Heidenhain Angle Encoders
Heidenhain Angle Encoders
Heidenhain Angle Encoders
June 2006
Information on
Angle encoders without integral bearing
Rotary encoders
Encoders for servo drives
Exposed linear encoders
Linear encoders for numerically
controlled machine tools
Interface electronics
HEIDENHAIN controls
is available on request as well as on the
Internet at www.heidenhain.de.
Contents
Overview
HEIDENHAIN Angle Encoders
Selection Guide
10
12
14
Measuring Accuracy
16
18
22
Specifications
Angle encoders with
integral bearing and
integrated stator
coupling
Series or Model
System Accuracy
5/ 2.5
24
5/ 2.5
26
RON 785
28
2/ 1
60 mm
30
100 mm
32
RON 786
RON 886/RPN 886
2
1
34
RON 905
0.4
36
38
ROD 780
ROD 880
2
1
40
Incremental Signals
1 VPP
42
TTL
44
EnDat
46
53
Electrical Connection
54
58
60
62
Rotary table
Examples:
Rotary tables on machine tools
Swivel heads on machine tools
C-axes of lathes
Measuring machines for gears
Printing units of printing machines
Spectrometers
Telescopes
etc.
The tables on the following pages list
different types of angle encoders to suit
the various applications and meet different
requirements.
RCN 729
The RCN 729 angle encoder mounted onto the rotary table of a machine tool
Overview
Angle encoders with integral bearing,
for separate shaft coupling
ROD angle encoders with solid shaft are
particularly suited to applications where
higher shaft speeds and larger mounting
tolerances are required. The shaft couplings
allow axial tolerances of 1 mm.
Selection Guide on pages 8/9
Selection Guide
Absolute Angle Encoders with Integral Bearing
Series
Overall dimensions
in mm
System
accuracy
Recommd.
meas. step1)
Mechanically
perm. speed
0.0001
3000 min
Incremental
signals
Signal
periods/rev
1 VPP
16 384
1 VPP
16 384
1 VPP
32768
1 VPP
32768
1 VPP
32768
1 VPP
32768
2.5
RCN 700
RCN 800
1)
0.0001
0.00005
1000 min1
1000 min1
Model
Page
EnDat 2.2 / 02
RCN 226
24
EnDat 2.2 / 22
RCN 226
Fanuc 02
RCN 223 F
With 02-4
RCN 223 M
EnDat 2.2 / 02
RCN 228
EnDat 2.2 / 22
RCN 228
Fanuc 02
RCN 227 F
With 02-4
RCN 227 M
EnDat 2.2 / 02
RCN 729
EnDat 2.2 / 22
RCN 729
Fanuc 02
RCN 727 F
With 02-4
RCN 727 M
EnDat 2.2 / 02
RCN 729
EnDat 2.2 / 22
RCN 729
Fanuc 02
RCN 727 F
With 02-4
RCN 727 M
EnDat 2.2 / 02
RCN 829
EnDat 2.2 / 22
RCN 829
Fanuc 02
RCN 827 F
With 02-4
RCN 827 M
EnDat 2.2 / 02
RCN 829
EnDat 2.2 / 22
RCN 829
Fanuc 02
RCN 827 F
With 02-4
RCN 827 M
RCN 200
30
32
RCN 700
60 mm
30
32
RCN 800
100 mm
Selection Guide
Incremental Angle Encoders with Integral Bearing
Series
Overall dimensions
in mm
System accuracy
Recommended
measuring step1)
Mechanically perm.
