The document discusses using almond shell as a natural dye source for wool. Almond shells contain flavonoids and phenolic compounds that can dye wool fibers. The study examined dyeing wool with extracts from almond shells using different mordants, including iron sulfate, copper sulfate, and potassium dichromate. It found that the mordants and dyeing methods significantly affected the color, lightness, and fastness properties of the dyed wool. Iron sulfate generally produced the best light fastness, while various colors from light to dark were obtained depending on the mordant used and its concentration. The almond shell extract showed potential as a natural dye that can produce colors and shades on wool with satisfactory fastness.
The document discusses using almond shell as a natural dye source for wool. Almond shells contain flavonoids and phenolic compounds that can dye wool fibers. The study examined dyeing wool with extracts from almond shells using different mordants, including iron sulfate, copper sulfate, and potassium dichromate. It found that the mordants and dyeing methods significantly affected the color, lightness, and fastness properties of the dyed wool. Iron sulfate generally produced the best light fastness, while various colors from light to dark were obtained depending on the mordant used and its concentration. The almond shell extract showed potential as a natural dye that can produce colors and shades on wool with satisfactory fastness.
The document discusses using almond shell as a natural dye source for wool. Almond shells contain flavonoids and phenolic compounds that can dye wool fibers. The study examined dyeing wool with extracts from almond shells using different mordants, including iron sulfate, copper sulfate, and potassium dichromate. It found that the mordants and dyeing methods significantly affected the color, lightness, and fastness properties of the dyed wool. Iron sulfate generally produced the best light fastness, while various colors from light to dark were obtained depending on the mordant used and its concentration. The almond shell extract showed potential as a natural dye that can produce colors and shades on wool with satisfactory fastness.
The document discusses using almond shell as a natural dye source for wool. Almond shells contain flavonoids and phenolic compounds that can dye wool fibers. The study examined dyeing wool with extracts from almond shells using different mordants, including iron sulfate, copper sulfate, and potassium dichromate. It found that the mordants and dyeing methods significantly affected the color, lightness, and fastness properties of the dyed wool. Iron sulfate generally produced the best light fastness, while various colors from light to dark were obtained depending on the mordant used and its concentration. The almond shell extract showed potential as a natural dye that can produce colors and shades on wool with satisfactory fastness.
Almond shell as a natural colorant zlenen Erdem mal a & Leyla Yldrm Faculty of Fine Arts, Textile and Fashion Design Department, Dokuz Eyll University, Turkey Received 1 December 2011; revised received and accepted 28 March 2012 Outer green of almond l has been used to extract natural dye for dyeing of wool, using different mordants such as iron (II) sulfate, copper (II) sulfate and potassium dichromate. Exhaust dyeing method has been applied using premordanting and simultaneous mordanting of fibres. It is observed that wool fibres can be dyed in different colours and depth of shades with almond shell dye. Control sample dyed without mordant shows light fastness of 2-3 and good wash fastness of 4-5 (bleeding) and 3 (colour change). Various colours have been obtained without mordant or by using quite lower amount of metallic mordant such as 0.8 % owf (0.16 g/L) and 2 % owf (0.4 g/L). All the samples exhibit satisfactory bleeding and colour change values. Iron (II) sulfate ensures the best light fastness. Improved light fastness is obtained using above- mentioned lower amounts of iron (II) sulfate and copper (II) sulfate. Potassium dichromate is found to be less effective than iron (II) sulfate and copper (II) sulfate on the light fastness. Burgundy-reddish shades which are rare in natural dyes have been obtained using this mordant. As a novel alternative and potential natural dye, almond shell extract can be used to get various colours and shades with satisfactory fastness properties. Keywords: Almond shell, Colour yield, Light fastness, Mordant, Natural dyeing, Wool
