Answers for energy. Industrial Gas Turbines The SGT-600 was initially designed as a mechanical drive in compressor and pumping applications, and was later adapted for power generation because of its robust design and its operating economy. The turbine is delivered with a Dry Low Emission (DLE) combustion system as standard. A gas turbine with this system offers an additional advantage in main- taining low specific fuel consumption in all applications. The uncomplicated DLE-system does not add to the already low service costs for the SGT-600. The combination of using less fuel and generating fewer emissions makes the SGT-600 arguably the most environmen- tally friendly gas turbine in its power range. Industrial gas turbines from Siemens offer long lifetime on oil platforms, in hot deserts, in arctic cold and in aggressive industrial environments in other words, wherever the operating conditions are particularly tough. The SGT-600 has had a long history of successful operation in such environments and has already achieved some six million operating hours, with field experience constantly being fed back into the design for continuous improvement. Siemens offers flexible maintenance solutions, enabling significant contribution to the plant operational profit arising from the optimization of preventive maintenance planning. The Siemens SGT-600 industrial gas turbine is designed and built to satisfy the need for heavy-duty equipment able to meet the requirements for low life-cycle cost, i.e. low first cost, low fuel costs and low costs for operation and maintenance. Key features Robust industrial design Excellent operational availability and reliability Excellent DLE experience Low emissions DLE 25ppm NO x
Dual-fuel capability Wide range of fuel capability Long-term efficiency low deterioration Low life cycle cost Workshop tested Maintenance No need for special workshop maintenance 24-hour gas generator exchange or on site maintenance Modular build-up for easy maintenance on site Standardized concepts for maintenance planning Condition-based maintenance Extended time between overhaul when running on part load Low deterioration and service cost Gas turbine can be removed on rollers through the maintenance doors Horizontal split compressor casing SGT-600 power-turbine rotor-assembly. SGT-600 Industrial Gas Turbine Technical specifications Gas turbine Overview Mechanical drive: 25.40MW (34,100bhp) Shaft efficiency: 35.1% Heat rate: 10,258kJ/kWh (7,250Btu/hph) Turbine speed: 7,700rpm (50105%) Compressor pressure ratio: 14:1 Exhaust gas flow: 80.4kg/s (177.3lb/s) Exhaust temperature: 543 C (1,009 F) NO x emissions (with DLE corrected to 15% O 2 dry) - Gas fuel: 25ppmV - Liquid fuel: 42ppmV (wet) Axial Compressor 10-stage axial flow compressor - 2 stages variable guide vanes Electron-beam welded rotor Combustion 18 dual-fuel 2 nd generation Dry Low Emissions (DLE) burners Welded annular sheet metal design Compressor Turbine 2-stage axial flow compressor turbine - Both stages are air-cooled Power Turbine 2-stage free power turbine, uncooled Interlocking shrouds Fuel System Natural gas Liquid fuel Dual fuel Fuel-changeover capability at full and part load Gas-supply pressure requirement: 24.5bar(a) 0.5bar (3557psi(a)) Emissions control DLE combustion system Water injection for NO x -reduction during liquid fuel operation in DLE combustor Bearings Tilting pad radial and thrust Vibration- and temperature- monitoring Lubrication Lubricating oil tank located in package base frame Two main lube oil circuits, low pressure and high pressure 3x50% HP and 3x50% LP AC-driven lube oil pumps with DC backup Starting Electric VSD start-motor Control System Siemens Simatic S7 Distributed inputs/outputs Key features Compact layout Flexible installations based on standardized package solutions Gas turbine and main auxiliary systems are mounted on a common base frame Skid-mounted with single-lift capacity Pre-commissioned at the Siemens workshop to reduce time at site Simple on-site works due to flexible package design State-of-the-art control system fulfills all requirements for control and safety Same footprint as the SGT-700 gas turbine interchangeable in same package Compressor drive installation in Edjeleh, Algeria. Four units were installed at a pipeline compressor station in Kondratki, Poland. Package Customer Support SGT-600 standard driver package 1 Combustion air inlet 2 Enclosure air inlet 3 Lube oil system 4 Combustion exhaust 5 Enclosure air outlet 6 Core engine Gas turbine package length: 11.6m H e i g h t
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1 1 . 9 m W id t h : 4 .1 m Key features Global support network of Authorized Service Centers Emergency service 24/ 7 specialist helpdesk Full field service Full diagnostic support, remote monitoring OEM modernizations and upgrades In-house or on-site training programs Range of maintenance and service contracts available
SGT-600 Mechanical drive performance Conditions/assumptions: Direct drive no output gearbox. Natural gas fuel. Altitude: Sea level Ambient pressure: 101.3kPa Inlet ducting loss: 0 kPa Relative humidity: 60% Exhaust ducting loss: 0 kPa Power turbine design speed: 7,700rpm Natural gas fuel. Specic heat input is drawn for base load but is approximately correct for part load at corresponding speed/temperature. SGT600 Performance www.siemens.com/ energy Published by and copyright 2010: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Energy Sector Oil & Gas Division Wolfgang-Reuter-Platz 47053 Duisburg, Germany Siemens Energy, Inc. 10730 Telge Road Houston, Texas 77095, USA Siemens Industrial Turbomachinery AB Slottsvaegen SE-61283 Finspong, Sweden For more information, please contact our Customer Support Center. Tel: +49 180 524 70 00 Fax: +49 180 524 24 71 (Charges depending on provider) E-mail: [email protected] Oil & Gas Division Order No. E50001-W430-A110-X-4A00 Printed in Germany Dispo 34806, c4bs 7447, P WS 03102.5 Printed on elementary chlorine-free bleached paper. All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract. Engine inlet tem perature ( C) -30 C -15 C 0 C 30 C 45 C 30 14 N o m i n a l
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M W Power turbine rotor speed, rpm 28 26 24 22 20 18 16 8000 7000 5000 4000 6000 15 C Nominal performance Power and specific heat input and speed Power output at turbine coupling and engine inlet temperature Specic heat input, kJ/kWh 12,859 12,414 12,000 11,614 11,250 10,910 10,588 10,435 N o m i n a l
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M W Engine inlet temperature, C 28 26 24 22 20 18 16 30 14 20 -20 -40 0 40 E n g in e in le t te m p e ra tu re ( C ) S ta n d a rd P T N o zzle
Gas-Engines and Producer-Gas Plants
A Practice Treatise Setting Forth the Principles of Gas-Engines and Producer Design, the Selection and Installation of an Engine, Conditions of Perfect Operation, Producer-Gas Engines and Their Possibilities, the Care of Gas-Engines and Producer-Gas Plants, with a Chapter on Volatile Hydrocarbon and Oil Engines