speed
0.005
3000 min1
0.001/0.0005
0.0001
2.5
RON 700
0.0001
1000 min1
RON 800
RPN 800
0.00005
1000 min
0.00001
RON 900
0.4
0.00001
100 min
0.005
10000 min
0.0005
0.0001
1
ROD 700
0.0001
1000 min
ROD 800
0.00005
1000 min
1)
2)
Model
Page
26
TTL
18 0002)
RON 225
TTL
180000/900002)
RON 275
1 VPP
18 000
RON 285
1 VPP
18 000
RON 287
1 VPP
18 000
RON 785
28
1 VPP
18 000/36 000
RON 786
34
1 VPP
36 000
RON 886
34
1 VPP
180 000
RPN 886
11 APP
36 000
RON 905
TTL
18 0002)
ROD 220
TTL
180 0002)
ROD 270
1 VPP
18 000
ROD 280
1 VPP
18 000/36 000
ROD 780
1 VPP
36 000
ROD 880
RON 285
36
RON 786
RON 905
38
40
ROD 280
ROD 780
Selection Guide
Angle Encoders without Integral Bearing
Series
Overall dimensions
in mm
Diameter
D1/D2
Line count/
System accuracy1)
Recommended Mechanically
measuring step3) perm. speed
90 000/ 1
(180 000 signal
periods)
0.000 01
1000 min1
D1: 8 mm
D2: 44 mm
65 536/ 5
(131 072 signal
periods)
0.000 01
300 min
ERP 8000
D1: 50 mm
D2: 108 mm
180 000/ 2
(360 000 signal
periods)
0.000 005
100 min
ERA 4x80
Steel
circumferential
scale drum with
centering collar
D1: 40 mm to
512 mm
D2: 76.75 mm to
560.46 mm
3000/ 9.4
to
52 000/ 2.3
0.002 to
0.000 05
10 000 min1 to
1500 min1
ERA 4x81
Steel circumferential scale drum
with low weight
and low moment
of inertia
D1: 26 mm to
280 mm
D2: 52.65 mm to
305.84 mm
4096/ 10.2
to
48 000/ 2.8
6000 min1 to
2000 min1
ERA 4282
Steel circumferential scale drum for
increased accuracy requirements
D1: 40 mm to
270 mm
D2: 76.75 mm to
331.31 mm
12 000/ 5.1
to
52 000/ 2
10 000 min1 to
2500 min1
458.62 mm
573.20 mm
1146.10 mm
Full circle1)
36 000/ 3.5
45 000/ 3.4
90 000/ 3.2
36.8
ERP 4000
28.27
51.2
25.98
ERA 800
For outside
diameter
mounting
1)
318.58 mm
458.62 mm
573.20 mm
Segment2)
5 000
10 000
20 000
458.04 mm
572.63 mm
Full circle1)
36 000/ 3.5
45 000/ 3.4
317.99 mm
458.04 mm
572.63 mm
Segment2)
5 000
10 000
20 000
0.000 2 to
0.000 02
500 min
0.000 2 to
0.000 05
100 min
Before installation. Additional errors caused by mounting inaccuracy and inaccuracy from the bearing of the drive shaft are not included.
Angular segment from 50 to 200; for accuracy see Measuring Accuracy
3)
For position measurement
2)
10
Incremental
signals/Grating
period
1 VPP/
One
None
ERP 880
For more
information
Angle
Encoders
without
Integral
Bearing
brochure
ERP 880
ERP 4080
ERP 8080
ERP 4080
1 VPP/20 m
Distance-coded
ERA 4280 C
1 VPP/40 m
ERA 4480 C
1 VPP/80 m
ERA 4880 C
1 VPP/20 m
ERA 4281 C
1 VPP/40 m
ERA 4481 C
1 VPP/20 m
ERA 4282 C
ERA 4000
1 VPP/40 m
Distance-coded
(nominal
increment of
1000 grating
periods)
1 VPP/40 m
Distance-coded
(nominal
increment of
1000 grating
periods)
Angle
Encoders
without
Integral
Bearing
brochure
ERA 780
ERA 880
11
Measuring Principles
Measuring Standard
12
Line count z
36000
18000
Number of
reference marks
72
36
where:
A = 2 x abs MRRI
GP
where
1 = Absolute angular position of the
first traversed reference mark to
the zero position in degrees
abs = Absolute value
sgn = Sign function (+1 or 1)
MRR = Measured distance between the
traversed reference marks in
degrees
I
GP = grating period (
D
360 )
Line count
Nominal increment I
10
20
13
Condenser lens
Scanning reticle
Measuring standard
Photocells
Photocells
I90 and I270
are not shown
14
Photocells
Light source
LED
Condenser lens
Scanning reticle
Measuring standard
15
Measuring Accuracy
Signal level !
Position error !
Position error !
Position !
16
Signal period
360 elec.
Measuring point
Reference mark
17
Integrated coupling
Hollow shaft
Light source
(LED) with
condenser
lens
Photocells
DIADUR graduated disk
Mounting
The housing of the RCN, RON and RPN is
firmly connected to the stationary machine
part with an integral mounting flange and a
centering collar. Liquids can easily flow
away through drainage channels on the
flange.
Shaft coupling with ring nut
The RCN, RON and RPN series have a
hollow through shaft. For installation, the
hollow through shaft of the angle encoder
is placed over the machine shaft and is
fixed with a ring nut from the front of the
encoder. The ring nut can easily be
tightened with the mounting tool.
Mounting aid
Ring nut
Provided by customer
Rotor
RCN 729
Stator
18
*) Pitch diameter
*) Pitch diameter
D2 *)
L2
D1
D2
D3
Hollow
shaft
50
620.2
55
( 49.052
0.075)
49.469
0.059
( 50.06)
Hollow
shaft
60
700.2
65
( 59.052
0.075)
59.469
0.059
( 60.06)
Hollow
shaft
100
1140.2
107
( 98.538
0.095)
( 99.163
0.07)
( 100.067)
1.5
ID 516 211-01
ID 516 211-02
ID 516 211-03
ID 516 211-05
19
Rotary table
Additional
protection
against fluids
Mounting example
ROD 880
ROD
Centering collar
Shaft couplings
The shaft coupling compensates axial
movement and misalignment between the
encoder shaft and the drive shaft,
preventing excessive load on the encoder
bearing of the angle encoder.