1 Introduction World wide growing consciousness of using ecofriendly products in daily life has generated renewed interest of consumers towards the use of natural fibres dyed with ecofriendly natural dyes 1 . There are many plants in nature that can provide natural dye to obtain great variety of shades on fibres. Various studies have been carried out on extraction and use of natural dyes by conventional and alternative methods 1-11 . Some of the natural dyes can form metal complexes using metal salts and as a result provide different colours. Commonly used mordants are alum (used with cream of tartar, which helps in obtaining colour evenness and brightness); iron or copper (which saddens or darken the colours, gives green shades); tin (used with cream of tartar, which blooms or brightens colours, especially red, orange and yellow); blue vitriol (which saddens colours and gives green shades); chromium; iodine; potassium; and sodium. Dyeing with mordants can give extreme fastness properties and according to the type of the mordant, different colours and shades with the same natural dyestuff can be obtained 8-10 . At present the production of natural dyes by direct farming results in substantially high specific cost per kilogram of plant material and per kilogram of dyed material. New strategies are required to establish technically and commercially competitive processes. Ecofriendly procedures consider local plant sources. A promising concept for production of natural dyes with lower specific cost involves the use of different plant sources for the extraction of natural dyes 11 , as indicated below:
direct farming yields rather expensive plant material which is not available from other sources use of cheap by-products from agricultural activities, e.g. bark from the timber industry or leaves from abundantly available plants such as deodar, jackfruit and eucalyptus use of dyestuff-containing wastes, e.g. released from the food and beverage industry free of charge 11 . Use of organic wastes as colorants is also an essential issue in terms of ecology. It is reported that organic wastes such as almond shell can be used to absorb metals and organic substances in the waste water treatment 11-13 . Almond is consumed as a valuable food and its shells are huge amount of waste material. Almond shell is the woody endocarp of the almond __________ a To whom all the correspondence should be addressed. E-mail: [email protected] MAL & YILDIRIM: ALMOND SHELL AS A NATURAL COLORANT
359 fruit (P. Amygdalus L.). Almond shell is being used as heavy metal adsorbent, dyes adsorbent, a rich source in preparing activated carbons and a source for the production of xylo-oligosaccharides, dietary antioxidants. High performance liquid chromatographic (HPLC) analysis reveals the presence of quercetin, isorhamnetin, quercitrin, kaempferol-3-O-rutinoside, isorhamnetin-3-O-glucoside and morin as the major flavonoids in all extracts 14 . Phenolic compounds (by HPLC), lipids (by solvent extraction), proteins (by micro-Kjeldahl) and fibre content (by enzymatic- gravimetric AOAC method) in almond shell
have been analyzed and a combination of flavonols, flavan-3-ols, hydroxybenzoic acids and flavanones are identified 15 . The major almond flavonoids are (+)-catechin, (-)- epicatechin, kaempferol, and isorhamnetin 16 . Figure 1 shows some colouring components available in almond shell extract. Almond is being cultivated in many regions of Turkey. However, high quality almond growing in Data-Mula (Aegean region of Turkey) is very famous all over the world. It is found that the studies on the use of its shell as a natural colorant in textile natural dyeing are not available in the literature so far. The focus of this study is to evaluate dyeing and some fastness properties of colorant extracted from the almond shell by using conventional mordants in order to produce a new and potential natural dye source. 2 Materials and Methods 2.1 Materials Wool fibres (fineness 25.1 ), almond shell, iron (II) sulfate, copper (II) sulfate and potassium dichromate were used in this study.
2.2 Methods Wool samples (2.5 g) were dyed with dye solution prepared from almond shell by exhaust method (50:1 liquor ratio) in the Ata brand IR laboratory dyeing machine. Almonds were picked in July and August. Their outer green shells were peeled and dried by spreading on a clean, cool and air ventilated place. Completely dried shells were crushed by hammering until getting small pieces (2-5 mm). Dyeing liquor was extracted by boiling 3 g crushed almond shell in 125 mL water for 1 h. The solution of this boiled extraction was filtered and the reduced part due to the boiling was completed to 125 mL with water. This solution was used for the experiment. Dyeing was performed following premordanting and simultaneous mordanting using iron (II) sulfate, copper (II) sulfate and potassium dichromate. Sample codes and process conditions for premordanting and simultaneous mordanting are shown in Table 1. Premordanting and subsequent dyeing were conducted at 100 C for 1 h. Dyed samples were finally washed and dried at room temperature.
