Submit to: -

Er. Aprinder Singh

Er .Jagdeep Singh
Er.Balwinder Singh
Dr. Gurinder Singh Brar

Department: - Production Engineering

G.N.D.E.C.LUDHIANA

Submitted by: -Mohneet Singh Munday

Roll no.: -

84073 (DP.E)

Branch: -

Production Engineering

University no.: -90371275742

Page 1

1.
2.
3.
4.

ABOUT THE INSTITUTE

PREFACE & ACKNOWLEDGMENTS
INTRODUCTION

DWG EDITOR
Commands
Applications
Advantages & Disadvantages
5. SOLID WORKS
Number of wings: Drawing
Part
Assembly
Commands: Sketch
Features
Surfaces
Sheet metals
Evaluation
Simulation (Description)
Application
Advantages
6. SOLID WORKS ANALYSIS AND SIMULATION
7. DRAWINGS OF AUTOCAD AND SOLIDWORKS.

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ABOUT THE INSTITUTE

Guru Nanak Dev Engineering College was established by the
Nankana Sahib Education Trust [NSET]. NSET was founded in memory of the
most sacred temple of Nankana Sahib, birth place of Guru Nanak Dev Ji.
Shiromani

Gurdwara

Prabhandak

Committee,

Amritsar,

premier

organization of universal brotherhood, was the main force behind the mission
of 'Removal of Economic Backwardness through Technology'. With this
mission, a Polytechnic was started in 1953 and Guru Nanak Dev Engineering
College was established in 1956. The Trust deed was registered on 24th
February 1953 with a commitment by The Nankana Sahib Education Trust to
uplift the vast weaker section of Indian polity comprising Rural India by
admitting 70% students every year from Rural Areas.
This commitment
was made to the nation on 8th April, 1956. The foundation stone of the College
Building was laid by Late Dr. Rajendra Prasad Ji, the First President of India.
Nearly 10,000 graduate and 300 Post Graduate Engineers have passed out
from this college during the last 50 years and are at present successfully
employed in India & abroad. The college is now ISO 9001-2000 Certified,
NBA accredited and have signed MOU with IOWA & Wayne State University
[USA] for exchange of students and faculty.

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Acknowledgement

We really want to acknowledge the head of the department of production

& mechanical engineering department Er. N.D.Sharma & Dr. Sehjpal
Singh. They provide training in CAD Designing in solid works at our
campus. After that I acknowledge the Er.Aprinder Singh. Then I
acknowledge other teacher which provides helps in completing the
training of the solidworks. They provide full knowledge about that
course and provide all the notes and tutorials. Er. Aprinder Singh is so
co-operative and attentive. We learnt lots of things in the limited period
of time of training.

Thanks

G.N.D.E College, Ludhiana

Mohneet Singh Munday (84073 D3P.E)

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DWG EDITOR
In the word CAD CAM, CAD means Computer Aided Designing. DWG Editor
is very strong in the 2D drafting than any other software. The use of DWG Editor in
the modern industry is limited to 2D drafting and for 3D modeling softwares like
Solid Works, Ideas, Pro/Engineer is used. In the modern industry DWG editor
replaces the drawing board and drafter.
1. THE X, Y CO-ORDINATE SYSTEM

Everything that you draw in DWG editor is exact. It will be more accurate
than you will ever need it to be. All objects drawn on the screen are placed there based on
a simple X, Y co-ordinate system. In DWG editor this is known as the World Co-ordinate
System (WCS). In order to work effectively with DWG editor, you have to work with
this system. Until you are comfortable and familiar with it, learning DWG editor will be
more of a chore.

2. How it works:
DWG editor uses points to determine where an object is located. There is
an origin where it begins counting from. This point is (0,0). Every object is located in
relation to the origin. If you were to draw a line straight out to the right from the origin,
this would be considered the positive X-axis. If you were to draw a line straight up, this
would be the positive Y-axis. A line has two points, a start point and an end point. DWG
editor works with the points to display the line on the screen.

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GRAPHICAL INTERFACE OF DWG EDITOR

Move your cursor around the image above to find the names of various areas
of the screen.
Title Bar - This will show you what program you are running and what the
current filename is.
Pull-down menus - These are the standard pull-down menus through which you
can access almost all commands.
Main toolbar - This has most of the standard Windows icons, as well as the most
common AutoCAD commands.

