INSULATOR CATALOGUE

PLP Insulators for

Power Transmission &

Distribution Networks

Insulators
PLP Insulators
for Power Transmission and Distribution Networks
Porcelain & Polymeric Insulators
Commitment to Quality
State-of-the-art Manufacturing and In-House Testing Facilities
IEC & Australian Standards
Batch Tested as per Australian Standards
Long Life & Reliable Performance
Preformed Line Products (Australia) Pty Ltd (PLP) is Australias leading
manufacturer and supplier of cable line hardware for aerial power and
communications networks. Preformed Line Products products have
benchmarked industry standards in technology and quality, to deliver highly
dependable products, making PLP one of the most trusted names in the
industry.
In a world where efficiency powers bottom lines, reliability becomes the key
driver for productivity and performance, and consistent reliability can be
achieved only through a focused approach and proficient implementation
of world class practices. Insulators supplied by PLP are designed to meet
dimensional, electrical and mechanical requirements of the Australian and IEC
standards. The market demands that insulators supplied have a minimum life
of 20 years, in all types of natural conditions, such as industrial pollution, saltspray fog, rain, external heat and cold.
PLPs focus is to provide Porcelain and Polymer insulators for electrical
transmission, distribution, sub-station and all other applications. Tested in
world class laboratory facilities to Australian and IEC Standards, PLP supply
voltage ranges varying from 11kV 500kV in both Porcelain and Polymeric
designs. PLP also cater for LV/MV range insulators. Munsell Grey is the color
of choice unless a special glaze requirement is requested.

I n s u l a to rs

Insulators

Station Post Insulators are manufactured from non-porous electrical porcelain

and tested as per Australian and IEC standards.

Insulators

Station Post Insulators

Disc Insulators
Disc insulators supplied by PLP will have a sacrificial Zn collar as standard on
all pins and a parallel head design with galvanized end fittings. Sacrificial Zn
collars on all disc insulators are of 99.9% purity to serve corrosion prone area.
Insulators having alternative electro-mechanical ratings, spacing, and leakage
distances to suit environmental conditions can be supplied. Strict quality control
is imposed to ensure long life and reliable performance. Insulators are batch
tested to Australian Standards at PLPs test laboratory located at 190 Power
Street, Glendenning, NSW.

Composite Insulators
Manufactured and tested as per Australian Standards, these
insulators are branded PLP. Polymer insulators are supplied
with various metal fitting orientations based on the customer
requirements. Insulators up to 35kV are stocked with a clevistongue orientation and a hex-pin standard on all insulators
with capability to cater to higher voltage ranges. To ensure the
highest integrity product, polymer insulator raw materials are
sourced from world class suppliers. The main ingredient of a
polymer insulator is silicon, it has both organic and inorganic
characteristics. Therefore, silicon shows extremely excellent
features of thermal resistance, chemical stability, electricity
insulation, anti-abrasion and high luster compared to normal
organic rubber materials.

LV/MV: Distribution Insulators

A wide range of LV/MV porcelain distribution insulators from LV
to 33kV in Guy, Shackle and Pin configurations are available.
Manufactured and tested as per Australian Standards, insulators
are batch tested at PLPs Glendenning test laboratory.

Insulators
Disc Insulators
Porcelain
Features:
Manufactured and supplied by Aditya Birla Insulators,India
ABI- Third largest manufacturer of Insulators in the world
World class quality Standards
State-of-the-art manufacturing and In-House test facilities
Manufactured from non-porous electrical porcelain
Sacrificial "Zn" collar standard on all pins
Insulators tested at CPRI, a NABL accredited testing facility (NATA equivalent)
Batch tested to Australian Standards

Part
Number

Fixing

I-U70B-PWZ

Ball & Socket

I-U70C-PZ

Tounge & Clevis

I-U160BS-PRZ

Ball & Socket

Security
Clip

W
R

Spacing
(mm)

Creepage
Distance

Electro
Mechanical
Strength
(kN)

146

320

70

146

320

70

146

320

160

Note:
Dimensional and performance characteristics in accordance with IEC and
Australian standards
Higher rated units can be supplied upon request

Disc Insulators
Glass
Part
Number

Fixing

Security
Clip

Spacing
(mm)

Electro
Mechanical
Strength
(kN)

I-U70B-GWZ*

Ball & Socket

146

320

70

I-U120B-GWZ*

Ball & Socket

146

320

120

* Non stocked item

Creepage
Distance

I n s u l a to rs

Insulators
Station Post Insulators
Insulators

Porcelain
Features:
Manufactured and supplied by Aditya Birla Insulators, India
ABI- Third largest manufacturer of Insulators in the world
World class quality Standards
State-of-the-art manufacturing and In-House test facilities
Capability up to 800kV
Insulators tested at CPRI, a NABL accredited testing facility (NATA equilvalent)
Batch tested to Australian Standards
Stocked at PLP Australia
Part
Number
I-C6-650-4495C-1500H 127/127
I-C10-650-3625C-1500H 127/127
I-C12.5-650-3625C-1500H 127/254
I-C6-650-3730C-1473H 127/127
I-C8-350-II-76HT
I-C10-325-1815C-770H 127/127
I-C6-200-I-508HT
I-C4-200-1000C-400H 76/76
I-C4-200-200-I-458HT
I-C10-200-II-458HT
I-C10-200-900C-475H 76/76
I-C8-225-810C-381H
I-C6-150-I-355HT
I-C4-150-500C-300H 76/76
I-C9-125-400C-254HT TR-205
I-C6-1050-7595C-2300H