Radial misalignment
Shaft
coupling
ROD 880
Flat coupling
Mounting an
ROD
Angular error
Axial motion
ROD 200 Series
Shaft coupling
K 03
K 18
Diaphragm coupling Flat coupling
K 01
K 15
Diaphragm coupling Flat coupling
Hub bore
10 mm
14 mm
2
3
at 0.1 mm and 0.09
0.5
at 0.05 mm and 0.03
Torsional rigidity
1 500 Nm/rad
1 200 Nm/rad
4000 Nm/rad
6000 Nm/rad
4000 Nm/rad
Permissible torque
0.2 Nm
0.5 Nm
0.3 mm
0.5
0.2
0.5
0.2 mm
0.1 mm
1 mm
Moment of inertia
(approx.)
20 10
Permissible speed
10 000 min1
kgm2
75 106 kgm2
1 000 min1
3000 min1
1000 min1
2.5 Nm
1.2 Nm
180 g
250 g
20
100 g
117 g
K 16
Flat coupling
410 g
K 03 diaphragm coupling
ID 200 313-04
K 18 flat coupling
ID 202 227-01
K 01 diaphragm coupling
ID 200 301-02
K 15 flat coupling
ID 255 797-01
K 16 flat coupling
ID 258878-01
Dimensions in mm
21
Protection
Unless otherwise indicated, all RCN, RON,
RPN and ROD angle encoders meet
protection standard IP 67 according to
IEC 60529 (EN 60529). This includes
housings and cable outlets.
The shaft inlet provides protection to
IP 64.
Splash water should not contain any
substances that would have harmful
effects on the encoder parts. If protection
to IP 64 of the shaft inlet is not sufficient
(such as when the angle encoder is
mounted vertically), additional labyrinth
seals should be provided.
22
Temperature range
The angle encoders are inspected at a
reference temperature of 22 C. The
system accuracy given in the calibration
chart applies at this temperature.
The operating temperature indicates the
ambient temperature limits between which
the angle encoders will function properly.
The storage temperature range of 30 C
to 80 C is valid when the unit remains in
its packaging. The storage temperature
for the RPN 886 may not exceed -10 C to
+50 C.
Protection against contact
After encoder installation, all rotating parts
(coupling on ROD, locking ring on RCN,
RON and RPN) must be protected against
accidental contact during operation.
Acceleration
Angle encoders are subject to various
types of acceleration during operation and
mounting.
The permissible angular acceleration
for all RCN, RON, RPN and ROD angle
encoders is over 105 rad/s2.
The indicated maximum values for
vibration are valid according to
IEC 606 8- 2- 6.
The maximum permissible acceleration
values (semi-sinusoidal shock) for shock
and impact are valid for 6 ms (IEC
60068-2-27). Under no circumstances
should a hammer or similar implement
be used to adjust or position the
encoder.
C
I
System tests
Encoders from HEIDENHAIN are usually
integrated as components in larger
systems. Such applications require
comprehensive tests of the entire
system regardless of the specifications
of the encoder.
The specifications given in the brochure
apply to the specific encoder, not to the
complete system. Any operation of the
encoder outside of the specified range
or for any other than the intended
applications is at the users own risk.
In safety-oriented systems, the higher-level
system must verify the position value of
the encoder after switch-on.
Mounting
Work steps to be performed and
dimensions to be maintained during
mounting are specified solely in the
mounting instructions supplied with the
unit. All data in this catalog regarding
mounting are therefore provisional and
not binding; they do not become terms
of a contract.