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Property toolbar - This toolbar gives a way to quickly modify an object's

properties, such as layer and line type.
Floating toolbar - This is a toolbar that can be moved around the screen, or
'docked' as the main toolbar is.
Drawing space - This is where you draw. You have an almost infinite area to
draw and this is just a 'section' of the entire space.
Scrollbars - These work like in other windows programs. You can also use the
PAN command to move around your drawing.
Status Bar Tray Icons - These icons give you updates on items like reference
files program updates and print status.
Command line - When you type a command, you will see it here. DWG editor
uses this space to 'prompt' you for information. It will give you a lot of
information and tell you where you are in the command.
Status bar - This allows seeing and changing different modes of drawing such as
Ortho, Osnaps, Grid, Otrack, etc.

INTRODUCTION TO DR AWING AND MODIF Y

COMMANDS
DWG editor allows you to have access to a large number of commands. The general rule
is that you will use 20% of the commands 80% of the time.

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The command line tells you what information DWG editor requires to
continue.
Command

Keystroke

Icon

Menu

Result
Draw a straight line

Line

Line / L

Draw > Line

segment fro m one point

to the next

Circle

Draw > Circle >

Circle / C

Center, Radius

Draws a circle based on

a center point and
radius.

Erase

Erase / E

Modify > Erase

Erases an object.

Enables the Print/Plot

Print

Print / Plot Cntl+P

File > Print

Configurat ion Dialog

Bo x

U
Undo

Ed it > Undo
(Don't use ' Undo' for

Undoes the last

command.

now)
Draws a rectangle after

RECTANGLE /
Rectangle

Draw > Rectangle you enter one corner

REC

and then the second.

No
Multi Lines

MLINE / M L

Draw >

Draw parallel lines

based on the parameters

Icon
Multiline

you define.
Trims objects to a

Trim

G.N.D.E.C.LUDHIANA

TRIM / TR

Modify > Trim

selected cutting edge.

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Extend

EXTEND / EX

Modify > Extend

Extends objects to a
selected boundary edge.
Offsets an object

Offset

OFFSET / O

Modify > Offset

(parallel) by a set
distance.

CLICK
Object Snaps

Move

OSNAP / OS / F3

Move / M

Tools > Ob ject

Brings up the OSNAP

Snap Settings

dialog bo x.

Modify > Move

Moves an object or
objects

Copy

Copy / CP

Modify > Copy

Copies object(s) once

or mult iple t imes
Stretches an object after

Stretch

Stretch / S

Modify > Stretch

you have selected a

portion of it
Creates a mirror image

Mirro r

Mirro r / MI

Modify > M irror

of an object or selection
set
Rotates objects to a

Rotate

Rotate / RO

Modify > Rotate

Fillet

Fillet / F

Modify > Fillet

certain angle

Creates a round corner

between two lines
Creates an angled

Chamfer

Chamfer / CHA

Modify >
Chamfer

corner between two

lines
Creates a repeating

Array

Array / AR

Modify > Array

pattern of the selected

objects

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Starts the Layer and

Layer

Layer / LA

Format > Layer

Linetype property
dialog bo x

Text

Dimension

Scale

Polyline

Polyline Edit

No

Text

Draw > Single

Creates a single line of

Icon

Line Text

text

Dim

Many

Dimension >

Dimensions previously

(PICK ONE)

drawn objects
Proportionately resizes

Scale / SC

Modify > Scale

Pline / PL

Draw > Po lyline

Pedit / PE

Modify > Polyline Ed its polyline objects

(or scales) objects

Creates a polyline of
arcs and/or lines.

DIMENSIONING

Linear dimensions are used for dimensioning either horizontal or vertical distances.
Aligned dimensions will measure the actual length of an angled line parallel.
Radius dimensions will give you the radius of either arcs or circles.
Diameter dimensions are used on circles.
Angular dimensions will measure the angle between two lines that you pick.
Baseline dimensions are a special type that will automatically stack dimensions along
one plane as you pick points.

