Autoclave Lisa MB 22 W&H
Autoclave Lisa MB 22 W&H
Autoclave Lisa MB 22 W&H
Lisa
UL listed to UL 61010A-1, BS
EN 61010-2-010 and Canadian (CAN/CSA C22.2, No. 1010.1-92) safety standards.
Classified by Underwriters Laboratories Inc. with respect to electric shock, fire and
mechanical hazards only in accordance with UL 60601-1 (2601-1) and under mutual
recognition agreement with CAN/CSA C22.2, No. 601.1.
Class II equipment.
Caution: Metal surfaces can be hot during and following the dry cycle.
Lisa Sterilizer Service Guide
85.0815.00 vii
Table of Contents
C
2
6
0
C
Diagrams
Electrical Circuit Diagram
Exploded Views & Circuit Diagrams Lisa Sterilizer Service Guide
85.0815.00 50
Hydraulic Circuit Diagram (1 of 2)
S
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A
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3
Lisa Sterilizer Service Guide Exploded Views & Circuit Diagrams
85.0815.00 51
Hydraulic Circuit Diagram (2 of 2)
EV4
EV2
EV1
EV3
EV5
FILTER 1
FILTER 2
FILTER 5
FILTER 4
FILTER 3
VP
WP
SG
SIL.
COND.
Front
Rear
Exploded Views & Circuit Diagrams Lisa Sterilizer Service Guide
85.0815.00 52
Lisa Sterilizer Service Guide Testing Prior to Repair
Section 4 Testing Prior to Repair
T3 T2 T1
Duration
P1
-12.3
-9.4
Pressure (psi)
P2 P3
Vacuum Test Use this test to validate the performance of the sterilizer in terms of leakage:
The efficiency of the vacuum pump.
The tightness of the pneumatic circuit.
The profile of the cycle specific to this test includes:
A vacuum phase up to P1 = - 12.3 psi.
A stabilization period of 5 => T2. Reading of P2.
A testing period of 16 => T'3. Reading of P3.
Select and start the Vacuum Test in the SERVICE submenu. The test will run
for 16 minutes, then display a pass or fail message.
Important: According PrEN13060 norm, a vacuum leak of 0.19 psi/min
(0.013 bar/min) or greater is unacceptable. A measurable leak of
0.19 psi/min (0.013 bar/min) will give a fail message.
85.0815.00 53
Testing Prior to Repair Lisa Sterilizer Service Guide
PR VEN
LEV
End
D1
D2
DVs DVe
Durati on
PV1
PP1
PV2
PP2
PV4 PPh PV3
PP3PP4
PV5
31.3
Pressure (psi )
Bowie & Dick
Test
The Bowie & Dick Test (also called Brown Test) is representative of the small
porous type load. It comprises several sheets of paper and foam wrapped in a
small packet in the middle of which there is a chemical heat-sensitive
indicator strip (physic-chemical test). This test is used to validate the
equipment performance in terms of textile load sterilization, i.e.:
Pre-vacuum efficiency and thus steam
penetration.
Temperature and pressure parameters of the
saturated steam during the holding time.
The cycle profile is identical to that of other
cycles with:
a temperature of 275.9F (135.5C).
a pressure of 31.3 psi.
a sterilization plateau of 3 min 20 sec
guaranteeing a security margin.
a drying time of 4 min to prevent
false results.
To run the test:
Place the Bowie & Dick Test (complete packet) on the lower tray of the
chamber, with the label facing upwards.
Select and start the B&D cycle from the SERVICE submenu.
Note: You can enter your name, the date, cycle number and sterilizer
number, on each test for filing purposes.
Oncethecycleiscompleted,openthedoorandremovethetest.
Caution:thepacketwillbeveryhot.
Removetheindicatorstripfromthecenterofthepacket.
85.0815.00 54
Lisa Sterilizer Service Guide Testing Prior to Repair
Correct result:
The radial strips have
turned black.
Incorrect result:
The central part is not the
same color as the edges.
The result is also incorrect, if the indicator is gray or silver (over-exposure, i.e.
excessive temperature).
85.0815.00 55
Testing Prior to Repair Lisa Sterilizer Service Guide
Accessing the
Diagnostic
Screens
The DIAGNOSTIC menu allows you to check every single component of the
sterilizer without running a complete cycle. This is useful during
troubleshooting.
To access the DIAGNOSTIC menu:
1. In the SERVICE submenu, select DIAGNOSTIC. Press OK to confirm
your selection.
VACUUM TEST
DIAGNOSTIC
B&D / HELIX TEST
OK
2. Consecutively press 1, 2, 3 and 4 icons. The first test screen displays.
OK
1 3
2
4
DIAGNOSTIC
ENTER CODE
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Lisa Sterilizer Service Guide Testing Prior to Repair
Screens 1
and 2
Use screens 1 and 2 to select and test all components.
1. Select the item to be tested and press OK. The component will be
powered for 8 seconds and released.
2. Select a second item to be tested or select NEXT to go to screen 2 and
press OK. If you want to exit the test screens, press BACK.
3. On screen 2, select the item to be tested and press OK. If you want to go
to screen 3, select NEXT and press OK.
Screen 1 Screen 2
EV1
EV2
EV3
EV4
EV5
EV6
VACUUM PUMP
NEXT _ _ _
OK
GENERAT. HEATER
WATER PUMP 2
WATER PUMP 1
CHAMBER HEATER
DOOR LOCKING
DOOR OPENING
CONDENSER FAN
OK
NEXT _ _ _
Screen 3 Use screen 3 to set the pressure and temperature units.
Select PRESSURE UNIT or TEMPERATURE UNIT to be set and
press OK.
Select the unit desired and press OK.
PressBACK to go to previous screen, select a second parameter to set, or
select NEXT to go to screen 4 and press OK.
TEMPERAT. UNIT
NEXT _ _ _
PRESSURE UNIT
OK
KPA
BAR
OK
PSI
85.0815.00 57
Testing Prior to Repair Lisa Sterilizer Service Guide
3. Use UP or DOWN to select the temperature unit.
FAHARENHEIT
CELSIUS
OK
4. Press OK to confirm your selection, or press BACK to return to the
previous screen.
85.0815.00 58
Lisa Sterilizer Service Guide Testing Prior to Repair
Accessing
Screen 4
The hardware key is required to modify functions on the 4th screen. Connect
the hardware safety key to the serial port located behind the service door, as
shown below.
HARDWARE KEY
Loop Cycles
Function
Use the Loop Cycles function to run unlimited consecutive cycles. Both water
tanks must be connected together to recycle the water.
Select LOOP CYCLES from screen 4 and press OK to run the cycle to be
tested. Use a manual stop to interrupt the test.
CLEAR COUNTER
LOOP LIMITED
LOOP CYCLES
ACTIVE CYCLE
GAS / TEST
WATER SUPPLY
OK
Loop Select
Function
Use the LOOP SELECT function to run a limited number of consecutive
cycles. Both water tanks must be connected together to recycle the water.
1. Select LOOP SELECT from screen 4 and press OK.
CLEAR COUNTER
LOOP SELECT
LOOP CYCLE
ACTIVE CYCLE
GAS / TEST
REV. OSMOSIS
OK
2. Set the number of cycles to be run.
85.0815.00 59
Testing Prior to Repair Lisa Sterilizer Service Guide
0 0 0 2
QUANTITY SELECT
OK
3. Use the side arrow icon to move the cursor under the desired digit and
change the number by using the arrow keys.
4. Press OK and return to the previous screen.
5. Runthecycletobetested.Useamanualstoptointerruptthetest.
Clear Counter
Function
Use the Clear Counter function to reset the cycle counter.
1. Select CLEAR COUNTER from screen 4 and press OK.
CLEAR COUNTER
LOOP SELECT
LOOP CYCLE
ACTIVE CYCLE
GAS / TEST
REV. OSMOSIS
OK
2. Press BACK to quit without resetting the counter. Press OK to reset the counter
and return to the previous screen.
CLEAR COUNTER
OK
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Lisa Sterilizer Service Guide Testing Prior to Repair
Active Cycle
Function
Use the ACTIVE CYCLE function to enable and disable cycles.
1. Select ACTIVE CYCLE from screen 4 and press OK.
CLEAR COUNTER
LOOP SELECT
LOOP CYCLE
ACTIVE CYCLE
GAS / TEST
REV. OSMOSIS
OK
2. On the resulting screen, the black and white squares show the enabled
and disabled cycles, respectively.
B - P
B - STAND.
RION
OK
B - STAND.
134
134
121
STAND. 273
EXTEND 273
STAND. 250
3. To modify a status, select the desired cycle then press OK. Press BACK
to go to the previous screen.
Gas/Test
Function
Use the GAS/TEST function to download the chamber steam content during
the PR phase, to evaluate the proportion of non-condensable gases respective
to the condensed steam volume (<3.5%).
Select GAS TEST from screen 4 and press OK.
CLEAR COUNTER
LOOP SELECT
LOOP CYCLE
ACTIVE CYCLE
GAS / TEST
REV. OSMOSIS
OK
Rev. Osmosis
Function
Use the REV. OSMOSIS function to configure the external water supply.
85.0815.00 61
Testing Prior to Repair Lisa Sterilizer Service Guide
85.0815.00 62
Lisa Sterilizer Service Guide Troubleshooting
Section 5 Troubleshooting
Alarmsandconcernsareclassifiedinsectionsrelatedtopotentialsources,
andareorganizedbyalarmcodesimilarlytointegrateddiagnosticfunctions
displayedonthesterilizertouchscreen.
Alarm/Concern
Code Functional area/Problems
01 Power supply
02 Aesthetic concerns
03 Printer
04 Sterilization concerns
05 Drying concerns
06 Condenser subset
07 Water tanks
08 Touchscreen
09 CPU board
10 Sterilization chamber
20 Steam generator
30 Vacuum pump
40 Water pump
50 Door locking system
60 Electro-valves
70 Distilled/de-mineralized water concerns
Troubleshootingtablesareorganizedasfollows:
1
st
Column The alarm code displayed on the touchscreen; the concern.
2
nd
Column Description of alarm/anomaly.
3
rd
Column Possible causes of the alarm/anomaly.
4
th
Column Related action to solve the problem.
Alarm
Classification
5
th
Column Related procedures and layouts (where applicable).
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Troubleshooting Lisa Sterilizer Service Guide
C
O
D
E
DESCRIPTION
S
E
L
P
V
1
.
.
P
P
1
.
.
