This document provides instructions for designing a tank foundation using structural analysis software. It describes how to 1) create geometric data to define the foundation location, 2) set up different foundation groups for various tank types, 3) modify the size and dimensions of footings and piers, and 4) set load cases and combinations to analyze the foundation design. The document gives step-by-step guidance for inputting foundation data, assigning foundation modules, and modifying footing and pier features to complete the tank foundation design process.
This document provides instructions for designing a tank foundation using structural analysis software. It describes how to 1) create geometric data to define the foundation location, 2) set up different foundation groups for various tank types, 3) modify the size and dimensions of footings and piers, and 4) set load cases and combinations to analyze the foundation design. The document gives step-by-step guidance for inputting foundation data, assigning foundation modules, and modifying footing and pier features to complete the tank foundation design process.
This document provides instructions for designing a tank foundation using structural analysis software. It describes how to 1) create geometric data to define the foundation location, 2) set up different foundation groups for various tank types, 3) modify the size and dimensions of footings and piers, and 4) set load cases and combinations to analyze the foundation design. The document gives step-by-step guidance for inputting foundation data, assigning foundation modules, and modifying footing and pier features to complete the tank foundation design process.
This document provides instructions for designing a tank foundation using structural analysis software. It describes how to 1) create geometric data to define the foundation location, 2) set up different foundation groups for various tank types, 3) modify the size and dimensions of footings and piers, and 4) set load cases and combinations to analyze the foundation design. The document gives step-by-step guidance for inputting foundation data, assigning foundation modules, and modifying footing and pier features to complete the tank foundation design process.
The key takeaways are the different types of tank foundations and their conditions of use, the tank foundation design process, generating a bill of materials, and generating construction drawings from the AFES module.
The different types of tank foundations discussed are earth foundations with a crushed stone ringwall, earth foundations with a concrete ringwall, and reinforced concrete slab foundations.
The advantages of reinforced concrete slab foundations are that they are recommendable when underground water levels are high and can be used for all tank types. The disadvantages are that they are very expensive.
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Sample. Tank Foundation Design
After completing this sample you will be able to:
Create geometric data
Set foundation group.
Modify size of footing and pier.
Set load case to foundation /Set load combination.
Change Reinforcement of footing and pedestal.
Place piles under the footing.
Run analysis of footing and pier.
Run BOM of foundation.
Generate drawing of foundation.
In this Section
Tank Foundation Module
Tank Foundation Design Process.
Input Tank Foundation Data.
Design of Tank Foundation.
BOM Take-Off for Tank Foundation.
Drawing Generation for Tank Foundation.
2/50 Tank Foundation Module
1. The type of storage tanks normally encountered in refinery, petrochemical and other industrial plants have cylindrical shells, essentially flat bottoms, and either cone roofs or float roofs. Tank size may range from 10 to 200 feet in diameter with height from 16 to 56 feet.
AFES Modules
2. Suggested conditions for Tank Foundation Type is as below.
<Table 1 > Earth Foundations with a Crushed stone Ringwall Tank Foundation Type
Conditions to be considered The subgrade has adequate bearing capacity and acceptable settlements
When the anchorage is not necessary *
Advantage The most economical type of tank foundation
Provides uniform support of the tank bottom by dissipating concentrated loads in a granular pattern Disadvantage Possible the uneven settlement which cause additive effort in the future
Difficult to construct flat level plane of the bottom of the shell of the tank ( Leveling Ring)
Catastrophic failure of the bottom is possible if a leak starts and washes out the underlying support Application (Design Basis to be applied) Large Diameter Tanks
3/50 <Table 2 > Earth Foundations with a Concrete Ringwall
Tank Foundation Type
Conditions to be considered Large tanks, tanks with heavy or tall shells and self-supported roofs impose a substantial load on foundation under shell
Can be used where high foundation uplift forced are encountered resulting form internal pressure or wind/seismic loading to provide for anchorage Advantage Allows very good leveling of the periphery of the bottom and the shell which is positioned on it
