Global

Coordinate Measuring Machines

The worlds most versatile line of CMMs
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Global

coordinate measuring machines from Brown &

Sharpe offer the most technologically advanced product
line in 3D metrology available today. The Global platform
is designed to deliver superior performance in all
machine characteristics, including accuracy, speed,
environment, reliability, and ease of use. Global has been
designed to be adaptable to changes in technology
making it easy to integrate new more advanced sensors
as they are developedto help your business stay
competitive today and long into the future.
Features to meet nearly every measurement application
include:
Indexing probe heads for easy access to common
features and improved throughput by avoiding rack
tool changes for different orientations.
Fixed probe heads for accessibility into deep features
that cannot be reached with indexing probe heads.
A wide variety of data collection modes including
tactile scanning of geometric and freeform features,
non-contact laser scanning, optical imaging and point-
to-point measurement.
Global CMMs are fully supported by Hexagon
Metrologys worldwide service and support network of
metrology experts, offering unmatched personalized
assistance to or customers. The performance of all
Global CMMs is checked and certified through the most
rigorous application of test procedures specified by either
B89 or ISO standards for CMMs.
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Global technology combines cutting edge mechanical innovations, state-of-
the-art motion controllers, advanced temperature compensation models, and
PC-DMIS, the worlds most advanced and most popular metrology software, to
create the perfect solution for todays ever changing manufacturing environment.
All-aluminum ultra-rigid frame offers both a high strength-to-weight ratio and high
thermal diffusivity to help eliminate temperature gradients which can greatly
influence measuring uncertainty.
Exclusive triangular cross-section bridge beam design provides optimum moment
of inertia for minimum deflection while operating at high accelerations.
High-rigidity aluminum alloy Z spindle provides enhanced performance while
using vertically extended tooling.
Heavy, stable granite table inherently resists vibrations.
One-piece table construction with patented precision machined dovetail
guideways improves accuracy and repeatability.
Tuned elastomeric passive dampening system provides external vibration isolation.
Remotely mounted drive motors reduce moving mass for faster bridge settling
time, and help dissipate heat away from the machine frame.
High resolution METALLUR