Fig. 1 Structures of Quercetin A, Quercetin B, Morin, Kaempferol, Kaempferol 3-O- rutinoside, Isorhamnetin, Isorhamnetin 3-O- rutinoside and (+) Catechin [Quercetin A CI 75670, CI Natural Yellow 10, 13 & Natural Red 1; Quercetin B CI 75730, CI Natural Yellow 10; Morin CI 75660, CI Natural Yellow 8,11); Kaempferol CI 75640, Natural Yellow 13,10; Isorhamnetin 3-O- rutinoside CI 75680, Natural Yellow 10; and (+) Catechin CI Natural Brown 3] INDIAN J. FIBRE TEXT. RES., DECEMBER 2012
360 2.3 Colour Measurement K/S, CIE Lab, and wash and light fastness values were studied. Colour measurements were made by using Minolta CM-3600d spectrophotometer (Illuminant D65 and the CIE 10 observer). K/S values were calculated according to the Kubelka-Munk equation.
2.4 Determination of Colour Fastness Light fastness and wash fastness were determined using Xenotest Alpha instrument (Xsenon-arc lamb) (ISO 105 BO2) and Linitest machine (ISO105 C06 - at 40 C for 30 min) respectively. 3 Results and Discussion 3.1 Colour Measurement K/S values of the samples indicate that the concentration and kind of mordant, and mordanting methods significantly affect the lightness, shade and colour yield. Significant colour differences (E) are also obtained. Table 2 shows significant colour and colour yield differences, depending on mordants and mordanting methods. Natural colour obtained without mordant is shown in Fig. 2. Generally, the significant variation in colour change is observed with the mordant concentration of above 2 %. Lightness of samples, premordanted with iron (II) sulfate and dyed, significantly reduces as compared to the control sample. However simultaneous mordanting and dyeing exhibits higher lightness. Simultaneous mordanting with potassium dichromate and dyeing ensures the highest lightness values. Generally, simultaneous mordanting and dyeing results in higher lightness than that of the premordanting method. In case of premordanting method, firstly mordant reacts with the fibre to a great extent and subsequently the dye molecules form a complex with this structure resulting in a relatively more stable dye-fibre bond. Simultaneous mordanting is found to be time and energy saving. However, it may generate a loss in dye and mordant, causing colour yield reduction. Mordant and dye partially may remain precipitating in the dye bath before linking to the fibres by forming a complex themselves. It means that some of dyes and mordants are unused. In this study, the tendency of getting Table 1 Conditions for premordanting and simultaneous mordanting and dyeing Sample code FeSO4 % owf CuSO4 % owf K2Cr2O7 % owf Premordanting PM 1 0.8 (0.16 g/L) - - PM 2 2 (0.4 g/L) - - PM 3 20 (4 g/L) - - PM 4 - 0.8 (0.16 g/L) - PM 5 - 2 (0.4 g/L) - PM 6 - - 0.8 (0.16 g/L) PM 7 - - 2 (0.4 g/L) PM 8 - - 20 (4 g/L) Simultaneous mordanting SM 1 0.8 (0.16 g/L) - - SM 2 2 (0.4 g/L) - - SM 3 20 (4 g/L) - - SM 4 40 (8 g/L) - - SM 5 - 0.8 (0.16 g/L) - SM 6 - - 0.8 (0.16 g/L) SM 7 - - 2 (0.4 g/L) SM 8 - - 20 (4 g/L) SM 9 - - 40 (8 g/L) SM 10 - - 60 (12 g/L) Table 2 CIE Lab measurements, K/S values and colour shades Sample L* a* b* E K/S value Colour C (Control) 40.812 21.912 20.333 - 12.229 Dark coral shades/red cornelian PM1 27.089 7.597 4.16 25.589 14.641 PM2 26.303 6.6595 3.732 26.873 15.577 PM3 28.108 5.736 5.157 25.562 15.998
Lighter burgundy, beige, light greenish shades depending on mordant concentration MAL & YILDIRIM: ALMOND SHELL AS A NATURAL COLORANT
361 higher colour yield with premordanting method supports this suggestion. It could be suggested that mordanting method directly affects the kind and stability of complex formed by the mordanting agent and strength of the bond between dye and fibre, resulting in difference in light absorption, reflectance and fastness properties of the dyed material. On the other hand, considering ecological issue, mordanting method may affect residual amount of mordant-dye complex and consequently content of the effluent. Potassium dichromate gives quite different shades depending on mordant concentration. Excess amount of dichromate results in significant colour change and colour yield reduction in simultaneous mordanting. Most of the natural dyes give various shades of yellow, khaki, brown, beige and green. Premordanting and lower concentration (0.8 % owf-0.16 g/L) of potassium dichromate results in much better colour yield and burgundy/reddish shades which are unusual for natural dyestuffs. Based on these colours, alternative mordants, biomordants and techniques can be examined in further studies. It is reported that 3.5 % natural mordant (fresh petaloids of banana flowers) and 1.5 % potassium dichromate show similar colour fastness, shade and K/S values 17 .