Can used in congested areas with space Disadvantage Relatively high cost than the crushed stone ringwall foundation Application (Design Basis to be applied) Small Diameter Tanks
<Table 3 > Reinforced Concrete Slab
Tank Foundation Type
Conditions to be considered Pile supported foundation where soil bearing pressures are very low Advantage The reinforced concrete slab is very recommendable when the level of the underground water is high Disadvantage The foundation is very expensive Application (Design Basis to be applied) All Tanks 4/50 Notes * Regions of low seismicity or in seismic areas where the tank diameter to height ratio is such that there is no uplift of the tank shell or small sloshing effect. The magnitude of lateral forces, overturning moments, and associated hydrodynamic mass be determined to assess their impact on tank shell and foundation design
A concrete leveling ring can be used under the tank shell in the gravel ring wall foundation. This leveling ring is 200mm deep by 300mm wide unreinforced concrete whose primary function is to provide a stable level base upon which the fabricator can build the tank shell wall. Additional advantages of the leveling ring are to distribute concentrated shell loads on to the gravel ring wall and minimize edge settlement under seismic condition
5/50 Tank Foundation Design Process
Choose Project Start Create Structure Input Foundation Geometry (=Node Data) Assign Foundation Module (Foundation Type: Tank1 ) Input Feature Data (=Footing, Pier Shape, Dimension) Set Footing Bar, Pier Bar IF Pile Foundation, Array Pile Data Set Anchor Bolt/Box Input Equipment Data Input Load Case/Combination Structural Calculation sheets Take Off Bill of Materials Generate Construction Drawing Generate 3D Modeling Data END 6/50 Input Tank Foundation Data Making New Structure.
Use New/Open Project command to access the Projects Dialog Window. The form has options to initialize the model. Initializing the model determines the Design Code and units to be used. Select Design Code and input units to be used before starting a new structure.
Steps of making a new structure is as follows.
1. Choose New/Open Project command or click shortcut command to generate Tank Foundation.
Choose Project that you want to work on in the Project Dialog Window.
Ex) For this example, we will use KCI_MKS Project.
AFES Main GUI : Open/Select Project
7/50 2. Click Create New Structure command to input Structure Name in Toolbar Icon Menu. Input Structure Name in New Structure Name dialog box then click New button.
Add New Structure
8/50 Adding New Node
Use Geometry Data form to add new node.
1. Click Geometry Data command in Toolbar Icon Menu, then you can see Geometry : Foundation Location Plan (Node Data) Dialog Window.
2. Input the coordinates of Tank Foundation, then click Add command button.
3. Input Tank Foundation, and click Save Command button.
Note) Choose Foundation or Spread Row that you want to edit, then
4. Click Delete to delete Node.
Ex) Make a Node to locate Tank Foundation by clicking Add. Input coordinates and click Save to save data.
Input/modify Geometry Data
9/50 Making Group of Isolated Foundation without Pile.
Grouping Foundation is a powerful tool in AFES Program. You should assign one name for every group of footing. You can assign the same load cases and load combinations to foundations which belongs to the same group.
1. Click Assign Foundation Grouping Icon in Toolbar Icon Menu. The Structure Group Dialog Window will display.
There are four types of Foundation as shown below.
Type 1 Type 2 Type 3 Type 4
1, 3 Node uses Type 1(Footing : Circle) for Modeling. 2, 4 Nodes use Type 2(Footing : Octagon). 5 Node use Type 3(Circle Ring). 6 Node uses Type 4(Footing : Polygon Ring, Pier Circle Ring Wall).
Steps below is how to specify Type 1 Module for nodes 1 and 3.
2. Click New Command Button.
3. Input Group Name in Group Name Input Box, then choose Group Type Tank 1 in Group Type Input box.
4. Choose Non Pile Fdn, or Pile Fdn. based on Condition.
5. Click Same Size button to apply same size and reinforced steel data for two different foundations. A standard foundation for input Data can be chosen in Combo Box. Choose Node to assign from Using node list, click > button, and click Save to set up Foundation Module.
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Steps below is how to specify Type 2 Module for nodes 2 and 4. The standard shape of Type 2 module is Octagonal and Pier is Circular Ring Wall.
Note) Shape of Footing can be converted in Feature Dialog Window.
6. Click New Command Button. Input Group Name in Group Name Box.
7. Choose Tank_1 for Group Type. Choose Non Pile Fdn, or Pile Fdn based on condition of Soil.
8. Choose Pile Foundation. Choose Node to assign from Using node list Click > and Save to specify Foundation Module.
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Assign Structure Group
Steps below is how to specify Type 3 Module for 5 Nodes.
