R0 20/12/13 GUIDELINES FOR PIPING

DESIGN & ERRECTION

VJT KSK MBK
REV NO DATE DESCRIPTION DESIGN BY CHK BY APD BY
GUIDELINES FOR
PIPING DESIGN &
ERECTI ON



PURPOSE OF ASSIGNING PROJECT To provide guidelines for piping
designers & site engineers
EXPECTED OUTCOME Standardization of Piping Layouts Methods
BACKGROUND OF THE PROJECT
For all municipal project orders, there are various piping involved with material of
construction Ductile Iron, MS, GI & HDPE. At the time of designing, it is very
repetitive to explain what the precaution measures to be taken while designing &
laying the piping. For site engineers, there are no guidelines available for piping
routing,
PPROBLEM STATEMENT -
At present there are no specific guidelines available for piping layout design &
piping routing which will be helpful for piping engineers & site engineers. There is
always new site engineer or piping design engineers for new project. To avoid
mistakes in piping designing & erection and to reduce the time for explaining the
basic concept of piping, the guidelines / manual was essential,
GOAL / TARGET STATEMENT -
To provide proper guidelines for piping designers & site engineers.
MEASURE OF PERFORMANCE
MOP DESCRIPTION - --
UNIT OF MEASURE - --
STATUS BEFORE IMPROVEMENT - --
TARGET VALUE - --
WHO WILL MEASURE - --
HOW LONG TO MEASURE - --.




INDEX
1 INTRODUCTION
2 TYPICAL AREA OF PIPING
3 VALVES
4 FLANGE STANDARDS
5 HARDWARE REQUIREMENT
6 TYPICAL PLANT MODEL



INTRODUCTION
This is very important to go through the design requirements before starting of piping
design & erection.
This manual covers the typical layout of the piping at various locations like submersible
pump delivery, blower discharge, Sludge pump discharge etc. For any project the
arrangement of piping at given locations should be maintained same. The piping
arrangements are given considering the basic requirement of process as well as
operation & maintenance point of view.
Additionally the manual covers type of valves & its construction details for
understanding to the site engineers.
The manual covers the precautions to be taken while designing / erection of piping. It is
essential to check the piping as per given instruction.
It also covers the supporting & hardware requirement of the piping. The site engineers
should take care while providing bolts & nuts of suitable sizes in the piping.
Finally there is a typical plant model provided with all civil structures, mechanical
equipments & respective piping which is very useful to understand & construct
accordingly.









TYPICAL AREA OF PIPING
A) SUBMERSIBLE PUMP DISCHARGE




There is always requirement to provide reducer in the discharge line of the submersible
pump, since the delivery size of the pump is lesser than the given pipe line size in the
P&ID. The reducer should be always eccentric type. Because the distance between
guide pipe on the pump & the delivery flange is very less, If we provide concentric
reducer, there are chances to foul higher flange with the guide pipe. Hence the reducer
should be eccentric & eccentricity should be on the opposite side of the guide pipe. See
2D view for details in the next page.



L
C

O
F

G
U
I
D
E

P
I
P
E

5
0







B) PREESURE GUAGE TAPPING FOR DI PIPING
Generally the pressure gauge tapping is 25 NB with 15 NB drain. The minimum size
of DI pipe tee available is 80 NB. If we go for standard DI tee, then no of reducers
are required to be provided to install the PG. Instead it is recommended to provide
special DI distance piece with 25 NB MS tapping. Refer the 2D view below for
typical DI distance piece for details.





This view shows typical submersible pumps delivery piping.











C) FLOW METER INSTALLATION FOR AIR LINE
The upstream & downstream distance for flow meter should be as follows
UPSTREAM = 10 x DIAMETER OF PIPE
DOWNSTREAM = 5 x DIAMETER OF PIPE




UPSTREAM DOWNSTREAM

Additional View to explain typical air inlet piping for MBBR


D) BLOWER DELIVERY PIPING ARRANGEMENT
TYPE-1 There should be long radius bends connecting to main header at blower
discharge. This helps in reducing noise levels of the blowers

PG PG PG

It is essential to provide vent connection as shown in the drawing. At the time of shut down of the plant, the pressure from
the headers should be released.




