Akai Service Manual

AKAI
SERVICE MANUAL
Model: PDP4273M
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1. Safety Precaution ……………..……………………………………………………..2~3

2. Technical Specifications……………………………………………………………..4~10
3. Circuit Diagram……………………………………………………………………..11~33
4. Basic Operations & Circuit Description……………………………………………..34~36
5. Main IC Information…………………………………………………………………37
6. Panel Information……………………………………………………………………38~67
7. Spare Pare List………………………………………………………………………68~71
8. Exploded View………………………………………………………………………72
9. If you forget your V-Chip Password…………………………………………………73
10. Software Upgrade……………………………………………………………………74~82
This manual is the latest at the time of printing, and does not
include the modification which may be made after the printing,
by the constant improvement of product.
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Technical Specifications PDP4273M1
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Basic operation of Plasma Display
1. After turning on power switch, PSU board sends 5Vst-by Volt to Main IC MT8202 waiting
for ON signals from Key Switch or Remote Receiver.
2. When the ON signal from Key Switch or Remote Receiver is detected, MT8202 will send
RLY ON and VS ON signals to PUS B/D. Then PSU B/D sends 5Vsc, 9Vsc, 24V to
PCBs working. This time CONTROL Board will send signals to Panel by Z/Y SUS
Board, OSD on the panel and display available signal. If the audio signals input, them
will be amplified by Audio AMP and transmitted to Speakers.
3. If some abnormal signals are detected (for example: over bolts, over current, over
temperature and under volts), the system will be shut down by Power off.
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Basic Operations & Circuit Description
MODULE
There are 1 pcs panel and 8 pcs PCBs including 2 pcs Y/Z Sustainer board, 2 pcs
Y Drive board, 2 pcs X (left and right) Extension board, 1 pcs Control (Signal Input)
board and 1 pcs PSU board in the Module.
SET
There are 4 pcs PCBs including 1 pcs Local key board, 1 pcs Remote Control
Receiver board, 1 pcs L/R Speakers and 1 pcs VSC (Main) board in the SET.
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PCB function
1. PSU B/D:
(1). Input voltage: AC 120V, 60Hz.
(2). To provide power for PCBs.
2. VSC (Main) board: To converter S signals, AV signals, Y Pb/Cb Pr/Cr signals, HDMI
signals and D-SUB signals to digital ones and to transmit to Control board.
3. Control board: Creates signal processing and order of many FET on/off of each DRIVE
B/D with R, G, B each 10 bit input.
4. Y-Sustainer board: Generates SUSTAIN, RESET Waveform, VSC (SCAN) voltage and
supplies it Y DRIVE B/D.
5. Y-Drive board:
(1). This is a path to supply SUSTAIN, RESET waveform which made from Y SUSTAIN
B/D to Panel through SCAN DRIVER IC.
(2). Supply a waveform that select Horizontal electrode (Y SUSTAIN electrode)
sequentially.
6. Z-Sustainer board: Make SUSTAIN PULSE and ERASE PULSE that generates SUSTAIN
discharge in panel by receiving LOGIC signal from CONTROL B/D.
7. X (left and right) extension board: Receiving LOGIC signal from CONTROL B/D and
make ADDRESS PULSE (generates Address discharge) by ON/OFF operation, and
supplies this waveform to COF (data).
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PCB failure analysis
1. CONTROL :
a. Abnormal noise on screen.
b. No picture.
2. VSC (MAIN) :
a. Lacking color, Bad color scale.
b. No voice.
c. No picture.
d. Abnormal noise on screen.
3. PSU: No picture, no power output.
4. Z - Sustainer:
a. No picture.
b. Color not enough.
c. Flash on screen.
5. Y – Sustainer: Darker picture with signals.
6. Y/Z – Sustainer: The component working temperature is about 55°C.
If the temperature rises abnormal, this may be a error point.
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Main IC Information
- M13S128168A (ESMT)
2M x 16 Bit x 4 Banks Double Data Rate SDRAM
- MT8202
MT8202G is a highly integrated Single-Chip for LCD TV supporting video input and output
format up to HDTV. It includes 3D comb filter TV decoder to retrieve the best image from
popular composite signals.
- MT8293
HDMI Panel Link Cinema Receiver
- R2S15102NP
Digital Power Amplifier R2S15102NP
- WM8776
24-bit, 192kHz Stereo CODEC with 5 Channel Input Multiplexer
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Product Specification of 42XGA PDP Module
8. LG OEM panel parts list

***Same panel as the panel in an LG 42PC3D***
415±4 cm 6±2cm 1±1cm

Module ID
E/X Tube ① ② ③ ④ ⑥ ⑤ ⑦ 3211QKE008A

LG part # 6871QDH117A
Y-SUSTAIN Z-SUSTAIN
LG part # 6871QYH053B LG part # 6871QZH056B
Y-DRIVE PCB ASSY
Control/Logic PCB
LG part # 6871QCH077C
X-LEFT BOARD ASSY X-RIGHT BOARD ASSY

LG part # 6871QLH059A LG part # 6871QRH068A
These parts are regular LG panel parts and can be ordered from
any distributor of LG parts. Please make sure to fax or email a copy
of the invoice the service dept so an adjustment can be made to the
claim for in-warranty claims.
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What are the main components of the plasma display module?

What are the functions of the different PCBs?

AKAI

1. Safety Precaution ……………..……………………………………………………..2~3

6. Y/Z – Sustainer: The component working temperature is about 55°C.

If the temperature rises abnormal, this may be a error point.

8. LG OEM panel parts list

415±4 cm 6±2cm 1±1cm

E/X Tube ① ② ③ ④ ⑥ ⑤ ⑦ 3211QKE008A

X-LEFT BOARD ASSY X-RIGHT BOARD ASSY

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