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Icons

ICON

SETTING

ICON

SETTING

Endpoint

Perpendicular

Midpoint

Tangent

Center

Nearest

Node

Apparent
Intersection

Quadrant

Parallel

Intersection

None

Extension

Osnap Setting

Insertion Point

Temporary
Tracking Point

Snap Fro m

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You may select whichever points you want to 'snap' on an object. Here is a list of your
options. Followed by the command entry to invoke the needed Osnap.
Endpoint - snaps to either the beginning or the end of an object such as a line - END
Midpoint - snaps to the exact middle of a line or an arc - MID
Center - snaps to the center-point of a circle or arc - CEN
Node - snaps to 'nodes' (not covered in this course) - NOD
Quadrant - snaps to any of the four quadrants of a circle - QUA
Intersection - snaps to the point where two object cross - INT
Extension - Snaps to the phantom extension of an arc or line - EXT
Insertion - snaps to the insertion point of an object (such as a block or text) - INS
Perpendicular - will snap so that the result is perpendicular to line selected - PER
Tangent - snaps to create a line tangent to a circle or arc - TAN
Nearest - will find the closest point an object and snap to that point - NEA
Parallel -Snaps parallel to a specified line - PAR
None - temporarily turns off all Osnaps. (Pressing your F3 Key is quicker) - NON
Osnap settings - opens the Osnap dialog box.

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COMMANDS USED IN DWG EDITOR

1. Line: - To draw line.
1. From the Draw menu, choose Line.
2. Specify the start point. We can use the pointing device or enter a coordinate
on the command line.
3. Complete the first line segment by specifying the endpoint.
To undo the previous line segment during the LINE command, enter u or choose Undo on
the toolbar.
4. Specify the endpoints of any additional line segments.
5. Press ENTER to end or c to close a series of line segments.
To start a new line at the endpoint of the last line drawn, start the LINE command again
and press ENTER at the Specify Start Point prompt.
2. Construction line: - Line that extends to infinity in one or both directions, known as
construction line, respectively, can be used as references for creating other objects. For
example, we can use construction lines to find the center of a triangle, or create
temporary intersections to use for object snaps.
3. Circle: (a) To draw a circle by specifying a center point and radius or diameter
1. From the Draw menu, choose Circle Center, Radius or Center, Diameter.
2. Specify the center point.

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3. Specify the radius or diameter or radius.

(b) To create a circle tangent to two objects
1. From the Draw menu, choose Circle Tan, Tan, and Radius.
DWG editor starts Tangent object snap mode.
2. Select the first object to draw the circle tangent to.
3. Select the second object to draw the circle tangent to.
4. Specify the radius of the circle.
4. Fillet: - Filleting connects two objects with a smoothly fitted arc of a specified radius.
We can fillet
Arcs
Circles
Ellipses and elliptical arcs
Lines
Polylines
Rays
Splines
Xlines
Using FILLET is also a convenient method of creating an arc with a specified radius that
is tangent to two selected objects. FILLET can be used to round all corners on a polyline
using a single command.
Method of creating fillet:1. From the Modify menu, choose Fillet.
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2. Select the first line.

3. Select the second line.
4. Enter the fillet radius.
5. Chamfer: - Using CHAMFER is a fast way of creating a line between two nonparallel
lines. It is usually used to represent a beveled edge on a corner. CHAMFER can also be
used to bevel all corners of a polyline.
6. Polygon: - Polygons are closed polylines with between 3 and 1,024 equal-length sides.
Creating polygons is a simple way to draw squares, equilateral triangles, octagons, and so
on.
7. Pan: - We can shift the location of our view by using PAN or by using the window
scroll bars. With the Real-time option, we pan dynamically by moving our pointing
device. PAN does not change the location or magnification of objects on our drawing. By
right-clicking, we can display a shortcut menu with additional viewing options.
8. ARRAYS: - You can create copies of objects in a rectangular or polar (circular)
pattern called an array. For rectangular arrays, you control the number of rows and
columns and the distance between each. For polar arrays, you control the number of
copies of the object and whether the copies are rotated. To create many re gularly
spaced objects, arraying is faster than copying.
CREATE RECTANGULAR A RRAYS
DWG editor builds a rectangular array along a baseline defined by the current snap
rotation angle. This angle is zero by default, so the rows and columns of a rectangular
array are orthogonal with respect to the X and Y axes.