D) BLOWER DELIVERY PIPING ARRANGEMENT
TYPE-2 If the area in the blower room is compact to accommodate long radius bends,
then the air header should be taken outside of the room. The air header can be put
underground & the blower connections can be connected in 45 deg angle to the main
header. This also helps in reducing noise levels of the blowers. If the piping is routed
underground, it should be painted with primer & then given wrapping & coating by tar
felt sheets.








E) SWING CHECK NRV AT PUMP DISCHARGE
The swing check valve at any pump discharge should be always in horizontal
position. Isolation valve (Butterfly type) can be given in vertical or horizontal piping.














F) DISTANCE BETWEEN WAFER CHECK NRV & BFV
The distance between wafer check NRV & butterfly valve should be more than 2 x
dia of pipe. The disc of wafer type NRV & butterfly valve opens inside the pipe. To
allow sufficient distance for this movement 2D distance is required. Suppose pipe
dia is 200 NB, provide 400 mm distance between these types of valves.








G) TYPICAL PIPING AT SLUDGE PUMP SUCTION & DELIVERY
We can take suction from side & delivery from top side for screw pump. It is important to provide flushing line at
suction side of the pump. At the end of operation, screw pump along with delivery piping should be flushed with
service water to avoid chocking of the pump & piping. The sludge piping should not have looping i.e. the sludge piping
should not be routed up & down. This increases possibility of choking. After delivery header, sludge piping should
have rising elevation. The elevation should not come down once it is raised.





VALVES

TYPES OF VALVES

A) Ball Valve
B) Butterfly Valve
C) Non Return Valve
D) Gate Valve
E) Diaphragm Valve




BALL VALVE


PP BALL VALVE

THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE AS PER
4 OPERATION
5 SERVICE
6 END CONNECTION
B
1 BODY
2 SIDE PIECE
3 BALL
4 SEAT RING
5 STEM
6 SEAT
7 GLAND PACKING / STEM SEAL
8 GASKET / BODY SEAL PTFE
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE (NB) QTY (NOS)
1 WGCAFB8004 15
2 WGCAFB8001 25
3 WGCAFB8005 32
4 WGCAFB8002 40
5 WGCAFB8003 50
6 WGCAFB8006 65
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 1/4/2010 SH VT KSK
1 FINAL DATASHEET 4/6/2010 SH VT KSK
2 VENDOR DATA INCORPORATED 27/7/2010 SH VT KSK
1
3 INSPECTION / STANDARD AS PER APPROVED QAP
2
THERMAX DOC.NO.: WLMDK00001
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
CLASS 150
BS 5351
PTFE
LEVER OPERATED
SS 304
POTABLE WATER, SEWAGE, SLUDGE
TITLE : DATA SHEET FOR BALL VALVE FLANGED
FLANGED 2 PIECE / 3 PIECE DEISGN
ASTM A 216 GR. WCB / CI IS 210 FG 260
31 KG / CM2 (g)
22 KG / CM2 (g) SEAT ( HYDRO TEST )
API 598
FLANGES DRILLED AS PER BS 10 TABLE D
ASTM A 216 GR. WCB / CI IS 210 FG 260
ASTM A 351 GR. CF8
PTFE
AISI SS 304
THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE
A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE DESIGN STD
4 OPERATION
5 SERVICE
6 END CONNECTION
B
5.1 BODY & FLANGES
5.2 BALL
5.3 STEM PP WITH MS INSERT
5.4 SEAT PTFE
5.5 GLAND PACKING / STEM SEAL NEOPRENE
5.6 GASKET / BODY SEAL NEOPRENE
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE (NB)
1 WGCAFC7002 20
2 WGCAFC7001 25
3 WGCAFC7004 40
4 WGCAFC7005 50
5 WGCAFC7006 32
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 5/10/2009 SH SOB KSK
1 REVISED A FINAL 15/12/09 SH SOB KSK
6
7
10 Kg/Cm2(g)
10 Kg/Cm2(g) SEAT ( HYDRO TEST )
8 INSPECTION / STANDARD AS PER APPROVED QAP
THERMAX DOC.NO.: WLMDL00001
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
PN 10
AS PER MANF STD
FLANGES DRILLED AS PER BS 10 TABLE D
LEVER OPERATED
CHEMICAL DOSING
TITLE : DATA SHEET FOR BALL VALVE PP FLANGED
FLANGED 3 PIECE DEISGN
PP
PP