Rated
Volt.
(kV)

BIL
(kV)

Cantilever
Strength
(kN)

Polution Crepage
Level
(mm)

Height

132
132
132
132
66
66
33
33
33
33
33
36
22
22
11
220

750
750
650
650
350
325
200
200
200
200
200
170
150
150
110

6
10
12.5
6
8
10
6
4
4
10
10
3
6
4
10
6

4
3
3
3
2
3
1
3
1
2
3
3
1
3
3
4

1500
1500
1500
1473
762
770
508
400
458
458
475
381
355
300
255
2300

1050

4495
3625
3650
3733
1690
1820
840
1000
850
950
950
810
610
500
400
7595

Notes:
Dimensional and performance characteristics in accordance with IEC and
Australian standards (AS 4395.1)
Details of Station Posts not mentioned above can be provided upon request

Insulators
Polymeric Insulators
Long Rod & Line Post Type
Features:
Wide product range
Substation, Traction, Line Post and Transmission Insulators
Insulators manufactured and tested per IEC and Australian Standards
Tested at NATA equivalent testing facilites
Part
Number

I-CS70-15-CT-H
I-CS70-25-CT-H
I-CS70-35-CT-H
I-CS70-36-BS
I-CS70-36-CT-H
I-CS120-36-BS
I-CS120-36-CT-H
I-CS70-36-BS
I-CS70-36-CT-H
I-CS120-36-BS
I-CS120-36-CT-H
I-LPO-36-TT-1140C
I-CS140-69-SB*
I-CS120-135-SB*

Rated

Min

Voltage
(kV)

Creepage
Distance
(mm)

15
25
35
36
36
36
36
36
36
36
36
36
69
135

SML
(kV)

Critical
Impulse
Voltage

Length
(mm)

End
Fittings

(kV)

425
645
859
1180
1180
1180
1180
1180
1180
1180
1180
1140
1790
3520

70
70
70
70
70
120
120
70
70
120
120
12.5
140
120

155
220
275
275
275
275
275
410
410
410
410
210
395
735

330+-15

Clevis-Tounge

430+-20

Clevis-Tounge

525+-25

Clevis-Tounge

610+-10

Ball-Socket

635+-10

Clevis-Tounge

640+-10

Ball-Socket

655+-10

Clevis-Tounge

640
640
640
640
480

Ball-Socket

750+-5

Clevis-Tounge

1329

Clevis-Tounge

Clevis-Tongue
Ball-Socket
Clevis-Tongue
Tie-Top

* Non stocked item

Notes:
Dimensional and performance characteristics in accordance with IEC and
Australian standards
Other voltages and SMLs available on request

LV/MV Distribution Insulators

Shackle & Pin Type
Part No

Dimensions (mm)
A

Dia.
B

Dia.
C

Dia.
D

Thread

Pin

Rad.
E

Min F.L.
kN

I-SHLV1

54

57

39

17

17

9kN

I-SHLV2

76

80

54

17

12

20kN

I-SHLV8

32

57

40

17

9kN

I-LVLP

91

82

52

11

Patt B

B/100/3.5

7kN

Notes:
Dimensional and performance characteristics in accordance with AS2947.2
Threads in accordance with AS2947.3

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Insulators

Part
No
I-GY2

Dimensions (mm)

Insulators

LV/MV Distribution Insulators

Guy Strain
Min
F.L.
kN

73

41

44

73

44

146

22

51

22

37

37

71 kN

I-GY3

115

57

67

115

57

216

38

51

38

63

63

222 kN

I-GY4

115

57

67

115

57

280

38

51

38

95

95

222 kN

Notes:
Dimensional and performance characteristics in accordance with AS2947.2
Threads in accordance with AS2947.3

LV/MV Distribution Insulators

Standard Line Pin
Part
No

Voltage
(kV)

Creepage
(mm)

Dimensions (mm)

I-SLP11-180

11

180

106 140

I-SLP22-420

22

420

168 228 113 R13 R16 Patt "C" C/150/11

11 kN

I-SLP33-534

33

534

194 279 113 R13 R16 Patt "C" C/200/11

11 kN

C
76

Thread

Pin

R13 R16

Patt "A" A/130/7

Min
F.L.
kN
7 kN

Notes:
Dimensional and performance characteristics in accordance with AS2947.2
Threads in accordance with AS2947.3

LV/MV Distribution Insulators

Aerodynamic Line Pin
Part
No

Voltage
(kV)

Creepage
(mm)
X-Y

X-Z

Dimensions (mm)
A

Pin
F

Min
F.L.
kN

I-ALP11-275

11

235

275

136

102

76

152

76

136

C/150/7

7 kN

I-ALP22-450

22

365

450

148

102

76

200

74

160

C/200/11

11 kN

I-ALP22-520C

22

380

520

127

102

76

240

89

165

C/200/11

11 kN

I-ALP33-920

33

755

920

240

102

76

320

133

240

C/300/7

11 kN

Notes:
Dimensional and performance characteristics in accordance with AS2947.2
Threads in accordance with AS2947.3

INSULATOR CATALOGUE

190 Power St. Glendenning, NSW 2761 Australia

PO Box. 626 St. Marys, NSW 1790 Australia
Phone: +612.8805.0000
Fax: +612.8805.0090
www.preformed.com.au
[email protected]
2013 Preformed Line Products
Insulators V.2 2013