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CREATE POLAR ARRAYS

When you create a polar array, the array is drawn counterclockwise or clockwise,
depending on whether you enter a positive or a negative value for the angle to fill.
The radius of the array is determined by the distance from the specified center point to a
reference or base point on the last selected object. You can use the default reference point
(usually an arbitrary point that coincides with a snap point), or you can specify a new
base point to be used as the reference point.
HATCHING

Hatching in DWG editor is a way of filling in areas of your drawing with a

pre-formatted pattern to represent certain materials. It is usually used in sectional views.
The pattern is used to differentiate components of a project or to signify the material
composing an object.
You can use several methods to add hatch patterns to your drawing. The BHATCH
command provides the most options. Use tool palettes when you need additional speed
and convenience.
With the Tool Palettes window open, you can right-click a pattern tool to access the Tool
Properties dialog box from the shortcut menu. This dialog box contains several hatch
pattern options that are also available through BHATCH. For instance, you can specify
the scale and spacing for the hatch pattern.

SNAP
The grid is a rectangular pattern of dots that extends over the area you specify as the
drawing limits.

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SolidWorks
1) Introduction: - SolidWorks is a

Design Automation Software Package Used

to Produce
Parts
Assemblies
Drawings

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2) SolidWorks Model Types: TYPE

FUNCTION

DATA FILE

Part

3-D Objects

*.SLDPRT

Assembly

Many-parts

*.SLDASM

Drawing

Multi--Views

*.SLDDRW

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Part Modeling: - Setting Up Unit

Menu: Tools->Options

3) 3-D Object Creation Procedure: - By Creating Features

i.

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Each Feature:

2-D Sketching

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ii. 3-D Formation

(a) 2-D Sketching: -Parametric Modeling

Procedure: 1. Sketch the geometry
2. Dimension the geometry
3. Modify the dimension value

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(b)2-D Object Creation Methods: - Menu: Tools->Sketch Entities.

Line

Arc

Circle

Rectangle

Ellipse

Smart Dime nsion

Sketch

Convert Entities

Slots

Spline

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Rapid Sketch

Polygon

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Plane

Text

Point

(c) Additional 2-D Object Creation Methods: Menu: Tools->Sketch Tools

(d) Dime nsioning

Menu: Tools->Dimensions->Smart

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(e) Relations
Menu: Tools->Relations

4) Features: - Menu: Insert->Boss/Bass

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Menu: Insert->Cut

Menu: Insert->Boss/Bass
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Menu: Insert->Features

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Menu: Insert->Pattern/Mirror

5) Reference Geometry: - Menu: Insert->Reference Geometry

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6) Viewing: -Menu: View->Display

Menu: View->Modify

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7) Loft: -

You create the body of the hammer head by lofting between simple profile
sketches. Then you will create three circles and one rectangle on the different
planes 1,2,3,4 respectively. Concentric the centre of all the entities. As u shown
in the fig:

Click Lofted Boss/Base on the Features toolbar. Then you get that type of
figure shown in the fig:

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Then create another rectangle on the different plane and produce the chisel. The
figure shown below: -

8) Flex: -

For twisting and bending we can use the flex

command. In to that there are three planes produces from which we can
get the bending and the twisting portion of the work piece. Which all the
parameters are shown below: -

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Flex on bending

Flex on twisting

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Assembly Modeling: 1) Loading the Components

Menu: Insert->Component->Existing Part/Assembly

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2) Defining Mates: - Menu: Insert->Mate

3) Exploded View: - Menu: Insert->Exploded View

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Drawing Modeling : 2-D Drawing of a Part or an Assembly

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1) Drawing Template and Drawing Format: -

Menu: File->New->Draw

2) Creating Views: - Menu: Insert->Drawing View

Standard 3 View

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Model View

Derived Drawing Views: -

Projected View

G.N.D.E.C.LUDHIANA

Auxiliary View

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Detail View

Broken-Out Section

Crop View

Section View

3) Dimensions: - Menu: Tools->Options

Select Styles of Font, Leader, Precision, Tolerance, Arrow, etc.
Two Ways to Create Dimensions: (i) Display All Dimensions and Then Modify These Dimensions
Menu: Insert->Model Items
(ii) Create Required Dimensions Manually

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Menu: Tools->Dimensions

4) Annotations: - Menu: Insert->Annotations

3 x 25 ABC
Note

Surface Finish Symbol

G.N.D.E.C.LUDHIANA

Balloon

Geometric Tolerance

Datum Feature Symbol

Center Mark

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5) Bill of Materials: - Menu: Insert->Tables->Bill of Materials

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Simulation
Simulation is used for analysis and evaluation of the model. Due to
that some basic steps are carried out for soving the analysis. Some
type of empirical relations are use for solving that analysis like Von
mises yield criteria, Tressicas yield criteria and other formulae of
bending moment and shear stress. The Von-mises yield criteria is
used in the most of the analysis. Simulation is done by basically in
seven steps.
Steps are written below: 1. Modeling.
2. Material selection
3. Connections & contact surfaces
4. Fixtures
5. Type of Loads
6. Create mesh and Run
7. Results/Report.