The standard shape of Type 3 module is Circle Ring Wall.
9. Click New Command Button. Input Group Name in Group Name Box. 10. Choose Tank_1 for Group Type.
11. Choose Block foundation, then Soil Condition is automatically chosen to Non Pile Fdn. This foundation does not support Pile Foundation.
12. Click Difference Size( Each Foundation) button to apply different size and reinforced steel data for two different foundations.
13. Choose Node to assign from Using node list Click > and Save to specify Foundation Module.
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Assign Structure Group
Steps below is how to specify Type 4 Module for 6 Nodes.
The standard shape of Type 4 module is Polygon Ring, and Circle Ring Wall for Pier.
Note) Shape of Footing can be converted in Feature Dialog Window.
14. Click New Command Button. Input Group Name in Group Name Box.
15. Choose Tank_1 for Group Type.
16. Choose Non Pile Fdn based on Soil Condition. Foundation Module only supports Soil Foundation. Choose node to assign from Using node list Click > and Save to specify Foundation Module.
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Assign Structure Group
14/50 Modifying size of footing and pier.
Use the Feature Data form to modify the parameters for the selected footings and piers.
1. Choose TANK-FDN-01 in Combo Box.
2. Click Feature Data (Dimension) Icon in Toolbar Icon Menu, then Feature Input Dialog Window will display. Steps to specify Type 1 Module is as below.
3. Choose Footing Tab in Dialog Box. Choose Soil Name.
4. Check Allowable Bearing Pressure of Soil Foundation using the information of Soil Name, which is input in Bearing Capacity of Soil Tab of Setting of Constant Dialog.
This is Input Box when you want to design Footing by Element. (You do not need to choose currently.)
5. Choose Footing Shape as a Circle.
6. Input Footing Diameter.
7. Input Height of Footing.
8. Input Lean Concrete and Crushed Stone Thickness.
10. Input a projecting part of Dimension of Lean Concrete and Crushed Stone to horizontal direction. (Standard of Footing Edge.)
11. Click Save Command Button to save Data.
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Input Feature : Footing
12. Choose a Pier Tab in Dialog Box.
13. Choose Pier Shape as a Circle Ring.
14. Input Pier Diameter.
15. Input Wall Thickness.
16. Input Pier Height.
17. Input Grout.
18. Move the Pier with eccentricity by inputting in Offset X/Y Direction.
19. Click Save Command Button to save Data.
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Input Feature : Pier
20. Choose TANK-FDN-02 in Combo Box.
21. Click Feature Data (Dimension) command. Input Dialog window will display.
Steps to specify Type 2 Module is stated below.
Most of the steps are the same as Type 1, but choose Octagon Shape in the Footing Shape Combo Box.
22. Click Save Command Button to save Data.
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Input Feature : Footing
23. Choose TANK-FDN-03 in Combo Box.
24. Click Feature Data (Dimension) Icon in Toolbar Icon Menu, then Feature Input Dialog window will display.
Steps to specify Type 3 Module is stated below.
Most of the steps are the same as Type 1. Click Save Command Button to save Data.
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Input Feature : Footing
25. Choose TANK-FDN-04 in Combo Box.
26. Click Feature Data (Dimension) command. Input Dialog window will display.
Steps to specify Type 4 Module is stated below.
Most of the steps are the same as Type 1, but choose Circle Ring Shape in Footing Shape Combo Box.
27. Click Save Command Button to save Data.
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Input Feature : Footing
20/50 Modifying reinforcement of footing and pier.
Use the Reinforcement Data form to modify the parameters for the selected footings and piers.
1. Choose Foundation in Group Combo Box.
2. Click Feature Data (Dimension) command. Reinforcement Input Dialog window will display.
3. Choose Footing Tab in Input Box.
4. Choose one of the Bar Array Types
5. Input reinforcing bar information fitting to Bar Array Type.
1 &3 Bar Types can choose only the information of Bottom reinforcing bar.
6. Choose size of Footing Top & Bottom reinforcing bar. You can choose either Number or Spacing Input.
Note) You can choose Using Bar in Material and Unit Weight Tab in Setting of Constant command.
Bar DB that AFES can support are ASTM A615, KS D 3504, BS 4449, SAUDI ARABIAN, TS 708, ES 272-74, and TIS 2725. You can add BAR DB if you e-mail to [email protected],kr.
