FAST Conference 2013 Paper ID 61 - The Wageningen C - and D-Series Propellers - Final Version
FAST Conference 2013 Paper ID 61 - The Wageningen C - and D-Series Propellers - Final Version
FAST Conference 2013 Paper ID 61 - The Wageningen C - and D-Series Propellers - Final Version
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blade feathering tests, in both positive & negative advance directions.
3. PROPELLER GEOMETRY
After the initial design of each propeller of the series, the
main parameters of every propeller were fitted with
polynomials and the propeller models were manufactured
according to the parametric descriptions. In order to
reduce the influence of the blade weight on the
measurements, all propeller blades and hubs were made
of aluminium with anodized final surface treatment.
3.1 HUB-PROPELLER DIAMETER RATIO
The hub-propeller diameter ratio is determined first,
which varies with the design pitch ratio at 0.7R of the
propeller, defined as:
and represents the present best practice on hub design
with smallest achievable hub size. The ratio is
determined by the following quadratic polynomial:
with a hub consisting of a basic spherical form contour
connected to two cylinders on the two sides (Figure 1).
3.2 BLADE PARAMETRIC DESCRIPTIONS
The radial distribution of the main parameters of the pro-
pellers (blade chord length ratio C/D, pitch ratio P/D,
skew ratio S/D, rake ratio X/D, maximum thickness ratio
t
max
/D and maximum camber ratio f
max
/D of the blade
sections) are all given in polynomials in the form of:
where s is the non-dimensional radius defined as:
and r is the radius. At the blade tip when r=D/2, s=0. At
the blade root when r=d/2, s=1. The coefficients a
depend on the design pitch of the propeller p by
quadratic polynomials defined as:
By integrating the chord length of the propeller blades
from the blade root to the tip, as given in Equation (3)
and (4), the blade area can be easily derived and
expressed also in parametric formula.
3.3 BLADE SECTION PROFILES
The NACA 66 (MOD) thickness distribution and the
NACA a=0.8 meanline have been used for all of the pro-
peller blades for the present propeller series. The thick-
ness distribution is, however, applied perpendicular to
the nose-tail line of the section profile.
In order to prevent very thin blade trailing edges in
model scale, the trailing edges of the propeller model
blades are thickened to minimal 0.4 mm, starting gradu-
ally from the maximum thickness of the profile to the
trailing edges by a parabolic distribution.
3.4 PITCH DEFINITION
The design pitch is defined based on the nose-tail line of
the blade section profile. At off-design condition, the
pitch setting refers to the pitch of the blade at 0.7R which
is based on the nose-tail line of the section profile at that
pitch setting (R is the propeller radius at design pitch).
3.5 TIP FORM, BLADE ROOT FILLETS AND
ANTI-SINGING EDGE
A non-ice-strengthened tip form and composite blade
root fillets are applied to all of the model propellers. The
composite blade root fillets consist of two fillet radii, the
larger one has a radius of 3T
max
and the small one has a
radius of T
max
/3, where T
max
is the blade maximum thick-
ness at the blade root. Due to the fact that the propeller
model blades are too thin to make anti-singing edges, no
anti-singing edges are applied.
4. TEST SET-UP AND PROCEDURES
4.1 TEST SET-UP
The test set-up is the same as used and discussed in Ref-
erence [23] with a dummy test hub and force transducers
as shown in Figure 1. The thrust and torque are measured
on the shaft next to the propeller and the blade spindle
torque is measured inside the test hub.
Figure 1 Test set-up and propeller shaft thrust and torque
sensors and blade spindle torque sensor.
4.2 TEST PROCEDURES
In a conventional propeller open water test from J=0 to
K
T
=0, the propeller shaft rotational rate is often kept con-
stant while the advance speed of the propeller varies.
During propeller four-quadrant open water tests, like
done for FPPs, both the advance speed and the shaft
rotational rate have to vary and change directions, be-
cause only a finite towing speed of the carriage can be
achieved. However, most controllable pitch propellers
will never rotate reversely. This practice has been also
used here during the model tests, where only one rota-
tional direction (positive rotational direction) has been
tested. Therefore, only two-quadrant (the first and the
fourth quadrant) open water characteristics have been
measured.