P
V
6
P
P
h
P
R
D
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V
E
N
L
E
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E
n
d
2
3
0
V
A
0
1
Powerfailure
A
1
0
IfdurationofPPhphase>20minutes
A
1
1
Tchamberheater>Set+72F(40C)
A
1
2
Tchamberheater<Set72F(40C)
A
1
3
Ttheoretical>278.6F(33.4psi)/255.2F(18.0psi)
Ttheoretical>137C(2.3bar)/124C(1.24bar)
A
1
4
Ttheoretical<273.2F(29.4psi)/249.8F(15.1psi)
Ttheoretical>134C(2.03bar)/121C(1.04bar)
A
1
5
Tsen<273.2F/249.8F(Steamtemperature)
Tsen<101C/121C(Steamtemperature)
A
1
6
Tsen>278.6F/255.2F(Steamtemperature)
Tsen>137C/124C(Steamtemperature)
A
1
7
Externalchambersensoropen(Jacketheater)
C
H
A
M
B
E
R
A
1
8
Internalchambersensorbroken
A
2
1
Steamgeneratortemperature>Set+126F(70C)
A
2
2
Steamgeneratortemperaturebelow194F(90C)
S
T
E
A
M
G
E
N
E
R
A
T
O
R
A
2
3
Steamgeneratorsensorbroken
A
3
1
3minutesafterbeginningofthephase:
Pressure>2.9psi(0.2bar)
A
3
2
4minutesafterbeginningofthephase:
Pressure>7.2psi(0.5bar)
A
3
3
Thevalueofthe6
th
vacuumpulsetoberun
<11.6psi(0.8bar)
PV5
V
A
C
U
U
M
A
3
4
The10lastcyclesrequiredthe6
th
additional
vacuumpulse
D
O
O
R
A
5
2
Doorlockingproblem/
DOORLOCKEDswitchopen
V
A
L
V
E
S
A
6
3
2minutes50secondsafterbeginningofthephase:
Pressure<10.1psi(0.7bar)
85.0815.00 64
Lisa Sterilizer Service Guide Troubleshooting
01 Power Supply
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Mains failure or
significant fall in
voltage
The cycle must be repeated
CPU board fuses
Check and replace the
broken fuses
Touchscreen OFF
and main switch LED
illuminated
Touchscreen broken Replace the touchscreen Proc. 5
A01
Mains voltage OK
+
Main switch LED
not illuminated
when activated
+
Touchscreen OFF
Mains filter pack
fuses broken
Replace the main filter pack
Proc. 12
Theloadcannotbeconsideredsterile;thecyclemustberepeated.
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Troubleshooting Lisa Sterilizer Service Guide
02 Aesthetic Concerns
Concern description Cause Action
Procedures
Layouts
Composite fascia/door
cover/technical door broken
Use of aggressive
cleaning solutions
Replace the part(s) and check
attached product list
indicating products not to
be used
Proc. 2, 4,
and 30
After replacement door cover
touches the fascia
Door cover has to be
adjusted to fit the
cast aluminum door
File down the left hand
lower part of the cover
until door cover/fascia
contact is avoided
85.0815.00 66
Lisa Sterilizer Service Guide Troubleshooting
03 Printer *
Concern Description Cause Action
Procedures
Layouts
Printer flat cable Replace printer flat cable
EMC filter
Test without filter, if OK
replace it
Proc. 18
CPU Replace CPU board Proc. 17
No printout
Printer itself Test another type of printer
Wrong printer
selection
Select the correct printer
Custom or Seiko in the printer
submenu
Owners
Manual
Printer flat cable Replace printer flat cable
Strange printing characters
EMC filter
Test without filter, if OK
replace filter
Printout
inverted
Big characters
Wrong width
etc.
Wrong printer settings
Set the right parameters using
the printer setting mode
Custom
setting
procedure
Custom DP40
Empty line
between each
printed one
(extended
printout)
Wrong driver selected
Select Custom printer instead
of Seiko in the PRINTER
submenu
Owners
Manual
Seiko
Only one line
printed
Wrong driver selected
Select Seiko printer instead of
Custom in the PRINTER
submenu
Owners
Manual
Printer Types
ATTENTION:Only3printertypescanbeusedwiththeLisasterilizer:
CustomDP40
SeikoDPU414
CITI70DP3110
Theseprintershavebeentestedandthecorrespondingdriversareincludedinthesoftware.The
correctprinterdrivermustbeselectedinthePRINTERsubmenu.
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Troubleshooting Lisa Sterilizer Service Guide
Configuring the Printer
IfbothkeysarehelddownwhentheprinterisswitchedON,theprinterenterstheconfiguration
modeandprintsthefirstmodifiableparameter.EachtimePRINTispressed,thevariationofthe
parameterisshownanditscurrentvalueisprinted.Afterenteringthedesiredparameter,press
FEEDtogotothenextparameter.Onceallparametershavebeenentered,theprinterprintsa
messagetoindicatethesettingprocedurehasbeencompleted.
Recommendedprinterparameters:
PRINT=REVERSE
LITTLE
FONT1
CRLFHONORCR
PARALLELMODE
8BITSPERCHAR.
TEXT=DISABLE
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Lisa Sterilizer Service Guide Troubleshooting
04 Sterilization Concerns
Alarm
or
concern
Description Cause Action
Procedures
Layouts
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Troubleshooting Lisa Sterilizer Service Guide
05 Drying Problems
Concern description Cause Action
Procedures
Layouts
Incorrect loading Place the paper side upward.
Over loaded chamber
Do not exceed maximum load
masses of 4.5 and 1.5Kg (9.9
and 3.3lbs) respectively for
solid and porous loads.
Instruments not dried
prior to sterilization
The load must be rinsed
and dried.
Trays/cassettes
not perforated
Use only perforated
accessories.
Concern due to load preparation
and/or loading mistakes
Miscellaneous: check preparation, loading, wrapping,
bags, material , etc.
Preparation
of the load
Vacuum pump
Assure the vacuum pump
operates during the drying
phase. If the pump operates,
check the filter.
Filter
Try a cycle without a filter. If
OK, replace the filter.
Owners
Manual
Condenser fan
Determine if the fan is
working at the maximum
speed, if not replace it.
Diagnostic
menu
Check steam generator PT100
positioning/condition.
Proc. 39
Determine if the 2CS
condensation re-vaporization
(EV2/EV4) system is working
properly.
Clean chamber filter (filter 5).
See Section 1
Assure the worksurface under
the sterilizer is level.
Mechanical concerns
Excessive water
consumption
> 0.42 quart/cycle
>0.4 liters/cycle
Check EV1 tightness
especially during PR phase,
replace if needed.
Proc. 26
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Lisa Sterilizer Service Guide Troubleshooting
EN 13060 : Dryness Test Procedure
Weighthetestloadandrecorditsmass(m1).
Placethetestloadinthesterilizationchamberinapositionwhichallowstheloadtoacquirethe
maximummoisture.
Immediatelystartthesterilizationcycle.
Atthecompletionofthesterilizationcycle,removethetestloadfromthesterilizerchamber.
Visuallycheckthetestload.Nomoisturespotsshouldbevisibleonthetestloadorthewrapping
material.
Weighthetestloadwithin2minutesofthecyclecompletion.Recordthemass(m2).
CalculatethechangeinmoisturecontentCMCusingthefollowingformula:CMC=m2m1x100%
m1
EN 13060 "Small Steam Sterilizer Standard" Drying Tolerance Definitions
Forwrappedloads,anyremainingmoistureshallnotleadtowetpackagesandshallnotresultin
detrimentaleffectsonthesterilizationload.Anyremainingwaterdropletsontheinnersideofthe
filmoflaminatepouchshallevaporatewithin5minutes.
Forasolidloadthemoisturecontent(CMC)shallnotexceed0.2%whentested.
Foraporousloadthemoisturecontent(CMC)shallnotexceed1.0%whentested.
Load Preparation (from Owners Manual - Annex 2)
Cleaningoftheinstrument
Theinstrumentstobesterilizedmustbecleanandfreefromalltypesofresiduesuchas
fragments,dentine,andblood,etc.Thesesubstancescandamagetheobjectsonthetraysand
thesterilizer.
Cleantheinstrumentsimmediatelyafteruse.Followthemanufacturersinstructionswhen
usinganultrasoniccleaner.
Removealltracesofdisinfectantfromtheproductasthismaycausecorrosiononheating.Rinse
thoroughly,andthendry.
Lubricateinaccordancewiththemanufacturersinstructions.
Preparationofthetrays
Donotexceedthemaximumloadwhichhasbeenset,testedandvalidatedbythemanufacturer.
Alwaysusetheracktoallowadequatesteamcirculationbetweenthetrays.
Donotoverloadthetrays.
Placethecassettesintheverticalposition(ifpossible)toensurethoroughdrying.
Placetheitemsinsuchawaysoastoallowthesteamtocirculateproperly.
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Troubleshooting Lisa Sterilizer Service Guide
Emptycontainersornonperforatedtraysmustbeplacedupsidedowntopreventaccumulation
ofwater.
Itemsmadefromdifferentmaterials(stainlesssteel,carbon,etc.)mustbeplacedon
separatetrays.
Instrumentsmanufacturedfromcarbonsteel,shouldhavepaperplacedbetweenthemandthe
sterilizertray.
Sterilizeinstrumentsintheopenposition,e.g.forceps.
Inthecaseofwrappeditems,useporouspackagingtofacilitategoodsteampenetrationand
drying(e.g.nylon/papersachetforautoclave).
Tubes
Rinse,drainanddryafterwashing.
Placethetubesonatrayallowingtheendstoremainopen.Donotbend.
Packets
Placethepacketsintheverticalposition,leavingaspacebetweeneachone.Donotallowthem
tocomeintocontactwiththewallsofthesterilizationchamber.
Wrappedmaterial
Bagsshouldbeplacedontrays,leavingaspacebetweeneachone.Positionwithpaper
sideupwards.
85.0815.00 72
Lisa Sterilizer Service Guide Troubleshooting
06 Condenser Subassembly
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Fan
Fan noisy at low
speed
The fan is out
of balance
Replace the fan Proc. 23
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Troubleshooting Lisa Sterilizer Service Guide
07 Water Tanks
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Make sure the sensor moves freely
Remove, check, replace the sensor
Pure water tank overflows
during filling (no acoustic
signal)
Maximum pure
water level sensor
Check connections and wiring loom
Proc. 9
Make sure the sensor moves freely
Remove, check, replace the sensor
Used water tank overflows
(no warning message)
Maximum used
water level sensor
Check connections and wiring loom
Proc. 9
Make sure the steam generator
heating element is coated. If not :
replace it
Proc. 15
Used water tank cannot
be drained
Tubing blocked
Clean the tubing and try to find out
where the debris came from (load
not cleaned, water quality, etc.)
Reminder : If the sterilizer is not
used for more than 1 week, both
water tanks must be completely
drained in order to avoid algae
growth or any other deposits.
Annex 2 and
3 of the
Owners
Manual
Make sure the sensor moves freely
Remove, check, replace the sensor
Water droplets come out of
the used water tank venting
holes
In case of intensive use, this
phenomena is normal
especially when the tank is
nearly full
Maximum used
water level sensor
Check connections and wiring loom
Proc. 9
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Lisa Sterilizer Service Guide Troubleshooting
08 Touchscreen
Alarm
or
concern
Description Cause Action
Procedures
Layouts
EMC protection film Replace the EMC film
Touchscreen itself Replace the touchscreen
Touchscreen flat cable Replace the touchscreen
Proc. 5
Check fuses Sec. 3, Tab 15
Touchscreen not working
CPU board
Replace the CPU board Proc. 17
EMC protection film Replace the EMC film
Touchscreen itself Replace the touchscreen Continuous scrolling of
the screen
Touchscreen flat cable
connector
Replace the touchscreen
Proc. 5
A few dots or lines
are missing
Touchscreen itself Replace the touchscreen Proc. 5
LCD contrast
Adjustment of the contrast in
Touchscreen submenu
Screen completely
dark
Touchscreen itself Replace the touchscreen Proc. 5
LCD contrast
Adjustment of the contrast in
Touchscreen submenu
Check jumper X7 position Layout 22
CPU board
Check fuses/replace CPU Proc. 17
Touchscreen itself Replace the touchscreen Proc. 5
Check TS/CPU connections
LCD
Display
Screen completely
light or blank
Touchscreen
connections
Check the flat cable condition
85.0815.00 75
Troubleshooting Lisa Sterilizer Service Guide
09 CPU Board
Alarm or
concern
Description Cause Action
Procedures
Layouts
Determine if the new
tank/cover with
grommets seals are
fitted, if not,
replace both
Replace both water tank
and cover
Proc. 9
Condensation/
moisture from the
used water tank
negatively affects
the electronic
components
Check the grommets
condition and
positioning (sealing)
Fix the grommets properly
Replace the grommets if
damaged
Proc. 1
Droplets from the
pressure sensor
connection
negatively affects
the electronic
components
(EPROM)
Remove the tubing, cut 5mm (1/4 in.) and
re-fix tightly
Press. +
T
calibration
cancelled
Water penetration
during the tank
filling
Mount the additional gasket under the front fascia Proc. 36
Determine if the new
tank/cover with
grommets seals are
fitted, if not,
replace both
Replace both water tank
and cover
Proc. 1 and 9
Condensation/
moisture from the
used water tank
negatively affects
the electronic
components
Check the grommets
condition and
positioning (sealing)
Fix the grommets properly
Replace the grommets
if damaged
Droplets from the
pressure sensor
connection
negatively affects
the electronic
components
(EPROM)
Remove the tubing, cut 5mm (1/4 in.) and
re-fix tightly
Stored
data
(Date,
Name,
LCD
adjust.,
etc.)