scales.
Small footprint-to-measuring volume ratio makes it easy to fit in tight spaces.
Easy access to working area from all sides.
Tailored to Fit
Global CMMs are available in a remarkable
range of standard sizes, so you can choose
from a work envelope of 500 x 500 x 500 mm
all the way up to 2000 x 4000 x 1500 mm.
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Global precision
Three dimensional motion interpolation (FLY)
allows the machine to move along optimized
paths between points, eliminating
unnecessary stops and creating fluid
machine motion. This provides:
Up to 40% increased throughput
Smooth, continuous path movements
between points
More efficient data collection
Global flexibility
The Global line of CMMs brings superior
measuring technology to a wide range of
operating environments, from the lab to the
shop-floor. The most critical environmental
concern for metrology applications is
temperature changes. Globals innovative
thermal compensation model, called CLIMA,
offers high performance in the lab at 1822
C, as well as enhanced performance for
standard room temperature at 16 26 C.
FLY provides optimized
motion control, more efficient
data collection and
unmatched throughput.
Globals TRICISION extruded
triangular cross section bridge
beam enhances dimensional
stability for superior metrology
performance.
TRICISION
bridge beam
Steel reinforced closed-loop belt
drive is precision engineered
with elliptical tooth profile to
reduce machine vibration at
high scanning speeds.
Wrap-around air bearings on
precisely machined dovetail
guideways provide optimum
measuring repeatability and
long term system stability.
Easy-maintenance, pre-loaded
Belleville springs assure
constant force over the
machines entire travel distance.
Traditional
bridge beam
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Classic
Global Classic is the most cost effective solution to common shop
measurement and inspection applications. Available in configurations to
support either touch trigger or analog scanning probes, Classic is ideal
as a first CMM, for multiple-unit deployments, or as a cost-effective way
to add extra automated inspection capacity to your quality program.
Standard Package
Probe: TESASTAR-i manual indexing probe head
Software: PC-DMIS PRO
Control: UMP360 touch trigger controller
Accessories: Computer package, desk, installation, training, warranty
Options: Upgraded controller, probes and software
Performance
The best solution for high tolerance parts and more sophisticated
measurement tasks that require the assistance of CAD models. Global
Performance comes standard with a touch-trigger probe, temperature
compensation, as well as advanced software with CAD capability, training, and
warranty. The Performance also has the added benefit of being easily upgraded
to accommodate a variety of contact and non-contact scanning sensors.
Standard Package
Probe: TESASTAR-sm motorized probe head
and TESASTAR-mp touch trigger probe
Software: PC-DMIS CAD
Control: FB2 scan capable controller
Accessories: Computer package, desk, installation,
training, warranty
Options: Upgraded probes and software
Five attractively priced versions Classic, Performance, Advantage,
Leitz Reference Xi and Extraoffer different levels of popular standard
features and a wide range of sizes to suit most every application. Additional
options are also available to customize your Global to your requirements.
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Advantage
An advanced package that provides the combined performance of
accuracy and speed, Global Advantage comes standard with a high
performance analog scanning probe, thermal compensation and
advanced software with CAD and additional capabilities. The Advantage
also includes the highest performance drives of all Global packages,
bringing its top acceleration up to 4.3m/s
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, for maximum measuring
throughput. The Advantage can also be easily upgraded to accommodate
a variety of contact and non-contact scanning sensors.
Standard Package
Probe: TESASTAR-sm motorized probe head and
LSP-X1s analog scanning probe.
Software: PC-DMIS CAD++
Control: B3CLC scan capable controller
Accessories: Computer package, desk, installation, training, warranty
Options: Upgraded probes
Reference Xi
The newest addition to the Global line, the Reference Xi is designed specifically
for high accuracy scanning, offering both contact and non-contact scanning
packages. Featuring an advanced B4 controller and scanning algorithms, the
Reference Xi provides the highest accuracy specifications in the Global line.
Standard Package
Probe: LSP-X3c or LSP-X5
Software: PC-DMIS CAD++
Control: B4 scanning controller
Accessories: Computer package, desk, installation, training, warranty
Options: Upgraded probes and QUINDOS software
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Extra
Global Extra CMMs are ideal for measuring large workpieces on the shop floor.
With Global Extra, you get the flexibility and performance of the Global design,
with a measuring envelope that rivals many gantry machines but without the
special foundation a gantry CMM requires. Global Extra models feature:
High accuracy and throughput compared to similar size machines.
Many of the state-of-the-art design features found on smaller Global models.
Large moving bridge architecture specifically
designed to excel in harsh shop floor
environments.
Structural thermal compensation using advanced
ACTIV algorithms with input from temperature
sensors throughout the measurement volume.
Extended thermal performance of 15-30
o
C with
allowed daily temperature changes of 10
o
C.
A Z-axis ram constructed of unique sintered
silicon carbide to resist thermal effects.
Bellows covers on X and Y axis bearing ways to
protect the CMM from shop floor contaminants.
Four sizes ranging from 2000mm x 3300mm x
1500mm to 2000mm x 4000mm x 1800mm.
Big Advantages
Larger models of the Advantage
line are available with measuring
envelopes between 1500mm x
2600mm x 1400mm and 2000mm x
4000mm x 1500mm. These special
systems offer the advanced
performance features found in
smaller Advantage machines.
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CMM users choose scanning technology to gather
large amounts of data quickly. In many cases,
scanning will yield higher quality results in less time
than the traditional touch trigger method. For many
types of parts, collecting greater quantities of data
decreases measurement uncertainty and improves
the repeatability of the measuring process, resulting
in greater confidence in the results. With unsurpassed
positioning accuracy, reliability and ease of use, Global