At propeller off-design conditions, the propeller hydro-
dynamic pitch angle is often used, instead of the ad-
vance ratio J, to define the operation condition of the
blades,
Under this definition, a complete set of two-quadrant
open water characteristics of a controllable pitch propel-
ler covers the range -90
o
+90
o
.
A quasi-steady open water test is, in principle, an un-
steady model test by continuously varying the advance
speed and/or the rotational rate in such a way that the
steady state performance of the propeller for the com-
plete range of conditions can be derived. For the whole
C- and D-series two-quadrant tests, the following four
test runs have been used, as listed in Table 4.
Table 4 Quasi-steady test runs for the complete 2-
quadrant open water characteristics of a controllable
pitch propeller.
run shaft rotational rate advance speed range
1 constant +900RPM 0 to +4m/s to 0 0
o
to ~+30
o
to 0
o
2 0 to +900RPM to 0 constant +4m/s +90
o
to ~+30
o
to +90
o
3 constant +900RPM 0 to 4m/s to 0 0
o
to ~ 30
o
to 0
o
4 0 to +900RPM to 0 constant 4m/s 90
o
to ~ 30
o
to 90
o
This makes it possible to test the complete two-quadrant
open water characteristics of a propeller in only 4 test
runs, using 2 runs by varying the towing speed of the
carriage and 2 runs by varying the shaft rotational rate.
From the first two runs - No. 1 and No. 2, the results in
the first quadrant for from 0 to +90 degrees can be ob-
tained. From the last two runs - No. 3 and No. 4, the re-
sults in the fourth quadrant for from 0 to -90 degrees
can be obtained.
A sinusoidal variation as sketched in Figure 2 has been
used for the variations of the carriage (advance) speed
and the propeller rotational rate during the tests.
Figure 2 Sketch of the sinusoidal variations for towing
speed and propeller shaft rotational rate.
For the first quadrant (test runs No. 1 and No. 2), the
towing carriage is travelling in the normal towing direc-
tion, which we call the positive direction as shown in
the sketch in Figure 3.
Figure 3 Sketch of test set-up for the first quadrant tests.
For the fourth quadrant (test runs No. 3 and No. 4), the
same set-up used for the first quadrant test but towed by
the carriage in the reverse direction, see Figure 4. The
advantage of this method is that the whole set-up remains
the same as for the first quadrant, except for the towing
direction of the carriage. The drawback is that the flow
goes first over the open water test POD housing and strut
before it reaches the propeller. The influence of the wake
from the strut was found to be very limited and has been
carefully corrected for.
+Va
+n
Figure 4 Sketch of test set-up for the fourth quadrant
tests.
More details of the quasi-steady propeller open water test
procedures are given by Dang et al [23].
5. PRESENTATION OF RESULTS
The measured propeller shaft thrust and torque, and the
blade spindle torque, are non-dimensionalized by the
relative velocity to the blade at 0.7R radius defined as,
with the propeller thrust coefficient defined as,
the propeller torque coefficient defined as,
and the blade spindle torque coefficient defined as,
where, the positive directions of the propeller shaft
thrust, torque and the blade spindle torque are shown in
Figure 5. The positive blade spindle torque is defined as
the direction that tends to drive the propeller to a larger
pitch.
Figure 5 Definition of positive directions for the thrust,
torque and the blade spindle torque.
All coefficients provided above are hydrodynamic coef-
ficients. The spindle torque induced by the centrifugal
force of the model blade has been subtracted.
Each set of data - the propeller thrust coefficients, the
propeller torque coefficients and the blade spindle torque
coefficients - was fitted with one of the following Fourier
series respectively. The Fourier series coefficients were
determined up to the order of 40, truncated from the 31st
harmonic gradually (linearly) until completely at the 40th
harmonic.
(11)
6. C4-40 SERIES
As an example case, the test results of the C4-40 series
are presented in this section.
The C4-40 series propeller model are shown in Figure 6
with MARINs propeller numbers and their design pitch
noted in the figure. The propeller diameters vary between
230.37mm to 242.81mm with hub diameter of 58.0mm.
Model No. 7189 (P0.7R/D = 0.8) Model No. 7190 (P0.7R/D = 1.0)
Model No. 7191 (P0.7R/D = 1.2) Model No. 7192 (P0.7R/D = 1.4)
Figure 6 C4-40 series propeller models with aluminium
blades on the dummy hubs at design pitch settings.
