

26,813

6,956+6,813

26,956

Width

mm

24,700

24,700

6,800+4,700

6,800+4,700

26,800

26,800

26,800

Depth
Height

mm
mm

2,190
2,510

2,190
2,510

2,190
2,510

2,190
2,510

2,190
2,510

2,190
2,510

2190
2,510

NOTE:
1. The nominal cooling capacities are based on GB/T
18430.1-2001(*1)
Chilled Water Inlet/Outlet Temperature12/7
Condensate Air Inlet Temperature35(DB)
2. Applicable Power Supply
Main Power SourceAC3 380V50HZ
Control Power SourceAC1220V50HZ
3.The units greater than 240AHYZ1 including 240AHYZ1
consist of two modules and are separately
shipped.(*3).
The common chilled water piping (Filed-Supplied)
between each water cooler shall be directly connected
at site.

4. Water Flow
1) RCU(G)240,300,360,400AHYZ1
It is necessary to control the same water quantity to each cooler.
2) RCU(G)270,330,350,380AHYZ1
The chilled water flow rate is different between No.1 & No.2 units. It is
necessary to control the water quantity of each unit with adjusting
valves (Filed-Supplied) .
5. It is required to connect electrical control wires between No.1 and No.2
units for the unit greater than 240AHYZ1including 240AHYZ1.
6. ( ) marked with *2 is available by selection switch.

Working Range

Item
Chilled Water Outlet Temperature
Condenser Air Inlet Temperature(DB
3

Standard
515
543

DIMENSION DATA

Unit Dimensions
RCU(G)75AHYZ1

RCU(G)100AHYZ1, RCU(G)120AHYZ1 and RCU(G)150AHYZ1

DIMENSION DATA

Unit Dimensions
RCU(G)180AHYZ1 and RCU(G)200AHYZ1

RCU(G)240AHYZ1RCU(G)270AHYZ1 and RCU(G)300AHYZ1

DIMENSION DATA

Unit Dimensions
RCU(G)330AHYZ1 and RCU(G)350AHYZ1

RCU(G)360AHYZ1, RCU(G)380AHYZ1 and RCU(G)400AHYZ1

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