cancelled
Water penetration
during the
tank filling
Mount the additional gasket under the front fascia Proc. 36
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Lisa Sterilizer Service Guide Troubleshooting
10 Sterilization Chamber
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Main water tank
empty
Check minimum water
level sensor
Check steam generator PT100
positioning/condition
Layout 45
Determine if the 2CS
condensation re-vaporization
(EV2/EV4) system is working
properly
Clean chamber filter
(FILTER 5)
See Section 1
Check sterilizer leveling
Excessive water
consumption
>14 oz./cycle
>0.4 liter/cycle
Check EV1 tightness
especially during PR phase,
replace if needed
Proc. 26
Check water pump (WP)
Check water pump one way
valve condition
Check water filter condition
(FILTER 3)
Insufficient water
injected into the
steam generator
Check braided black tubing
positioning/fixing
(twisted/clamped)
Layout 21
Check door seal /
door adjustments
Layout 7, 12
and 13
Check over pressure
safety valves
Layout 25
A10
PPh phase duration
greater than 20
minutes
The nominal
sterilization holding
time pressure:
16.5 psi (1.14 bar) at
250F (121C)
or
31.3 psi (2.16 bar) at
273F (134C)
could not be reached
within 20 minutes
during PPh phase
Significant leakage
Check pneumatic connections
85.0815.00 77
Troubleshooting Lisa Sterilizer Service Guide
Alarm
Procedures
or Description Cause Action
Layouts
concern
External T sensor
PT100
Check condition, position,
fastening of the external
PT100 T sensor
Layout 27
CPU board calibration
cancelled
CPU calibration
A11
Chamber heater
temperature
> Set + 72F
(40C)
The temperature of the
chamber heater
element is above the
set value
CPU board broken CPU replacement + calibration
Layouts 22
and 23
Calibration
board +
service
EPROM 1
Chamber thermal-
overload open
Reset/replace thermal-
overload
Proc. 32
External T sensor
PT100 broken
Sensor replacement Proc. 24
CPU board calibration
cancelled
CPU calibration
A12
Chamber heater
temperature
> Set - 72F (40C)
The temperature of
the chamber heater
is below the
nominal value
CPU board
Check the chamber heating
element power voltage output
on the CPU board,
if not, replace the CPU board
Layouts 22
and 23
Calibration
board +
service
EPROM 1
A13
Theoretical
temperature
> 278.6F/255.2F
>137C/124C
Pressure
> 33.4 psi/18.0 psi
> 2.30 bar/ 1.24 bar
During PR phase,
theoretical T deducted
from read pressure,
(according saturated
steam T/ P correlation
table), is above the
maximum threshold
CPU board broken CPU replacement + calibration
Layouts 22
and 23
Calibration
board +
service
EPROM 1
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Lisa Sterilizer Service Guide Troubleshooting
Alarm
Procedures
or Description Cause Action
Layouts
concern
Main water tank
empty
Check minimum water
level sensor
Layout 9
Check steam generator PT100
positioning/condition
Layout 45
Determine if the 2CS
condensation re-vaporization
(EV2/EV4) system is
working properly
See Sec. 1
Clean chamber filter
(FILTER 5)
Proc. 37
Check sterilizer work surface
for level
Excessive water
consumption
> 14 oz./ cycle
> 0.4 liters/cycle
Check EV1 tightness
especially during PR phase,
replace if needed
Proc. 26
Check water pump (WP)
Check water pump one
way valve
Insufficient water
injected into the
steam generator
Check water filter condition
(FILTER 3)
Layout 21
Check door seal/door
adjustments
Layouts 7, 12
and 13
Check over pressure
safety valves
A14
Theoretical
temperature
< 273.2F/249.8F
< 134C/ 121C
Pressure
< 29.4 psi/15.1 psi
< 2.03 bar/1.04 bar
During holding time,
the theoretical T
deducted from read
pressure, according
saturated steam T/ P
correlation table, is
below the minimum
threshold
Significant leakage
Check pneumatic connections
Internal PT100 T
sensor
Check internal PT100 T
sensor condition and
positioning
Layout 37
Layout 9
Main water tank
empty
Check minimum water
level sensor
Proc. 9
Check steam generator PT100
positioning/condition
Layout 45
Determine if the 2CS re-
vaporization (EV2/EV4)
system works properly
See Sec. 1
Clean chamber filter
(FILTER 5)
Proc. 37
A15
T sen
< 273.2F/ 249.8F
< 134C/ 121C
(Steam
temperature)
During holding time,
the steam temperature
read is below the
minimum threshold
Excessive water
consumption
> 14 oz./cycle
> 0.4 liters/cycle
Check sterilizer work surface
for level
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Troubleshooting Lisa Sterilizer Service Guide
Alarm
Procedures
or Description Cause Action
Layouts
concern
Check EV1 tightness
especially during PR phase,
replace if needed
Layout 32
Check water pump (WP)
Check water pump one
way valve
Insufficient water
injected into the
steam generator
Check water filter condition
(FILTER 3)
Layout 21
Check door seal/door
adjustments
Layouts 7, 12
and 13
Check over pressure
safety valves
Layout 25
Significant leakage
Check pneumatic connections
A15
continued
T sen
< 273.2F/249.8F
< 134C/ 121C
(Steam
temperature)
During holding time,
the steam temperature
read is below the
minimum threshold
CPU board calibration
cancelled
CPU calibration
Layouts 22
and 23
Calibration
board +
service
EPROM 1
Check door seal/door
adjustments
Layouts 7, 12
and 13
Check over pressure
safety valves
Layout 25
Significant leakage
Check pneumatic connections
Internal PT100 T
sensor
Check internal T sensor
condition and positioning
Layout 37
External PT100 T
sensor
Check external T sensor
condition and positioning
Layout 27
A16
T sen
> 278.6F/ 255.2F
> 137C/ 124C
(Steam
temperature)
During holding time,
the steam temperature
read is above the
maximum threshold
CPU board calibration
cancelled
CPU calibration
Layout 22
Calibration
board +
service
EPROM 1
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Lisa Sterilizer Service Guide Troubleshooting
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Check PT100 T sensor
connections
A17
Chamber heater
temperature sensor
broken
The chamber external
PT100 T sensor is
broken or disconnected
External PT100 T
sensor
Replace PT100 T sensor
Proc. 24
Check PT100 T sensor
connections
A18
Internal chamber
temperature sensor
broken
The chamber internal
PT100 T sensor is
broken or disconnected
Internal PT100 T
sensor
Replace PT100 T sensor
Proc. 31
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Troubleshooting Lisa Sterilizer Service Guide
20 Steam Generator
Alarm
or
concern
Description Cause Action
Procedures
layouts
Main water tank
empty
Check minimum water
level sensor
Proc. 9
Check steam generator PT100
positioning/condition
Layout 45
Determine if the 2CS
condensation re-vaporization
(EV2/EV4) system is working
properly
See Section 1
Clean chamber filter
(FILTER 5)
Proc. 37
Check sterilizer leveling
Excessive water
consumption
>14 oz./cycle
(>0.4 liters/cycle)
Check EV1 tightness
especially during PR phase,
replace if needed
Proc. 26
Check water pump (WP)
Check water pump one way
valve condition
A21
Steam generator
temperature
> Set + 126F
(70C)
The temperature of
the steam generator
is above the
maximum threshold
Insufficient water
injected into the
steam generator
Check water filter (FILTER 3)
Layout 21
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Lisa Sterilizer Service Guide Troubleshooting
Alarm
Procedures
or Description Cause Action
layouts
concern
Steam generator
thermal overload
open after
overheating (A21)
Reset the thermal overload
and check causes and actions
as described in A21
Layout 29
CPU board
Check the steam generator
heating element power
voltage output on the CPU
board, if none, replace the
CPU board
Proc. 17
Diagnostic
menu
Steam generator
heating element
Check the conductivity of the
heating element with an
ohmmeter, if open replace the
heating element
Proc. 15
A22
Steam generator
temperature
< 194F (90C)
The temperature of
the steam generator
is below the
minimum threshold
CPU board steam
generator T channel
calibration cancelled
provoking overheating
and the thermal
overload opening
CPU calibration
Layout 22
Calibration
board +
service
EPROM 1
Check PT100
sensor connections
Steam generator
T sensor
Replace PT100 sensor Proc. 39
A23
Steam generator
temperature
sensor broken
The steam generator
PT100 T sensor is
broken or disconnected
CPU board steam
generator T channel
calibration cancelled
CPU calibration
Layout 22
Calibration
board +
service
EPROM 1
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Troubleshooting Lisa Sterilizer Service Guide
30 Vacuum Pump
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Check vacuum pump
condition, pneumatic and
electrical connections
Vacuum pump
Check vacuum pump
head membranes, valves
and O-rings
Layout 33
Black braided tubing jammed
Pressure sensor
Pressure sensor broken,
replace CPU board
Layout 23
CPU board
Check the vacuum pump
power voltage output on the
CPU board. If none, replace
the CPU board
Layout 23
Diagnostic
menu
Check door seal
condition (broken)
Door seal
Door seal not properly
positioned against chamber
collar:
Check door locking system
function
Check door locking switches
adjustment and condition
Layouts 14,
15, and 16
Check EV2-3-4 tightness
and switching
Diagnostic
menu
Replace Electro-valve(s)
Proc. 20 and
26
A31
3 minutes after
phase start:
Pressure > -2.9 psi
(-0.20 bar)
During a vacuum phase
(PV1-6/DV),
the lowest achieved
pressure/vacuum is
not below -2.9 psi
(-0.20 bar)
Electro-valves
Replace CPU board Proc. 17
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Lisa Sterilizer Service Guide Troubleshooting
Alarm
Procedures
or Description Cause Action
Layouts
concern
Vacuum pump
Check vacuum pump
condition, pneumatic and
electrical connections
Check vacuum pump head
membranes, valves and
O-rings
Layout 33
Door seal Check door seal condition
Condenser fan
Fan stopped or blocked
Check the voltage output from
the board and on the fan
pins:
If yes: replace the fan
If not: replace the CPU board
Diagnostic
menu
Proc. 17 and
23
Electro-valves
Check EV2-3-4 tightness and
switching, replace
electro-valve(s)
Diagnostic
menu
Proc. 20 and
26
A32
4 minutes after
phase start:
Pressure > -7.2 psi
(-0.50 bar)
During a vacuum phase
(PV1-6/DV),
the lowest achieved
pressure/vacuum is
not below -7.2 psi
(-0.50)
Pneumatics circuit
leakage
Check all pneumatic
connections
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Troubleshooting Lisa Sterilizer Service Guide
Alarm
Procedures
or Description Cause Action
Layouts
concern
Vacuum pump
Check vacuum pump
condition, pneumatic and
electrical connections
Check vacuum pump head
membranes, valves and
O-rings
Layout 33
Condenser fan
Fan stopped or blocked.