During the test runs, the blade Reynolds number varies
with the variation of the propeller advance speed and the
shaft rotational rate, which depends on the chord length
of the propeller blades. Table 5 provides the range of the
Reynolds numbers based on 0.7R chord length and local
inflow velocity during the tests for the C4-40 series,
where the Reynolds number is defined as,
The open water characteristics of these series propellers
in the first quadrant are plotted in Figure 7 in K
T
, 10K
Q
,
~ J diagram. Their two-quadrant open water characteris-
tics are plotted into diagrams on Figure 9 through Figure
+n
-Va
20. These values are all in model scale without any cor-
rections for the Reynolds numbers, which varies during
the quasi-steady open water tests.
Table 5 Blade chord Reynolds numbers during test runs.
Blade chord Reynolds number Re 10
-5
Runs
Propeller Nos.
7189R 7190R 7191R 7192R
Run No. 1, 3
min. 4.4003 4.2608 4.1291 4.0043
max. 4.9185 4.7799 4.6490 4.5252
Run No. 2, 4
min. 2.1975 2.1663 2.1364 2.1078
max. 5.0062 4.8645 4.7307 4.6041
Figure 7 Open water characteristics of C4-40 series.
To make an assessment on the C4-40 series propeller
blade designs, a comparison has been made for the open
water efficiency to the propeller ideal efficiency, together
with the B-series for the same blade area ratio and the
same pitch ratio. The comparison is based on the propel-
ler thrust loading coefficient C
T
, as shown in Figure 8.
It should be noted that the present series were carried out
at a shaft rotational rate of 900 RPM with a chord Rey-
nolds number Re at 0.7R radius between 0.410
6
and
0.510
6
(Table 5) for C4-40 series, while the B-series
were tested at much lower shaft rotational rate and the
results were later corrected to a standard chord Reynolds
number of 2.0010
6
on 0.75R chord [5]. A direct, quanti-
tative and fair comparison of these two series is therefore
difficult.
However, for a qualitative assessment on C4-40 series,
Figure 8 can be used. The offsets between the ideal effi-
ciency and the measured open water efficiency is often
used to evaluate a propeller design, which contains all
losses of a real propeller (such as the rotational losses,
friction losses, non-uniform losses due to finite number
of blades, vortex losses, etc.). An offset of the efficiency
of about 0.15 has been found for the C4-40 series, which
is regarded as excellent designs. The same results are
also found for the other C-Series Propellers.
Figure 8 Comparison of open water efficiency with the
ideal efficiency.
7. CONCLUSIONS AND FUTURE WORK
Two new propeller series The Wageningen C- and D-
Series Propellers have been developed within a Joined
Industry Project (JIP), with both industry and govern-
ment funding. The series represent the most contempo-
rary controllable pitch propeller design practice, both for
open and ducted propellers, with balanced compromise
between efficiency and comfort, while also observing
practical and mechanical constraints. Compared to the
ideal efficiency, the C-series propellers show good effi-
ciency values.
The complete two-quadrant open water characteristics of
those propellers at all practically-used pitch settings have
been tested, which provide a huge database with com-
plete information on the off-design performance of con-
trollable pitch propellers. They are the first and the only
series with blade spindle torque information for a com-
plete range of operational conditions and pitch settings.
All results are shared with the participating organisations
in this JIP. Furthermore, the data will be implemented in
software for practical use by all participants.
In addition, it has been also planned to test the C4-70 and
C5-75 series for blade spindle torque in cavitating condi-
tions, the C4-70 and C5-75 series for cavitation inception
characteristics at one pitch ratio, and the D4-70 series in
No. 37 duct for thrust breakdown due to excessive cavi-
tation in bollard pull and free running conditions.
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
T
H
R
U
S
T
C
O
E
F
F
I
C
I
E
N
T
K
T
,
T
O
R
Q
U
E
C
O
E
F
F
I
C
I
E
N
T
1
0
K
Q
,
E
F
F
I
C
I
E
N
C
Y
ADVANCE COEFFICIENT J
P0.7R/D=0.8
P0.7R/D=1.4
P0.7R/D=1.0
P0.7R/D=1.2
0.30
0.35
0.40
0.45
0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
0.0 1.0 2.0 3.0 4.0 5.0
P
R
O
P
E
L
L
E
R
O
P
E
N
W
A
T
E
R
E
F
F
I
C
I
E
N
C
Y
[
d
e
g
r
e
e
s
]
PROPELLER THRUST COEFFICIENT C
T
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER THRUST COEFFICIENT C
T
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER THRUST COEFFICIENT C
T
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
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Y
N
A
M
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P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER THRUST COEFFICIENT C
T
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
P/D = 1.6
Figure 13 Torque coefficient C
Q
at various pitch settings
for propeller C4-40 with design pitch ratio P
0.7R
/D=0.8.