BUTTERFLY VALVE


BUTTERFLY VALVE


BUTTERFLY VALVE
A Butterfly Valve is used to control the flow of material through a circular pipe or tube.
The interior of the valve body is lined with an elastomer seat.
Seats may be made of EPDM, buna, viton, Teflon, natural rubber, carbox, chlorbutyl, white
buna, or white neoprene as well as other materials.
Choice of seat material depends on temperatures, pressures and material handled.
Type Wafer , Lug
Application - Air, gas, steam, or liquid.

THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE AS PER
4 DESIGN TEMP 50 DEG
5 SERVICE
B
5.1 BODY
5.2 DISC
5.3 SEAT
5.4 SHAFT
5.5 BEARING
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB)
1 WGCABH7001 65
2 WGCABT1001 80
3 WGCABT1002 100
4 WGCABT1010 125
5 WGCABT1003 150
6 WGCABT1004 200
7 WGCABT1005 250
8 WGCABT1006 300
9 WGCABT1007 350
10 WGCABT1008 400
11 WGCABT1009 450
12 WGCABT1011 500
13 WGCABT1014 800
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 1/10/2009 SH SD KSK
1 FINAL DATASHEET 23/12/09 SH VT KSK
2 VENDOR DATA INCORPORATED 4/6/2010 SH VT KSK
3 500 & 800 NB INCLUDED 21/12/2010 SH VT KSK
4 450 NB INCLUDED 13/06/2013 SH VT KSK
6
SUITABLE FOR MOUNTING BETWEEN
FLANGES AS PER
BELOW 80 NB FROM 80 NB ONWARDS
BS 10 TAB D IS 1538
6
7
HANDLE ASSEMBLY 5.6
SEAT ( HYDRO TEST )
8 INSPECTION / STANDARD AS PER APPROVED QAP
TITLE : DATA SHEET FOR BUTTERFLY VALVE-SGI DISC
WAFER TYPE BUTTERFLY VALVE-SGI DISC
THERMAX DOC.NO.: WLMDD00001
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
PN 16 FOR VLVS UPTO 150 NB / PN 10 BAR FOR VLVS 200 NB & ABOVE
API 609 / ISO 5752 / EN 558--1/ BS-5155
BEARING STEEL + PTFE / POLYACETAL
SEWAGE , SLUDGE
AISI 410
C.I. TO IS : 210 FG 260 / C.I. ASTM A 216 GR WCB
SGI IS:1865 GR 400 / 15
NITRILE / EPDM
CARBON STEEL HANDLE UPTO 150 NB.
GEAR OPERATOR FOR 200 NB & ABOVE
API 598 / BS EN 12266--1
17.6 KG/ CM2(g) FOR VLVS UPTO 150 NB ,
24 KG / CM2 (g) FOR VLVS UPTO 150 NB ,
15 KG / CM2 (g) BAR FOR VLVS 200 NB & ABOVE
11 KG/ CM2(g) FOR VLVS 200 NB & ABOVE