CMMs are the ideal platform for contact scanning, non-
contact laser scanning and non-contact vision sensors.
That means that a Global CMM is the perfect tool for 3D
visualization and inspectionthe data gathered by
scanning sensors are instrumental in analyzing all kinds
of material surfaces, complex geometries and features,
precise edge contours and more. Point clouds generated
from scanning can even provide the data necessary for
reverse engineering and prototype modelling.
PC-DMIS software takes full advantage of Global
scanning capability. In the example shown, the
machined flange surface is being scanned for flatness;
PC-DMIS allows for the specification of scan paths,
shown as the yellow curvilinear line below.
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Global scanning technology
Variable High Speed Scanning (VHSS) motion control algorithms are fundamental to
Global CMM scanning capability. VHSS algorithms dynamically manage probe speed
and acceleration by constantly monitoring input variables such as surface curvature to
optimize performance. This results in fast, smooth probe trajectories while maintaining
surface contact at all times. In addition, VHSS allows variable point collection density
during a single scan path. Variable point density dynamically allows a greater density
of points to be taken in areas of high curvature, while collecting fewer points in areas
where the surface doesnt change. This avoids generating unnecessarily large data
sets for areas of minimal complexity.
When scanning a predefined path, the controllers OBSERVER function creates a feedback
loop between the motion control algorithms and the probe head. This reduces measuring
uncertainty and cycle time by keeping the head closer to the parts nominal dimensions.
Exclusive 3D VECTOR FORCE OPTIMIZATION (3D-VFO) assures accurate probe
compensation and improved data analysis in scanning applications. Collected data is
compensated automatically in real time, for all force, drag, styli and weight change
conditions. 3D-VFO means precise data with any probe configuration.
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Leitz Scanning Probes (LSP) have been specifically designed to meet todays requirements for high-precision
and high-throughput coordinate measuring machines. Fast and accurate, even with very long extensions, these
scanning probes are ideal to verify high accuracy mechanical parts and complex geometries.
True 3D Probing: Upon contact with the part surface, the probe automatically measures in the normal
direction of the surface. Probing deflections are measured via high-resolution Linear Variable Differential
Transducers (LVDT), allowing an accurate compensation of the probe bending, even when using long
extensions. This capability reduces cosine errors and is vital when inspecting complex geometries such as
gears, rotors and blades, since it ensures a higher measuring accuracy and throughput.
No motors means no performance-robbing heat sources.
Rugged construction provides reliable, maintenance free operation.
LSP probes support all the standard probing modes such as single point probing, self-centering
and continuous high speed scanning for fast and accurate form and profile measurements.
The LSP-X1 leverages world-renowned Leitz scanning
technology in a compact continuous contact sensor.
Mounted on a TESASTAR-m or TESASTAR-sm indexable
motorized probe head, the LSP-X1 features the ultimate in
high speed scanning measurement flexibility, with outstanding
performance in both touch trigger and scanning modes.
LSP-X1 offers fast analog scanning suitable for the
measurement of feature form, and touch trigger capability for
quick and accurate measurement of feature size and position.
As a replacement for touch trigger sensors, the LSP-X1 offers
excellent measurement capability, reliability and accuracy.
Optimized routines provide fast tip calibration.
Cartesian Probe Technology guarantees probing a nominal point with much higher accuracy
than other available methods; nominal probe trajectories are followed with maximum accuracy.
State-of-the-art simulation tools eliminate accuracy-degrading mechanical effects.
Large range of probe deflection (+/- 2mm) offers effective collision protection and better
tracking of both pre-defined and undefined scan paths.
LSP-X1s and LSP-X1m sensors provide optimized high accuracy measurement over stylus
lengths ranging from 20mm to 200mm. The LSP-X1s covers stylus lengths ranging from
20mm to 115mm with a single probe. The LSP-X1m is compatible with styli from 120mm
to 200mm in length.
Derived from LSP-X1 core technology, the LSP-X1c version is a cost effective
solution featuring a fixed dove tail quill mount. This probe head
is optimized for stylus lengths up to 100mm. Up to
four horizontal styli, each up to 50mm
in length, can be mounted on a
five-way stylus holder.
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LSP-X3 and LSP-X5 offer unparalleled performance
Available on Performance (LSP-X3 only), Advantage and Reference Xi
models, the fixed head LSP-X3 and LSP-X5 have defined high performance
measurement using long styli, when high speed, accurate measurements
deep within features are required. The LSP-X3 accommodates styli up to
360mm long and 150g mass. For even longer and heavier styli, the LSP-X5
extends the maximum stylus length and mass to 500mm and 500g, and
features an additional anti-collision system for extra protection of the head.
Automatic tool changing with the Leitz Tool Rack allows styli changes
within a measurement program without the need for re-calibration. Pneumatic
clamping of the styli permits fast and accurate changing.
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The CMM-V high-resolution camera gives you measurement
performance that a tactile probe alone literally cant touch. With the CMM-V,
your Global CMM will be ideally suited for a wide range of parts that require
non-contact measurement
Printed circuit boards and other deposited or printed patterns
Small features that a touch-trigger stylus cant easily define
Precise edge contours
Soft or easily deformed parts.
With the CMM-V, you can easily change to your CMMs other sensors for
complete multi-sensor inspection. CMM-V lets users measure features
contained in an entire Field of View (FOV), or smaller Regions of Interest
(ROI) within the FOV, such as hole diameters or edge positions. Software
controlled, integrated LED illumination allows image optimization for each
measurement. With one of the compatible automated changing racks, its
easy to switch sensors without changing set-ups.
Devour dimensional data with ScanShark

