STD Line: Product Description
STD Line: Product Description
STD Line: Product Description
StdLine
Product Description
ACG7 1123.03 GB
Flow volume:
80 - 1200 l/min
Max differential pressure: 16 bar
Applications:
Circulation, lubrication and transfer
1. Applications
1.1 Functionality
The Std Line (standard) ACG pumps come in two executions; Lube Line and Fuel Line. The main
difference is the shaft seal design, optimized for light duty and heavy duty respectively.
The ACG pumps are used for a number of different fluids:
Lubrication oil, fuel oil, vegetable oil, hydraulic oil and other hydraulic fluids, polymers, emulsions and any non-aggressive fluid with sufficient lubricating properties.
If requested, the ACG pump may be certified according to any of following classification societies: DNV, BV, LRS, ABS, RS, GL, RINA, KR, NK, RMR or CCS.
1.2 Applications
Typical applications are:
- Lubrication of diesel engines, gears, gas and steam turbines, hydro turbines and paper machines
- Circulation for cooling and filtration in large machineries, hydraulic systems and transformer
oil for insulation in transformers
- As transfer pumps onboard vessels, in power plants, oil factories, refineries, tank farms etc
- For supply and circulation systems
1.3 Installation
The pump is designed to be flange-mounted to its electric motor via a connecting frame and a
flexible shaft coupling. By the angle bracket, the pump might be mounted horizontally or vertically.
As standard, the pump is supplied without counter flanges (DIN type) but they can be included
if requested.
As standard the pump is delivered with the discharge side to the right when seen from the
pump shaft side(see below).
For more information about installation, see Installation and Start-up instruction for low pressure pumps.
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ACG7 1123.03 GB
0 4 5 N 7
N V B P
Pump series
ACG (, UCG*)
Size
Lead
K = Low lead
N = Normal lead
D = High lead
Generation
Design generation 7
Material in pump body
N = Nodular cast iron
Special design
Code group omitted for standard design (A-number)
ACG7 1123.03 GB
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3. Technical Data
3.1 Pressure Information
Pressure relief valve
The pump is equipped with an integral pressure relief valve with internal return, limiting
the differential pressure across the pump and protecting the pump. Should the discharge
line be blocked, the relief valve will open by the pressure.
The valve is adjustable for different opening pressures. The value of the pressure limit can
be set at the factory and should be adjusted at installation (see Installation & Start-up instruction for low-pressure pumps).
The maximum pressure accumulation varies with pump size, speed and viscosity, but will
normally not exceed 4 bar.
The valve has a maximum set pressure of 16 bar.
Inlet pressure
Minimum inlet pressure (suction capability) is dependent on fluid viscosity and rotation
speed. It increases with decreasing viscosity and decreasing speed. Information about minimum inlet pressure for each individual duty case can be obtained from IMO AB or pump
selection software WinPump.
Maximum inlet pressure is 12 bar.
Discharge pressure
Maximum discharge pressure is 16 bar.
Differential pressure
Maximum differential pressure is 16 bar but reduced at low viscosities according to table
below
Viscosity [cSt]
1,4
2
6
10
>12
Max. diff. pressure [bar]
6,9 8,0 12,4 15 16
Refer to your IMO representative or use the pump selection software WinPump to determine
the exact operating limits.
Speed
The maximum speed is 3600 rpm. Max. operating speed may be reduced depending on inlet
conditions. Contact IMO or use the pump selection software WinPump to find a corresponding speed limit in order to avoid cavitation problems.
The pump is designed to operate in one rotational direction only, as standard clockwise
when facing the shaft end. Pumps for CCW operation can be delivered on special request.
For shorter periods of time, a few minutes for emptying a discharge line, the pump may be
operated in reverse direction, provided the back pressure is limited to 3 bar.
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ACG7 1123.03 GB
Rotation
3. Technical Data
3.3 Sound level
Typical pump sound levels refer to free field conditions at a distance of 1 m from the pump.