Check the voltage output from
the board and on the fan
pins:
If yes: replace the fan
If not: replace the CPU board
Proc. 17 and
23
Door seal Check door seal condition
Electro-valves
Check EV2-3-4 tightness and
switching, replace
electro-valve(s)
Diagnostic
menu
Proc. 20 and
26
Pneumatics circuit
leakage
Check all pneumatic
connections
A33
The value of the 6
th
vacuum pulse to be
run < -11.6 psi
(-0.80 bar)
The global vacuum
level obtained after 5
vacuum pulses was not
sufficient and the
compensating
additional 6th
calculated pulse cannot
be reached
CPU board calibration
cancelled
CPU calibration
Layout 22
Calibration
board +
service
EPROM 1
Overloaded cycle
Refer to the cycle table for
the maximum solid and
porous load mass
A34
The 10 last cycles
required the 6
th
additional vacuum
pulse
Sterilization is
guaranteed. The
additional 6
th
pulse
ensures the required
vacuum level. The user
can go on sterilizing but
will get a new alarm
within 10 new cycles.
FOLLOW A33
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Lisa Sterilizer Service Guide Troubleshooting
40 Water Pump
Concern description Cause Action
Procedures
Layouts
One way valve spring
Check one way valve
spring adjustment
Layout 41
Check pump fixing/positioning
Check rubber
support condition
Check braided black tubing
positioning/fixing (twisted)
Water pump is noisy
Pump itself
Replace the water pump
Diagnostic
menu
Proc. 16
Pump connections
Check pump/CPU electric
connections (inverted wires)
Diagnostic
menu
Pump itself Replace the water pump Proc. 16
Water pump doesn't work
CPU board
Check the water pump power
voltage output on the board.
If not: replace the CPU board
Diagnostic
menu
Proc. 17
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Troubleshooting Lisa Sterilizer Service Guide
50 Door Locking System
Alarm
or
concern
Description Cause Action
Procedures
Layouts
Atcyclestart,thelockingmotorispowereduntiltheDOORLOCKEDswitchisactivated.
Ifwithin6thisswitchisnotreached,themotorisreverseduntiltheUNLOCKEDswitch
isdetected.
Iftheswitchisreachedornot,followthelistedpossibilitiesor
Check door seal condition
Door seal
Door seal out of housing
Layouts 7
Door locking system
Check/adjust door locking
motor consumption
Layout 10
Door test
device
Check the presence and
condition of the DOOR
LOCKED switch actuator
Check DOOR LOCKED switch
adjustment
DOOR LOCKED
switch
Replace and adjust the door
locking switch board
Proc. 11
Door test
device
Diagnostic
menu
CPU board
Check the motor power
voltage output on the
CPU board, if not, replace the
CPU board
Diagnostic
menu
Proc. 17
Message
"Door
locking
problem"
The UNLOCKED
switch could be
detected
(system not blocked
or did not move)
Door locking motor
If the motor is powered and
does not move, replace the
entire door locking system
Proc. 10
Diagnostic
menu
Door test
device
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Lisa Sterilizer Service Guide Troubleshooting
Alarm
Procedures
or Description Cause Action
Layouts
concern
Check door seal condition
Door seal
Door seal out of housing
Layouts 7
Door locking system
Check door locking motor
electrical consumption
Layout 10
Door test
device
The UNLOCKED
switch could not be
detected (system
blocked)
Note: the door test
device can be
connected in order to
unlock the system
(Layout 10)
CPU board
Check the reverse motor
power voltage output on the
CPU board (relays), if none,
replace the CPU board
Proc. 17
Diagnostic
menu
Door test
device
Check the presence
and condition of the
switch actuator
DOOR UNLOCKED
switch
Replace and adjust the door
locking switch board
Proc. 11
Door test
device
A52
The UNLOCKED
switch is opened
during the cycle
Door switch
board/CPU
Check door switch board/CPU
connections and wiring loom
Door test
device
85.0815.00 89
Troubleshooting Lisa Sterilizer Service Guide
Alarm
Procedures
or Description Cause Action
Layouts
concern
Moisture on the door switch
board, DOOR UNLOCKED
switch remains ON
Door switch
board/CPU
Check door switch board/CPU
connections and wiring loom
Door test
device
Door locking motor
Check/adjust door locking
electrical motor consumption,
if broken, replace the entire
door locking system
Layout 10
Door test
device
Diagnostic
menu
Door remains locked
at the end of the
cycle
Note: the door test
device can be
connected in order to
unlock the system
(Layout 10). CPU board
Check the reverse motor
power voltage output on the
CPU board (relays), if none,
replace the CPU board
Schedule 16
Door test
device
Diagnostic
menu
DOOR CLOSED switch
actuating axle blocked.
Clean, lubricate or replace it
END
Door can be opened
but the END screen
remains displayed
DOOR CLOSED
switch remains
activated
Check DOOR CLOSED switch
and actuator
conditions/adjustments
Schedule 16
Door test
device
85.0815.00 90
Lisa Sterilizer Service Guide Troubleshooting
60 Electro-Valves
Alarm
or
concern
Description Cause Action
Procedures
Layouts
EV4
Determine if the valve
switches when energized, if
not, check connection or
replace the valve
Diagnostic
menu
Proc. 20
EV1
Determine if the valve
switches when energized, if
not, check connection or
replace the valve
Diagnostic
menu
Proc. 26
CPU board
Check the EV1-4 power
voltage output on the CPU
board, if none, replace the
CPU board
Diagnostic
menu
Proc. 17
Main water tank
empty
Check minimum water
level sensor
Proc. 9
Check water pump (WP)
Check water pump one way
valve condition
Check water filter (FILTER 3)
A63
2 min. 50 sec. after
the process switched
from a vacuum to a
pressure pulse
(pp1-5/ pph),
pressure
is still negative and
below -10.1 psi
(-0.70 bar)
Steam has not been
injected in the chamber
Insufficient water
injected into the
steam generator
Check braided black tubing
positioning/fixing
(twisted/clamped)
Layout 21
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Troubleshooting Lisa Sterilizer Service Guide
70 Distilled/De-Mineralized Water
Concern description Cause Action References
Poor water quality
Check water quality. Change
to another water supplier
Attached E
EN13060
Water quality
Load not rinsed and
dried prior to
sterilization
Load must be rinsed and dried
Owners
Manual
Attached 2
Preparation
of the load
White dots on the load,
chamber,
trays and tray support
Quality of the drying Follow chapter 05 Drying problems
Preparation of the Load (from Owners Manual - Annex 2)
Cleaningoftheinstrument
Theinstrumentstobesterilizedmustbecleanandfreefromalltypesofresidue(suchasfragments,
dentine,andblood,etc.)Thesesubstancescandamagetheobjectsplacedinthetraysandcanalso
damagethesterilizer.
Cleantheinstrumentsimmediatelyafteruse.Followthemanufacturersinstructionswhen
usinganultrasoniccleaner.
Removealltracesofdisinfectantfromtheproductasthismaycausecorrosiononheating.Rinse
thoroughly,andthendry.
Lubricateinaccordancewiththemanufacturersinstructions.
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Lisa Sterilizer Service Guide Troubleshooting
Water Quality (EN13060 Annex E)
Suggestedmaximumlimitsofcontaminantsasspecifiedforwaterusedforsteamsterilization
85.0815.00 93
Troubleshooting Lisa Sterilizer Service Guide
85.0815.00 94
Lisa Sterilizer Service Guide Repair Procedures
Section 6 Repair Procedures
Repair Procedure # Page #
Chamber heating element 33 119
Chamber internal PT100 T sensor 31 117
Chamber outlet filter 37 122
Composite door cover 2 97
Composite fascia 4 99
Composite service door 30 117
Condenser and condenser fan 23 112
Cover 1 97
CPU board 17 107
Door 3 98
Door locking encoder board 11 103
Door locking motor 10 102
Door seal 7 101
EPROM, Data (DT x.x) and program (EU x.x) 25 113
EV1-EV3 coil and solenoid 28 115
EV1-EV3 subset 26 114
EV2-EV4 subset 20 109
EV5 subset 21 110
EV5 subset filter 38 123
External chamber PT100 sensor 24 113
Fascia/cover seal 36 121
Mains filter pack 12 104
Pressure safety valves housing 19 108
Printer interface 18 107
Rear housing cover 13 104
Rear support frame (including subsets) 29 116
Steam generator 14 105
Steam generator heating element 15 106
Steam generator PT100 T sensor 39 123
Steam generator thermal-overload 22 111
Thermal-overload 32 118
Touchscreen 5 100
Vacuum pump 8 101
Vacuum pump membrane kit 27 114
Vacuum pump silencer 34 120
Water pump 16 106
Water pump one-way valve spring 35 120
Water tank 9 102
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Repair Procedures Lisa Sterilizer Service Guide
How to Use
the Repair
Procedures
Use these procedures in combination with the removal, replacement and
mounting layouts in Chapter 7 and the troubleshooting charts in Chapter 4.
The procedures in this section are presented as flow chart diagrams, which
use the following symbols:
Operation to
be followed
Yes
Question
to answer
No
Refer to service
layout number
85.0815.00 96
Lisa Sterilizer Service Guide Repair Procedures
Procedure 1 Replace Cover
Layout 1
Remounting
END
Cover removal
START
Procedure 2 Replace Composite Door Cover
Remounting
END
Layout 2
Composite door
cover removal
START
85.0815.00 97
Repair Procedures Lisa Sterilizer Service Guide
Procedure 3 Replace Door
Composite fascia
removal
Layout 4
Door mounting
without mounting
the fascia
Close the door. Check
the gap between door
seal and chamber
collar.
Layout 12
Layout 3
Layout 13
Layout 12
Layout 13
No
> 1/32 inch
(1mm)
Irregular gap
all around
Yes
1/32 in (1mm)
gap
ll d?
Check door
locking motor
current
consumption
Layout 10
Cover mounting
Yes
I = +/- 0.8A
No
Layout 12
Layout 3
Layout 13
END
Layout 3
Door removal
Layout 2
Door composite
removal
Layout 1
Cover removal
START
85.0815.00 98
Lisa Sterilizer Service Guide Repair Procedures
Procedure 4 Replace Composite Fascia
Layout 4
Front panel removal
Layout 3
Door removal
Layout 2
Door composite
removal
Layout 1
Cover removal
START
Remounting
END
85.0815.00 99
Repair Procedures Lisa Sterilizer Service Guide
Procedure 5 Replace Touchscreen
Quick Procedure Standard Procedure
Twist the top
composite fascia
as much as
possible.
Layout 47
Replace the
touchscreen
END
Remounting
Remove door
composite fascia
fixing screws and
release both left
hand side fixing
clips.