23
Dimensions in mm
29 +0.2
3
24
System accuracy
2.5
D1
20H6 e
20H7 e
D2
30H6 e
30H7 e
D3
20g6 e
20g7 e
0.01
0.02
Absolute
RCN 228
RCN 226
RCN 227F
RCN 223F
RCN 227M
RCN 223M
EnDat 2.2
EnDat 2.2
Ordering designation*
EnDat 22
EnDat 02
Fanuc 02
Mit 02-4
1 500 min1
Clock frequency
8 MHz
5 s
Incremental signals
1 VPP
Line count
16384
Cutoff frequency 3 dB
180 kHz
Recommended
measuring step
for position measurement
0.000 1
System accuracy*
Power supply
without load
Electrical connection
150 m
Shaft
3 000 min
Starting torque
0.08 Nm at 20 C
Specifications
2 MHz
30 m
1 200 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
100 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
IP 64
Weight
Approx. 0.8 kg
10 to 70 C
20 to 70 C
25
Dimensions in mm
29 +0.2
3
26
System accuracy
2.5
D1
20H6 e
20H7 e
D2
30H6 e
30H7 e
D3
20g6 e
20g7 e
0.01
0.02
Incremental
RON 225
RON 275
RON 275
RON 285
Incremental signals
TTL x 2
TTL x 5
TTL x 10
1 VPP
Line count
Integrated interpolation*
Output signals/rev
9 000
2-fold
18 000
18 000
5-fold
90 000
18000
10-fold
180000
18000
Reference mark*
One
Cutoff frequency 3 dB
Output frequency
Edge separation a
1 MHz
0.125 s
250 kHz
0.96 s
1 MHz
0.22 s
180 kHz
166 min1
333 min1
Recommended
measuring step
for position measurement
0.005
0.001
0.0005
0.0001
System accuracy
Power supply
without load
5 V 10 %, max. 150 mA
Electrical connection*
1)
RON 287
2.5
50 m
150 m
Shaft
3 000 min
Starting torque
0.08 Nm at 20 C
1 200 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
100 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
Moving cable:
Stationary cable:
IP 64
Weight
Approx. 0.8 kg
10 to 70 C
20 to 70 C
0 C to 50 C
1)
27
RON 785
Integrated stator coupling
Hollow through shaft 50 mm
System accuracy 2
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
5+0.2
k
0.2 D
0.02 A
28
Incremental
RON 785
Incremental signals
1 VPP
Line count
18 000
Reference mark*
Cutoff frequency 3 dB
180 kHz
Recommended
measuring step
for position measurement
0.000 1
System Accuracy
Power supply
without load
5 V 10 %, max. 150 mA
Electrical connection*
150 m
Shaft
1 000 min
Starting torque
0.5 Nm at 20 C
1 000 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
100 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
0 C to 50 C
IP 64
Weight
Approx. 2.5 kg
1)
29
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
30
Absolute
RCN 729
RCN 829
RCN 729
RCN 829
RCN 727 F
RCN 827F
RCN 727 M
RCN 827M
EnDat 2.2
EnDat 2.2
Ordering designation*
EnDat 22
EnDat 02
Fanuc 02
Mit 02-4
Clock frequency
8 MHz
5 s
Incremental signals
1 VPP
Line count*
32768
Cutoff frequency 3 dB
180 kHz
Recommended
measuring step
for position measurement
System accuracy
RCN 72x: 2
RCN 82x: 1
Power supply
without load
Electrical connection*
150 m
Shaft
1 000 min
Starting torque
0.5 Nm at 20 C
2 MHz
30 m
1 000 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
100 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
0 C to 50 C
IP 64
Weight
Approx. 2.8 kg
1)
31
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
32
Absolute
RCN 729
RCN 829
RCN 729
RCN 829
RCN 727 F
RCN 827F
RCN 727 M
RCN 827M
EnDat 2.2
EnDat 2.2
Ordering designation*
EnDat 22
EnDat 02
Fanuc 02
Mit 02-4
Clock frequency
8 MHz
5 s
Incremental signals
1 VPP
Line count*
32768
Cutoff frequency 3 dB
180 kHz
Recommended
measuring step
for position measurement
System accuracy
RCN 72x: 2
RCN 82x: 1
Power supply
without load
Electrical connection*
150 m
Shaft
1 000 min
Starting torque
1.5 Nm at 20 C
2 MHz
30 m
900 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
100 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
0 C to 50 C
IP 64
Weight
Approx. 2.6 kg
1)
33
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
34
Incremental
RON 786
RON 886
RPN 886
36000
90000
( 180000 signal periods)
Incremental signals
1 VPP
Line count*
18 000
36 000
Reference mark*
One
Cutoff frequency 3 dB
6 dB
180 kHz
800 kHz
1300 kHz
Recommended
measuring step
for position measurement
0.000 1
0.00005
System accuracy
Power supply
without load
5 V 10 %, max. 150 mA
Electrical connection*
150 m
Shaft
1 000 min
Starting torque
0.5 Nm at 20 C
0.00001
5 V 10 %, max. 250 mA
1 000 Hz
0.1 mm
Vibration 55 to 2000 Hz
Shock 6 ms
Operating temperature
0 C to 50 C
IP 64
Weight
Approx. 2.5 kg
500 Hz
2
50 m/s (EN 60068-2-6)
1000 m/s2 (EN 60068-2-27)
1)
35
RON 905
Integrated stator coupling
Blind hollow shaft
System accuracy 0.4
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
0.2 C
36
Incremental
RON 905
Incremental signals
11 APP
Line count
36 000
Reference mark
One
Cutoff frequency 3 dB
40 kHz
Recommended
measuring step
for position measurement
0.000 01
System accuracy
0.4
Power supply
without load
5 V 5 %, max. 250 mA
Electrical connection
15 m
Shaft
100 min
Starting torque
0.05 Nm at 20 C
350 Hz
0.2 mm
Vibration 55 to 2000 Hz
Shock 6 ms
2
50 m/s (EN 60 068-2-6)
1 000 m/s2 (EN 60 068-2-27)
Operating temperature