Noise of driver excluded in the quoted figures. The sound levels are measured at a discharge
pressure of 5 bar, speed 2900 rpm and viscosity 37 cSt.
Size
045
052
060
070
Sound level dB [A] 59 63 66 68
ACG7 1123.03 GB
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4. Design
4.1 Ball bearing
The pump is fitted with an external lubricated ball bearing. When delivered from IMO AB, the
ball bearing is filled with grease.
For more information, see Maintenance and Service Instructions.
Material idler
Material seal
Material Elastomers
ACG
NVBP
Nodular cast
iron
Steel, surface
treated
Carbon/Silicon
Carbide
Viton
ACG
NTBP
Nodular cast
iron
Steel, surface
treated
Silicon Carbide /
Silicon Carbide
Viton
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ACG7 1123.03 GB
For handling of fluids which may be aggresive to above materials, consult IMO AB.
5. Performance Guide
Typical performance values at 5 bar
Flow calculated at 26 cSt, power at 260 cSt.
m3/h
l/min
80
1333
70
1167
60
1000
50
833
40
667
30
500
20
333
10
167
045K
045N
052K
052N
060K
060N
070K
070N
070D
ACG7 1123.03 GB
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395 4,6
442 7,5
487
5,8
550 9,4
849
11,1
974 17,6
1033
14,2
1189 22,3
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ACG7 1123.03 GB
6. Sectional view
453 Screw
462 Plug
462A Sealing washer
473
Grease nipple
473A Grease nipple cover
480
Valve housing
5010
Complete front cover
(502) Tension pin
(502A) Plug
506 Gasket
509
Shaft seal
514
Retaining ring
537
Deaeration plug
1020
Complete power rotor
(106)
Balancing piston
113 Key
120
Distance sleeve
122
Ball bearing
124
Retaining ring
124A Support ring
202
Idler rotor
359
Distance washer
359A Support ring
401
Pump body
440
Return valve
451 Screw
Drawing remarks:
(1) Hexagon bolts valid for sizes 060-070
(2) Rear cover. Execution code xxxE
(3) Removed from August 2011
Pos No Denomination
Pos No Denomination
ACG7 1123.03 GB
Notes:
- Components with Pos No within parenthesis are parts of subassembly
537A
Sealing washer
551
Rear cover
556 Gasket
6000 Complete valve element
(601) Valve top cover
(605) O-ring
(608) Valve spindle
(608A) Retaining ring
(612)
Regulating nut
(614)
Valve piston
(615) Valve spring
602
Sealing washer
Pos No Denomination
7. List of Components
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ACG7 1123.03 GB
8. Pump Dimensions
Drawing remarks:
(1) Drain. ISO G1/4
(2) Deaeration
(3) Grease nipple
ACG7 1123.03 GB
Notes:
- Dimensions in mm
- Counter flanges according to
DIN2633/ND16
- Weight is an approximate value
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2)
1)
Tolerances ISO h7
Tolerances ISO j6
8. Pump Dimensions
11
12
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ACG7 1123.03 GB
Drawing remarks:
(1) Outlet gauge. ISO G3/8
(2) Inlet gauge. ISO G3/8
(3) Control for relief valve
(4) Grease nipple
ACG7 1123.03 GB
Notes:
- Dimensions in mm
- Dimensions A, A1 and AC are valid for Brook Crompton motors type WU-DA
- Weight is an approximate value
- Foot VDMA 24 561 PTFL
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10. Accessories
A bare shaft pump (Fig. 1) can be ordered with the accessories in fig. 2-7.
Fig. 1 Bare shaft pump
Fig. 2 Set of counter flanges
Fig. 4 Electric motor
Fig. 5 Shaft coupling
14
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ACG7 1123.03 GB
Spare parts for these pumps are easily available from stock. For detailed information and
know-how about service, see the Maintenance & Service Instruction for ACG7 pumps or contact
IMO AB.
ACG7 1123.03 GB
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IMO AB: P.O. Box 42090, SE 126 14 Stockholm, Sweden. Telephone: +46 8 50 622 800
ACG7 1123.03 GB