Figure 14 Torque coefficient C
Q
at various pitch settings
for propeller C4-40 with design pitch ratio P
0.7R
/D=1.0.
Figure 15 Torque coefficient C
Q
at various pitch settings
for propeller C4-40 with design pitch ratio P
0.7R
/D=1.2.
Figure 16 Torque coefficient C
Q
at various pitch settings
for propeller C4-40 with design pitch ratio P
0.7R
/D=1.4.
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
1
.
0
1
.
2
1
.
4
H
Y
D
R
O
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Y
N
A
M
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C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER TORQUE COEFFICIENT 10C
Q
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
1
.
0
1
.
2
1
.
4
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER TORQUE COEFFICIENT 10C
Q
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
1
.
0
1
.
2
1
.
4
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER TORQUE COEFFICIENT 10C
Q
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
1
.
0
1
.
2
1
.
4
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER TORQUE COEFFICIENT 10C
Q
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
P/D = 1.6
Figure 17 Blade spindle torque coefficient C
Qblade
at vari-
ous pitch settings for propeller C4-40 with design pitch
ratio P
0.7R
/D=0.8.
Figure 18 Blade spindle torque coefficient C
Qblade
at vari-
ous pitch settings for propeller C4-40 with design pitch
ratio P
0.7R
/D=1.0.
Figure 19 Blade spindle torque coefficient C
Qblade
at vari-
ous pitch settings for propeller C4-40 with design pitch
ratio P
0.7R
/D=1.2.
Figure 20 Blade spindle torque coefficient C
Qblade
at vari-
ous pitch settings for propeller C4-40 with design pitch
ratio P
0.7R
/D=1.4.
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
1
.
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
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A
M
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P
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C
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A
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L
E
[
d
e
g
r
e
e
s
]
PROPELLER BLADE SPINDLE TORQUE COEFFICIENT 100C
Qblade
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
1
.
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER BLADE SPINDLE TORQUE COEFFICIENT 100C
Qblade
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
1
.
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER BLADE SPINDLE TORQUE COEFFICIENT 100C
Qblade
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
-
9
0
-
7
5
-
6
0
-
4
5
-
3
0
-
1
5
0
1
5
3
0
4
5
6
0
7
5
9
0
-
1
.
0
-
0
.
8
-
0
.
6
-
0
.
4
-
0
.
2
0
.
0
0
.
2
0
.
4
0
.
6
0
.
8
H
Y
D
R
O
D
Y
N
A
M
I
C
P
I
T
C
H
A
N
G
L
E
[
d
e
g
r
e
e
s
]
PROPELLER BLADE SPINDLE TORQUE COEFFICIENT 100C
Qblade
P/D = -1.2
P/D = -1.0
P/D = -0.7
P/D = -0.4
P/D = -0.1
P/D = 0.0
P/D = 0.1
P/D = 0.2
P/D = 0.5
P/D = 0.8
P/D = 1.0
P/D = 1.2
P/D = 1.4
P/D = 1.6
8. ACKNOWLEDGEMENTS
The authors thank all participants in The Wageningen C-
and D-Series Propellers JIP: Advance Gearbox, Andritz
(Escher Wyss), Bluewater, Bruntons Propellers (Stone
Marine), Brunvoll, Caterpillar (Berg Propulsion),
CSDDC, CSSRC, Damen, DNV, DSME, GL-Group (Fu-
tureShip), Hundested, Hyundai, Kamome, Kawasaki,
MAN, MARIN, Nakashima, NGC, Niigata, Rolls-Royce,
Royal Netherlands Navy, Scana Volda, SMERI, SMMC,
TU Delft, Wrtsil and ZF Marine. In addition, this JIP is
also supported by UDP-JIP, SPA-JIP and STA-JIP.
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