NON RETURN VALVE
SWING CHECK VALVE AS PER IS 5312


NON RETURN VALVE
SWING CHECK VALVE AS PER IS 5312


NON RETURN VALVE
WAFER CHECK VALVE


NON RETURN VALVE
DOUBLE PLATE TYPE

THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE AS PER
4 VALVE DESCRIPTION
5 SERVICE
B
5.1 BODY & COVER
5.2 DISC
5.3 BODY SEAT RING / DOOR FACE RING
5.4 HINGE SHAFT / PIN
5.5 GASKET
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB)
1 WGCAMB3001 40
2 WGCAMB3002 50
3 WGCAMB3003 65
4 WGCAMJ1001 80
5 WGCAMJ1002 100
6 WGCAMJ1003 150
7 WGCAMJ1004 200
8 WGCAMJ1005 250
9 WGCAMJ1007 300
10 WGCAMJ1008 350
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 1/4/2010 SH VT KSK
1 FINAL DATASHEET 4/6/2010 SH VT KSK
5 END CONNECTION
UPTO 65 NB FROM 80 NB ONWARDS
BS 10 TAB D IS 1538
7
15 BAR FOR PN 1.0
10 BAR FOR PN 1.0 SEAT ( HYDRO TEST )
6
8 INSPECTION / STANDARD AS PER APPROVED QAP
THERMAX DOC.NO.: WLMEE00001
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
PN 1.0 UPTO 350 NB
IS 5312
SWING CHECK, NON SLAM, FLANGED ENDS
ASTM A 276 GR 410
C.I. TO IS : 210 FG 200 / FG 260
TITLE : DATA SHEET FOR SWING CHECK NRV
SWING CHECK , NON SLAM,
POTABLE WATER / SEWAGE / SLUDGE
C.I. TO IS : 210 FG 200 / FG 260
NATURAL RUBBER
BRONZE, IS : 318 GR LTB2, RENEWABLE
THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE DESIGN STD
4 VALVE DESCRIPTION
5 SERVICE
B
1 BODY
2 DISC
3 SEAT NITRILE
4 SEALING WASHER
5 EYE BOLT
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB)
1 WGCALB7001 32
2 WGCALB7004 40
3 WGCALB7002 50
4 WGCALB7003 65
5 WGCALF1001 80
6 WGCALF1002 100
7 WGCALF1003 125
8 WGCALF1004 150
9 WGCALF1005 200
10 WGCALF1006 250
11 WGCALF1007 300
12 WGCALF1008 400
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 1/4/2010 SH VT KSK
1 FINAL DATASHEET 4/6/2010 SH VT KSK
TITLE : DATA SHEET FOR WAFER CHECK NRV
WAFER CHECK
POTABLE WATER / SEWAGE / SLUDGE
C.I. TO IS : 210 FG 200 / ASTM A216 GR WCB
STEEL IS 4190 + ZINC PLATED
16 KG / CM2 (g) FOR VLVS UPTO 65 NB ,
24 KG / CM2 (g) FOR VLVS 80 NB & ABOVE
11 KG / CM2 (g) FOR VLVS UPTO 65 NB ,
16 KG / CM2 (g) FOR VLVS 80 NB & ABOVE
THERMAX DOC.NO.: WLMED00001
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
PN 10 FOR VLVS UPTO 65 NB / PN 16 BAR FOR VLVS 80 NB & ABOVE
API 6D
WAFER CHECK
A351 CF8M / SS316
C.I. TO IS : 210 FG 200 / ASTM A216 GR WCB
3 INSPECTION / STANDARD AS PER APPROVED QAP
2 SEAT ( HYDRO TEST )
1
6
SUITABLE FOR MOUNTING BETWEEN
FLANGES AS PER
UPTO 65 NB FROM 80 NB ONWARDS
BS 10 TAB D IS 1538
THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE AS PER
4 VALVE DESCRIPTION
5 SERVICE
B
5.1 BODY & COVER
5.2 DISC / DOOR
5.3 BODY SEAT RING
5.4 HINGE SHAFT / PIN
5.5 BOLT, STUDS & NUTS
5.6 GASKET
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB)
1 WGCANB8002 65
2 WGCANB8003 100
3 WGCANB8004 200
4 WGCANB8005 300
5 WGCANB8006 450
6
7
8
9
10
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 18/06/2013 SH VT KSK
5 END CONNECTION
UPTO 65 NB FROM 80 NB ONWARDS
BS 10 TAB D IS 1538
7
25 BAR FOR PN 1.0
15 BAR FOR PN 1.0 SEAT ( HYDRO TEST )
6 TESTING - BODY ( HYDRO TEST )
8 INSPECTION / STANDARD AS PER APPROVED QAP
C.I. TO IS : 210 FG 260
SS 316
PN 1.0
API 594 & API 598
DUAL PLATE CHECK, NON SLAM, FLANGED ENDS
ASTM A 276 GR 410
TITLE : DATA SHEET FOR DUAL PLATE CHECK NRV
DUAL PLATE CHECK , NON SLAM,
POTABLE WATER / SEWAGE / SLUDGE
C.I. TO IS : 210 FG 260
NATURAL RUBBER
SS AISI 316 RENEWABLE
THERMAX DOC.NO.: WLMEE00008
MATERIAL OF CONSTRUCTION