10 C to 30 C
IP 64
Weight
Approx. 4 kg
1)
37
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
38
Incremental
ROD 220
ROD 270
ROD 280
Incremental signals
TTL x 2
TTL x 10
1 VPP
Line count
Integrated interpolation
Output signals/rev
9 000
2-fold
18 000
18000
10-fold
180000
18000
18000
Reference mark*
One
Cutoff frequency 3 dB
Output frequency
Edge separation a
1 MHz
0.125 s
1 MHz
0.22 s
180 kHz
3 333 min1
333 min1
Recommended
measuring step
for position measurement
0.005
0.0005
0.0001
System accuracy
Power supply
without load
5 V 10 %, max. 150 mA
Electrical connection*
1)
100 m
150 m
Shaft
Solid shaft D = 10 mm
10 000 min
Starting torque
0.01 Nm at 20 C
Axial: 10 N
Radial: 10 N at shaft end
Vibration 55 to 2000 Hz
Shock 6 ms
Operating temperature
Moving cable:
Stationary cable:
IP 64
Weight
Approx. 0.7 kg
10 to 70 C
20 to 70 C
1)
39
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: 0.2 mm
40
Incremental
ROD 780
ROD 880
Incremental signals
1 VPP
Line count*
18 000
36 000
Reference mark*
Cutoff frequency 3 dB
180 kHz
Recommended
measuring step
for position measurement
0.000 1
0.00005
System accuracy
Power supply
without load
5 V 10 %, max. 150 mA
Electrical connection*
150 m
Shaft
Solid shaft D = 14 mm
1 000 min
Starting torque
0.012 Nm at 20 C
36000
Axial: 30 N
Radial: 30 N at shaft end
Vibration 55 to 2000 Hz
Shock 6 ms
Operating temperature
0 C to 50 C
IP 64
Weight
Approx. 2.0 kg
1)
41
Interfaces
Incremental Signals 1 VPP
Interface
Incremental signals
Reference-mark
signal
Connecting cable
Cable length
Propagation time
0.2 V
1.7 V
0.04 to 0.68 V
180 90 elec.
These values can be used for dimensioning of the subsequent electronics. Any limited
tolerances in the encoders are listed in the specifications. For encoders without integral
bearing, reduced tolerances are recommended for initial servicing (see the mounting
instructions).
Signal period
360 elec.
Short-circuit stability
A temporary short circuit of one signal
output to 0 V or UP (except encoders with
UPmin = 3.6 V) does not cause encoder
failure, but it is not a permissible operating
condition.
Short circuit at
20 C
125 C
One output
< 3 min
< 1 min
All outputs
< 20 s
<5s
42
Cutoff frequency
Typical signal
amplitude curve with
respect to the
scanning frequency
(Rated value)
Alternative signal
shape
3 dB cutoff frequency
6 dB cutoff frequency Scanning frequency [kHz]!
Incremental signals
Reference-mark
signal
Dimensioning
Operational amplifier MC 34074
Z0 = 120
R1 = 10 k and C1 = 100 pF
R2 = 34.8 k and C2 = 10 pF
UB = 15 V
U1 approx. U0
Encoder
Subsequent electronics
Electrical Connection
Pin Layout
12-pin M23 coupling
Power supply
Incremental signals
Other signals
12
10
11
7/9
11
10
12
5/8/13/14/15
UP
Sensor
UP
0V
Sensor
0V
A+
B+
R+
Vacant
Brown/
Green
Blue
White/
Green
White
Brown
Green
Gray
Pink
Red
Black
Vacant Vacant
Violet
Yellow
43
Interfaces
Incremental signals TTL
Interface
Incremental signals
Reference-mark
signal
Pulse width
Delay time
Permissible load
Z0 100
between associated outputs
|IL| 20 mA
max. load per output
Cload 1000 pF
with respect to 0 V
Outputs protected against short circuit to 0 V
Switching times
(10 % to 90 %)
t+ / t 30 ns (typically 10 ns)
with 1 m cable and recommended input circuitry
Connecting cable
Cable length
Propagation time
Fault
tS
UaS
Permissible cable
length
with respect to the
edge separation
100
Without
75
50
With
25
6
0.7
0.6
0.5
0.4
0.3
0.2
0.1 0.05
44
Incremental signals
Reference-mark
signal
Dimensioning
IC1 = Recommended differential line
receivers
DS 26 C 32 AT
Only for a > 0.1 s:
AM 26 LS 32
MC 3486
SN 75 ALS 193
Encoder
Subsequent electronics
Fault-detection
signal
R1 = 4.7 k
R2 = 1.8 k
Z0 = 120
C1 = 220 pF (serves to improve noise
immunity)
Pin Layout
12-pin
flange socket
or
M23 coupling
12-pin
M23 connector
Power supply
Incremental signals
Other signals
12
10
11
UP
Sensor
UP
0V
Sensor
0V
Ua1
Ua2
Ua0
1)
Vacant2)
Brown/
Green
Blue
White/
Green
White
Brown
Green
Gray
Pink
Red
Black
Violet
Yellow2)
45
Interfaces
Absolute Position Values
Interface
Data transfer
Data input
Data output
Code
Position values
Incremental signals
Connecting cable
Shielded HEIDENHAIN cable
With
Incremental PUR [(4 x 0.14 mm2) + 4(2 x 0.14 mm2) + (4 x 0.5 mm2)]
Without signals
PUR [(4 x 0.14 mm2) + (4 x 0.34 mm2)]
Cable length
Max. 150 m
Propagation time
300
2 000
4 000
8 000
12 000
16 000
Data transfer
Dimensioning
IC1 = RS 485 differential line receiver and
driver
C3 = 330 pF
Z0 = 120
Incremental signals
depending on
encoder
46
Encoder
Subsequent electronics
Ordering
designation
Command set
Incremental
signals
Clock
frequency
Power supply
EnDat 01
EnDat 2.1
or EnDat 2.2
With
2 MHz
See specifications
of the encoder
Extended range
3.6 to 5.25 V or
14 V
EnDat 21
Without
EnDat 02
EnDat 2.2
With
2 MHz
EnDat 22
EnDat 2.2
Without
16 MHz
Versions
Functions
Ordering designation
Indicated on the ID label and can be read
out via parameter.