Layout 47
Layout 1
Cover removal
START
Layout 4
Composite fascia
removal
Layout 5
Touchscreen
replacement
Layout 3
Door removal
END
Layout 2
Door composite
removal
Layout 1
Cover removal
START
Remounting
85.0815.00 100
Lisa Sterilizer Service Guide Repair Procedures
Procedure 7 Replace Door Seal (replace new type with new type)
START
Door seal replacement
Layout 7
Check the door
locking system
END
Procedure 8 Replace Vacuum Pump
START
END
Layout 8
Vacuum pump
replacement
Layout 1
Cover removal
Remounting
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 9 Replace Water Tank
END
Remounting
Layout 9
Water tank
replacement
Layout 1
Cover removal
START
Procedure 10 Replace Door Locking Motor
Layout 8
Vacuum pump
removal
Layout 9
Water tank removal
END
Reassembling
Layout 14
Door locking system
removal
Layout 1
Cover removal
START
85.0815.00 102
Lisa Sterilizer Service Guide Repair Procedures
Procedure 11 Replace Door Locking Encoder Board
Layout 10
Layout 16
Actuator adjustment
Layout 15
Door switches board
replacement
END
Remounting
Layout 9
Water tank release
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 12 Replace Mains Filter Pack
Layout 17
Mains filter pack
removal
Layout 18
Rear housing plate
removal
END
Remounting
Layout 1
Cover removal
START
Procedure 13 Remove Rear Housing Plate
Remounting or
replacement
END
Layout 18
Rear housing
plate removal
START
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 14 Replace Steam Generator
Layout 1
Cover removal
Layout 19
Steam generator
removal
Remounting
END
Layout 18
Rear housing
plate removal
START
85.0815.00 105
Repair Procedures Lisa Sterilizer Service Guide
Procedure 15 Replace Steam Generator Heating Element
Layout 20
Heating element
replacement
Remounting
END
Layout 1 Cover removal
START
Procedure 16 Replace Water Pump
Layout 21
Water pump
removal
Remounting
END
Layout 1
Cover removal
START
85.0815.00 106
Lisa Sterilizer Service Guide Repair Procedures
Procedure 17 Replace CPU Board
Layout 22
CPU board
calibration
Layout 23
CPU board
replacement
END
Layout 1
Cover removal
START
Procedure 18 Replace Printer Interface
Replacement and
reassembling
Layout 24
Printer flat cable
removal
END
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 19 Replace Pressure Safety Valves Housing
Safety valves housing
removal
Replacement and
remounting
Layout 25
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
START
85.0815.00 108
Lisa Sterilizer Service Guide Repair Procedures
Procedure 20 Replace EV2-EV4 Subset
Layout 25
Pressure safety valve
housing removal
Replacement and
remounting
Layout 18
Rear housing plate
removal
Layout 26
EV2-EV4 subset
removal
END
Layout 1
Cover removal
START
85.0815.00 109
Repair Procedures Lisa Sterilizer Service Guide
Procedure 21 Replace EV5 Subset
Replacement and
remounting
Layout 28
EV5 subset
removal
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
START
85.0815.00 110
Lisa Sterilizer Service Guide Repair Procedures
Procedure 22 Replace Steam Generator Thermal-Overload
Replacement and
remounting
Layout 29
Thermal-overload
removal
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 23 Replace Condenser and Condenser Fan
Replacement and
remounting
Layout 30
Condenser and fan
removal
Layout 18
Rear housing plate
removal
END
Layout 1
Housing removal
START
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 24 Replace External Chamber PT100 Sensor
Procedure 25 Replace Data (DT x.x) and Program (EU x.x) EPROM
END
Pay attention to the
advice specified in the
layout
Layout 31
Replacement of the
EPROM(S)
Layout 1
Cover removal
START
Remounting
END
Layout 27
External chamber
sensor PT100
replacement
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 26 Replace EV1-EV3 Subset
START
Layout 32
EV1-EV3 subset
removal
Remounting
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
Procedure 27 Replace Vacuum Pump Membrane Kit
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Vacuum pump
removal (OPTIONAL) Layout 8
Layout 33
Round membrane and
membrane kit
replacement
END
Remounting
Layout 1
Cover removal
START
Lisa Sterilizer Service Guide Repair Procedures
Procedure 28 Replace EV1-EV3 Coil and Solenoid
Remounting
Coil and solenoid
replacement
Layout 34
Layout 32
EV1-EV3 subset
removal
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 29 Replace Complete Rear Support Frame
(including subsets)
Layout 35
Complete rear frame
removal
Layout 24
Printer flat cable
removal
Remounting
Layout 18
Rear housing plate
removal
END
Layout 1
Cover removal
START
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 30 Replace Composite Service Door
END
Layout 36
Replacement of the
composite service door
START
Procedure 31 Replace Chamber Internal PT100 T Sensor
Remounting
END
Layout 37
Replacement of the
PT100 sensor
Layout 18
Rear housing plate
removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 32 Replace Thermal-Overload
Procedure for previous model Procedure for the newest version
(screwed onto the heating element)
START
START
Layout 38
END
Cover removal
Chamber
thermal-overload
removal
Remounting
Layout 1
Remounting
Layout 39
Layout 38
Chamber heating
element and thermal-
overload removal
Layout 9
Tank removal
Layout 35
Complete rear support
frame removal
Layout 24
Printer interface
removal
Layout 18
Rear housing
plate removal
Layout 1
Cover removal
END
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 33 Replace Chamber Heating Element
Remounting
END
Layout 39
Chamber heating
element replacement
Layout 9
Water tank
removal
Layout 35
Complete rear support
frame removal
Layout 24
Printer interface
removal
Layout 18
Rear housing plate
removal
Layout 1
Cover removal
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 34 Replace Vacuum Pump Silencer
Remounting
END
Layout 40
Cover removal
Silencer removal
and replacement
Layout 1
START
Procedure 35 Replace/Adjust Water Pump One-Way Valve Spring
Replacement/
adjustment of the
one-way valve spring
Layout 41
Remounting
END
Layout 21
Cover removal
Water pump
removal
Layout 1
START
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 36 Add/Replace Fascia/Cover Seal
Layout 42
Layout 2
Remounting
Remove the screws of
the composite fascia
and arrange the gasket
Layout 1
Door composite
removal
Door removal
Layout 3
Cover removal
END
START
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Repair Procedures Lisa Sterilizer Service Guide
Procedure 37 Clean Chamber Outlet Filter
Layout 43
Layout 18
Remove and clean the
filter
Rear housing plate
removal
END
Cover removal
Layout 1
START
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Lisa Sterilizer Service Guide Repair Procedures
Procedure 38 Clean EV5 Subset Filter
Remounting
Layout 44
Remove and clean the
filter
END
Rear housing plate
removal Layout 18
START
Procedure 39 Replace Steam Generator PT100 sensor
Layout 45
Cover removal
PT100 removal
Layout 1
START
Remounting
END
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Repair Procedures Lisa Sterilizer Service Guide
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Lisa Sterilizer Service Guide Service Layouts
Section 7 Service Layouts
Part to Service Layout # Page #
Chamber heating element 39 171
Chamber internal PT100 T sensor 37 169
Chamber outlet filter 43 177
Chamber thermal-overload switch 38 170
Composite door cover 2 129
Composite fascia 4 131
Composite service door 36 168
Condenser and condenser fan 30 160
Cover 1 127
CPU board 23 153
CPU board, calibrate PT100 and pressure transducer 22 150
Door 3 130
Door, adjust locking pin side 12 138
Door, adjust hinge mount 13 140
Door, adjust locking system switches 16 144
Door locking switch board 15 143
Door locking system 14 142
Door locking motor 10 137
Door seal 7 133
EPROM 31 162
EV1-EV3 coil and solenoid 34 166
EV1-EV3 subset 32 163
EV2-EV4 subset 26 158
EV5 subset 28 158
EV5 subset filter 44 178
External chamber PT100 T sensor 27 157
Fascia/cover seal 42 176
Mains filter pack 17 145
Pressure safety valves housing 25 155
Printer interface 24 154
Rear housing cover 18 146
Rear support frame 35 167
Steam generator 19 147
Steam generator heating element 20 148
Steam generator PT100 T sensor 45 179
Steam generator thermal-overload 29 159
Test connection for process validation (access) 46 180
Touchscreen 5, 47 132, 182
Vacuum pump 8 134
Vacuum pump membrane kit 33 164
Vacuum pump silencer 40 173
Water pump 21 149
Water pump one-way valve spring 41 175
Water tank 9 135
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Service Layouts Lisa Sterilizer Service Guide
How to Use
the Repair
Layouts
The service layouts are numbered individually to facilitate access and use.
The layouts are linked to the service procedures in Section 6. The layouts
include removal, replacement, mounting and adjustment descriptions.
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Lisa Sterilizer Service Guide Service Layouts
Layout 1 Remove/Replace Cover
# Procedures Tools
1
Remove both seal caps (1) and (2), tank silencer (3) and both grommets
(4) with a finger.
Remove the 6 screws and washers securing cover.
1
2
3
4
4
oppure
3mm Allen key
or
Phillips
screwdriver
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Service Layouts Lisa Sterilizer MB17 Service Guide
# Procedures Tools
2
Lift the rear of the cover (1)/ Gently slide the cover back (2).
1
2
3
Lift the cover by spreading both sides.
Keep the 3 EMC cover contacts clipped on the frame.
4
To remount, follow this procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 2 Remove/Replace Composite Door Cover
# Procedures Tools
1
Open the door to access the composite cover fixing screws. Remove the
five screws.
DIN 1 x100
( 4.5) Phillips
screwdriver
2
To mount the door cover: fix the composite cover with the five screws.
DIN 1 x100
( 4.5) Phillips
screwdriver
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Service Layouts Lisa Sterilizer Service Guide
Layout 3 Remove/Replace Door
# Procedures Tools
1
Remove the composite door cover (see Layout 2).
Remove both door hinge fixing screws (1 and 2).
Lightly screw two M5 screws in the hinges.
Insert paper between the door and the composite fascia to
avoid scratches.
2mm Allen key
M5 x 40mm
screws
2
Use pliers or a flat key and a hammer to extract both hinges.
Do not to lose the spacer washers (3+3 or 2+2) positioned on the upper
side of both door hinge mounts
Pliers or a
flat key
Hammer
3
To mount the door: follow the removal procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 4 Remove/Replace Composite Fascia
# Procedures Tools
1
Remove printer and both touchscreen connectors from CPU board.
2
Remove the 6 screws securing the composite fascia.
Release both left side clips to remove the fascia.
DIN 1 (4,5)
Phillips
screwdriver
or
10x100 Torx
screwdriver
3
To mount the fascia: follow the removal procedure in reverse order.
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Service Layouts Lisa Sterilizer Service Guide
Layout 5 Remove/Replace Touchscreen
# Procedures Tools
1
Remove the four screws and corresponding white insulating washers.
The touchscreen board mounts ESD sensitive ICs; before handling the
board eliminate possible electrostatic charges by touching an
earth-connected surface.
DIN 1 (4.5)
Phillips
screwdriver
or
10x100 Torx
screwdriver
2
Mount the new touchscreen protection membranes as follows:
1. Remove the old protection membrane(s).
2. Use adhesive tape to remove the scratch protection (1) from the
external touchscreen membrane.
3. Remove the adhesive protection film (2). Place and fix the membrane
on the touchscreen as shown.
Mount the touchscreen on the composite fascia using the 4 screws and
corresponding white insulating washers.
1 2
DIN 1 (4.5)
Phillips
screwdriver
or
10x100 Torx
screwdriver
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Lisa Sterilizer Service Guide Service Layouts
Layout 7 Replace Door Seal
# Procedures Tools
1
Open door and remove by hand the door seal.
2
Moisten new door seal with soapy water.
Insert seal in its housing at point 1; push it with a finger.
Repeat at points 2, 3 and 4 as shown.
Insert the door seal completely all around the porthole.