7. Input Footing Clear Cover in Clear Cover Tab of Setting of Constant. It applies to all chosen Foundation. Data input in Setting of Constant will be saved with the same unit of the current project.
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Input Reinforcement Data
8. Choose Pier Tab in Input Box.
Tie Array, Spiral Array (Tie Bar) is only used for PM Diagram Analysis of Pier.
It does not apply to Ring Wall Pier.
9. Choose Top Tie Bar Size, and input Spacing.
The Bar shape of Ring Wall Pier is
The shape of Side Bar is .
10. Change Data of Pier, and click Save Command Button.
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Input Reinforcement Data
11. Input information of reinforcing bar in Pier Tap for Ring Wall Foundation.
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Input Reinforcement Data
24/50 Placing Circular Pattern of piles.
Use Pile Data command to access Pile Data form. In Pile Data form you can select either Rectangular Array or Circle Array of pile. In this sample, we will use the Circle Array.
1. Choose Foundation to array Piles in Combo Box. Pile Data Icon in Toolbar Icon is generated only when choosing Pile Foundation. Click PileData Icon in Toolbar Icon Menu, then Pile Array FormDialog window will display.
2. Choose Pile Name in Input Box.
3. Check Allowable Pile Capacity of Pile Foundation using the information of Pile Name, which can be seen in Capacity of Pile Tab of Setting of Constant window.
4. Click View Group Reduction box after inputting Pile Data, then you can check the overlap of Pile to Pile.
Default Data is 1.5 x Pile Diameter from Footing Edge, and Pile to Pile is 2.5 x Pile Diameter.
Default Data to check overlap can be changed in Design/Auto Design/Set Parameters window.
5. Click Insert Command button or Generation (New) command button to rearrange Piles.
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Input Pile Data
6. Click Generation (New) command button, then the picture below will display.
7. Choose Circle or Rectangular for Pile Array.
Below is example of Circular Array.
Decide how many Circles are needed to arrange Piles.
8. In this example, we will use 3 Circular Arrays.
Diameter of the first Pile Circle is 1200 mm. Arrange 3 piles with 60 degree Start Angle.
Diameter of the second Pile Circle is 3000 mm. Arrange 6 piles with 30 degree Start Angle.
Diameter of the third Pile Circle is 4000 mm. Arrange 10 piles with 120 degree Start Angle.
9. Choose Base Point when you arrange Pile. (Example of arranging
Piles based on Footing Center.) Refer to the figure for more input information.
26/50 10. Input Pile Data, and click Save Command Button.
Input Pile Data
Example below is display result using Pile Generation (New) Wizard.
Data can be converted by clicking Save Command Button after changing X/Y Coordination and Arranged Dia. of Spread Sheet.
Piles can be added by clicking Insert, Generation (Add) Command Button.
11. Click Delete Command Button to delete piles.
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Input Pile Data
28/50 Placing Anchor Bolt.
Use Anchor Bolts/Box Data to access Layout of Anchor Bolts form.
Select from Rectangular or Circular array of anchor bolts if the bolt arrangement is regular. You can also use Add command button in the form to add or edit number of bolts and location by filling the x and y coordinate boxes.
You can set size, projection, length and spacing of bolt.
Note that this activity is only useful for drawing presentation purposes. AFES Programdoes not support design and analysis of anchor bolts.
1. Choose Foundation to input Anchor Bolt/Box Data in Combo Box.
Layout of Anchor Bolts Dialog window will appear when clicking Anchor Bolts/Box Data Icon in Toolbar Icon Menu.
Layout of Anchor Bolts is needed only for drawing information. AFES program does not support design of Anchor Bolt.
2. Choose who is going to supply Anchor Bolt in Bolt Data.
10. Input an Equipment Height & Bottom Plate Height.
11. Input Equipment Empty, Operation, and Test Weight.
12. Input Internal Friction Angle of Soil.
13. Input a Filling Material Name, Unit weight, and Thickness for Ring Wall.
Note) Thickness1 +Thickness 2 of Ring Wall should be same as Pier Height.