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1) Modeling: - In this we create a required model which was Explain

above. In other hand we can choose the default models for the analysis.
The portion of the modeling explained in above report.
2) Material Selection: - In this we can select the material of the model.
That is used for the required value of the elastic modulus of stress strain.

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3) Connections: - In this we can give relation between the body and the
contact surface. Due to this we do mating, hinge, fix, rolling supports
etc.

4) Fixtures: - In this command option it provides the fixture ends and

makes it the rigid constraints to the body. Its representation shows it the
above diagram.
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5) Type of Loads: - In this we apply to the body internal & external

loads, pressure, heat supplied/source, torque, gravity, flow effects,
bearing load, centrifugal force, thermal effects etc.

6) Create mesh and Run: - In this command we can create mesh of

very small finite element particles called as unit cells or lattice structure.
The size of the unit cell is depends upon the fine or course grain of
particles of cubic unit of the volume. Meshing can also depends upon the
material selection and density of the material specifications. The shape
of unit cell or lattice directly depends on Jacobian factor of the nodes. In
that Jacobian factor is not less than 3. Due to that the shape of nodes in
the unit cell can be triangular, tetrahedral, pentagonal, hexagonal,
heptagonal are 3,4,5,6,7 nodes respectively. Run the analysis. It can take
time depending on the size of model and mesh type.

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MESHING OF MODEL
7) Result: - Results are created with the help of meshing of model and
force analysis. It can be produces by single click on command bar of
result. In the it gives the information which is given below in the
evaluation.

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Evaluation: In the evaluation of the product/model we have many types of virtual

evaluation procedure.

Stress analysis of Simply Supported

Beam
Model Information
Document Name

Configurat ion

Document Path

Date Modified

Simp ly Supported Beam

Default

Part4-1

Default

G:\Analysis\Part4.SLDPRT

Wed Jul 07 08:13:51 2010

Part4-2

Default

G:\Analysis\Part4.SLDPRT

Wed Jul 07 08:13:51 2010

Study Properties
Study name

Study 1

Analysis type

Static

Mesh Type:

Beam Mesh

Solver type

FFEPlus

Zero strain temperature

298.000000

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Units

Kelv in

Units in Inches & lbs

Unit system:

SI

Length/Displacement

mm

Temperature

Kelv in

Angular velocity

rad/s

Stress/Pressure

N/ m^2

Material Prope rties

No.

Beam Name

Material

Formulat ion

Section
Standard/Type/Size

Mass/Area

SolidBody
1(BossExtrude1)

Alloy Steel

Beam

Custom

0.0201889 kg
/2.58064e-005
m^2

SolidBody
1(BossExtrude1)

Alloy Steel

Beam

Custom

0.0201889 kg
/2.58064e-005
m^2

Material Model Type:

Linear Elastic Isotropic

Default Failure Criterion:

Max von Mises Stress

Property Name

Value

Units

Value Type

Elastic modulus

2.1e+011

N/ m^2

Constant

Poisson's ratio

0.28

NA

Constant

Shear modulus

7.9e+010

N/ m^2

Constant

Mass density

7700

kg/m^3

Constant

Tensile strength

7.2383e+008

N/ m^2

Constant

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Yield strength

6.2042e+008

N/ m^2

Constant

Thermal expansion
coefficient

1.3e-005

/Kelvin

Constant

Thermal conductivity

50

W/(m.K)

Constant

Specific heat

460

J/(kg.K)

Constant

Loads and Restraints

Fixture
Restraint name

Selection set

Fixed-1 <>

on 2 Jo int(s) fixed.

