21/08/2007

MAINTENANCE SCHEDULE (includes models out of production as of FEBRUARY '07)

EUROPE 15,000 km NEW BASIC INTERVAL
MAINTENANCE OPERATIONS

CHASSIS AND BODY 1/2

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

L: Lubricate

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

NATO
4Runner
2WD

NATO
4Runner
4WD

VZN180

VZN185

01/11

01/11

Months
1,000 km

MAINTENANCE ITEMS

1,000 miles
Clutch pedal, return spring and damper - Mechanical type
Brake pedal and parking brake
Brake linings and drums
(Include brake linings of parking brake)

Normal
Severe

Brake pads and discs

Normal
Severe

Clutch
fluid

7,5

15

22,5 30 37,5 45 52,5 60 67,5

75

82,5

90

4,5

13,5 18 22,5 27 31,5 36 40,5

45

49,5

54

I
I
I

I
I
I
I
I

SAE J1703 or FMVSS No. 116 DOT3

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

I
I
I

I
I
I

I
I
I
I
I

I
I
I

I
I
I

I
I
I
I

Every 24 months
Every 24 months
Every 12 months

I
I
I

Every 12 months
Every 6 months
Every 24 months

R
I
R

Every 24 months
Every 24 months
Every 24 months

Every 24 months

Every 24 months

Every 24 months

Every 12 months

SAE J1704 or FMVSS No. 116 DOT4

Clutch fluid for auto clutch system

Sequential M/T system fluid

R
I
R

SAE J1703 or FMVSS No. 116 DOT3

Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
SAE J1704 or FMVSS No. 116 DOT4
Brake pipes and hoses

R
I
R

I
I
Luk-AT or Pierburg
Replace every 195.000 km (121.000 miles) or 120 months
Others
Inspect every 195.000 km (121.000 miles) or 120 months
A/T fluid DEXRON II or III
I
I
TOYOTA P.S. fluid EH or equivalent

Vacuum pump for brake booster (Diesel

engines only)
Power steering fluid

Steering wheel, linkage and steering gear box oil

Normal
Severe

SRS airbag *1
NLGI No. 1 or No. 2
Propeller shaft

NLGI No. 2
Tightening bolts for
propeller shaft

Normal

Severe
Normal
Severe

Normal
Severe
Normal
Severe

Tightening bolts for

drive shaft

Ball joints and dust covers

Vehicles produced
before July, '99

Normal
Severe

I
I
I

I
I

T
T

I
I
I

Normal

T
T
I
I
I
I

T
T
I
I

I
I

I
I

T
T

I
I
I

T
T
I
I
I
I

I
I

I
I

T
T

T
T

I
I
I

R
I

T
T

Severe

T
T

Normal
Severe
Normal
Severe
Normal
Severe

T
T
I
I

Normal
Severe

Drive shaft boots

I
I
I
I
I
Initial inspect at first 120 months from the vehicle registration date.
L
L
L
L
L

Every 24 months

Every 12 months

7
7

T
T
I
I

Every 24 months
Every 12 months
Every 24 months
Every 12 months

I
I

Every 12 months
Every 6 months

T
T

Every 24 months
Every 12 months

T
T
I
I
I
I

Every 12 months
Every 6 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months

I: Every 12 months
R: Every 48 months

I: Every 12 months
R: Every 24 months

Vehicles
produced
WS
after
August,
'99

Every 36 months

Severe

I: Every 36 months
R: Every 72 months

Normal

Every 36 months

Severe

I: Every 36 months
R: Every 72 months

Normal

I: Every 36 months
R: Every 72 months

I: Every 18 months
R: Every 36 months

Severe
BE3/5N

I
I
I
R
I
R

Normal
Severe
LV Gear oil API GL- Normal
4
Severe
Normal

Severe
Normal
Severe

R
I
R

R
I
R
R
I

Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months

Every 48 months

API Gear oil GL-4 or

GL-5

API Gear oil GL-4 or GL-5

Transfer oil

Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months

Other (GL-4 or GL-5)

Other

Manual transmission oil and

transfer oil if so equipped
(Including auto clutch system)

Normal
T-IV
Automatic transmission fluid

API Gear oil GL-5

Normal
API Gear oil GL-5
Severe
*1: After 120 months from the vehicle registration date, inspect every 24 months.

R
I
R

10
10

7: Lubricate7: Lubricate
10: Transfe

21/08/2007

MAINTENANCE SCHEDULE (includes models out of production as of FEBRUARY '07)

EUROPE 15,000 km NEW BASIC INTERVAL
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.

CHASSIS AND BODY 2/2

T: Tighten to specified torque.

R: Replace or change or lubricate.