14. Input a Data for Sump Pit then click Save button to save data.
Input Equipment Data
33/50 Setting Load Case to Foundation Group
In this activity, you can assign load cases to the desired foundation groups. The load combinations may then be different for every Foundation Group. 1. Choose Foundation to input Load Case/ Combination in Combo Box. Click Load Case/Combination Icon in Toolbar Icon Menu, then Loads & Combination Dialog window will display. The default load cases for a tank foundation that AFES generates are as follows: a) Operating b) Empty(=Erection) c) Test d) X Wind e) Y Wind f) X Earthquake g) Y Earthquake The default allowable or unfactored load combinations for a tank foundation generated by AFES depend on the concrete design code selected. For example, if ACI code is selected, the combinations are as follows: a) DL +Oper b) DL +Oper +X Wind c) DL +Oper +Y Wind d) DL +Oper +X EQ e) DL +Oper +Y EQ f) DL +Empty(=Erec) g) DL +Empty(=Erec) +X Wind h) DL +Empty(=Erec) +Y Wind i) DL +Empty(=Erec) +X EQ j) DL +Empty(=Erec) +Y EQ k) DL +Test The default ultimate or factored load combinations for a tank1 foundation generated by AFES depends on the concrete design code selected. For example, if ACI 318 - 1999 is selected, the combinations are as follows: a) 1.4DL +1.4Oper b) 1.05DL +1.05Oper +1.275 X Wind c) 0.9DL +0.9Oper +1.3 X Wind d) 1.05DL +1.05Oper +1.275 Y Wind e) 0.9DL +0.9Oper +1.3 Y Wind f) 1.05DL +1.05Oper +1.403 X EQ g) 0.9DL +0.9Oper +1.43 X EQ h) 1.05DL +1.05Oper +1.403 Y EQ i) 0.9DL +0.9Oper +1.43 X EQ j) 1.4DL +1.4Empty(=Erec) k) 1.05DL +1.05Empty(=Erec) +1.275 X Wind 34/50 l) 0.9DL +0.9Empty(=Erec) +1.3 X Wind m) 1.05DL +1.05Empty(=Erec) +1.275 Y Wind n) 0.9DL +0.9Empty(=Erec) +1.3 Y Wind o) 1.05DL +1.05Empty(=Erec) +1.403 X EQ p) 0.9DL +0.9Empty(=Erec) +1.43 X EQ q) 1.05DL +1.05Empty(=Erec) +1.403 Y EQ r) 0.9DL +0.9Empty(=Erec) +1.43 X EQ s) 1.0DL +Test
Note) 1. Input Load Case Name & Load Case Value in Load Case dialog window and set Load Combination in Load Combination dialog window.
2. Make Load Combination using Import Function in Load Combination Window, and go to Load Case Window, then Load Case is automatically input.
After following 1 or 2 steps above, input Load Case Value for each pier.
Default Load Combination in AFES has the function that can design Tank Foundation by importing Vessel_Load_comb_1.txt file in Data Directory.
Pier External Loading Sign Convention is as below.
Axial Loads (Fz), Shear Loads (Fx, Fy), Moment(Mx, My, Mz) Axial Loads are negative downwards. Shear are positive if applied in the positive direction of X and Y Axis. Moments Mx are positive if applied in the counter-clockwise direction about the positive (+X) axis. Moments My are positive if applied in the clockwise direction about the positive (+Y) Axis.
2. Click Load Case Icon, then Load Case Dialog will display.
4. Choose Unassigned Load Case in Show state of Load Case.
5. Choose Load Case in List Box, and click Save command button.
6. To add more Load Cases, repeat step c). Added Load Case is displayed in Spread.
35/50 7. If you finish setting Load Cases, click Finish command button.
8. To add Load Case, click Edit node list, choose Unassigned Load Case and Load Case, then click Save command button.
9. To delete Load Case, choose Load Case and click Remove command button.
10. To input load case value, choose Load Case command and input values in Spread Sheet, then click Save command button.
Input Load Case Data
Note) SW : Default Load Case of AFES is SELF WEIGHT. Fy (=-1) means that automatically calculate Foundation Self Weight to the direction of Vertical Downward.
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11. Click Load Combination Icon, then Load Combination Dialog window will display.
12. Click New command button.
13. Input Load Combination name.
14. Choose Load Cases using Shift Key, then click > command button.
15. Input Factor Value.
16. Choose Elastic Strength(=Stability) or Ultimate Strength (=Reinforcement/Shear) Check for Load Combination.
17. To use Safety Factor used for Sliding and Overturning Moment Check, choose Combo Box when it is for Stability Check. AFES can use 4 safety factors. Choose factor value for Allowable Increase in Combo Box.