GATE VALVE
The gate valve is the most widely used on/off valve for large diameter, full port applications.
When the valve is fully open, it allows straight passage through an opening that is essentially the
same size as the inside diameter of the connecting pipe, so there is little pressure drop through a
gate valve.
Application - Only for on/off service,


GATE VALVE

THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

TITLE DATASHEET FOR KNIFE EDGE GATE VALVE, WAFER TYPE (NON RISING SPINDLE)
DOC NO
A GENERAL
1 TYPE
2 VALVE RATING
3 VALVE DESIGN STD
4 DESIGN TEMP 50 DEG
5 SERVICE
6 END CONNECTION
B
1 BODY
2 KNIFE GATE
3 SEAL RETAINER RING
4 SPINDLE / STEM
5 SPINDLE NUT
6 GLAND PACKING SYNTHETIC YARN WITH PTFE (NON ABESTOS)
7 INLET SEAL EPDM RUBBER
8 HANDWHEEL
C TESTING CODE
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB) NOTES
1 WGCADM1001 80
2 WGCADM1004 200
3 WGCADM1006 300
REV. NO. DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 ISSUED FOR QUOTATION 19/12/2012 SSC VJT KSK
1. VENDOR TO CONFIRM DETAILS MARKED AS
2.VALVE SHALL BE INTERNALLY PAINTED WITH RED OXIDE
PRIMER & EXTERNALLY PAINTED WITH EPOXY PAINT GRADE RAL
5022
3. OPEN /CLOSE INDICATION TO BE PROVIDED
A 351 GR CF 8
CI IS 210 FG 260
WLMDP00004
MATERIAL OF CONSTRUCTION
TESTING - BODY ( HYDRO TEST )
PN 1.0 UPTO 300 NB / PN 0.6 FROM 350 NB ONWARDS
MSS- SP-81
C.I. TO IS : 210 FG 260
ASTM A 276 GR 410
WAFER TYPE, BONNET LESS, TIGHT SHUT OFF, NON RISING SPINDLE, KNIFE EDGE
GATE VALVE
C.I. TO IS : 210 FG 260
ASTM A 240 GR 304
WTP SLUDGE
UPTO 65 NB FROM 80 NB ONWARDS
BS 10 TAB D IS 1538
3 INSPECTION / STANDARD AS PER APPROVED QAP
1
2
10 BAR
2.8 BAR SEAT ( HYDRO TEST )