3.2 Light Fastness One of the most important drawbacks of natural dyes is insufficient light fastness. Table 3 shows the light fastness values of all the samples. Control sample dyed without mordant has good level of wash fastness values, while its light fastness is found to be 2-3. It is reported that iron mordanting generally increases the fastness properties; an improvement in light fastness after application of an iron mordant is of particular interest 18 . The fastness of a mordant dye depends on the mordant and mordanting method, because different metal-dye complexes are formed, which may differ in their stability to light. Cox-Crews
Fig. 2 Colour obtained in control fabric (dyeing without mordanting ) Table 3 Wash fastness and light fastness of sample Wash fastness Colour change Bleeding Sample
362 studied on 18 yellow natural dyes and concluded that the mordant is more important than the dye itself in determining the light fastness of coloured textiles. Use of tin and alum mordants results in significantly more fading than chrome, iron or copper 19 . Iron (II) sulfate exhibits the best light fastness values. Low concentrations of iron (II) sulfate and copper (II) sulfate improve the light fastness. While premordanted samples with iron (II) sulfate have the light fastness of 4-5, it is necessary to increase the mordant concentration to get light fastness of 5 in simultaneous mordanting and dyeing. Potassium dichromate is found to be less effective than iron (II) sulfate and copper (II) sulfate on light fastness. Increase in concentration and type of mordanting methods with potassium dichromate do not improve light fastness. However, the light fastness of 4-5 is obtained by using a quite higher concentration (60 % owf -12 g/L) of potassium dichromate. If the light fastness values of 2-3 are satisfactory for the end user, much lower concentration is sufficient to obtain interesting burgundy-reddish shades which are rare in natural dyes.
3.3 Wash Fastness Wash fastness values of the samples are shown in Table 3. All the colour changes and bleeding values are found to be satisfactory; even it is relatively comparable. Although no great difference exists between wash fastness values, in some cases one degree higher value can be obtained with the increase in mordant concentration. However, it could be debated whether this increase is worth of using higher amount of mordant. Simultaneous mordanting and dyeing with iron (II) sulfate have one degree less colour change value than that of premordanting and dyeing. The control sample without mordant has a colour change of 3 and a bleeding of 4-5 and a light fastness of 2-3. From this point of view, if the light fastness is of no importance, use of mordant could be omitted or various colours can be obtained by using less amount of mordant. High colour fastness to washing, even in the absence of any mordant, is the consequence of presence of ionic attraction and non-polar van der Waals interaction between colouring component and protein fibres 20 .
4 Conclusion 4.1 Wool fibres can be dyed with outer green shells of almond by using lower concentrations (0.8 % owf- 0.16 g/L) of iron (II) sulfate, copper (II) sulfate and potassium dichromate mordant with satisfactory wash and light fastness values. Concentration and kind of mordant, premordanting and simultaneous mordanting have a significant influence on colour, nuance and colour differences. All the samples show good bleeding and colour change values. The control sample dyed without mordant also results in good wash fastness (bleeding 4-5, colour change 3) and light fastness of 2- 3. If the light fastness is not essential for the end-user, dyeing without mordant could be preferred or various interesting colours with quite lower amounts of mordant can be obtained. Iron (II) sulfate is more effective than copper sulfate and potassium dichromate and ensures the best light fastness values. Burgundy/reddish shades which are rare and interesting for natural dyes have been achieved by using lower concentrations of potassium dichromate. 4.2 The use of this huge amount of waste material (almond shell) is of importance in terms of ecology and economy. Almond shell can be considered as a novel potential and alternative natural colorant source having an economical value. Industrial applications and alternative techniques can be examined in further studies.
Acknowledgement Authors are thankful to the Tbitak (Scientific and Technological Research Council of Turkey) for providing financial support to this project (No: 111M433) and to Dr. Necdet Seventekin, Dr. Esen zdoan and Dr. Ayegl Ekmeki Krl for their contribution in fastness and colour measurements at the Textile Engineering Department of Ege University.
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