Command set
The command set is the sum of all
available mode commands. (See Selecting
the transmission type). The EnDat 2.2
command set includes EnDat 2.1 mode
commands. When a mode command from
the EnDat 2.2 command set is transmitted
to EnDat-01 subsequent electronics, the
encoder or the subsequent electronics
may generate an error message.
Incremental signals
EnDat 2.1 and EnDat 2.2 are both available
with or without incremental signals.
EnDat 2.2 encoders feature a high internal
resolution. Therefore, depending on the
control technology being used,
interrogation of the incremental signals is
not necessary. To increase the resolution of
EnDat 2.1 encoders, the incremental
signals are interpolated and evaluated in
the subsequent electronics.
Power supply
Encoders with ordering designations
EnDat 02 and EnDat 22 have an extended
power supply range.
You can find more information in
the EnDat 2.2 Technical Information
document or on the Internet at
www.endat.de.
47
Mode commands
EnDat 2.2
EnDat 2.1
1)
48
Clock frequency
fc
Without delay
compensation
See Specifications
Max. 12 ms
tm
EnDat 2.1: 10 to 30 s
EnDat 2.2: 10 to 30 s or 1.25 to 3.75 s (fc 1 MHz)
(parameterizable)
tR
Max. 500 ns
tST
tD
Pulse width
tHI
0.2 to 10 s
tLO
2 to 10 s
Subsequent electronics
transmit mode command
tm
tcal
tR
tST
M
S F1 F2 L
Mode command
Position value
CRC
Encoder saves
position value
tcal
tR
tST
S F1 F2 L
Mode command
Position value
Additional
information 2
CRC
Additional
information 1
CRC
CRC
Additional information
With EnDat 2.2, one or two pieces of
additional information can be appended to
the position value. Each additional
information is 30 bits long with LOW as
first bit, and ends with a CRC check. The
additional information supported by the
respective encoder is saved in the encoder
parameters.
The content of the additional information is
determined by the MRS code and is
transmitted in the next sampling cycle for
additional information. This information is
then transmitted with every sampling until
a selection of a new memory area changes
the content.
30 bits
Additional information
WRN
5 bits
CRC
RM Busy
Acknowledgment of
additional information
8 bits
address or
data
8 bits
data
Status data
Warning WRN
Reference mark RM
Parameter request busy
Acknowledgment of
additional information
Additional information 1
Diagnosis (valuation
numbers)
Position value 2
Memory parameters
MRS-code acknowledgment
Test values
Encoder temperature
External temperature
sensors
Sensor data
Additional information 2
Commutation
Acceleration
Limit position signals
Operating status error
sources
49
Encoder saves
position value
Subsequent electronics
transmit mode command
Mode command
Position value
Cyclic Redundancy
Check
Interrupted clock
50
CRC
Position value
n = 0 to 7; depending on system
Encoder
CRC
Continuous clock
Subsequent electronics
Latch signal
Comparator
Continuous clock
For applications that require fast acquisition
of the measured value, the EnDat interface
can have the clock run continuously.
Immediately after the last CRC bit has
been sent, the data line is switched to
HIGH for one clock cycle, and then to
LOW. The new position value is saved with
the very next falling edge of the clock and
is output in synchronism with the clock
signal immediately after the start bit and
alarm bit. Because the mode command
Encoder transmit position value is needed
only before the first data transmission, the
continuous-clock transfer mode reduces
the length of the clock-pulse group by
10 periods per position value.
1 VPP
Counter
1 VPP
Subdivision
Parallel
interface
Operating parameters
This area is available for a datum shift, the
configuration of diagnostics and for
instructions. It can be protected against
overwriting.