DIAPHRAGM VALVE


DIAPHRAGM VALVE

THERMAX LIMITED, WATER & WASTE SOLUTIONS, PUNE

A GENERAL
1 TYPE
2 VALVE AS PER
3 DESIGN TEMP 45 DEG
4 SERVICE
5 END CONNECTION BS 10 TAB D
B
1 BODY & BONNET
2 COMPRESSOR
3 STEM
4 DIAPHRAGM
5 LINING
LINING THK 3.2 MM UPTO 50 NB SIZE, 3.5 MM FROM 65 TO 100 NB
C TESTING CODE
1 TESTING - BODY ( HYDRO TEST )
2 SEAT ( HYDRO TEST )
D PART NOS & SIZES DETAILS
Sr.No PART NO SIZE(NB)
1
WGCAAB6001
25
2
WGCAAB6002
32
3
WGCAAB6003
40
REV.
NO.
DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
0 FINAL DATASHEET 15/12/09 SH SOB KSK
1 VENDOR DATA INCORPORATED 4/6/2010 SH VT KSK
HANDWHEEL 6
24 Kg/Cm2(g)
16 Kg/Cm2(g)
3 SPARK TESTING AS PER IS 4682, 5 KV / MM OF LINING
TITLE : DATA SHEET FOR RUBBER LINED DIAPHRAGM VALVE
WEIR TYPE ,RUBBER LINED
THERMAX DOC.NO.: WLMDC00001
MATERIAL OF CONSTRUCTION
BS: 5156
EBONITE RUBBER ( HARDNESS 95+/- 5 SHORE A )
C.I. TO IS : 210 FG 200 / FG 260
DWPE / PAC SOLUTION
NEOPRENE RUBBER ( HARDNESS 65+/- 5 SHORE A )
C.I. TO IS : 210 FG 200 / FG 260
ALUMINIUM LM 6( UPTO 50 NB) / CI IS 210 FG 260 ( 65 NB ONWARDS)
STEEL SS 410

PIPING SUPPORTING
SUPPORT SPACING FOR PVC


SUPPORT ARRANGEMENT FOR PVC PIPING

PIPE OD.
LIST OF DIMENSIONS
"A"
"F"
"F"
SUPPORTING STRUCTURE
HDPE & PVC PIPE CLAMP DETAILS
H
"H"
PIPE
ISA "A"
OD.
32
RUNNER ANGLE
27 25x25x3THK.
15 16 20x20x3THK.
25 21 25x25x3THK.
50
40
50x50x3THK.









FLANGE STANDARDS


HARDWARE REQUIREMENT
FOR PIPING


M.S. & G.I. PIPING NUT & BOLTS
FOR FLANGE STD - BS-10 T D
Pipe Flange Size
FLG
THK
Gasket Washer
FLG
table
Bolt
Size
QTY
Nut
Ht
Additional Length
OD NB mm mm mm mm Nos mm mm mm
21.3 15 12 3 6 BS10 T D 12 4 12.29 5 50
26.7 20 12 3 6 BS10 T D 12 4 12.29 5 50
33.4 25 12 3 6 BS10 T D 12 4 12.29 5 50
42 32 12 3 6 BS10 T D 12 4 12.29 5 50
48.3 40 12 3 6 BS10 T D 12 4 12.29 5 50
60.3 50 12 3 6 BS10 T D 16 4 15.47 5 55
73 65 12 3 6 BS10 T D 16 4 15.47 5 55