non-contact laser scanning.

Turn your Global CMM into the ideal platform for reverse
engineering, point cloud-to-CAD comparison, 3D visualization
and non-contact inspection capability.
ScanShark can gather up to 25 times more points per second
than other laser systems. Its perfect for quick surface inspection
of large, complex areas and generating point clouds for reverse
engineering.
Its ideal for all kinds of surfaces, especially flexible, fragile or
soft-bodied parts that could be marred or deflected by a
contact probe.
The ScanShark V4ix captures up to 2,300 points per second,
comparing each point scanned to a CAD model in real-time.
With so many scanned points, you get far more detailed views
of both geometric and surface features than with a
conventional touch-trigger probe.
ScanShark probes are less sensitive to surface finish and
ambient lighting conditions than other non-contact technologies.
The reverse engineering package includes PolyWorks

/
Modeler

, a comprehensive software solution for creating

accurate, smooth polygonal models and NURBS surfaces
from high-density point clouds.
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Hexagon Metrology offers a complete range of Swiss-made
TESASTAR probes and accessories ideal for your Global CMM.
TESA engineers have designed a complete group of components for precise
coordinate measurement, including styli, extensions and accessories.
The entry level probe in the TESASTAR family, the TESASTAR Probe head
is fitted with a touch probe with adjustable trigger force. The compact
TESASTAR is especially convenient for small CMMs. It can be manually
swiveled to an infinite number of positions.
TESASTAR-i features repeatable indexing coupled with a high-precision
integrated touch probe. The indexing capability in 15 increments in both
axes allows the stylus to swivel through 168 positions without the need for
recalibration. The A and B positions are clearly indicated in separate
windows the probe, so that the precise angle can be viewed at a glance.
Indexing between positions is an easy, one-handed operation; tactile and
visual feedback lets you know when the probe is ready to measure.
TESASTAR-m and -sm are motorized articulating probe heads capable of
indexing in 5 degree increments, +180 degrees to -180 degrees in revolution,
and +90 to-115 degrees in pitch. This translates to a total of 2,952 possible
positions, including a unique table-hugging 90 degree horizontal position
possible due to the indexing arms asymmetrical shape. These heads also
feature high speed indexing, with faster index changes than similar products.
Robust aluminum construction and rugged design permits extension rods
with lengths up to 300 mm. The TESA kinematic joint connection accepts
multi-wired probes, or, coupled with an M8 adaptor can be used with TESA
touch trigger probes as well as other probe brands. The new TESASTAR-sm
features a quill mount providing an increase in the useable Z-axis length.
The TESASTAR-p is an M8 threaded 5-way touch probe. There are four
variations available, providing variable trigger force from 0.05 N to 0.10 N.
The TESASTAR-mp variant features a magnetic connection between the
probe body and probe module; the TESASTAR-rp has extended overtravel
designed for rugged environments.
TESASTAR-r Probe Autochange Rack, coupled with the TESASTAR-m
motorized probe head is a fully automatic active probe changing solution,
which accommodates multiple probe types, with or without extensions.
The rack is also fully modular, and can be configured with three to nine
changing ports, or any number in between. You dont have to buy ports you
dont need, and you can add one or more ports later should your needs
change. The TESASTAR-pr Autochange Rack accepts up to six TESASTAR-
mp modules for maximum flexibility. TESA Stylus Kits provide ruby-tipped
styli for general measurement applications, and are compatible with standard
probes from any manufacturer.
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PC-DMIS is the worlds most powerful and widely used dimensional inspection software.
Available in multiple versions and with a number of options packages, it provides the most
comprehensive solution to any kind of metrology application.
PC-DMIS

PRO is the baseline version of PC-DMIS, offering a full range of

measurement, evaluation and reporting functions. Its ideal for customers who dont use
CAD in their inspection process. For the novice, PC-DMIS PRO includes a set of easy-to-
use Quick Start routines. These automate many of the basic metrology functions to help
new users get up and running as quickly as possible. More experienced users can
measure even the most challenging parts with PC-DMIS PRO by taking advantage of its
complete set of programming tools, graphical and textual reporting capabilities, and links to
third party software. With PC-DMIS Pro, you can:
Make quick checks or program complex parts using a powerful, flexible GUI.
Analyze measurement data with a rich selection of PTB certified measurement algorithms.
Report inspection results using built-in templates or customize your own hyper-reports.
Develop tailor-made, high-level language routines.
Upgrade directly to PC-DMIS CAD or PC-DMIS CAD
++
.
Link to CAD via optional IGES and DMIS pre- and post-processors.
Configure the toolbars and menus according to specific needs and preferences.
PC-DMIS