Description

Load
Load name

Selection set

Loading type

Force-1 <Part 4-1>

on 1 Jo int(s) apply force

10 lbf normal to reference
plane with respect to
selected reference Face< 1
> using uniform
distribution

Sequential Loading

Description

Mesh Information
Mesh Type:

Beam Mesh

Mesher Used:

Standard mesh

Automatic Transition:

Off

Smooth Surface:

On

Jacobian Check:

4 Po ints

Element Size:

1.738 mm

Tolerance:

0.086902 mm

Quality:

High

Nu mber of elements:

116

Nu mber of nodes:

119

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Time to co mp lete mesh(hh;mm;ss):

00:00:00

Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

-6.58819e-015

44.4822

1.65068e -014

44.4822

Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

N-m

1.19209e -007

-8.34919e-017

1.8639e-012

1.19209e -007

Reaction Moments

Free-Body Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

1.69407e -021

-1.90735e-006

4.23516e -021

1.90735e -006

Free-body Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

N-m

7.09079e -008

3.15111e -018

-1.249e-016

7.09079e -008

Beam Forces

Beam
Name

Joints

Axial

Shear1

Shear2

Moment1

Moment2

Torque

Beam1(BossExtrude1)

22.24

1.13

-22.24

1.13

22.24

-1.13

-22.24

-1.13

Beam2(BossExtrude1)

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Beam Stresses

Beam Name

Joints

Axial

Bending Dir1

Bending Dir2

Torsional

Worst Case

Beam1(BossExtrude1)

5.171e+007

5.171e+007

-5.171e+007

5.171e+007

5.171e+007

5.171e+007

-5.171e+007

5.171e+007

Beam2(BossExtrude1)

Study Results

Name

Type

Min

Location

Max

Location

Stress1

TXY: Shear in Y
Dir. on YZ Plane

1.78312e+006
N/ m^2

(2.48583 mm,

5.17107e+007
N/ m^2

(2.48583 mm,

3.15862 mm,
Element: 88

3.07692 mm,
Element: 1

97.208 mm)
Displacement1

URES: Resultant
Displacement

46.408 mm)

0 mm

(2.48583 mm,

0.167896 mm

(2.48583 mm,

Node: 59

3.24473 mm,

Node: 1

3.07683 mm,

-54.3162 mm)
Stress2

TXY: Shear in Y
Dir. on YZ Plane

47.2838 mm)

258.62 psi

(2.48583 mm,

7500 psi

(2.48583 mm,

Element: 88

3.15862 mm,

Element: 1

3.07692 mm,

97.208 mm)
Stress3

TXY: Shear in Y
Dir. on YZ Plane

258.62 psi

(2.48583 mm,

7500 psi

(2.48583 mm,

Element: 88

-7.17735 mm,

Element: 1

-17.0652 mm,

97.208 mm)

G.N.D.E.C.LUDHIANA

46.408 mm)

46.408 mm)

Page 48

Assem2-Study 1-Stress-Stress1

Assem2-Study 1-Stress-Stress3

G.N.D.E.C.LUDHIANA

Page 49

Stress analysis of HEATED BODY

Comments:
FLOW OF HEAT INTO THE SURFAC E AN D BULK

Description
Summarize the FEM analysis on Assem1

Model Information
Document Name

Configurat ion

Document Path

Date Modified

Assem1

Default

G:\Analysis\heated
body\Assem1.SLDASM

Sun May 02 00:25:50

2010

Part1-1

Default

G:\Analysis\heated
body\Part1.SLDPRT

Sun May 02 00:21:32

2010

Part2-1

Default

G:\Analysis\heated
body\Part2.SLDPRT

Sun May 02 00:21:40

2010

Study Properties
Study name

Study 3

Analysis type

Static

Mesh Type:

Solid Mesh

Solver type

FFEPlus

Inplane Effect :

Off

Soft Spring:

Off

Inertial Relief:

Off

Thermal Effect:

Temperature fro m Thermal Study

Thermal study name

Study 2

Time Step:

Zero strain temperature

298.000000

G.N.D.E.C.LUDHIANA

Page 50

Units

Kelv in

Include flu id pressure effects from So lidWorks Flow

Simu lation

Off

Friction:

Off

Ignore clearance for surface contact

Off

Use Adaptive Method:

Off

Units
Unit system:

SI

Length/Displacement

Mm

Temperature

Kelv in

Angular velocity

rad/s

Stress/Pressure

N/ m^2

Material Prope rties

No.