Operating status
This memory area provides detailed alarms
or warnings for diagnostic purposes. Here
it is also possible to initialize certain encoder
functions, activate write protection for the
OEM parameters and operating parameters
memory areas, and to interrogate their
status. Once activated, the write
protection cannot be reversed.
Subsequent
electronics
1 VPP A*)
Incremental
signals *)
Absolute
position value
EnDat 2.2
EnDat interface
1 VPP B*)
Operating
status
Absolute encoder
Operating
parameters
*) Depending on
encoder
Online diagnostics
Encoders with purely serial interfaces do
not provide incremental signals for
evaluation of encoder function. EnDat 2.2
encoders can therefore cyclically transmit
so-called valuation numbers from the
encoder. The valuation numbers provide
the current state of the encoder and
ascertain the encoders functional
reserves. The identical scale for all
HEIDENHAIN encoders allows uniform
valuation. This makes it easier to plan
machine use and servicing.
Cyclic Redundancy Check
To ensure reliability of data transfer, a
cyclic redundancy check (CRC) is
performed through the logical processing
of the individual bit values of a data word.
This 5-bit long CRC concludes every
transmission. The CRC is decoded in the
receiver electronics and compared with the
data word. This largely eliminates errors
caused by disturbances during data
transfer.
51
Pin Layout
17-pin
M23 coupling
1)
Power supply
7
10
UP
Sensor
UP
0V
Brown/
Green
Blue
White/
Green
Incremental signals
4
11
15
16
12
13
14
17
A+
B+
DATA
DATA
Green/
Black
Yellow/
Black
Blue/
Black
Red/
Black
Gray
Pink
Sensor Internal
0V
shield
White
CLOCK CLOCK
Violet
Yellow
6
7
1
5
8
4
3
2
Power supply
UP1)
UP
0 V1)
0V
DATA
DATA
CLOCK
CLOCK
Blue
Brown/Green
White
White/Green
Gray
Pink
Violet
Yellow
15-pin
D-sub connector, male
for IK 115/IK 215
15-pin
D-sub connector, female
for HEIDENHAIN controls
and IK 220
Incremental signals1)
Power supply
4
12
10
11
13
15
11
13
14
15
UP
Sensor
UP
0V
A+
B+
DATA
DATA
Brown/
Green
Blue
White/
Green
Green/
Black
Yellow/
Black
Blue/
Black
Red/
Black
Gray
Pink
Sensor Internal
0V
shield
White
52
CLOCK CLOCK
Violet
Yellow
Interfaces
Fanuc and Mitsubishi Pin Layouts
17-pin
HEIDENHAIN
coupling
10 . . . . . . . 1
Power supply
18/20
12
14
16
10
14
17
UP
Sensor
UP
0V
Sensor
0V
Shield
Request
Request
Brown/
Green
Blue
White/
Green
White
Violet
Yellow
Gray
Pink
10 or 20-pin
Mitsubishi connector
17-pin
HEIDENHAIN coupling
1 . . . . . . . 10
Power supply
10-pin
20-pin
20
19
11
16
17
10
14
17
UP
Sensor
UP
0V
Sensor
0V
Serial Data
Serial Data
Request
Frame
Request
Frame
Brown/Green
Blue
White/Green
White
Gray
Pink
Violet
Yellow
53
Coupling (insulated):
Connecting element with external thread;
available with male or female contacts.
Symbols
Symbols
M12
M23
M12
M23
Mounted coupling
with central fastening
Mounted coupling
with flange
M23
M23
54
Bell seal
ID 266 526-01
male contacts or
female contacts.
1)
12-pin
M23
1 VPP
TTL
298401-xx
298399-xx
310199-xx
310196-xx
309777-xx
244957-01
8 mm
291697-05
8 mm
6 mm
291697-08
291697-07
4.5 mm
6 mm
8 mm
291698-14
291698-03
291698-04
Mounted couplings
6 mm
8 mm
291698-17
291698-07
6 mm
8 mm
291698-08
291698-31
6 mm
291698-33
315 892-08
364914-01
55
8-pin
M12
17-pin
M23
EnDat without
incremental signals
PUR connecting cables
EnDat with
incremental signals
6 mm
8 mm
368330-xx
323897-xx
533 627-xx
332115-xx
524599-xx
324544-xx
559346-xx
309778-xx
266306-01
8 mm
291697-26
8 mm
6 mm
291697-27
4.5 mm
6 mm
8 mm
291698-25
291698-26
291698-27
315 892-10
Mounted couplings
6 mm
8 mm
291698-35
6 mm
8 mm
291698-41
291698-29
6 mm
291698-37
56
Cable
Fanuc
Mitsubishi
8 mm
534855-xx
6 mm
367958-xx
8 mm
573661-xx
8 mm
354608-01
Fanuc
Mitsubishi
20-pin
Mitsubishi
10-pin
57
Power supply
Cables
Line drop in V
Cable length in m
Current consumption in mA
Cross section of power lines
in mm2
Temperature range
HEIDENHAIN cables can be used for
fixed cables
40 C to 85 C
frequent flexing
10 C to 85 C
Cables with limited resistance to hydrolysis
and microbes are rated for up to 100 C. If
necessary, please ask for assistance from
HEIDENHAIN Traunreut.