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

NATO
NATO
4Runner 4Runner
2WD
4WD

ODOMETER READING

VZN180

VZN185

01/11

01/11

Months
1,000 km

MAINTENANCE ITEMS

7,5

15

22,5 30 37,5 45 52,5 60 67,5 75 82,5 90

4,5

13,5 18 22,5 27 31,5 36 40,5 45 49,5 54

1,000 miles
BE3/5N
M/T
model

API Gear oil GL-4 or GL- Normal

5
Severe

Every 48 months

Every 48 months

Every 48 months

LV Gear oil API GL-4

Front
Differential
oil*2

Normal

Vehicles produced
before July, '99

Differential
integrated
with
transmission

Severe

T-IV
A/T
model

Vehicles
produced
after August,
'99

WS

Normal

Severe

Normal

Severe

Normal

Other
Severe

I
I

Differential separated from transmission (API Gear oil GL-5)

A/T fluid WS

Wheel bearing grease (tapered

roller type wheel bearing only) and
ball joint grease

R
R

R
R

Severe

R
R

R
R
R

Normal
Severe

R
R

I Every 24 months

I Every 12 months

Active height control suspension fluid - Suspension fluid AHC or equivalent

Active height control gas chamber
Bolts and nuts on chassis and body

Severe only

Normal

Tires and inflation pressure

Severe
Normal

Air conditioning filter

(not a dealer operation) *3

Dusty road

(foldable type)

Dusty road

Normal
Dusty road

T Every 12 months

I Every 12 months

I
R

C
C

R
R

I: Every 12 months

*2: Including MR2 rear differential oil

*3: Customers should inspect by themselves

I: Every 6 months
R: Every 12 months

R Every 12 months

R
R

R
R

Replace when the service indicator light illuminates

Corrosion Inspection

R: Every 24 months

I Every 12 months

R
R

R
R

R Every 24 months

R
C

R Every 24 months

R
R

R
R

I Every 24 months

R
C

R
I

I Every 24 months
I

& high efficiency type) Dusty road

Combination filter

Particle filter (standard Normal

(high efficiency type)

Normal & Dusty road

Normal

Normal

Particle filter

Dusty road

I: initial 48 months; then

every 12 months

Normal
Dusty road

R
I

I: Every 36 months
R: Every 72 months

R Every 12 months
R
R

R Every 24 months

I: Every 12 months
R: Every 48 months

Severe
Normal
Severe

Front and rear suspension

Normal

Normal
NLGI No. 2

R Every 48 months
R Every 48 months
I Every 36 months

API Gear oil GL-5

Rear differential oil

I: Every 12 months
R: Every 48 months
I: Every 12 months
R: Every 24 months
Every 36 months
I: Every 36 months
R: Every 72 months
Every 36 months
I: Every 36 months
R: Every 72 months
I: Every 36 months
R: Every 72 months
I: Every 18 months
R: Every 36 months

I Every 24 months

21/08/2007

MAINTENANCE SCHEDULE (includes models ouMAINTENANCE OPERATIONS

EUROPE 15,000 km NEW BASIC INTERVAL
I: Inspect and correct or replace as necessary.
GASOLINE ENGINE
SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

MAINTENANCE ITEMS

ODOMETER READING

1,000 km

7,5

15

22,5

30

37,5

45

52,5

60

67,5

75

82,5

90

Months

1,000 miles

4,5

13,5

18

22,5

27

31,5

36

40,5

45

49,5

54

( ): for reference

Replace every 150,000 km (90,000 miles)

Timing Belt
Valve Clearance (Sensory Inspection)
Drive belt
(API: SH, SJ)
(ILSAC)
Engine oil (API: SJ, SL)
(ILSAC)

Normal
Severe
Normal
Severe
Normal
Severe

Engine oil filter

R
R
R

R
R
R
R
R
R

R
R
R

Cooling and heater system *1

R
R
R
R
R
R
I

R
R
R

R
R
R
R
R
R

R
R
R

Exhaust pipes and mountings

Platinum or Iridium Tipped type

R
R
R

R
R
R
R
R
R

R
R
R

I
Normal
Dusty road
Normal

Air cleaner filter

Dusty road
Fuel tank cap, fuel lines, connections and fuel vapor control valve

R
R
R
R
R
R
I

Every 12 months
Every 6 months
Every 12 months
Every 6 months
Every 12 months
Every 6 months
Every 24 months

R Initial: 36 months

I
I
I
First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
I
I
I Every 24 months
Replace every 90,000 km (54,000 miles)

Others

Air cleaner filter

(from October 2002, applicable to all models in
production)

R
R
R
R
R
R
I
R

LLC (red/green) *2
S-LLC (pink) *3

Spark plugs

*I (Every 72 months)

Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every Initial: 72 and then
15,000 km (9,000 miles)
every 12 months

V-ribbed belt

Engine oil

Engine coolant

NATO
4Runner
5VZ-FE
(3.4 V6)

R: Replace or change or lubricate.

I
I

I
I

I
I

I
I

I
R

R
I

R
I

I
I

01/11

03/08

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

Inspect every 2,500 km(1,500 miles) and replace every 45,000

km(27,000 miles) or 48 months.
I

VZN18#

Every 24 months

21/08/2007

MAINTENANCE SCHEDULE (includes models out o MAINTENANCE OPERATIONS

EUROPE 15,000 km NEW BASIC INTERVAL
I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

CHASSIS AND BODY 1/2

L: Lubricate

R: Replace or change or lubricate.