1
2
3
4
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Service Layouts Lisa Sterilizer Service Guide
Layout 8 Remove/Replace Vacuum Pump
# Procedures Tools
1
Disconnect both inlet and outlet tubes and electrical connector.
2
Lift sterilizer to access screws. Remove the four screws and washers.
3mm Allen key
3
To mount the vacuum pump: follow the removal procedure in
reverse order.
3mm Allen key
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Lisa Sterilizer Service Guide Service Layouts
Layout 9 Replace Water Tank
# Procedures Tools
1
Connect draining tube to left water tank drain connection and drain
tank completely.
Disconnect the drain tube by pressing connection release push button.
Drain tube
provided
2
Connect draining tube to right used water tank drain connection and
drain tank completely.
Disconnect the drain tube by pressing connection release push button
Drain tube
provided
3
Disconnect all tubing from the rear side of the tank. Disconnect and 5.5 spanner
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Service Layouts Lisa Sterilizer Service Guide
# Procedures Tools
remove water level sensors and seals.
Note the orientation of the water probes for proper installation
during remounting.
Remove rear bolt (A) using 5.5mm spanner and nut (B) using 8mm
ring spanner.
A
B
8mm ring
spanner
4
Place paper towels over the elements under the tank to avoid
short-circuit by water.
Lift tank and remove both drain tubes from underneath.
Seal connections using sealing cups or tubes as shown.
Paper towels
Sealing cups
5
To mount the new tank: follow the removal procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 10 Control Door Locking Motor Consumption
# Procedures Tools
1
Remove door locking encoder and motor connectors from CPU board.
2
Connect 24V motor supply and encoder plugs to door locking test
device. Connect both connectors to sterilizer door locking encoder
and motor.
Door test device
Lisa Rev. 2.0
Power
Over current
Door closed
Door locked
Door unlocked
OPEN CLOSE
SIGNALS
POWER SUPPLY
3
Connect test device to mains and switch it ON. The POWER led is ON.
Close the door and verify the DOOR CLOSED LED is switched ON.
OPEN and CLOSE door using corresponding test device buttons: The
maximum door locking motor consumption must read 0,8 to 0,9A.
Check the switching of the DOOR LOCKED and DOOR UNLOCKED
LEDs.
4
If the motor consumption is to high or if the motor cannot lock the door
( DOOR LOCKED LED is OFF) door adjustment is needed.
(see Layouts 11, 12 and 13 ) and test the motor consumption again.
5
Disconnect door test device and plug in both door locking encoder and
motor connectors on CPU board.
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Service Layouts Lisa Sterilizer Service Guide
Layout 12 Adjust Door/Locking Pin Side
# Procedures Tools
1
Close the door; check the gap between the door seal and the
chamber collar.
The distance must be +/- 1/32 in (1mm) all around.
1mm
2
If a 1/32 in (1mm) gap has not been reached with the porthole spacer
ring (see Layout 11) or if the gap is not uniform all around the chamber,
the door hinge mounts and/or the locking pin must be adjusted.
3
To adjust the door locking pin:
Remove the composite door cover (see Layout 2).
Remove both holding clips (1) and screw (2) with a 5mm Allen key.
Remove seal (3) using a screwdriver and the fixing clip (4).
Remove the door locking pin (5) and the X+Y spacer washers.
X
Y
1
2
3
4
5
Circlip pliers
5mm Allen key
Flat screwdriver
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
4
Move the locking pin spacer washers on the left or on the right side of
the door to reduce or increase the gap between the chamber and the
door seal.
The total number of washers X+Y must remain equal to the original.
3 1 3 1
< >
5
Assemble the door following the removal procedure in reverse order.
Close the door and check the gap between the door seal and
the chamber.
Reinstall the seal on the door locking pin (ref. 3).
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Service Layouts Lisa Sterilizer Service Guide
Layout 13 Adjust Door/Door Hinge Mount
# Procedures Tools
1
Close the door; check the gap between the door seal and the
chamber collar.
The distance must be +/- 1/32 in (1mm) all around.
1mm
2
If the 1/32 in (1mm) gap has not been reached with the porthole
spacer ring or if the gap is not uniform all around the chamber, the door
hinge mounts and/or the locking pin must be adjusted.
3
To adjust the door hinge mount:
Remove composite fascia (see Layout 3).
Remove both screws (1) and (2) from one of the two hinges using a
5.5mm and 10mm Allen key, the washers, spacer (3), and hinge.
1
2
3
5.5mm Allen
key
10mm Allen
key
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Lisa Sterilizer Service Guide Service Layouts
4
Add or remove a spacer to reduce or increase the gap between the
chamber and the door seal.
Spacer
5
Fix the hinge and check the gap between the chamber and the door seal.
Adjust the second door hinge the same way, if needed.
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Service Layouts Lisa Sterilizer Service Guide
Layout 14 Remove/Replace Door Locking System
# Procedures Tools
1
Completely drain both water tanks, disconnect the water level sensors,
remove the fixing screw and nut (see LAYOUT 9), lift the tank assembly,
and remove both drain tubes underneath. Seal both drain connections,
turn the tank assembly, and suspend it on the sterilizer rear side
as shown.
Seal cups
2
Remove the vacuum pump (see LAYOUT 8) to access the screws
securing the lower door locking system. Remove the four screws using
a 5mm Allen key.
Remove both encoder and motor power supply connectors.
5mm Allen key
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Lisa Sterilizer Service Guide Service Layouts
Layout 15 Remove/Replace Door Locking Switch Board
# Procedures Tools
1
Access locking assembly.
Turn the motor axle (1) to position actuator cam support
(2) horizontally.
Use the 8mm ring spanner to remove nuts and washers securing the
door switch board bracket (3).
Use the 4mm Allen key to remove screws and washers securing the
door switch board.
2
4
1
3
4mm Allen key
8mm ring
spanner
2
Mount the door locking system and adjust the switches
(see LAYOUT 16).
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Service Layouts Lisa Sterilizer Service Guide
Layout 16 Adjust Door Locking System Switches
# Procedures Tools
1
Connect door locking test device (see LAYOUT 10).
Close door and check that the DOOR CLOSED LED is ON.
Press the test device CLOSE button until the door is locked. Check that
the DOOR LOCKED LED is ON.
The gap between the door locking arm rod and the cast aluminium
door window must be about 1/32 in (1mm) (see drawing). If not,
adjust the actuating screw (1) using 8mm ring spanner.
Press the test device OPEN button until the door is unlocked. Check
that the DOOR UNLOCKED LED is ON.
Check to make sure the door opens. If it doesnt, adjust the actuating
screw (2) using 8mm ring spanner.
LOCK and UNLOCK the door using the test device buttons The
maximum door locking motor consumption must read 0.8 to 0.9A
(see LAYOUT 10).
1/32 in
(1mm)
1
2
Door locking
test device
8mm ring
spanner
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Lisa Sterilizer Service Guide Service Layouts
Layout 17 Remove/Replace Mains Filter Pack
# Procedures Tools
1
Remove earth connector nuts (1) using the 8mm ring spanner. Free the
mains earth cable.
Remove secondary (2) and mains (3) transformer connectors from
CPU board.
Remove both cable terminals (4) from the mains switch.
Remove cable ties to free the mains cables.
8mm ring
spanner
2
Remove nut (1) using a 8mm spanner and screw (2) using a
5.5mm spanner.
Remove the mains filter pack and cables.
1
2
5.5mm spanner
8mm spanner
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Service Layouts Lisa Sterilizer Service Guide
Layout 18 Remove/Replace Rear Cover
# Procedures Tools
1
Remove the nine screws using a Phillips screwdriver. Phillips
screwdriver
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Lisa Sterilizer Service Guide Service Layouts
Layout 19 Remove/Replace Steam Generator
# Procedures Tools
1
Remove both bolts using a 13mm spanner.
Remove all steam generator A connections with a 12mm spanner and
the B connections with a 14mm spanner.
Disconnect both heating element power supply cable terminals (C).
Remove temperature sensor (D) fixing clip using a 2.5mm Allen key
and the sensor itself.
Remove overheating circuit breaker (E) fixing clip using a 2.5mm Allen
key and the breaker itself.
Attention: pull out the sensors leaning on the metal frame in order to
avoid damaging the probes.
12mm spanner
13mm spanner
14mm spanner
2.5mm Allen
key
A
A
A
A
B
C
D
E
2
To mount the generator: follow the removal procedure in
reverse order.
Attention: if needed use heat conductive silicone grease on
both probes.
Silicone grease
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Service Layouts Lisa Sterilizer Service Guide
Layout 20 Replace Steam Generator Heating Element
# Procedures Tools
1
If the steam generator was removed, secure it in a vice. If the steam
generator is fixed on the machine, use the special tool (A) to hold it in
place as shown.
Remove heating element (1) using the special 40mm spanner.
Remove O-ring.
Remove clips (2) through 2.5mm Allen key.
40mm spanner
Special tool
2.5mm Allen
key
OR
1
2
A
B
2
Mount a new O-ring on the new heating element.
Tighten the heating element using a 40mm spanner so that the power
supply terminals are vertically oriented.
Mount screws and clips on the positions as shown.
Note: For the new types of steam generator, screw the heating element against the metal
housing without considering the final direction of the power supply terminals. The
PT100 probe should be positioned on the lower hole (see figure). Take care to hold the
steam generator in place.
PT100
PT100
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Lisa Sterilizer Service Guide Service Layouts
Layout 21 Remove/Replace Water Pump
# Procedures Tools
1
Disconnect both power supply cable terminals (1).
Remove both nuts (2) and washers using a 8mm spanner.
Remove fitting (3) using a 12mm spanner.
Cut cable tie (6) and remove tube (4).
Remove both anti-vibration supports.
8mm spanner
12mm spanner
Cutter
2
2
4
5
1
3
5
6
4
6
2
Replace the water pump by following the removal procedure in
reverse order.
Connect both cable terminals. Use the colors shown below as a
reference.
Red Black
Red
Black
Ref.
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Service Layouts Lisa Sterilizer Service Guide
Layout 22 Calibration CPU Board PT100 & Pressure Transducer
# Procedures Tools
1
Access CPU board.
The EPROM is an electronic component which could be damaged by
electrostatic discharge. Before proceeding, discharge accumulated
electrostatic voltage by touching an earth-connected point.
Remove connectors X1, X2, X3, and X4 from CPU board.
Remove jumper X7.
Place calibration board over CPU holding plate as shown.
Connect CPU and calibration board connectors as shown.
Calibration
board
X1
X2
X3
X7
X7
X4
X4
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
2
Remove tube (1) from CPU pressure sensor and connect it on
the manifold.
Connect the manifold free tube (2) to the CPU pressure sensor.
1
1
2
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Service Layouts Lisa Sterilizer Service Guide
# Procedures Tools
3
Replace "EU x.x" program EPROM (1) with service EPROM (2).
1
2
Service EPROM
N2
4
Switch the sterilizer ON and follow the displayed instructions.
Calibration is fully automatic. At the end of the calibration cycle,
switch the sterilizer OFF.
Replace the service EPROM with the "US x.x" EPROM.
Disconnect and remove the calibration board. Connect CPU board as
originally connected.
Remember to insert the jumper on pin 1-2 of X7.
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Lisa Sterilizer Service Guide Service Layouts
Layout 23 Remove/Replace CPU Board
# Procedures Tools
1
Access CPU board.
The EPROM is an electronic component which could be damaged by
electrostatic discharge. Before proceeding, discharge accumulated
electrostatic voltage by touching an earth-connected point.
Remove all connectors and connections from CPU board.
Remove the pressure sensor tube (1).