M.S. & G.I. PIPING NUT & BOLTS
FOR FLANGE STD - IS:1538
Pipe
Flange
Size
FLG
THK
Gasket Washer
FLG
table
Bolt
Size
QTY
Nut
Ht
Additional Length
OD NB mm mm mm mm Nos mm mm mm
88.9 80 12 3 6 IS : 1538 16 4 15.47 5 55
114.3 100 12 3 6 IS : 1538 16 8 15.47 5 55
141.2 125 12 3 6 IS : 1538 16 8 15.47 5 55
168.3 150 12 3 6 IS : 1538 20 8 21.82 5 60
219.2 200 12 3 6 IS : 1538 20 8 21.82 5 60
273 250 12 3 6 IS : 1538 20 12 21.82 5 60
323.8 300 12 3 6 IS : 1538 20 12 21.82 5 60
356 350 12 3 6 IS : 1538 20 16 21.82 5 60
406 400 12 3 6 IS : 1538 24 16 24.99 5 65
457 450 12 3 6 IS : 1538 24 20 24.99 5 65
508 500 12 3 6 IS : 1538 24 20 24.99 5 65
609.6 600 12 3 6 IS : 1538 27 20 28.17 5 70
711.2 700 12 3 6 IS : 1538 27 24 28.17 5 70
812.8 800 12 3 6 IS : 1538 30 24 30.96 5 70
914.4 900 12 3 6 IS : 1538 30 28 30.96 5 70
1016 1000 12 3 6 IS : 1538 33 28 37.31 5 75


D.I. NUT & BOLTS
FLANGE STD - IS:9523 PN-10
Pipe Flange Size FLG THK Gasket Washer FLG table Bolt Size Nos Nut Ht Additional Length
OD NB mm
98 80 22 6 6 IS : 9523 16 4 15.47 5 80
118 100 22 6 6 IS : 9523 16 8 15.47 5 80
144 125 22 6 6 IS : 9523 16 8 15.47 5 80
170 150 22 6 6 IS : 9523 20 8 21.82 5 85
222 200 23 6 6 IS : 9523 20 8 21.82 5 85
274 250 25 6 6 IS : 9523 20 12 21.82 5 90
326 300 28.5 6 6 IS : 9523 20 12 21.82 5 100
378 350 28.5 6 6 IS : 9523 20 16 21.82 5 100
429 400 28.5 6 6 IS : 9523 24 16 24.99 5 100
480 450 29.5 6 6 IS : 9523 24 20 24.99 5 105
532 500 30.5 6 6 IS : 9523 24 20 24.99 5 105
635 600 35 6 6 IS : 9523 27 20 28.17 5 120
738 700 37.5 6 6 IS : 9523 27 24 28.17 5 125
842 800 40 6 6 IS : 9523 30 24 30.96 5 130
945 900 42.5 6 6 IS : 9523 30 28 30.96 5 135
1048 1000 45 6 6 IS : 9523 33 28 37.31 5 145


HDPE PIPING NUT & BOLTS
FLANGE STD - BS10 T D AND IS:1538
Pipe
Flange
Size
FLG
THK
Stub
End
THK
Gasket Washer FLG table Bolt Size Nos
Nut
Ht
Additional Length
OD NB mm mm mm mm STD mm
20 15 16 10 3 6 BS10 T D 12 4 12.29 5 80
25 20 17.5 11 3 6 BS10 T D 12 4 12.29 5 85
32 25 18.5 12 3 6 BS10 T D 12 4 12.29 5 90
40 32 19 12 3 6 BS10 T D 12 4 12.29 5 90
50 40 21 11.5 3 6 BS10 T D 12 4 12.29 5 95
63 50 21 12.5 3 6 BS10 T D 16 4 15.47 5 100
75 65 21 14 3 6 BS10 T D 16 4 15.47 5 100
90 80 22 18 3 6 IS : 1538 16 4 15.47 5 110
110 100 22.5 20 3 6 IS : 1538 16 8 15.47 5 115
125 125 23 19 3 6 IS : 1538 16 8 15.47 5 115
160 150 25.5 25 3 6 IS : 1538 20 8 21.82 5 140
200 200 30 23 3 6 IS : 1538 20 8 21.82 5 145


TYPICAL PLANT
MODEL
MBBR-1
MBBR-2
CTS
CCT
RSS
SS
INLET
WORKS
CFS
CTR
BLR
MBBR-1 MBBR-2
CTS
CCT
RSS
SS
CTR
INLET
WORKS
CFS
BLR
RSS