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

NATO
4Runner
2WD
VZN180

NATO
4Runner
4WD
VZN185

01/11

01/11

Months
1,000 km

MAINTENANCE ITEMS

1,000 miles
Clutch pedal, return spring and damper - Mechanical type
Brake pedal and parking brake
Normal
Brake linings and drums
(Include brake linings of parking brake)
Severe
Normal
Brake pads and discs
Severe
Clutch fluid
SAE J1703 or FMVSS No. 116 DOT3
Brake fluid
SAE J1703 or FMVSS No. 116 DOT3
Brake pipes and hoses
A/T fluid DEXRON II or III
Power steering fluid
Normal
Steering wheel, linkage and steering gear box oil
Severe
Normal
NLGI No. 1 or No. 2
Severe
Normal
Propeller shaft
NLGI No. 2
Severe
Tightening bolts for Normal
propeller shaft
Severe
Drive shaft boots
Normal
Severe
Tightening bolts for Normal
drive shaft
Severe
Normal
Ball joints and dust covers
Severe
Normal
T-IV
Severe

Automatic transmission fluid

WS

7,5 15 22,5 30 37,5 45 52,5 60 67,5

75

82,5

90

4,5

45

49,5

54

13,5 18 22,5 27 31,5 36 40,5

I
I
I
I
I
I
I
R
I
I
I
I
L
L

Every 24 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months
Every 24 months
Every 24 months
Every 24 months
Every 24 months
Every 12 months
Every 24 months
Every 12 months

T
T
I
I
T
T
I
I
I

Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 36 months

I: Every 36 months
R: Every 72 months

Normal

Every 36 months

Severe

I: Every 36 months
R: Every 72 months

Normal

R
R

I
I
I

I
L
L

I
I
I
I
I
I
I
R
I
I
I
I
L
L

T
T
I
I
T
T
I
I

T
I
T
I

I
I
I

I
L
L

T
I
T
I
I

I
I
I
I
I
I
I
R
I
I
I
I
L
L

T
T
I
I
T
T
I
I

I
I
I

I
L
L

T
I
T
I

Other
Severe
Manual transmission oil and
transfer oil if so equipped
(Including auto clutch system)

Transfer oil

API Gear oil GL-4 or Normal

GL-5
Severe
Normal
Other (GL-4 or GL-5)
Severe
Normal
API Gear oil GL-4 or GL-5
Severe
Normal
API Gear oil GL-5
Severe

I
I
R

I
R
I
R
I
R

I
R
I
R
I
R

7
7

I: Every 36 months
R: Every 72 months

I: Every 18 months
R: Every 36 months

Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months

10
10

7: Lubricate
10: Transfe

21/08/2007

MAINTENANCE SCHEDULE (includes models out of produMAINTENANCE OPERATIONS

EUROPE 15,000 km NEW BASIC INTERVAL
I: Inspect and correct or replace as necessary.
CHASSIS AND BODY 2/2

T: Tighten to specified torque.

R: Replace or change or lubricate.

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

new information
NATO
4Runner
2WD
VZN180

ODOMETER READING

NATO
4Runner
4WD
VZN185

Months
1,000 km

MAINTENANCE ITEMS
M/T
model

Front
Differential
oil*2

Differential
integrated
with
A/T
transmission model

1,000 miles
Normal
API Gear oil GL-4 or GL5
Severe
Normal
T-IV
Severe

7,5

15

22,5 30 37,5 45 52,5

60

67,5 75 82,5 90

4,5

13,5 18 22,5 27 31,5

36

40,5 45 49,5 54

I
R

Normal

Other
Severe
Differential separated from transmission (API Gear oil GL-5)
Rear differential oil
API Gear oil GL-5
Normal
Front and rear suspension
Severe
Bolts and nuts on chassis and body
Severe only
Normal
Tires and inflation pressure
Severe
Particle filter (standard Normal
& high efficiency type) Dusty road
Air conditioning filter
(not a dealer operation) *3 Combination filter
Normal
(high efficiency type)
Dusty road
Corrosion Inspection
*2: Including MR2 rear differential oil
*3: Customers should inspect by themselves

I
T
I

R
R
R

R
R
R
I
I
T
I
I
R
R
R
R
I

I
T
I

R
R
R

R
R
I
I
T
I
I
R
R
R
R
I

I
T
I

R
R
R

Every 48 months
Every 48 months
Every 36 months
I: Every 36 months
R: Every 72 months
I: Every 36 months
R: Every 72 months
I: Every 18 months
R: Every 36 months
Every 48 months
Every 48 months
Every 24 months
Every 12 months
Every 12 months
Every 24 months
Every 12 months

R
R
I
I
T
I
I
R
R
R
R
I Every 24 months

01/11

01/11