1
2
Use a 3mm Allen key to remove the four screws and washers securing
the CPU board metal carrier.
3mm Allen key
2
3
To mount: follow the removal procedure in reverse order. 3mm Allen key
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Service Layouts Lisa Sterilizer Service Guide
Layout 24 Remove/Replace Printer Interface
# Procedures Tools
1
Access CPU board.
Remove the flat printer cable from the CPU board. Press the EMC
ferrite lever to free the flat printer cable.
2
Remove screws and washers securing the EMC filter.
Disconnect the flat printer cable connector from the EMC filter.
5mm spanner
3
To mount the new flat cable: follow the removal procedure in
reverse order.
5mm spanner
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Lisa Sterilizer Service Guide Service Layouts
Layout 25 Replace Pressure Safety Valves Housing
# Procedures Tools
1
Remove the four screws securing the housing cover.
Phillips
screwdriver
2
Remove both safety valve connections.
Remove the screws and washers securing both safety valves.
Phillips
screwdriver
12/14mm
spanners
3
To mount the housing: follow the removal procedure in reverse order.
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Service Layouts Lisa Sterilizer Service Guide
Layout 26 Remove/Replace EV2-EV4 Subset
# Procedures Tools
1
Remove pressure safety valves housing (see Layout 25).
Remove both subset screws and washers located underneath.
Phillips
screwdriver
2
Remove all pneumatic connections and cable terminals as shown.
EV4
EV2
blue
blue
white
white
Phillips
screwdriver
3
To mount the subset: follow the removal procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 27 Replace External Chamber PT100 T Sensor
# Procedures Tools
1
Remove housing to access sensor located on the left-hand side of
the sterilizer.
Remove adhesive strip.
Use 8mm ring spanner to unscrew both PT100 fixing bracket screws.
Pull out the temperature sensor.
PT100
8mm ring
spanner
2
Mount and fix the new sensor as shown. The sensor end must not go
over the bracket edge.
3
If insulation material is missing, cut a piece of insulation material
(Acusticell) slightly bigger than the dimensions of the open window
where the PT100 is located. Insert the insulation material completely
close this window. Fix it using a heat resistant adhesive strip. Replace
the program EPROM with a version equal to or higher than EU 5.7
(see Layout 31).
Insulation material
Heat-resistant
adhesive strip
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Service Layouts Lisa Sterilizer Service Guide
Layout 28 Replace EV5 Subset
# Procedures Tools
1
Access the EV5 subset.
2
Remove both screws and washers securing the EV5 subset.
Remove the pneumatic connections and cable terminals as shown.
nero
rosso
2.5mm Allen
key
12mm spanner
3
To mount the subset: follow the removal procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 29 Replace Steam Generator Thermal-Overload
# Procedures Tools
1
Remove holding clip. Pull the thermal-overload sensor (A) out from the
steam generator.
A
2
Remove thermal-overload black protection cap.
Remove the nut using a 14mm spanner.
Remove both mains cable terminals.
14mm spanner
3
To mount: follow the removal procedure in reverse order.
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Service Layouts Lisa Sterilizer Service Guide
Layout 30 Replace Condenser and Condenser Fan
# Procedures Tools
1
Remove housing and rear housing plate to access condenser.
Remove both tube clamping rings.
Flat screwdriver
2
Remove both upper screws using a Phillips screwdriver and both lower
screws using a 5.5mm ring spanner.
Phillips
screwdriver
5.5mm ring
spanner
3
Remove both fan mains cable terminals. Phillips
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
Remove the four or two screws securing the fan. screwdriver
Earth
Air flow
Fan rotation
White
Blue
4
To mount: follow the removal procedure in reverse order, paying
attention to air flow and rotation direction indicated on the fan.
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Service Layouts Lisa Sterilizer Service Guide
Layout 31 Replace EPROM
# Procedures Tools
1
The procedure applies to the replacement of:
Program EPROM (located on the upper left side of CPU board
Data EPROM (located on the upper right side of CPU board);
The EPROM is an electronic component which could be damaged by
electrostatic discharge. Before proceeding, discharge accumulated
electrostatic voltage by touching an earth-connected point.
2
Make sure that sterilizer is switched OFF (unplug the mains cable
for safety).
Removing the EPROM without switching the sterilizer OFF could
cause loss of CPU board calibration
Remove the EPROM using the proper extraction tool.
Insert the new EPROM, making sure that the mark is positioned to
the top.
Assure all contacts are properly aligned as the EPROM is inserted.
Mark to the top
EPROM
extraction tool,
Model KE2
3
Connect the mains cable and switch the sterilizer ON.
DATA EPROM
DT X.X
(MS X.X)
PROGRAM EPROM
EU X.X
(US X.X)
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Lisa Sterilizer Service Guide Service Layouts
Layout 32 Remove/Replace EV1-EV3 Subset
# Procedures Tools
1
Remove filter tubing connection and cable ties.
On the rear side, remove both subset fixing screws using a 5.5mm ring
spanner (condenser side) and an 8mm ring spanner (frame side).
5.5 and 8mm
ring spanners
Tube clips
Filter tube
2
Remove the subset. Remove all connections and cable terminals.
1
2
2
1
EV1
EV3
blue
black
blue
black
12mm special
spanner
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Service Layouts Lisa Sterilizer Service Guide
Layout 33 Replace Vacuum Pump Membrane Kit
# Procedures Tools
1
Disconnect the vacuum pump head tubing.
Remove the pump (see Layout 8).
2
Remove the screws securing the 2x4 vacuum pump head. Unscrew the
diaphragms as shown.
Phillips
screwdriver
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
3
Separate the vacuum pump head blocks and use a very small flat
screwdriver to replace both O-rings and valves.
1 2
Small flat
screwdriver
4
To mount the head:
1. Firmly tighten the diaphragms.
2. Turn the vacuum pump axle to place the diaphragms in the lowest
position. Assemble the head blocks.
3. Mount the head and the four screws. Don't tight the screws; leave
a 1/32 in (1mm) gap.
4. Rotate the vacuum pump axle a few turns to move and position the
diaphragms correctly within the head.
5. Tighten the four screws.
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Service Layouts Lisa Sterilizer Service Guide
Layout 34 Replace EV1-3 Coil and Solenoid
# Procedures Tools
1
Remove EV1-EV3 subset and dismantle each electro-valve as shown
2
1
x4
Phillips
screwdriver
2
To mount valve: follow the removal procedure in reverse order.
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Lisa Sterilizer Service Guide Service Layouts
Layout 35 Remove Rear Support Frame
# Procedures Tools
1
Remove printer interface (see Layout 24).
Use the special 12mm spanner to remove all tubing from the subsets
mounted on the rear support frame. Remove the screw retaining the
water tank (A). Remove both screws securing the CPU board metal
carrier (B). Remove the steam generator thermal-overload (C). Remove
the screw securing the mains filter pack (D). Remove the screw securing
the reinforcing bar (E).
A
B
C
D
E
Special 12mm
spanner
5.5mm spanner
8mm T spanner
2
Remove the four screws and washers securing the rear support
frame (F).
8mm T spanner
F
F
3
To mount: follow the removal procedure in reverse order.
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Service Layouts Lisa Sterilizer Service Guide
Layout 36 Replace Composite Service Door
# Procedures Tools
1
Move the sterilizer forward to the edge of a table/support and open the
service door.
Insert the flat screwdriver sharp edge into the service door hinge split.
Push the pin out by tapping with hammer.
Small flat
screwdriver
Hammer
2
To mount: Insert the service door upper hinge, insert the pin in the lower
hinge, and secure it by light tapping with hammer.
Small flat
screwdriver
Hammer
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Lisa Sterilizer Service Guide Service Layouts
Layout 37 Replace Chamber Internal PT100
T Sensor
# Procedures Tools
1
To access the rear part of the sterilizer, use a 12mm spanner to remove the
nut (A). Remove the sensor, nut, and the Teflon seal (B).
12mm spanner
2
To mount: Insert the sensor, the nut (A) and the Teflon seal (B) as shown.
Screw the nut on by hand.
Place the special gauge (C) inside the chamber against the sensor fitting
as shown to get the right position. Screw the nut (A) tight.
PT100
A
B
C
Calibrated
gauge
12mm spanner
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Service Layouts Lisa Sterilizer Service Guide
Layout 38 Replace Chamber Thermal-Overload Switch
# Procedures Tools
1
To access the chamber thermal-overload, remove both cable terminals.
The thermal-overload is screwed into the heating element.
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Lisa Sterilizer Service Guide Service Layouts
Layout 39 Replace Chamber Heating Element
# Procedures Tools
1
Remove all pneumatic connections from the chamber and remove the
complete rear support frame.
Remove the screws securing the chamber from the frame's front side,
including both door hinge mounts.
Remove screw (A) from the frame front side.
Remove both nuts securing base frame/chamber (B).
A
B
A
TS
PT100
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Service Layouts Lisa Sterilizer Service Guide
# Procedures Tools
2
Turn chamber upside down. Remove adhesive tape (C) and
insulation jacket (D).
E
C
D
3
Remove four screws securing the heating element (E).
An aluminium heat sink (G) or sleeve (F) is located underneath.
5mm Allen key
F
I
G
H
4
To mount: follow the removal procedure in reverse order.
Attention: The heating element fixing screws must be torqued to 2 ft.lb.
(8.5 N) with a torque wrench and a 5mm Allen key.
Torque wrench
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Lisa Sterilizer Service Guide Service Layouts
Layout 40 Replace Vacuum Pump Silencer
# Procedures Tools
1
Remove cable tie and tubing from upper silencer inlet.
2
Remove the screw securing the silencer (A) from the board
support plate.
Remove cable tie and tubing from lower silencer outlet.
A
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Service Layouts Lisa Sterilizer Service Guide
# Procedures Tools
3
The exploded view of the silencer is shown below.
4
To mount: follow the removal procedure in reverse order.
Attention: Use Loctite 542 on all fitting threads during reassembly.
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Lisa Sterilizer Service Guide Service Layouts
Layout 41 Replace/Adjust Water Pump
Calibrated Valve Spring
# Procedures Tools
1
Remove water pump (see Layout 21) and pneumatic connections.
Remove fitting (A), the one-way valve (B), and the spacer (C).
A
B
C
2
Replace valve and/or check the adjustment of nut (D) as shown.
Remember to replace spacer (C).
7mm
D C
3
To mount: follow the removal procedure in reverse order.
.28 in.
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Service Layouts Lisa Sterilizer Service Guide
Layout 42 Add/Replace Composite Fascia/Cover Seal
# Procedures Tools
1
Remove door (see Layout 4) and screws securing composite fascia (A).
Release both left side clips (B) and remove fascia as much as possible.
Phillips
screwdriver
DIN 1 ( 4.5)
L=300mm or
Torx
screwdriver
10x100
B
A
2
Place and stick the adhesive part (C) underneath the upper composite
fascia side and leave the curve part (D) free as shown.
C
D
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Lisa Sterilizer Service Guide Service Layouts
Layout 43 Clean Chamber Outlet Filter (Filter 5)
# Procedures Tools
1
Remove rear holding plate to access chamber filter.
2
Unscrew filter seal cap (A) using 18mm spanner and remove filter (B).
Clean filter with water and compressed air.
B
A
18 mm spanner
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Service Layouts Lisa Sterilizer Service Guide
Layout 44 Clean EV5 Subset Filter (Filter 4)
# Procedures Tools
1
Remove the rear holding plate to access the EV5 subset filter.
2
Unscrew filter seal cap (A) using an 18mm spanner and remove
filter (B).