Note) Set up Sliding, Overturning, and Allowable Increase in Setting of Constants.
18. Click Save command button to save the values.
19. Repeat step 12 ~18. 37/50
38/50 Design of Tank Foundation
1. Choose a Foundation Group.
The steps for Foundation design is as follows.
2. Click Foundation Analysis/Design Icon in Toolbar Menu, then Analysis and Design dialog window will display as shown below.
3. Choose Regular Shaped Foundation Design Method (=Default), and click OK command button.
There are several Design Methods available as shown in the figure. Detail of Select Load Distribution Method is as follows.
4. Choose whether External Load on Pier Top go to Concentrated Force or Uniform Load.
Explanation of Shear & Reinforcement Design for MAT Module is stated as follows.
5. Choose a Critical Point to apply to Foundation based on Building Code.
39/50 6. Choose the Maximum Point to design Foundation with Allowance.
It is common rule to design with the Maximum Value in Mat Foundations.
Detail of Structural Analysis Design of Foundation is stated below.
The Conventional Rigid Method 1: Analyze Foundation with internal forces caused by external forces.
The Conventional Rigid Method 2: Analyze based on the fact that the sum of external forces and internal forces is 0.
7. Click Go to Diagram command button to see SFD, BMD Diagram.
8. Click Go to Summary command button to see Summary Sheet.
Example of clicking Go to Diagram command button is shown below.
SFD, BMD Diagram can be seen in case of Footing/Group/Load Combination.
In case of Tank Foundation, you can input values in Number of Moment Dist. Point to assume concentrated load as distributed load.
9. Click Next command button to see Summary Sheet. 40/50
10. Choose Load Combination for Foundation Design.
To draw several plans in Layout Plan, you can adjust using Number of Match Point Tab.
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Summary Sheets of calculation sheet is shown below. You can save as PDF File Format in any Directory.
42/50 11. Click Show Detail Report Command Button to see detailed calculation sheet.
43/50 Detailed calculation sheet is shown below.
Print out Reports by clicking Option Icon in Toolbar Menu.
44/50 12. Click Design/Interactive Design/Ring Wall Design to design Ring Wall.
45/50 To design a Ring Wall Pier, choose Footing in Footing List and Pier in Pier List, then click Calculation (One) command button.
Detail Report Tab is activated, and Design Result of Ring Wall is displayed.
13. Click Calculation (All) command button to design multiple Ring Wall. Detail Report Tab is activated, and Design Result of Ring Wall is displayed.
46/50 BOM Take-Off for Tank Foundation
Before you start this activity, you must get the right result of foundation design. Do not perform BOM calculation of AFES until the design of foundation is correct.
To calculate Materials for Foundation, click Take Off Bill of Material Icon in Toolbar Menu.
1. Input Spec. for Material Calculation, and click Calculation button.
To apply the same input Spec. to other Foundation, click Save command button.
47/50 Materials Report for Foundation is shown below.
It displays Data, Summary Table, Calculation BOM, and Calculation of Rebars.
Rebar, Net BOM, does not consider Bar Bending in this function.
48/50 Drawing Generation for Tank Foundation
This command is very useful in generating construction drawing by exporting dxf file of AFES and convert data to AutoCAD or Microstation.
AFES interfaces directly with AutoCAD, and MicroStation to create a construction drawing.
1. Click Export DXF File Icon in Toolbar Menu to generate construction drawing.
2. Click Option command button to adjust parameters for Drawing Generation.
3. Click OK command button to generate drawing.
49/50 Option for drawing generation is stated below.
Data changes for Sheet, Font, Layers, Entity, Drawing (=Bar Leader Type, Bar Bending Include or Not), Bar Bending (=Rebar DB) can be saved.
You can choose a single rebar that you want to calculate for Bar Bending calculation.
You can verify the adjusted value in Standard Tab of drawing.
Ex) If you use #-, choose ASTM A615 and adjust values.
Click OK command button after finishing set up.
50/50 AFES provides the viewer below. AFES automatically save drawings in Directory/ DxfData/ Project No.
Standard tab is the value used for construction drawing.
Layout tab is plan drawing of foundation location.