Body Name

Material

Mass

Vo lu me

SolidBody
1(Extrude1)

AISI 304

6 kg

0.00075 m^3

SolidBody 1(Shell1)

Alloy Steel

3.6498 kg

0.000474 m^3

Material name:

AISI 304

Description:
Material Source:
Material Model Type:

Linear Elastic Isotropic

Default Failure Criterion:

Max von Mises Stress

Application Data:

G.N.D.E.C.LUDHIANA

Page 51

Property Name

Value

Units

Value Type

Elastic modulus

1.9e+011

N/ m^2

Constant

Poisson's ratio

0.29

NA

Constant

Shear modulus

7.5e+010

N/ m^2

Constant

Mass density

8000

kg/m^3

Constant

Tensile strength

5.1702e+008

N/ m^2

Constant

Yield strength

2.0681e+008

N/ m^2

Constant

Thermal expansion
coefficient

1.8e-005

/Kelvin

Constant

Thermal conductivity

16

W/(m.K)

Constant

Specific heat

500

J/(kg.K)

Constant

Material name:

Alloy Steel

Description:
Material Source:
Material Model Type:

Linear Elastic Isotropic

Default Failure Criterion:

Max von Mises Stress

Application Data:

Property Name

Value

Units

Value Type

Elastic modulus

2.1e+011

N/ m^2

Constant

Poisson's ratio

0.28

NA

Constant

Shear modulus

7.9e+010

N/ m^2

Constant

Mass density

7700

kg/m^3

Constant

Tensile strength

7.2383e+008

N/ m^2

Constant

Yield strength

6.2042e+008

N/ m^2

Constant

G.N.D.E.C.LUDHIANA

Page 52

Thermal expansion
coefficient

1.3e-005

/Kelvin

Constant

Thermal conductivity

50

W/(m.K)

Constant

Specific heat

460

J/(kg.K)

Constant

Loads and Restraints

Fi xture
Restraint name

Selection set

Fixture-1 <Part 2-1>

on 5 Face(s) fixed.

Description

Connector Definitions
No Connectors were defined

Contact
Contact state: Touching faces - Free
Global Contact

Contact component: Bonded on Assem1

Description:

Mesh Information
Mesh Type:

Solid Mesh

Mesher Used:

Standard mesh

Automatic Transition:

Off

Smooth Surface:

On

Jacobian Check:

4 Po ints

Element Size:

7.799 mm

Tolerance:

0.38995 mm

Quality:

High

Nu mber of elements:

19939

Nu mber of nodes:

29186

Time to co mp lete mesh(hh;mm;ss):

00:00:02

G.N.D.E.C.LUDHIANA

Page 53

Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

0.0219727

-0.00134277

0.0344543

0.0408865

Free-Body Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

-0.227173

-2.4823

0.257935

2.50598

Free-body Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Body

N-m

1e-033

Name

Type

Min

Location

Max

Location

Stress1

VON: von Mises

Stress

317876 N/ m^2

(-110.688 mm,

3.49802e+008
N/ m^2

(-37.2785 mm,

Node: 16518

-49.9706 mm,

10.0294 mm,
Node: 28995

-36.2742 mm)
Displacement1

URES: Resultant
Displacement

-36.2742 mm)

0m

(59.3124 mm,

4.37729e -005 m

(-25.687 mm,

Node: 16285

10.0294 mm,

Node: 13243

27.0294 mm,

83.7258 mm)
Strain 1

ESTRN:
Equivalent
Strain

1.14062e -005

(-109.386 mm,

0.00114153

(-12.9528 mm,

Element: 19751

-46.876 mm,

Element: 16298

11.6371 mm,

-33.2122 mm)

G.N.D.E.C.LUDHIANA

23.726 mm)

-33.6746 mm)

Page 54

Assem1-Study 3-Stress-Stress1

Assem1-Study 3-Displacement-Displacement1

G.N.D.E.C.LUDHIANA

Page 55

Assem1-Study 3-Strain-Strain1

Assem1-Study 3-Factor of Safety-Factor of Safety1

Conclusion: - Into that the intensity of the heat is so high due to that heat comes out of its
external surface. So due that some sort of modification is required.

G.N.D.E.C.LUDHIANA

Page 56