Isolation
The encoder housings are isolated against
internal circuits.
Rated surge voltage: 500 V
(preferred value as per VDE 0110 Part 1,
overvoltage category II, contamination
level 2)
Bend radius
The permissible bend radii R depend on
the cable diameter and the configuration:
Fixed cable
Up max
Up min
UPP
Frequent flexing
t SOT
Frequent flexing
Valid
Cable
Bend radius R
4.3 mm 0.24 mm
2)
5)
11 APP
EnDat/SSI EnDat
17-pin
8-pin
Fixed
cable
4.5 mm 0.14/0.09 mm
5.1 mm 0.053) mm2
0.05 mm 0.05 mm
Frequent
flexing
8 mm 40 mm
10 mm 50 mm
2
0.14 mm
10 mm 50 mm
6 mm
0.19/0.144) mm2
1)
10 mm
8 mm
0.5 mm2
1)
14 mm
0.5 mm2
1)
5)
58
Invalid
1 mm2
3)
1 mm2
Length gauges
4)
40 mm 100 mm
100 mm 100 mm
LIDA 400
60 103
59
ND 200
Position Display Units
HEIDENHAIN encoders with 11-APP or
1-VPP signals and EnDat 2.2 interface can
be connected to the position display units
of the ND 200 series. The ND 280 position
display provides the basic functions for
simple measuring tasks. The ND 287 also
features other functions such as sorting
and tolerance check mode, minimum/
maximum value storage, measurement
series storage. It calculates the mean value
and standard deviations and creates
histograms or control charts. The ND 287
permits optional connection of a second
encoder for sum/difference measurement
or of an analog sensor.
The ND 28x have serial interfaces for
measured value transfer.
ND 280
Input signals1)
Encoder inputs
Input frequency
Signal subdivision
Up to 1 024-fold (adjustable)
Display step
(adjustable)
Linear axis:
0.5 to 0.002 m
Angular axis: 0.5 to 0.000 01 and/or 000000.1
Functions
Switching I/O
Yes
Interface
1)
IBV Series
Interpolation and
Digitizing Electronics
Interpolation and digitizing electronics
interpolate and digitize the sinusoidal
output signals ( 1 VPP) from
HEIDENHAIN angle encoders up to
100-fold, and convert them to TTL squarewave pulse trains.
ND 287
IBV 101
IBV 102
Input signals
1 VPP
Encoder inputs
Interpolation (adjustable)
5-fold
10-fold
25-fold
50-fold
100-fold
60
25-fold
50-fold
100-fold
200-fold
400-fold
Adjustable from
0.8 to 0.1 s,
depending on
input frequency
Output signals
Two TTL square-wave pulse trains Ua1 and Ua2 and their
inverted signals 4 and
Reference pulse Ua0 and
Fault detection signal
Power supply
5V 5 %
IBV 101
For more information, see the Interpolation
and Digitizing Electronics brochure for
IBV 660 as well as the product overview:
IBV 100/EXE 100.
IBV 660
IK 220
Input signals
(switchable)
1 VPP
Encoder inputs
Input frequency
500 kHz
Cable length
60 m
Signal subdivision
(signal period : meas. step)
Up to 4096-fold
33 kHz
SSI
50 m
10 m
Internal memory
Interface
PCI bus
Dimensions
IK 220
Universal PC Counter Card
The IK 220 is an expansion board for PCs
for recording the measured values of two
incremental or absolute linear or angle
encoders. The subdivision and counting
electronics subdivide the sinusoidal input
signals up to 4096-fold. A driver software
package is included in delivery.
61
62
PWM 9
Inputs
Functions
Outputs
Power supply
10 to 30 V, max. 15 W
Dimensions
150 mm 205 mm 96 mm
PWT 10
PWT 17
PWT 18
Encoder input
11 APP
TTL
1 VPP
Functions
Power supply
Dimensions
114 mm x 64 mm x 29 mm
IK 215
Encoder input
Interface
System requirements
Signal subdivision
for incremental signals
Up to 65 536-fold
Dimensions
100 mm x 190 mm
ATS
Languages
Functions
Position display
Connection dialog
Diagnostics
Mounting wizard for ECI/EQI
Additional functions (if supported by the encoder)
Memory contents
63
HEIDENHAIN s.r.o.
106 00 Praha 10, Czech Republic
{ +420 272658131
E-Mail: [email protected]
NL
DK
TP TEKNIK A/S
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HEIDENHAIN CORPORATION
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BY
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HEIDENHAIN CORPORATION
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HEIDENHAIN LTD.
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