CAD adds the ability to import CAD files. PC-DMIS CAD works with CAD
models of all types, from basic 2.5D wireframes to the most complex solid models. With its
easy-to-use GUI, accurate machine modeling and new, built-in QuikFixture module, PC
DMIS CAD makes short work of developing, testing and debugging inspection programs both
on-machine and off-line. PC-DMIS CAD imports and exports CAD information in most
internationally accepted formats. Optional modules are available for even tighter integration of
CAD and CMM systems. In addition to the capabilities of PC-DMIS PRO, PC-DMIS CAD
allows users to:
Link to CAD bi-directionally using built-in DES, DMIS, DWG, DXF, IGES, STEP, STL,
VDAFS, and XYZIJK translators.
Easily work with even the largest CAD files with an improved graphics engine employing
the latest technology.
Change probe paths, add and delete hits, and modify measurement parameters
with the click of a mouse.
Use new graphics-based tools to manage part programs; take fine control over
variables like model lighting, transparency, and texturing; create cut planes that give
direct access to areas of interest and highlight surfaces using Mouse Over
Highlighting (MOHL).
Operate directly on CAD models using a Direct CAD Interface

(DCI) technology
or translate into and out of the native CAD format using a Direct CAD
Translator

(DCT).
Manipulate CAD models using tools for: mirroring, adding layers, removing, hiding
and changing entities and adding grids.
Easily reverse-engineer parts.
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PC-DMIS

CAD
++
adds scanning and thin-walled parts.
PC-DMIS CAD
++
incorporates scanning and digitizing functions
that allow fast and efficient measurement of complex shapes such
as turbine blades, dies, models, sheet metal components and other
curved shapes. In addition, PC-DMIS CAD
++
has a complete suite
of thin-walled (sheet metal) functions. With strong roots in the
automotive industry, these routines make inspecting these difficult
parts fast and trouble free.
Along with all the capabilities of PC-DMIS PRO and PC-DMIS CAD,
PC-DMIS CAD
++
lets you:
Quickly define scan paths and extract nominal values and vectors.
Scan and measure contoured and sheet metal parts using Touch
Trigger Probes; Analog Probes and Laser Probes.
Use any of a full range of scanning methods.
Easily measure thin-walled features using pre-defined routines.
Automatically scan and reverse engineer unknown surfaces and
features.
Effectively use your manual CMMs to scan both thin-walled and
contoured parts.
Dynamically compensate for variations in sheet metal parts using
a wide variety of specialized functions.
Effortlessly align the most complex parts using iterative alignments.
Analyze your results in either 2D or 3D.
PC-DMIS

Vision brings the power of PC-DMIS to the

job of programming and inspecting parts on vision
measurement systems. Using PC-DMIS Vision CAD-based
inspection software, you can:
Work directly on a 3D CAD model to develop, debug and
edit vision inspection programs. Improve part
programming throughput by up to 75%.
Extract information directly from the model without
programmer interaction. Eliminate manual data entry
and evaluate measurement results directly against
the CAD definitions.
Develop programs off-line with an optional module that
simulates all aspects of the measurement process.
Switch between the CAD view and a simulated camera
view that accurately depicts what the camera will see
as it measures the part.
Import models and export measurement results in
a wide range of industry standard and vendor specific
CAD formats.
ISO 9001, 14001, 18001, and 17025 certified.
AC-1159
The Brown & Sharpe brand name has been
synonymous with quality for more than 150 years.
Once a stand-alone company, today Brown & Sharpe
is a flagship brand of the Hexagon Metrology group.
Brown & Sharpe brand Coordinate Measuring
Machines (CMMs), optical measuring systems, 1D,
2D and 3D benchtop measuring machines and
precision hand tools represent the highest quality in
design, construction and performance.
Hexagon Metrology, Inc., 2009 all rights reserved.
All specifications listed in this brochure are subject to
change without notice.
For use in North America market area.
Printed in USA - 3/11
#990131
United States
Elgin, IL
Tel: (847) 931-0100
Fax: (847) 931-1979
Wixom, MI
Tel: (248) 449-9400
Fax: (248) 449-7438
Miamisburg, OH
Tel: (937) 247-0425
Fax: (937) 247-0426
Nashville, TN
Tel: (615) 331-0800
Fax: (615) 331-0875
Lake Forest, CA
Tel: (800) 955-5200
Fax: (949) 916-4499
Huntersville, NC
Tel: (704) 947-1250
Fax: (704) 947-1277
Kent, WA
Tel: (253) 872-2443
Fax: (253) 872-2579
Irving, TX
Tel: (972) 506-8359
Fax: (972) 506-9162
Mexico
Monterrey, Mexico,
Tel: [+52] (81) 13 67 08 00
Fax: [+52] (81) 13 67 08 01
For other countries please consult:
www.HexagonMetrology.com
Brown & Sharpe, a brand of Hexagon Metrology, Inc.
250 Circuit Drive, North Kingstown, RI 02852 USA
Tel: (800) 274-9433 Fax: (401) 886-2727
www.brownandsharpe.com www.HexagonMetrology.us