Clean filter with water and compressed air.
B
A
18mm spanner
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Lisa Sterilizer Service Guide Service Layouts
Layout 45 Replace Steam Generator PT100 T Sensor
# Procedures Tools
1
Remove the cover.
2
Remove the holding clip and pull out the PT100 sensor A.
Remove both sensor wires from the CPU board as shown.
A 4 3 2 1
X20
T
3
T
4
CON7
PRESSURE
SENSOR
R
5
3 IC
2
9
R
5
7
IC33 C
7
2
R
6
1
R
6
5
R
8
1
R
6
9
C
8
0
IC
3
7
R
7
3
R
7
8
R
7
7
R
7
4
IC
3
8
C
8
1
R
7
0
R
8
2
R
6
6
R
6
2
C
7
3
IC34 IC35 C
7
4
R
6
3
R
6
7
R
8
3
R
7
1
C
8
2
IC
3
9
R
7
5
R
7
9
R
8
0
R
7
6
C
8
3
R
7
2
R
8
4
R
6
8
R
6
4
C
7
5
IC36
12
X21
12
X22
4 3 2 1
X19
D
1
5
R
8
5
R
8
6
D
1
6
R
8
7
D
1
7
R
8
8
D
1
8
PT100
(SG)
PT100
EXT
PT100
INT
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Service Layouts Lisa Sterilizer Service Guide
Layout 46 Access Lisa MB17 Test Connection for Process Validation
# Procedures Tools
1
Remove the nine screws retaining the rear cover.
Phillips
screwdriver
2
Firmly hold the four-way manifold using a 22mm spanner. Unscrew the
test connection sealing cap using a 6mm Allen key.
Unscrew the sealing cap carefully and progressively to make sure the
four-way manifold does not move.
22mm spanner
+ 6mm Allen
key
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
3
Insert the external sensors in the test connection and carry out the tests.
Firmly hold the four-way manifold when sealing the test connection.
22mm spanner
4
Check the O-ring condition. Replace if needed.
Firmly hold the four-way manifold and screw (clockwise) the
sealing cap.
22mm spanner
6mm Allen
wrench
5
Mount the rear cover. Phillips
screwdriver
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Service Layouts Lisa Sterilizer Service Guide
Layout 47 Remove/Replace Touchscreen (quick procedure)
# Procedures Tools
1
Remove printer and both touchscreen connectors from CPU board.
2
1. Open the door 90.
2. Remove the top screws retaining the composite fascia.
3. Release the left side rear clip and twist the composite fascia as much
as possible.
2
3
1
DIN 1 (4,5)
Phillips
screwdriver
or
10x100 Torx
screwdriver
3
Keeping the composite fascia twisted, remove the four screws and DIN 1 (4,5)
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Lisa Sterilizer Service Guide Service Layouts
# Procedures Tools
corresponding white insulating washers.
The touchscreen board mounts ESD sensitive ICs. Before handling the
board, eliminate possible electrostatic charges from the body by touching
an earth-connected surface.
Phillips
screwdriver
or
10x100 Torx
screwdriver
4
Mount the new touchscreen protection membranes as follows:
1. Remove the old protection membrane(s).
2. Use adhesive tape to remove the scratch protection (1) from the
external touchscreen membrane.
3. Remove the adhesive protection film (2), and then place and fix the
membrane on the touchscreen as shown.
Mount the touchscreen on the composite fascia using the four screws
and the corresponding white insulating washers.
DIN 1 (4,5)
Phillips
screwdriver
or
10x100 Torx
screwdriver
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Service Layouts Lisa Sterilizer Service Guide
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Lisa Sterilizer Service Guide Final Control
Section 8 Final Control
General Controls
Use the DIAGNOSTIC submenu to ensure:
the condenser fan rotates freely
the vacuum pump and vacuum pump fans rotate freely
Check the door locking system and door locking motor consumption
(See Layout 10).
Phase Duration
Check
Run a vacuum test to ensure the hydraulic circuit and the door seal are tight.
Run an empty B-STANDARD 273 cycle to check the following:
During all cycle phases, compare phase duration to the phase duration
tolerance table (below).
Only 5 vacuum pulses should be needed (without the 6th additional
pulse).
Check to ensure the 2CS system functions properly at 23.2 and 27.5 psi
(1.6 and 1.9 bar) (see description elsewhere in this section).
Listen to ensure there is no leakage around the chamber, steam
generator, or pneumatic connections. Note that the continuous steam
flow between generator and chamber may be confusing.
Phase Phase Duration Limits
PV1 4 minutes 15 seconds < 4 minutes 45 seconds
PP1 6 seconds < 15 seconds
PV2 35 seconds < 1 minute
PP2 25 seconds < 50 seconds
PV3 50 seconds < 1 minute
PP3 6 seconds < 15 seconds
PV4 40 seconds < 50 seconds
PP4 25 seconds < 40 seconds
PV5 1 minute 10 seconds < 2 minutes
Phase Duration
Table
PPH 4 minutes 30 seconds < 5 minutes 30 seconds
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Final Control Lisa Sterilizer Service Guide
Sterilization
Process Check
During the holding/plateau time (PR), check the pressure and temperature
values according to the attached curve:
Pressure: Must stabilize at 31.2/31.3 psi (2.15/2.16 bar) except during
2CS activation: 6 seconds every 50 seconds in which period a
drop of 0.5 psi (.05 bar) is normal. If this is not the case, check
tightness and if necessary calibrate the CPU board (see
Layout 22).
Temperature:
Ttheo:
Deducted from the pressure according to the saturated steam
Temperature/Pressure Correlation table, and must read
275.7/275.9F (135.3C/135.5C)(= pressure stabilized).
Temperature:
Tsen:
Read (internal PT100) must stabilize between 275F (135C)
and 277F (136C). Compared to Ttheo, only a maximum
temperature gap of +/- 0.9F (0.5C) is allowed, except during
2CS activation, 6 seconds every 50 seconds in which period a
drop of 0.9F would be normal. If this is not the case, check
tightness and calibrate the CPU board (see Layout 22).
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Lisa Sterilizer Service Guide Final Control
2CS
Condensation
Collecting
System
The 2CS Condensation Collection System operates during various phases of
the cycle:
At every pre-vacuum pp/pv phase changes
During pph ( at 10.1, 17.4, 23.2 and 27.5 psi) (0.7, 1.2, 1.6 and 1.9 bar).
During the sterilization process (every 50 seconds).
Condensed steam continuously flows from the chamber (1, below) and is
stored in the condensation collector, and returns to the steam generator (2)
at the above mentioned stages to be re-vaporized.
Visually verify this condensation circulation to make sure the system works
correctly. Moving fluid can be seen and checked as a result of the transparent
Teflon tubing.
EV4
EV1
EV3
EV4
1 2
EV2 EV2
EV1
EV3
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Final Control Lisa Sterilizer Service Guide
T / P
Correlation
Table
Pressure
Calculated T
psi bar C F
15.1 1.04 121.1 250.0
15.2 1.05 121.2 250.2
15.4 1.06 121.4 250.5
15.5 1.07 121.5 250.7
15.7 1.08 121.7 251.1
15.8 1.09 121.8 251.2
16.0 1.10 122.0 251.6
16.1 1.11 122.1 251.8
16.2 1.12 122.3 252.1
16.4 1.13 122.4 252.3
16.5 1.14 122.6 252.7
16.7 1.15 122.8 253.0
16.8 1.16 122.9 253.2
17.0 1.17 123.0 253.4
17.1 1.18 123.2 253.8
17.3 1.19 123.3 253.9
17.4 1.20 123.5 254.3
17.5 1.21 123.6 254.5
17.7 1.22 123.8 254.8
17.8 1.23 123.9 255.0
18.0 1.24 124.0 255.2
29.4 2.03 134.0 273.2
29.6 2.04 134.1 273.4
29.7 2.05 134.3 273.7
29.9 2.06 134.4 273.9
30.0 2.07 134.5 274.1
30.2 2.08 134.6 274.3
30.3 2.09 134.7 274.5
30.5 2.10 134.8 274.6
30.6 2.11 134.9 274.8
30.7 2.12 135.0 275.0
30.9 2.13 135.1 275.2
31.0 2.14 135.2 275.4
31.2 2.15 135.4 275.7
31.3 2.16 135.5 275.9
31.5 2.17 135.6 276.1
31.6 2.18 135.7 276.3
31.8 2.19 135.8 276.4
31.9 2.20 135.9 276.6
32.0 2.21 136.0 276.8
32.2 2.22 136.1 277.0
32.3 2.23 136.2 277.2
32.5 2.24 136.3 277.3
32.6 2.25 136.4 277.5
32.8 2.26 136.5 277.7
32.9 2.27 136.6 277.9
33.1 2.28 136.7 278.1
33.2 2.29 136.9 278.4
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Lisa Sterilizer Service Guide Service Tool List
Section 9 Service Tool List
This section lists tools required to maintain and service the Lisa sterilizer.
Note:
Only use good quality tools.
Replace any worn tools.
Keep the tools in a suitable portable container (e.g., small suitcase).
Be careful when handling the validation electronic board; this board
contains components sensitive to electrostatic discharges. After
handling, return the board to its antistatic envelope.
Ref. Description Illustration
1
Set of male Allen keys
2, 2.5, 3, 3.5, 4, 4.5, 5, 6, 7, 8, 9, and
10mm
2 Set of spanners
3
Short Phillips screwdriver
1x4, 5x30 mm
4 Circlip pliers
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Service Tool List Lisa Sterilizer Service Guide
Ref. Description Illustration
5
Angled circlip pliers
6
Set of straight screwdrivers
7
Small hammer
8
Set of Phillips screwdriver
9
Universal forceps
10
T-Angled ring spanner
11
Set of Torx screwdrivers
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Lisa Sterilizer Service Guide Service Tool List
Ref. Description Illustration
12
Cutting forceps
13
Set of ring spanners
14
Torque wrench
(from 8 to 60 Nm)
+
5mm spanner 3/8"
15
12mm special curved spanner
Part Number
54.0003.00
16
Door locking test device (Jig)
Part Number
54.0072.00
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Service Tool List Lisa Sterilizer Service Guide
Ref. Description Illustration
17
EPROM extractor
18
Internal chamber T sensor PT100
positioning gauge
19
Spanner 40, special for servicing
the heating element of the steam
generator
20
Special tool, for blocking the steam
generator during the service
21
Anti-static grounding strap
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Lisa Sterilizer Service Guide Conclusion
Conclusion
Thank you for taking time to use the Lisa Sterilizer MB17 Service Guide. We would appreciate
any feedback or comments you have about this document. Please mail, e-mail or phone us
with your comments. You can reach us at:
A-dec Inc.
Technical Communications Department
2601 Crestview Drive
Newberg, OR 97132
Reach us by phone at: 1.800.547.1883
e-mail: [email protected]
website: www.a-dec.biz
85.0815.00 193
85.0815.00 Rev C / 2011-03
Copyright 2011
All rights reserved.
A-dec
Headquarters
2601 Crestview Drive
Newberg, OR 97132 USA
Tel: 1.800.547.1883 within
U.S.A. and Canada
Tel: 1.503.538.7478 outside
U.S.A. and Canada
www.a-dec.com
A-dec Australia
Tel: 1.800.225.010 Within Australia
Tel: +61 (0)2 8332 4000 Outside Australia
www.a-dec.com.au
A-dec United Kingdom
Tel: 0800 ADECUK (233285) Within UK
Tel: +44 (0) 24 7635 0901 Outside UK
www.a-dec.co.uk
International Distribution Centers